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Desalination
j o u r n a l h o m e p a g e : w w w. e l s e v i e r. c o m / l o c a t e / d e s a l
a r t i c l e i n f o a b s t r a c t
Article history: This paper describes the formulation of a computational framework for simulating and optimising DCMD to
Received 11 February 2010 minimise the consumed energy. A simulation procedure for DCMD was established on the basis of equating
Received in revised form 15 April 2010 heat and mass fluxes through different domains in the process. Steady-state simulations for a wide range of
Accepted 16 April 2010
operating conditions were carried out. It was revealed that the highest achievable energy efficiency of DCMD
Available online 15 May 2010
within the tested range was about 49.9%.
A double loop optimisation problem was formulated in MATLAB to solve the highly nonlinear equations with
Keywords:
Direct contact membrane distillation
unknown outlet and membrane surface conditions to implement the simulation procedure. An additional
DCMD outer loop was also implemented to accommodate the dynamic condition of a real lab-scale DCMD system
Energy efficiency concentrating 1.5 kg glucose solution from 30 to 60% w/w. A pseudo-real-time dynamic optimisation was
Simulation performed to minimise the energy expenses for the DCMD process. This energy accounted for the heat
Optimisation exchanged between the feed and permeate streams within the membrane module and the power for their
pumping, while maintaining a minimum mass flux of 0.5 kg m− 2 h− 1. The optimal operating conditions
found in this study could save the total energy consumption by 26.3%.
© 2010 Elsevier B.V. All rights reserved.
0011-9164/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2010.04.041
30 V.A. Bui et al. / Desalination 259 (2010) 29–37
This paper presents the formulation of a computational framework loss kins ⋅Alm 1
Q = ðTf −Tamb Þ = ðT −Tamb Þ: ð4Þ
for solving the highly nonlinear equation system to simulate the δins 1:426 f
DCMD transport processes within a hollow fibre module (HFM). A
batch process was then optimised for minimal energy expense to
tackle the problem of high energy demand in low temperature DCMD The constant used in Eq. (4) was calculated based on given values
applications. of the physical properties of the insulation pipe. They included
thermal conductivity k ins = 0.26 W m − 1 K − 1 , inner diameter
2. Problem description and formulation 12.7 mm, thickness δins = 8 mm, and length L = 350 mm.
Furthermore, the heat flux across the membrane (Qm) comprises
Fig. 2 shows the heat fluxes dependent on inlet and outlet the latent heat carried by the water vapour diffusing across the
temperatures in a counter-current flow DCMD. The energy balance membrane (Qdiff) and the heat of conduction (Qcond) as shown in
requires: Eq. (5). This heat flux must equal to convective heat flux through the
feed boundary layer, (Qf), and to that through the permeate boundary
P F loss
Q = Qm = Q −Q : ð1Þ layer, (Qp), as respectively defined by Eqs. (6) and (7). Thus, another
heat balance was formed as given in Eq. (8).
In Eq. (1), heat released by the feed (QF), heat gained by the
permeate (QP) and heat loss through the module insulation (Qloss) Q m = Q cond + Q diff = Ai ⋅hm ⋅ Tfm −Tpm + Ai ⋅J⋅ΔHv ð5Þ
were respectively defined by Eqs. (2)–(4).
F
Q = ṁf ⋅Cpf ⋅ðTfi −Tfo Þ ð2Þ Q f = Ao ⋅hf ⋅ðTf −Tfm Þ ð6Þ
P
Q = ṁp ⋅Cpp ⋅ Tpo −Tpi ð3Þ Q p = Ai ⋅hp ⋅ Tpm −Tp ð7Þ
Fig. 2. Corresponding heat fluxes due to temperature changes from inlets to outlets in a counter-current flow DCMD (a); and the hypothesised heat balance at correct outlet
permeate temperature (b). (QF, heat released by the feed; QP, heat gained by the permeate; Qloss, heat lost through the HFM's insulation; Qm, heat transferred across the membrane;
Qf, convective heat flux through feed boundary layer; Qp, convective heat flux through permeate boundary layer; Tpi, Tpo, permeate inlet and outlet temperatures; Tfi, Tfo, feed inlet
and outlet temperatures).
V.A. Bui et al. / Desalination 259 (2010) 29–37 31
On the other hand, Eq. (13) was deployed to calculate the mass
flux JC, from the feed to the permeate.
JC = Km ⋅ Pfm −Ppm : ð13Þ
Table 1
Constants in the semi-empirical models given in Eqs. (10) and (11).
Module B̅ α β φ
Table 2
Specifications of the hollow fibre modules used in DCMD experiments.
Code n ϕ di L LT Ai Al Ash dh
% mm mm mm cm2 mm2 mm2 mm
PV37 139 50.4 0.37 350 400 573.1 15.4 42.0 0.550
PV65 54 50.1 0.65 350 400 385.9 17.9 42.2 0.835
PV80 32 50.2 0.80 350 400 281.5 16.1 42.2 1.032
HL31 128 50.2 0.31 350 400 436.3 9.66 42.2 0.573
HL50 85 50.5 0.50 350 400 467.3 16.7 41.9 0.681
n, number of fibres; ϕ, packing density; di, internal diameter of fibres; L, effective mass
transfer length; LT, total length; Ai, internal mass transfer area; Al, Ash, cross-sectional
areas in the lumen side and in the shell side, respectively; dh, equivalent hydrodynamic
diameter of the shell side flow channel.
changes of the feed and the permeate streams from the inlets to the
outlets were accordingly recorded in each run for calculations of heat
exchange rates in the process.
Cf ðt0 Þ⋅M0
Cf ðt Þ = t : ð14Þ
M0 −Ai ⋅ ∫ J ðt Þdt
0
the energy supplied to the feed and the energy for circulation of the
two streams in the system, and was calculated in Eq. (15).
tf
F
EDCMD = ∫ Q + Qpump dt ð15Þ
0
j
Q pump = ∑ Q pump = ∑ ṁj ⋅ð1 + 0:15Þ⋅Δpj j = feed; permeate
j j
ð16Þ
Fig. 7. Comparison between simulated and experimental mass fluxes.
Table 3
Comparison between simulated and experimental heat and mass fluxes.
Jsimulated/Jexperimental R2 Qsimulated/Qexperimental R2
R2, coefficient of determination in linear regression analysis of the heat and mass flux
ratios.
Table 4
Optimal operating conditions and the corresponding energy required in batch DCMD
concentration, found by OPTIM.
EDCMD and EEDCMD, total energy and total energy efficiency of the whole concentration
operation, estimated by Eqs. (15) and (17) respectively; data obtained at feed inlet
temperature Tfi = 40 °C and velocity ωf = 0.6 m s− 1 by simulation.
a
Calculation time of OPTIM programme performed by a desktop using Intel Pentium
Fig. 11. Effect of feed inlet temperature and velocity on total energy efficiency in batch
Core 2 Duo 1.8 GHz.
DCMD concentration. (Data simulated for module HL50 at permeate inlet temperature
Tpi = 10 °C and velocity ωp = 1.2 m.s− 1, total energy efficiency by Eq. (17).)
unchanged throughout the entire operation. The following were the than that at conditions presented in the lab-scale DCMD experiments.
inputs and limits applied in the programme: An option to speed up the process is to increase the membrane area in
a practical application.
• Feed solution: initial weight M0 = 1.5 kg and concentration C0 = 30%
w/w.
5.3. Testing optimisation results
• Conditions on the feed side: Tfi = 40 °C, ωf = 0.6 m s− 1.
• Bounds on the permeate side: 10 °Cb Tpi b 30 °C and 0.3 b ωp b 1.3 m s− 1
In OPTIM, temperatures and velocities of the two streams were
• Constraints imposed: the minimum mass flux, J ≥ 0.5 kg m− 2 h− 1,
designed to remain unchanged throughout the entire operation. To test
and the maximum pressure drop through the module on the
the results by OPTIM, the lab-scale DCMD system described in Fig. 3 was
permeate side, Δpp ≤ 150 kPa.
used to concentrate 1.5 kg of glucose solution from 30% to 60% w/w. The
It should be noted that the mass flux constraint could be activated test, referred to as Test1, was conducted on the best performing module
only at the end of the operation, when feed concentration reached 60% HL50 only, under the operating conditions listed in Table 4.
w/w. The found optimal conditions and the corresponding total It should be noted that the inlet temperatures of the two streams
energy required for all modules are listed in Table 4. fluctuated over the processing time, although originally expected to
It can be seen from these results that the optimal permeate inlet remain constant, and therefore these temperature changes were also
temperature and velocity fell respectively within a moderate range of recorded, as were temperature changes from the inlet to the outlet of
between 22 and 26 °C, and from 0.4 to 0.7 m s− 1. Operating DCMD at the corresponding feed and permeate streams. These temperature
these optimal conditions could result in a major reduction of up to changes and the pressure drops through the HFM by the two streams
26.3% of the total energy required for module PV80. However, the were then used in Eqs. (15) and (16), to calculate the total energy
total energy saved was only 20.6% for the best available module HL50. consumed by the DCMD process at a time interval of 15 min. The
As a trade-off, saving energy requires a much longer processing time measured and simulated mass flux and feed concentration changes in
the concentration operation are shown in Fig. 13.
The experimentally obtained mass flux appeared to be up to 15%
higher than the simulated mass flux over the first 2.5 h, leading to a
faster increase in feed concentration and a shorter processing time
compared to those determined by simulation under the same
conditions. The differences between the simulated and measured
mass fluxes over the first 4 h, shown in Fig. 13, may have been
dominated by the fluctuations of the controlled operating conditions
in Test1 in the regions that favoured the DCMD process performance.
These differences were acceptable since the flow rates of the two
streams and the feed inlet temperature were always maintained at or
above the desired levels, while the permeate inlet temperature always
at or below 26.2 °C. Over the last 2 h, these differences seemed to be
dominated by the higher feed concentration, which was accumulated
over the previous first four hours, in Test1 than in the simulation. It
might also be speculated that these differences have lain within the
uncertainty of the models in Eqs. (10) and (11).
Similar plots were also obtained in another batch DCMD operation,
referred to as Test2, which differed from Test1 in the conditions that
were applied on the permeate side. These included the permeate inlet
Fig. 12. Effect of permeate inlet temperature and velocity on total energy efficiency in
batch DCMD concentration. (Data simulated for module HL50 at feed inlet temperature
temperature Tpi = 10 °C and velocity ωp = 1.2 m s− 1, which were
Tfi = 40 °C and velocity ωf = 0.6 m.s− 1, total energy efficiency by Eq. (17), lines are similar to those applied in the DCMD lab-scale experiments. This test
contours.) was designed to confirm the performance of the dynamic simulation
36 V.A. Bui et al. / Desalination 259 (2010) 29–37
Nomenclature
Capital letters
Ai, Ao internal, external surface area of hollow fibres, (m2)
Alm logarithmic-mean area of the insulation for an HFM, (m2)
Fig. 13. Changes of mass flux and feed concentration in batch DCMD concentration
under the optimal conditions found by OPTIM (Test1). (Cexp, measured feed C concentration of a solution, (% w/w)
concentration in °Brix, Csim, simulated feed concentration in % w/w, Jexp and Jsim, Cpx specific heat capacity of material in the (x) domain,
measured and simulated mass flux; data were obtained for module HL50 operating at (J kg− 1 K− 1)
feed inlet temperature Tfi = 40 °C and velocities ωf = 0.6 m s− 1, permeate inlet J mass flux, (kg m− 2 s− 1)
temperature Tpi = 26.2 °C and velocity ωp = 0.5 m s− 1.)
Kf convective mass transfer coefficient on the feed side, (m s− 1)
Km membrane's vapour permeability, (kg m− 2 s− 1 Pa− 1)
programme, and to show if OPTIM could produce any significant L length of hollow fibre, (m)
energy savings. Results of Test1 and Test2 are summarised in Table 5. Px water vapour pressure, (Pa)
With differences in the processing times and total energy obtained by Qx heat flux gained or lost by the (x) stream (x = F for feed or
the experiments and by simulations respectively being only 5.8% and x = P for permeate), (W)
1.8%, it was concluded that the dynamic simulation programme could Qloss heat lost through the membrane module insulation, (W)
reproduce the DCMD batch concentration operation fairly well. Qx heat flux across the (x) domain, (W)
Comparison between the total energy consumed in the two tests Qdiff heat flux due to mass diffusion, (W)
showed that operating DCMD under conditions gathered from OPTIM Qcond heat flux due to conduction, (W)
could save about 23% of total energy, which is a significant saving in
the DCMD process.
Lower case letters
6. Conclusions dhx equivalent diameter of flow channel x (x = f or p), (m)
hx heat transfer coefficient at the x-domain (x = f, p or m),
A computational framework has been developed to simulate and (W m− 2 K− 1)
optimise the DCMD process in a counter-current flow, hollow fibre kx thermal conductivity, (W m− 1 K− 1)
configuration. The framework was transformed accordingly into ṁ mass flow rate of a stream, (kg s− 1)
MATLAB programmes, to simulate the static and dynamic states of ri / ro internal/external radius of hollow fibres, (m)
mass and heat transfer in a real-time DCMD batch concentration
operation.
Steady-state simulation suggested that DCMD could be operated Greek letters
most efficiently at the highest allowable feed temperature and ΔHv latent heat of vaporisation of water, (J kg− 1)
velocity, while those on the permeate side not below 10 °C and ΔPx vapour pressure difference across x-domain
0.3 m s− 1, respectively. α, β, φ exponents in semi-empirical models
Dynamic optimisation, OPTIM, was carried out for a batch DCMD µ viscosity, (Pa s)
operation. Operating the DCMD process under the optimal conditions ω fluid velocity, (m s− 1)
could result in a reduction in energy consumption of up to 26.3%,
thereby assisting to tackle the energy challenge faced by DCMD when
operated at low feed temperatures, and fostering its application in the Subscripts
amb ambient
b in the bulk
Table 5
Comparison between experiments and simulations in a batch DCMD operation
f feed or feed domain
concentrating 1.5 kg glucose solution from 30 to 60% w/w. fm at feed membrane surface
fi, fo feed inlet, outlet
Operating conditions Test 1 (by OPTIM) Test 2
m membrane, or membrane surface
on the permeate side
Tpi =26.2 °C, ωp =0.5 m s−1 Tpi =10 °C, ωp =1.2 m s−1 p permeate or permeate domain
Experiment Simulation Experiment Simulation pl membrane polymer
Processing time (min) 450 478 255 270
pm at permeate membrane surface
EDCMD × 103 (kJ) 4.27 4.35 5.54 5.58 pi, po permeate inlet, outlet
Final concentration 60.2°Brix 60.1% w/w 60.0°Brix 60.2% w/w
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