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6.8 Two-Span This design example is taken from the MNDOT design manual. The
Plate Girder barriers and some of the details used by NDDOT are different and the
Design Example NDDOT details should be used where there is a difference. This example
illustrates the design of a two-span welded plate girder bridge with a 20
degree skew and is on a constant grade of 1.5%. The 304’-0” long
bridge has two equal spans of 152’-0”. Specifically, this example
illustrates the detail design of a typical interior girder at the critical
sections in flexure (positive and negative) and shear for AASHTO HL-93
loading. Design of the stiffeners, end diaphragm, shear connectors, and
field splice is included. Fatigue is also checked at critical locations.
The top flange thickness usually varies along the length of the girder. As
the top flange thickness varies along the girder line, the thickness of
concrete in the riser changes as well. For dead load purposes the
concrete portion of the riser is assumed to have a uniform thickness of
33/8 inches. This is arrived at by subtracting the thinnest top flange from
the thickest top flange and adding 1½ inches. For section property
computations, a concrete riser thickness of 1½ inches will be used. The
composite deck is assumed to have a unit weight of 0.150 kcf for dead
load computations and 0.145 kcf for elastic modulus computations.
Steel
Dead load unit weight = wst = 0.490 kcf
Yield strength = Fy = 50 ksi
Tensile strength = Fu = 70 ksi
Elastic modulus = Es = 29,000 ksi
A typical section for the bridge is shown in Figure 6.9.1. The deck is
supported on five lines of girders. The girders are spaced on 11’-4”
centers and the roadway is 48’-0” wide (two 12’-0” traffic lanes and two
12'-0" shoulders.) A Type “F” railing is provided on each side of the
bridge.
F
i
g
u
r
e
Figure 6.9.1
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-3
Figure 6.9.2
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-4
A.2 Determine The minimum depth of the steel girder is prescribed in LRFD Table
Cross-Section 2.5.2.6.3-1 “Traditional Minimum Depth of Constant Depth
Properties Superstructures”. For continuous span, steel I-beam structures the
[2.5.2.6.3] depth of the I-beam or girder can be no less than 0.027 L. Mn/DOT uses
a preliminary depth of 0.033·L.
Preliminary web and flange plate sizes for the girder are shown in Figure
6.9.3. The girder is symmetric about the pier with a 7/8” x 18” top
flange and a 7/8” x 20” bottom flange in the positive moment region. In
the negative moment region, both flanges are 13/8” x 20” near the field
splice and 23/4” x 20” over the pier. For the web, a 5/8 inch plate
thickness is used throughout.
Figure 6.9.3
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-6
1
2) 12 ⋅ 9 + ⋅ 18 = 117 in
2
3) 11’-4” = 136 in
For this example, the controlling value is 117 inches. Using the modular
ratios provided earlier (n=8, 3·n=24) results in a transformed deck width
[6.10.3.1.1b]
of 14.63 inches for transient, short-term loads (n=8) and 4.88 inches for
[6.10.3.1.1c]
permanent, long-term loads (n=24). The concrete riser or haunch has
an assumed thickness of 1½ inches for section property computations.
Section B of Figure 6.9.4 contains a girder cross section with the primary
dimensions for section property computations identified.
[6.10.3.7] In negative moment regions, the longitudinal reinforcing steel in the deck
is approximately 1% of the area of the deck. Two thirds of this steel is to
be placed in the top mat of reinforcement. A top mat with 20-#6 bars
and a bottom mat with 14-#5 bars is found to be satisfactory.
The top mat is located 3.63 inches from the top of the deck (based on 3
inches clear, for NDDOT this should be 2 ½” clear) and the bottom mat is
located 1.94 inches from the bottom (based on 1 inch clear). See
Section C, Figure 6.9.4.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-7
Figure 6.9.4
B. Select Load The following load multipliers will be used for this example.
Modifiers η D = 1.00
[1.3.3-1.3.5] η R = 1.00
η I = 1.00
C. Select The load combinations which will be considered for the design
Applicable Load example are identified below:
Combinations and
Load Factors STRENGTH I - Standard HL-93 loading will be used. Primary applications
[3.4.1] include:
• maximum bottom flange stress in positive moment location
• maximum top and bottom flange stress in negative moment
locations
Mu = 1.25 DC + 1.75 LL
D. Calculate Live Assume that traffic can be positioned anywhere between the “F” rail
Load Force Effects barriers.
[3.6.1] [3.6.2] 48
Number of design lanes = = 4 lanes
[4.6.2.2] 12
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-9
[4.6.2.2.1] In addition to S, ts, and L, the distribution equations for live load moment
area also based on Kg. Kg is a longitudinal stiffness parameter defined in
LRFD Equation 4.6.2.2.1-1.
K g = n ⋅ (I + A ⋅ e g2 )
where n is the modular ratio, I is the noncomposite girder moment of
inertia, A is the noncomposite area of the girder and eg is the distance
between the centers of gravity of the noncomposite girder and the deck.
ts 9.0
eg = concrete riser + + yt = 1.50 + + 34.66 = 40.66 in
2 2
= 0.484 lanes/girder
Fatigue
[3.6.1.1.2] The design fatigue truck is a single lane vehicle, that does not include the
[3.6.1.4] multiple presence factor. The tabulated approximate distribution factor
equations for moment include the multiple presence factors.
Consequently, when a designer is considering fatigue, the distribution
factor determined with the approximate equation for a single lane should
be divided by 1.20.
= 0.740 lanes/girder
ts 9.0
eg = concrete riser + + yt = 1.50 + + 35.75 = 41.75 in
2 2
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-11
= 0.521 lanes/girder
Fatigue
Distribution factor for fatigue moment
0.521
gMf = = 0.434 lanes/girder
1.2
= 0.799 lanes/girder
b. Exterior Beams
[4.6.2.2.2d] Table 4.6.2.2.2d-1 contains the approximate distribution factor equations
for exterior beams. Check the value of de to ensure that the
approximate distribution equations are valid.
de = distance from centerline of exterior girder to the gutterline
(see Figure 6.9.5)
which is greater than -1.0’ and less than 5.5’. The approximate equation
for two or more design lanes loaded can be used.
Fatigue
Distribution factor for fatigue moment
0.811
gMf = = 0.676 lanes/girder
1.2
Figure 6.9.5
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-13
Skewed Bridges
[4.6.2.2.2e] The framing plan is skewed 20 degrees. There is no modification to the
moments for skew until the skew angle is 30 degrees or greater.
[Table Type (a) Cross Section Range of Applicability Limits for Shear
4.6.2.2.3a-1] Parameter Design Example Minimum Maximum
Beam Spacing (S) 11.33’ 3.5’ 16.0’
Slab Thickness
9.0” 4.5” 12”
(ts)
Number of Beams
5 4 -
(Nb)
Span Length (L) 152’ 20’ 240’
Pos. Mom. Long.
1.402x106 10,000 7.0x106
Stiffness (Kg)
Neg. Mom. Long.
3.269x106 10,000 7.0x106
Stiffness (Kg)
[4.6.2.2.3a] All parameters for the design example are within permissible limits. The
simplified equations for shear distribution can be used (Table 4.6.2.2.3a-
1 is used).
gV = 0.811 lanes/girder
The exterior shear distribution factor for multiple lanes loaded is the
product of “e” and the interior girder factor.
0.3
⎛ 12 ⋅ L ⋅ ts3 ⎞
CF = 1.0 + 0.2 ⋅ ⎜ ⎟ ⋅ tan(θ)
⎜ Kg ⎟
⎝ ⎠
0.3
⎛ 12 ⋅ 152 ⋅ 93 ⎞
CF = 1.0 + 0.2 ⋅ ⎜ ⎟ ⋅ tan (20)
⎜ 1.402x106 ⎟
⎝ ⎠
0.3
⎛ 12 ⋅ 152 ⋅ 93 ⎞
CF = 1.0 + 0.2 ⋅ ⎜ ⎟ ⋅ tan (20)
⎜ 3.269x10 6 ⎟
⎝ ⎠
For simplicity, only the larger correction factor will be used to modify the
live load distribution factors for shear. The adjusted shear distribution
factors are:
Interior Girders
One design lane loaded = 0.813 x 1.07 = 0.870 lanes/girder
Exterior Girders
One design lane loaded = 0.811 x 1.07 = 0.868 lanes/girder
Fatigue Shear
0.870
Interior Girder = gVf = = 0.725 lanes/girder
1.2
0.868
Exterior Girder = gVf = = 0.723 lanes/girder
1.2
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-16
Summary of
Table 6.9.3 – Distribution Factor Summary (lanes/girder)
Governing
Multiple
Distribution Girder/Force Component One Lane Control
Lane
Factors
+ Moment 0.484 0.740 0.740
- Moment 0.521 0.799 0.799
Shear 0.870 1.112 1.112
Interior + Fatigue
0.403 - 0.403
Girder Moment
-Fatigue
0.434 - 0.434
Moment
Fatigue Shear 0.725 - 0.725
+ Moment 0.811 0.678 0.811
- Moment 0.811 0.732 0.811
Shear 0.868 0.815 0.868
Exterior + Fatigue
0.676 - 0.676
Girder Moment
-Fatigue
0.676 - 0.676
Moment
Fatigue Shear 0.723 - 0.723
E. Calculate Force Axial loads generated as a result of creep, shrinkage, and thermal
Effects movements will not be considered for the design of the girders. These
loads are considered in the bearing and substructure design examples.
From this point forward only the design of an interior girder subject to
dead load and HL-93 live loads will be presented.
DC1 consists of the following loads: girder selfweight, concrete deck and
form loads. A 15% detail factor (based on the self weight of the girder)
is used to account for the dead load of connection and cross frame
elements. A 0.10 ksf load is considered during construction to account
for the weight of deck formwork.
⎛ 0.292 k/ft - positive section ⎞
A beam ⎜ ⎟
w beam = ⋅ 0.490 ⋅ (1.15) = ⎜ 0.377 k/ft - negative section ⎟
144 ⎜ 0.592 k/ft - over pier ⎟
⎝ ⎠
DC2 consists of long-term dead loads, barrier and future wearing surface
(FWS). The load factor for FWS would be 1.5 (DW in Table 3.4.1-1) and
for the barriers would be 1.25 (DC). Mn/DOT uses a FWS of 0.020 ksf
with a 1.25 load factor.
2 barriers
w barrier = 0.438 k/ft ⋅ = 0.175 k/ft
5 girders
w fws = 0.020 ksf ⋅ 11.33 = 0.227 k/ft
The splice plate is located 108 feet from the abutment bearing,
approximately 0.71 of the span. This location was chosen as the nearest
even foot along the span to the dead load inflection point during the
initial sizing. During the design iteration, this dead load inflection point
moved to approximately 0.68 of the span. The splice location for the
example will remain at the assumed location of 0.71 of the span.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-18
All of the DC1 loads presented in the example include the 0.010 ksf load
associated with the formwork. This increases the strength design loads
by 2% but greatly simplifies the calculations. The load is applied to the
noncomposite section but is removed from the composite section. The
actual stresses are also dependent on the pour sequence for the deck.
In the following tables, Girder Point 0.0 is the centerline of bearing at the
abutment. Girder Point 1.0 is centerline of bearing at the pier. Due to
the symmetry of the span arrangement, for most loads only data for
Girder Points 0.0 to 1.0 is provided. However, due to the unsymmetric
loading considered during construction, values are provided for both
spans in Table 6.9.6.
The truck train generated the controlling negative bending moment over
the pier. The distance between trucks in the train is variable but can be
no less than 50 feet. The largest moment was obtained when the
distance between the last axle of the first truck and the first axle of the
second truck was 119 feet.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-20
Table 6.9.7 contains positive and negative live load moments due to
truck, lane, and truck train loading.
Table 6.9.8 lists the extreme positive and negative bending moments at
various girder points when the fixed axle fatigue truck is run across the
structural model.
Table 6.9.9 presents the unfactored dead load shear forces at different
girder locations for different load components.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-22
Table 6.9.10 contains the dead load reactions at Girder Points 0.0 and
1.0. The reactions at Girder Point 1.0 are larger than the shear at Girder
point 1.0 because the reaction includes the load from both spans.
Table 6.9.11 contains the live load shear extremes for various live load
components: truck and lane. Per LRFD Article 3.6.1.3.1, truck train
loading is not to be used for shear.
Table 6.9.12 presents the live load reactions at the abutment (Girder
Point 0.0) and the pier (Girder Point 1.0). Similar to the dead load
reactions presented in Table 6.9.10, at the pier one can not simply take
the shear values to arrive at the reactions. The adjacent span influences
the magnitude of the reaction. Per LRFD Article 3.6.1.3.1 the truck train
loading needs to be considered for reactions at interior supports.
The checks in this example begin with the strength checks on the
preliminary layout. Designers should be aware that deflections may
control the design. The deflection checks for this example are presented
in Section M.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-24
F. I-Sections in At the strength limit state the girder is designed to carry factored dead
Flexure – and live loads. The resisting section in the positive moment regions is the
Investigate The composite section. In the negative moment regions, resistance is
Strength Limit provided by the girder plus deck reinforcement composite section.
State
1 1 1
Iy = ⋅ 0.875 ⋅ 183 + ⋅ 66 ⋅ 0.6253 + ⋅ 0.875 ⋅ 20 = 1009.9 in4
12 12 12
I yc 425.3
= = 0.42 OK
Iy 1009.9
For the negative moment section over the pier this becomes:
1
I yc = ⋅ 2.75 ⋅ 203 = 1833.3 in4
12
1 1 1
Iy = ⋅ 2.75 ⋅ 203 + ⋅ 66 ⋅ 0.6253 + ⋅ 2.75 ⋅ 203 = 3668 in4
12 12 12
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-25
I yc 1833.3
= = 0.50 OK
Iy 3668
b. Web Slenderness
To ensure that lateral web deflections are not excessive, the following
check needs to be satisfied for webs without longitudinal stiffeners.
2 ⋅ Dc E
[6.10.2.2] ≤ 6.77 ⋅ ≤ 200
tw fc
Section properties are from Tables 6.9.1 and 6.9.2, the moments are
from Tables 6.9.5 and 6.9.7 for the 0.4 Girder Point and the LL
Distribution factor is from Table 6.9.3. Start with the sum of the
compression stresses:
1.25 ⋅ 2400 ⋅ 12
fDC1 = = 23.95 ksi
1503
1.25 ⋅ 564 ⋅ 12
fDC2 = = 1.67 ksi
5079
1.25 ⋅ 564 ⋅ 12
fDC2 = = 4.15 ksi
2037
tf = 0.875 in
For the tension flange, a simple check with flange width and flange
thickness is made to ensure that the flange will not distort excessively
during fabrication. The check also provides a measure of safety that the
flange has good proportions in the event of a stress reversal.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-28
bf
[6.10.2.3-2] ≤ 12.0
2 ⋅ tf
where bf and tf of the tension flange are provided in Figure 6.9.3. Table
6.9.15 contains the results of the check for all of the Girder Points.
With the two-span continuous girder, the nominal flexural resistance for
the positive moment section is potentially impacted by the negative
moment section. Thus, determine first the compactness of the negative
section, then check what portion of 6.10.4.2.2 (if any) can be followed.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-29
Figure 6.9.6
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-30
Figure 6.9.7
Dcp is the depth of the web in compression at the plastic moment. The
location of the plastic neutral axis (PNA) can be determined with the
equations and figures contained in the Appendix to LRFD Section 6. The
figure in the appendix for Negative Bending Sections is provided in this
example as Figure 6.9.7.
Pt = Force in the top flange = 50·20·2.75 = 2750 kips
From Figure 6.9.4, Art = 8.84 in2 and Arb = 4.30 in2
With the force components known, the location of the plastic neutral axis
can be checked to see if it is located in the web or top flange of the
section. If the combined force in the web and bottom flange is greater
than the sum of the remaining force components the plastic neutral axis
is located in the web.
[Table A6.1-2] The location of the plastic neutral axis can be found with the equation in
the appendix for Case I.
D ⎡ P − Pt − Prb − Prt ⎤
y = ⋅⎢ c + 1⎥
2 ⎣ Pw ⎦
The maximum value for a compact web with 50 ksi steel is:
E 29,000
3.76 ⋅ = 3.76 ⋅ = 90.6 < 145.9
Fy 50
20
= 3.64 ≤ 12
2 ⋅ 2.75
34.42
A rt = 20 ⋅ 2.75 + ⋅ 0.625 = 62 in2
3
1834
rt = = 5.43 in
62
Substitute rt into the equation to arrive at the lateral bracing limit for
plastic bending.
29,000
Lp = 1.76 ⋅ 5.43 = 230 in
50
From the framing plan, cross frames are located 16 feet away from the
centerline of the pier.
L b = 16 ft = 192 in
where Rb is the load shedding factor, Rh is the hybrid factor, and the
equation for Fcr is provided in LRFD Article 6.10.4.2.4.
[6.10.4.3.2] 2 ⋅ Dc E
If ≤ λb ⋅ then Rb is 1.0.
tw fc
D 66
= = 33 in
2 2
D
Dc > therefore λ b = 4.64
2
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-33
Now plug values into the inequality. First the left side:
2 ⋅ Dc 2 ⋅ 34.57
= = 110.6
tw 0.625
Now compute fc
fc = 48.98 (Table 6.9.13C)
Therefore, Rb = 1.0.
[6.10.4.3.1a] The cross section uses 50 ksi steel throughout, therefore Rh = 1.0
1.904 ⋅ (29,000)
= = 398.0 ksi which is > 50 ksi, Fcr = 50 ksi
2
⎛ 20 ⎞
⎜⎜ ⎟⎟ 110.1
⎝ 2 ⋅ (2.75) ⎠
The compressive stress in the flange under factored loads has been
computed earlier as fc.
Fu = fc = 48.98 < 50.0 ksi
[6.10.4.3.2.b] The load shedding factor for the tension flange is:
Rb = 1.0
Fn = (1)·(1)·(50) = 50 ksi
To determine Dcp use Appendix A from Section 6. The figure for load
components for positive bending sections is presented in Figure 6.9.8.
Figure 6.9.8
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-35
Therefore the PNA is in the top flange. Use the equation in the appendix
to locate the position of the PNA in the top flange.
⎡ t ⎤ ⎡ P + Pt − Ps ⎤ ⎡ 0.875 ⎤ ⎡ 2063 + 875 − 3672 ⎤
y = ⎢ c⎥⋅⎢ w + 1⎥ = ⎢ ⎥⋅⎢ + 1⎥ =0.03 in
2
⎣ ⎦ ⎣ P c ⎦ ⎣ 2 ⎦ ⎣ 787 .5 ⎦
With the PNA located in the top flange the entire web is in tension. This
in turn implies that Dcp is zero and the inequality in Article 6.10.4.1.2 is
satisfied. For the positive moment section the web is compact.
The note on the flow chart for the asterisk states that for composite
sections in positive flexure, certain Articles are considered automatically
satisfied. Proceeding to the right from the box in the upper left-hand
corner we arrive at three boxes with asterisks. These boxes are
automatically satisfied. We proceed to the right and arrive at the box in
the upper right hand corner with the heading Article 6.10.4.2.1 or
6.10.4.2.2.
[Equation Compute the capacity with the Approximate Method. This method
6.10.4.2.2a-3] requires the computation of My. The procedure for determining My is
presented in Appendix A6.2 of the LRFD Specifications.
M M M
Fy = DC1 + DC2 + AD
Snc S3n Sn
Rearrange and solve for MAD, the additional moment required to reach
yield in a flange.
⎡ M M ⎤
M AD = Sn ⋅ ⎢Fy − DC1 − DC2 ⎥
⎣ Snc S3n ⎦
d + t s + th 67.75 + 9 + 1.5
[Equation D' = β ⋅ = 0.7 ⋅ = 7.3 in
7.5 7.5
6.10.4.2.2b-2]
Dp is greater than D’ and less than 5·D’, therefore Equation 2 is to be
used. Compute Mp using the Case II Equation in Appendix A6.1 Table
A6.1-1.
Mp =
Pc
2 ⋅ tc
[ ]
⋅ y 2 + (t c − y )2 + [Ps ⋅ ds + Pw ⋅ dw + Pt ⋅ dt ]
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-37
ts 9
ds = y + t h + = 0.03 + 1.5 + = 6.03 in
2 2
D 66
dw = t c − y + = 0.875 − 0.03 + = 33.85 in
2 2
t 0.875
dt = t + D + (tc − y) = + 66 + (0.875 − 0.03) = 67.28 in
2 2
The 11,954 k-ft value from equation 2 is more than the 10,367 k-ft value
obtained with Equation 3. Therefore the flexural resistance of the
positive moment section is 10,367 k-ft.
Mu = 1.25 ⋅ (2400) + 1.25 ⋅ (564) + 1.75 ⋅ 3898 ⋅ 0.74
= 8753 < 10,367 k-ft
[6.10.3.2] e. Constructibility
The capacity of the girders should be evaluated during construction, prior
to composite action carrying the loads. For this example, the check
consists of placing selfweight and formwork on both spans, while deck
dead loads and a 20 psf construction live load is placed on one span.
Load factors for this check are based on the values provided in LRFD
Article 3.4.2, where 1.25 is used on dead loads and 1.5 is used on live
loads. The factored construction moment for the positive moment
section is:
Mu temp = 1.25 ⋅ DC temp + 1.5 ⋅ LL temp
Mu temp = 1.25 ⋅ (3425) + 1.50 ⋅ (464) = 4977 k-ft
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-38
Mu temp 4977 ⋅ 12
fcw = = = 38.72 ksi
I 52,106
yt - tf 34.66 − 0.875
Proceed up in the flow chart to the box with the heading of Article
6.10.4.1.4.
The top flange satisfies the aspect ratio inequality in Article 6.10.4.1.4.
bf 18
= = 10.29 ≤ 12
2 ⋅ tf 2 ⋅ 0.875
Proceed to the right in the flow chart to the box with the heading of
Article 6.10.4.1.9. Check if the bracing spacing is less than Lp. If so, the
non-lateral-torsional buckling equations are to be used to compute the
capacity of the section.
E
L p = 1.76 ⋅ rt ⋅
Fyc
34.66 - 0.875
A rt = 18 ⋅ 0.875 + ⋅ 0.625 = 22.79 in2
3
425.5
rt = = 4.32 in
22.79
From the framing plan, cross frames are spaced at 30 feet in the positive
moment region (Lb = 360 inches). Lb is greater than Lp. Therefore the
flexural resistance of the section is less than My and the lateral-torsional
buckling equations are used. Proceed down and to the right in the flow
chart to the box with the heading Article 6.10.4.2.5 or 6.10.4.2.6. Begin
by checking the following inequality to see if Equation 1 can be used:
2 ⋅ Dc E
≤ λb ⋅
tw Fy
Over half the web is in compression (top flange smaller than bottom
flange), therefore λb = 4.64. The right side of the inequality becomes:
E 29,000
λb ⋅ = 4.64 ⋅ = 111.7 > 108.1
Fy 50
Compute the yield moment (My) and substitute in values to arrive at the
maximum flexural resistance.
R h ⋅ My = R h ⋅ Fy ⋅ S xc = 1.0 ⋅ 50 ⋅ 1503 = 75,150 kip-in = 6262 k-ft
The flexural resistance of 5484 k-ft is greater than the factored moment
of 4977 k-ft. Use a cross frame spacing of 30 feet (NDDOT max 25’).
H. Investigate the Overload provisions in past AASHTO design specifications controlled the
Service Limit State amount of permanent deflection and the performance of slip-critical
connections. The Service II load combination is used in a similar fashion
for LRFD designs.
Service II = 1.00·(DC+DW)+1.3·LL
[6.10.5.1] The narrative in LRFD Article 6.10.5.1 states that the web bending stress,
fcw, shall satisfy the LRFD Equation 6.10.3.2.2-1.
0.9 ⋅ E ⋅ α ⋅ k
[6.10.3.2.2-1] fcw ≤ ≤ Fyw = 50 ksi
2
⎡D⎤
⎢ ⎥
⎣ tw ⎦
⎡ ⎤
⎢ (2400) (564) 1.30 ⋅ (3898) ⋅ 0.74 ⎥
= ⎢ + + ⎥ ⋅ 12
⎢ 52,106 98,515 131,943 ⎥
⎢⎣ (34.66 - 0.875) (19.40 - 0.875) (8.54 - 0.875) ⎥⎦
= 22.6 ksi
H.1 Flange Stress For composite sections the stress in the flanges, ff, when subjected to
Limitations Service II load combinations must be less than 95 percent of the yield
strength of the flange. The noncompact web section over the pier limits
the stress in the flanges to Fy when evaluating strength load
combinations. The sections should readily pass this check due to the
smaller load factors associated with the Service II load combination.
ff ≤ 0.95 ⋅ Fy = 47.5 ksi
Bottom Flange
⎡ 2400 564 1.3 ⋅ (3898) ⋅ 0.74 ⎤
ff = ⎢ + + ⎥ ⋅ 12 = 41.8 ksi ≤ 47.5 ksi
⎣ 1575 2037 2229 ⎦
Bottom Flange
⎡ 6693 1378 1.3 ⋅ (4900) ⋅ 0.799 ⎤
ff = ⎢ + + ⎥ ⋅ 12 = 38.1 ksi ≤ 47.5 ksi
⎣ 4057 4246 4246 ⎦
I. Investigate the Only details with fatigue resistance Category C or lower resistance need
Fatigue Limit State to be evaluated during design. Details that are classified as Category B’
[6.6.1.2.3] and above no longer need to be checked.
I.1 Fatigue The HL-93 truck is used to generate the fatigue loads that are used to
Loading evaluate different components of a design. For fatigue, the HL-93 truck
[3.6.1.4] has a fixed rear axle spacing of 30 feet. In addition, a load factor of 0.75
is applied to calibrate the stresses to those observed in field studies. The
dynamic load allowance for fatigue loading is 15 percent. Distribution for
fatigue is equal to the one design lane loaded distribution, with the
multiple presence factor removed (if approximate equations are used for
one lane loaded).
I.2 Check Largest The unfactored fatigue moments in Table 6.9.8 are multiplied by the
Stress Range fatigue load factor (0.75) and the appropriate distribution factor to arrive
Location at the design moment ranges for fatigue. In Table 6.9.16 the stresses at
the top of the top flange are computed by dividing the design moment
range by the composite (n) section modulus.
For this example, the details with fatigue resistances less than B’ that
should be investigated for fatigue are: the shear studs attached to the
top flange and the web to connection plate/stiffener welds. Details
subject to stress ranges less than ½ the infinite life fatigue threshold are
assumed to have infinite life. The ½ factor accounts for the probability
that some vehicles larger than the HL-93 fatigue truck will cross the
bridge.
Designers should note that the fatigue distribution factor for the exterior
girder is significantly larger (0.676 versus 0.434) than that of the interior
girders.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-43
Table 6.9.16 – Fatigue Range (Truck Moments and Moment Range from
Table 6.9.8)
Fatigue
Loads Per Lane
Design**
Top Bottom
Truck Truck Moment
Moment* Stress Stress
Positive Negative Range
Range (KSI) (KSI)
Girder Moment Moment (K-FT)
(K-FT)
Point (K-FT) (K-FT)
0.1 788 -119 1043 315 0.24 1.70
0.2 1307 -236 1774 536 0.42 2.89
0.3 1625 -354 2276 688 0.53 3.70
0.4 1715 -472 2515 760 0.59 4.09
0.5 1654 -590 2581 780 0.61 4.20
0.6 1469 -708 2504 757 0.59 4.08
0.7 1126 -826 2245 679 0.53 3.66
0.71 1084 -838 2210 668 0.52 3.60
0.8 667 -943 1852 603 2.23 2.95
0.842 306 -1039 1547 504 1.86 2.47
0.895 268 -1055 1521 495 1.16 1.40
0.9 253 -1061 1511 492 1.15 1.39
1.0 0 -1180 1357 442 1.04 1.25
* Includes 15% Dynamic Load Allowance
**Girder Point 0.1 – 0.7: (Moment Range) x 0.75 x 0.403
Girder Point 0.71 – 1.0: (Moment Range) x 0.75 x 0.434
I.3 Top Flange The top flange has welded shear studs that are a Category C detail.
With Shear Studs Category C details have a constant amplitude fatigue threshold of 10.0
ksi. The shear connectors are attached to the top flange of the section.
[Table 6.6.1.2.3-1] From Table 6.9.16 the largest top flange stress range occurs at Girder
[Table 6.6.1.2.5-3] Point 0.71 (2.23 ksi). This value is below ½ of the constant amplitude
fatigue threshold (5.0 ksi). Therefore, the shear studs are assumed to
have an infinite fatigue life.
I.4 Stiffener To Mn/DOT Detail B411 provides the cope detail for stiffeners and
Web Weld connection plates. The connection to the tension flange is with a bolted
tab plate which is a Category B detail which need not be evaluated. The
stiffeners and connection plates are welded to the web of the girder. Per
Detail B411 this weld terminates approximately 3 inches above or below
[Table 6.6.1.2.3-1]
the tension flange. The weld between the stiffener and web is classified
[Table 6.6.1.2.5-3]
as a C’ fatigue detail that requires investigation.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-44
The constant amplitude fatigue threshold for C’ details is 12.0 ksi and the
assumed infinite life fatigue threshold is 6.0 ksi. Reviewing Table 6.9.16
indicates that neither flange has a stress range over 4.20 ksi. The web
to stiffener welds are subject to a smaller stress range than the flanges.
By inspection, fatigue resistance is adequate.
I.5 Fatigue To control out-of-plane flexing of the web under repeated live loading the
Requirements for following constraints are placed on webs.
Web
Flexure Check
[6.10.6.3] The following check compares the flange stress to a maximum value.
This assumes that the stress in the web due to flexure is approximately
the same as that found in the flange.
D k ⋅E
[6.10.6.3-1] If ≤ 0.95 ⋅
tw Fyw
the maximum compression flange stress (fcf) is Fyw (50 ksi). Otherwise
a more involved equation needs to be used. The value for “k” has been
previously computed as 34.35.
D 66
= = 105.6
tw 0.625
k ⋅E 34.35 ⋅ 29,000
0.95 ⋅ = 0.95 ⋅ = 134.1 > 105.6
Fyw 50
[6.10.6.2] The live load used for this check is twice that presented in Table 6.9.16.
Where vcf is the maximum elastic shear stress in the web due to
unfactored permanent load and fatigue loading. C is defined in LRFD
Article 6.10.7.3.3a. It is the ratio of shear buckling stress to shear yield
strength.
5 5
k =5+ =5+ =5
2 2
⎡ do ⎤ ⎡∞⎤
⎢D⎥ ⎢ 66 ⎥
⎣ ⎦ ⎣ ⎦
Based on an unstiffened web, the shear stresses at all girder points are
well below the 11.5 ksi permitted. The web satisfies the shear fatigue
checks. If stiffeners are added later, the resistance of the web will
increase and the check will still be satisfied.
J. Strength Limit Within the commentary to LRFD Article 6.10.7.1 a flow chart identifies
State Shear the steps for the shear design of I-sections. A copy of the flow chart is
Resistance provided below in Figure 6.9.9
[6.10.7]
Figure 6.9.9
D 66
= = 105.6
tw 0.625
[6.10.7.3.3a-7] The appropriate equation for C is selected based on how slender the web
is:
E⋅k 29,000 ⋅ 5
1.38 ⋅ = 1.38 ⋅ = 74.3 < 105.6
Fyw 50
Therefore,
1.52 ⎡E ⋅ k ⎤ 1.52 ⎡ 29,000 ⋅ 5 ⎤
C= ⋅⎢ ⎥= ⋅⎢ ⎥ = 0.395
⎡D⎤
2
⎢⎣ Fyw ⎥⎦ [105.6]2 ⎣ 50 ⎦
⎢ ⎥
⎣ tw ⎦
Vr = φ ⋅ Vn = 473 kips
J.1 Pier Section Assume the critical section for shear is at Girder Point 1.0. Based on
Tables 6.9.3, 6.9.9, and 6.9.11, the factored shear force over the pier is:
Vu = 1.25 ⋅ (189 + 39) + 1.75 ⋅ 156 ⋅ 1.112 = 285 + 304 = 589 kips > φ ⋅ Vn
The resistance of an unstiffened web is less than the demand of 589 kips;
therefore transverse stiffeners are required near the pier.
[6.10.7.3.2] Check the handling requirements. The maximum D/tw ratio permitted is
150. The web for the design example has a D/tw ratio of 105.6;
Equation 1 is satisfied. Investigate Equation 2. The maximum
transverse stiffener spacing that satisfies the handling check is:
2 2
⎡ 260 ⎤ ⎡ 260 ⎤
D⋅ ⎢ ⎥ = 66 ⋅ ⎢ ⎥ = 400 in
⎣ D/t w ⎦ ⎣105.6 ⎦
For Girder Point 1.0, under factored loads, the compression flange has a
stress of 49.0 ksi, and a resistance of 50.0 ksi. Therefore, fu is greater
[6.10.7.3.3b-3]
than 75 percent of Fy and LRFD Equation 6.10.7.3.3b-2 is used to arrive
at the resistance of the stiffened web. Begin by computing the “R” and
“Vp” parameters:
⎡ ⎡ Fr − fu ⎤⎤ ⎡ ⎡ 50 − 49 ⎤ ⎤
R = ⎢0.6 + 0.4 ⋅ ⎢ ⎥ ⎥ = ⎢0.6 + 0.4 ⋅ ⎢ ⎥ ⎥ = 0.632
⎢⎣ ⎢⎣ Fr − 0.75 ⋅ ϕ f ⋅ Fy ⎥⎦ ⎥⎦ ⎣ ⎣ 50 − 37.5 ⎦ ⎦
⎡ ⎤ ⎡ ⎤
[6.10.7.3.3b-2] ⎢ ⎥ ⎢ ⎥
⎢ 0.87 ⋅ (1 − C) ⎥ ⎢ 0.87 ⋅ (1 − 0.582) ⎥
Vn = R ⋅ Vp ⋅ ⎢C + ⎥ = 0.632 ⋅ 1196 ⋅ ⎢0.582 + ⎥
⎢ 2 ⎥ ⎢ 2 ⎥
⎢ ⎡ d ⎤ ⎡ 96 ⎤
1+ ⎢ o⎥ ⎥ ⎢ 1+ ⎢ ⎥ ⎥
⎢ ⎣ D ⎦ ⎥ ⎢
⎣ ⎣ 66 ⎦ ⎦⎥
⎣ ⎦
= 595 kips
The resistance of 696 kips is more than the demand of 589 kips. An 8
foot stiffener spacing works over the pier. Next, determine where
transverse stiffeners can be dropped.
The second cross-frame from the pier is the 0.789 point in the span. At
the 0.8 location the shear demand is:
V0.8 = 1.25 ⋅ (127 + 27) + 1.75 ⋅ (125) ⋅ 1.112 = 436 kips
J.2 Abutment Begin by checking if the unstiffened web has adequate capacity.
Section
For an unstiffened web the shear buckling coefficient (k) is equal to 5.
This leads to a “C” coefficient of 0.395 when using LRFD Equation
6.10.7.3.3a-7. Knowing Vp and C, the shear resistance for the end panel
can be computed.
[6.10.7.3.3c] Vn = C·Vp = 0.395·1196 = 473 kips
J.3 Transverse It will be shown that 3/8” x 5” stiffeners satisfy the code requirements for
Stiffener Design transverse stiffeners, however, they are very thin. Ideally the size of the
[6.10.8.1] stiffener should be coordinated with the cross frame connection plates.
[6.7.3] Fabrication of the girder will be simplified if only one plate size and
thickness is welded to the web at non bearing locations. In addition,
transverse stiffeners and diaphragm connection plates should be detailed
with widths that are in quarter inch increments. This provides the
fabricator additional flexibility. They can either cut the stiffeners and
connection plates out of large mill plate or utilize standard flat bar stock.
Transverse stiffeners are required near the pier. Mn/DOT’s Bridge Detail
B411 (Stiffener Details) address the constraints placed on stiffeners in
LRFD Article 6.10.8.1.1.
Try a pair of 5-inch stiffeners. Each must be at least 3/8-inch thick, per
Mn/DOT Detail B402 or B407 (NDDOT uses single stiffeners).
In addition to good aspect ratios, the stiffeners must also have adequate
area and moment of inertia. Check the minimum required moment of
inertia to comply with LRFD Article 6.10.8.1.3.
2 2
⎡D⎤ ⎡ 66 ⎤
J = 2.5 ⋅ ⎢ ⎥ − 2.0 = 2.5 ⋅ ⎢ ⎥ − 2.0 = −0.818 ≥ 0.5
d
⎣ o⎦ ⎣ 96 ⎦
Therefore, J = 0.5.
The stiffeners inertia taken about the center of the web is:
1
Actual It = ⋅ 0.375 ⋅ 10.6253 = 37.5 > 11.72 in4
12
⎡ D ⎡V ⎤ ⎤ Fyw
A s ≥ ⎢0.15 ⋅ B ⋅ ⋅ (1 − C) ⋅ ⎢ u ⎥ − 18⎥ ⋅ ⋅ t w2
⎣⎢ t w V
⎣ r⎦ F
⎦⎥ cr
J.4 Bearing For welded plate girders, bearing stiffeners are needed at both the
Stiffener Design abutments and piers (for integral abutments a stiffener is not required at
[6.10.8.2.1] the abutment).
Abutment Bearing
The reaction to be carried by the bearing stiffeners is:
Bu = 1.25 ⋅ (94 + 21) + 1.75 ⋅ (130) ⋅ 1.112 = 397 kips
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-51
The bearing resistance check is based on the net area of steel in contact
with the flange. Assuming a 1½ inch cope at the bottom of the stiffener
in accordance with the B411 detail.
[Equation Br = ϕb ⋅ A pn ⋅ Fys = 1.0 ⋅ (0.75 ⋅ (8.0 − 1.5) ⋅ 2) ⋅ 50 = 488 > 397 kips OK
6.10.8.2.3-1]
The axial resistance of the bearing stiffener is found using the methods of
Article 6.9.2.1. Where restraint against buckling is provided in the plane
of the web and the effective length of the column is 75 percent of the
height of the web.
The stiffener will act like a column while supporting the bearing reaction.
[6.10.8.2.4b] The effective section consists of the stiffeners, plus 18·(thickness of the
girder web) (see Figure 6.9.10).
Figure 6.9.10
“Column” for Bearing Stiffener at Abutment
[6.9.4.1-3] The effective length (KL) of the column is 0.75·D=0.75·66 = 49.5 inches.
Substitute values into the equation for λ.
2 2
⎡ Kl ⎤ Fy ⎡ 49.5 ⎤ 50
λ=⎢
r ⋅ π ⎥ ⋅
E
= ⎢ 3.886 ⋅ π ⎥ ⋅ 29,000 = 0.0283
⎣ ⎦ ⎣ ⎦
K. Investigate the LRFD Article 6.10.7.4.1 discusses the design of shear connectors.
Shear Connector Connectors are to be placed along the full length of the girder, including
Design negative moment regions, because the girder is designed as composite
for negative moment.
18 − 2 ⋅ (1) − 0.875
= 4.3 spaces
3.5
Five studs across the flange is permissible, but use 4 shear studs at each
location.
The inertia values are taken from Table 6.9.2. For the positive moment
region I = 131,943 in4 and for the negative moment region use an I of
96,048 in4 (value for the smaller negative moment section). Now
compute the “Q” values. For the positive moment region:
1 ⎡ t ⎤ 1 ⎡ 9⎤
⋅ b ⋅ t s ⋅ ⎢y t + stool + s ⎥ = ⋅ 117 ⋅ 9 ⋅ 8.54 + 1.5 +
3
Q= = 1914 in
⎢
⎣ ⎥
2⎦
n ⎣ 2⎦ 8
And for the negative moment region.
⎡ 8.84 ⋅ 5.37 + 4.30 ⋅ 1.94 ⎤
dr _ avg = ⎢
8.84 + 4.30 ⎥ = 4.248 in from bottom of deck
⎣ ⎦
[
Q = Art + A
rb
][ ]
⋅ y t + stool + dr_avg = [8.84 + 4.30] ⋅ [29.56 + 1.5 + 4.25]
3
= 464 in
K.1 Determine To positively anchor the longitudinal reinforcment considered part of the
Anchor Studs at section in the negative moment region, additional studs need to be
Contraflexure placed in the vicinity of the dead load contraflexure points. The number
Points [6.10.10.3] of additional studs, nac, required are:
A ⋅f
nac ≥ r sr
Zr
The fatigue moment range at Girder Point 0.71 can be found in Table
6.9.8. It is 2210 k-ft. Multiplying by the load factor (0.75) and the
interior girder distribution factor of 0.725 results in a moment of
M = 2210 ⋅ 12 ⋅ 0.75 ⋅ 0.725 = 14,420 k - in
They need to be placed within a length equal to 1/3 of the effective width
of the deck on each side of the contraflexure point. The effective deck
width is 117 inches, two-thirds of which is 78 inches. Dividing this
dimension by 8 (for 9 sets of studs) results in a spacing of 93/4 inches.
Place 9 sets of 4 studs at 9 inch centers near the contraflexure point.
K.2 Strength Limit In addition to anchorage studs and fatigue studs, adequate studs need to
State [6.10.10.4] be provided to ensure that the cross sections can generate the flexural
resistance computed earlier.
For positive moment areas, the lesser of the capacity of the deck or the
capacity of the steel section need to be provided on each side of the point
of maximum positive moment. The capacity of the deck is
Vh = 0.85 ⋅ f'c ⋅b ⋅ t s = 0.85 ⋅ 4 ⋅ 117 ⋅ 9 = 3580 kips
Provide resistance for 3580 kips on each side of the positive moment
peak location. The nominal resistance of a shear connector is
[6.10.10.4.3-1] Qn = 0.5 ⋅ A sc ⋅ f'c ⋅Ec ≤ A sc ⋅ Fu
Use a resistance of 36 kips for each shear stud at the strength limit state.
Each side of the positive moment peak requires
3580 kips
= 99.4 shear studs, say 100 studs
36 kips/stud
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-57
For the negative moment region, each side of the pier must have
sufficient shear studs to develop the capacity of the longitudinal
reinforcement in the deck.
Vh = A r ⋅ Fyr = 13.14 ⋅ 60 = 788 kips
788 kips
= 22 shear studs
36 kips/stud
The final details for the shear studs need to satisfy all three constraints:
fatigue design, anchorage of negative reinforcement, and strength
design. After reviewing the constraints, the layout provided in Figure
6.9.13 satisfies all three constraints.
L. Investigate Several items need to be considered when locating and designing field
the Field Splice splices for steel girders. Typically, splices are located near inflection
Design points to minimize the flexural resistance required of the connection. In
addition, designers need to ensure that adequate clearance is provided to
transverse stiffeners, cross-frame connection plates, etc.
Typically, three splice plates are used for each flange and two splice
plates are used for the web. This permits all of the bolts to function in
double shear and minimizes the number of bolts required.
for the web. The bottom flange on the left is 7/8” x 20”. The bottom
flange on the right is 13/8” x 20”. A 1/2” fill plate will be required for the
bottom flange splice. Using splice plates of a 1/2” thickness, the number
of plate thicknesses required for the splice will be minimized.
case will be presented in this example. Reasons for this include: the
dead loads produce negative moments at the splice location, the positive
live load moments are smaller than the negative moments, and a smaller
composite structural section resists negative loads compared to positive
loads.
or
0.75 ⋅ α ⋅ φf ⋅ Fyf
whichever is greater.
For Strength I loading, the top flange has a factored flange stress of
18.06 ksi.
⎡ 18.06 ⎤
⎢ + 1 ⋅ 1 ⋅ 50⎥
1
Fcf = ⎣ ⎦ = 34.03 ksi
2
or
Now compute the resistance of a 7/8” diameter A325 bolt. The fill plate
for the top flange is thicker than 1/4 inch. Consequently, the fillers need
to be extended or the capacity of the bolts reduced. For this example,
the capacity of the bolts will be reduced (using LRFD Equation
6.13.6.1.5-1). Assume the filler plate is as wide as the flange. Ap is the
smaller of:
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-61
1 ⎡5 ⎤
⋅ [18] + 2 ⋅ ⎢ ⎥ ⋅ [7.5] = 18.38 in2
2 ⎣8 ⎦
Af 18 ⋅ 0.5
[6.13.6.1.5-1] γ = = = 0.57
Ap 15.75
⎡ (1 + γ) ⎤ ⎡ (1 + 0.57) ⎤
R =⎢ ⎥=⎢ ⎥ = 0.73
⎣ (1 + 2 ⋅ γ) ⎦ ⎣ (1 + 2 ⋅ 0.57) ⎦
The capacity of a 7/8” diameter A325 bolt with threads in the shear plane
is:
R n = 0.38 ⋅ A b ⋅ Fub ⋅ Ns ⋅ R = 0.38 ⋅ 0.601 ⋅ 120 ⋅ 2 ⋅ 0.73 = 40.2 kips
The number of bolts required on the fill plate side of the connection is:
591 591
= = 18.4 bolts
ϕs ⋅ 40.2 0.80 ⋅ 40.2
The top flange is a tension flange under negative moment live load.
Check yielding on the gross sections and fracture on the net sections.
The outer plate and the inner plates must each carry 295.5 kips (591/2).
Bolt Bearing
Check the bearing on the smaller flange plate (element carrying the
double shear load)
[Equation Rn = 2.4 ⋅ d ⋅ t ⋅ Fu = 2.4 ⋅ 0.875 ⋅ 0.875 ⋅ 65 = 119.4 > 40.2 kips OK
6.13.2.9-1]
Like the top flange, the splice plates for the bottom flange should be
balanced for the load to be shared equally between inner and outer
plates. Try an outer splice plate that is 1/2” x 20” (area = 10 in2). Try
inner splice plates that are 5/8” x 81/2” (area = 5.31 in2).
Under Strength I loading the bottom flange has a factored flange stress
of 23.36 ksi.
37.5 ⋅ b ⋅ t = 37.5 ⋅ 20 ⋅ 0.875 = 656 kips
The resistance of a 7/8” diameter A325 bolt in the bottom flange with a
1
/2” fill plate can now be determined. Again, assume the filler plate is as
wide as the flange.
A 20 ⋅ 0.5
γ= f = = 0.57
Ap 20 ⋅ 0.875
⎡ (1 + γ) ⎤ ⎡ (1 + 0.57) ⎤
R =⎢ ⎥=⎢ ⎥ = 0.73
⎣ (1 + 2 ⋅ γ) ⎦ ⎣ (1 + 2 ⋅ 0.57) ⎦
The capacity of a 7/8” diameter A325 bolt with threads in the shear plane
is:
R n = 0.38 ⋅ A b ⋅ Fub ⋅ Ns ⋅ R = 0.38 ⋅ 0.601 ⋅ 120 ⋅ 2 ⋅ 0.73 = 40.2 kips
The number of bolts required on the fill plate side of the connection is:
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-63
656 656
= = 20.4 bolts
ϕ s ⋅ 40.2 0.80 ⋅ 40.2
Check compression yielding on the gross sections. The outer plate and
the inner plates must each carry 328 kips (656/2).
Bolt Bearing
Check the bearing on the smaller flange plate (element carrying the
double shear load)
[Equation Rn = 2.4 ⋅ d ⋅ t ⋅ Fu = 2.4 ⋅ 0.875 ⋅ 0.875 ⋅ 65 = 119.4 > 40.2 kips OK
6.13.2.9-1]
The nominal shear resistance of the unstiffened web is 473 kips. The
design shear force is the average of the resistance and Vu.
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-64
Assume a horizontal bolt pitch of 3 inches and two vertical rows of bolts
on each side of the splice. The eccentricity of the shear is the distance
from the center of the bolt pattern to the center of the splice:
3 3.5
+ = 3.25
2 2
For factored loads the flexural stress at the top of the web is 17.8 ksi and
the stress at the bottom of the web is 23.1 ksi. Similar to the flanges,
the web is to be designed for a stress of 75 percent of yield or 37.5 ksi.
Assume that the Strength I loads are scaled up such that the bottom
stress becomes 37.5 ksi (scale factor of 1.624). Using the same scale
factor, the stress at the top of the web is 28.9 ksi.
= +
The flexural moment carried by the web with a stress of 33.2 ksi is:
M = S ⋅ σb = 454 ⋅ 33.2 = 15,080 k - in
The horizontal force generated in the web with an axial stress of 4.3 ksi
is:
H = σH ⋅ D ⋅ t w = 4.3 ⋅ 66 ⋅ 0.625 = 178 kips
The values for Muw and Huw can also be calculated using equations
C6.13.6.1.4b-1 & 2.
The vertical shear and the horizontal force are assumed to be resisted
equally by all bolts in the fastener group. The force carried by each of
the bolts to resist flexure is assumed to be proportional to its distance
from the center of the fastener group.
The force in each of the bolts can be found with the following equations
from Johnston, Lin, and Galambos’ Basic Steel Design text:
P M ⋅ yA
R xA = R xp + R xm = x −
n r2 ∑ i
Py M ⋅ XA
R yA = R yp + R ym = −
n 2
∑ ri
R A = R xA 2 + R yA 2
Assuming two vertical rows of bolts on each side of the splice and 21
bolts in each row. Try a horizontal pitch of 3 inches and a vertical pitch
of 3 inches. The bolts at the corners of the fastener group will be subject
to the largest forces. The coordinates at the corners are x= ±11/2 inches
and y= ±30 inches. Summing the square of lever arms to all of the bolts
results in a Σri2 value of 13,955.
No fill plates are used in the web splice, consequently the entire 43.9 kips
of capacity per bolt can be used.
The plates used in the web splice must have adequate resistance to carry
the vertical shear. Two 3/8” thick plates are being used for the splice.
Assume the plates are 63 inches tall (20 · 3 + 2 · 11/2)
Gross area of the plates:
A g = 63 ⋅ 2 ⋅ 0.375 = 47.25 in2
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-66
Bolt Bearing
Check the bearing on the web plate
[Equation Rn = 2.4 ⋅ d ⋅ t ⋅ Fu = 2.4 ⋅ 0.875 ⋅ 0.625 ⋅ 65 = 83.3 > 40.2 kips OK
6.13.2.9-1]
The stress in the web splice plates should be below yield when subjected
to Muw and Huw.
Knowing the section modulus and the area of the plates, the stress can
be computed:
H M 178 16,450
σ = uw + uw = + = 37.0 ≤ 50 ksi
Ag S 47.25 496.1
The assumed web splice details have adequate capacity. The field splice
is detailed in Figure 6.9.11.
Figure 6.9.11
MAR 2007 LRFD BRIDGE DESIGN DESIGN EXAMPLE 6-67
Two live loads are applied to the bridge and evaluated for the deflection
check. Take the larger of:
[3.6.1.3.2] • Design Truck alone
• 25% of Design Truck + Lane Loading
Including the distribution factor and adding the dynamic load allowance
results in the following live load deflections:
Figure 6.9.13