Professional Documents
Culture Documents
Presentation
Mohammed Hliyil Hafiz, PhD, P.E.,
Metallurgical &Production Department,
Technology University,
Baghdad ‐Iraq.
Abstract
Historically, radiography is the next most common NDT method. Significant
activity in the field occurred almost immediately after Roentgen’s discovery of X-rays
in 1895 [1].Early literature notes the ability of radiographs to detect discontinuities in
castings, forgings, and welds in metals.
Discontinuities such as pores or inclusions in metals are readily detected in
many cases. Cracks may also be detected using radiographic techniques, but attention
must be paid to orientation and residual stress issues. Radiography continues to be
widely used despite the expense and safety implications of the equipment. Recent
advances in digital radiography have helped reduce the cost of employing this method
by eliminating the use of film.
1-INTRODUCTION
After visual and optical testing (VT), the next method of nondestructive
testing (NDT) most commonly employed in industry is radiographic testing. Also
simply referred to as radiography, it is perhaps the most versatile of the
nondestructive testing methods.[1] The basic radiographic process in use today is in
large part still the same as it was when it was introduced in the late 1800s.
Radiography uses radiation energy to penetrate solid objects in order to assess
variations in thickness or density. The second part of the process involves capturing a
shadow image of the component being inspected on film using procedures similar to
those that technicians used when the technology was first developed. Identifying
density differences on an X-ray, which indicate flaws or cracks, is still the foundation
of radiographic analysis.
2-PHYSICAL PRINCIPLES
Radiography basically involves the projection and penetration of radiation
energy through the sample being inspected. The radiation energy is absorbed
uniformly by the material or component being inspected except where variations in
1
thickness or density occurs. The energy not absorbed is passed through to a sensing
medium that captures an image of the radiation pattern. The uniform absorption and
any deviations in uniformity are subsequently captured on the sensing material and
indicate the potential presence of a discontinuity.
2
4-Electromagnetic Radiation
Two types of electromagnetic radiation are used to perform radiographic
inspection: X-rays and gamma rays (see Figure 2). The primary distinguishing
characteristic between these two types of radiation is the different wavelengths of the
electromagnetic energy. Compared to other types of radiation both X-rays and gamma
rays have relatively short wavelengths which allows them to penetrate opaque
materials. This inherent capability is what enables their use for nondestructive testing,
as they can reveal flaws embedded in visually non-transparent materials. The advent
of radiography came quickly after the discovery of X-rays because of the penetration
properties of this electromagnetic energy.[3]
5-Types of Discontinuities
A number of different types of discontinuities can be detected with radiographic
NDT. Table 1 lists the suitability of traditional radiographic NDT methods for
identifying various types of discontinuities in several applications.
6-INSPECTION REQUIREMENTS
Several critical elements are required to successfully analyze the results of
radiographic testing. Because of differences in density and variations in composition,
different test pieces can absorb varying amounts of radiation and therefore present a
range of results. Technicians and radiologists each require several years of training to
properly set up and administer tests and inspections and to learn how to evaluate and
interpret the results. Also, as the industry continues to develop, some forecasts
suggest that in the future X-rays will be read almost exclusively by computers.
This specific advancement, however, would not necessarily eliminate the high
costs associated with set up tasks, which consumes a significant portion of the total
radiographic inspection time.
7-Safety
Safety is an important issue to consider when evaluating a new process for
implementation, especially one such as radiography that requires the use of radiation.
Several governing bodies, including local and state governments, work together to
closely monitor anyone who works with radiography equipment to ensure that the
highest levels of safety are consistently met.
The licensing and certification process for individuals working with radiography
equipment, which emits radiation, requires both a written examination and an
assessment of specific skills while using the equipment. The primary governing body
that administers the written examination is the American Society of Nondestructive
Testing (ASNT). The practical skills evaluation can be conducted by a variety of
institutions that have approval from ASNT. With successful completion of these
3
safety requirements, the applicant will be certified as an Industrial Radiography
Radiation Safety Personnel (IRRSP) member. ASNT offers more detailed information
on the entire certification process, including a more specific list of requirements. [4]
8-PRACTICAL CONSIDERATIONS
There are several factors to take into account when considering the
implementation of a radiographic inspection program. Some of the most important
factors include: cost, density, facility size and logistics. Compared to other
nondestructive testing methods, radiography is expensive. Relatively large costs can
be reduced considerably when portable X-ray or gamma-ray sources are used in film
radiography because this setup only requires space for film processing and analysis.
With real-time radiography, operating costs are usually much lower, because setup
times are shorter and there are no extra costs for processing or interpretation of film.
9-PRACTICAL CONSIDERATIONS
There are several factors to take into account when considering the
implementation of a radiographic inspection program. Some of the most important
factors include: cost, density, facility size and logistics. Compared to other
nondestructive testing methods, radiography is expensive. Relatively large costs can
be reduced considerably when portable X-ray or gamma-ray sources are used in film
radiography because this setup only requires space for film processing and analysis.
With real-time radiography, operating costs are usually much lower, because setup
times are shorter and there are no extra costs for processing or interpretation of film.
4
11-CURRENT TRENDS AND FUTURE ADVANCEMENTS
In order to meet the constantly changing demands of industry, various new
sources of radiation, such as neutron generators and radioactive isotopes, are
continually being developed. Other ongoing advances also include improved X-ray
films and automatic film processors, as well as improved or specialized radiographic
techniques. However, with today’s technology it is now possible to generate images
of higher quality and sensitivity. The higher quality of radiographic images is
primarily due to improved films that have a wider variety of available grain sizes.
Also, with the addition of computers and other advanced electronic systems to the
process, the advent of digital radiography has proved to be a large advancement
within the industry.
With the use of digital radiography, a radiographic image captured today can
theoretically be preserved forever and sent anywhere in the world almost instantly. In
earlier cases, there had to be concerns with deterioration of the image that no longer
have to be taken into account today. This ability to continually improve the process
has led to growth of radiography into numerous industries. Radiography has seen
expanded use in industry to inspect welds and castings, airbags and canned foods, to
name a few. The area of metallurgical material identification and security systems has
also employed radiography NDT at airports and other facilities with security needs.
[1, 5]
12-Radiography Summary
5
13-CONCLUSION
Radiography is a mature NDT method that can be used to effectively detect
several types of discontinuities embedded within a variety of types of materials and
components. Since the method has been in use for many years, the drawbacks and
shortcomings are well-known. Some of these limitations have been overcome with the
rapid advancement of digital technology. Radiography has continued to evolve by
embracing certain aspects of the digital era, and consequently it has become a more
flexible and viable method for nondestructive evaluation.
14-Summry
14-1-Radiography
The radiation used in radiography testing is a higher energy (shorter wavelength)
version of the electromagnetic waves that we see as visible light. The radiation can
come from an X-ray generator or a radioactive source.
• The electrons impact against the target. This impact causes an energy exchange
which causes x-rays to be created.
14-5-Imaging
• Film Radiography, like ordinary black and white film
• Digital Radiography
– Computed Radiography (CR), phosphorus screen, see next slide
– Real-time Radiography (RTR), as CR but with continuous recording, enables the
object to be rotated and immediately see the updated image.
– Direct Radiographic Imaging (DR), also enables real-time studies as RTR, but here
a special detector screen with electronic capacitors is used, similar to CCDs in digital
cameras.
– Computed Tomography, Multiple 2D images are put together with computer, to
form 3D visualizations. One of the above techniques RTR or DR are used to create
each image.
14-6-Computed Radiography
As a laser scans the imaging plate, light is emitted where X-rays stimulated the
phosphor during exposure. The light is then converted to a digital value.
14-7-Computed Tomography
Computed Tomography (CT) uses a real-time inspection system employing a
sample positioning system and special software.
14-9-Image Quality
• Image quality is critical for accurate assessment of a test specimen’s integrity.
• Various tools called Image Quality Indicators (IQIs) are used for this purpose.
• Some IQIs contain artificial holes of varying size drilled in metal plaques while
others are manufactured from wires of differing diameters mounted next to one
another.
• IQIs are typically placed on or next to a test specimen.
• Quality is determined based on the smallest hole or wire diameter that is reproduced
on the image.
7
14-10-Advantages of Radiography
• Technique is not limited by material type or density.
• Can inspect assembled components.
• Minimum surface preparation required.
• Sensitive to changes in thickness, corrosion, voids, cracks, and material
density changes.
• Detects both surface and subsurface defects.
• Provides a permanent record of the inspection.
14-11-Disadvantages of Radiography
• Many safety precautions for the use of high intensity radiation.
• Many hours of technician training prior to use.
• Access to both sides of sample required.
• Orientation of equipment and flaw can be critical.
• Determining flaw depth is impossible without additional angled
exposures.
• Expensive initial equipment cost.
14-REFERENCES
[1] R.A. Quinn and C.C. Sigl “Radiography in Modern Industry,” 4th Edition, ,
Eastman Kodak Company, 1980,
[2] Brett J. Ingold “Radiography testing,” The AMMTIAC Quarterly, Volume 2,
Number 2
[3] “Radiographic Inspection,” ASM Metals Handbook, Ninth Edition, Vol. 17,
Nondestructive Evaluation and Quality Control, ASM International Metals Park, OH,
pp. 296-357.
[4] “Industrial Radiography Radiation Safety Personnel,” ASNT Practice No. ASNT-
CP-IRRSP-1A, 2001 Edition, American Society for Nondestructive Testing, http
[5] “Introduction to Radiographic Testing,” NDT Resource Center,
8