SERVICE INFO

Instructions for removing the 7-speed direct-shift

gearbox 0AM with dry double clutch
Manufacturers: Audi, Seat, Škoda, VW

Models:
Audi: A3, A3 Cabriolet
Seat: Altea, Ibiza, Leon, Toledo
Škoda: Octavia, Superb
VW: Golf, Golf Variant, Touran

Model year: From 2008

Engines: 1.2 TSI, 1.4, 1.4 TSI, 1.4

TSI EcoFuel, 1.6, 1.6 TDI,
1.8 TSI, 1.8 TSFI, 1.9 TDI

DMF part no.: 415 0497 09, 415 0500 09,

415 0503 09, 415 0506 09,
415 0509 09, 415 0512 09,
415 0515 09, 415 0531 09

LuK RepSet®2CT part no.:

602 0001 00
602 0002 00
In order to replace the dual mass flywheel
(DMF) or double clutch, the direct-shift
gearbox must be removed. Removing it
may cause oil to leak from the two separate
systems (gearbox/mechatronics).
The mechatronic unit does not allow for
the oil to be topped up or the oil level to be
checked. If the oil level is incorrect, serious
functional problems will arise in the gearbox
controller that can only be eliminated by
replacing the entire mechatronic unit.
Image 1: Direct-shift gearbox with venting caps for mechatronics (1) and gearbox (2)
In order to prevent oil being lost when
removing and replacing the gearbox, every Note:
LuK DMF and LuK RepSet®2CT includes two Do not use impact drivers when working
sealing plugs. These plugs must be fitted on the DMF!
when the gearbox is installed in the vehicle; Check the needle bearing in the
they are fitted in place of the black venting crankshaft!
caps for the mechatronics and gearbox (see
figure 1). After installation is complete,
both sealing plugs must be removed
and the venting caps must be refitted. Note the specifications of the
vehicle manufacturer!

Attention: Appropriate spare parts can be

When removing the gearbox, the found in our on-line catalogue at
mechatronic venting device must be www.Schaeffler-Aftermarket.com
sealed so that it is oil-tight! Image 2: Sealing plugs or in RepXpert at www.RepXpert.com.

Issued 05.2011
Any reference to replacement part numbers LuK 0028
for vehicle manufacturers is for comparison Subject to technical changes
purposes only. © 2011 Schaeffler Automotive Aftermarket

For further information:

Phone: +44 (0) 14 32 264 264*
Fax: +44 (0) 14 32 375 760
Info@LuK-AS.co.uk
www.Schaeffler-Aftermarket.com
* Calls from within the UK 08457 001100