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Sub‐division 2013 sales %
Sales breakdown by product segment
Automobile coating 10.7%
Heavy duty coating 9.9%
Paint
(37.4%) Industrial coating 9.1%
Decorative coating 5.3%
Others Others 2.3%
18.6%
Glass Float glass
(11.3%) 11.3%
Paint
37.3% Building Gypsum board 7.3%
Silicone
8.6% materials Mitone
5.2%
(16.0%)
Glass wool 3.6%
Building Glass
PVC Products materials PVC window frame 2.4%
11.3% PVC
8.1% 16.1% products PVC flooring 3.2%
(8.0%)
Others 2.5%
Norway Russia
Poland
Netherlands
Latvia China (DL)
Germany
China (QD)
Greece China (BJ) Canada
Spain China (SH)
Italy China (GZ) USA
Turkey Hong Kong
Cyprus
Iran
Monaco Korea
Egypt Japan
Israel Taiwan
UAE
S. Africa
Nigeria
INDIA
Vietnam
Indonesia
Malaysia
Singapore
Australia Panama
Brazil
Chile
Argentina
Primer EZ175C, EZ175 etc. Epoxy Zinc (Rich) Primer 10∼40 30∼40 -
CR or RT547, RH247,
Polyester MT340
Acrylic + CR RH247(N), RT546(D)
◈ General Coating
◈ General Coating System
System for New
for Newbuilding Building
Dry-Cargo Containers
y g Containers
Dry-Cargo
For Interior Surfaces (Substrate : Steel)
DFT (μ)
Coating Product name Generic type
System 1 System 2
II Technology & Performance
III Recommended Working Procedure & Condition
IV Application References
I. Introduction of KCC’s
New Waterborne Coatings
,
KCC s R&D History for WB Container Coatings
1990s
The 1st generation WB coating system.
Suitable for low‐speed production line at container
manufacturers.
2008
Organic‐inorganic hybrid technology.
Excellent weatherability, anti‐contamination property Finish for new
building & refurbishing containers.
The 3rd generation WB coating system.
Non‐zinc primer but, excellent anti‐
2009~2011 corrosive property.
Highly economic & good workability.
~2013
New Waterborne Coating System
# Newly advanced coating system
Exterior
As is : 3coat To be : 2coat
Top 40~50㎛ Top 45~50㎛
Mid 40㎛ Mid 45~50㎛
Primer 20㎛
Interior
As is : 2coat To be : 1coat
Top 40~50㎛ Top 50~60㎛
Primer 20㎛
Polymer Core
Silicone‐modified
acrylates
Organic part Inorganic part
Organic-Inorganic Hybrid Top Coat for Ext.
Strong Bonding Energy
Bond Energy (K
Chemical Structure
cal/mole)
C-O 83
Organic C-C 83
C-H 98
Inorganic Si - O 101
Siloxane (Si‐O‐Si) Structure
‐‐ Strong Bonding
‐‐ Stable for UV & Heat than Organic Coatings
Organic-Inorganic Hybrid Top Coat for Ext.
Novel Technology Conventional
Good Weatherability
: QUV-B, 600hours
‐ Color differance : Max. 0.5
‐ Gloss retention : Min. 80%
Novel Technology Conventional
Good Dirt pickup resistance
: Carbon black solution test
‐ Very easy to remove contamination
Long term Protection technology
Conventional Novel WB epoxy
WB epoxy
Uniform film formation
‐ Enhance barrier property
‐ High cross‐linking density
Cathodic protection & passivation
‐ Long term protection technology
‐ Electro‐chemical corrosion control
Performance Test Results
a. Anti-corrosive performance
Excellent anti‐corrosion properties Good temporary protection(Shop primer)
‐ Salt fog 1000hours - Salt fog 150hours
‐ No blister - No blister, No rust
Performance Test Results
b. IICL Paint test result
Exterior 2coat system Interior 1coat system
VOC Emission
Full waterborne coating system can reduce substantial amount of VOC emission
in painting process.
Temp. : Ambient Temp. : Ambient Temp. : 60~80℃ Temp. : Ambient Temp. : Ambient
Humid : 20~80%RH Humid : 20~80%RH Humid : 20~80%RH Humid : 20~80%RH Humid : 20~80%RH
Substrate temp. Time : - Time : 80~120sec. Time : 60~120sec.
: Min. 10℃
* Air blowing *Hot air blowing * Air blowing
*Ventilation required
※ This procedure & conditions were set up based on our actual experiment.
It can be changed by each painting line’s structure & condition.
Main Painting Line
a. 3coating system
Temp. 10~35℃ Temp. 20~40℃ Temp. 10~35℃ Temp. 20~40℃ Temp. 50~60℃
Humid 40~70%RH Humid ~70%RH Humid 40~70%RH Humid ~70%RH Humid 15~30%RH
Air blow 1.0~1.5m/s Air blow 1.0~1.5m/s Air blow 0.5~1.0m/s
*Ventilation required Time 5~10min *Ventilation required Time 10~15min Time 15~20min
Final dry oven 1st dry oven Setting Exterior top cooling
coat
Temp. 60~80℃ Temp. 35~40℃ Temp. 20~40℃ Temp. 10~35℃ Temp. ~35℃
Humid 20~30%RH Humid ~40%RH Humid ~70%RH Humid 40~70%RH Humid ~80% RH
Air blow 1.0~1.5m/s Air blow 0.5~1.0m/s Air blow 0.5~1.0m/s Air blow 1.0~1.5m/s
Time 20~30min Time 10~15min Time 10~15min *Ventilation required Time 10~15min
*Hot air blowing *Hot air blowing *Warm air blowing *Ventilation required
*Ventilation required *Ventilation required *Ventilation required *Air blowing
※ This procedure & conditions were set up based on our actual experiment.
It can be changed by each painting line’s structure & condition.
Main Painting Line
b. 2coating system
Exterior middle
Setting Dry oven cooling Exterior top
/Interior top coat
Temp. 10~35℃ Temp. 20~40℃ Temp. 50~60℃ Temp. ~35℃ Temp. 10~35℃
Humid 40~70%RH Humid ~70%RH Humid 15~30%RH Humid ~80% RH Humid 40~70%RH
Air blow 1.0~1.5m/s Air blow 0.5~1.0m/s Air blow 1.0~1.5m/s
*Ventilation required Time 10~15min Time 15~20min Time 10~15min *Ventilation required
※ This procedure & conditions were set up based on our actual experiment.
It can be changed by each painting line’s structure & condition.
IV. Application References
1st Generation Field References(1990s)
No Date Country Factory Owner Test Volume Size Unit Ext. Int. Remarks
1 1991 Aug Korea HDPIC TIPHOOK Panel Test Panel 1 O Shop Primer : Solventborne
2 1991 Nov Korea HDPIC TIPHOOK Box Test 40ft 1 O Shop Primer : Solventborne
3 1991 Nov Korea HDPIC TIPHOOK Box Test 20ft 1 O Shop Primer : Solventborne
4 1992 Jan Korea Dae Dong GENSTAR Box Test 20ft 1 O Refurbish Container
5 1992 Apr Korea Dae Dong GENSTAR Box Test 40ft 1 O Refurbish Container
6 1992 Jul Korea JINDO TIPHOOK Panel Test Panel 1 O O Shop Primer : Solventborne
7 1992 Jul Korea HDPIC TIPHOOK Panel Test Panel 1 O Shop Primer : Solventborne
8 1992 Aug Korea HDPIC P&OCL Box Test 20ft 2 O Reefer Container
9 1992 Aug Korea HDPIC P&OCL Box Test 20ft 2 O Reefer Container
10 1992 Sep Korea HDPIC P&OCL Panel Test Panel 1 O Shop Primer : Solventborne
11 1992 Sep China YSC TIPHOOK Mass Production 20ft 250 O O Shop Primer : Solventborne
12 1992 Oct China YSC TIPHOOK Mass Production 20ft 150 O O Shop Primer : Solventborne
13 1992 Oct Korea HDPIC SAF MARINE Box Test 20ft 1 O Reefer Container
14 1992 Oct Korea HDPIC SAF MARINE Box Test 20ft 1 O Reefer Container
15 1993 Apr China SPIC HAPAG LLOYD Box Test 20ft 10 O O Shop Primer : Solventborne
16 1993 Sep Indonesia KCI TAL Box Test 40ft 5 O O Shop Primer : Solventborne
17 1994 Jan Indonesia KCI TAL Mass Production 20ft 200 O O Shop Primer : Solventborne
18 1994 Mar Korea HDPIC GENSTAR Box Test 48ft 2 O Reefer Container
19 1994 Mar Korea HDPIC TAL Box Test 40ft 1 O Reefer Container
20 1994 Jun China GDHD OOCL Mass Production 20ft 100 O O Shop Primer : Solventborne
2nd Generation Field Test Results(2008~2013)
Interior Exterior
Application of Ext. Top only Product name DFT (㎛) DFT (㎛)
Data : August 19th , 2008 zinc Primer EZ175C 30 30
Place : CIMC Shenzhen / China
Middle coat EP170ST - 40
Owner : MAERSK
Size : 45ft×5 Unit EH270 50 -
Top coat
Dry Cargo Container WT3500 - 50
‐ Showed good appearance
‐ Showed good compatibility with
solventborne middle coat
‐ Minor pinhole, popping phenomena
occurred in excessive film thickness area
2nd Generation Field Test Results(2008~2013)
Reduce
VOC
Emission
Eco Low Fetid
Friendly Smell
Improve
Non
Workplace
Flammable
Environment