1 ABSTRACT

A research identification, risk assessment and risk control was conducted Toyota Bukit Raja. The company that I take work
at is Takenaka Malaysia Sdn Bhd the job scope of the company is main contractor building Rc work, erection of roof truss,
erection of roofing work, installation of piping, electrical.Therefore, the installation and use of Scaffolds has been selected for
the purpose of this study.Hazard identification was conducted through workplace inspections and observations, hazard analysis
and document review. Evaluation indicates that exposure to critical hazards of the activity. Their risk is assessed based on
qualitative and quantitative risk assessment techniques by assessing the consequences and possibilities of any harm

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2. INTRODUCTION
2.1 Company Background

Takenaka Malaysia Sdn Bhd firm has been established to design, supply and installation of structure,roof truss,roofing,piping,elertrical, for the construction
industry which requires high quality assurance and client satisfaction.

By playing a role in meeting the market demand and specific needs by providing professional staff and technical approaches to Quality Control and Total
Quality Management effectively implementing and completing projects towards achieving quality outcomes.

Takenaka Malaysia Sdn Bhd has extensive experience on building factory,extension building, installations for new construction as well as in retrofit plant and
equipment for prestigious offices, buildings, commercial complexes.
Our company Takenaka are serving this types of services offered:

 Building factory
 Extension of factory
 Building shopping complex
 Extension of shopping complex
 Building airport
 Extension of airport

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2.2 Organizational Chart Ougri
Project Manager
012-9081106

MR,LIEW
MR. MOHAN
SAFETY OFFICER Site Manager
017-268 6923
012-206-2922
OVERALL HSE
CONTROL

MR. FIRDAUS MR. HAZALAN MR.YUGEN MR.KOH KIAR SING

MR. NANTAN
SAFETY SUPERVISOR SAFETY SUPERVISOR SAFETY SUPERVISOR SAFETY
SAFETY SUPERVISOR
011-23011534 018-767 0952 013-407067 SUPERVISOR
0123586146
019-295 8456
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POLICY COMPANY

PAGE:4
2.4 Scope of Work
All of the following scope of work is high and involves the use of Frame Scaffolding:

 Making access to the roof top

 Making access to the first floor
 Making working platform for people to welding
 Making platform for people to plastering
 Making platform for people to brick laying

2.5 Work Process

Activities carried out during the installation of the Frame Scaffolding(light duty) are as follows:

• Installation of the base plate

• Installation of base frame
• Establish standards frame
• Installation of bracing
• Stairway installation
• Installation of the working platform(catwalk)
• Guadrail installation (Toprail & Midrail)
• Toaster installation around the working platform
• Performing scaffolding (dismantle) scaffolding

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 3. OBJECTIVE

• Identify 4 safety hazards and 2 health hazards that come from the selected work activity at the site.

• Assessing safety and health risks arising from the identified hazards

• List and compile safety and health hazards that have been identified according to the critical level of risk.

• Prepare control measures to eliminate or mitigate those two critical hazard risks.
• Recommending an appropriate revision program against the stated risk control measures and benefits to the organization.

4. METHODS
4.1 Identify Hazard
 Record and documents
 Observation and advice at work
 Analysis of ”Hazard”

4.2 Risk Assessment Methods

 Using Qualitative Analysis

 Involve determination of probability (L) and severity (S) hazard
 Multiplication values(L) & (S) produce relative risk –determine hazard priority
 Possibility(L)likehood – is an event likely to occur within the specific period or in specified circustanstances
 Severity(S) is outcome from an event such as severity of injury or health of people, or damage to property, or insult to environment, or
any combination of those caused by the event
 The probable stage – 1 to 5
PAGE:6
 Likehood(L) Example Rating

Most Likely The most likely result of the 5

hazard/event being realized

Possible has a good chance of 4

occurring and is not unusual
Conceivable Might be occur at sometime 3
in future
Remote Has not been known to occur 2
after many years
Inconceivable Is practically impossible and 1
has never occurred

4.3 Severity of hazard Severity can be divided into five categories. Severity are based upon an increasing level of severity to an
individual’s health, the environment, or to property. The table use as below:

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 Severity(S) Example Rating

Catastrophic Numerous fatalities, 5

irrecoverable property
damage and productivity
Fatal Approximately one single 4
fatality major property
damage, if hazard is realized
Serious Non-fatal injury, permanent 3
disability
Minor Disabling but not permanent 2
injury
Negligible Minor abrasions, bruises, 1
cuts, first aid type injury

4.3.1 Risk assessment Risk can be presented in variety of ways to communicate the results of analysis to make decision on risk control. For risk
analysis that uses likelihood and severity in qualitative method, presenting result in a risk matrix is a very effective way of communicating the
distribution of the risk throughout a plant and area in a workplace.

Risk can be calculated using the following formula:

L x S = Relative Risk L = Likelihood S = Severity

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An example of risk matrix (Table C) is shown below: Table C

Serverity(S)
Likehood(L) 1 2 3 4 5
5 5 10 15 20 25
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10
1 1 2 3 4 5

High Medium Low

To use this matrix, first find the severity column that best describes the outcome of risk. Then follow the likelihood row to find the description that best suits
the likelihood that the severity will occur. The risk level is given in the box where the row and column meet. The relative risk value can be used to prioritize
necessary actions to effectively manage work place hazards. Table D determines priority based on the following ranges:

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 Risk Description action
A HIGH risk requires
immediate action to control
the hazard as detailed in the
15-25 high hierarchy of control. Actions
taken must be documented
on the risk assessment form
including date for
completion
A MEDIUM risk requires a
planned approach to
controlling the hazard and
5-12 medium applies temporary measure if
required. Actions taken must
be documented on the risk
assessment form including
date for completion.
A LOW risk may be
considered as acceptable and
further reduction may not be
1-4 low necessary. However, if the
risk can be resolved quickly
and efficiently, control
measures should be
implemented and recorded.

Hazards assessed, as “High Risk” must have immediate actions, to resolve risk to life safety and or the environment. Individuals responsible for
required action, including follow up must be clearly identified. A further detail risk assessment method may require such as quantitative risk
assessment as means of determine suitable controls measures.
PAGE:10
5. RESULTS AND DISCUSSION

5.1 List of Hazard Identified

Safety Hazard
1- Falls from elevation
(Slipped from the edge of the
scaffold without a barrier at altitudes
exceeding 2 meters)
2- Getting struck by falling tools or
deris.
Health Hazard
1- Ergonomic
(lifting capacity exceeds the capability
and is positioned incorrectly when
performing the scaffolding component
installation activities.)
2- Heat Stress

(scaffolding-related injuries involve

being struck with falling debris or (Exposed to the heat of sunlight.)
tool )

3- Bad planking/Bad platform

(When planks are uncleated or not

secured enough,bad platform when
overload will break)

4- Bad/Damage base plate

(will cause the scaffold collapse)

PAGE:11
5.2 Safety Hazard for Erection and using scaffold

Hazard identification Risk Analysis Risk Control

NO Work activity Hazard Effect Likehood Serverity Risk Recommendation control

1 Erection scaffold at high Fall from height Lose the 4 5 20 1)Safety Harness
ability
elevation of a 2)Barricade the area
lifetime
or die 3)Training

4)supervison by competent

person

2 Erection of brick laying at high Getting struck by Serious 5 4 20 1)safety helmet

level elevation falling tools or
injury 2)barricade the area
deris
3)signal man

4)supervisionby

competent person

3 loading material at the Bad planking Lose the 2 5 10 1)inspection the material
ability
planking(scaffold platform) of a
or damage before use
lifetime
or die
planking 2)training
 3)supervision by

supervisor

4 loading material at the Bad/Damage Lose the 2 5 10 1)inspection the material

ability
planking(scaffold platform) of a before use
base plate lifetime
or die
2)training

3)supervision by

supervisor

PAGE:13
5.3Health hazarrd for Erection and using scaffold

Hazard identification Risk Analysis Risk Control

NO Work Hazard Effect Likehood Serverity Risk Recommendation Due

activity control date

status

1 Erection Ergonomic Muscle pain, 4 2 8 1)have some rest

scaffold Musculoskeletal
time if work to long
Disorders
2)training

3)

2 Erection Heat stress Faint,fever,mental 4 1 4 1)Drink more water

scaffold stress 2)buddy system

under 3)have rest hour for

hot sun few hours

PAGE:14
5.4 Risk Control Method

METHODS DESCRIPTION
1)Elimination Getting rid of a hazardous job, tool, process, machine or substance is
perhaps the best way of protecting workers
2)Substitution Sometimes doing the same work in a less hazardous way is possible.
3)isolation If a hazard cannot be eliminated or replaced, it can some times be
isolated, contained or otherwise kept away from workers.
4)Engineering control Engineering controls are methods that are built into the design of a
plant, equipment or process to minimize the hazard. Engineering
controls are a very reliable way to control worker exposures as long as
the controls are designed, used and maintained properly.
5)Administrative control Administrative controls are changes in work procedures such as
written safety policies, rules, supervision, schedules, and training with
the goal of reducing the duration, frequency, and severity of exposure
to hazardous chemicals or situations.
6)Personal protection equipment Personal protective equipment (PPE) and clothing is used when other
controls measures are not feasible and where additional protection is
needed. Workers must be trained to use and maintain equipment
properly. The employer and workers must understand the limitations
of the personal protective equipment. The employer is expected to
require workers to use their equipment whenever it is needed. Care
must be taken to ensure that equipment is working properly

Page 15
PAGE:15

6. RECOMMENDATIONS
6.1 Recommendations for Safety Hazard Control Measures
Activiy Erect of scaffolding
Safety hazard Dropped from the side of the scaffold without no barrier especially at 2m height

PROPOSAL FOR CONTROL MEASURES

Elimation Not practicable
Subsitution Not practicable
Isolation Not practicable
Enginnering control Not practicable
Administrative control 1. Emphasis on safety and health care and the consequences of
accidents.
2. Regular monitoring of instructors during activities.
3. Provide safe working procedures.
4. Wear a fine every time an error is made
Personal protection equipment Safeguard the use of complete personal protective equipment and
suitably with activities such as safety hats, safety boots, safety harness
and lanyard.

PAGE:16
6.2 Recommendations for Health Hazard Control Measures

Activiy Erect of scaffolding

Health Hazard Ergonomics (lifting loads exceeds their ability and being in the wrong
position during scaffolding activities.)
PROPOSAL FOR CONTROL MEASURES
Elimation Not practicable
Subsitution Not practicable
Isolation Not practicable
Enginnering control Using forklift assistance to lift large and long components while small
ones use the wheel barrow.
Administrative control
1. Emphasis on ergonomics, especially long lasting effects,training by
competent person/experience (training)
2. Make frequent observations during the activity by
supervisor(supervision)
3. Notify the correct lifting method.
4. Limit lift times and take turns.
Personal protection equipment Ensure proper use especially for safety gloves.

PAGE:18
6.3 Revision

The steps for the revision program include:

• Review the safety procedures at the workplace at the Safety & Health Committee Meeting.
• Obtain feedback from employees about hazards or hazards that may arise.
• Investigate any complaints from employees about the occurrence of hazardous conditions
• Conduct security checks & safety audits
• Review the results of medical supervision of engaged employees to ensure the level of exposure & effectiveness of existing
controls
• Check accident reports, near-incidents or dangerous situations

6.4 Profit From Proposition - Employer

• The risk of safety and health hazards can be removed or reduced.
• Prevent accidents and injuries from occurring
• Can train and provide awareness of the employees involved in order to practice safe and healthy work culture.
• Productivity improves while increasing the profitability of the company.
• Accelerate the mosaic installation process.
• Completed projects with better quality.
• Company corporate image in the eyes of the community can be maintained or enhanced
• Financial loss due to employee treatment costs and equipment repairs can be reduced

PAGE:19
6.5 Profit From Proposition - Workers
• Work injury and illness can be avoided or reduced.
• Increase awareness among employees about the importance of safeguarding and improving the health of the workplace.
• Can work in safe condition without interruption.
• Create a healthy and safe working culture in every employee.

7. REFERENCE

Scaffold design
1. https://www.google.com/search?biw=1536&bih=772&tbm=isch&sa=1&ei=hgwEWuf8F4rhvgSh2qzICA&q=frame+scaffold+towe
r+design&oq=frame+scaffold+tower+design&gs_l=psy-ab.4...5722.6397.0.6581.6.6.0.0.0.0.197.378.0j2.2.0....0...1.1.64.psy-
ab..5.0.0....0.7kCW-LknRXA#imgrc=qy1NZkzwZXPOyM:

2. http://www.canadascaffold.com/professional-consultations/safety/main-hazards-of-scaffolds/

3. http://www.dosh.gov.my/index.php/en/list-of-documents/guidelines/hirarc-2

4. OSHA 1994

5. FMA

6. Noted Safety and Health Officer(SHO) from (NIOSH)

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SCAFFOLD DESIGN

Page21
 TOOL BOX,with training

Page22
Scaffold inspection approve by jkkp with lvl 3 and inspector course

Page23
Drawing design for working platform

Page 24
PE design for loading platform

Page 25
Green tag

Page 26
THANK YOU,THANK FOR READING
 Report of hazard safety and health
Erection of scaffolding
Toyota Bukit Raja
SL/17/03/106500
W030020161223001

PT 74946,jalan keluli2,Taman perindustrian bukit raja mukim kapar,daerah

klang,selangor darul ehsan klang
Prepare by
Koh kiar sing
(index:NS13681)
Ic:870705-10-5021
Peperiksaan pengawai keselamatan dan kesihatan(12/2017)
 Content list
Topic Page
ABSTRACT 1
INTRODUCTION 2
2.1 Company Background 2
Organizational Chart 3
POLICY COMPANY 4
2.4 Scope of Work 5
2.5 Work Process 5
OBJECTIVE 6
Method 6
4.1 Identify Hazard 6
4.2 Risk Assessment Methods 7
4.3.1 Risk assessment Risk 7,8
5. RESULTS AND DISCUSSION 9
5.1 List of Hazard Identified 10,11,12
Safety Hazard for Erection and using scaffold 13
Health hazarrd for Erection and using scaffold 14
Risk Control Method 15
JSA 16
HIRARC 17
6.1 Recommendations for Safety Hazard Control Measures 18
6.2 Recommendations for Health Hazard Control Measures 18
7 Revision 19
Referal 20
SCAFFOLD DESIGN 21
TOOL BOX,with training 22
Scaffold inspection approve by jkkp with lvl 3 and inspector course 23
Drawing design for working platform 24
PE design for loading platform 25

Green tag 26
HIRARC

Hazard identification Risk Analysis Category Risk Control

NO Work activity Hazard Effect Likehood Serverity Risk SAFETY/HEALTH Recommendation

control

cat Loading material Contact with Lose the ability of a 4 5 20 Safety 1)Safety Harness
mechinery lifetime or die
before erection 2)Barricade the area

scaffold 3)Training

4)supervison by

competent person

2 Erection of brick laying Getting struck by Serious injury 5 4 20 Safety 1)safety helmet
at high level elevation falling tools or
2)barricade the area
deris
3)signal man

4)supervisionby

competent person

3 loading material at the Bad planking Lose the ability of a 2 5 10 Safety 1)inspection the
lifetime or die
planking(scaffold
or damage material before use
platform)
planking 2)training
 3)supervision by

supervisor

4 loading material at the Bad/Damage Lose the ability of a 2 5 10 Safety 1)inspection the
lifetime or die
planking(scaffold
material before use
platform)
base plate
2)training

3)supervision by

supervisor

5 Erection scaffold Ergonomic Muscle pain, 4 2 8 Health 1)have some rest time
Musculoskeletal
if work to long
Disorders
2)training

3)

6 Erection scaffold Heat stress Faint,fever,mental 4 1 4 health 1)Drink more water

under hot sun stress 2)buddy system

3)have rest hour for

few hours

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JOB SAFETY ANALYSIS
Sequence of basic job step Potential hazard
Prework Unauthorized erection of scaffold
Erection or use scaffold Falling sharp object
Accidental fall of person
Unstable scaffold
Weak scaffold
Damage scaffold
Modified scaffold
Improper scaffold
Incomplete scaffold
Percatuions
Cold work permit
 Provide guard rail and toe board
 Hand tool been tie with permanent
structure or person
 Barricade the area during erection work
 Wear harness
 provide training
 Scaffold must been check by
competent person
 The scaffold tag must indicate
maximum load
 Scaffold must been inspect weekly
 Addition modified must be reinspect
 Ensure scaffold is securely supported
on a rigid ground
 Do not put green tag

page 16