Capstan Winch for Series Il Ila, and III Land Rovers. - Supplied and Manufactured by: AEROPARTS ENGINEERING CO. LTD., (R.T.Z.-Pillar Group) COMMERCIAL ROAD : HEREFORD : ENGLAND : “Telephone Hereford 3068/9 HISTORY This unit basically conforms to the original designs by The Rover Co. Ltd.,-and Manufactured by Aeroparts since the introduction of the Land Rover range. It Taod to vehicles operating all over the world, in all climates, and has proved tnd reliable under the most difficult conditions. DESCRIPTION The winch is mechanicaly driven from the engine crankshaft, and is mounted or plate between the front bumper and the radiator grille. It is designed for a maxi 3600 Ibs. (1360 kgs) and overload protection is supplied by a Shear Pin in the The main function of the winch is self-recovery, 91 Straight hauling or pulling Specification limits, and should be used with 4 Ti" (31.5 mm) diameter manilla Wire Ropes are not recommended for constant use fe this will cause excessive V Wire RRehich has a specially designed shape for gripping. If necessary the ent every trough the winch, which has a starter dog fitted, accessible through in the bumper bar, but if this is done, it is recommended that the shear pin is tempora ine eeplaced by 2 5/16 dia Bolt. For Petrol-Engine Vehicles it is necessary to ae te for maintaining an engine speed of 600 r-P.m. OPERATION Pass therope twice round the bollard, leaving one end free for holding by the opera Fase eeige of the winch. Pass the other end under the ‘guide roller and fasten 1 RRing pulled (or to a rigid stationery point for ‘Self-recovery) with engine runt being Prvaintain a steady pull of the free end of the rope, Paying off as it winds in . Front °. From Engine Crankshaft “23000 tbs. (1360 kgs) ‘Shear Pin (3000 _ Ibs - Worm and Wheel 75:1 “1 20mm Viking Nylon TECHNICAL _ Direction of Pull INFORMATION Drive Max. Pull. Overload Protectio Reduction Ratio Ropes 5 5 TE" dia G15 mm) } Weight of Winch ; Lae Balbs. (24 kgs) Winch Speed) LT With 1000 ,.1.p.m. 16ft. (4.87 eh) per mil Lubication eet EP90, SAE 90 Gear Oil OVERHAULING : errr Fr from the control rod; Fer gpring washer securing the control rod eyebolt to ‘the support plate and drop th an ert Ae dust cover from the front universal joint on the ‘winch propeller shaft. 2 Remove the nuts, spring and plain washers securing the support plate to the chassis Re Oe ne plainr washers and self-locking nuts securing te front bumper to the © ae Mie per, support plate, rope guide and winch complete, the same time disengagir eft irekn the universal joint sleeve on the winch. The sping ‘and plunger in the pror shaft from this stage and care should be taken that these are not lost. 3 Remove the winch from the support plate. 4. Slide the rear dust cover along the propeller shaft and withdraw the propeller shaft Sf the driving shaft, care being taken that the second ‘spring and plunger are not lost. 5 Extract the driving shaft from the shaft housing and remove the driving flange fre with the selector fork. 6 Disconnect the control rod clevis from the control shaft and remove the drive shat housing and control shaft complete from the brackets. 7 Remove the selector fork from the control shaft; remove the plug, spring and batl fror housing and withdraw the control shaft; remove the ‘shaft housing from the plate. 8 Remove the radiator and grille pane! assembly.PART No, 268698 2I2104 09561 219161 219686 543688, 234370 09581 506287 237006 ‘8060 3078 218767 219089 233324 DESCRIPTION Casing Assy. for Front Winch Stud for Bottom Cover Dowel for Thrust Washer Bush for Bollard Shaft Grease Nipple for Shaft Breather Cup for Housing Bollard and Shaft Assembly Dowel Pin for Shaft Safety Pin for Bollard 0.328 Dia, Safety Pin for Bollard 0.265 Dia, Plain Washer Fixing Spring Washer Bollard Set Bolt (#” BSF) Shaft Thrust Washer For Bollard Shim Bollard Cap Set Bolt For Fixing Bollard Cap Spring Washer form and Wheel Asseribly Key For Worm Wheel Circlip Fixing Worm Wheel Roller Bearing for Worm Washer for the above Circlip fer Worm Shaft Bearing for Worm Shafe Distance Piece for Worm Shaft il Seal for Worm Shaft Oil Seal Retainer Joint Washer for Retainer Set Bolts 2BA: Fixing Retainer Spring Washer for above Starter Dog Lock Washer for Dog. U.3. Sleeve Bottom Cover Joint Washer for Cover Spring Washer for Cover Nut Washer for Cover, Draih Plug , Joint Washer for Plug Dip Stick Assembly Spica Bok } fixing Front ipring Washer inch to ue support plate No, BEALNE IS, (SUITABLE | ALL MODELS) 2a 2 LITRE PETROL keg ~ 24 UTRE PETROL DIESEL [>= off 2Litre 21 Litre Series Il] REMARKS Hl 1 10 1 1 SubsAssembly i 2% Supplied Complete for Spares (| 1 eee 1 ' 1 NR 1 Alternatives. Check | NR J! Diameter Belore Ordering 1 i ' ' 1 t As As Req'd Req bo ONR SEaeNR| 3 NR i t Il ' 1 ' ! ' 2 2 1 1 It 1 1 Il 2 2 t t IL 1 4 4 4 4 t t 1 i 1 It ! | See Plate Ref, Nos. 126 & 127 & Now I I 1010 leer 10) ' 1 1 i ! ! 9 9 9 9 9 9 'PART No, DESCRIPTION 268698 Casing Assy. for Frone Winch U2104 Stud for Bottom Cover 09561 Dowel for Thrust Washer U316l Bush for Bollard Shate 219696 Grease Nipple for Shate 543688 Breather Cup for Housing 234370 Bollard and Shatt Assembly 99561 Dowel Pin for Shaft 506287 Safety Pin for Bollard 0328 Dis, 237006 Safety Pin for Bollard 0.265 Dia 8060 Plain Washer Fixing 3078 Spring Wather Bollard wis7e7 Seceee yg 8S.) Shaft 219089 Thrust Washer For J Boltara 233324 Shim Zi9i1s Bollard Cap 21978 Ser Bole For Fixing 3076 Spring Washer Bollard Cop 24807 Worm and Wheel Assenibly Key For Worm Wheel Gitelp Fang Worm Wheel Roller Bearing for Worm ‘Washer for the above Gircip fer Worm Sha Bearing for Worm shate Distance Plece for Worm Shafe Gil'Seal for Worm Shate Oil Seal Retainer Joint Washer for Retainer Set Bolts 254 Fining Retainer Spring Washer for above Stareer tock Washer for Dog Ur. Sleeve + Bly Pine Bottom Cover {pine Washer for Cover Spring Washer for Cover Nat Washer for Cover Draft Plug on oo" Joint Wather for Plog Dip Suck Assembly \_ Special Bote Fixing Front , Spring Washer Winch to fue” support plate } = 24 UTRE PETROL @ DIESEL | BRACKETS {SUITABLE ALL MODELS) f = No, off 2 Litre 2 Litre Series I REMARKS 1 It I 19 10 ' ' 1! Sub-Assembly 2 2 2 Supplied Complete for Spares 1 t ' 1 ! ann It 1 ' 1 NR Y Alternatives. Check 1 | NR J Diameter Before Ordering 1 1 t ' ' ' 1 1 1 ' As As As Req'd Req'd Req'd 1 ro oNR 3 3° ONR 3 3 NR i i ' 1 ' ! ' 1 i ! i i 2 2 2 1 1 1 t i ' 1 ' 1 2 2 2 1 t 1 1 ' t 4 4 4 4 4 4 t ' ' 1 1 ' 1 I 1 ' I 1 See Plate Ref Nos, 126 & 127 & Note A ' 1 1 I I ' 10 10 10 0 109 1 1 1 1 t I 1 ! ! 9 9 9 9 9 9 9 9 9 1 a