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CHARACTERISTICS OF
CENTRIFUGAL PUMPS
CHARACTERISTICS OF CENTRIFUGAL
PUMPS
• Centrifugal pumps are specified by four
characteristics.
1. Capacity
2. Total Head
Suction Head
Discharge Head
3. Power
4. Efficiency
CHARACTERISTICS OF CENTRIFUGAL PUMPS
• Centrifugal pumps are specified by four
characteristics.
1. Capacity:
This is defined as the quantity of liquid which
is discharged from the pump in a given time.
Capacity is expressed in 'm3/hr', 'gal/min', ..etc.
The capacity of a pump is governed by the
'Head', the 'Speed' and the 'Size' of the pump.
CHARACTERISTICS OF CENTRIFUGAL PUMPS
• Centrifugal pumps are specified by four
characteristics.
2. Total Head:
The total head of a pump is the difference
between the pump suction and discharge
pressures - expressed in terms of meters or feet
head .
CHARACTERISTICS OF CENTRIFUGAL PUMPS
• Centrifugal pumps are specified by four
characteristics.
Suction Head :
This is the vertical distance, in feet or meters,
from the centerline of the pump to the level of
liquid in the vessel from which the liquid is
being pumped.
IF THE LIQUID LEVEL IS ABOVE THE
PUMP CENTRELINE, THE SUCTION
HEAD IS POSITIVE.
IF BELOW THE CENTRELINE, THE
SUCTION HEAD IS NEGATIVE.
CHARACTERISTICS OF CENTRIFUGAL PUMPS
• Centrifugal pumps are specified by four
characteristics.
Discharge Head:
Is the discharge pressure of the pump,
expressed in feet or meters of liquid.
Total Head: = Discharge head -Suction head
( See Figure : 5.1 )
Figure : 5.1 – Total Head
CHARACTERISTICS OF CENTRIFUGAL PUMPS
• Centrifugal pumps are specified by four
characteristics.
3. Power:
This is the energy used by the pump in a given
time. Its unit is 'Horsepower' (HP).
in
CENTRIFUGAL
PUMPS
AND
AND
POSITIVE DISPLACEMENT
PUMPS
FLUID VAPOR
BUBBLES
cavities
Impeller deterioration
Decrease discharge pressure
or
30
50
H ft ACTUAL
CURVE
20
10
Q g.p.m.
The Valves of a Centrifugal Pump
• The suction and discharge piping of a centrifugal
pump, will generally have the following valve
arrangements:
1.Suction Valve: Allows liquid to enter the pump.
2.Discharge Valve: Allows liquid to flow from the
pump to other parts of the system.
3.Check or Non-Return Valve: In the discharge
line -Prevents back-flow from discharge to
suction through the pump.
4.Vent (priming) Valve: This is used to vent off
air/gases from the pump before start-up.
The Valves of a Centrifugal Pump (cont.)
• The suction and discharge piping of a centrifugal
pump, will generally have the following valve
arrangements:
5. Gauge Isolation Valves: Allows the replacement
of pressure gauges on suction and discharge
lines, the most important being the discharge
pressure.
6. Gland Seal Valve (where fitted): Controls the
flow of cooling media to the pump gland cooling
fluid.
The Valves of a Centrifugal Pump (cont.)
• The suction and discharge piping of a centrifugal
pump, will generally have the following valve
arrangements:
7. Recycle Valve: This is a flow line valve which is
used to recycle pumped liquid back to the suction
side or to the suction vessel, in order to maintain
a flow through the pump when the discharge
valve, (and/or FCV), is closed. (Prevents heat
build-up).
8. Drain Valve: Fitted on the bottom of the pump
casing and used to drain the pump prior to
maintenance work being done.
( See Figure : 5.2 )
Figure : 5.2
CENTRIFUGAL PUMP OPERATION
I- Pump Start-up Procedure
1.Line up the pump valves.
Note:1
CENTRIFUGAL PUMPS - FLOW &
PRESSURE
A.In Parallel:
Where extra flow is required, two or more
pumps can be operated in 'parallel'.
This means that the pumps all take suction
from a common header and discharge into
another common header.
The number of pumps in the parallel line-up,
depends on the system flow requirements.
CENTRIFUGAL PUMPS - FLOW &
PRESSURE
B. In Series:
Where extra pressure is required, pumps may
be operated in 'series'.
Here, a pump takes suction from a vessel and
discharges into the suction of another pump
which then discharges into the system.
The number of pumps lined up in series
depends on the system pressure requirements.
(See Figure: 5.3)
Figure
5.3
CAVITATION
• Cavitation is a problem condition which may
develop while a centrifugal pump is operating.
Note:3
DYNAMIC OR SYSTEM HEAD: (cont.)
• If the suction head is pressurized, this pressure
must be converted to head and subtracted from
the total head required by the pump.
Fig. 2
Positive Suction Head
NEGATIVE (GRAVITY) HEAD
• In the illustration below, a certain flow rate
will occur by gravity head alone.
Fig. 3
Negative (Gravity) Head
MOSTLY LIFT- LITTLE FRICTION HEAD
• The system head curve in the illustration
below starts at the static head "H" and zero
flow.
Remember that in closed systems, the friction head is the total head
as well, so the values in the right hand column represent the heads
for the system curve.
Typical System Curves for Open and Closed Systems
Calculating System Curve Points for Open
Systems
• For open systems, the formula for the system
head is:
Total System Head = Friction Head +
Static Head +
Pressure Head +
Velocity Head
Calculating System Curve Points for Open
Systems
• Velocity head appears in italics to remind us
that velocity head is generally ignored, as it is
insignificant in hydraulic applications.
• Neither static head nor pressure head vary with
flow.
• This is logical, because the height of the
system (static head) remains fixed regardless of
the flow rate; the pressures in the "beginning"
and "final" vessels are independent of flow rate
as well.
Calculating System Curve Points for Open
Systems
• So each point consists of friction head which
varies with flow, and static and pressure heads,
which do not.
Calculating System Curve Points for Open
Systems
• Consider the following example:
– A process system consists of an open tank, a
pressurized tank, and piping between the two.
– A pump delivers water from the open tank to the
pressurized tank.
– The friction head for the piping has been
calculated at 30 ft. at 200 GPM.
– The water level in the pressurized tank is located
5’ above the level in the open tank.
– The pressurized tank operates at 4 PSIG.
4 psi
5 ft
Pressurized tank
Pump Open tank
Calculating System Curve Points for Open
Systems
• Consider the following example: (cont.)
• Calculate the points for the system curve.
• Note that the friction head is exactly the same
as in the previous example, so there is no need
to recalculate that.
• The other heads are:
Static Head = 5’
Pressure Head = (4 PSIG –0 PSIG) X 2.31
ft./PSIG = 9.2 ft.
Calculating System Curve Points for Open
Systems
• Consider the following example: (cont.)
• Remember that the static head and pressure
head are fixed.
• We can construct the following table (Table 3).
Table 3
(Open
System)
Typical System Curves for Open and Closed Systems
Calculating System Curve Points for Open
Systems
• Note that each curve demonstrates characteristics
of its particular system type.
1. The closed system curve is parabola-
shaped and passes through the origin
(0 GPM at 0 ft) and through the design
point (200 GPM at 30 ft.).
All closed system curves pass through the
origin in the design point.
Calculating System Curve Points for Open
Systems
• Note that each curve demonstrates characteristics
of its particular system type.
2. The open system curve is parabola-shaped
and meets the Y axis at a head equal to the
sum of the static head plus the fixed head.