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Digitizing Electronics
Overview
50-fold
5-fold or 2 MHz
10-fold
5-fold or 2 MHz
10-fold
2
Contents
Page
General Information
3
Measuring Signal Processing
HEIDENHAIN linear, rotary and angle Within one signal period, each of the four
encoders operate on the principle of signal edges of Ua1 and Ua2 can be used as
photoelectrically scanning very fine a counting pulse.
gratings. These encoders normally produce
sinusoidal scanning signals with levels of The distance between two subsequent
approximately 11 µAPP (current signals) or edges of Ua1 and Ua2 is one measuring
1 VPP (voltage signals). The subsequent step. For example, after 5-fold interpolation
electronics first interpolates the scanning this distance is 1/20 of a grating period (see
signals and then converts them into the following example).
square-wave pulses (digitizing).
Example: With 5-fold interpolation of the
The interpolation and digitizing circuitry is measuring signal and the usual 4-fold
either integrated in the NC control (e.g. a evaluation of the square-wave pulses in the
HEIDENHAIN TNC) or display unit (e.g. an subsequent electronics, a linear encoder
ND or POSITIP from HEIDENHAIN), or is with a grating period of 20 µm can provide
available as a separate unit of the EXE type a measuring step of 1 µm.
(for current signals I1, I2 and I0) or IBV type
(for voltage signals A, B and R).
Signal period
360° el. Ua1
I1, A
0 0
Ua2
I2, B
0 0
Measuring step
90° Phase shift
el.
Ua0 Reference pulse
I0, R Reference mark signal
0 0
Scanning signals EXE or IBV interpolation and Measuring signals after 5-fold interpolation
digitizing electronics and digitizing
Input frequency fi of the interpolation and digitizing electronics and Input frequency fi of the interpolation and digitizing electronics and
highest possible traversing speeds v with incremental linear encoders highest possible shaft speeds n with incremental rotary encoders
600 6000
50
0
cy
kH
en
400 4000
z
qu
60
z
300
kH
3000
re
0
tf
kH
00
10
pu
z
5
0
In
200 2000
kH
z
z
kH
0
60
z
kH
50
20
0
100 1000
20
kH
0
kH
z
z
kH
z
50
z
60
kH
600
25
50
0
500
kH
10
z
z
z
kH
kH
12
60
30
60
20 300
.5
kH
z
kH
kH
z
40
40
20
z
200
kH
z
z
kH
kH
6.
z
25
25
10
kH
10
10 100
z
20
kH
z
kH
kH
kH
z
.5
25
12
6.
5 50
2 4 10 20 40 500 1 000 2 000 4 000 8 000 16 000 32 000
5
Edge Separation a
The edge separation may reach the To adjust the edge separation to the
minimum permissible value even when the subsequent electronics, the time span
encoders are nearly motionless (for between two successive edges can be
example due to vibration). For this reason, varied. The maximum permissible input
the subsequent electronics must be able to frequency changes correspondingly.
process the selected minimum edge
separation correctly, regardless of the input
frequency of the EXE or IBV. You should
calculate a safety margin of at least
20 ns + 0.2 ns/m for differences in transit
time over the transmission distances,
taking into account the length of the output
cable.
Ua1
Ua2
0
Edge separation a
6
Connection Recommendations
Permissible bending radii for connecting Permissible bending radii for connecting
cable without metal armor tubing cable with metal armor tubing
Cable Permissible bending radius for Cable Permissible bending radius for
Sources of
interference
7
EXE 600 Series Model Inter-
polation
Input
frequency
Clock Minimum
frequency edge sepa-
Model Overview fi fT ration a
EXE 602E
Adjustable
Without 50 kHz Non- 2.5 µs
EXE Interpolation and Digitizing clocked
Electronics 5-fold 25 kHz 0.5 µs
Input: » 11 µAPP
Output: « TTL EXE 610C 5-fold 50 kHz 2 MHz 1 µs
25 kHz 2 µs
The EXE 600 series features one input for 12.5 kHz 4 µs
linear or angle encoders with 11 µAPP
Adjustable
6.25 kHz 8 µs
sinusoidal output signals.
10-fold 50 kHz 0.5 µs
These EXE units deliver TTL-compatible 25 kHz 1 µs
square-wave signals over a flange socket. 12.5 kHz 2 µs
6.25 kHz 4 µs
The necessary 5 V ± 5 % power supply
must be provided by the subsequent EXE 612 5-fold 100 kHz 8 MHz 0.25 µs
electronics. 100 kHz 0.5 µs
50 kHz 1 µs
Adjustable
25 kHz 2 µs
8
EXE 600 Series # Mechanical Data
Dimensions
in mm/inches
9
# Electrical Data
EXE 600 Series
Power supply UP = 5 V ± 5 %
With the recommended input circuitry for the subsequent electronics, the maximum
permissible current consumption increases by D I = 80 mA.
Input signals Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
360° el.
Signal levels I1, I2: 7 to 16 µAPP
I1
I0: 2 to 8.5 µA
0
I0
0
Output signals Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains ¢ and £ (according to RS-422).
Tristate: With ¥ = Low, outputs for Ua1, Ua2 and ¢, £ can be switched
to high impedance.
Standard setting: Tristate inactive, can be switched to active
Switching times With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time t+ = typ. 10 ns, max. 30 ns
Fall time t = typ. 10 ns, max. 30 ns
10
Recommended input circuitry +5V
of subsequent electronics Ua
Z0
Ua AM 26 LS 32 SN75ALS193
MC 3486 SN75ALS195
RS - 422
DIN 66 259
+5V
R1
R2
UaS AM 26 LS 32 SN75ALS193
MC 3486 SN75ALS195
R1
R1 = 4.7 kW
R2 = 1.8 kW
Z0 = 120 W
Permissible cable lengths Input EXE 6xx: max. 30 m (100 ft) with HEIDENHAIN cable [3 (2 x 0.14 mm2) + (2 x 1.0 mm2)]
when Iencoder 120 mA
Output Max. 50 m (164 ft) with HEIDENHAIN cable [4 (2 × 0.14 mm2) + (4 × 0.5 mm2)]
and recommended input circuitry of subsequent electronics.
The supply voltage level measured at the cable end via the sensor line must be
maintained.
5 6 8 1 3 4 12 10 2 11 9 7 /
1)
Ua1 ¢ Ua2 £ Ua0 ¤ 5V 0V 5V 0V Vacant ¥
(UP) (UN) Sensor* Sensor*
Brown Green Gray Pink Red Black Brown/ White/ Blue White / Violet Yellow
green green
* The sensor line is connected internally to the supply line. IEC742 EN 50178 Shield on housing
Cable only
PUR [4(2 × 0.14 mm2) + (4 × 0.5 mm2)]
Id.-Nr. 244 957-01
11
EXE 900 Series Encoder
inputs
Model Inter-
polation
Input
frequency
Clock Minimum Outputs
frequency edge sepa- per
12
EXE 900 Series # Mechanical Data
Dimensions
in mm/inches
13
# Electrical Data
EXE 900 Series
Power supply Incorporated primary-clocked power supply
85 to 265 V AC
48 to 62 Hz
Input signals Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
360° el.
Signal levels I1, I2: 7 to 16 µAPP
I1
I0: 2 to 8.5 µA
0
I0
0
Output signals Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains ¢ and £ (according to RS-422).
Tristate: With ¥ = Low, outputs for Ua1, Ua2 and ¢, £ can be switched
to high impedance.
Standard setting: Tristate inactive, can be switched to active
Switching times With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time t+ = typ. 10 ns, max. 30 ns
Fall time t = typ. 10 ns, max. 30 ns
14
Recommended input circuitry +5V
of subsequent electronics Ua
Square-wave signals
Z0
Ua AM 26 LS 32 SN 75 ALS 193
MC 3486 SN 75 ALS 195
RS - 422
DIN 66 259
Z0 = 120 W
Sinusoidal signals see encoder specifications
zulässige Kabellängen Input max. 30 m with HEIDENHAIN cable [3 (2 × 0.14 mm2) + (2 × 1.0 mm2)]
TTL output max. 50 m (164 ft) with HEIDENHAIN cable [25 x 0.34 mm2] and recommended input
circuitry of subsequent electronics,
max. 20 m (66 ft) with minimum edge separation a = 0.125 µs
»output max. 30 m (100 ft) with HEIDENHAIN cable [3 (2 x 0.14 mm2) + (2 x 1.0 mm2)]
X1 X2 X3 *
B2 A1 A2 C1 C2 B3 B4 A3 A4 C3 C4 B5 B6 A5 A6 C5 C6 B7 B8 A7 A8 C7 A9 C8 C9
¢ Ua1 £ Ua2 ¤ Ua0 ¥ UaS ¢ Ua1 £ Ua2 ¤ Ua0 ¥ UaS ¢ Ua1 £ Ua2 ¤ Ua0 ¥ UaS UaN
Yellow/brown
White/yellow
Brown/green
White/green
White/black
Gray/brown
Brown/blue
Pink/brown
White/gray
White/blue
White/pink
Brown/red
White/red
Gray/pink
Red/blue
Yellow
Brown
Green
White
Violet
Black
Gray
Blue
Pink
Red
« Cable 25-pin
» Complete with connector (male) and con-
nector (female)
« Id.-Nr. 207 620-xx
25-pin« TTL
«
»
Option:
« TTL output assembly
(for all encoder inputs)
Id.-Nr. 284 477-xx Cable only
PUR [25 × 0.34 mm2]
Id.-Nr. 209 991-01
Option:
» 11 µAPP output assembly
(for each encoder input) Connector (female) 12-pin
Id.-Nr. 237 280-xx Id.-Nr. 207 985-01
15
IBV 600 Series Model Inter-
polation
Input
frequency
Clock Minimum
frequency edge sepa-
Model Overview fi fT ration a
Adjustable
25 kHz 2 µs
IBV 600 models deliver TTL-compatible
square-wave output signals over a flange 10-fold 200 kHz 0.125 µs
socket. 100 kHz 0.25 µs
50 kHz 0.5 µs
The IBV 606 provides output signals at two 25 kHz 1 µs
flange sockets simultaneously. The
connections inside the IBV 606 can be IBV 650 50-fold 40 kHz 8 MHz 0.125 µs
changed such that either one flange socket or 20 kHz 0.25 µs
both flange sockets deliver sinusoidal voltage 10 kHz 0.5 µs
signals with a signal level of 1 VPP instead of 5 kHz 1 µs
square-wave output signals.
IBV 660B 25-fold 100 kHz 20 MHz 0.1 µs
The necessary 5 V ± 5 % power supply 50 kHz 0.2 µs
must be provided by the subsequent 25 kHz 0.4 µs
electronics. 12.5 kHz 0.8 µs
16
IBV 600 Series # Mechanical Data
Dimensions
in mm/inches
IBV 606
17
# Electrical Data
IBV 600 Series
Power supply UP = 5 V ± 5 %
With the recommended input circuitry for the subsequent electronics, the maximum
permissible current consumption increases by DI = 80 mA.
Input signals Sinusoidal scanning signals preferably from HEIDENHAIN linear and angle encoders.
Output signals Incremental signals: Square-wave pulse trains Ua1 and Ua2 and their inverted pulse
trains ¢ and £ (according to RS-422).
Tristate: With ¥ = Low, outputs for Ua1, Ua2 and ¢, £ can be switched
to high impedance.
Standard setting: Tristate inactive, can be switched to active
Switching times With 1 m (3.3 ft) cable and recommended input circuitry
of subsequent electronics:
Rise time t+ = typ. 10 ns, max. 30 ns
Fall time t = typ. 10 ns, max. 30 ns
18
Recommended input circuitry +5V
of subsequent electronics Ua
Z0
Ua AM 26 LS 32 SN75ALS193
MC 3486 SN75ALS195
RS - 422
DIN 66 259
+5V
R1
R2
UaS AM 26 LS 32 SN75ALS193
MC 3486 SN75ALS195
R1
R1 = 4.7 kW
R2 = 1.8 kW
Z0 = 120 W
Permissible cable lengths Input UP > 4.75 V: max. 30 m (100 ft) with HEIDENHAIN cable
[4 (2 × 0.14 mm2) + (4 × 0.5 mm2)] when Iencoder 120 mA
Output max. 50 m (164 ft) with HEIDENHAIN cable [4 (2 × 0.14 mm2) + (4 × 0.5 mm2)]
and recommended input circuitry of subsequent electronics.
The supply voltage level measured at the cable end via the sensor line must be
maintained.
Max. 20 m (66 ft) with minimum edge separation a 0.125 µs
5 6 8 1 3 4 12 10 2 11 9 7 /
Brown Green Gray Pink Red Black Brown/ White/ Blue White / Violet Yellow
green green
The sensor line is connected internally to the supply line IEC742 EN 50178 Shield on housing
*With IBV 606: Power supply at X2 only.
Cable only
PUR [4(2 × 0.14 mm2) + (4 × 0.5 mm2)]
Only IBV 606 Id.-Nr. 244 957-01
19