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Annexure - II

HOURLY USE RATES OF- EXCAVATOR (CAT 330)


A. Basic Data
1 Cost of equipment (Ex-factory) - c (date of puchase 21/11/2005) 6902400
2 Taxes, duties, Levies etc 0
a Excise Duty 0
b Customs duty 2294325
c Customs clearance charges 0
3 Transportation charges 185090
4 Cost of Acquisition 9381815
5 Life in years (n) 12
6 Life in hours 15000
7 Repair provision 125%
a (15% of cost of acqusition for 2 stage of the total repair
nd
18.75%
provision) i.e.
8 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(4) / A(5) 703,636.14
ii Based on hours = 0.90 x A(4) x A(8) / A(6) 1,125,817.83
iii Average depreciation = (I(i)+I(ii))/2 914,726.99
iv Depreciation per hour = I(iii) / A(8) 457.36
2 Interest on investment
i Average Annual Cost = A(4) x (A(5)+1) / 2 x A(5) 5081816.59
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 508181.66
iv Interest per hour = 2(iii) / A(8) 254.09
I Total Ownership cost = (1) + (2) 711.45
II Operational and maintenance cost
1 Repair provision = (A(4) x A (7a))/((A(5)/5) x A(8)) 366.48
2 Operation and maintenance crew charges
i Foreman = 1/4 x 2 x 19705 x 12 / A(8) 59.12
ii Operator = 1 x 2 x 13840 x 12 / A(8) 166.08
iii Mechanic = 1/4 x 2 x14078 x 12 / A(8) 42.23
Sub total - 267.43
Add hidden cost @ 80% 213.94
Total 481.37
iv Helper = 1 x 2 x 10441 x 12 / A(8) 125.29
v Watchman = 1/4x 2 x 10278 x 12 / A(8) 30.83
Sub total - 156.13
Add hidden cost @ 55% 85.87
Total 242.00
vi Operation and maintenance crew charges 723.37
3 POL charges
i HP of machine 247
ii Type factor C1 0.5
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 27.17
v Rate of diesel at site 39.71
vi Cost of diesel 1078.92
vii Cost of lubricants @ 30% 323.68
viii POL charges 1402.60
4 Miscellaneous supplies @ of II(1) repair provision 20% 73.30
(For equipment with teeth, blade, wire ropes etc)
II Total operation and maintenance cost = (1) + (3) + (4) 2565.74
Hourly use rate of equipment = I + II 3277.19
Say 3277.00
Annexure - II

HOURLY USE RATES OF - DUMPER

A. Basic Data
1 a Cost of Equipment (Date of Purchase 22/12/2005) 4596966.00
b Excise 0.00
c Custom clearance 0.00
2 Average Transportation charges 147000
3 Cost of Acquisition 4743966.00
4 Life in years (n) 10
5 Life in hours 12000
6 Total Repair provision 175%
a 43.75%
(25% of cost of acqusition for 3rd stage of the total repair provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
a.i Based on years = 0.90 x A(3) / A(4) 426956.94
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 711594.90
iii Average annual depreciation = (I(i)+I(ii))/2 569275.92
iv Depreciation per hour = I(iii) / A(7) 284.64
b Depriciation for tyres
i cost of tyres 312900.00
ii Life of tyres 2150
iii Depriciation charges of tyre per hour 146
Total depriciation charges (1a + 1b) 430.17
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 2609181.30
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 260918.13
iv Interest per hour = 2(iii) / A(7) 130.46
I Total Ownership cost = (1) + (2) 560.63
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 518.87
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 30.74
ii Operator = 1/2 x 2 x (14737) x 12) / A(7) 88.42
iii Mechanic = 1/4 x 2 x (14078) x 12 / A(7) 42.23
Sub total - 161.39
Add hidden cost @ 80% 129.11
Total 290.50
iv Helper = 1/2 x 2 x (10441) x 12 / A(7) 62.65
v Watchman = 1/6 x 2 x (10278) x 12 / A(7) 20.97
Sub total - 83.62
Add hidden cost @ 55% 45.99
Total 129.61
vi Operation and maintenance crew charges 420.11
3 POL charges
i HP of machine 325
ii Type factor C1 0
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 21
v Rate of diesel at site 39.71
vi Cost of diesel 851.78
vii Cost of lubricants 30% 255.53
viii POL charges 1107.31
4 Miscellaneous supplies @ of II(1) repair provision 20% 103.77
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 2150.06
Hourly use rate of equipment = I + II 2710.70
Say 2711.00
Annexure - II

HOURLY USE RATES OF - DOZER WITHOUT RIPPER (D6H)


A. Basic Data
1 Cost of equipment (Ex-factory) - c (date of purchase - 10/02/2004) 5877720
2 Taxes, duties, Levies etc 0
a Excise Duty 0
b Customs duty 0
c Customs clearance charges 0
3 Transportation charges 138000
4 Cost of Acquisition 6015720
5 Life in years (n) 10
6 Life in hours 12000
7 Repair provision 240%
(25% of cost of acqusition for 3rd stage of the total repair
a 60.00%
provision) i.e.
8 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(4) / A(5) 541,414.80
ii Based on hours = 0.90 x A(4) x A(8) / A(6) 902,358.00
iii Average depreciation = (I(i)+I(ii))/2 721,886.40
iv Depreciation per hour = I(iii) / A(8) 360.94
2 Interest on investment
i Average Annual Cost = A(4) x (A(5)+1) / 2 x A(5) 3308646.00
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 330864.60
iv Interest per hour = 2(iii) / A(8) 165.43
I Total Ownership cost = (1) + (2) 526.38
II Operational and maintenance cost
1 Repair provision = (A(4) x A (7a))/((A(5)/5) x A(8)) 902.36
2 Operation and maintenance crew charges
i Foreman = 1/4 x 2 x19705 x 12 / A(8) 59.12
ii Operator = 1 x 2 x 13516 x 12 / A(8) 162.19
iii Mechanic = 1/4 x 2 x 14078 x 12 / A(8) 42.23
Sub total - 263.54
Add hidden cost @ 80% 210.83
Total 474.37
iv Helper = 1 x 2 x 10441 x 12 / A(8) 125.29
v Watchman = 1/4 x 2 x 10278 x 12 / A(8) 30.83
Sub total - 156.13
Add hidden cost @ 55% 85.87
Total 242.00
vi Operation and maintenance crew charges 716.37
3 POL charges
i HP of machine 160
ii Type factor C1 0.61
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 21.472
v Rate of diesel at site 39.71
vi Cost of diesel 852.65
vii Cost of lubricants @ 30% 255.80
viii POL charges 1108.45
4 Miscellaneous supplies @ of II(1) repair provision 20% 180.47
(For equipment with teeth, blade, wire ropes etc)
II Total operation and maintenance cost = (1) + (3) + (4) 2907.65
Hourly use rate of equipment = I + II 3434.02
Say 3434.00
Annexure -

HOURLY USE RATES OF - 1200 TPH

A. Basic Data
Cost of equipment (Ex-factory) 120386445.00
Customs duty 7253524.00
Customs clearance charges 214033.00
Insurance 9702216.00
Fabrication and erection charges 47357481.58
Transportation charges 5424022.00
3 Cost of Acquisition 190337721.58
4 Life in years (n) 15
5 Life in hours 30000
6 Total Repair provision 100%
a (10% of cost of acqusition for 1st stage of the total repair provision) i.e. 10%
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 11420263.29
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 11420263.29
iii Average annual depreciation = (I(i)+I(ii))/2 11420263.29
iv Depreciation per hour = I(iii) / A(7) 5710.13
Cost of civil Works 37336251.42
Life in hours 10000.00
Depreciation per hour = cost / Life in Hrs 3,734.00
Total depreciation cost per hour 9,444.00
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 101513451.51
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 10151345.15
iv Interest per hour = 2(iii) / A(7) 5075.67
I Total Ownership cost = (1) + (2)
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 3172.30
2 Operation and maintenance crew charges
i Foreman = 1 x 2 x (19705 x 12) / A(7) 236.46
ii Operator = 2 x 2 x (11452) x 12) / A(7) 274.85
iii Mechanic = 1/4 x 2 x (14078) x 12 / A(7) 42.23
Sub total - 553.54
Add hidden cost @ 80% 442.83
Total 996.38
iv Helper = 20 x 2 x (10441) x 12 / A(7) 2505.84
v Watchman = 1 x 2 x (10278) x 12 / A(7) 123.34
Sub total - 2629.18
Add hidden cost @ 55% 1446.05
Total 4075.22
vi Operation and maintenance crew charges 5071.60
3 POL charges
i Electrically energy required 2084 KW
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 37512.00
iv Cost of lubricants 30% 11253.60
v POL charges 48765.60
4 Miscellaneous supplies @ of II(1) repair provision 20% 634.46
POL charges
II Total operation and maintenance cost = (1) + (2) + (3) + (4)
Hourly use rate of equipment = I + II
Say
Annexure - II

USE RATES OF - 1200 TPH

14519.67

57643.95
72163.62
72164.00
Annexure - II

HOURLY USE RATES OF - LOADER (950G)


A. Basic Data
1 Cost of equipment (Ex-factory) - c (date of purchase 07/10/2004) 5900800
2 Taxes, duties, Levies etc 0
a Excise Duty 0
b Customs duty 2409249
c Customs clearance charges 58160
3 Transportation charges 92840
4 Cost of Acquisition 8461049
5 Life in years (n) 10
6 Life in hours 15000
7 Repair provision 200%

a (25% of cost of acqusition for 3 stage of the total repair


rd
50.00%
provision) i.e.
8 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
a. i Based on years = 0.90 x A(4) / A(5) 761,494.41
ii Based on hours = 0.90 x A(4) x A(8) / A(6) 1,015,325.88
iii Average depreciation = (I(i)+I(ii))/2 888,410.15
iv Depreciation per hour = I(iii) / A(8) 444.21
b Depriciation for tyres
i cost of tyres 248880.00
ii Life of tyres 2800
iii Depriciation charges of tyre per hour 89
Total depriciation charges (1a + 1b) 533.09
2 Interest on investment
i Average Annual Cost = A(4) x (A(5)+1) / 2 x A(5) 4653576.95
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 465357.70
iv Interest per hour = 2(iii) / A(8) 232.68
I Total Ownership cost = (1) + (2) 765.77
II Operational and maintenance cost
1 Repair provision = (A(4) x A (7a))/((A(5)/5) x A(8)) 1,057.63
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x 19705 x 12 / A(8) 29.56
ii Operator = 1 x 2 x 15235 x 12 / A(8) 182.82
iii Mechanic = 1/4 x 2 x14078 x 12 / A(8) 42.23
Sub total - 254.61
Add hidden cost @ 80% 203.69
Total 458.30
iv Helper = 1 x 2 x 10441 x 12 / A(8) 125.29
v Watchman = 1/6x 2 x10278 x 12 / A(8) 20.56
Sub total - 145.85
Add hidden cost @ 55% 80.22
Total 226.06
vi Operation and maintenance crew charges 684.37
3 POL charges
i HP of machine 183
ii Type factor C1 0.58
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 23.35
v Rate of diesel at site 39.71
vi Cost of diesel 927.26
vii Cost of lubricants @ 30% 278.18
viii POL charges 1205.44
4 Miscellaneous supplies @ of II(1) repair provision 20% 211.53
(For equipment with teeth, blade, wire ropes etc)
II Total operation and maintenance cost = (1) +(2)+ (3) + (4) 3158.96
Hourly use rate of equipment = I + II 3924.73
Say 3925.00
Annexure - II

HOURLY USE RATES OF - TECPRO CONVEYOR

A. Basic Data
1 a Cost of Equipment (Date of Purchase ) 45,656,500
b Fabrication & Erection cost 36,165,875
2 Transportation charges 1,883,694
3 Cost of Acquisition 83,706,069
4 Life in years (n) 16
5 Life in hours 20000
6 Total Repair provision 100%
a 10.00%
(10% of cost of acqusition for 1st stage of the total repair provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 4708466.40
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 7533546.24
iii Average annual depreciation = (I(i)+I(ii))/2 6121006.32
iv Depreciation per hour = I(iii) / A(7) 3060.50
2 Cost of civil Works 8,634,085.63
Life in hours 10,000.00
Depreciation per hour = cost / Life in Hrs 863.41
Total depreciation cost per hour 3,924.00
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 44468849.35
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 4446884.94
iv Interest per hour = 2(iii) / A(7) 2223.44
I Total Ownership cost = (1) + (2) 6147.44
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 1307.91
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1 x 2 x (11452) x 12) / A(7) 137.42
iii Mechanic = 1/6 x 2 x (14078) x 12 / A(7) 28.16
Sub total - 195.14
Add hidden cost @ 80% 156.11
Total 351.25
iv Helper = 1 x 2 x (10441) x 12 / A(7) 125.29
v Watchman = 1/4 x 2 x (10278) x 12 / A(7) 30.83
Sub total - 156.12
Add hidden cost @ 55% 85.87
Total 241.99
vi Operation and maintenance crew charges 593.24
3 POL charges
i Electrically energy required = (2x132) KW 264 KW
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 4752.00
iv Cost of lubricants 30% 1425.60
v POL charges 6177.60
4 Miscellaneous supplies @ of II(1) repair provision 20% 261.58
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 8340.33
Hourly use rate of equipment = I + II 14487.77
Say 14488.00
Annexure - II
HOURLY USE RATES OF - TRANSIT MIXTURE

A. Basic Data
1 a Cost of Equipment (Date of Purchase 10/06/2004) 1022723.28
b Custom clearance 0.00
c Average Transportation charges 60000
2 Cost of Chssis 1050000
3 Cost of Acquisition 2132723.28
4 Life in years (n) 10
5 Life in hours 10000
6 Total Repair provision 120%
(25% of cost of acqusition for 3rd stage of the total repair
a
provision) i.e. 30%
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 191945.10
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 383890.19
iii Average annual depreciation = (I(i)+I(ii))/2 287917.65
iv Depreciation per hour = I(iii) / A(7) 143.96
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 1172997.80
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 117299.78
iv Interest per hour = 2(iii) / A(7) 58.65
I Total Ownership cost = (1) + (2) 202.61
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 159.95
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1/2 x 2 x (13970) x 12) / A(7) 83.82
iii Mechanic = 1/4 x 2 x (14078) x 12 / A(7) 42.23
Sub total - 155.61
Add hidden cost @ 80% 124.49
Total 280.10
iv Helper = 1/2 x 2 x (10441) x 12 / A(7) 62.65
v Watchman = 1/6 x 2 x (10278) x 12 / A(7) 20.56
Sub total - 83.20
Add hidden cost @ 55% 45.76
Total 128.96
vi Operation and maintenance crew charges 409.06
3 POL charges
i HP of machine 70
ii Type factor C1 1
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 15
v Rate of diesel at site 39.71
vi Cost of diesel 611.53
vii Cost of lubricants 30% 183.46
viii POL charges 794.99
4 Miscellaneous supplies @ of II(1) repair provision 20% 31.99
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 1396.00
Hourly use rate of equipment = I + II 1598.61
Say 1599.00
Annexure - II

HOURLY USE RATES OF - CONCRETE PUMP

A. Basic Data
1 a Cost of Equipment (Date of Purchase 30/10/2004) 2782374.40
b Excise 0.00
c Custom clearance 0.00
2 Average Transportation charges 75000.00
3 Cost of Acquisition 2857374.40
4 Life in years (n) 5
5 Life in hours 8000
6 Total Repair provision 100%
a 20.00%
(20% of cost of acqusition for Vth stage of the total repair provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 514327.39
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 642909.24
iii Average annual depreciation = (I(i)+I(ii))/2 578618.32
iv Depreciation per hour = I(iii) / A(7) 289.31
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 1714424.64
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 171442.46
iv Interest per hour = 2(iii) / A(7) 85.72
I Total Ownership cost = (1) + (2) 375.03
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 285.74
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1 x 2 x (14122) x 12) / A(7) 169.46
iii Mechanic = 1/6 x 2 x (14078) x 12 / A(7) 28.16
Sub total - 227.18
Add hidden cost @ 80% 181.74
Total 408.92
iv Helper = 1 x 2 x (10441) x 12 / A(7) 125.29
v Watchman = 1/6 x 2 x (10278) x 12 / A(7) 20.56
Sub total - 145.85
Add hidden cost @ 55% 80.22
Total 226.06
vi Operation and maintenance crew charges 634.98
3 POL charges
i Hourly consumption of electricty in KW 75
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 1350.00
iv Cost of lubricants 30% 405.00
v POL charges 1755.00
4 Miscellaneous supplies @ of II(1) repair provision 20% 57.15
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 2732.87
Hourly use rate of equipment = I + II 3107.90
Say 3108.00
Annexure - II
HOURLY USE RATES OF - SUSPENSION BRIDGE

A. Basic Data
1 a Cost of Equipment (Date of Purchase ) 75957295.00
b Insurance
c Fabrication & Erection cost 56815814.52
2 Average Transportation charges
3 Cost of Acquisition 132773110
4 Life in years (n) 16
5 Life in hours 20000
6 Total Repair provision 100%
a (10% of cost of acqusition for 1st stage of the total repair 10.00%
provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 7468487.41
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 11949579.86
iii Average annual depreciation = (I(i)+I(ii))/2 9709033.64
iv Depreciation per hour = I(iii) / A(7) 4854.52
2 Cost of civil Works 39,756,277.48
Life in hours 10,000.00
Depreciation per hour = cost / Life in Hrs 3,975.63
Total depreciation cost per hour 8,830.00
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 70535714.43
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 7053571.44
iv Interest per hour = 2(iii) / A(7) 3526.79
I Total Ownership cost = (1) + (2) 12356.79
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 2074.6
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1 x 2 x (11452) x 12) / A(7) 137.42
iii Mechanic = 1/6 x 2 x (14078) x 12 / A(7) 28.16
Sub total - 195.14
Add hidden cost @ 80% 156.11
Total 351.25
iv Helper = 1 x 2 x (10441) x 12 / A(7) 125.29
v Watchman = 1/4 x 2 x (10278) x 12 / A(7) 30.83
Sub total - 156.12
Add hidden cost @ 55% 85.87
Total 241.99
vi Operation and maintenance crew charges 593.24
3 POL charges
i Electrically energy required = 132 KW 132 KW
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 2376.00
iv Cost of lubricants 30% 712.80
v POL charges 3088.80
4 Miscellaneous supplies @ of II(1) repair provision 20% 414.92
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 6171.54
Hourly use rate of equipment = I + II 18528.33
Say 18528.00
Annexure - II

HOURLY USE RATES OF - 120 CUM BATCHING PLANT

A. Basic Data
1 a Cost of Equipment (Date of Purchase 13/01/2005) 20,404,700
b Insurance 202963.00
c Fabrication & Erection cost @ 30% of purchase cost 5170297.00
2 Transportation charge 1703876.00
3 Cost of Acquisition 27481836.00
4 Life in years (n) 18
5 Life in hours 30000
6 Total Repair provision 75%
a (10% of cost of acqusition for 1 stage of the total repair provision) i.e.
st 11.25%
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 1374091.80
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 1648910.16
iii Average annual depreciation = (I(i)+I(ii))/2 1511500.98
iv Depreciation per hour = I(iii) / A(7) 755.75
Total depreciation cost per hour 755.75
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 14504302.33
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 1450430.23
iv Interest per hour = 2(iii) / A(7) 725.22
I Total Ownership cost = (1) + (2) 1480.97
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 429.40
2 Operation and maintenance crew charges
i Foreman = 1/2 x 2 x (19705) x 12) / A(7) 118.23
ii Operator = 2 x 2 x (12333) x 12) / A(7) 295.99
iii Mechanic = 1/2 x 2 x (14078) x 12 / A(7) 84.47
Sub total - 498.69
Add hidden cost @ 80% 398.95
Total 897.64
iv Helper = 6 x 2 x (10441) x 12 / A(7) 751.75
v Watchman = 1 x 2 x (10278) x 12 / A(7) 123.34
Sub total - 875.09
Add hidden cost @ 55% 481.30
Total 1356.39
vi Operation and maintenance crew charges 2254.03
3 POL charges
i Hourly consumption of electricty in KW 250
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 4500.00
iv Cost of lubricants 30% 1350.00
v Sundries & miscellaneous supplies @ 10 % of 1 10% 42.94
vi POL charges 5892.94
4 Miscellaneous supplies @ of II(1) repair provision 20% 85.88
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 8662.25
Hourly use rate of equipment = I + II 10143.22
Say 10143.00
BGS-SGS-SOMA JV
Subansiri Lower HE project

HOURLY USE RATES OF - Batching Plant 660 Cum


A. Basic Data
1 Cost of equipment (Ex-factory) incl. Control Panel 254,816,032.00
2 Taxes, duties, Levies etc
a Customs duty 9,421,174.00
b Customs clearance charges 212,522.00
c Sales taxes 0.00
d Excise duty 0.00
e Insurance 16,320,772.00
3 Transportation charges 0.00
4 Cost of Acquisition 280770500.00
5 Life in years -Cement Handling B&M Plant 18.00
6 Life in hours 30000.00
7 Repair provision 75%
8 Scheduled productionn hours 2000.00
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(4) / A(5) 14038525.00
ii Based on hours = 0.90 x A(4) x A(8) / A(6) 16846230.00
iii Average depreciation = (I(i)+I(ii))/2 15442377.50
iv Depreciation per hour = I(iii) / A(8) 7721.19
2 Interest on investment
i Average Annual Cost = A(1) x (A(5)+1) / 2 x A(5) 148184430.56
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 14818443.06
iv Interest per hour = 2(ii) / A(8) 7409.22
I Total Ownership cost = (1) + (2) 15130.41
II Operational and maintenance cost
1 Repair provision = A(1) x A(7) / A(5) 6370.40
Add escalation @ 7 % per year (For 5 years) 35% 8600.04
2 Operation and maintenance crew charges
i Foreman=1x2x19705x 12/A(8) 236.46
ii Operator BP=2x2x12333x 12/A(8) 295.99
iii Operator Agg. Handling=2x2x12333x 12/A(8) 295.99
iv Operator Cement Feeding=2x2x12333x 12/A(8) 295.99
v Mechanic=2x2x14078x 12/A(8) 337.87
vi Welder=2x2x10441x 12/A(8) 250.58
vii Electrician=2x2x14832x 12/A(8) 355.97
Sub total - 2068.86 Manpower
Add hidden cost @ 80% 1655.09 Deployement
as per Actual
Total 3723.95
viii Beldar BP=6x2x8110x 12/A(8) 583.92
ix Beldar Agg. Handling=4x2x8110x 12/A(8) 389.28
x Beldar Cement Feeding=30x2x8110x 12/A(8) 2919.60
xi Watchman=2x2x10278x 12/A(8) 246.67
Sub total - 4139.47
Add hidden cost @ 55% 2276.71
Total 6416.18
vii Operation and maintenance crew charges 10140.13
3 POL charges
i KW of machine 3235.20
ii Type factor C1 1.00
iii Duty factor C2 1.00
iv Hourly Unit consumption = (i) x (ii) x (iii) x 1 hr 3235.20 KWH
v Elecrticity Rate/ KWH 17.22 (DG Power Rate)
vi Electricity charges 55710.14
vii Cost of lubricants @ 30% 16713.04
viii POL charges 72423.19
4 Miscellaneous supplies @ 20% of II(1) repair provision
(For equipment with teeth, blade, wire ropes etc)
i Misc supplies 20% 1274.08
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 92437.44
Hourly use rate of equipment = I + II 107567.85
Say 107568.00
Annexure - II

HOURLY USE RATES OF - GROVE CRANE

A. Basic Data
1 a Cost of Equipment (Date of Purchase 10/06/2007 ) 10166100
b Excise 0.00
c Custom clearance 0.00
2 Transportation charges 787075
3 Cost of Acquisition 10953175.00
4 Life in years (n) 12
5 Life in hours 15000
6 Total Repair provision 150%

a 30%
(15% of cost of acqusition for 2nd stage of the total repair provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 821488.13
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 1314381.00
iii Average annual depreciation = (I(i)+I(ii))/2 1067934.57
iv Depreciation per hour = I(iii) / A(7) 533.97
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 5932969.79
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 593296.98
iv Interest per hour = 2(iii) / A(7) 296.65
I Total Ownership cost = (1) + (2) 830.62
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 684.57
2 Operation and maintenance crew charges
i Foreman = 1/4 x 2 x (19705 x 12) / A(7) 59.12
ii Operator = 1 x 2 x (14323) x 12) / A(7) 171.88
iii Electrician = 1/4 x 2 x (14832) x 12 / A(7) 44.50
iv Mechanic = 1/4 x 2 x (14078) x 12 / A(7) 42.23
Sub total - 317.72
Add hidden cost @ 80% 254.18
Total 571.90
v Helper = 2 x 2 x (10441) x 12 / A(7) 250.58
vi Watchman = 1/4 x 2 x (10278) x 12 / A(7) 30.83
Sub total - 281.42
Add hidden cost @ 55% 154.78
Total 436.20
vi Operation and maintenance crew charges 1008.10
3 POL charges
i HP of machine 160
ii Type factor C1 1
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 35
v Rate of diesel at site 39.71
vi Cost of diesel 1397.79
vii Cost of lubricants 30% 419.34
viii POL charges 1817.13
4 Miscellaneous supplies @ of II(1) repair provision 20% 136.91
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 3646.71
Hourly use rate of equipment = I + II 4477.33
Say 4477.00
Annexure - II

HOURLY USE RATES OF - MANATOWOC CRANE

A. Basic Data
1 a Cost of Equipment (Date of Purchase 10/02/2006 ) 27261162
b Excise 0.00
c Custom clearance 0.00
2 Average Transportation charges 0
3 Cost of Acquisition 27261162.00
4 Life in years (n) 12
5 Life in hours 15000
6 Total Repair provision 150%

a (15% of cost of acqusition for 2 stage of the total repair


nd
22.50%
provision) i.e.
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 2044587.15
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 3271339.44
iii Average annual depreciation = (I(i)+I(ii))/2 2657963.30
iv Depreciation per hour = I(iii) / A(7) 1328.98
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 14766462.75
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 1476646.28
iv Interest per hour = 2(iii) / A(7) 738.32
I Total Ownership cost = (1) + (2) 2067.30
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 1277.87
2 Operation and maintenance crew charges
i Foreman = 1/4 x 2 x (19705 x 12) / A(7) 59.12
ii Operator = 1 x 2 x (14323) x 12) / A(7) 171.88
iii Electrician = 1/4 x 2 x (14832) x 12 / A(7) 44.50
iv Mechanic = 1/4 x 2 x (14078) x 12 / A(7) 42.23
Sub total - 317.72
Add hidden cost @ 80% 254.18
Total 571.90
v Helper = 2 x 2 x (10441) x 12 / A(7) 250.58
vi Watchman = 1/4 x 2 x (10278) x 12 / A(7) 30.83
Sub total - 281.42
Add hidden cost @ 55% 154.78
Total 436.20
vi Operation and maintenance crew charges 1008.10
3 POL charges
i HP of machine 332
ii Type factor C1 1
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 73
v Rate of diesel at site 39.71
vi Cost of diesel 2900.42
vii Cost of lubricants 30% 870.13
viii POL charges 3770.55
4 Miscellaneous supplies @ of II(1) repair provision 20% 255.57
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 6312.08
Hourly use rate of equipment = I + II 8379.38
Say 8379.00
Annexure - II

HOURLY USE RATES OF - BOOM PLACER

A. Basic Data
1 a Cost of Equipment (Date of Purchase 18/10/2005) 4160000.00
b Excise 0.00
c Custom clearance 0.00
2 Average Transportation charges 250000
3 Cost of Acquisition 4410000.00
4 Life in years (n) 5
5 Life in hours 6000
6 Total Repair provision 100%
a (20% of cost of acqusition for Vth stage of the total repair provision) i.e. 20.00%
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 793800.00
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 1323000.00
iii Average annual depreciation = (I(i)+I(ii))/2 1058400.00
iv Depreciation per hour = I(iii) / A(7) 529.20
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 2646000.00
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 264600.00
iv Interest per hour = 2(iii) / A(7) 132.30
I Total Ownership cost = (1) + (2) 661.50
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 441
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1 x 2 x (13800) x 12) / A(7) 165.60
iii Mechanic = 1/6 x 2 x (14078) x 12 / A(7) 28.16
Sub total - 223.31
Add hidden cost @ 80% 178.65
Total 401.96
iv Helper = 1 x 2 x (10441) x 12 / A(7) 125.29
v Watchman = 1/6 x 2 x (10278) x 12 / A(7) 20.56
Sub total - 145.85
Add hidden cost @ 55% 80.22
Total 226.06
vi Operation and maintenance crew charges 628.03
3 POL charges
i HP of machine 185
ii Type factor C1 1
iii Duty factor C2 1
iv Hourly fuel consumption = 0.22 x (i) x (ii) x (iii) 41
v Rate of diesel at site 39.71
vi Cost of diesel 1616.20
vii Cost of lubricants 30% 484.86
viii POL charges 2101.06
4 Miscellaneous supplies @ of II(1) repair provision 20% 88.20
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 3258.29
Hourly use rate of equipment = I + II 3919.79
Say 3920.00
Annexure - II

HOURLY USE RATES OF - GROUT PUMP

A. Basic Data
1 a Cost of Equipment (Date of Purchase 23/08/2004) 0
b Excise 0
c Custom duty 0
d Custom clearance 0
2 Transportation 0
3 Cost of Acquisition 0
4 Life in years (n) 10
5 Life in hours 10000
6 Total Repair provision 100%
a (20% of cost of acqusition for Vth stage of the total repair provision) i.e. 20.00%
7 Scheduled production hours (two shift basis) 2000
I Ownership Cost
1 Depreciation
i Based on years = 0.90 x A(3) / A(4) 0.00
ii Based on hours = 0.90 x A(3) x A(7) / A(5) 0.00
iii Average annual depreciation = (I(i)+I(ii))/2 0.00
iv Depreciation per hour = I(iii) / A(7) 0.00
2 Interest on investment
i Average Annual Cost = A(3) x (A(4)+1) / 2 x A(4) 0.00
ii Rate on interest per annum 10%
iii Amount of interest per annum = 2(i) x 2(ii) 0.00
iv Interest per hour = 2(iii) / A(7) 0.00
I Total Ownership cost = (1) + (2) 0.00
II Operational and maintenance cost
1 Repair provision = (A(3) x A (6a))/((A(4)/5) x A(7)) 0.00
2 Operation and maintenance crew charges
i Foreman = 1/8 x 2 x (19705 x 12) / A(7) 29.56
ii Operator = 1 x 2 x (15285) x 12) / A(7) 183.42
iii Mechanic = 1/6 x 2 x (14078) x 12 / A(7) 28.16
Sub total - 241.13
Add hidden cost @ 80% 192.91
Total 434.04
iv Helper = 1 x 2 x (10441) x 12 / A(7) 125.29
v Watchman = 1/6 x 2 x (10278) x 12 / A(7) 20.56
Sub total - 145.85
Add hidden cost @ 55% 80.22
Total 226.06
vi Operation and maintenance crew charges 660.10
3 POL charges
i Hourly consumption of electricty in KW 122
ii Rate of Electricty 18
iii Cost of hourly electricity consumption 2196.00
vii Cost of lubricants 30% 658.80
viii POL charges 658.80
4 Miscellaneous supplies @ of II(1) repair provision 20% 0.00
(For equipment with teeth,blade,wire ropes etc 20%)
II Total operation and maintenance cost = (1) + (2) + (3) + (4) 1318.90
Hourly use rate of equipment = I + II 1318.90
Say 1319.00

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