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15ME404 COMPUTER AIDED MANUFACTURING

3 0 0 3
Co-requisite: Nil
Prerequisite: 15ME202
Data Book /
Nil
Codes/Standards
Course Category P PROFESSIONAL CORE MANUFACTURING ENGINEERING
Course designed by Department of Mechanical Engineering
Approval -- Academic Council Meeting -- , 23rd July 2016

PURPOSE To familiarize with the components of computer aided manufacturing and production planning.
INSTRUCTIONAL OBJECTIVES STUDENT OUTCOMES
At the end of the course, student will be able to understand the
1. Basics of manufacturing systems and CNC machines c k
2. Constructional features of CNC machines c k
3. Automation Systems c k
4. Material handling systems c k
5. Computer aided production planning c k

Contact C-D-
Session Description of Topic IOs Reference
hours I-O
UNIT I: MANUFACTURING SYSTEMS AND CNC
9
MACHINES
Manufacturing systems: Introduction, components, classification
1. and current trends
1 C 1 1
2. Introduction to Group technology and its types 1 C 1 1
3. Part families, coding and classification. 1 C 1 1
4. PFA with case study 1 C,D 1 1
5. Machine cell design with numerical case study 1 C,D 1 1
6. CIM principles, elements. 1 C 1 1
7. Fundamentals of CNC machines, Classification, Developments 1 C 1 1
8. CNC principles of operation and features. 1 C 1 1, 7
9. Machining Centers and its types 1 C 1 1, 7
UNIT II - ELEMENTS OF CNC MACHINES 9
10. Types of Interpolations, Open loop and closed loop systems 1 C 2 7
11. CNC controllers : Absolute and Incremental systems 1 C 2 7
12. Introduction to Direct Numerical Control and its types 1 C 2 7
13. Introduction to Adaptive Control and its types with case study 1 C 2 7
14. Machine structures and its slide ways with types 1 C 2 7
15. Linear bearings and Recirculating ball screws 1 C 2 7
16. Drives :Spindle and Feed drives, hydraulic& pneumatics 1 C 2 7
17. Positional and Velocity feedback devices 1 C 2 7
18. ATC and automatic pallet system 1 C 2 7
UNIT III - AUTOMATION AND AUTOMATED ASSEMBLY
9
SYSTEMS
Automated manufacturing system :Historical development and
19. future trends
1 C 3 1
Automation :Need, basic elements, levels and advanced
20. automation functions
1 C 3 1
Automated assembly: Fundamental, system configuration, part
21. delivery at Workstation and its applications
1 C 3 1
22. Design for automated assembly 1 C,D 3 3
23. Quantitative analysis of assembly systems 1 C,D 3 1
24. Line balancing algorithm: Largest candidate rule, simple problems. 1 C,D 3 1
Line balancing algorithm: Kilbridge and Wester method, simple
25. problems.
1 C,D 3 1
26. Line balancing algorithms, Ranked positional weights method, 1 C,D 3 1

76 Mech-Engg&Tech-SRM-2015
 Contact C-D-
Session Description of Topic IOs Reference
hours I-O
Computerized techniques, simple problems.
Line balancing algorithms, Computerized techniques, simple
27. problems. 1 C,D 3 1
UNIT IV – FMS & MATERIAL HANDLING SYSTEMS 9
28. Introduction to FMS, types, applications and benefits. 1 C 4 1
29. FMS :components, Layout Configurations, implementation 1 C 4 1
30. Quantitative analysis of FMS, simple problems 1 C,D 4 1
31. Automated material handling systems, conveyor system 1 C 4 1
32. Automated guided vehicles, pallets 1 C 4 1
33. Automated storage and retrieval systems, Carousel storage system 1 C 4 1
Introduction to Industrial Robots, Robot physical Configuration,
34. Basic Robot motions 1 C 4 1
Technical features-work volume, Precision & accuracy of robot
35. with simple problems 2 C,D 4 1
UNIT V - COMPUTER AIDED PRODUCTION PLANNING
9
AND CONTROL
Introduction to Computer aided production planning , Application
36. of computers 1 C 5 1
37. Materials Requirement planning with Case study 1 C 5 1
38. Management Resource planning with case study 1 C 5 1
39. Capacity Planning and Data collection systems 1 C 5 1
40. Shop floor control and monitoring systems 1 C 5 1
41. Inventory control and Case study 1 C 5 1
42. JIT approach and Case study 1 C 5 1
43. Lean Manufacturing 1 C 5 1
44. Agile manufacturing 1 C 5 1
Total contact hours* 45
*Excluding assessment hours
LEARNING RESOURCES
Sl.
TEXT BOOKS
No.
Mikell P. Groover, “Automation, Production systems and computer integrated manufacturing”, Prentice Hall
1. of India Private Ltd., New Delhi, 2008.
2. YoranKoren, “Computer Control of Manufacturing Systems” Tata McGraw-Hill Edition 2005
3. M.S.Sehrawat, J.S.Narang “CNC Machines” Dhanpat Rai & Company Private Limited, New Delhi,1999
REFERENCE BOOKS/OTHER READING MATERIAL
4. Ibrahim Zeid, “CAD/CAM Theory and Practice”, Tata McGraw-Hill Publishing Co. Ltd., New Delhi, 2010.
5. James Madison, “CNC Machining Hand Book”, Industrial Press Inc., New York,1996.
6. Barry Hawkes, “The CAD/CAM Process”, Wheeler Publishing, 1992.
Hans B. Kief and Frederick Waters, T., “Computer Numerical Control - A CNCReference Guide”,
7. Macmillan / McGraw-Hill, New York, 1992.
8. Radhakrishnan.P, Subramanyan.S and Raju.V, “CAD/CAM/CIM”, New Age International Publishers, 20s00.
Rao.P.N, Tewari.N.K and Kundra.T.K, “Computer Aided Manufacturing”, Tata McGraw-Hill, New Delhi,
9. 2008
Mikell P. Groover, Emory W. Zimmers Jr., “CAD/CAM:Computer Aided Design and Manufacturing”,
10. Prentice Hall of India Private Ltd., New Delhi, 2008.

Course nature Theory

Assessment Method (Weightage 100%)
Assessment Cycle Test Surprise
In- Cycle Test I Cycle Test II Quiz Total
tool III Test
semester
Weightage 10% 15% 15% 5% 5% 50%
End semester examination Weightage : 50%
L T P C
15ME404L COMPUTER AIDED MANUFACTURING LABORATORY
0 0 2 1

77 Mech-Engg&Tech-SRM-2015