PROCESS ENGINEERING FLOW DIAGRAM

PRA RANCANGAN PABRIK METHYONINE DENGAN PROSES FERMENTASI

KAPASITAS 3.000 TON/TAHUN
STEAM
AIR PROSES
UDARA

1
30
1

1
30
Kode Keterangan
1
TC
CR-101 ST-JAGUNG Tangki Penyimpanan Jagung
ST-BAKTERI Tangki Penyimpanan Bakteri
ST-AMMONIA Tangki Penyimpanan NH3
ST-UDARA Tangki Penyimpanan Udara
ST-H2S Tangki Penyimpanan H2S
FC
RD-105 BE-10A Bucket Elevator
RVF-103
CR-101 Crusher
1
SC-102 Screw Conveyor
30
BE-10A RVF-103 Rotary Vacum Filter
1
SC-102 RD-105 Rotary Dryer
SC-106 Screw Conveyor
LI ST - JAGUNG SILO-PS Silo
1 MT Mixer
30
P - 104 EX-20C Expander
1 SC-106 EX-20D Expander
1
F-208A Fermentor
30
F-208B Fermentor
1 F-208C Fermentor
CF-210 Centrifuge
R-312 Reaktor
SD-314 Spray Dryer
SC-315 Screw Conveyor
S-PS LI SILO-PU Silo
BLOWER Blower
P-104 Pompa-104
P-20B Pompa-20B
P-207 Pompa-207
P-209 Pompa-209
P-311 Pompa-312
LI ST - BAKTERI LC P-313 Pompa-314
FC
P-316 Pompa-317
K-20C Kompresor
K-30D Kompresor
FC

FC

FC
MIXER
P - 207 Nomor Aliran
P – 20B
Tekanan (atm)

Temperatur (oC)

30
2

1
FC
FC
FC

Sinyal Pneumatic

Sinyal Elektrik
3
CE-210 Aliran Proses
2 30
30 1 Aliran Utilitas
ST - AMMONIA
K-20C

LI 10 TC Temperature Control
FC Flow Control
LC Liquid Control
PC

EX LC LC LC
PC Pressure Control
20C

30
3

1
PC

FC

F-208A F-208B F-208C

SD-313
PC
3
30
1
1 K-30D
P – 209
30
LI ST - UDARA 1 FC FC FC
1
BLOWER 30
1

PC

SC-314
LC

R-311
FC

3
-30
LI ST – H2S 19
S-PU LI

P - 312
EX-30D

PC

PACKING

KONDENSAT
UPL
UDARA PANAS
JURUSAN TEKNIK KIMIA FAKULTAS TEKNIK
Neraca Massa (kg/jam) UNIVERSITAS MUHAMMADIYAH JAKARTA
Crusher Rotary Vacum Filter Mixer Fermentor Reaktor CSTR Spray Dryer
KOMPONEN Masuk Keluar Masuk P-201 Masuk Utility Keluar P-104 Keluar Mixer Masuk RVF-103 Masuk P-20B Keluar P-207 Masuk P-208 Keluar P-312 Keluar P-311 Masuk P-132 Masuk EX-30D Keluar SD-313 Keluar UPL Masuk SD-313 Masuk Udara Keluar SC-314 Keluar UPL
Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/Jam Kg/jam
Process Engineering Flow Diagram
Jagung 666.6271 533.3017 Pra-Rancangan Pabrik Methyonine dengan Proses Fermentasi
C12H22O11 133.3254 533.3017 53.3302 479.9715 479.9715 479.9715 23.9986 1.1999 22.7986 1.1999 1.1999 1.1951 1.1951
Kapasitas 3.000 Ton/Tahun
Padatan
133.3254 133.3254
(SOLID)
H20 33.3314 1.6666 31.6648 31.6648 31.6648 7.6662 1.9166 5.7497 1.9166 0.5750 1.3416 0.5726 0.0573 0.5154 Digambar Oleh :
Kultur Bakteri
6.4530 6.4530 6.4530 6.4530
CH1,64O0,52N0,16
O2 65.6892 2.5280 2.5280
Nama : Ahmad Muhamad Rizki Triaji (2014437001)
N2 0.5880 0.5880 Widy Maulana Iqbal (2014430031)
NH3
C6H12O6 22.8558 1.1428 21.7130 1.1428 1.1371 1.1325 0.1132 1.0192
C5H9NO4 373.3112 373.3112 373.3112 71.5513 71.2614 71.2614
Disetujui Oleh :
H2O2
CO2
H2O2 259.0322 259.0322
H2S 71.9534 2.1586
Impurities O2 0.2844 0.2844
Dosen Pembimbing,
Impurities N2 0.9362 0.9362 Dr. Ir. Tri Yuni Hendrawati., M.Si.,IPM
C5H11NO2S 305.8654 305.8654 305.8654 NIDN : 0311066902
Subtotal 666.6271 666.6271 666.6271 33.3314 188.3222 511.6363 511.6363 6.4530 518.0893 693.3170 377.5705 315.7465 377.5705 73.1740 380.3287 70.4100 380.0270 3.1160 378.4924 4.6506
Total 666.6271 666.6271 699.9585 699.9585 518.0893 518.0893 693.3170 693.3170 315.7465 450.7445 450.7387 383.1430 383.1430