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The experiment aims to determine the rate of drying curve under constant drying
conditions. It also aims to determine the effects of varying air velocity on the rate of
drying. Tray drying is one of the most common methods for drying. It is composed of
an air duct in which hot air is blown by the help of an axial flow fan impeller. Air is
heated by an electrically heater element. Drying rate depends on the temperature,
moisture content and mass flow of air in constant drying rate.
1. Introduction
Drying is a process which is used for removing the liquid from the solid material.
In standard chemical engineering practice drying of the water (compound A) from
the solid (compound C) by evaporating to the flow of overheated air (compound B)
is the most common practical example. It is relatively complex process combining
the heat and the mass transport. In our laboratory dryer the heat transport which
is necessary for the evaporation of the water, is realized only by the heat
convection from the air to the drying material.
From mass transport point of view, one must understand the drying as a
diffusion process. During first period of drying, water which is contained in material
evaporates from the material surface to the air flow (by external diffusion). After
formation the moisture gradient inside the material second drying period begins.
During this period water is transported inside material to the surface (internal
diffusion). Rate of the slower process determines overall drying rate.
Like evaporation, drying is a mass-transfer process resulting in the removal of
water or moisture from a process stream. While evaporation increases the
concentration of non-volatile components in solution, in drying processes the final
product is a solid. Drying processes reduce the solute or moisture level to improve
the storage and handling characteristics of the product, maintain product quality
during storage and transportation and reduce freight cost (less water to ship).
Drying of solids in certain cases like wood, ceramics and soap has a remarkable
fathom of the internal mechanism obtained that allows control of product standard.
Surveys of drying of solids have been made from the so-called external viewpoint,
wherein the effects of the external drying medium like air velocity, humidity,
temperature and wet material shape and subdivision are studied with respect to
their influence on the drying rate.
Tray dryer is used for drying solids by air or removes the moist vapours which
must be supported by trays. Trays are designed to force the air to follow a longer
zigzag route which increases the contact time between food and air, thus improve
its efficiency. Heating may be by an air current sweeping across the trays, by
conduction from heated trays or heated shelves on which the trays lie, or by
radiation from heated surfaces. It is most suitable in terms of cost and output when
the production rate is small.
2. Materials and Methods
a. Materials and Equipment
Tray drier
Tray
Sand
Thermometer
Balance
Anemometer
Pitot tube
Stopwatch
b. Method
The free cross-sectional area of each compartment with the trays in
place, the surface area of the tray, and the cross-sectional area of the duct
at the anemometer station were measured. The temperature and velocity of
the air were adjusted to the desired values by regulating the steam pressure
and setting the dampers to proper openings. A weighed pan or tray of wet
sand was placed after the conditions have become constant. The velocity
of the air, wet and dry-bulb temperature of the air entering and leaving the
drier and before and after it passes over each day, the weight of each tray
of material were measured at frequent intervals. The drying process was
continued until there was no further loss in weight.
3. Results
Table 1. Data Obtained at 10 psig
Compartment Temp.
Sample Weight
(°C)
(minute)s)
INLET EXIT
Velocity
Exit Air
(grams)
(m / s)
INLET EXIT
Velocity
Exit Air
Elapsed
(grams)
Sample
Weight
(m / s)
101
Weight of Sample (grams)
100
99
98
97
96
95
94
93
0 10 20 30 40 50
Elapsed Time (minutes)
51
Weight of Sample (grams)
50
49
48
47
46
45
44
43
42
41
0 10 20 30 40 50
Elapsed Time (minutes)
12
10
Rate of Drying
8
6
4
2
0
0 0.05 0.1 0.15 0.2
g Free Water / g Dry Solids
0.5
0.4
Rate of Drying
0.3
0.2
0.1
0
0 10 20 30 40
Time (minutes)
4. Conclusion
The temperature of the material is equal to the wet thermometer
temperature and stays constant, i.e. the added heat is consumed by
evaporation of the free water. Driving force and drying rate are constant. Vapor
pressure on the material surface during constant-rate period is equal to vapor
pressure of water on the clean water in the same temperature. Moisture content
is equal to the critical moisture content. During constant-rate period the drying
rate depends on temperature, moisture content and mass flow of air. The drying
rate is not function of bed depth and actual moisture content. The moisture is
decreasing with the time and by the time it become totally dry.
References:
http://ufdcimages.uflib.ufl.edu/AA/00/00/03/83/00083/AA00000383_00083_132.pdf
https://www.coursehero.com/file/p7u5dhp/CONCLUSION-The-objective-of-this-
experiment-was-to-determine-the-drying-rate-of/
Geankoplis, Transport Processes and Unit Operations. John Wiley & Sons