Professional Documents
Culture Documents
Review
This topic introduces ‘tubing’ - definitions - load tolerances etc.
and is presented under specific sections listed below. Further
detail (stress analysis for example) is presented under module
ENM206 (Advanced Completion & Subsea Systems).
Table of Contents
Axial Loading
This section shows how axial loads on tubing strings are defined and
determined, it also discusses elongation and calculation of the maximum
axial loads allowed.
Content
the criteria for the test conditions (because the conditions are not
accurately known). The constraints of sour conditions also do not apply
during test conditions, as they will be no hydrocarbons in the string.
Because of all these effects, a low design factor can be used for the test
conditions. A design factor of 1.1 is therefore considered appropriate.
Other Conditions
Tubing Nomenclature
Nominal ID
The nominal ID is the ID calculated from the OD and the weight per foot.
This ID is the one that should be used for flow and strength calculations.
Drift ID
It is important that all production/completion tubulars are drifted. This
should allow the safe passage of any equipment and will ensure injection
and production rates are not impeded. The drift ID should be specified as
well as the length of the drift used.
Coupling OD
This is the maximum OD of the tubing and is used when estimating the
clearances required to install tubing into casing. Technology
Tubular Grades
Tubulars are frequently designated with a singular or double letter prefix,
ie, J or HC. API grades use the single letter, while proprietary grades
utilize double letters. Generally it is true to say that for both API and
proprietary grades, these letters have very little relevance in determining
the physical properties of the tubular. To some extent the proprietary
grades do have some significance, but these are particular to specific
manufacturers.
Example:
XT155 is Extra Tough 155ksi material from British Steel. SM155 is
Sumitomo 155ksi material, which is effectively the same pipe, but with a
different designation.
There is no definable system for the use of letters as prefixes or suffixes
in the tubular grade designation. Hence, unless the user is completely
knowledgeable about the letters used in tubular descriptions, they should
not be used to identify pipe properties. It is strongly advised that that the
unfamiliar seek expert advice, either from the manufacturer or tubular
specialist. The numbers following on from the letters are important and
do have a significant meaning. The number immediately following the API
or proprietary grade prefix letters is the minimum specified yield stress of
the pipe.
Example:
N80:
80 means 80,000 psi minimum yield stress. This figure is important since
it provides information as to the minimum tensile properties of the pipe
and is also a function of most of the pipes other physical properties, ie,
burst and collapse. It should not be confused with the ultimate tensile
strength (UTS), which is not used in pipe identification. The minimum
yield stress value is used in all tubular stress analysis.
Property Tolerance
Outside diameter
OD: 4” and smaller +0.03
OD: 41/2” and larger +1.00%
-0.50
Axial Loading
Weight
Consider the section of tubing shown in the following figure at an
inclination angle of 'A'. The weight of the tubing acts in the vertical
direction down. This force can be divided into two components: one
acting parallel to the pipe axis and one acting perpendicular to the pipe
axis. These components can be expressed mathematically as follows:
Equation 1
FWT = W cos A
and
Equation 2
N = W sin A
where:
W = weight of the tubing, lb.
where
W' = weight per unit length of the tubing, lb/ft
TVD = vertical distance below the point of interest to the bottom
of the tubing
Note: Friction forces between the casing and the tubing are neglected in
nearly all cases. However, for highly deviated wells, the friction force can
be significant and must be considered for over pull, particularly where
retrievable packers and pinned anchor or expansion devices are to be
used.
Equation 4
FB = − p( Ao − Ai )
where
p = pressure at the bottom of the string, psi
Ao = area corresponding to the nominal pipe OD, in2
Ai = area corresponding to the nominal pipe ID, in2
It should be noted that the formulas used to calculate the effect fluids
have on reducing rig hook loads (buoyancy charts) will give the correct
surface or hook load. This technique will however incorrectly model the
force distribution within the length of the completion.
It must be noted that where crossovers are used axial loads
determination must account for the changes in cross sectional area.
Expansion Devices
Where expansion devices are used, pressures will still act on any exposed
areas. When there is a higher internal pressure than external, this
pressure will generate an upward force on the tubing above the
expansion device and a downward force on the tubing beneath the
expansion device. The following presents the areas where pressures and
loads act on various expansion devices.
The force acting on the upper tubing is given by the following equation:
FPR = po ( Ab − Ao ) − pi ( Ab − Ai )
Equation 5
where
pi = tubing pressure at the bottom of the string, psi
po = annulus pressure at the bottom of the string, psi
Ab = area corresponding to the ID of the packer seal bore, in2
What is critical to get right is the seal bore area (Ab). This is the real
dimension of the parts that move relative to each other:
• for an expansion joint this would normally be the OD of the male
member, as the seals are normally on the female member;
• for a PBR, this would normally be the ID of the female member, as
the seals are usually on the male member.
Apart from this subtle difference, PBRs and expansion joints are treated
in the same way. It is usual to position expansion devices above packers
and indeed in most commercial stress analysis programs, the expansion
joint is always assumed to be at the packer itself. The same analysis can
be used with any device, which joins two sections of tubing even if no
relative movement is possible.
Piston Effect
The pressure / area effect alters both the axial forces in the string and
results in tubing movement if movement is allowed. The force generated
through pressure acting on area can be caused by any of the pressure
area phenomenon mentioned tubing ends, crossovers, expansion devices
and plugs). The change in length (often termed as the piston effect) is
calculated with Hooke’s law as follows:
LF
∆L =
Equation 6 E ( Ao − Ai )
where
L = measured depth of the tubing
F = force (due to plug, expansion device, crossover etc.)
Temperature Effects
A property of steel and alloys which relates the change in temperature to
the change in length is the coefficient of thermal expansion. For low alloy
carbon steel the coefficient of thermal expansion is equal to 6.7 x 10-6
/°F. The change in length caused by a change in temperature for both
uniform and combination completions is calculated as follows:
∆LTEMP = CT ∆TL
Equation 7
where
CT = coefficient of thermal expansion, 1/°F
∆T = average change in temperature, °F from the base case to
the load case
L = length of tubing
If the tubing is free to move, there is no axial force associated with a
change in temperature. If the tubing is anchored, a force will be exerted
on the tubing to oppose the length change. The force is given by Hooke’s
law:
− ∆LTEMP E ( Ao − Ai )
FTEMP =
LP
Equation 8
= − CT E∆T ( Ao − Ai )
− 2 µL P
∆LBAL = ( ∆p A − ∆po Ao )
Equation 9 E ( Ao − Ai )
i i
where
Fluid Friction
The term fluid friction should not be confused with the term ‘tubing
friction’. Fluid friction is caused by fluids moving inside the tubing and the
associated friction between the fluid and the tubing wall. Tubing friction is
the friction between the tubing and the casing itself. When fluid is
pumped down the tubing string, fluid friction tends to lengthen the string.
Likewise, when fluid is flowed up the tubing, the string shortens.
If the tubing is free to move, the frictional pressure force at any given
depth is given by:
Equation 11 − ∆p
FFR = AL
∆L i
where
L = length below the point being considered (above for fluid
injection), ft
Note, for a flowing well, ∆p/∆L is assumed to be positive. This force
causes a change in length which is calculated from Hooke’s law as
follows:
⎡ ⎛ − ∆p ⎞ 2 ⎤
Equation 12 ⎢ ⎜⎝ ∆L ⎟⎠ L p Ai ⎥
∆LFR =⎢ ⎥
⎢ 2 E ( Ao − Ai ) ⎥
⎢⎣ ⎥⎦
The above equation does not consider the change in kinetic energy of the
fluid. In some cases this can be significant, such as during production of
well fluids where gas break-out and other effects cause a significant
change in the fluid's kinetic energy. Note, the length change due to fluid
friction is normally only considered critical during hydraulic fracturing, or
high rate water injection through small tubing and in this case the
equation is valid. However it is usual to use friction reducers during
hydraulic stimulation and therefore service company advice is required.
The factor of 2 in the denominator accounts for the fact that the force is
distributed along the length of the string and the average force, which is
half the maximum force, on any single element of the tubing is used to
determine the change in length. If the tubing is fixed at the packer, the
force is the sum of the forces calculated assuming free tubing movement
and the force induced to resist the movement due to fluid friction:
− ∆p ( − ∆LFR ) E ( Ao − Ai )
Equation 13 FFR = Ai L +
∆L Lp
⎛ − ∆p ⎞ ⎛ Lp ⎞
=⎜ ⎟ Ai ⎜ L − ⎟
⎝ ∆L ⎠ ⎝ 2 ⎠
where
L = the completion length
Lp = the length to the packer
Most software packages do not have the ability to account for fluid
friction, despite having all the input data available. Frictional pressure
drops are used, but solely to calculate the actual pressures inside the
tubing. For most applications, the fluid friction axial forces are small and
can safely be ignored. However it should be included for small diameter
high rate wells.
FSO L p
Equation 14 ∆LSO =
E ( Ao − Ai )
pi Ai − po Ao ( pi − po ) Ai Ao
Equation 16 σr = −
( Ao − Ai ) ( Ao − Ai ) A
where
A = area corresponding to either inner or outer radius, in2
For the inner radius (A = Ai ) this reduces to:
σ r ,i = − pi
Equation 17
σ r ,o = − po
Equation 18
pi Ai − po Ao ( pi − po ) Ai Ao
σt = +
Equation 19 ( Ao − Ai ) ( Ao − Ai ) A
pi ( Ai + Ao ) − 2 po Ao
Equation 20 σ t ,i =
Ao − Ai
2 pi Ai − po ( Ai + Ao )
σ t ,o =
Ao − Ai
Equation 21
Helical Buckling
When a tube is loaded in axial compression, it will shorten in accordance
with Hooke's law. However, if the tube is sufficiently long, which is almost
always the case for well tubing, as the compressive force increases, a
critical force will be reached that corresponds to an unstable condition. At
this critical and higher compressive load, any amount of crookedness of
the tube or slight movement of the load will cause the tube to buckle
helically. In the presence of internal and external pressures, tubing
behaves as if it was subjected to a force called the effective buckling
force. This force is given by:
(σ + σi )
Equation 22
FEFF = FTOTAL −
2
t
( Ao − Ai )
= FTOTAL + ( po Ao − pi Ai )
FEFF = A p ( p o − pi )
Equation 23
Hence, in this situation buckling can only occur if the internal pressure is
greater than the external pressure. If the effective buckling force, FEFF, is
negative at packer depth, then FEFF will approach zero moving up the
string as a result of the increasing tension due to tubing weight. At some
depth, FEFF will become zero. This point is defined as the 'neutral point'.
Below the neutral point the pipe is buckled, whereas above this point the
pipe is straight, the following figure illustrates buckled tubing string.
FEFF
Equation 24 n=
W '+ Gi Ai − Go Ao
where
n = distance between the neutral point and the bottom of the
string, ft MD
G = fluid pressure gradient, psi/ft
W’ = weight per length of tubing
− C 2 FEFF 2
∆LHB =
8EI (W '+ Gi Ai − Go Ao )
Equation 25
where
C = radial clearance between the tubing and the casing, in
π
I = tubing moment of inertia, in4 =
64
( OD4 − ID4 )
When the neutral point is calculated to be above the top of the string, the
entire string is buckled and the equation for length change is:
− C 2 FEFF 2 ⎡L⎛ L⎞ ⎤
∆LHB = ⎢ ⎜2 − ⎟
Equation 26 8EI (W '+ Gi Ai − Go Ao ) ⎣ n ⎝ n ⎠ ⎥⎦
where
L = length of the tubing string, ft
Anchored Tubing
If the tubing is anchored, helical buckling can still occur. The associated
change in length relieves part of the compression exerted on the packer.
The force relieved is referred to as the unbuckling force. Since the length
change due to helical buckling is a non-linear function of the effective
buckling force, it is not possible to solve for the force due to unbuckling
directly. Instead, an iterative procedure is used to determine the total
end mechanical force, the tubing-to-packer force, when helical buckling
occurs in anchored tubing. The force due to unbuckling is then the
difference between this tubing-to-packer force, FT-P and the total primary
axial force, FTOTAL.
The method of superposition is the basis for the iterative procedure which
is used by some of the software packages to determine FT-P. A primary
reason for using this method is that it allows for solving for a restoring
force for limited movement completions where the restoring distance is
different to the distance moved.
If buckling occurs in a service condition and the tubing is fixed at the
packer, or cannot move by the amount of total length change calculated,
it is not correct to simply determine the force required to restore the end
of the tubing to the required location through a combination of buckling
and elastic strain. If the pipe is buckled when it is free to move, a change
in force and hence effective buckling force, causes a non-linear change in
length which depends on where the system is on the force versus length
curve. In the following figure it can be seen that the incremental force
changes F1 and F2 are equal, yet L2 is greater than L1 because the
absolute force existing when the incremental force is added is different.
Consequently, the absolute effective force must be established to
properly determine the length change.
∆θ
Equation 28
σbend =±E×r ∆L
5730 × 12
where:
r = pipe radius where the stress is calculated, in
∆θ
= dogleg severity, deg/100 ft
∆L
1
⎛ 8 EI ⎞ 2
Equation 29 P=π ⎜ ⎟
⎝ FEFF ⎠
where
P = Pitch
The radius of curvature of the helix in feet is given by:
P 2 + 4π 2 C 2
Equation 30 rc =
4π 2 C
∆θ 5730
=
Equation 31 ∆L rc
12
These stresses are confined to the bends only and hence they do not
affect the axial force profile in the string. However, bending stresses may
contribute to tubing failure by yielding the material and they are
therefore taken account of in the Von Mises equivalent (VME) stress and,
hence, in the triaxial design factor.
Buckling of production tubing strings can be tolerated in many cases
provided that the stress intensity in the pipe is at acceptable levels.
Buckling is generally acceptable provided that the peak VME stress in the
pipe, including the axial bending stresses due to buckling and deviation,
are less than the specified minimum yield stress of the material with an
appropriate design factor. Basically, there are two instances when
buckling of production tubing is unacceptable even if the VME stress
intensity is acceptably low:
• when tools must be run through the tubing, eg, before and after
perforating with a through-tubing perforating gun;
• when the equivalent dogleg severity from buckling compromises
the structural integrity or sealability of the tubing connections.
Obviously, if the tubing is severely buckled, the running of tools in the
tubing is complicated. Preferably, during conditions where it is necessary
to run tools in the tubing, the tubing should not be buckled. However, it
is generally possible to run tools in pipe which is only mildly buckled. The
maximum free passage length for a tool in a helix shaped tube is
calculated with the following formula:
⎡ ⎤
Equation 32
Ltool
P ⎢
= cos−1 ⎢
( IDd − ODtool ) ⎥⎥
π ⎢ ⎛⎜ C + IDd ⎞⎟ ⎥
⎢⎣ ⎝ 2 ⎠ ⎥⎦
where
Ltool = rigid length of a tool that can pass through the buckled
tubing, ft
ODtool = tool diameter, in
IDd = tubing ID or drift diameter, in
The free passage length value can be used as a guide to determine if the
amount of buckling will prevent the running of tools. Keep in mind that
tools are not completely rigid and therefore the free passage length
calculated with Equation 32 is conservative. If buckling is a problem, it is
possible to decrease the buckling intensity or eliminate buckling by
applying external surface pressure which tends to straighten the pipe.
Also, buckling can be lessened by using a lower initial slack-off weight if
this is feasible.
The use of expansion devices may also tend to increase buckling loads,
particularly where there are high internal pressures. Consideration should
be given to removing expansion devices, or using as small a seal bore as
possible on the expansion device. Depending on the buckling intensity
and on what connection is used on the tubing, the structural integrity or
FTOTAL
Equation 33 σa = ± σ HB ± σ DEV
Ao − Ai
The signs of σHB and σDEV are chosen to maximize the absolute value of
σa.