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a. Basic type
b. Cellulosic type
c. Rutile type
b. 35 Joules -30oC
4) A large diameter pipe with a wall thickness of 10mm is to be used for a cross-country
pipeline. Which electrode type could be used to combine high welding speed and deep
penetration?
a. Basic covered
c. Rutile covered
Cellulosic electrodes contain a high proportion of cellulose in the coating and are characterised
by a deeply penetrating arc and a rapid burn-off rate giving high welding speeds. Weld deposit
can be coarse and with fluid slag, deslagging can be difficult. These electrodes are easy to use in
any position and are noted for their use in the ‘stovepipe’ welding technique.
5) Which of the following electrode types would produce the highest levels of hydrogen?
c. Rutile
d. Heavy rutile
6) Which of the following electrode types would produces the lowest levels of hydrogen?
b. (answer ) Basic coated electrodes when baked correctly immediately prior to use
d. Heavy rutile coated electrodes when dried at 150oC for 2 hours prior to use
7) Basic electrodes are often sold vacuum packed. The reason is:
They have been packed at the manufactures at a hydrogen level less than 5ml per
a. (answer )
100g of weld metal deposited
b. They are mass produced which makes these electrodes cheap
c. They require less baking time after removal from the packet
d. They are formulated that once open they will pick up no more moisture
8) A general terms which of the following would required the highest preheat if all other
factors were the same as per ISO BS EN 1011?
Preheat: Preheat, which slows the cooling rate, allows some hydrogen to diffuse away, and
generally reduces the hardness, and therefore susceptibility to cracking, of hard, crack-sensitive
microstructural regions. The recommended levels of preheat for carbon and carbon manganese
steel are detailed in EN 1011-2: 2001 (which incorporates nomograms derived from those in BS
5135: 1984). The preheat level may be as high as 200°C for example, when welding thick
section steels with a high carbon equivalent (IIW CE) value.
Alloyed weld metal where preheat levels to avoid HAZ cracking may be insufficient to protect
the weld metal. Low hydrogen processes and consumables should be used. Schemes for
predicting the preheat requirements to avoid weld metal cracking generally require the weld
metal diffusible hydrogen level and the weld metal tensile strength as input.
9) When welding medium carbon steel plates over 90mm in thickness would the basic
electrode require any pre-treatment before use?