Wellbore Departure Sistem

Trackmaster® Plus
Wellbore Departure Systems
Operating Instructions
ES20.39754C
Table of Contents
1.0 Introduction.......................................................................................................................................1
1.1 Trackmaster® Plus Wellbore Departure Systems................................................................1
1.2 Innovative Features.............................................................................................................2
1.2.1 Multi-Ramp Whipstock ........................................................................................2
1.2.2 Mill/Whip Hook-up ..............................................................................................2
1.2.3 Whipstock System Retrieval ................................................................................3
1.3 Trackmaster Plus Anchor Systems .....................................................................................3
1.3.1 Trackmaster Plus Hydraulic Anchor ....................................................................3
1.3.2 Trackmaster Plus Hydraulic Anchor with Pack-off Element ...............................4
1.3.3 Trackmaster Plus Mechanical Anchor..................................................................4
1.3.4 Trackmaster Plus Inflatable Anchor .....................................................................4
1.3.5 Trackmaster Plus Expandable Anchor..................................................................5
1.4 The Trackmaster Plus Mills................................................................................................5
1.4.1 Trackmaster Plus FasTrack Tri-Mill ....................................................................5
1.4.2 Trackmaster Plus Hard Formation Bi-Mill...........................................................5
1.4.3 Trackmaster Plus GeoTrack Mill .........................................................................6
1.5 Hydraulic Running Tool .....................................................................................................6
1.6 Non Advancing Multi-Cycle By-Pass Valve ......................................................................6
1.7 Retrievable Features ...........................................................................................................7
1.7.1 Hook Assembly Retrieval Tool ............................................................................7
1.7.2 Die Collar Assembly Retrieval Tool ....................................................................7
2.0 Equipment for Sidetrack ...................................................................................................................8
2.1 Shop Tools Required ..........................................................................................................8
2.2 Recommended Spares and Redress Kit ..............................................................................8
2.3 Bottom Hole Assembly Components..................................................................................9
2.3.1 Well Preparation...................................................................................................9
2.3.2 Sidetrack...............................................................................................................9
2.3.3 Retrieval ...............................................................................................................9
2.4 Service Facility Checks ......................................................................................................9
3.0 Preparation for Sidetrack ................................................................................................................11
3.1 Equipment.........................................................................................................................11
3.2 Well Preparation ...............................................................................................................11
3.3 Milling Fluid Guidelines...................................................................................................12
3.4 Non-Advancing Multi-cycle Bypass Valve Test Procedure .............................................13
4.0 Trackmaster Plus System Make up Procedure ................................................................................15
5.0 Running Procedure..........................................................................................................................21
5.1 Run the Whipstock Assembly...........................................................................................21
5.2 Orient the Whipstock Assembly .......................................................................................21
5.3 Set the Whipstock Assembly ............................................................................................22
5.3.1 Trackmaster Plus Hydraulic Anchor ..................................................................22
5.3.2 Trackmaster Plus Expandable Anchor................................................................22
5.3.3 Trackmaster Plus Mechanical Anchor................................................................22
5.4 Break the Mill from the Whip...........................................................................................23
5.4.1 Trackmaster Plus Hydraulic Anchor ..................................................................23
5.4.2 Trackmaster Plus Expandable Anchor................................................................23
5.4.3 Trackmaster Plus Mechanical Anchor................................................................24
5.5 Mill the Window...............................................................................................................24
5.6 Drill the Rathole ...............................................................................................................25
5.7 Pull Out of the Hole..........................................................................................................25
5.8 Drilling Recommendations ...............................................................................................26
6.0 Retrieving the Whipstock Assembly...............................................................................................27
6.1 Hook Assembly Retrieval Tool ........................................................................................28
6.2 Die Collar Assembly Retrieval Tool.................................................................................29
6.3 Sheared Hinge Pin ............................................................................................................30
6.4 Window Specifications .....................................................................................................30
7.0 Best Make up Practices for the Trackmaster Plus Whipstock Assembly......................................32
®
ES20.39754C i of ii Trackmaster Plus
Operating Instructions Wellbore Departure Systems
Confidential Property of Smith International, Inc.
List of Figures
Figure 1 Trackmaster Plus Wellbore Departure Systems ..............................................................................................1
Figure 2 Whip to Mill Head Hookup.............................................................................................................................3
Figure 3 Trackmaster Plus Hydraulic Anchor ...............................................................................................................3
Figure 4 Trackmaster Plus Hydraulic Anchor with Pack-off Element ..........................................................................4
Figure 5 Trackmaster Plus Mechanical Anchor.............................................................................................................4
Figure 6 Trackmaster Plus Inflatable Anchor................................................................................................................4
Figure 7 Trackmaster Plus Expandable Anchor ............................................................................................................5
Figure 8 Trackmaster Plus FasTrack Tri-Mill ...............................................................................................................5
Figure 9 Trackmaster Plus Hard Formation Bi-Mill......................................................................................................6
Figure 10 Trackmaster Plus GeoTrack Mill ..................................................................................................................6
Figure 11 Multi-Cycle By-Pass Valve...........................................................................................................................6
Figure 12 Hook Retrieval Tool......................................................................................................................................7
Figure 13 Die Collar Assembly Retrieval Tool .............................................................................................................7
Figure 14 Break Bolt Location in Whip ......................................................................................................................16
Figure 15 Marking Locking Pin Location (Tool Sizes 7-inch and Larger Depicted) ..................................................16
Figure 16 Marking Locking Pin Location (Tool Sizes 5 1⁄2-inch and Smaller Depicted) ............................................17
Figure 17 Break Bolt Pre-assembly for 7" and Larger Size Tools...............................................................................17
Figure 18 Break Bolt Pre-assembly for 4 1⁄2", 5", 5 1⁄2" Size Tools .............................................................................18
Figure 19 Break Bolt Location in Mill for All Tool Sizes...........................................................................................18
Figure 20 Final Whip to Mill Assembly......................................................................................................................19
List of Tables
Table 1 Recommended Spares and Redress Kit ............................................................................................................8
Table 2 Torque Specifications .....................................................................................................................................10
Table 3 Flow Rate to Close Non Advancing Multi-Cycle By-Pass Valve ..................................................................14
Table 4 Approximate Break Bolt Shear Values (Standard).........................................................................................23
Table 5 Approximate Break Bolt Shear Values (Standard).........................................................................................23
Table 6 Set Down Loads and Approximate Break Bolt Shear Value (Standard) ........................................................24
Table 7 Recommended Milling Parameters.................................................................................................................25
Table 8 Whipstock Assembly Retrieving Specifications with Hydraulic Set Anchor or Mechanical Set Anchor ......27
Table 9 Whipstock Assembly Retrieving Specifications with Expandable Anchor ....................................................27
Table 10 Shear Values for the Hinge Pins and Fishing Neck Dimensions ..................................................................30
Table 11 Window Specifications-Trackmaster Plus System .......................................................................................31
The last numbered page of this engineering specification is page 37.
®
Trackmaster Plus ii of ii ES20.39754C
Wellbore Departure Systems Operating Instructions
Section 1
1.0 Introduction
1.1 Trackmaster® Plus Wellbore Departure Systems
The Trackmaster Plus Wellbore Departure Systems represents an application
specific and results driven approach to one-trip reliability and cost optimization
(Figure 1). The running assembly consists of a mill and whipstock assembly. The
anchor sub-assembly can be a retrievable hydraulic anchor, a mechanical anchor,
a permanent packer, and an open hole inflatable anchor or expandable hydraulic
anchor. Cased hole anchors, except the permanent packer and Thru-Tubing
Anchor, are designed for dependable retrieval. The objective of the Trackmaster
Plus Wellbore Departure Systems is to accomplish the following steps in a single
trip:
Figure 1 • Run the whipstock and milling assembly

Trackmaster Plus • Orient the whipstock assembly with
Wellbore Departure Systems Measuring While Drilling (MWD) tool or Gyroscope
• Set the anchor
• Release the mill from the whip
• Mill the window
• Drill the rathole or lateral
• Pull out of hole
The result is a full size usable window achieved within
a minimum of milling time with safe and easy passage
for the required drilling assembly.
INDEX
DATE: March 30, 2004
ES20
Operating
DRAWN: CSL Instructions
P.O. Box 60068 HOUSTON, TX 77205
APRVD: JM
This drawing and data embody
proprietary information which is the
confidential property of Smith C 24123 08/16/05 J. Mayol
®
International, Inc., and which shall not B 22414 04/30/04 gm Trackmaster Plus
be copied, reproduced, disclosed to Wellbore Departure
A 22346 04/07/04 gm Systems
others, or used in whole or in part for
any purpose, without the written – 22294 03/30/04 JM
permission of Smith. This drawing is REV ECO DATE BY
loaned in confidence with the
SPEC. NO.
understanding that it shall be returned Revision bar in margin represents latest revisions. ES20.39754
on demand.
1 of 37
Introduction Section 1
The whipstock assembly may be oriented and set at any depth. It should be
located immediately above a casing collar to provide a smooth I.D. in which to set
the anchor and mill the window. A surveying system should be run with the
Trackmaster Plus Wellbore Departure Systems to determine the preferred
orientation for the sidetrack. When orientating in a specific direction and if a hole
angle of more than two degrees exits at the setting depth, then it is recommended
that the whipstock assembly be set 0 – 90 degrees to the right or left of high side
of the hole. With small modifications the Trackmaster Plus Wellbore Departure
Systems can be configured to exit from low side of the hole.
After setting the anchor, either hydraulically or mechanically, a load is applied to

the drill string to shear the break bolt between the mill and whip. At this point,
string rotation may begin for milling of the window, followed by drilling of the
rathole.
1.2 Innovative Features

1.2.1 Multi-Ramp Whipstock
All Trackmaster Plus Whipstock Systems utilize a multiple angle whip
design to deliver a high-quality useable window. The combination of ramp
angles maximizes milling efficiency, prolongs window mill life and
produces an optimum dogleg through the window.
• Fast Cutout Ramp

- Facilitates mill/whip hook-up point
- Initiates rapid casing cutout
- Produces full gauge window within a few inches of cutout
• Full Gauge Section
- Maintains the full gauge window section
- Useable window length can be customized
- Thicker cross section for optimized performance
• Mid-Ramp Section
- Accelerates the mill past its center point
- Improves one-trip mill performance
1.2.2 Mill/Whip Hook-up

All Trackmaster Plus Whipstock Systems use the latest window mill to
whipstock attachment technology. The new mill/whip hook-up is designed
to provide higher torque values while delivering the same reliable shear
performance. This non-threaded retention system allows up to 3 degrees of
flex between the milling assembly and the whipstock to facilitate passage
through high doglegs in the wellbore. See Figure 2.
®
Trackmaster Plus 2 of 37 ES20.39754C
Section 1 Introduction
• Higher torque tolerance

• Increased flexibility through wellbore doglegs
• Enables higher lead mill cutter density
Figure 2
Whip to Mill Head Hookup
Mill Head
Rubber Grommet
Whip
Locking Pin
Break Bolt
1.2.3 Whipstock System Retrieval

All Trackmaster Plus Expandable, Hydraulic, and Mechanical Anchors are
retrievable. The hook retrieval system is the primary method, utilizing a
retrieving tool with an integral hook geometrically matched to a slot
machined in the whip.
• Manufactured from high strength alloy steel

• Interlocking geometric profiles couple together securely
• High retrieval load capacity
1.3 Trackmaster Plus Anchor Systems

1.3.1 Trackmaster Plus Hydraulic Anchor
The Trackmaster Plus Hydraulic Anchor locks the whipstock assembly to
the casing. It is hydraulically set with 3,000 to 3,500 psi pressure. The
function of the anchor is to absorb axial and torsional loads during milling.
See Figure 3.
Figure 3
Trackmaster Plus Hydraulic Anchor
®
ES20.39754C 3 of 37 Trackmaster Plus
1.3.2 Trackmaster Plus Hydraulic Anchor with Pack-off Element

The Trackmaster Plus Hydraulic Anchor with Pack-off Element is run and
set in a single trip, just as the Trackmaster Plus Hydraulic Anchor. This
system provides isolation from the lower wellbore using an integral
packer. It can hold 5,000 psi in both directions. See Figure 4.
Figure 4
Trackmaster Plus Hydraulic Anchor with Pack-off Element
1.3.3 Trackmaster Plus Mechanical Anchor

The Trackmaster Plus Mechanical Anchor requires a plug in the wellbore
to initiate setting. Patented tongue-and-pocket slip design ensures full,
centralized slip contact, providing superior anti-rotation and bi-directional
loading capabilities. See Figure 5.
Figure 5
Trackmaster Plus Mechanical Anchor
1.3.4 Trackmaster Plus Inflatable Anchor

The Trackmaster Plus Inflatable Anchor is run, oriented, and hydraulically
set in a single trip. Patented element design enables the anchor to set in
open holes and provides adequate torque resistance needed for milling or
drilling. See Figure 6.
Figure 6
Trackmaster Plus Inflatable Anchor
®
1.3.5 Trackmaster Plus Expandable Anchor

The Trackmaster Plus Expandable Anchor is run, oriented, and
hydraulically set in a single trip. It can be released by a straight pull. The
anchor has three slips located in the same housing and placed at 120
degrees spacing, providing maximum centralization and stability. See
Figure 7.
Figure 7
Trackmaster Plus Expandable Anchor
1.4 The Trackmaster Plus Mills

1.4.1 Trackmaster Plus FasTrack Tri-Mill
The Trackmaster Plus FasTrack Tri-Mill (Figure 8) utilizes tungsten
carbide cylindrical cutters and tungsten crushed tungsten carbide rather
than conventional carbide inserts. The cylindrical cutters are made from
Smith Services' proven Millmaster™ carbide grade inserts and will
effectively exit the casing and cut through the formation to drill the
required rathole. This new milling structure not only reduces overall
casing exit time, it ensures a level of performance that can be duplicated
casing exit after exit. The mill provides a hydraulic path from the milling
bottom hole assembly to the whip and anchor via a hydraulic hose.
Figure 8
Trackmaster Plus FasTrack Tri-Mill
1.4.2 Trackmaster Plus Hard Formation Bi-Mill

The Trackmaster Plus Hard Formation Bi-Mill (Figure 9) is the result of a
combined engineering effort between Smith Services and Smith
GeoDiamond. The proprietary blend of synthetic diamond and cobalt has
resulted in a PDC cutting structure capable of milling materials such as
casing and drilling formations with compressive strengths greater than
20,000 psi. The Trackmaster Plus Hard Formation Bi-Mill is capable of
drilling 3 to 15 feet of rathole. It can be used as the lead mill on both bi-
mill and tri-mill configurations. The mill provides a hydraulic path from
milling bottom hole assembly to the whip and anchor via a hydraulic hose.
For further information, refer to Trackmaster Plus Hard Formation System

Operating Instructions manual.
®
Figure 9
Trackmaster Plus Hard Formation Bi-Mill
1.4.3 Trackmaster Plus GeoTrack Mill

The Trackmaster Plus GeoTrack Mill (Figure 10) has an impact and wear
resistant PDC cutting structure capable of milling materials such as casing,
and drill an extended rathole in a single trip. The mill is designed for high
penetration rates and steerability. The jet nozzles are placed strategically
to ensure cutter cooling and good hole cleaning. New mill/whip hook-up
enables maximum cutting structure coverage for improved drilling
performance.
For further information, refer to Trackmaster Plus GeoTrack System

Operating Instructions manual.
Figure 10
Trackmaster Plus GeoTrack Mill
1.5 Hydraulic Running Tool

The Hydraulic Running Tool is run directly above the mill. A floating piston
inside the tool separates the clean hydraulic fluid, used for setting the anchor,
from the wellbore fluid. The piston does not restrict flow after setting anchor.
1.6 Non Advancing Multi-Cycle By-Pass Valve

The Non Advancing Multi-Cycle By-Pass Valve (NAMCBPV) is run in the
assembly when a hydraulic anchor is to be oriented and set in a well. It is
positioned below the MWD tool. Fluid is circulated through the NAMCBPV to
facilitate a MWD survey. Once the whipstock has been orientated, the tool is
cycled through a predetermined sequence until a valve closes off the flow path to
the annulus (Figure 11). Once closed, the string is pressured up to set the anchor.
Figure 11
Multi-Cycle By-Pass Valve
®
1.7 Retrievable Features

1.7.1 Hook Assembly Retrieval Tool
A whipstock assembly with a hook slot in the whip face can be retrieved
with the hook assembly retrieval tool (Figure 12). The anchor can be a
retrievable hydraulic anchor, mechanical anchor, or expandable hydraulic
anchor. The tool has been designed to hook into the slot on the whip face
and then a pull applied to release the assembly. A typical retrieval BHA
would include a retrieval tool, full gage stabilizer, joint of drill pipe,
surveying equipment, crossover, heavyweight drill pipe, and drill pipe.
Figure 12
Hook Retrieval Tool
1.7.2 Die Collar Assembly Retrieval Tool

A die collar assembly retrieval tool, consist of a die collar section
designed to pull the whip and a cut lip guide, designed to lift the whip of
the casing or tubing wall (Figure 13). A typical bottom hole assembly
(BHA) for retrieval may consist of a retrieval tool, full gauge stabilizer,
bumper sub, fishing jar, full gauge stabilizer, crossover, heavyweight drill
pipe, and drill pipe. A safety joint and accelerator are used in some
assemblies.
Figure 13
Die Collar Assembly Retrieval Tool
®
Section 2
2.0 Equipment for Sidetrack

Caution: Smith Services advises the use of tools and equipment called out in this
manual to ensure safety during assembly, disassembly and testing of the
Trackmaster Plus Wellbore Departure System components.
2.1 Shop Tools Required

• Tool box with tote tray • Internal snap ring pliers
1 (106 thru 175)
• 1 ⁄2 inch open end
adjustable wrench • 8 inch screwdriver –
standard tip, 3⁄8 inch
• 2 inch open end
adjustable wrench • 8 inch screwdriver –
• 2 inch pipe wrench narrow tip, 3⁄16 inch
3
•
5
⁄16 inch pipe • ⁄4 inch female x 1⁄2 inch male
hex key wrench socket adapter
3 • Allen wrench set
• ⁄8 inch hex key wrench
(3⁄32 inch thru 1⁄4 inch)
5
• ⁄8 inch hex key wrench
• Tap wrench
• Two rolls of teflon tape
• Thread locking compound
• Breaker bar (3⁄4 inch drive)
• 5 inch drive extension
• Internal snap ring pliers (3⁄4 inch drive)
(25 thru 31)
2.2 Recommended Spares and Redress Kit
The recommended spares and redress kit can be found on Table 1.
Table 1
Recommended Spares and Redress Kit
Description
Control Line Hose Adapter
Control Line Assembly
Rubber Grommet
Break Bolt
Break-off Plugs
Orifices & O-rings
Running Tool Redress Kit
Locking Pin
®
Section 2 Equipment for Sidetrack
2.3 Bottom Hole Assembly Components

2.3.1 Well Preparation
• Review of collar locator log
• Review of cement bond log
• Casing scraper
• Gage ring sub
2.3.2 Sidetrack
• Whipstock assembly
- Whipstock sub-assembly
- Anchor sub-assembly
- Trackmaster Plus Hydraulic Anchor
- Trackmaster Plus Hydraulic Anchor with
Pack-Off Element
- Trackmaster Plus Mechanical Anchor
- Trackmaster Plus Inflatable Anchor
- Trackmaster Plus Expandable Anchor
• Running Tool
• Flex Joint-Heavyweight Drill Pipe (HWDP) or
High Strength Drill Pipe
• Non Advancing Multi-Cycle By-Pass Valve or Hi-Flow Bypass Valve
• MWD or Orienting Sub for Gyroscope
2.3.3 Retrieval
• Retrieval tools
- Hook assembly
- Die collar assembly
• Fishing jars
• Bumper sub
• Stabilizers
2.4 Service Facility Checks
2.4.1 The make up and fit between the whip and mill should be checked (and
corrected if needed) at the shop prior to being sent to the job. The gage
diameter of the connected whip and mill must be within the specified
grind O.D. of the mill.
®
Equipment for Sidetrack Section 2
2.4.2 The whipstock assembly may be shipped to the service facility or job site
in two pieces. Use the following torque specification for making-up the
connection between the hinge connector and anchor sub-assembly (see
Table 2).
Table 2
Torque Specifications
Hydraulic Anchor Connection Size Torque
Size (in) (in) (ft·lb)
5
16 8 ⁄8 IF 60,000
3 5
13 ⁄8 8 ⁄8 IF 60,000
3 1
11 ⁄4 5 ⁄2 IF 40,000
3 1
10 ⁄4 5 ⁄2 IF 40,000
5 1
9 ⁄8 5 ⁄2 IF 40,000
5
7 ⁄8 4 IF 18,000
1
7 3 ⁄2 IF 15,000
1 7
5 ⁄2 2 ⁄8 IF 6,500
3
5 2 ⁄8 IF 4,500
1 3
4 ⁄2 2 ⁄8 IF 4,500
Expandable Anchor Connection Size Torque
(in) (in) (ft·lb)
3 5
13 ⁄8 x 20 8 ⁄8 IF 60,000
5 3 1
9 ⁄8 x 13 ⁄8 5 ⁄2 IF 40,000
5 1
7 x 9 ⁄8 3 ⁄2 IF 15,000
1 3.0-10-2G-SA
4 ⁄2 x 7 6,000
Box w/ Socket Set Screws
1 2.25-8-2G-SA
3 ⁄2 x 7 800
Box w/ Socket Set Screws
Mechanical Anchor Connection Size Torque
Size (in) (in) (ft·lb)
5 1
9 ⁄8 4 ⁄2 IF 30,000
5 1
8 ⁄8 4 ⁄2 IF 30,000
5 1
7 ⁄8 3 ⁄2 IF 15,000
1
7 3 ⁄2 IF 15,000
1 7
5 ⁄2 2 ⁄8 IF 6,500
3
5 2 ⁄8 IF 4,500
1 3
4 ⁄2 2 ⁄8 IF 4,500
®
Section 3
3.0 Preparation for Sidetrack

3.1 Equipment
Note: Before running the mechanical anchor, make sure that the foot is larger than the
I.D. bore of the bridge plug for proper actuation of the trigger release.
3.1.1 Account for and inspect all equipment for possible damage during
shipment. Check condition of all connections, fittings and any hydraulic
lines on the whipstock assembly.
3.1.2 Caliper and record the O.D. of the mill and the dimensions of the bottom
hole assembly components. Measure and record length of whip face.
3.1.3 If the running tool is used, remove the piston. Check the condition of the
piston and O-ring. The piston will be reinstalled after the system has been
filled with hydraulic fluid.
Note: If running tool has only one end that is bore-backed, then be sure bore-backed
end is pointed down (i.e. end that is made-up to the mill).
3.1.4 Check the fit of the orifices (nozzles) in the lead mill nozzle housings. The
threads must be clean, free of dings and burrs. Flush the mill if needed to
clear obstructions. Use the bottom threads taps if rework is needed.
3.1.5 Check for proper make up of the break-off plug and control line hose
adapter to the nozzle housing without the O-rings and remove them before
transferring the mill to the drill floor. Also, check for proper make up
between the break bolt and the mill.
3.2 Well Preparation

3.2.1 Prior to running the equipment make a gage ring and casing scraper run. It
is strongly recommended to run the scraper past the setting depth by 30-60
feet, and then pulled back. This is to ensure any debris is pushed below the
setting depth and not circulated back up past the scraper.
3.2.2 Make a casing collar locator run. The bottom of the whipstock assembly
must be set two to six feet above a casing collar. Review cement bond log
if available. This is to ensure optimum milling performance. Record the
depth on the job report.
3.2.3 Acceptable dogleg severity to set a whipstock is below three degrees per
100 feet or less. Always favor the lesser dogleg.
®
Preparation for Sidetrack Section 3
3.2.4 It is recommended to review directional surveys prior to setting the

whipstock and pay particular attention to the dogleg severity. The dogleg
represents both the build and turn radiuses of the wellbore. There may be
times when the survey stations are so far apart that they become useless
for determining the dogleg at the whipstock set point. In cases where the
survey stations are greater that thirty feet apart, the wellbore should be
resurveyed.
3.2.5 In the event a whipstock is set in the wellbore where the survey is
unknown or the survey stations are too far apart, the customer should be
notified of the potential problem of retrieving the whipstock.
3.3 Milling Fluid Guidelines

3.3.1 High viscosity “milling mud” is not required when using the Trackmaster
Plus Wellbore Departure System for sidetracking. The drilling fluid must
be in good condition, clean, and compatible with the formation
surrounding the milled window.
3.3.2 Drill pipe filter screens and suction pit screens should be used to remove
all forms of debris. It is a good practice to circulate bottoms up to ensure
that all the drilling fluid is in good condition prior to milling. Debris in the
wellbore will be taken into the drill pipe through the ports of the
NAMCBPV if one is used. Any debris that enters the drill string can
potentially cause problems.
3.3.3 Polymer drilling fluids, in good condition, do not require any special
adjustments. For water based and oil based drilling fluids, a ratio of plastic
viscosity to yield point (PV:YP) as close to 1.0 or less is ideal for steel
cuttings removal.
3.3.4 The optimum flow rate is 50-gpm per inch of casing I.D., with the
minimum being 30-gpm per inch of casing I.D. Although turbulent flow
can remove steel cuttings from the hole faster than laminar flow, it can
cause problems such as bird nesting of cuttings and a restrictive build-up
of cuttings. Laminar flow provides the best overall properties for removal
of steel cuttings. Therefore, laminar flow is preferred over turbulent flow
for lifting the cuttings out of the well. In optimum conditions, it is
recommended to start with a high laminar flow. Small adjustments can be
made in the flow rates, rotary speed, and weight while monitoring the
cuttings for size, shape, and thickness.
3.3.5 High viscosity sweeps can be pumped periodically based on the amount of
cuttings returned to the surface or at a minimum, pumping a high viscosity
sweep with bottoms-up circulation prior to pulling out of the hole at the
end of the sidetrack.
®
Section 3 Preparation for Sidetrack
3.3.6 Ditch magnets should be placed in the first tank beyond the shale shaker
prior to milling to capture cuttings. This will decrease mud pump damage
due to cuttings contamination. The magnets should be periodically
cleaned. They should stay in for several days after the sidetrack to recover
any additional cuttings that were trapped downhole or until no more steel
cuttings are collected.
3.4 Non-Advancing Multi-cycle Bypass Valve Test Procedure

3.4.1 To surface test the Non Advancing Multi-cycle Bypass Valve
(NAMCBPV) have the following components available.
• Kelly cock (closed) or test cap

• NAMCBPV
• MWD assembly
• Drill pipe or BHA components (2-3 stands), sufficient to ensure the
NAMCBPV is below the rotary table.
3.4.2 Pick up the MWD assembly with sufficient BHA to create a stand to set
back later in the derrick.
3.4.3 Lower the stands into the hole and make it up to the kelly or top drive.
3.4.4 Start circulation at a minimum flow rate or until MWD pulse is achieved.
Stop circulating. Record the circulation rate and pressure.
3.4.5 Pick up and add the NAMCBPV with the closed kelly cock or test cap to
the assembly.
3.4.6 Run the assembly back into the hole.
3.4.7 Start circulation and increase the flow rate to more than the value required
to close the valve. MWD pulses must be observed. Stop circulating.
Record the circulation rate and pressure. See Table 3 for the flow rates to
close the valve.
3.4.8 Repeat the starting and stopping of circulation four more times to cycle the
piston and to test the MWD.
3.4.9 Slowly start circulation and stop for the sixth time to test the closing of the
valve.
Note: High pressures may be experienced during this step. All personnel must be
made aware and all necessary precautions taken.
3.4.10 Repeat to verify that the valve closes again without cycling back to the
starting position.
®
Preparation for Sidetrack Section 3
Note: If the piston cycles back to the starting position or does not hold pressure,
pick up and test the backup valve.
3.4.11 Pick up and break NAMCBPV at top inlet crossover (top sub) connection.
Safety Note: Take care when pumping against a closed Non Advancing Multi-Cycle
By-Pass Valve.
Table 3
Flow Rate to Close Non Advancing Multi-Cycle By-Pass Valve
Mud Weight (GPM) – 5" NAMCBPV (GPM) – 6-3/4" NAMCBPV
(lb/gal) 0.875" Nozzle 1.375" Nozzle
8.7 242 525
10 226 489
11 215 467
12 206 447
13 198 429
14 191 414
15 184 399
16 179 387
17 173 375
®
Section 4
4.0 Trackmaster Plus System Make up Procedure

4.1 The bottom hole assembly will consist of:
• Trackmaster Plus Whipstock Assembly

• Trackmaster Plus Mill
• Trackmaster Plus Running Tool
• One Joint HWDP (Flex Joint)
• Non Advancing Multi-Cycle By-Pass Valve or Hi-Flow Bypass Valve
• MWD tool
• HWDP
• Drill pipe to surface
Notes: The NAMCBPV should be tested prior to being run in hole. It is recommended to
be shipped to the rig “ready to use”. It should be left ready to function on the first
or second cycle. If a test at the rig is required, see NAMCBPV Test Procedure in
Section 3.4.
When using a Gyroscope, replace the NAMCBPV and MWD with a universal
bottom hole orienting sub (UBHO).
The anchor and hinge connector sub should be attached and pre-torqued at the
Smith Services facility.
The running tool is not used in the assembly when using a whipstock assembly
with the mechanical set anchor.
The connections of 5-inch and smaller OD casing milling assemblies and milling
assemblies utilizing positive displacement motors should be secured with a non-
permanent, medium-strength thread locking compound that degrades below 400° F
to avoid backing-off.
Caution: Ensure that anchor protector is securely fastened to anchor prior to

picking up whipstock assembly.
4.2 Pick up the whipstock assembly from the catwalk with a crane and a winch. A
certified lifting eye is provided at the back of the whip. Remove the anchor
protector on the rig floor.
4.3 Make sure to sling around the anchor body and not around the slips.
4.4 Check the quantity of running, setting, and shear screws fitted.
®
Trackmaster Plus System Make up Procedure Section 4
4.5 Run the assembly below the rotary table to the top of the whip.
4.6 With the sling still attached to the back of the whip, secure the assembly by
passing the false rotary table pin through the whip hook retrieval slot as shown in
Section 7. If a hook slot is not available, use slips and a safety clamp.
4.7 Pick up the Trackmaster Plus Mill and running tool on a lifting sub. Slowly lower
the mill to the top of the whip face.
Note: The Trackmaster Plus Mill and running tool should be pre-torqued at the Smith
Services facility. If mill and running tool are made-up on the rig, ensure
connection is torqued properly.
4.8 Screw break bolt into whip to ensure that the parts mate. The top of the break bolt
should be flush with the back side of the whip as shown in Figure 14. Remove
break bolt from whip.
Figure 14
Break Bolt Location in Whip
Whip
Break Bolt
(Flush with back side of whip)
4.9 Thread the locking pin into mill head until it shoulders on mill. Mark the end of
the locking pin on the counterbore of the mill as shown in Figure 15 and Figure
16. Remove locking pin.
Figure 15
Marking Locking Pin Location (Tool Sizes 7-inch and Larger Depicted)
Mill
Locking Pin
Mark, indicating end of locking pin.
®
Section 4 Trackmaster Plus Make up Procedure
Figure 16
Marking Locking Pin Location (Tool Sizes 5 1⁄2-inch and Smaller Depicted)
Mill
Locking Pin
Mark, indicating end of locking pin.
4.10 For the pre-assembly of all sizes, apply a small amount of grease to the groove on
the bottom of the break bolt. Greasing the break bolt will help keep the rubber
grommet in place. Install grommet onto break bolt.
4.11 Place break bolt and rubber grommet into mill, shouldering on the mill head as
shown in Figure 17, Figure 18, Figure 19, and Figure 20.
4.12 Re-install the locking pin making sure the pin travels down to the previously drawn
mark as shown in Figure 17 for tool sizes 7-inches and larger or screw the locking
pin in until it bottoms out in the mill head for tool sizes 4 1⁄2", 5", and 5 1⁄2" as
shown in Figure 18. This will ensure that the locking pin is properly engaged in the
break bolt.
Caution: The pre-assembly steps are critical and must be performed to prevent
whip to mill hook-up failure.
Figure 17
Break Bolt Pre-assembly for 7" and Larger Size Tools
Break Bolt
Break bolt shoulders Locking Pin

on mill here.
Previously drawn mark
Grease and
Rubber Grommet
®
Figure 18
Break Bolt Pre-assembly for 4 1⁄2", 5", 5 1⁄2" Size Tools
Break Bolt
Locking Pin
Previously drawn mark
Figure 19
Break Bolt Location in Mill for All Tool Sizes.
Mill
Break Bolt
Break bolt shoulders

on mill here.
4.13 For final assembly of all size tools, remove locking pin and break bolt from mill,
screw break bolt into whip until flush with back of whip as shown in Figure 20.
Make sure grommet is on end of break bolt.
4.14 Align mill with break bolt, push mill onto break bolt, and thread locking pin into
mill. Check that the pin travels down to the scribed mark on all sizes, once more.
®
Section 4 Trackmaster Plus Make up Procedure
Figure 20
Final Whip to Mill Assembly
Whip
Mill
Break Bolt
Caution: The preliminary check should be performed at the shop prior to shipping
tool to location.
Note: If using a mechanical anchor, proceed to Step 4.16.
4.15 Remove the blanking cap from the lead mill. Use Teflon tape on the threads,
attach and tighten the control line assembly to the control line hose adapter.
4.16 Pick up the weight of the assembly. Remove the false rotary table (if one is used).
Set the slips and the safety clamp on the running tool, break out the lift sub,
remove the floating piston and fill with clean hydraulic fluid to within one foot of
the top. Allow 15 minutes for the entrapped air to be released.
4.17 Install the floating piston in the running tool. Fit blank cap.
Note: When using heavily weighted drilling fluid, such as hematite, that has the
potential of gelling over or bridging drill pipe, pack the top of the running tool,
from the piston to the top of the box with grease.
4.18 Pick up a single joint of Hevi-Wate or high grade, fully inspected, drill pipe with
the elevators. Make up the connection.
Note: The flex joint should be of high-grade steel (Grade G-105) or Hevi-Wate and
thoroughly inspected at both the connections and the tube before use. Change out
to a different flex joint after each mill run.
4.19 Lower and set the assembly in the rotary table. Make up the Non Advancing Multi-
Cycle By-Pass Valve to the Hevi-Wate drill pipe. A crossover sub may be required.
®
Note: If orientation of the whipstock assembly is not required, proceed to Step 5.1.1.
4.20 Pick up MWD. Make up connection to the Non Advancing Multi-Cycle By-Pass
Valve. Crossover subs may be required.
4.21 Align the MWD to the whip face by scribing a line from the center of the whip
face up the assembly to the MWD collar and orientation sub. Orient the key in
orientation sub to the scribed line.
Note: The company representative and directional driller must check the scribe-line and
witness the input of any off set data into the MWD computer.
®
Section 5
5.0 Running Procedure

5.1 Run the Whipstock Assembly
5.1.1 Make up the remainder of the BHA. Pick up drill collars and/or Hevi-
Wate drill pipe equivalent to:
1) The recommended milling weight plus a minimum of

25% additional when using a Trackmaster Plus
Hydraulic Anchor.
or
2) The set down load when using a Trackmaster Plus

Mechanical Anchor.
Note: No jars should be run with this assembly.
5.1.2 Trip into the hole slowly with the hook on the block in the unlocked
position. Monitor weight indicator for hole drag and trip tank for proper
fill up.
Caution: Use caution while tripping the whipstock assembly into or out of the
hole. Sudden starts, stops, or dropping of the drill string may damage
the break bolt. Extra caution should be observed when passing
through the BOP’s and wellhead.
Note: For a whipstock assembly with a mechanical anchor, trip within 50 feet of
the bridge plug. Care should be taken not to run into the bridge plug and
cause the anchor to set.
5.1.3 When the desired depth is reached, work the string up and down to
determine hole drag. Slack off to a neutral weight. Correlate on depth.
5.2 Orient the Whipstock Assembly

5.2.1 Two methods of orientation are available, Gyro or MWD. Gyro
orientation is achieved by installing an UBHO in the BHA just above the
whipstock running tool. When on depth, wire line must be rigged up and
run in the hole to confirm orientation before pressuring up the drill string
in a controlled manner. MWD orientation is achieved with the use of a
Non Advancing Multi-Cycle By-Pass Valve. The valve provides
circulation to allow tool face surveys to be recorded. The valve is
configured to cycle five times before closing at the sixth cycle, which will
allow for any potential MWD problems.
®
Running Procedure Section 5
Note: If orientation of the whipstock assembly is not required, proceed to Step 5.3.
5.2.2 Survey the orientation of the whipstock assembly. Turn the assembly to
the required tool face and repeat as needed.
Caution: Make sure that the NAMCBPV does not close during orientation.
This will cause hydraulic set anchors to prematurely set.
5.3 Set the Whipstock Assembly

Caution: High pressure may be experienced during the setting procedure.
All personnel must be made aware and all necessary precautions
taken.
5.3.1.1 Once properly oriented, verify that the assembly is at the setting
depth. Place a reference mark on the Kelly (or drill pipe).
Note: To ensure retrievability, acceptable dogleg severity to set a

whipstock is three degrees per 100 feet or less.
5.3.1.2 Circulate as needed to close the Non Advancing Multi-Cycle By-

Pass Valve. Set the anchor slips to the casing I.D. by gradually applying
3,000 to 3,500-psi pressure through the drill string and hold. MONITOR
THE PRESSURE.

5.3.2.1 Once properly oriented, verify that the assembly is at the setting
depth. Place a reference mark on the Kelly (or drill pipe).
5.3.2.2 Circulate as needed to close the Non Advancing Multi-Cycle By-

Pass Valve. Set the anchor slips to the casing I.D. by gradually applying
3,000 to 3,500-psi pressure through the drill string and hold. MONITOR
THE PRESSURE.

Note: The Trackmaster Plus Mechanical Anchor relies on weight to be set.
Avoid running it in high angle holes.
5.3.3.1 Once properly oriented, set the anchor by lowering the assembly to
contact the bridge plug with approximately 3,600 lb of force. This force is
required to shear the plunger rod shear screw on the bottom of the anchor.
This will release the setting spring and move the slips to the casing I.D.
5.3.3.2 Mark the pipe. Pick up at least one foot. All setting weight applied
to the anchor should be held by the anchor. The anchor should not return
to the bridge plug.
®
Section 5 Running Procedure
5.4 Break the Mill from the Whip

5.4.1.1 On all sizes, pull and slack off three to five times at approximately
one-half (1⁄2) the break bolt shear value (Table 4), while maintaining 3,000
to 3,500-psi. Hold each strain for one minute. Finally, pull until the break
bolt parts. Monitor for a pressure drop as the break bolt parts breaking the
control line hose.
Table 4
Approximate Break Bolt Shear Values (Standard)
Whipstock Assembly Break Bolt Shear Values
Size (in) (lb)
16 100,000
3
13 ⁄8 75,000
3
11 ⁄4 75,000
3
10 ⁄4 75,000
5
9 ⁄8 55,000
5
8 ⁄8 40,000
5
7 ⁄8 40,000
7 35,000
1
5 ⁄2 20,000
5 15,000
1
4 ⁄2 15,000

5.4.2.1 On all sizes, pull and slack off three to five times at approximately
one-half (1⁄2) the break bolt shear value (Table 5), while maintaining 3,000
to 3,500-psi. Hold each strain for one minute. Finally, pull until the break
bolt parts. Monitor for a pressure drop as the break bolt parts breaking the
control line hose.
Table 5
Approximate Break Bolt Shear Values (Standard)
Whipstock Assembly Break Bolt Shear Values
Size (in) (lb)
3
13 ⁄8 x 20 75,000
5 3
9 ⁄8 x 13 ⁄8 55,000
5
7 x 9 ⁄8 35,000
1
4 ⁄2 x 7 15,000
1
3 ⁄2 x 7 10,000
®

5.4.3.1 Apply the set down load noted in Table 6 to shear the break bolt.
Continue applying load to the recommended set down load to enhance the
set of the slips.
5.4.3.2 Pick up to neutral string weight and then apply the set down load a
second time.
Table 6
Set Down Loads and Approximate Break Bolt Shear Value (Standard)
Whipstock Set Down Break Bolt
Assembly Load Shear Value
Size (in) (lb) (lb)
5
9 ⁄8 65,000 55,000
5
8 ⁄8 50,000 40,000
5
7 ⁄8 50,000 40,000
7 50,000 35,000
1
5 ⁄2 30,000 20,000
5 25,000 15,000
1
4 ⁄2 25,000 15,000
5.5 Mill the Window

5.5.1 Position the mill two to three feet above the top of the whip. Record pick
up weight, slack off weight, rotating string weight, rotary speed, torque,
circulation rate, and pressure.
5.5.2 Slowly lower the mill until it contacts the whip. Monitor for a pressure
drop as the break-off plugs break during the initial contact with the whip
and casing if the system is pressurized.
5.5.3 A light amount of weight, 2,000 lb, should be used during the initial
milling. Continue milling according to the recommended milling
parameters as shown on Table 7. Use the reference mark to indicate when
to expect torquing.
Note: The connections of 5-inch and smaller OD casing milling assemblies and
milling assemblies utilizing positive displacement motors should be
secured with a non-permanent, medium strength thread locking compound
that degrades below 400° F.
Pick up off bottom while still rotating to ensure that the components
remain screwed together and fully torqued to avoid backing-off BHA
connection while downhole. Avoid picking up off-bottom with the rotary
stopped and torque still worked into the BHA.
®
Section 5 Running Procedure
Table 7
Recommended Milling Parameters
Casing Weight On Mill Mill
Size (in) (klb) rpm
16 2 – 20 60 – 120
3
13 ⁄8 2 – 20 60 – 120
3
11 ⁄4 2 – 17 60 – 120
3
10 ⁄4 2 – 15 60 – 120
5
9 ⁄8 2 – 15 60 – 120
5
8 ⁄8 2 – 15 60 – 120
5
7 ⁄8 2 – 12 60 – 120
7 2 – 12 60 – 120
1
5 ⁄2 2– 7 60 – 120
5 2– 7 60 – 120
1
4 ⁄2 1– 7 60 – 120
Note: When the center point is reached, a decrease in torque and/or penetration
may be experienced. Should this occur, increase the weight on the mill and
decrease revolutions per minutes (rpm). This will cause the mill to flex
away from the face of the whip and off the center point. When the center is
passed, an increase in penetration and torque will be recognized. After
one foot of penetration at the increased weight, bring the milling weight
and rpm back to that previously used and continue milling the window.
Note: The quality of annular job cement and formation type can affect the
required rpm and weight needed to mill the window.
5.5.4 If the penetration rate falls below what is expected for the amount of time
spent milling, pull out of the hole. Replace the mill and continue milling.
Note: Change out to a different high grade, fully inspected, drill pipe after each
mill run.
5.6 Drill the Rathole

5.6.1 Make several reaming passes through the window and back to bottom to
clean up any burrs. Check against possible fill.
5.6.2 After reaming, stop rotating and slack off through the window. If unusual
drag is encountered, ream until smooth. This facilitates the running of
other assemblies through the window during future operations.
5.7 Pull Out of the Hole

5.7.1 Circulate bottoms-up and pull out the hole.
5.7.2 Inspect and record the condition, wear patterns, and gage of the milling
segments on the mill to verify that the window’s condition is acceptable.
®
5.8 Drilling Recommendations

5.8.1 Make up the desired drilling assembly and continue normal drilling
operations.
5.8.2 It is recommended that a bit or stabilizer not be rotated down the face of
the whip. Doing so may damage the edge or catch on the whip.
5.8.3 Leave the hook unlocked on all trips out of the hole. Pass through the
window very slowly on all trips.
®
Section 6
6.0 Retrieving the Whipstock Assembly

The engineering specifications for retrieving the whipstock assembly can be found
on Table 8 and Table 9.
Table 8
Whipstock Assembly Retrieving Specifications with
Hydraulic Set Anchor or Mechanical Set Anchor
Hydraulic Anchor Mechanical Anchor Hook
Whipstock Sub-assembly Sub-assembly Retrieval
Assembly Maximum Maximum Tool
Size (in) Torque Overpull Torque Overpull Maximum
(ft·lb) (lb) (ft·lb) (lb) Load (klb)
16 – – –
3
13 ⁄8 30,000 114,000 – – –
3
11 ⁄4 30,000 95,000 – – 170
3
10 ⁄4 30,000 95,000 – – 170
5
9 ⁄8 20,000 95,000 15,000 36,000 170
5
8 ⁄8 20,000 95,000 15,000 36,000 170
5
7 ⁄8 14,000 65,000 15,000 27,000 150
7 11,000 65,000 15,000 27,000 150
1
5 ⁄2 4,000 45,000 6,500 18,000 100
5 4,000 28,000 4,500 12,000 44
1
4 ⁄2 4,000 28,000 4,500 12,000 44
Table 9
Whipstock Assembly Retrieving Specifications with Expandable Anchor
Whipstock Expandable Anchor Hook
Assembly Maximum Retrieval Tool
Size Torque Overpull Maximum
(in) (ft·lb) (lb) Load (klb)
3
13 ⁄8 x 20 50,000 114,000 –
5 3
9 ⁄8 x 13 ⁄8 30,000 95,000 170
5
7 x 9 ⁄8 20,000 65,000 150
1
4 ⁄2 x 7 6,000 – –
1
3 ⁄2 x 7 800 – –
Note: Thru-Tubing expandable anchors (4 1⁄2 x 7 and 3 1⁄2 x 7) are non-retrievable.
®
Retrieving the Whipstock Assembly Section 6
6.1 Hook Assembly Retrieval Tool

6.1.1 A whipstock assembly with a hook slot in the whip face can be retrieved
with the Hook Assembly Retrieval Tool. The tool is designed to be
hooked into the slot in the whip and then pulled to release the assembly.
6.1.2 A typical BHA for retrieval is: retrieval tool, full gage stabilizer, joint of
drill pipe, surveying equipment, crossover, heavyweight drill pipe, and
drill pipe.
6.1.3 Make up the hook assembly retrieval tool. Orient the reverse side of the
hook tang to the orienting sub. Note the orientation and placement of the
nozzle in the tool.
6.1.4 Lower the retrieving tool to just above the whip and record operational
parameters such as break over torque and rotating string weight. Orient
and jet wash the hook slot in the whip.
6.1.5 Position the hook tang below the slot on the whip face after completing
the washing operation.
6.1.6 Slowly work the string up and down the whip face to drop the hook tang
into the slot. Be prepared to work the string with minor alterations in the
hook tang attitude to engage the slot. Set down against the bottom of the
hook tang and pick up against the top of the hook tang three times to
ensure all residual torque is released from the drill string, then pick up and
apply right-hand torque a couple of points above the pre-recorded break
over torque.
6.1.7 Once engaged, pick up and apply overpull to release the assembly.
Increase the overpull to compensate for drag if necessary. If release is not
achieved at the anchor overpull load listed in Table 8 or Table 9, increase
the overpull in stages up to maximum load for the hook, also listed in
same tables. Do not exceed this load. Note maximum hinge pin shear
load in Table 10. Do not exceed this load.
6.1.8 If it is not possible to recover the whipstock assembly without exceeding

the hook assembly retrieval tool maximum load, release and recover the
tool by rotating out of the slot. Pull out of the hole and proceed with the
die collar assembly retrieval tool as detailed in Section 6.2.
6.1.9 Upon release of the whipstock assembly, pick up and observe the well for
fluid loss and check for flow. Then pull out of the hole. Avoid surging or
swabbing the well while tripping.
®
Section 6 Retrieving the Whipstock Assembly
6.2 Die Collar Assembly Retrieval Tool

6.2.1 A whipstock assembly can be retrieved using a tool that has a die collar
(box tap) section designed to pull the whipstock and a cut lip guide to lift
the whip off the casing wall.
6.2.2 Verify that the correct cut lip guide on the die collar assembly is correct
for the weight of casing. A typical BHA for retrieval is: retrieval tool, full
gage stabilizer, bumper sub, fishing jar, full gage stabilizer, crossover,
heavyweight drill pipe and drill pipe. A safety joint and accelerator jars
are used in some assemblies.
Note: Ensure the cut lip guide is not too long so as to prevent engagement.
6.2.3 Lower the retrieving tool to just above the whip and record operational
parameters. Start slow right hand rotation (20 rpm) of the drill string
above the whip and continue slacking off the drill string until torque and
weight indications show whip engagement. Weight should close the
bumper sub when at the top of the whip. Apply only minimal weight on
the whip.
6.2.4 Work torque down the drill string to fully engage the whip. Exceeding the
torque values listed in Table 8 and Table 9 may damage the anchor.
6.2.5 Apply overpull to the anchor to release it. Bleed down the jars prior to
pulling. A low jarring load may be necessary should it not release at the
over pull value. See Table 8 and Table 9 for the anchor and setting tool
release values.
6.2.6 Upon release of the whipstock assembly, pick up and observe the well for
fluid loss and check for flow. Then pull out of the hole. Avoid surging or
swabbing the well while tripping.
®
Retrieving the Whipstock Assembly Section 6
6.3 Sheared Hinge Pin

Should the hinge pin shear while working to retrieve the whipstock assembly, a
standard overshot can be used on the hinge connector fishing neck to recover the
remaining assembly. See Table 10.
Table 10
Shear Values for the Hinge Pins and Fishing Neck Dimensions
Hydraulic Anchor
Sub-assembly Hinge Pin Shear Values Fishing Neck (in)
Size (in) (lb) Diameter Length
16 200,000 10.125 20.000
3
13 ⁄8 200,000 10.125 20.000
3
11 ⁄4 140,000 6.625 20.000
3
10 ⁄4 140,000 6.625 20.000
5
9 ⁄8 150,000 6.625 20.000
5
8 ⁄8 140,000 6.625 19.700
5
7 ⁄8 150,000 5.000 20.000
7 150,000 4.750 20.000
1
5 ⁄2 100,000 3.640 15.000
5 42,500 2.875 14.625
1
4 ⁄2 42,500 2.875 14.625
Expandable Anchor
3
13 ⁄8 x 20 200,000 10.125 20.000
5 3
9 ⁄8 x 13 ⁄8 150,000 6.625 20.000
5
7 x 9 ⁄8 150,000 4.750 20.000
1
4 ⁄2 x 7 42,000 3.690 14.625
1
3 ⁄2 x 7 32,000 2.750 18.000
Mechanical Anchor
5
9 ⁄8 150,000 6.625 19.500
5
7 ⁄8 150,000 4.750 20.000
7 150,000 4.750 20.000
1
5 ⁄2 100,000 3.640 15.000
1
4 ⁄2 42,500 2.875 14.750
6.4 Window Specifications

Total window length and full gauge window length are determined by a
proprietary computer program which simulates the mill travel along the whip
slides and into the formation. The program also calculates total weight of the
casing removed.
The equivalent slide angle and the dogleg severity (DLS) are estimated based
upon the whipstock slide length. See Table 11.
®
Section 6 Retrieving the Whipstock Assembly
Table 11
Window Specifications-Trackmaster Plus System
Total Full Gauge
Casing Window Window Equivalent Estimated
Size Length Length Slide Angle DLS
(in) (in) (in) (degrees) (deg./100 ft)
16 405 200 2.2 7.2
3
13 ⁄8 380 190 1.8 6.0
3
11 ⁄4 322 170 2.0 8.6
3
10 ⁄4 254 143 2.1 10.2
5
9 ⁄8 212 124 2.1 11.4
5
8 ⁄8 196 114 2.1 12.8
5
7 ⁄8 181 104 2.0 12.6
7 165 88 1.8 12.6
1
5 ⁄2 121 70 2.0 20.0
5 99 50 2.2 26.9
1
4 ⁄2 83 49 2.0 27.3
®
Section 7
7.0 Best Make up Practices for the

Trackmaster Plus Whipstock Assembly
Step 1
Tool to hold the whipstock in the rotary.
Note the T-Bar.
Step 2
Slot in whip for the T-bar.
Step 3
Protector on mill.
®
Section 7 Best Make up Practices of the
Step 4 Step 5
Pulling mill through V-door. Note: To avoid Removing protector from the mill.
possible damage do not impact mill against
anything.
Step 6 Step 7
Moving whipstock assembly Removing protector from the anchor.
through V-door. Note: Sling around the protector.
®
Best Make up Practices of the Section 7
Step 8 Step 9
Protector removed from the anchor. Lowering the whipstock assembly
into well.
Step 10 Step 11
Whipstock assembly in false rotary. Removing sling from whip.
®
Step 12 Step 13
Bolt in place in whip to receive mill. Mill aligned with whip.
Step 14 Step 15
Mark on draw works to highlight small Attaching mill to whip.
movement required.
Mark
®
Best Make up Practices of the Section 7
Step 16 Step 17
Mill and whip aligned. Removing the lifting hook
from the whip.
Step 18 Step 19
Fitting hydraulic hose. Attaching hydraulic hose to mill.
®
Step 20 Step 21
Whip and mill attached. Tightening lower fitting of hydraulic hose.
Step 22
Whipstock assembly ready for alignment
with MWD.
®

Wellbore Departure Sistem

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Trackmaster® Plus

Wellbore Departure Systems

The last numbered page of this engineering specification is page 37.

Figure 1 • Run the whipstock and milling assembly

After setting the anchor, either hydraulically or mechanically, a load is applied to

1.2 Innovative Features

• Fast Cutout Ramp

1.2.2 Mill/Whip Hook-up

• Higher torque tolerance

1.2.3 Whipstock System Retrieval

• Manufactured from high strength alloy steel

1.3 Trackmaster Plus Anchor Systems

1.3.2 Trackmaster Plus Hydraulic Anchor with Pack-off Element

1.3.3 Trackmaster Plus Mechanical Anchor

1.3.4 Trackmaster Plus Inflatable Anchor

1.3.5 Trackmaster Plus Expandable Anchor

1.4 The Trackmaster Plus Mills

1.4.2 Trackmaster Plus Hard Formation Bi-Mill

For further information, refer to Trackmaster Plus Hard Formation System

1.4.3 Trackmaster Plus GeoTrack Mill

For further information, refer to Trackmaster Plus GeoTrack System

1.5 Hydraulic Running Tool

1.6 Non Advancing Multi-Cycle By-Pass Valve

1.7 Retrievable Features

1.7.2 Die Collar Assembly Retrieval Tool

2.0 Equipment for Sidetrack

2.1 Shop Tools Required

2.3 Bottom Hole Assembly Components

3.0 Preparation for Sidetrack

3.2 Well Preparation

3.2.4 It is recommended to review directional surveys prior to setting the

3.3 Milling Fluid Guidelines

3.4 Non-Advancing Multi-cycle Bypass Valve Test Procedure

• Kelly cock (closed) or test cap

3.4.6 Run the assembly back into the hole.

4.0 Trackmaster Plus System Make up Procedure

• Trackmaster Plus Whipstock Assembly

Caution: Ensure that anchor protector is securely fastened to anchor prior to

Break bolt shoulders Locking Pin

Previously drawn mark

Break bolt shoulders

Note: If using a mechanical anchor, proceed to Step 4.16.

5.0 Running Procedure

1) The recommended milling weight plus a minimum of

2) The set down load when using a Trackmaster Plus

Note: No jars should be run with this assembly.

5.2 Orient the Whipstock Assembly

5.3 Set the Whipstock Assembly

Note: To ensure retrievability, acceptable dogleg severity to set a

5.3.1.2 Circulate as needed to close the Non Advancing Multi-Cycle By-

5.3.2 Trackmaster Plus Expandable Anchor

5.3.2.2 Circulate as needed to close the Non Advancing Multi-Cycle By-

5.3.3 Trackmaster Plus Mechanical Anchor

5.4 Break the Mill from the Whip

5.4.2 Trackmaster Plus Expandable Anchor

5.4.3 Trackmaster Plus Mechanical Anchor

5.5 Mill the Window

5.6 Drill the Rathole

5.7 Pull Out of the Hole

5.8 Drilling Recommendations

6.0 Retrieving the Whipstock Assembly

Note: Thru-Tubing expandable anchors (4 1⁄2 x 7 and 3 1⁄2 x 7) are non-retrievable.

6.1 Hook Assembly Retrieval Tool

6.1.8 If it is not possible to recover the whipstock assembly without exceeding