@ GE OIL AND GAS High Speed Reciprocating Compressors Locarion: MODEL NA ‘opEL: Hace ELevnong 700 Mine sie: Mae ein: 00 Aris. PRIPSIA 14.39, Max RP: 1200 MAX RP: 1800 Ane.TEMPOEG Fy: 100, DRIVER LOAD}: 62.00 DESIGN RPM 120, sTG/ CYL SERVICE a 2a [ov REFERENCE z 4 [evuNDER TPE. Wine lev. Bone. Ea MAW. i310) ‘co lov. acTion ;ONsA) DA PISTON DIShL(cra) soo ImLeT PRes..(psia) wes DIscH.PRES(PSia) as |couP. RATIO PaPe) 206 en (OES) feo [te(abiae)oeo-r ce Htaesmmaizojec-r) Be \cAPPER CML stmtscrD) 2 [sp caRUiT. tae) tara IKvalue ‘cpa Benn feo [ove renew) (WE BASE CR.) (CE. BASE CR.) [oDeD CLR) freraaveL0is) We spes UiEDAVAL NeToraLeun-1%) poseDeunce69 lr Secs USEOIAVARL Ee ToraLeun.03) NE VoL Et) CE VoL Et) Viv VEU ee Vivir otra oD LOAD e-3) ob LOAD con) oD Lonb.,comBINED) tm EVERGAL-vESNO) wa FEVERSAL(DEGg%) ‘bu0 STAGE CaP. umscrD) a STAGE MP fa Fame We co Ribot s 0 fod iii) = 1.26 Tenste= 0000 EW Requires =26 nce 60 Teideg Avesta omoresave = 000 Lond sie he Avtbe= 4 Sombad = 000 | OAMENTS AND NOTES UNIT LEGENO “GEL ANDGAS, lis onner alias, ethrized diatibulors or aonis assume no ably fo any consequences, ‘Gamagen, orlost of producton as rel o seo mlsse of he nermaton or eaeuaons conned ns proiaa) GE OIL AND GAS High Speed Recprocating Compressors [uNiT io. " DRIVER: Electrle Motor {oor move wa eevee, 700 tox es, propa 1430 wa 20 ‘amereanDea 10 Daven Lox: ievatue (ep ao [Rom cL RE) [PKrRAVEL) le cPos USEDIAVAIL [HE TorALouR-(%) [nope cin cet) (Ce. sPos USEDIAVAL Se ToraLeun-c) NE. VOL. EFF.03) CE VOL EFF) ‘Yuv ve NLET RPI VLV.NELO1ScH (FPN) ROD LOAD TENS...8) Rob toa COMPRLE) RoD Loa. (COMBINED) REVERSAL.AD TENS. (8) ae [ROD L2A0 coMPA.(L8) as [ROD L2Ao. (COMBINED) 33 [REveFSAL ~VESNO) wa [REVERSAL ~(DEGMNag%) ‘200 [STAGE CaP. MSCO) 2 Stace MP 0 eal | ‘SL Faing = ‘aks Fed Lead ints (ob) ‘NT erate HP =0 oa Dian) = 1.125 ‘ens = 10000 HP oqued 26 ux =o Te(Deph)= 6380 Compressive = 10000 toed Sep 1 Bi Ave = 44 Pasi) 27774 Sombined = 2500 ‘GE OIL AND GAS, is ers aliltes, authorize dsbwlrs,o genie sssune no labliyfor any consoqumoes, ‘demagen or fos ol production asa eal of se or mise ofthe nermaton or eaeuatons contained ntl rogram.DRIVER: Make / Model WEG Electric, 50 HP, 1200 RPM, 460 Volt, 3/60, TEFC Enclosure (VED compatible) ‘STANDARD FEATURES © SAE 4140 keyless steel shaft ‘SPEED CONTROL ¢ Suitable for VED drive (by others); 2:1 max turndown, constant torque COUPLING ‘* TB Woods flexible disc type engine/compressor coupling. ‘* Torsional vibration dampener. © Coupling guard.COMPRESSOR CRITERIA DESCRIPTION Make GE Model 302 Number of Throws 2 ‘Stroke 3.00 Rod Diameter 1.125" Maximum Rated RPM 1800 Maximum Rated HP/throw (total) _| 100 / throw (200 BHP total) ‘Maximum Rod load — Total 20,000 LBF ‘Maximum Rod load - Tension 10,000 LBF ‘Maximum Rod Load — Compression | 10,000 LBF ‘STANDARD FEATURES DESCRIPTION Crankshaft Material Forged Steel /w integral counterweights ‘Connecting Rod Material Ductile Iron with precision insert tri-metal bearings Frame Heavy-ribbed, reinforced cast iron frame Lifting Eyes, Special Tools Crossheads/Guides ‘One piece ductile iron crossheads with babbitt Replaceable cast iron crosshead guides Cylinders: Double Acting, One piece Cast Iron ‘4140 Steel Piston Rods with rolled threads Carbon Filled Teflon® full floating lubed packing WPS as required Hard Anodized Aluminum or Cast Iron Pistons Carbon Filled Teflon® Piston Rings Hoerbiger® plate type low velocity tong life valves Lubrication Frame lubrication with gear type oll pump ‘Auxiliary Lube Oil pump Tuthill model 4105V-C-7 Tuthill gear pump, cast iron construction, 1/2” x 1/2” NPT ‘connections, viton mechanical seal, and internal relief valve; close-coupled to a 3/4 HP, 3 phase, 230/460 Volt, 60 Hz, 1750 RPM, S6C frame, TEFC, Class 1 Div 2 electric motor. Full Flow spin-on filter Cylinders and Packing force feed lube from piston pump Full block distribution system with DNFT no-fiow s/d Stainless Steel Tubing to cylinders and packingCOOLER cd CRITERIA DESCRIPTION. Make ‘AXH air-coolers® Model -48Vi Design 100° at 2500 FASL General ‘Induced Draft Type airflow, in — Horizontal, Out - Vertical ‘Soft removable nylon bug-screens, air discharge outlet guard ‘Common manifold conveniently located for bearing lubrication ‘Standard enamel primer with machinery warm grey enamel finsh EW Section 178*F outlet, 14 psig, -20/300°F ‘Tube Material ‘SA214 jw aluminum fins Header ‘A500 Steel with FS-NPT steel plugs Louver(s) Manual GAS SECTIONS Ic AC = ‘Outlet Temp 20°F 120°F MAWP (psig) (645 (3008 ANSI) 71440 (00% ANSI) = ‘Max Design Temp | 350°F 350°F z MDMT “20°F “20°F 7 ‘Tube Material ‘SA2{4 iw alum. fins | SA214 Ww alum. fins | Intake Louvers Yes: Yes 5 ‘Aux-outlet Louvers | No. No = Louver Control ‘Manual (2) Sets Headers 'SA516-70 Steel 1” NPT connections opposite discharge connections ‘SA105 Steel shoulder type header plugs with gasket sealing FAN DATA. ‘SPECIFICATIONS Fan HP 4.5 hp at design condition, RH rotation, Manually adjustable pitch Fan Drive V-belt driven by 3HP TEFC motor with antistatic, ol resistant belts, sheaves and guards as required. Type Low Noise Moore 24-10KIVT, 48° - 4 blade < 10,000 fpm tip speed DESIGN CRITERIA Gas Headers IME Code Section Vil, Division 1 latest edition & addenda Stamped Corrosion Allowance: 1/16" [= Radiography: Spot (RT-2) PWHT: None. UT: per code COOLER OPTIONS ‘Warm Air recirculation system ciw auto control; Garzo actuator controlled with I/P from Micrologix Control Panel “Two (2) sets auto intake louver controjl Garzo actuator conirollad with UP from Micrologix Control Panel,AXH air-coolers air-x-limited TOWEASS! — APE EET n [moar THERMAL & MECHANICAL DESIGN q SFMT NSCS | sew eEsPon Tessro Teme 576ut 16507 40 i097 1350 ti Hearteaa ee 12] Tre ua eae 12) overateae 0 Ao {| tng Peter a 1|Surwee habe Tear Seer 0 eo te Seetons ra 1 | Gesge Tama, E Uae e030 1e| tate Testes PSI ao 2o| eft Ra 7 i 21] sabe Passen t = 22]Tubes_ 00 BS Ean ene Titra saat STEEL STEEL | Ceperseomm 7pm rar 6 Be 22[tusuitos. 28] TAseteratre 2 [Fe toee cid ee 2a tara a at ‘testes, Rata Oe a oR | 3)[ mints Seer ios as 2] four soem 0 we 3 [Rissers Te Bax oH [tera ‘SAS ASIST 232] —erooved Tobe? om a ‘| Bigs Te ‘Sou SHOULDER, $e rage ATE STEEL IWS STEEL 0] case Cage @ nat Board VES ves 3 is ma ‘eliepecton OT. x ea xz 100% yo a eaese bat lie UT 100% UT of head ea ‘Ske Spat Rye fg seam Eon clcsre, phaser tachment & nz welds H = Hares ea TAIR-SIDE PERFORMANCE FARDATA ‘DRIVER DATA STRUCTORAT eQimeat Ae Temp Tafeeny —_(ymoones Toy leeac Fan ‘sr feeeabon Toc na) att BELT ORVE BY TT SPP RATERS WAR A ‘fas Fw, SCE TiEra|aP an a} reooren. ceca. Terc. vro| _RECRCULATION SvSTEM foie Ae Teme. 0 2], n/ Bde TEia)COMPATIBLE. COAMGTOR | Wirt INTAKE SHUTTERS AN “opeete 7 INTEGRAL HAILGUARD AND] [acatonstint. Tespeed FIT a SOFT BUSCREE! Tag CRG Tere Dep. "J JCLUDES BOOST HYDROCARBON AND WATER CONDENSING‘SCRUBBERS, ‘CRITERIA DESCRIPTION Heads ‘SA5IG-70N heads (hot formed) or SA234WPB Forged Steel Weld Caps Shells & Skirts SA106 Gr. B seamless or SA516-70 plate Nozzles SAL06 Gr. 8 seamless Flanges SALO5N ‘Screwed Connections _| SA105N ‘STAGE OF CGuERESSION STAGE 1 STAGE 2 STAGE 3 (FUTURE) Type Vertical Vertical - Diameter (0.0) 12.75” 10.75" = Seam /Seam| 52/2" 52-4/2" : ‘MAWP (psig) 645 (3008 ANSI) 645 (300# ANSI) zi Max DesignTemp | 350°F 350°F = MDMT “20°F “20°F zi Mist Extractor Mesh Pad ‘Mesh Pad zi Type 6"-9#/ft3, SST mesh | 6”-SH/ft3, SST mesh | - VESSEL CenneGrIONS INSTRUMENTATION ‘Auto drain control 2”-NPT Pneumatic switch with internal float ‘Auto drain valve ‘1”-NPT Pneumatic operated valve High level switch 2°-NPT Electric switch with internal float Level gauge %"-NPT Forged Steel, reflex type /w gauge valves. Valve tubed to drain line Manual drain 1” NPT ball valve Inspection port 2” NPT (plugged) Vent. 1” NPT (plugged) ‘Temperature Indicator | 4” NPT and SST thermowell DESIGN CRITERIA Construction ‘ASME Code Section Vill, Division 1 latest edition & addenda Corrosion Allowance: 1/16” Radiography: Spot (RT-2) PWHT: None UT: per code CRN: B.C,, Alta, Sask.PULSATION CONTROL Suction & Discharge: Expanded piping pulsation spool on inlet and discharge of each stage of compression. Spacers installed on suction bottle outlets and discharge bottle inlets can be replaced with orifice plates if necessary to adjust to changing field conditions. DESIGN Constructed to ASME specifications with designs registered with the Alberta Boiler’s Branch. TESTING Partial x-ray and hydrostatic testing. FEATURES Stainless steel cone type start-up screens are provided between the suction scrubbers and cylinders, c/w removable spool pieces. PIPING PROCESS Process piping spools include in the package are as follows: © stage (1) suction to the skid edge © stage (1) discharge to gas intercooler © stage (2) suction from gas intercooler to suction scrubber © stage (2) discharge to gas aftercooler inlet © after cooler discharge to skid edge © bypass final discharge to initial suction * relief valve, vent above eave. uTiLity The following headers are provided terminating at the skid edge: © 1’-npt low pressure pump vent. ¢1’-npt low pressure instrument vent. © 2-npt waste oil tank drain, © 1’-npt scrubber drainBYPASS VALVE ASSEMBLY One (1) Nutron manual bypass valve c/w connections for installation of future automatic bypass valve assembly. STAGE 1 SCRUBBER DUMP PUMP ‘One (1) Grundfos CR1-15 in-line multistage centrifugal pump with 1-4" 300# ANSI flanges, 3045S and cast iron wetted parts, and close coupled 1800 rpm Weg XP motor with high thrust bearing, FIRE DETECTION LOOP Supply and install fusible link fire loop wired into control panel with pressure switch, AUTO BYPASS CONTROL VALVE ASSEMBLY One (1) 1” NPT Vorriseal 2220 control valve”-300# CVS “D” Series Control valve c/w I/P solenoid for control from AB Micrologix control (panel mounted Rosemount pressure transmitter) ‘Two (2) 1” NPT ‘solation ball valve BLOWDOWN VALVE ASSEMBLY ‘One (1) 1"- NPT Nutron manual blowdown valve piped to high pressure vent header. Pst Discharge relief valves provided downstream of each stage of compression are piped to the building exterio~ FEATURES + 1/16” corrosion allowance. © partial x-ray and hydrostatic testing.SKID, CRITERIA DESCRIPTION ‘Approximate Dimensions Main Structural Beams 111'-6" wide x 26"-0" long Full Depth 8” WF Skid Seal Pan Perimeter drip rail around skid with central collection sump and drain connection. Jacking Lugs/Roll Oilfield type lifting roll each end ‘Major Component Mounting Full depth main beam supports with pedestals as required ‘Waste Oil Storage Tank Included c/w pumpout connection and vent. ing location ‘Above deck (checker plate floor) Concrete Ballast Between main skid beams (center section), underneath the compressor frame, driver and scrubbers. Single pour ’” ‘aggregate to provide sufficient ballast/mass to serveas an ‘operating foundation. ‘Scrubber Mounting Bolted, to a base plate welded to the skid, through a companion base plate welded to the skirt with gussets. Installation Package is designed to be suitable for gravel pad, concrete pad, or pile foundation installation. Design of mounting system is by others. PAINTING EQUIPMENT ‘SURFACE PREPARATION PRIMER coaT | ToPCoaT | TOUCH UP ‘Compressor Code C (Factory Supply) Code2 Code 2 Code 1 Code A (if required at time of install) Engine Code C (Factory Supply) Code 2 Code 2 Code 1 Code A (if required at time of install) Air Cooler Code C (Factory Supply) Codet Code t Code i Code B (done at time of install) Structural Steel | Code C, Code B [Coder Codex Codex Vessels Code C 7 Code 2 Code X Codex Piping | Codec Code 2 [codex Codex’Surface Preparation Code A SSPC-SPI Solvent Cleaning © Removal all visible oil, grease, soil, drawing and cutting compounds and other solubl2 contaminants from steel surfaces. Code B - SSPC-SP2 Hand Tool Cleaning ® Hand tool cleaning is a method of preparing steel surfaces by the use of non-power hand tools. © Hand tool cleaning removes all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter. Code C-SSPC-SP3 Power Tool Cleaning © Remove all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter by power wire krushing, power sanding, power grinding, power tool chipping, and power too! descaling. Primer Coat Code 1 - One coat anti-corrosive industrial primer * Cloverdale 7:0 Series Rustex Primer (or equivalent). Code 2 - Factory Supply * OEM factory supplied as per specific paint specification Top Coat / Touch Up Code X - One coat anti-corrosive industrial primer * Cloverdale 74 Series industrial Enamel (or equivalent). Code XX- Factory Supply © OEM factory supplied as per specific paint specification BUILDING & ACCESSORIES Supply and install in shop; self framing metal building and accessories as follows: __crITERIA DESCRIPTION Dimensions 1-6” wide x 15'-0" long x 9-0” Eave Type of Building Self Framing /w Gable Roof Exterior Wall & Roof Panels 22 Ga. Pre-painted exterior, trim and doors. Liner 24 Ga. Fluted Aluminum, White Roof Slope a2Wall & Roof Insulation R-12 batt type with 4mil vapour barrier Doors (20 Ga. metal & insulated) (2) 6'x7’ insulated steel double man doors c/w hydraulic closures, panic hardware, check chain, barrier bolts, locksets, IWG wire glazed windows, aluminum thresholds. Windows (2) 40"x40" double glazed, sliding with % screens. Wall Louvers (2) 18"x32” manually adjustable slider c/w screens Ridge Ventilator 6”, full length c/w manual controls & bird screen Ice Rakes Included, full length of both eaves Design, P. Eng. Stamped for Alberta Included, Ventilation Building exhaust fan, sized for 12 ACPH Building Lighting ‘Two (2) 100W Incandescent lights (Class 1 Div Il) Gas Detection ‘One LEL gas detection head Heaters ‘Supply and install two (2) Catalytic 10,000 btu/hr 12 VDC start c/w: Thermostats Regulators and oersonnel grilles Hoods and Vents to 0/s building wall 25’ starter battery cables wired to o/s building wallCONTROL PANEL Item #1: Allen-Bradley MicroLogix 1400 Compressor Control System General Design Type Communications Operator Interface Programming Control Cabinet Spartan Controls compressor control panel, suitable for: = 24Vde customer power = Inland, indoor, on-skid location - 100 HP Electric Motor driver (variable speed) - Gemini H302, two-stage reciprocating gas compressor - Sweet process gas - Panel CSA approved/labeled Class 1, Division 2, Group C & D Allen-Bradley programmable and scalable control system: = MicroLogix 1400, 20 kB user memory = 24Vde power supply ~ 20 discrete inputs (base unit) - 12discrete outputs (base unit) - 4 analog (volts) inputs (base unit) - analog (4-20mA) inputs (expansion units) - 4analog (4-20mA) outputs (expansion unit) - 8 thermocouple inputs (expansion units) ~ Non-incendive discrete input barriers are included for all utilized channels. Spare channels do not include barriers Allen-Bradley communications: - Two (2) RS-232 serial ports (CPU) - Ethernet port (CPU) - Phoenix Contact Ethernet switch (S-ports) Pro-face 5.7" TFT colour touch screen HMI Spartan Controls standard compressor operating system programming and HMI configuration Wall Mount cabinet: - 36" Hx 24" Wx 10" D - NEMA 4, wall mount design - Single front-access door - 12-gauge carbon steel construction, painted ASA-61 grey - Maintained ESD pushbutton - Weidmuller 4-20 mA signal isolator (Electric Motor speed) - All analog I/O and discrete outputs will be fused - All spare I/O is fully wired to terminal blocks - All 24Vdc inductive loads will be provided with diodes for arc suppressionItem # 2; Control System Instruments (mounted on sides of cabinet) Pressure Transmitters W/P Transducers Solenoid Four (4) Rosemount 2088GxS22A1B4C6 pressure transmitters, mounted, tubed, and wired on the panel for sersing: = ST1 Suction Pressure = ST1 Discharge Pressure = ST2 Discharge Pressure - Compressor Oil Pressure (%" tubing) ‘Two (2) Fisher i2P-100 transducers, c/w input gauge, output gauge, and independent pressure regulator, mounted, tubed, and wired on the panel. The PLC will provide PID control logic for: - Suction Valve control = Recycle Valve control One (1) Asco EF8320G202-24 solenoid, c/w a common supply pressure regulator, mounted, tubed, and wired on the panel. The PLC will provide configurable on/off control of: Auxiliary instrumentatio - Process tubing: " 316 stainless steel - Process fittings: %" Swagelok carbon steel - Circuit tubing: %" 316 stainless steel - Circuit fittings: %" Swagelok carbon steel - Supply pressure isolation valve - Common instrument vent ary Panel 1/0 Li # DESCRIPTION INSTRUMENT LOCATION [DISCRETE INPUTS 1_ [Compressor Lubricator No-Flow Shutdown No-Flow Switch Local 2. [Compressor Oil Level Low Shutdown _ | tevel switch Local | 3_|ST1 Suction Scrubber Level High Shutdown Level Switch Local 4_|ST2 Suction Scrubber Level High Shutdown Level Switch Local 5. [Electric Motor Driver Vibration High Shutdown Vibration Switch Local 6_|Compressor Vibration High Shutdown | Vibration switch Local 7 {Cooler Fan Vibration High Shutdown Vibration switch Local 8 [Electric Motor Driver Run Status - From MCC 9 [Cooler Fan Motor Run Status - From MCC 10 [Unit shutdown Pushbutton Panel[Remote ESD = From PCS. pares - : DESCRIPTION INSTRUMENT LOCATION DISCRETE OUTPUTS [Blowdown Valve Solenoid See Item #2 [Electric Motor Driver (Start/Stop) Rela To MCC [Cooler Fan Motor (Start/Stop) Relay To MCC Remote Run Status Relay To PCS 5-12|Spares - = # DESCRIPTION INSTRUMENT LOCATION [4-20 mA ANALOG INPUTS 1_|ST1 Suction Pressure Pressure Transmitter See Item #2 2__|ST1 Discharge Pressure Pressure Transmitter See Item #2 3 _|ST2 Discharge Pressure Pressure Transmitter See Item #2 4 |Compressor Oil Pressure Pressure Transmitter See Item #2 5 _|Electric Motor Driver Speed Signal Isolator Panel 6-8 [Spares - : 1_ [System Voltage (Base Unit) 13000 resistor Panel 2-4 [8 Spares (3ase Unit) = = /4-20 mA ANALOG OUTPUTS 1_ [Suction Valve Control Pe. See Item #2 2_|Recycle Valve Control ve. See Item #2 3 _|Electric Motor Driver Speed Control 4-20 mA To MCC 4 [Spare = :ry Panel 1/0 List: (continued} # DESCRIPTION INSTRUMENT LOCATION [THERMOCOUPLE INPUTS 1_|Compressor Oil Temperature Type ‘k’ T/C Local 2_|ST1 Sucticn Temperature Type ‘K’ T/C Local 3_|ST2 Sucticn Temperature Type ‘k’ T/C Local 4 [Compressor ST1 Discharge Temperature Type ‘K'T/C Local '5_ [Compressor ST2 Discharge Temperature Type ‘K’ T/C Local 6 [Panel Ambient Temperature Type ‘k’ T/C Panel 7-8 [Spares = : 1/Aux. Instrumentat cludes: © Process tubing: 1/4” 304 stainless steel! Process fittings: 1/4” cad plated carbon steel! Circuit tubing: 1/4" 304 stainless steel Circuit fittings: 1/4" cad plated carbon steel Supply pressure isolation valve Electrical © Wiring of all non-incendive end devices to control panel is included. © Wiring of all incendive electrical devices, by others, except heater starter cables. © 24VDC or 110 VAC power supply, if required, is not included. Manuals Two (2) operating, maintenance and parts manuals, one hard copy and one electronic copy (CD}, shall be provided upon unit delivery. Additional manuals are available upon request at additional cost.TYPICAL DRAWINGS