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Diagrams - II
CH 4034 – Design Project – II – 2013 Batch
TAD 1
Process Unit Control
Schemes
TAD 2
Objective
• To discuss few standard Process Unit Control Schemes
TAD 3
Refresher
• So we need to build relationships between input and
output to answer above questions
• Consider a water tank where water is drawn off at various
rates and instances.
• To facilitate users of water with continuous supply of
water at a good pressure we need to ensure that the tank
is always filled and tank level is a good level by supplying
make up water.
• Problems like these give rise to development of process
control schemes.
TAD 4
Refresher
• Therefore the necessity of control schemes start with:
• a disturbance (water draw off) to the system
• which creates an upset to the target parameters (level)
• which is required to be at a desired value (level set point)
• by changing a physical input (makeup water) to the system.
TAD 5
Refresher
• To perform the job of controlling such a process, we need
to know further if we change the input:
• Will the output rise or fall? - Quality
• How much response will we get? - Quantity
• How long will it take for the output to change? - Time
• What will be the shape of response curve? - Pattern
TAD 6
For this process we can
write:
dH Q1 − Q2
=
dt A
Refresher
H
Q2 =
R
−t
H = R ∙ Q1 ∙ 1 − e RA
TAD 8
Refresher - Terminology
TAD 9
Refresher - Terminology
• PID Controlling:
TAD 10
Refresher - Terminology
• PID Controlling:
• Pressure control requires proportional and integral; derivative is
normally not required.
• Level control uses proportional and sometimes integral,
derivative is not normally required.
• Flow control requires proportional and integral; derivative is not
normally required.
• Temperature control uses proportional, integral, and derivative
usually with integral set for a long time period.
TAD 11
Refresher - Control Loop Elements:
TAD 12
Refresher - Instruments
DP cell
installation for
flow
measurement
Principle of a
pneumatic DP cell
TAD 13
Refresher – Flow Instruments
TAD 15
Refresher – Level
Measurement
TAD
16
Refresher – Level
Measurement
TAD
17
Refresher – Pressure
Measurement
TAD
18
Refresher – Temperature
Measurement
TAD
19
Refresher – Temperature Common thermocouple metal combinations
Measurement
TAD 20
Refresher – Temperature
Measurement
TAD
21
Refresher - Signal Conversion
• One legacy of the analogue era is the handling of
measurement and actuator signals in conventional ranges
such as:
• 4 – 20 mA;
• 3 – 15 psig; (20 – 100 kPag)
• With new field bus devices, instruments can communicate
with the computer control system digitally, avoiding the
need to convert current or pneumatic signals into the
accepted ranges.
TAD 22
Refresher – Signal Conversion
On large plants, these
analogue signals are
handled as close to the
associated plant equipment
as possible in signal
substations.
TAD 24
Refresher – Controllers
TAD
25
TAD 26
Refresher – Control Elements
TAD 27
Refresher – Control Elements
TAD 28
Control Scheme Examples – Kettle Reboiler
TAD 29
Control Scheme Examples – Pre. Vessel
TAD 30
Control Scheme Examples – P. V. with a Jacket
TAD 31
Control Scheme Examples – HEX
TAD 32
Control Scheme Examples
Process Heater
TAD
33
Control Scheme Examples
Liquid Absorption
TAD
34