Air Compress Controller (FX32A SERIES) Connection Diagrame

FX32A

MODULE
OPTION
OUT1 OUT2

L1 L2 ID1 ID2 COM B2 B1 +VDC

1 2 c

1 2 3 4 5 6 7 8 9 10 11
AC100~240 V
50/60Hz

ㅇ OUT1: Main motor on/off output

PreCautions for Use L1 ㅇ OUT2: Load sol on/off output
ㅇ B1: Pressure Sensor input signal
L2
1. This Product May cause an Electric Shock in handling, please do not attempt to open it with ㅇ B2: Temp. Sensor input signal
power turned on. ㅇ ID1: Controlled output Interlock signal(OCR,EMSW)
2. This Product should be installed in a place fixed securely by a rack or panel. ㅇ ID2: Remoted operation/stop control signal
3. This Product can be used under the following environmental conditions.
① Indoor ②Pollution Degree 2 ③At an Altitude of 2000m or below ④Installation Category Ⅱ ㅇ Sensor NTC Temp. 4~20mA
4. To turn on or turn off power supply for this product, please the Circuit Breaker or Switch of a 4~20mA
Sensor line the type of Roof power
standard product of IEC 60947-1 or IEC 60947-3 product and install it within a close distance allowing connection Signal Input sensor line connection
convenient operation by user.
5. Please be understood that if this product is dismantled or modified discretionary after sales service COM B2 COM B2 B1 B1 +VDC
will not be able to be provided.
6. An Output Wire to be used for this product should be Inflammable Grade FV1(V-1 grade or above),
the thickness of the wire should be AWG No.20 or above.(0.50mm 2) 8 9 8 9 10 10 11
7. In order to prevent it from an noise, please maintain the high-voltage wire and power wire
separated.
8. Please avoid installing the product in a place where a strong magnetism, noise, severe vibration and
impact exist.
9. When extending the sense wire, use a shield wire and do not extend it unnecessarily long.
10. The sensor wire and signal wire should be away from the power and load wires using conduits
separately installed.
11. Please avoid using the product near a device generating strong high frequency noise(High-frequency ㅇ Option RS-485 COMM. RS-232 COMM. 4~20mA Output
welding machine, High-frequency sewing machine, high-frequency radiotelegraph, High capacity OPTION MODULE OPTION MODULE OPTION MODULE
SCR Controller).
12. Product’s damages other than those described in the guarantee conditions provided by the
manufacturer shall not be responsible by us 1 1 1
※ The aforementioned precautions must be observed, and if you fail to do so, it may cause 2 TRX 2 RXD 2 4~20mA
a product’s breakdown.
3 TRX 3 TXD 3 4~20mA
Basic Setting 4 SG 4 GND 4 SG

Model FX32A Constitution(The function of display lamp or controlling switch)

Power AC100-240V~, 50/60Hz, 4VA
Terminal Screw Bolt terminal (1.5mm2 line available)
Input/Output Relay output 2point (250Vac/10A) – Main Motor, SOL FX32A
Temp. sensor input 1point / 4~20mA input 1point
(Sensor power supply built-in)

DOTECH
Digital Input 2point – Interlock, Remote Start/Stop
Operation Temperature -10~50℃, Humidity- Under 90%RH
Safekeeping Temperature -20~60℃, Humidity- Under 90%RH
Sensor Pressure Sensor :0~16bar, 4~20mA
Temperature Sensor: Dotech’s standard NTC Sensor DPR-TH02
(10kΩ at 25℃, Scope:-40 ~ 150℃, error :±1.5℃ at 25℃)

Order Information

Main controlling motor is ON (Flicking when waiting)

FX32A – 00 : Basic Model
FX32A – R4 : RS-485 Communication Model (Communication Function MODBUS RTU MODE) Idle operating is ON (Flicking when idle operating waiting)

FX32A – R2 : RS-232 Communication Model (Log Printer, SMS) Display of Input value
FX32A – A1 : 4~20mA Pressure sender output Model
Display of Temp.

External Measurement or Treated Panel

On when Trip, Off when alarming

8 70 78 Lighting in the condition of over service period

FX32A
DOTECH

28 35 Use when setting the program (put for 3sec.)

(when releasing alarm, put twice fast)

90 over Execute choice or Input the set value

Menu change of increase of value

Use when operating (put for 1sec.)

40
over Menu change or decrease of value
Use when operating(put for over 1sec. when stopping)

※ If putting RUN button and STOP button at the same time, exit air Temp. is displayed in 10sec.
(Unit : mm) (To change to pressure display, put PRG or SEL button)

1
Set Idle/Load Operation Pressure Set 2 Group

Operation Mode Display Current Value Operation Mode Display Current Value

Put for 3sec. ● The set value is lighting by 5 sec. set values by using ▲/▼ key. Put for 5sec.

Idle Operation Pressure Put for 3sec. Choose lock function

Choose Lock Function
Set Idle Operation Pressure.
Release lock

Lock set 1 group

Lock set 1, 2 group

Lock set 1,2 group and pressure set

Load Operation Pressure
Set Load Operation Pressure. The Maximum Range Of The Pressure Sensor (4~20mA)
Input the maximum value between
4mA and 20mA.

● If there is no input for 60sec., return automatically to Operation Mode.

The Minimum Range Of The Pressure Sensor (4~20mA)

Input the minimum value between
Set 1 Group 4mA and 20mA.

Display current value

Operation Mode
Put for 3sec. Modify The Pressure Sensor
Modify the error of the pressure sensor.
Put for 3sec. Automatic Stop Delay Time Eg) If the displayed pressure is 7.5 bar and real
If idle operation lasts more than 300sec.(5min.), pressure is 7.8 bar, modify by means that
stop motor and wait until putting -0.3 bar.
requesting idle operation.

Use The Temp. Sensor Or Not

Manual Stop Delay Time Make “ ”, when not using the exit

0N
If being asked to stop during operating, emperature sensor.
idle operation should be lasted and then stop. If “ ”, the maximum and minimum of the
exit temperature is not verified,
and all the menu related to temperature is not
concealed.

Stopped Operation Delay Time Modify The Temperature Sensor

If being asked to stop, it will start after Modify the error of the temperature sensor.
operation delay time. Eg) If the displayed temperature is 79 and
If there is a lot of equipment, this is to prevent that real temperature is 82, modify by means
equipment operates at the same time when that putting 3.
remote or power return.
(Sequence operation time)

Load Operation Delay Time

Set idle operation delay time. Remote Operation Function
10sec. later since motor operating, Set the function of remote operation/stop.
idle operation starts.
“ ” : Use RUN/STOP
“ ” : ID2 = ON (Operate), ID2 = OFF(Stop)
“ ” : ID2 = OFF (Operate), ID2 = ON (Stop)
“ ” : Use the remote load function.
Re-load Operation Delay Time
Set re-load operation delay time.
To perform the idle operation, Interlock Alarm Function
the state of operating lasts 10sec. at least. Set the function of the interlock alarm.

“ ” : Do not use interlock alarm function.

“ ” : ID1 = ON (Trip), ID1 = OFF (Normal)
“ ” : ID1 = OFF (Trip), ID1 = ON (Normal)
Brow-Down Delay Time
Set brow-down(re-operate) delay time.
If motor stops, motor operation is allowed
after the time set. Power-Off Return Function
When returning power supply, set operation/stop.

0N “ ” : Stop when returning power supply.

“ 0N ” : When power-off, stay the state of
Maximum Exit Air Pressure operation/stop.
If exit air pressure is over 8.5bar, stop immediately.
“ ” is flickering, when alarming.
Release is possible, when the condition of
release is under 8.0. A Manometer/Thermometer Function
Set the function of the manometer/thermometer.

“ ” : Use the control function.

Maximum Exit Air Pressure “ 0N ” : Use as the manometer/thermometer by
If the temperature of exit air is over 90, not using the control function.
stop immediately.
“ ” is flickering, when alarming.
Release is possible, when the condition of
release is under 85. Display The Pressure/Temperature By Turns
Set the pressure/temperature by turns.
Maximum Exit Air Temp “ ” : Display the pressure preferentially.
If the temperature of exit air is under 0, stop operating. “ ” : Display the pressure/temperature by
If over 2, operating is allowed. turns(every 3sec.)
“ ” is flickering, when alarming.

Set Inspection Period

The cycle of service inspection is 2000h.

Set Service Hour

Set service hour

SNH

Idle Stack Time

The total time of motor operation.

RNH
(load operation+Idle Operation)

Load Stack Time

The total time of load operation.

2
 TRIP / ALARM MESSAGE

ITEM DESCRIPTION CODE REMARK EVENT RESET

Sensing: Disconnection of exit pressure sensor

0 Pressure Sensor Open Immediate Stop Manual Return
Release: Normal condition of exit pressure sensor
Sensing: Disconnection of exit pressure sensor
1 Pressure Sensor Short Immediate Stop Manual Return
Release: Normal condition of exit pressure sensor
Sensing: Disconnection of exit pressure sensor
2 Temp. Sensor Open Immediate Stop Manual Return
Release: Normal condition of exit pressure sensor
Sensing: Disconnection of exit pressure sensor
3 Temp. Sensor Short Immediate Stop Manual Return
Release: Normal condition of exit pressure sensor
Sensing: Alarming condition of digital input ID1
4 Interlock Alarm Immediate Stop Manual Return
Release: Released condition of digital input ID1
Sensing: exit pressure >= [maximum exit pressure]
5 Pressure Over Immediate Stop Manual Return
Release: exit pressure < [maximum exit pressure] - 0.5bar
Sensing: exit Temp. >= [maximum exit Temp.]
6 Temperature Over Immediate Stop Manual Return
Release: exit Temp. < [maximum exit Temp.]- 5℃
Sensing: exit Temp. <= [minimum exit Temp.] Operate, if in the condition of release
7 Temperature Under Automatic Return
Release: exit Temp. > [minimum exit Temp.] + 2℃

※ Please click RPG button twice to return back manually in the condition of release.

Set 1 Group Table

ITEM DESCRIPTION CODE UNIT STEP MIN MAX DEFAULT REMARK

000 Unload Pressure bar 0.1 +0.2 -0.5 7.0 Set the idle pressure of compressor

001 Load Pressure bar 0.1 +0.5 -0.2 6.5 Set the idle pressure

002 Auto Stop Delay Time sec 1 0 999 300 Stop comp, if the idle operation lasts over 120sec.

003 Stop Delay Time sec 1 0 999 30 After putting stop button and doing the idle operation, stop comp

004 Start Delay Time sec 1 0 999 0 When using a lot of equipment, set gradual operating delay time

005 Load Delay Time sec 1 0 999 10 When operating comp, it will be delayed to prevent overloading

006 Reload Delay Time sec 1 0 999 10 It will take 10sec. when changing the idle operation to the load operation

007 Blow Down Timer sec 1 0 999 60 RE-operating delay time of comp

009 Press. High Level bar 0.1 +0.5 -0.5 8.5 Set the Pressure to prevent over pressure of compressor

013 Air Temp High Level ℃ 1 -40 150 90 Set the Temp. to prevent over pressure of Temp.

014 Air Temp Low Level ℃ 1 -40 150 0 Set the compressor not to operate under low Temp.

016 Service Period Hour h 1 0 9999 2000

017 Service Hour SNH h 1 0 9999 0

* None decimal point : 123(1230~1239)hour
018 Total Run Hour RNH h 1 0 9999 0 * Decimal point : 12.3(123)hour

019 Total Load Hour LDH h 1 0 9999 0

※ Idle Pressure should be set under 0.2bar of exit air pressure.

※ If the operating method is Y-Delta, set idle operation delay time longer than Y-Delt.
※ If service accumulation time is over service period time then service demand icon lamp is flickering. After service, set service accumulation time to ‘0’.

Set 2 Group Table

ITEM DESCRIPTION CODE UNIT STEP MIN MAX DEFAULT

:Release Lock : Set 1 Lock

300 Factor Lock Function (※2)
:Set 1,2 Lock : Set 1,2,3 , (Idle)Load pressure Set Lock

302 Press. Sensor Hi - 1 - 99 + 999 16

303 Press. Sensor Lo - 1 - 99 + 999 0

304 Press. Sensor Offset K 0.1 -9.9 +9.9 0.0

306 Temp. Sensor (※2) : Do not use 0 N : Use

307 Temp. Sensor Offset K 1 - 20 + 20 0.0

310 Remote Run/Stop (※3) : Do not use 0 N : Operate when on : Operate when off : Remote LOAD 50

311 Interlock Function : Do not use 0 N : Trip when on : Trip when off

314 Auto Power : Stop when returning 0 N : Keep operation/stop when power off

316 Meter Function (※4) : Use control fuction 0 N : A pressure gauge/A thermometer (controlled output of alarming are off)

317 Display Mode : Display Pressure : Display pressure/Temp. by turns (every 3sec.)

(※1) After all of the set are completed, set (Do not modify 1,2 groups except authorized person)
(※2) If not using Temp. sensor, it is not displayed of items related to Temp. and operated trip related to Temp.
(※3) If using remote operation, power off returning function is not displayed. When returning, operate/stop by digital input:ID2. but, use operate/stop button by using remote Load function.
(※4) If using a pressure gauge, a control function does not work. (re-generate power)
 Machine State Diagram

The operating sequence of FX32A is controlled by the Control Flow below.

The controller operates by the condition of input/output and connection between blocks defined.
(During putting PRG button and SEL button, the operating block code is displayed.)

If there is errors regardless of the state of operation, it will be the state of 99 (stop error) immediately.

Power Supply(Initialize) 0
Stop No
Sto If operating delay time is over delayed,
Error
99 pE
rro
r
Stop Error

Inspect Operating limitation 1

If exit temp. is under the minimum,
If exit temp. is over the minimum+2,

Operating Preparation 2

Operating Request

Stop Request
Brow-Down Time Check 3
Brow-Down time is over after
motor stops,

Stop Request
Wait 5
Load opration lasts over 3sec.

Stop Request
Motor Operating 6

Stop Request
Load Delay 7

Load Operation
Stop Request
Loaded 8
Re-load
Idle Pressure or operating
Idle is Requested Time is over

Stop Request
Re-load
Manual
Stop Time? 11
operating 9
The state of idle operation is delay time?
over during the manual
stop delay time.
Stop Request Load Request
Operation Request
The state of idle operation is
over during the automatic
stop delay time.
Operation Waiting Time 10
Operate

Operate

※ When checking Brow-Down time, it is delayed 25% at first

DOTECH
SENSING & CONTROL
Dotech,Inc l http://www.dotech21.com
business@dotech21.com
6F, JOONGANG-ILBO B/D 778 Wonsi-dong, Danwon-gu, Ansan, Korea 425-090
TEL : 82-31-495-3767 / FAX : 82-31-495-3917