Professional Documents
Culture Documents
Standard types :
Specification, Testing Methods, and Recommended
Practice
1
Recommended Practice : a guidance to conduct good
operation and maintenance
2
Code : a standard or rules that must be adopted.
II Material Specifications :
A. Ferrous
B. Non-Ferrous
C. Welding rod, electrodes, and filler metal
III Nuclear Power Plant Components
IV Heating Boiler
3
ASTM Specification Material Product
FERROUS ALLOYS
4
Classifications of
Metallic Materials
Steel and its alloys are the most widely used metallic material in
industries
General types :
PLAIN CARBON STEEL :
Low Carbon Steel : C < 0.2%
5
Type of Steels based on De-oxidation Practice
6
Killed steel :
High quality steel, no porosities
Slight evolution of gas during solidification after pouring
More uniform chemical composition and properties
De-oxidixers : Si, Al, Ti, V, Zr
Semi-killed steel :
Medium quality, for structural shape steel
More evolution of gas compare to killed steel but less than
capped and rimmed steels
Rimmed and capped steel :
For steel sheet, porosities will be eliminated during cold rolling
Non uniform chemical composition
Low carbon and manganese content
CARBON ( C ) :
Main strengthening element
Carbide forming element, crack initiation site
MANGANESE (Mn) :
Pick-up S to form MnS (%Mn = 1.7(%S) + 0.15)
Strengthening element
Increase impact value
SILICON (Si) :
Deoxidizer
Increase Yield Strength
Increase impact value
7
ALUMINUM (Al) :
Deoxidizer
To refine the grain (AlN precipitates on the grain boundary)
Increase impact value
COPPER (Cu) :
Increase strength
Increase atmospheric corrosion resistance ( > 0.2%)
CHROMIUM (Cr) :
Corrosion and oxidation resistance
Carbide forming element (secondary hardening)
Increase strength
NICKEL (Ni) :
Increase impact value
Austenite stabilizer
Increase strength
MOLYBDENUM (Mo) :
Carbide forming element (secondary hardening)
Increase strength
8
ZIRCONIUM (Zr) :
Modified sulphide inclusions
BORON (B) :
Improve harddenability
Small amount (0.0005 – 0.003%)
9
Chemical Composition of
Plain Carbon Steel and High Strength Low Alloy Steel
ASTM UNS C Si Mn
Number Number
A440 K12810
A633 K12002
Gr E
A656 K11804 < 0.18 < 0.60 < 1.65 V = 0.008 – 0.15, Nb < 0.008, N
Gr 70 < 0.020
Mechanical Properties
Material Tensile Yield Elongation Applications
Strength Strength (%)
(MPa) (MPa
1010
1020
A633
Gr E
A656 > 550 > 485 ¾17 Truck frames, rail cars,
Gr 70 crane booms
10
Medium Carbon Steel
11
12
High Carbon Steel
13
Stainless Steel
Nickel :
To obtain austenitic structure at room temperature (6 – 8%)
To increase toughness
To increase the SCC resistance (Ni = 30%)
Manganese :
To obtain austenitic structure at room temperature
To increase the strength
14
Molybdenum :
To increase pitting corrosion resistance ( 3% )
To stabilize passivation layer
Carbon :
To increase strength, especially for martensitic group
Reducing toughness of the ferritic group
Reducing weldability
Reducing corrosion resistance by carbide formation
(Cr23C6, Cr3C7, CrC)
Nitrogen :
Increase pitting corrosion resistance of austenitic group
Reduce strength of the ferritic group
15
Typical Chemical Composition of
Ferritic Stainless Steel
16
Typical Chemical Composition of
Austenitic Stainless Steel
Type C Cr Ni Mo N Ti Nb
304 ≤ 0.08 18 - 20 8 - 15
304L ≤ 0.03 18 - 20 8 - 15
310 ≤ 0.25 24 - 26 19 – 22
316 ≤ 0.08 16 - 18 10 - 14 2–3
316L ≤ 0.03 16 - 18 10 - 14 2–3
321 ≤ 0.08 17 - 19 9 - 12 5 x %C
347 ≤ 0.08 17 - 19 9 - 13 10 x %
C
904L ≤ 19 - 23 23 - 28 4-5
0.020
254SMo ≤ 19.5 – 17.5 – 6 – 6.5 0.18 –
0.020 20.5 18.5 0.22
654SMo ≤ 24 - 26 21 - 23 7-8 0.45 –
0.020 0.55
17
Typical Chemical Composition of
Martensitic Stainless Steel
Type C Cr Mn Si Other Elements
410 ≤ 0.15 11.5 – ≤ 1.0 ≤ 1.0
13.5
414 ≤ 0.15 11.5 – ≤ 1.0 ≤ 1.0 Ni = 1.25 – 2.5
13.5
416 ≤ 0.15 12 - 14 ≤ 1.25 ≤ 1.0 S > 0.15, Mo > 0.60
416Se ≤ 0.15 12 - 14 ≤ 1.25 ≤ 1.0 Se > 0.15
420 > 0.15 12 - 14 ≤ 1.0 ≤ 1.0
420F > 0.15 12 - 14 ≤ 1.25 ≤ 1.0 S > 0.15
431 > 0.20 15 - 17 ≤ 1.0 ≤ 1.0 Ni = 1.25 – 2.50
440A 0.60 - 16 - 18 ≤ 1.0 ≤ 1.0 Mo > 0.75
0.75
440B 0.75 - 16 - 18 ≤ 1.0 ≤ 1.0 Mo > 0.75
0.95
440C 0.95 - 16 - 18 ≤ 1.0 ≤ 1.0 Mo > 0.75
1.20
18
Phase Balance
19
CAST IRON (Besi Cor, Besi Tuang)
20
21
22
Copper Alloys
23
Copper Alloys
1. Brass (Cu-Zn)
2. Bronze (Cu-Sn)
3. Tin Brass (Cu-Zn-Sn)
4. Aluminium Brass (Cu-Zn-Al)
5. Free Cutting Brass (Cu-Zn-Pb)
6. Phosphor Bronze (Cu-Sn-P)
7. Aluminum Bronze (Cu-Sn-Al)
8. Copper Nickel (Cu-Ni)
9. Nickel Silver (Ni-Ag)
10. Copper Silicon (Cu-Si)
24
25