By Ashutosh at 3:53 pm, Mar 27, 2018

Raychem Screened, Separable Connection

System RSTI-68 800 A up to 42 kV
Raychem Screened, Separable Connection System RSTI-68, 800 A up to 42 kV

Raychem RSTI screened separable Applications

connectors are designed to connect
single- and three-core polymeric cables Single connection
to medium-voltage gas insulated Material requested for 3 phases:
switchgear and other equipment using 1 x RSTI-68xx (Kit)
CENELEC bushings Type C1=630 A
25
and C2=1250 A, specified up to 42 kV. 183
110
Made of a highly modified silicone
rubber and protected by a thin walled
79
outer conductive screen connected to
earth, RSTI connectors are equally
suited for indoor and outdoor
installation.

Supporting a wide application range,

the design incorporates one body and
two stress cone adapters to cover all 300
max. Ø 86*
cross-sections from 35 to 300 mm2.
The overall and cut back dimensions
are designed to take up minimum
space in the terminal box.
Features RSTI connectors are equipped with a
• The insulation of the connector is capacitive test point for determining
made of a highly modified silicone whether the circuit is energised.
rubber characterised by high tracking A conductive cap protects this test * Note:
resistance, elongation at break and point. Plastic insulated
non-flammability. cable, 36 kV,
• A thin walled screen is permanently 300 mm2
bonded onto the insulation and
protects the connection system
against accidental contact. Accessories
• The screened connector need not be
removed for over sheath testing. Test rod Live end seal
• The screened cable connector Ref. no.: RSTI-68TR; Length: 310 mm Material requested for 3 phases:
exceeds CENELEC HD 629.1 S2 RSTI-68TRL; Length: 460 mm 1 x RSTI-68xx (Kit)
requirements, which includes BS; RSTI-68TRA; Kit includes 1 x RSTI-68TP (Terminating plug kit)
VDE and other international 2 short and 1 long testrod
195
specifications.
• Design fits 630 A and 1250 A
bushings (Interface “C1” and “C2”) as
specified by EN 50180 and EN 50181.
• The compact design supports the
use of double “T” connections inside Terminating plug
standard terminal boxes. Ref. no.: RSTI-68TP
• The wide application range covers
cable cross sections from 35 to
300 mm2.
• Conductor connection with
mechanical, DIN or deep indent lugs.
• Easily accessible rear plug with
capacitive test point.
• Few accessories required for system
test, double “T” and earth Earthing adapter
connection. Ref. no.: RSTI-68EA20;
• Complete kit including lugs facilitates Ball diameter: 20 mm
installation and storage. RSTI-68EA25;
Ball diameter: 25 mm

1 energy.te.com
TE Connectivity Raychem Screened, Separable Connection System RSTI-68, 800 A up to 42 kV

Design and construction

1 Screened body
A thin walled conductive outer screen is
permanently bonded to the silicone
6 rubber insulating material of the body.

2 Inner screen
A conductive inner layer, as a Faraday
7 cage around the compression or
mechanical lug, prevents corona at
rated voltage.
8
3 Compression or mechanical lugs
Specially designed DIN and deep indent
9 compression lugs, as well as tinned,
mechanical lugs with shear bolts for
connecting either aluminium or copper
3 conductor cables.
5
1
4 Stress cone adapter
Relieves electrical stress at the point
where the cable screen is cut. The
insulated section, extending beyond the
wire shielding, provides a convenient
2 point for over sheath testing.

5 Earthing eye and ground lead

Provides a connection point for
earthing the screen.

6 Threaded pin
A threaded pin together with a spring
4 washer (wave type) and hex nut ensure
a high performance electrical and
mechanical contact with the bushing.

7 Rear plug with test point

Removable rear plug with capacitive
test point.

8 Test point
The test point is used to determine
whether the circuit is energised;
alternatively it can be used for phasing.

9 Conductive end cap

Electrical screen and protection of the
rear end of the separable connector.

Mechanical lug Compression lug

Note:
All applications as shown in the
brochure need to have a mechanical
support, based on the requirements
for dynamic short circuit.

energy.te.com 2
TE Connectivity Raychem Screened, Separable Connection System RSTI-68, 800 A up to 42 kV

Technical data

Cable insulation diameter range 22.4 - 42.0 mm

Connector cross-section range 35 - 300 mm2
Maximum system voltage 42 kV
Continuous current rating 800 A
Basic impulse level 200 kV
Partial discharge at 2 U0 < 2 pC
AC voltage withstand, 5 min 93.5 kV
DC voltage withstand, 15 min 125 kV
Thermal short circuit, 1 s 55 kA
Thermal short circuit, 3 s 32 kA
Dynamic short circuit 125 kA

The adapters meet the international CENELEC HD 629.1 S2 specification

Selection table
Screened separable connection system 36 kV and 42 kV with DIN compression lugs

Cross Diameter Reference number

Section Core insulation Conductor material
min max Al Cu
mm2 mm mm
50 22.4 - 35.5 RSTI-6811 RSTI-6821
70 22.4 - 35.5 RSTI-6812 RSTI-6822
95 22.4 - 35.5 RSTI-6813 RSTI-6823
120 22.4 - 35.5 RSTI-6814 RSTI-6824
150 28.9 - 42.0 RSTI-6815 RSTI-6825
185 28.9 - 42.0 RSTI-6816 RSTI-6826
240 28.9 - 42.0 RSTI-6817 RSTI-6827
300 28.9 - 42.0 RSTI-6818 RSTI-6828

Kits with deep indent compression lugs on request. Contact your local sales representative.

Screened separable connection system 36 kV and 42 kV with mechanical lugs and shear bolts

Cross Diameter Reference number

Section Core insulation Conductor material
min max Al or Cu
mm2 mm mm
35 - 95 22.4 - 35.5 RSTI-6851
95 - 150 22.4 - 35.5 RSTI-6852
120 - 240 28.9 - 42.0 RSTI-6853
185 - 300 28.9 - 42.0 RSTI-6855

Kits for 3-core applications on request. Contact your local sales representative
© 2013 Tyco Electronics Raychem GmbH EPP 1714 4/13

While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other
representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any
time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness
for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications. Raychem, TE Connectivity and TE connectivity (logo) are trademarks.

TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings,
insulators & insulation, surge arresters, switching equipment, street lighting, power measurement and control.

Tyco Electronics Raychem GmbH

a TE Connectivity Ltd. Company
TE Energy
Finsinger Feld 1
85521 Ottobrunn/Munich, Germany

Phone: +49-89-6089-0
Fax: +49-89-6096345

energy.te.com
 ,
Installation Instruction
EPP 0227 12/94

Armour Earthing Assembly

for Single Core
Plastic and Paper Cables
7.2 kV to 36 kV
with Wire Armour
 wire
binder a

20

clean
250 mm

1 2299/10 2 2928/4 3 2928/2

Remove the oversheath according Slide the outer sleeve over the cable. Spread the armour wires as shown in
to the dimension given in the appropri- Disassemble the clamping rings. Slide the drawing and screw the other
ate Raychem Terminations Installation one clamping ring lug-downwards over clamping ring loosely to the lugged
Instruction, plus dimension a shown the cable. clamping ring.
below.
Remove the armour according to
dimension a shown in the drawing.
Clean the end of the oversheath for a
length of 250 mm.

Diameter over Armour a

(mm) (mm)

16-20 80
21-50 120
51-67 150

EPP 0227 Page 2

 ,,, ,
,,, , ,
, , , ,,
,,, ,, ,
,,,
, ,, ,,
4
,, 2929/3 5 2930/2 6 2931/2

Install the termination in accordance
with the appropriate Raychem Termi-
nations Installation Instruction.
Pass the end of the earth lead down
through the clamping rings and
connect it to one lug of the clamping
ring. Tighten the clamping rings.
With a small overlap and slight tension Bend the armour wires back and bind
wrap two layers of sealant tape (red) the ends to the oversheath with a wire
round the oversheath for a length of binder or plastic tape.
50 mm, just below the armour wire Note: All sharp wire ends must be
ends. Wrap two layers of sealant tape covered with plastic tape.
round the earth conductor so that it will
be just below the armour wire ends.
Attach the earth conductor to the other
lug of the clamping ring.

With a slight tension and small overlap Position the top end of the outer sleeve Installation of earthing assembly com-
wrap two layers of sealant tape (red) level with the top of the sealant tape. plete.
over the lower end of the termination Shrink it into place starting at the cen-

,,,
for a length of 50 mm. tre. Shrink the lower end first and work
towards the upper end.

,
7 8 9

,,,
,
,,
2931/2a 2932/2 2932/2

EPP 0227 Page 3

  Raychem EPP 0227 12/94

At Raychem we are committed to

continuous quality improvement in
every aspect of our business.
If you have comments on the installation
instruction please contact your local
Raychem office. Please dispose of all waste
Raychem is a trademark of according to environmental
Raychem Corporation regulations.

Raychem GmbH Raychem Corporation Raychem Ltd.

Electrical Products Division
Haidgraben 6
D-85521 Ottobrunn
Munich, Germany
Tel. (089) 6089-0
Fax (089) 6096345
Electrical Products Division
220 Lake Drive
Newark, DE 19702
U.S.A.
Tel. (302) 453-1414
Fax. (302) 453-7574
Electrical Products Division
Faraday Rd.
Dorcan, Swindon
GB-Wiltshire SN 3 5HH,
Tel. (0793) 528171
Fax (0793) 482403
Installation Instruction
EPP-0317-4/08

Raychem
Solderless Earth
Connection for Metal
Tape Shielded Plastic
and Rubber Insulated
Cable Terminations
7.2 kV to 36 kV

Tyco Electronics Raychem GmbH

Energy Division
Finsinger Feld 1
85521 Ottobrunn/Germany
0049-89-6089-0 tel
0049-89-6089-345 fax
http://energy.tycoelectronics.com
Before Starting
Check to ensure that the kit you are going to use fits the cable.

Refer to the kit label and the title of the installation instruction.

Components or working steps may have been improved since you last installed this product.

Carefully read and follow the steps in the installation instruction.

General Instructions
Use a propane (preferred) or butane gas torch.

Ensure the torch is always used in a well-ventilated environment.

Adjust the torch to obtain a soft blue flame with a yellow tip.

Pencil-like blue flames should be avoided.

Keep the torch aimed in the shrink direction to preheat the material.

Keep the flame moving continuously to avoid scorching the material.

Clean and degrease all parts that will come into contact with adhesive.

If a solvent is used follow the manufacturer's handling instructions.

Tubing should be cut smoothly with a sharp knife leaving no jagged edges.

Start shrinking the tubing at the position recommended in the instruction.

Ensure that the tubing is shrunk smoothly all around before continuing along the cable.

Tubing should be smooth and wrinkle free with inner components clearly defined.

The Information contained in these installation instructions is for use only by installers trained to make
electrical power installations and is intended to describe the correct method of installation for this product.
However, Tyco Electronics has no control over the field conditions which influence product installation.
It is the user's responsibility to determine the suitability of the installation method in the user's field conditions.
Tyco Electronics' only obligations are those in Tyco Electronics' standard Conditions of Sale for this product
and in no case will Tyco Electronics be liable for any other incidental, indirect or consequential damages
arising from the use or misuse of the products.
Raychem, TE Logo and Tyco Electronics are trademarks.

EPP-0317-4/08 page 2/3

Installation of Solderless Earth Connection on 3-Core Cables

Remove the oversheath of the cable

according to the dimensions given in the
appropriate Raychem Terminations
Installation Instruction.

Position the end of the earth lead on the

metal tape shield of one core about
100 mm from the end of the oversheath.

Starting at the opposite side of the core,

wrap the roll spring twice over the earth
lead, in the direction of the metal tape
shield wrap. Fold the earth lead back over
the roll spring.

Wrap the rest of the roll spring around the

earth lead. Carefully slide the roll spring
and earth lead down into the crutch until it 2424/1
is about 10 mm from the end of the
oversheath. Tighten the roll spring with a metal tape shield
twisting action and fix it into place with two
layers of adhesive tape.
roll spring
Install the remaining springs and earth
leads on the other two cores in the same earth lead
way.
oversheath
Continue installation in accordance with the 2425/1
appropriate Raychem Terminations
Installation Instruction.

Installation of Solderless Earth Connection on Single Core Cables

earth lead
Remove the oversheath and metal tape metal tape shield
shield of the cable according to the
dimensions given in the appropriate
insulation
Raychem Terminations Installation
Instruction.

Position the end of the earth lead on the

metal tape shield. Starting at the opposite
side of the cable, wrap the roll spring twice
over the earth lead about 5 mm from the
end of the oversheath.

Apply the roll spring in the direction of the

metal tape shield wrap. roll spring

oversheath 2426/1

Fold the end of the earth lead back over the

roll spring. Wrap the rest of the roll spring
over the earth lead. Tighten the roll spring
with a twisting action and fix it into place
with two layers of adhesive tape.

Continue installation in accordance with the

appropriate Raychem Terminations
Installation Instruction. 2427/1
Please dispose of all waste according to
environmental regulations.

EPP-0317-4/08 page 3/3

Installation Instruction
EPP-1718-10/09

Raychem
Screened Separable
Connector 800 A for Bushing
Profile “C”
in Accordance to EN 50181,
and Single Core Polymeric
Insulated Cable up to
36 (42) kV

Typ: RSTI-68xx

Safety Warning:
It is essential to observe the
applicable safety regulations
for working with high voltage
equipment.
For precise safety information
please contact the responsible
authority.

Tyco Electronics Raychem GmbH

Energy Division
Finsinger Feld 1
85521 Ottobrunn/Germany
0049-89-6089-0 tel
0049-89-6096-345 fax
http://energy.tycoelectronics.com
Before Starting
Check to ensure that the kit you are going to use fits the cable.
Refer to the kit label and the title of the installation instruction.
Components or working steps may have been improved since you last installed this product.
Carefully read and follow the steps in the installation instruction.

Kit Content

4 8 13

1 5 9 Assembly
Lubricant 14

6 10 15

2
7 11 16

3 12 17

1 3 x Connector body 4 3 x Covering cap 8 3 x Threaded pin M16 13 3 x Screen cable lug
2 3 x Back plug 5 3 x Stress cone 9 1 x Assembly lubricant 14 3 x Wave type washer
3 3 x Gloves 6 3 x Main cable lug 10 1 x PVC tape 15 3 x Nut M16
7 1 x Binding wire 11 3 x Cable lug (16 + 25) 16 3 x Protective bag
12 1 x String 17 3 x Sealing tape (grey)

Table 1
Cross Section Ø Core Insulation Reference No.
36 (42) kV
mm2 min max Al Cu
50 RSTI-6811 RSTI-6821
70 RSTI-6812 RSTI-6822
22.4 - 35.5
95 RSTI-6813 RSTI-6823
120 RSTI-6814 RSTI-6824
150 RSTI-6815 RSTI-6825
185 RSTI-6816 RSTI-6826
28.9 - 42.0
240 RSTI-6817 RSTI-6827
300 RSTI-6818 RSTI-6828
35 - 95 RSTI-6851
22.4 - 35.5
95 - 150 RSTI-6852
120 - 240 RSTI-6853
28.9 - 42.0
185 - 300 RSTI-6855

The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is intended
to describe the correct method of installation for this product. However, Tyco Electronics has no control over the field conditions which influence
product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions. Tyco Electronics’ only obligations are
those in Tyco Electronics’ standard Conditions of Sale for this product and in no case will Tyco Electronics be liable for any other incidental, indirect
or consequential damages arising from the use or misuse of the products.
Raychem, TE Logo and Tyco Electronics are trademarks.

EPP-1718-10/09 Page 2/6

Cable Preparation
1 metre
1 2
Clean and degrease the end of the
oversheath for a length of 1 metre with
solvent wipe.
Cut the core according to the dimension
given in the drawing. Remove the core
screen with appropriate screen cutting
tool according to the drawing. The
surface of the insulation should be free
from all traces of conductive material.
Compare the diameter over insulation
with application range as shown in
Table 1 as well as with marking of
supplied stress cone.
Application Check!
4 5
210
40
600
a
255
3
Cable with wire shield Wrap one turn of sealant tape (grey)
Position the cable with sufficient with no overlap and slight tension
overlap to the bushing centre. around the end of the oversheath.
Mark the oversheath 255 mm below the
Cut the tape and push ends together.
bushing centre.
Cut the cable 600 mm above the mark Bend the shielding wires back onto the
and remove the oversheath over this oversheath.
distance. Cut off Cu-spiral screening
Avoid crossing the individual wires.
tape flush with end of outer sheath.
Temporarily secure the wires with a
Edges projecting beyond the outer
tape or wire binder.
sheath must be avoided, so that the
stress cone can not be damaged during
push on procedure.
Cut back the insulation according to
dimension K given in drawing details.
Recommendation for large cross
A. Hexagonal and deep indent
sections
compression lugs
Dimension K must not exceed 60 mm. Convenient push on process of the
B. Mechanical lugs stress cone requires chamfering of the
Dimension K is identical to depth of insulation for cross section 240 mm²
bore. Barrel butts against insulation! and above. See drawing!
6
≥ 240 mm2
aaaa
aaaa
5 Chamfer
EPP-1718-10/09 Page 3/6
Core Preparation
Table 2 - Use of Insert

Lug

BLMC-185/300-16-800A
BLMC-95/240-16-800A
BLMC-25/95-16-800A
Type

Cross
Section
(Stranded
mm2 (RM)
35 YES -
50 YES -
70 NO -
95 NO YES -
120 - YES -
150 - YES -
7 8
185 - NO YES Slide the small protective bag Apply onto the inner surface of the
240 - NO YES (assembly aid) over the exposed stress cone at the bottom end a 3 cm
conductor and tie it down with a PVC long sausage of assembly lubricant and
300 - - NO
tape as shown in the drawing. spread it evenly over the inner surface.
Gently lubricate the outer surface of the Use assembly lubricant without sponge
protective bag and the core insulation top. Push the stress cone in one
with a thin layer of assembly lubricant sequence with a twisting movement
Apply the lubricant layer with the over the assembly aid completely onto
sponge top as shown. the insulation until the inner collar of the
stress cone stops at the oversheath cut
back of the cable.
Note: The arrow on the stress cone
B. Mechanical lugs with inserts should point onto the cable sheath.
The insert has to be used as noted in Remove the assembly aid from the
Table 2. conductor.
A. Compression lugs
Ensure that the retention of the insert
Install the cable lug with the appropriate is locked into the appropriate slot in the
die and compression tool. barrel.
Note: Install the cable lug using a lug fixture.
Remove any sharp edges. Tighten the bolt set alternately in
Clean and degrease the lug and several equal steps until the heads Apply a thin layer of lubricant onto the
insulation from any excessive shear off. outer surface of the stress cone with
compression grease. Remove any sharp edges. the sponge top.

9a 9b 10

EPP-1718-10/09 Page 4/6

Installation of Connector Body

11a

11b 12
a. Abrade and clean the contact ring Clean the conical surface of the
of the bushing thread from residuals bushing and lubricate it with the
such as resin or varnish if any. assembly lubricant as shown.
b. Insert the threaded stud into the
bushing and tighten it up with an
Allen key (8 mm). Maximum torque:
35 Nm.

Clean and degrease the bottom and

front end of the screened connector
body and apply a thin layer of lubricant
onto the inner surface without the
sponge top as shown.
Push screened connector body with no
Note: Use one way glove to evenly interruption onto the stress cone and Align the eye of the cable lug with the
lubricate the inner surface at a length of hold it. Continue immediately with the threaded pin and push the screened
approximately 50 mm. next step. connector onto the bushing.

13 14 15

EPP-1718-10/09 Page 5/6


16
Insert the spring washer and hex nut.
Tighten the hex nut onto the stud with a
spanner (24 mm) at a torque of 30 Nm.
a. Flip-back the endcap as shown in
detail a. Position the protruding ring
onto test point.
b. Flip the endcap into final position
with your finger as shown in
detail b.
19 a.
b.
17
Clean the inner surface of connector
back end and apply a thin layer of
assembly lubricant. Do the same with
the conical interface of the back plug as
shown.
Ensure that the grounding lead is
fastened tightly.
Fix the shielding wires with a wire
binder (four layers) at the end of the
stress cone. Gather the wires together
to form an earth lead. Install at the end
of the shielding wires the connection
lugs supplied in the kit.
Perform connection to ground.
20
EPP-1718-10/09 Page 6/6
18a
18b
a. Place a string into the rear entry of
the connector as shown.
b. Insert the back plug and screw it
into place using a spanner (19 mm)
at a torque of 30 Nm.
Remove the string prior to the last two
turns.
Screened separable connector
completed.
Please dispose of all waste
according to environmental
regulations.
21