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Radiographic testing
From Wikipedia, the free encyclopedia

Radiographic Testing (RT), or industrial radiography, is a nondestructive testing (NDT) method


of inspecting materials for hidden flaws by using the ability of short wavelength electromagnetic
radiation (high energy photons) to penetrate various materials.

Either an X-ray machine or a radioactive source (Ir-192, Co-60, or in rare cases Cs-137) can be used
as a source of photons. Neutron radiographic testing (NR) is a variant of radiographic testing which
uses neutrons instead of photons to penetrate materials. This can see very different things from X-
rays, because neutrons can pass with ease through lead and steel but are stopped by plastics, water
and oils.

Since the amount of radiation emerging from the opposite side of the material can be detected and
measured, variations in this amount (or intensity) of radiation are used to determine thickness or
composition of material. Penetrating radiations are those restricted to that part of the electromagnetic
spectrum of wavelength less than about 10 nanometres.

Contents
■ 1 Inspection of welds
■ 2 Safety
■ 3 Standards
■ 4 See also

Inspection of welds
The beam of radiation must be directed to the middle of the section under examination and must be
normal to the material surface at that point, except in special techniques where known defects are
best revealed by a different alignment of the beam. The length of weld under examination for each
exposure shall be such that the thickness of the material at the diagnostic extremities, measured in
the direction of the incident beam, does not exceed the actual thickness at that point by more than
6%. The specimen to be inspected is placed between the source of radiation and the detecting device,
usually the film in a light tight holder or cassette, and the radiation is allowed to penetrate the part
for the required length of time to be adequately recorded.

The result is a two-dimensional projection of the part onto the film, producing a latent image of
varying densities according to the amount of radiation reaching each area. It is known as a
radiograph, as distinct from a photograph produced by light. Because film is cumulative in its
response (the exposure increasing as it absorbs more radiation), relatively weak radiation can be
detected by prolonging the exposure until the film can record an image that will be visible after
development. The radiograph is examined as a negative, without printing as a positive as in
photography. This is because, in printing, some of the detail is always lost and no useful purpose is
served.

Before commencing a radiographic examination, it is always advisable to examine the component


with one's own eyes, to eliminate any possible external defects. If the surface of a weld is too
irregular, it may be desirable to grind it to obtain a smooth finish, but this is likely to be limited to
those cases in which the surface irregularities (which will be visible on the radiograph) may make
detecting internal defects difficult.

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After this visual examination, the operator will have a clear idea of the possibilities of access to the
two faces of the weld, which is important both for the setting up of the equipment and for the choice
of the most appropriate technique.

Defects such as delaminations and planar cracks are difficult to detect using radiography, which is
why penetrants are often used to enhance the contrast in the detection of such defects. Penetrants
used include silver nitrate, zinc iodide, chloroform and diiodomethane. Choice of the penetrant is
determined by the ease with which it can penetrate the cracks and also with which it can be removed.
Diiodomethane has the advantages of high opacity, ease of penetration, and ease of removal because
it evaporates relatively quickly. However, it can cause skin burns.

Safety
Industrial radiography appears to have one of the worst safety profiles of the radiation professions,
possibly because there are many operators using strong gamma sources (> 2 Ci) in remote sites with
little supervision when compared with workers within the nuclear industry or within hospitals.

Standards
International Organization for Standardization (ISO)

■ ISO 4993, Steel and iron castings - Radiographic inspection


■ ISO 5579, Non-destructive testing - Radiographic examination of metallic materials by X- and
gamma-rays - Basic rules
■ ISO 10675-1, Non-destructive testing of welds - Acceptance levels for radiographic testing -
Part 1: Steel, nickel, titanium and their alloys
■ ISO 11699-1, Non-destructive testing - Industrial radiographic films - Part 1: Classification of
film systems for industrial radiography
■ ISO 11699-2, Non-destructive testing - Industrial radiographic films - Part 2: Control of film
processing by means of reference values
■ ISO 14096-1, Non-destructive testing - Qualification of radiographic film digitisation systems
- Part 1: Definitions, quantitative measurements of image quality parameters, standard
reference film and qualitative control
■ ISO 14096-2, Non-destructive testing - Qualification of radiographic film digitisation systems
- Part 2: Minimum requirements
■ ISO 17636, Non-destructive testing of welds - Radiographic testing of fusion-welded joints
■ ISO 19232, Non-destructive testing - Image quality of radiographs

European Committee for Standardization (CEN)

■ EN 444, Non-destructive testing; general principles for the radiographic examination of


metallic materials using X-rays and gamma-rays
■ EN 462-2, Non-destructive testing - image quality of radiographs - Part 2: image quality
indicators (step/hole type) - determination of image quality value
■ EN 462-3, Non-destructive testing - Image quality of radiogrammes - Part 3: Image quality
classes for ferrous metals
■ EN 462-4, Non-destructive testing - Image quality of radiographs - Part 4: Experimental
evaluation of image quality values and image quality tables
■ EN 462-5, Non-destructive testing - Image quality of radiographs - Part 5: Image quality of
indicators (duplex wire type), determination of image unsharpness value
■ EN 584-1, Non-destructive testing - Industrial radiographic film - Part 1: Classification of
film systems for industrial radiography
■ EN 584-2, Non-destructive testing - Industrial radiographic film - Part 2: Control of film
processing by means of reference values

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■ EN 1330-3, Non-destructive testing - Terminology - Part 3: Terms used in industrial


radiographic testing
■ EN 1435, Non-destructive testing of welds - Radiographic testing of welded joints
■ EN 2002-21, Aerospace series - Metallic materials; test methods - Part 21: Radiographic
testing of castings
■ EN 10246-10, Non-destructive testing of steel tubes - Part 10: Radiographic testing of the
weld seam of automatic fusion arc welded steel tubes for the detection of imperfections
■ EN 12517-1, Non-destructive testing of welds - Part 1: Evaluation of welded joints in steel,
nickel, titanium and their alloys by radiography - Acceptance levels
■ EN 12517-2, Non-destructive testing of welds - Part 2: Evaluation of welded joints in
aluminium and its alloys by radiography - Acceptance levels
■ EN 12679, Non-destructive testing - Determination of the size of industrial radiographic
sources - Radiographic method
■ EN 12681, Founding - Radiographic examination
■ EN 13068, Non-destructive testing - Radioscopic testing
■ EN 14096, Non-destructive testing - Qualification of radiographic film digitisation systems
■ EN 14784-1, Non-destructive testing - Industrial computed radiography with storage
phosphor imaging plates - Part 1: Classification of systems
■ EN 14584-2, Non-destructive testing - Industrial computed radiography with storage
phosphor imaging plates - Part 2: General principles for testing of metallic materials using X-
rays and gamma rays

ASTM International (ASTM)

■ ASTM E 94, Standard Guide for Radiographic Examination


■ ASTM E 155, Standard Reference Radiographs for Inspection of Aluminum and Magnesium
Castings
■ ASTM E 592, Standard Guide to Obtainable ASTM Equivalent Penetrameter Sensitivity for
Radiography of Steel Plates 1/4 to 2 in. [6 to 51 mm] Thick with X Rays and 1 to 6 in. [25 to
152 mm] Thick with Cobalt-60
■ ASTM E 747, Standard Practice for Design, Manufacture and Material Grouping
Classification of Wire Image Quality Indicators (IQI) Used for Radiology
■ ASTM E 801, Standard Practice for Controlling Quality of Radiological Examination of
Electronic Devices
■ ASTM E 1030, Standard Test Method for Radiographic Examination of Metallic Castings
■ ASTM E 1032, Standard Test Method for Radiographic Examination of Weldments
■ ASTM 1161, Standard Practice for Radiologic Examination of Semiconductors and
Electronic Components
■ ASTM E 1648, Standard Reference Radiographs for Examination of Aluminum Fusion Welds
■ ASTM E 1735, Standard Test Method for Determining Relative Image Quality of Industrial
Radiographic Film Exposed to X-Radiation from 4 to 25 MeV
■ ASTM E 1815, Standard Test Method for Classification of Film Systems for Industrial
Radiography
■ ASTM E 1817, Standard Practice for Controlling Quality of Radiological Examination by
Using Representative Quality Indicators (RQIs)
■ ASTM E 2104, Standard Practice for Radiographic Examination of Advanced Aero and
Turbine Materials and Components

See also
■ Radiography
Retrieved from "http://en.wikipedia.org/wiki/Radiographic_testing"
Categories: Imaging | Welding | Nondestructive testing | Radiography

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■ This page was last modified on 19 November 2010 at 16:41.


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