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Step-Down Controllers with
Synchronous Rectifier for CPU Power
_______________General Description ____________________________Features
MAX796/MAX797/MAX799
The MAX796/MAX797/MAX799 high-performance, step- ♦ 96% Efficiency
down DC-DC converters with single or dual outputs ♦ 4.5V to 30V Input Range
provide main CPU power in battery-powered systems.
These buck controllers achieve 96% efficiency by using ♦ 2.5V to 6V Adjustable Output
synchronous rectification and Maxim’s proprietary Idle ♦ Preset 3.3V and 5V Outputs (at up to 10A)
Mode™ control scheme to extend battery life at full-load ♦ Multiple Regulated Outputs
(up to 10A) and no-load outputs. Excellent dynamic
response corrects output transients caused by the latest ♦ +5V Linear-Regulator Output
dynamic-clock CPUs within five 300kHz clock cycles. ♦ Precision 2.505V Reference Output
Unique bootstrap circuitry drives inexpensive N-channel ♦ Automatic Bootstrap Circuit
MOSFETs, reducing system cost and eliminating the
crowbar switching currents found in some PMOS/NMOS ♦ 150kHz/300kHz Fixed-Frequency PWM Operation
switch designs. ♦ Programmable Soft-Start
The MAX796/MAX799 are specially equipped with a sec- ♦ 375μA Typ Quiescent Current (VIN = 12V, VOUT = 5V)
ondary feedback input (SECFB) for transformer-based ♦ 1μA Typ Shutdown Current
dual-output applications. This secondary feedback path
improves cross-regulation of positive (MAX796) or nega-
tive (MAX799) auxiliary outputs.
The MAX797 has a logic-controlled and synchronizable _______________Ordering Information
fixed-frequency pulse-width-modulating (PWM) operating
mode, which reduces noise and RF interference in sensi- PART† TEMP RANGE PIN-PACKAGE
tive mobile-communications and pen-entry applications. MAX796CPE 0°C to +70°C 16 Plastic DIP
The SKIP override input allows automatic switchover to MAX796CSE 0°C to +70°C 16 Narrow SO
idle-mode operation (for high-efficiency pulse skipping) at
MAX796C/D 0°C to +70°C Dice*
light loads, or forces fixed-frequency mode for lowest noise
at all loads. MAX796EPE -40°C to +85°C 16 Plastic DIP
MAX796ESE -40°C to +85°C 16 Narrow SO
The MAX796/MAX797/MAX799 are all available in 16-
pin DIP and narrow SO packages. See the table below MAX796MJE -55°C to +125°C 16 CERDIP
to compare these three converters. Ordering Information continued at end of data sheet.
*Contact factory for dice specifications.
PART MAIN OUTPUT SPECIAL FEATURE
Regulates positive secondary
MAX796 3.3V/5V or adj
voltage (such as +12V)
MAX797 3.3V/5V or adj Logic-controlled low-noise mode ___________________Pin Configuration
Regulates negative secondary
MAX799 3.3V/5V or adj TOP VIEW
voltage (such as -5V)
SS 1 16 DH
________________________Applications (SECFB) SKIP 2 15 LX
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Step-Down Controllers with
Synchronous Rectifier for CPU Power
ABSOLUTE MAXIMUM RATINGS
MAX796/MAX797/MAX799
ELECTRICAL CHARACTERISTICS
(V+ = 15V, GND = PGND = 0V, I VL = I REF = 0A, T A = 0°C to +70°C for MAX79_C, T A = 0°C to +85°C for MAX79_E,
TA = -55°C to +125°C for MAX79_M, unless otherwise noted.)
PARAMETER CONDITIONS MIN TYP MAX UNITS
+3.3V AND +5V STEP-DOWN CONTROLLERS
MAX79_C 4.5 30
Input Supply Range V
MAX79_E/M 5.0 30
0mV < (CSH-CSL) < 80mV, FB = VL, 6V < V+ < 30V,
5V Output Voltage (CSL) 4.85 5.10 5.25 V
includes line and load regulation
0mV < (CSH-CSL) < 80mV, FB = 0V, 4.5V < V+ < 30V,
3.3V Output Voltage (CSL) 3.20 3.35 3.46 V
includes line and load regulation
Nominal Adjustable Output
External resistor divider REF 6 V
Voltage Range
Feedback Voltage (CSH-CSL) = 0V 2.43 2.505 2.57 V
0mV < (CSH-CSL) < 80mV 2.5
Load Regulation %
25mV < (CSH-CSL) < 80mV 1.5
Line Regulation 6V < V+ < 30V 0.04 0.06 %/V
CSH-CSL, positive 80 100 120
Current-Limit Voltage mV
CSH-CSL, negative -50 -100 -160
SS Source Current 2.5 4.0 6.5 µA
SS Fault Sink Current 2.0 mA
FLYBACK/PWM CONTROLLER
Falling edge, hysteresis = 15mV (MAX796) 2.45 2.505 2.55
SECFB Regulation Setpoint V
Falling edge, hysteresis = 20mV (MAX799) -0.05 0 0.05
INTERNAL REGULATOR AND REFERENCE
VL Output Voltage SHDN = 2V, 0mA < IVL < 25mA, 5.5V < V+ < 30V 4.7 5.3 V
VL Fault Lockout Voltage Rising edge, hysteresis = 15mV 3.8 4.1 V
VL/CSL Switchover Voltage Rising edge, hysteresis = 25mV 4.2 4.7 V
2 _______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
ELECTRICAL CHARACTERISTICS (continued)
MAX796/MAX797/MAX799
(V+ = 15V, GND = PGND = 0V, I VL = I REF = 0A, T A = 0°C to +70°C for MAX79_C, T A = 0°C to +85°C for MAX79_E,
TA = -55°C to +125°C for MAX79_M, unless otherwise noted.)
PARAMETER CONDITIONS MIN TYP MAX UNITS
MAX79_C 2.46 2.505 2.54
Reference Output Voltage No external load (Note 1) V
MAX79_E/M 2.45 2.55
Reference Fault Lockout Voltage Falling edge 1.8 2.3 V
Reference Load Regulation 0µA < IREF < 100µA 50 mV
CSL Shutdown Leakage Current SHDN = 0V, CSL = 6V, V+ = 0V or 30V, VL = 0V 0.1 1 µA
SHDN = 0V, V+ = 30V, MAX79_C 1 3
V+ Shutdown Current µA
CSL = 0V or 6V MAX79_E/M 1 5
FB = CSH = CSL = 6V, MAX79_C 1 3
V+ Off-State Leakage Current µA
VL switched over to CSL MAX79_E/M 1 5
Dropout Power Consumption V+ = 4V, CSL = 0V (Note 2) 4 8 mW
Quiescent Power Consumption CSH = CSL = 6V 4.8 6.6 mW
OSCILLATOR AND INPUTS/OUTPUTS
SYNC = REF 270 300 330
Oscillator Frequency kHz
SYNC = 0V or 5V 125 150 175
SYNC High Pulse Width 200 ns
SYNC Low Pulse Width 200 ns
SYNC Rise/Fall Time Guaranteed by design 200 ns
Oscillator Sync Range 190 340 kHz
SYNC = REF 89 91
Maximum Duty Cycle %
SYNC = 0V or 5V 93 96
SYNC VL - 0.5
Input High Voltage V
SHDN, SKIP 2.0
SYNC 0.8
Input Low Voltage V
SHDN, SKIP 0.5
SHDN, 0V or 30V 2.0
SECFB, 0V or 4V 0.1
µA
Input Current SYNC, SKIP 1.0
CSH, CSL, CSH = CSL = 6V, device not shut down 50
FB, FB = REF ±100 nA
DL Sink/Source Current DL forced to 2V 1 A
DH Sink/Source Current DH forced to 2V, BST-LX = 4.5V 1 A
DL On-Resistance High or low 7 Ω
DH On-Resistance High or low, BST-LX = 4.5V 7 Ω
Note 1: Since the reference uses VL as its supply, V+ line-regulation error is insignificant.
Note 2: At very low input voltages, quiescent supply current may increase due to excess PNP base current in the VL linear
regulator. This occurs only if V+ falls below the preset VL regulation point (5V nominal). See the Quiescent Supply Current
vs. Supply Voltage graph in the Typical Operating Characteristics.
_______________________________________________________________________________________ 3
Step-Down Controllers with
Synchronous Rectifier for CPU Power
ELECTRICAL CHARACTERISTICS (continued)
MAX796/MAX797/MAX799
(V+ = 15V, GND = PGND = 0V, IVL = IREF = 0A, TA = -40°C to +85°C for MAX79_E, unless otherwise noted.) (Note 3)
4 _______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
__________________________________________________Typical Operating Circuits
MAX796/MAX797/MAX799
INPUT
4.5V TO 30V
V+ VL
SHDN
MAX797
DH
+3.3V
BST OUTPUT
SS LX
REF DL
PGND
SYNC CSH
GND CSL
SKIP FB
INPUT
6V TO 30V
V+
SECFB
SHDN
FB +12V
OUTPUT
VL
MAX796
DH
+5V
BST OUTPUT
LX
DL
SS PGND
REF CSH
GND CSL
SYNC
_______________________________________________________________________________________ 5
Step-Down Controllers with
Synchronous Rectifier for CPU Power
_____________________________________Typical Operating Circuits (continued)
MAX796/MAX797/MAX799
FROM
INPUT 6V TO 30V REF
V+
SECFB
SHDN FB
VL
–5V
OUTPUT
MAX799
DH
BST
+5V
OUTPUT
LX
DL
SS PGND
REF CSH
GND CSL
SYNC
MAX796-02
VIN = 6V
VIN = 5V SKIP = LOW
90
90 90
VIN = 30V VIN = 12V
EFFICIENCY (%)
EFFICIENCY (%)
EFFICIENCY (%)
80
80 80 SKIP = HIGH
VIN = 30V
70
70 70
60
STANDARD MAX797 3.3V/10A
60 STANDARD MAX797 5V/3A 60 STANDARD MAX797 3.3V/3A CIRCUIT, FIGURE 1
CIRCUIT, FIGURE 1 CIRCUIT, FIGURE 1 50
f = 300kHz
f = 300kHz f = 300kHz VIN = 5V
50 50 40
0.001 0.01 0.1 1 10 0.001 0.01 0.1 1 10 0.1 1 10
LOAD CURRENT (A) LOAD CURRENT (A) LOAD CURRENT (A)
6 _______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________Typical Operating Characteristics (continued)
MAX796/MAX797/MAX799
(TA = +25°C, unless otherwise noted.)
MAX796-06
16m 1400
MAX796-05
MAX796-04
15m 1200
1000 SWITCHING 20
STANDARD MAX797 APPLICATION
f = 300kHz
CONFIGURED FOR 5V
SKIP = LOW 800
800μ SYNC = REF f = 150kHz
600 NOT SWITCHING
600μ 10
(FB FORCED TO 3.5V)
400
400μ STANDARD MAX797 3.3V/3A STANDARD MAX797 3.3V/3A
CIRCUIT, FIGURE 1 CIRCUIT, FIGURE 1
200μ 200 SKIP = HIGH
SKIP = LOW
SYNC = REF 0
0 0 0 4 8 12 16 20 24 28 32
0 4 8 12 16 20 24 28 32 0 4 8 12 16 20 24 28 32
SUPPLY VOLTAGE (V)
SUPPLY VOLTAGE (V) SUPPLY VOLTAGE (V)
DROPOUT VOLTAGE
SHUTDOWN SUPPLY CURRENT vs. LOAD CURRENT REF LOAD-REGULATION ERROR
vs. SUPPLY VOLTAGE 800 MAX796-08
vs. LOAD CURRENT
1.6 20
MAX796-09
MAX796-07
700
1.4
LOAD REGULATION ΔV (mV)
600
SUPPLY CURRENT (μA)
1.2 f = 300kHz 15
VIN - VOUT (mV)
500
1.0
400
0.8 10
DEVICE CURRENT ONLY 300
0.6 SHDN = LOW f = 150kHz
200
0.4 STANDARD MAX797 APPLICATION 5
100 CONFIGURED FOR 5V
0.2 VOUT > 4.8V
0
0 0.01 0.1 1 10 0
0 4 8 12 16 20 24 28 32 1 10 100 1000
LOAD CURRENT (A)
SUPPLY VOLTAGE (V) REF LOAD CURRENT (μA)
MAX796
VL LOAD-REGULATION ERROR SWITCHING FREQUENCY MAXIMUM SECONDARY CURRENT
vs. LOAD CURRENT vs. LOAD CURRENT vs. SUPPLY VOLTAGE, 5V/15V CIRCUIT
500 1000 450
MAX796-11
MAX796-10
IOUT (MAIN) = 0A
MAXIMUM SECONDARY CURRENT (mA)
400 350
100
+5V, VIN = 7.5V
300
300 IOUT (MAIN) = 3A
250
10 +5V, VIN = 30V
200
200
150
1 +3.3V, VIN = 7.5V
100 100 CIRCUIT OF FIGURE 11
TRANSFORMER = TTI5870
50 VSEC > 12.75V
0 0.1 0
0 20 40 60 80 100μ 1m 10m 100m 1 0 4 8 12 16 20 24 28 32
VL LOAD CURRENT (mA) LOAD CURRENT (A) SUPPLY VOLTAGE (V)
_______________________________________________________________________________________ 7
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
MAX796 MAX799
MAXIMUM SECONDARY CURRENT MAXIMUM SECONDARY CURRENT
vs. SUPPLY VOLTAGE, 3.3V/5V CIRCUIT vs. SUPPLY VOLTAGE, ±5V CIRCUIT
1050 800
MAX796-12
MAX796-13
MAXIMUM SECONDARY CURRENT (mA)
IOUT (MAIN) = 2A IOUT (MAIN) = 0A
MAXIMUM SECONDARY CURRENT (mA)
900 700
750 600
IOUT (MAIN) = 0A
500
600
400
450 IOUT (MAIN) = 1A
300
300 CIRCUIT OF FIGURE 13
CIRCUIT OF FIGURE 12 200 TRANSFORMER = TTI5926
150 TRANSFORMER = TDK 1.5:1 VSEC ≤ -5.1V
VSEC ≥ 4.8V 100
0 0
0 3 6 9 12 15 18 21 24 0 4 8 12 16 20 24 28 32
SUPPLY VOLTAGE (V) SUPPLY VOLTAGE (V)
500ns/div 200μs/div
ILOAD = 1A, VIN = 16V, ILOAD = 100mA, VIN = 10V,
CIRCUIT OF FIGURE 1 CIRCUIT OF FIGURE 1
3A
LOAD CURRENT
0A
+5V OUTPUT
50mV/div
200μs/div
VIN = 15V, CIRCUIT OF FIGURE 1
8 _______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
______________________________________________________________Pin Description
MAX796/MAX797/MAX799
PIN NAME FUNCTION
1 SS Soft-Start timing capacitor connection. Ramp time to full current limit is approximately 1ms/nF.
Secondary winding Feedback input. Normally connected to a resistor divider from an auxiliary output.
SECFB Don’t leave SECFB unconnected.
(MAX796/ • MAX796: SECFB regulates at VSECFB = 2.505V. Tie to VL if not used.
MAX799)
• MAX799: SECFB regulates at VSECFB = 0V. Tie to a negative voltage through a high-value current-limit-
2 ing resistor (IMAX = 100µA) if not used.
Disables pulse-skipping mode when high. Connect to GND for normal use. Don’t leave SKIP unconnected.
SKIP
With SKIP grounded, the device will automatically change from pulse-skipping operation to full PWM opera-
(MAX797)
tion when the load current exceeds approximately 30% of maximum. (See Table 3.)
Oscillator Synchronization and frequency select. Tie to GND or VL for 150kHz operation; tie to REF for
300kHz operation. A high-to-low transition begins a new cycle. Drive SYNC with 0V to 5V logic levels (see the
5 SYNC
Electrical Characteristics table for VIH and VIL specifications). SYNC capture range is 190kHz to 340kHz
guaranteed.
Shutdown control input, active low. Logic threshold is set at approximately 1V (VTH of an internal N-channel
6 SHDN
MOSFET). Tie SHDN to V+ for automatic start-up.
8 CSH Current-Sense input, High side. Current-limit level is 100mV referred to CSL.
9 CSL Current-Sense input, Low side. Also serves as the feedback input in fixed-output modes.
Battery voltage input (4.5V to 30V). Bypass V+ to PGND close to the IC with a 0.1µF capacitor. Connects to a
10 V+
linear regulator that powers VL.
5V Internal linear-regulator output. VL is also the supply voltage rail for the chip. VL is switched to the output
11 VL voltage via CSL (VCSL > 4.5V) for automatic bootstrapping. Bypass to GND with 4.7µF. VL can
supply up to 5mA for external loads.
12 PGND Power Ground.
13 DL Low-side gate-drive output. Normally drives the synchronous-rectifier MOSFET. Swings 0V to VL.
15 LX Switching node (inductor) connection. Can swing 2V below ground without hazard.
High-side gate-drive output. Normally drives the main buck switch. DH is a floating driver output that swings
16 DH
from LX to BST, riding on the LX switching-node voltage.
_______________________________________________________________________________________ 9
Step-Down Controllers with
Synchronous Rectifier for CPU Power
______Standard Application Circuit If the 3A or 5A circuit must be guaranteed to withstand
MAX796/MAX797/MAX799
INPUT
C1 C7
0.1μF +5V AT
5mA
10 11
D2 C4
V+ VL CMPSH-3
4.7μF
6 16
ON/OFF SHDN DH Q1
CONTROL 14
BST
C3
0.1μF +3.3V
2 15 OUTPUT
LOW-NOISE SKIP MAX797 LX L1
R1
CONTROL
C2
13
DL Q2 D1 GND
OUT
PGND 12
1 8
SS CSH
9
C6 CSL
0.01μF 4
(OPTIONAL) GND
3
FB SYNC REF
C5
7 5 0.33μF REF OUTPUT
NOTE: KEEP CURRENT-SENSE J1 +2.505V AT 100μA
LINES SHORT AND CLOSE 150kHz/300kHz
TOGETHER. SEE FIG. 10 JUMPER
10 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
Table 1. Component Selection for Standard 3.3V Applications
MAX796/MAX797/MAX799
LOAD CURRENT
COMPONENT
1A 2A 3A 4A 10A
Input Range 4.75V to 18V 4.75V to 18V 4.75V to 28V 4.75V to 24V 4.5V to 6V
Application PDA Sub-Notebook Notebook High-End Notebook Desktop 5V-to-3V
Frequency 150kHz 300kHz 300kHz 300kHz 300kHz
Motorola 1/2 Motorola Motorola Motorola
Q1 High-Side International Rectifier
MMDF3N03HD or 1/2 MMSF5N03HD or MTD20N03HDL MTD75N03HDL
MOSFET 1/2 IRF7101
Si9936 Si9410 DPAK D2PAK
Motorola 1/2 Motorola Motorola Motorola
Q2 Low-Side International Rectifier
MMDF3N03HD or 1/2 MMSF5N03HD or MTD20N03HDL MTD75N03HDL
MOSFET 1/2 IRF7101
Si9936 Si9410 DPAK D2PAK
2 x 220µF, 10V
C1 Input 22µF, 35V AVX TPS 2 x 22µF, 35V AVX 2 x 22µF, 35V AVX 4 x 22µF, 35V AVX
Sanyo OS-CON
Capacitor or Sprague 595D TPS or Sprague 595D TPS or Sprague 595D TPS or Sprague 595D
10SA220M
4 x 220µF, 10V
C2 Output 150µF, 10V AVX TPS 150µF, 10V AVX TPS 220µF, 10V AVX TPS 3 x 220µF, 10V AVX
Sanyo OS-CON
Capacitor or Sprague 595D or Sprague 595D or Sprague 595D TPS or Sprague 595D
10SA220M
1N5817 NIEC 1N5819 NIEC 1N5821 NIEC 1N5820 NIEC
1N5817 Motorola
D1 Rectifier EC10QS02L or EC10QS03 or NSQ03A04 or NSQ03A02, or
MBR0502L SOD-89
Motorola MBRS130T3 Motorola MBRS130T3 Motorola MBRS340T3 Motorola MBRS340T3
3 x 0.02Ω IRC
0.062Ω IRC 0.039Ω IRC 0.025Ω IRC 0.015Ω IRC
R1 Resistor LR2010-01-R020
LR2010-01-R062 LR2010-01-R039 LR2010-01-R025 LR2010-01-015
(3 in parallel)
47µH, 1.2A Ferrite or 1.5µH, 11A, 3.5mΩ
33µH, 2.2A Ferrite 10µH, 3A Ferrite 4.7µH, 5.5A Ferrite
L1 Inductor Kool-Mu Coiltronics
Dale LPE6562-330MB Sumida CDRH125 Coilcraft DO3316-472
Sumida CD75-470 CTX03-12357-1
losses due to MOSFET gate charge. The step-down gate-drive signal to the N-channel high-side MOSFET
power-switching circuit consists of two N-channel must exceed the battery voltage and is provided by a
MOSFETs, a rectifier, and an LC output filter. The out- flying capacitor boost circuit that uses a 100nF capaci-
put voltage is the average of the AC voltage at the tor connected to BST.
switching node, which is adjusted and regulated by The MAX796 contains nine major circuit blocks, which
changing the duty cycle of the MOSFET switches. The are shown in Figure 2.
______________________________________________________________________________________ 11
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
BATTERY VOLTAGE
TO V+
CSL
SECFB
PWM DH
LOGIC
LX MAIN
OUTPUT
DL
+2.505V
REF PGND
PWM
COMPARATOR
+2.505V CSH
AT 100μA REF
CSL
GND LPF
60kHz 3.3V FB
ON/OFF 5V FB
SHDN
SS
ADJ FB
FB
4V
MAX796
1V
SYNC
12 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
PWM Controller Blocks: Table 3. Operating-Mode Truth Table
MAX796/MAX797/MAX799
• Multi-Input PWM Comparator LOAD MODE
• Current-Sense Circuit SHDN SKIP DESCRIPTION
CURRENT NAME
• PWM Logic Block
All circuit blocks
• Dual-Mode Internal Feedback Mux Low X X Shutdown turned off; supply
• Gate-Driver Outputs current = 1µA typ
• Secondary Feedback Comparator
Pulse-skipping;
Bias Generator Blocks: supply current =
Low,
• +5V Linear Regulator High Low
<10%
Idle 700µA typ at VIN =
• Automatic Bootstrap Switchover Circuit 10V; discontinuous
inductor current
• +2.505V Reference
Pulse-skipping;
These internal IC blocks aren’t powered directly from Medium,
High Low Idle continuous inductor
the battery. Instead, a +5V linear regulator steps down <30%
current
the battery voltage to supply both the IC internal rail (VL
pin) as well as the gate drivers. The synchronous- Constant-frequency
High,
High Low PWM PWM; continuous
switch gate driver is directly powered from +5V VL, >30%
inductor current
while the high-side-switch gate driver is indirectly pow-
ered from VL via an external diode-capacitor boost cir- Constant-frequency
cuit. An automatic bootstrap circuit turns off the +5V PWM regardless of
Low Noise*
High High X load; continuous
linear regulator and powers the IC from its output volt- (PWM)
inductor current
age if the output is above 4.5V. even at no load
PWM Controller Block * MAX796/MAX799 have no SKIP pin and therefore can’t go
The heart of the current-mode PWM controller is a into low-noise mode.
multi-input open-loop comparator that sums three sig- X = Don’t Care
nals: output voltage error signal with respect to the ref-
beginning of each cycle, unless the feedback signal
erence voltage, current-sense signal, and slope
falls below the reference voltage level.
compensation ramp (Figure 3). The PWM controller is a
direct summing type, lacking a traditional error amplifi- When in PWM mode, the controller operates as a fixed-
er and the phase shift associated with it. This direct- frequency current-mode controller where the duty ratio
summing configuration approaches the ideal of is set by the input/output voltage ratio. The current-
cycle-by-cycle control over the output voltage. mode feedback system regulates the peak inductor
current as a function of the output voltage error signal.
Under heavy loads, the controller operates in full PWM
Since the average inductor current is nearly the same
mode. Each pulse from the oscillator sets the main
as the peak current, the circuit acts as a switch-mode
PWM latch that turns on the high-side switch for a peri-
transconductance amplifier and pushes the second
od determined by the duty factor (approximately
output LC filter pole, normally found in a duty-factor-
VOUT/VIN). As the high-switch turns off, the synchro-
controlled (voltage-mode) PWM, to a higher frequency.
nous rectifier latch is set. 60ns later the low-side switch
To preserve inner-loop stability and eliminate regenera-
turns on, and stays on until the beginning of the next
tive inductor current “staircasing,” a slope-compensa-
clock cycle (in continuous mode) or until the inductor
tion ramp is summed into the main PWM comparator to
current crosses zero (in discontinuous mode). Under
reduce the apparent duty factor to less than 50%.
fault conditions where the inductor current exceeds the
100mV current-limit threshold, the high-side latch The relative gains of the voltage- and current-sense
resets and the high-side switch turns off. inputs are weighted by the values of current sources
that bias three differential input stages in the main PWM
At light loads (SKIP = low), the inductor current fails to
comparator (Figure 4). The relative gain of the voltage
exceed the 30mV threshold set by the minimum-current
comparator to the current comparator is internally fixed
comparator. When this occurs, the controller goes into
at K = 2:1. The resulting loop gain (which is relatively
idle mode, skipping most of the oscillator pulses in
low) determines the 2.5% typical load regulation error.
order to reduce the switching frequency and cut back
The low loop-gain value helps reduce output filter
gate-charge losses. The oscillator is effectively gated
capacitor size and cost by shifting the unity-gain
off at light loads because the minimum-current com-
crossover to a lower frequency.
parator immediately resets the high-side latch at the
______________________________________________________________________________________ 13
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
CSH
1X
CSL
REF
FROM
FEEDBACK
MAIN PWM DIVIDER
COMPARATOR
BST
R
Q LEVEL
DH
S SHIFT
LX
30mV
SKIP
(MAX797
ONLY) VL
4μA CURRENT
SHOOT-
LIMIT
THROUGH
CONTROL
SS 24R
2.5V 1R
SHDN N
SYNCHRONOUS
RECTIFIER CONTROL
VL
R Q
LEVEL DL
–100mV
S SHIFT
PGND
REF (MAX796)
GND (MAX799)
1μs NOTE 1: COMPARATOR INPUT POLARITIES
SINGLE-SHOT ARE REVERSED FOR THE MAX799.
SECFB
NOTE 1 MAX796, MAX799 ONLY
14 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
VL
R1 R2
TO PWM
LOGIC
UNCOMPENSATED
FB HIGH-SPEED
LEVEL TRANSLATOR
AND BUFFER
OUTPUT DRIVER
I1 I2 I3
REF
CSH
CSL
SLOPE COMPENSATION
The output filter capacitor C2 sets a dominant pole in Internal VL and REF Supplies
the feedback loop. This pole must roll off the loop gain An internal regulator produces the 5V supply (VL) that
to unity before the zero introduced by the output powers the PWM controller, logic, reference, and other
capacitor’s parasitic resistance (ESR) is encountered blocks within the MAX796. This +5V low-dropout linear
(see Design Procedure section). A 60kHz pole-zero regulator can supply up to 5mA for external loads, with
cancellation filter provides additional rolloff above the a reserve of 20mA for gate-drive power. Bypass VL to
unity-gain crossover. This internal 60kHz lowpass com- GND with 4.7µF. Important: VL must not be allowed to
pensation filter cancels the zero due to the filter capaci- exceed 6V. Measure VL with the main output fully
tor’s ESR. The 60kHz filter is included in the loop in loaded. If VL is being pumped up above 5.5V, the
both fixed- and adjustable-output modes. probable cause is either excessive boost-diode capaci-
tance or excessive ripple at V+. Use only small-signal
Synchronous-Rectifier Driver (DL Pin) diodes for D2 (1N4148 preferred) and bypass V+ to
Synchronous rectification reduces conduction losses in PGND with 0.1µF directly at the package pins.
the rectifier by shunting the normal Schottky diode with
a low-resistance MOSFET switch. The synchronous rec- The 2.505V reference (REF) is accurate to ±1.6% over
tifier also ensures proper start-up of the boost-gate driv- temperature, making REF useful as a precision system
er circuit. If you must omit the synchronous power reference. Bypass REF to GND with 0.33µF minimum.
MOSFET for cost or other reasons, replace it with a REF can supply up to 1mA for external loads. However,
small-signal MOSFET such as a 2N7002. if tight-accuracy specs for either VOUT or REF are
essential, avoid loading REF with more than 100µA.
If the circuit is operating in continuous-conduction Loading REF reduces the main output voltage slightly,
mode, the DL drive waveform is simply the complement according to the reference-voltage load regulation
of the DH high-side drive waveform (with controlled error. In MAX799 applications, ensure that the SECFB
dead time to prevent cross-conduction or “shoot- divider doesn’t load REF heavily.
through”). In discontinuous (light-load) mode, the syn-
chronous switch is turned off as the inductor current When the main output voltage is above 4.5V, an internal P-
falls through zero. The synchronous rectifier works channel MOSFET switch connects CSL to VL while simul-
under all operating conditions, including idle mode. taneously shutting down the VL linear regulator. This
The synchronous-switch timing is further controlled by action bootstraps the IC, powering the internal circuitry
the secondary feedback (SECFB) signal in order to from the output voltage, rather than through a linear regu-
improve multiple-output cross-regulation (see lator from the battery. Bootstrapping reduces power dissi-
Secondary Feedback-Regulation Loop section). pation caused by gate-charge and quiescent losses by
providing that power from a 90%-efficient switch-mode
source, rather than from a 50%-efficient linear regulator.
______________________________________________________________________________________ 15
Step-Down Controllers with
Synchronous Rectifier for CPU Power
It’s often possible to achieve a bootstrap-like effect, even
MAX796/MAX797/MAX799
16 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
quency where harmonics of the switching frequency Remote sensing of the output voltage, while not possi-
MAX796/MAX797/MAX799
don’t overlap a sensitive frequency band. If necessary, ble in fixed-output mode due to the combined nature of
synchronize the oscillator to a tight-tolerance external the voltage- and current-sense input (CSL), is easy to
clock generator. achieve in adjustable mode by using the top of the
The low-noise mode (SKIP = high) forces two changes external resistor divider as the remote sense point.
upon the PWM controller. First, it ensures fixed-frequen- Fixed-output accuracy is guaranteed to be ±4% over
cy operation by disabling the minimum-current com- all conditions. In special circumstances, it may be nec-
parator and ensuring that the PWM latch is set at the essary to improve upon this output accuracy. The High-
beginning of each cycle, even if the output is in regula- Accuracy Adjustable-Output Application (Figure 18)
tion. Second, it ensures continuous inductor current provides ±2.5% accuracy by adding an integrator-type
flow, and thereby suppresses discontinuous-mode error amplifier.
inductor ringing by changing the reverse current-limit The breakdown voltage rating of the current-sense
detection threshold from zero to -100mV, allowing the inputs (7V absolute maximum) determines the 6V maxi-
inductor current to reverse at very light loads. mum output adjustment range. To extend this output
In most applications, SKIP should be tied to GND in range, add two matched resistor dividers and speed-
order to minimize quiescent supply current. Supply cur- up capacitors to form a level translator, as shown in
rent with SKIP high is typically 10mA to 20mA, depend- Figure 8. Be sure to set these resistor ratios accurately
ing on external MOSFET gate capacitance and (using 0.1% resistors), to avoid adding excessive error
switching losses. to the 100mV current-limit threshold.
Forced continuous conduction via SKIP can improve Secondary Feedback-Regulation Loop
cross regulation of transformer-coupled multiple-output (SECFB Pin)
supplies. This second function of the SKIP pin pro- A flyback winding control loop regulates a secondary
duces a result that is similar to the method of adding winding output (MAX796/MAX799 only), improving
secondary regulation via the SECFB feedback pin, but cross-regulation when the primary is lightly loaded or
with much higher quiescent supply current. Still, when there is a low input-output differential voltage. If
improving cross regulation by enabling SKIP instead of SECFB crosses its regulation threshold (VREF for the
building in SECFB feedback can be useful in noise-
sensitive applications, since SECFB and SKIP are
mutually exclusive pins/functions in the MAX796 family.
Adjustable-Output Feedback
V+
(Dual-Mode FB Pin) REMOTE
Adjusting the main output voltage with external resis- SENSE
DH LINES MAIN
tors is easy for any of the devices in the MAX796 family, OUTPUT
via the circuit of Figure 6. The nominal output voltage
(given by the formula in Figure 6) should be set approx- MAX796
imately 2% high in order to make up for the MAX796’s MAX797 DL
-2.5% typical load-regulation error. For example, if MAX799
R4
designing for a 3.0V output, use a resistor ratio that CSH
results in a nominal output voltage of 3.06V. This slight CSL
offsetting gives the best possible accuracy.
FB
Recommended normal values for R5 range from 5kΩ to GND
100kΩ. To achieve a 2.505V nominal output, simply R5
connect FB to CSL directly. To achieve output voltages
lower than 2.5V, use an external reference-voltage
source higher than VREF, as shown in Figure 7. For best
R4
accuracy, this second reference voltage should be (
VOUT = VREF 1 + –––
R5
)
much higher than VREF. Alternatively, an external op
WHERE VREF (NOMINAL) = 2.505V
amp could be used to gain-up REF in order to create
the second reference source. This scheme requires a
minimum load on the output in order to sink the R3/R4 Figure 6. Adjusting the Main Output Voltage
divider current.
______________________________________________________________________________________ 17
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
V+ VREF2 >>VREF V+
(4.096V)
MAX874 DH OUTPUT
R5 (8V AS
RSENSE
SHOWN)
MAX796 R1 R3
DH R4 MAX797 2.43k 2.43k
MAIN DL
MAX799
OUTPUT
MAX796 0.01μF 0.01μF
MAX797 DL CSH
MAX799 CSL
CSH FB R2 R4
GND 1.1k 1.1k
CSL
R3
FB VOUT = VREF (1 + –––)
R4
GND DIVIDER IMPEDANCE ≤ 5kΩ
R4
VOUT = VREF - (VREF2 - VREF) (–––)
R5 (EACH LEG)
Figure 7. Output Voltage Less than 2.5V Figure 8. Adjusting the Output Voltage to Greater than 6V
MAX796), a 1µs one-shot is triggered that extends the noise. In negative-output (MAX799) applications, the
low-side switch’s on-time beyond the point where the resistor divider acts as a load on the internal reference,
inductor current crosses zero (in discontinuous mode). which in turn can cause errors at the main output. Avoid
This causes the inductor (primary) current to reverse, overloading REF (see the Reference Load-Regulation
which in turn pulls current out of the output filter capacitor Error vs. Load Current graph in the Typical Operating
and causes the flyback transformer to operate in the for- Characteristics). 100kΩ is a good value for R3 in MAX799
ward mode. The low impedance presented by the trans- circuits.
former secondary in the forward mode dumps current into
the secondary output, charging up the secondary capac- Soft-Start Circuit (SS)
itor and bringing SECFB back into regulation. The SECFB Soft-start allows a gradual increase of the internal cur-
feedback loop does not improve secondary output accu- rent-limit level at start-up for the purpose of reducing
racy in normal flyback mode, where the main (primary) input surge currents, and perhaps for power-supply
output is heavily loaded. In this mode, secondary output sequencing. In shutdown mode, the soft-start circuit
accuracy is determined, as usual, by the secondary recti- holds the SS capacitor discharged to ground. When
fier drop, turns ratio, and accuracy of the main output SHDN goes high, a 4µA current source charges the SS
voltage. So, a linear post-regulator may still be needed in capacitor up to 3.2V. The resulting linear ramp wave-
order to meet tight output accuracy specifications. form causes the internal current-limit level to increase
proportionally from 20mV to 100mV. The main output
The secondary output voltage-regulation point is deter- capacitor thus charges up relatively slowly, depending
mined by an external resistor divider at SECFB. For nega- on the SS capacitor value. The exact time of the output
tive output voltages, the SECFB comparator is referenced rise depends on output capacitance and load current
to GND (MAX799); for positive output voltages, SECFB and is typically 1ms per nanofarad of soft-start capaci-
regulates at the 2.505V reference (MAX796). As a result, tance. With no SS capacitor connected, maximum cur-
output resistor divider connections and design equations rent limit is reached within 10µs.
for the two device types differ slightly (Figure 9).
Ordinarily, the secondary regulation point is set 5% to Shutdown
10% below the voltage normally produced by the flyback Shutdown mode (SHDN = 0V) reduces the V+ supply
effect. For example, if the output voltage as determined current to typically 1µA. In this mode, the reference and
by the turns ratio is +15V, the feedback resistor ratio VL are inactive. SHDN is a logic-level input, but it can
should be set to produce about +13.5V; otherwise, the be safely driven to the full V+ range. Connect SHDN to
SECFB one-shot might be triggered unintentionally, caus- V+ for automatic start-up. Do not allow slow transitions
ing an unnecessary increase in supply current and output (slower than 0.02V/µs) on SHDN.
18 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
_________________Design Procedure Inductor Value
MAX796/MAX797/MAX799
The exact inductor value isn’t critical and can be
The five pre-designed standard application circuits
adjusted freely in order to make tradeoffs among size,
(Figure 1 and Table 1) contain ready-to-use solutions
cost, and efficiency. Although lower inductor values will
for common applications. Use the following design pro-
minimize size and cost, they will also reduce efficiency
cedure to optimize the basic schematic for different
due to higher peak currents. To permit use of the physi-
voltage or current requirements. Before beginning a
cally smallest inductor, lower the inductance until the
design, firmly establish the following:
circuit is operating at the border between continuous
VIN(MAX), the maximum input (battery) voltage. This and discontinuous modes. Reducing the inductor value
value should include the worst-case conditions, such even further, below this crossover point, results in dis-
as no-load operation when a battery charger or AC continuous-conduction operation even at full load. This
adapter is connected but no battery is installed. helps reduce output filter capacitance requirements but
VIN(MAX) must not exceed 30V. This 30V upper limit is causes the core energy storage requirements to
determined by the breakdown voltage of the BST float- increase again. On the other hand, higher inductor val-
ing gate driver to GND (36V absolute maximum). ues will increase efficiency, but at some point resistive
VIN(MIN), the minimum input (battery) voltage. This losses due to extra turns of wire will exceed the benefit
should be taken at full-load under the lowest battery gained from lower AC current levels. Also, high induc-
conditions. If VIN(MIN) is less than 4.5V, a special circuit tor values can affect load-transient response; see the
must be used to externally hold up VL above 4.8V. If VSAG equation in the Low-Voltage Operation section.
the minimum input-output difference is less than 1.5V, The following equations are given for continuous-con-
the filter capacitance required to maintain good AC duction operation since the MAX796 is mainly intended
load regulation increases. for high-efficiency battery-powered applications. See
Appendix A in Maxim’s Battery Management and DC-
DC Converter Circuit Collection for crossover point and
discontinuous-mode equations. Discontinuous conduc-
tion doesn’t affect normal idle-mode operation.
0.33μF
R3 REF R3
SECFB SECFB
1-SHOT 1-SHOT
TRIG TRIG
R2 R2
V+ POSITIVE V+ NEGATIVE
2.505V REF SECONDARY SECONDARY
OUTPUT OUTPUT
DH DH
DL DL
R2 R2
(
+VTRIP = VREF 1 + –––
R3
) WHERE VREF (NOMINAL) = 2.505V ( )
-VTRIP = -VREF –––
R3
R3 = 100kΩ (RECOMMENDED)
______________________________________________________________________________________ 19
Step-Down Controllers with
Synchronous Rectifier for CPU Power
Three key inductor parameters must be specified: may be used in place of IPEAK if the inductor value has
MAX796/MAX797/MAX799
inductance value (L), peak current (IPEAK), and DC been set for LIR = 0.3 or less (high inductor values)
resistance (R DC). The following equation includes a and 300kHz operation is selected. Low-inductance
constant LIR, which is the ratio of inductor peak-to- resistors, such as surface-mount metal-film resistors,
peak AC current to DC load current. A higher value of are preferred.
LIR allows smaller inductance, but results in higher
losses and ripple. A good compromise between size 80mV
RSENSE = ————
and losses is found at a 30% ripple current to load cur- IPEAK
rent ratio (LIR = 0.3), which corresponds to a peak
inductor current 1.15 times higher than the DC load Input Capacitor Value
current. Place a small ceramic capacitor (0.1µF) between V+
and GND, close to the device. Also, connect a low-ESR
VOUT (VIN(MAX) - VOUT)
L = ——————————— bulk capacitor directly to the drain of the high-side
VIN(MAX) x f x IOUT x LIR MOSFET. Select the bulk input filter capacitor accord-
ing to input ripple-current requirements and voltage rat-
where: f = switching frequency, normally 150kHz or ing, rather than capacitor value. Electrolytic capacitors
300kHz that have low enough ESR to meet the ripple-current
IOUT = maximum DC load current requirement invariably have more than adequate
LIR = ratio of AC to DC inductor current, capacitance values. Aluminum-electrolytic capacitors
typically 0.3 such as Sanyo OS-CON or Nichicon PL are preferred
The peak inductor current at full load is 1.15 x IOUT if over tantalum types, which could cause power-up
the above equation is used; otherwise, the peak current surge-current failure, especially when connecting to
can be calculated by: robust AC adapters or low-impedance batteries. RMS
input ripple current is determined by the input voltage
VOUT (VIN(MAX) - VOUT) and load current, with the worst possible case occur-
IPEAK = ILOAD + ——————————— ring at VIN = 2 x VOUT:
2 x f x L x VIN(MAX)
20 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
These equations are “worst-case” with 45 degrees of Transformer Design
MAX796/MAX797/MAX799
phase margin to ensure jitter-free fixed-frequency opera- (MAX796/MAX799 Only)
tion and provide a nicely damped output response for Buck-plus-flyback applications, sometimes called “cou-
zero to full-load step changes. Some cost-conscious pled-inductor” topologies, need a transformer in order to
designers may wish to bend these rules by using less generate multiple output voltages. The basic electrical
expensive (lower quality) capacitors, particularly if the design is a simple task of calculating turns ratios and
load lacks large step changes. This practice is tolerable, adding the power delivered to the secondary in order to
provided that some bench testing over temperature is calculate the current-sense resistor and primary induc-
done to verify acceptable noise and transient response. tance. However, extremes of low input-output differen-
There is no well-defined boundary between stable and tials, widely different output loading levels, and high turns
unstable operation. As phase margin is reduced, the ratios can complicate the design due to parasitic trans-
first symptom is a bit of timing jitter, which shows up as former parameters such as inter-winding capacitance,
blurred edges in the switching waveforms where the secondary resistance, and leakage inductance. For
scope won’t quite sync up. Technically speaking, this examples of what is possible with real-world transformers,
(usually) harmless jitter is unstable operation, since the see the graphs of Maximum Secondary Current vs. Input
switching frequency is now non-constant. As the Voltage in the Typical Operating Characteristics.
capacitor quality is reduced, the jitter becomes more Power from the main and secondary outputs is lumped
pronounced and the load-transient output voltage together to obtain an equivalent current referred to the
waveform starts looking ragged at the edges. main output voltage (see Inductor L1 for definitions of
Eventually, the load-transient waveform has enough parameters). Set the value of the current-sense resistor
ringing on it that the peak noise levels exceed the at 80mV / ITOTAL.
allowable output voltage tolerance. Note that even with PTOTAL = the sum of the output power from all outputs
zero phase margin and gross instability present, the
output voltage noise never gets much worse than IPEAK ITOTAL = PTOTAL / VOUT = the equivalent output cur-
x RESR (under constant loads, at least). rent referred to VOUT
Designers of RF communicators or other noise-sensi- VOUT (VIN(MAX) - VOUT)
tive analog equipment should be conservative and L(primary) = —————————————
VIN(MAX) x f x ITOTAL x LIR
stick to the guidelines. Designers of notebook comput-
ers and similar commercial-temperature-range digital VSEC + VFWD
systems can multiply the RESR value by a factor of 1.5 Turns Ratio N = ——————————————
without hurting stability or transient response. VOUT(MIN) + VRECT + VSENSE
The output voltage ripple is usually dominated by the where: VSEC is the minimum required rectified sec-
ESR of the filter capacitor and can be approximated as ondary-output voltage
IRIPPLE x RESR. There is also a capacitive term, so the VFWD is the forward drop across the secondary
full equation for ripple in the continuous mode is rectifier
VNOISE(p-p) = IRIPPLE x (RESR + 1 / (2 x pi x f x CF)). In VOUT(MIN) is the minimum value of the main
idle mode, the inductor current becomes discontinuous output voltage (from the Electrical
with high peaks and widely spaced pulses, so the Characteristics)
noise can actually be higher at light load compared to VRECT is the on-state voltage drop across the
full load. In idle mode, the output ripple can be calcu- synchronous-rectifier MOSFET
lated as: VSENSE is the voltage drop across the sense
resistor
0.02 x RESR
VNOISE(p-p) = —————— + In positive-output (MAX796) applications, the trans-
RSENSE former secondary return is often referred to the main
output voltage rather than to ground in order to reduce
0.0003 x L x [1 / VOUT + 1 / (VIN - VOUT)]
——————————————————— the needed turns ratio. In this case, the main output
(RSENSE)2 x CF voltage must first be subtracted from the secondary
voltage to obtain VSEC.
______________________________________________________________________________________ 21
Step-Down Controllers with
Synchronous Rectifier for CPU Power
______Selecting Other Components During short circuit, Q2’s duty factor can increase to
MAX796/MAX797/MAX799
22 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________Low-Voltage Operation __________Applications Information
MAX796/MAX797/MAX799
Low input voltages and low input-output differential volt- Heavy-Load Efficiency Considerations
ages each require some extra care in the design. Low The major efficiency loss mechanisms under loads are,
absolute input voltages can cause the VL linear regulator in the usual order of importance:
to enter dropout, and eventually shut itself off. Low input
voltages relative to the output (low VIN-VOUT differential) • P(I2R), I2R losses
can cause bad load regulation in multi-output flyback • P(gate), gate-charge losses
applications. See the design equations in the Transformer • P(diode), diode-conduction losses
Design section. Finally, low VIN-VOUT differentials can also
cause the output voltage to sag when the load current • P(tran), transition losses
changes abruptly. The amplitude of the sag is a function • P(cap), capacitor ESR losses
of inductor value and maximum duty factor (an Electrical • P(IC), losses due to the operating supply current
Characteristics parameter, 93% guaranteed over temper- of the IC
ature at f = 150kHz) as follows:
Inductor-core losses are fairly low at heavy loads
(ISTEP)2 x L because the inductor’s AC current component is small.
VSAG = ——————————————— Therefore, they aren’t accounted for in this analysis.
2 x CF x (VIN(MIN) x DMAX - VOUT)
Ferrite cores are preferred, especially at 300kHz, but
The cure for low-voltage sag is to increase the value of powdered cores such as Kool-mu can work well.
the output capacitor. For example, at VIN = 5.5V, VOUT Efficiency = POUT / PIN x 100%
= 5V, L = 10µH, f = 150kHz, a total capacitance of = POUT / (POUT + PTOTAL) x 100%
660µF will prevent excessive sag. Note that only the
capacitance requirement is increased and the ESR PTOTAL = P(I2R) + P(gate) + P(diode) + P(tran) +
requirements don’t change. Therefore, the added P(cap) + P(IC)
capacitance can be supplied by a low-cost bulk P(I2R) = (ILOAD)2 x (RDC + RDS(ON) + RSENSE)
capacitor in parallel with the normal low-ESR capacitor. where RDC is the DC resistance of the coil, RDS(ON) is
the MOSFET on-resistance, and RSENSE is the current-
______________________________________________________________________________________ 23
Step-Down Controllers with
Synchronous Rectifier for CPU Power
sense resistor value. The RDS(ON) term assumes identi- ground plane is essential for optimum performance. In
MAX796/MAX797/MAX799
cal MOSFETs for the high- and low-side switches most applications, the circuit will be located on a multi-
because they time-share the inductor current. If the layer board and full use of the four or more copper lay-
MOSFETs aren’t identical, their losses can be estimat- ers is recommended. Use the top layer for high-current
ed by averaging the losses according to duty factor. connections, the bottom layer for quiet connections
P(gate) = gate-driver loss = qG x f x VL (REF, SS, GND), and the inner layers for an uninterrupt-
ed ground plane. Use the following step-by-step guide.
where VL is the MAX796 internal logic supply voltage
(5V), and qG is the sum of the gate-charge values for 1) Place the high-power components (C1, C2, Q1, Q2,
low- and high-side switches. For matched MOSFETs, D1, L1, and R1) first, with their grounds adjacent.
qG is twice the data sheet value of an individual MOS- Priority 1: Minimize current-sense resistor trace
FET. If VOUT is set to less than 4.5V, replace VL in this lengths (see Figure 10).
equation with VBATT. In this case, efficiency can be Priority 2: Minimize ground trace lengths in the
improved by connecting VL to an efficient 5V source, high-current paths (discussed below).
such as the system +5V supply.
Priority 3: Minimize other trace lengths in the high-
P(diode) = diode conduction losses current paths. Use >5mm wide traces.
= ILOAD x VFWD x tD x f C1 to Q1: 10mm max length.
where tD is the diode conduction time (110ns typ) and D1 cathode to Q2: 5mm max length
VFWD is the forward voltage of the Schottky. LX node (Q1 source, Q2 drain, D1 cath-
PD(tran) = transition loss = ode, inductor): 15mm max length
VBATT x CRSS Ideally, surface-mount power components are
VBATT x ILOAD x f x (——————— + 20ns) butted up to one another with their ground terminals
IGATE almost touching. These high-current grounds (C1-,
where CRSS is the reverse transfer capacitance of the C2-, source of Q2, anode of D1, and PGND) are
high-side MOSFET (a data sheet parameter), IGATE is then connected to each other with a wide filled zone
the DH gate-driver peak output current (1A typ), and of top-layer copper, so that they don’t go through
20ns is the rise/fall time of the DH driver (20ns typ). vias. The resulting top-layer “sub-ground-plane” is
connected to the normal inner-layer ground plane at
P(cap) = input capacitor ESR loss = (IRMS)2 x RESR the output ground terminals. This ensures that the
where IRMS is the input ripple current as calculated in the analog GND of the IC is sensing at the output termi-
Input Capacitor Value section of the Design Procedure. nals of the supply, without interference from IR
drops and ground noise. Other high-current paths
Light-Load Efficiency Considerations should also be minimized, but focusing ruthlessly
Under light loads, the PWM operates in discontinuous on short ground and current-sense connections
mode, where the inductor current discharges to zero at eliminates about 90% of all PC layout
some point during the switching cycle. This causes the headaches. See the evaluation kit PC board layouts
AC component of the inductor current to be high com- for examples.
pared to the load current, which increases core losses
and I2R losses in the output filter capacitors. Obtain best 2) Place the IC and signal components. Keep the main
light-load efficiency by using MOSFETs with moderate switching node (LX node) away from sensitive ana-
gate-charge levels and by using ferrite, MPP, or other log components (current-sense traces and REF and
low-loss core material. Avoid powdered iron cores; even SS capacitors). Placing the IC and analog compo-
Kool-mu (aluminum alloy) is not as good as ferrite. nents on the opposite side of the board from the
power-switching node is desirable. Important: the
__PC Board Layout Considerations IC must be no farther than 10mm from the current-
Good PC board layout is required to achieve specified sense resistor. Keep the gate-drive traces (DH, DL,
noise, efficiency, and stability performance. The PC and BST) shorter than 20mm and route them away
board layout artist must be provided with explicit from CSH, CSL, REF, and SS.
instructions, preferably a pencil sketch of the place- 3) Employ a single-point star ground where the input
ment of power switching components and high-current ground trace, power ground (sub-ground-plane),
routing. See the evaluation kit PC board layouts in the and normal ground plane all meet at the output
MAX796 and MAX797 EV kit manuals for examples. A ground terminal of the supply.
24 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
MAX796/MAX797/MAX799
FAT, HIGH-CURRENT TRACES
SENSE RESISTOR
MAX796
MAX797
MAX799
_________________________________________________________Application Circuits
PGND 12
0.01μF
(OPTIONAL) 4
GND 8
CSH
22Ω*
9
CSL
SYNC 4700pF*
REF
5 3 T1 = TRANSPOWER TTI5870
* = OPTIONAL, MAY NOT BE NEEDED
0.33μF
______________________________________________________________________________________ 25
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
100k, 1%
10 2 11 +5V
1N4148 4.7μF MBR0502L AT
V+ SECFB VL
14 500mA
BST
6 T1
ON/OFF SHDN 16 Q1 1:1.5
DH
47μF +3.3V
AT 2A
0.1μF
15 10μH
LX
25mΩ
1N5819
MAX796 13 Q2 Q3
DL 330μF
PGND 12
1N5817 102k
1 1%
SS 8
CSH 33.2k
9 1%
CSL
0.01μF 7
FB
(OPTIONAL) GND REF SYNC
Q1-Q2 = Si9410 or EQUIVALENT T1 = TDK 1:1.5 TRANSFORMER
4 3 5 Q3 = Si9955 or EQUIVALENT (50V) PC40EEM 12.7/13.7 - A160 CORE 49.9k
BEM 12.7/13.7 BOBBIN 1%
0.33μF PRIMARY = 8 TURNS 24 AWG
SECONDARY = 12 TURNS 24 AWG
DESIGN FOR TIGHT MAGNETIC COUPLING
22μF, 35V
107k, 1% 1000pF
221k, 1%
1μF
-5.5V OUT
3 11 2 1N4148 (-5.5V AT 200mA)
EQ11FS1 22μF
REF VL SECFB 10
V+ 10V
4.7μF
5
SYNC 16
DH
1/2
14 Si9936
BST
0.1μF +5V OUT
15 T1
LX (+5V AT 1A)
15μH 50mΩ
1:1.3 220μF
1N5819
MAX799 13 1/2 Si9936 10V
DL
6
ON/OFF SHDN PGND 12
8
CSH
9
CSL
7
FB
GND SS
4 1 T1 = TRANSPOWER TTI5926
0.01μF
(OPTIONAL)
26 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
INPUT MAX797
4.5V STANDARD 3.3V +3.3V
TO 30V CIRCUIT MAIN OUTPUT
V+ MAIN
3.3V
REF OUTPUT
(2.505V) (CSL)
VL (5V)
82pF
1k Q1
Si9433DY
OR MMSF4P01
16k, 1%
10μF 10μF
SANYO OS-CON
Figure 14. 2.9V Low-Dropout Linear Regulator with Fast Transient Response
VIN 0.033Ω
2.5V TO 5.25V
L1
C1 CSH CSL 5μH
+5V AT 1A
100μF DL
REF Q1 D1
DH
0.33μF LX
GND MAX797
SKIP PGND C2 C3
100μF 100μF
BST V+
0.1μF 100k
4.7μF SHDN
VL FB
SYNC
100k
L1 = SUMIDA CDRH125, 5μH
33k D1 = MOTOROLA MBR130
1N4148 2N7002
C1 - C3 = AVX TPS 100μF, 10V
Q1 = SILICONIX Si9936 (BOTH SECTIONS)
OR MOTOROLA MMDF3N03L
1N4148 0.01μF
+3.3V
(EXTERNAL) OPTIONAL SYNC AND LOW-VOLTAGE
190kHz - 340kHz START-UP CIRCUIT
______________________________________________________________________________________ 27
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
VIN 0.01Ω
4.75V TO 6V
L1
C1 CSH CSL 5μH
+12V AT 2A
220μF SYNC
Q1 D1
REF DH
MAX797 LX
0.33μF
GND
PGND C2 C3
SKIP 150μF 150μF
V+
191k
BST SHDN
4.7μF FB
VL
SS 49.9k
L1 = 2x SUMIDA CDRH125-100 IN PARALLEL
0.01μF D1 = MOTOROLA MBR640
Q1 = MOTOROLA MTD20N03HDL
C1 = SANYO OS-CON 220μF, 10V
C2, C3 = SANYO OS-CON 150μF, 16V
INPUT OUTPUT
CMPSH-3A 33mΩ +5V AT 500mA
3V TO 6.5V
T1
CSH CSL
100μF
BST
220μF 220μF
DH Q1
VL
4.7μF LX
MAX797
DL Q2
PGND
HI EFF
LOW IQ SKIP
V+
SHDN 200k
FB
SYNC REF GND
200k
Q1, Q2 = Si9410DY
0.33μF T1 = COILTRONIX CTX 10-4
10μH PRIMARY, 1:1
START-UP SUPPLY VOLTAGE = 3.5V TYP
Figure 17. 90% Efficient, Low-Voltage PWM Flyback Converter (4 Cells to 5V)
28 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
INPUT
V+ SHDN VL 4.7μF
BST
DH Q1
OUTPUT
3.3V ±1.8%
SKIP LX L1
RSENSE
MAX797 Q2 REMOTE
DL SENSE
POINT
PGND
SS CSH
0.01μF CSL
FB R1
GND SYNC REF 51k 63.4k
51k 5% 0.1%
5%
R1
(
VOUT = VREF 1 + –––
R2
) TO
VL
ADJUST RANGE = 2.5V TO 4V AS SHOWN. R2
200k 200k
OMIT R2 FOR VOUT = 2.5V. 0.33μF 1000pF
5% 0.1%
USE EXTERNAL REFERENCE 10k
(MAX872) FOR BETTER ACCURACY. MAX495
INPUT
4.5V TO 25V
1N4148
V+ FB VL
BST 0.1μF 4.7μF
Si9410
22μF 22μF SHDN DH
1N5819
-5V AT 1.5A
LX
L1
MAX797 Si9410
CSH
150μF 150μF
0.025Ω
CSL
DL
GND
PGND
0.33μF
L1 = DALE LPE6562-A093
______________________________________________________________________________________ 29
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
INPUT
0.1μF
1N4148 C1
4.7μF 2x 22μF
V+ VL
BST
DH Q1
SHDN T1
0.1μF
LX 10μH
MAX797 +5V OUTPUT
AT 3A
Q2
DL
C2
D1 100k 220μF
PGND 1N5819 1%
SS
0.01μF FB
CSH
1.91Ω, 1% 100k
1N4148 1%
SKIP CSL
SYNC
REF
GND T1 = 1:70 5mm SURFACE-MOUNT TRANSFORMER
0.33μF DALE LPE-3325-A087
Q1, Q2 = MMSF5N03 OR Si9410DY
N1 = N2 = MTD20N03HDL
INPUT 0.1μF C1
L1 = COILCRAFT DO3316-332
4.75V D1 220μF
TO 5.5V 4.7μF OS-CON
V+ VL BST
N1 L1 R1
DH
C3 3.3μH 12mΩ 1.5V OUTPUT
0.1μF AT 5A
LX
C2
ON/OFF SHDN DL N2 D2 2 x 220μF
1N5820 OS-CON
PGND
MAX797
SS CSH
C6
CSL
0.01μF
R6
49.9k
FB
SYNC C7 R5 R7
330pF 150k 124k
REF
R3 TO
66.5k VL
1%
SKIP GND
C5
R4
0.33μF 100k
1% MAX495
REMOTE SENSE LINE
30 ______________________________________________________________________________________
Step-Down Controllers with
Synchronous Rectifier for CPU Power
____________________________________________Application Circuits (continued)
MAX796/MAX797/MAX799
10
6 V+ 11
VIN SHDN VL
10.5V to 2X 14 D1
28V 22μF BST
35V 2 0.01μF
SKIP
4.7μF
16 Q1
DH
15
LX
MAX797 D3
8
CSH
T1
L1
1.7Ω 10μH
3
REF
1 9
SS CSL
0.01μF 3X
13 Q2 IOUT
DL D2 100μF
2.5A
16V
5 12
SYNC PGND
FB GND 0.025Ω
7 4 0.33μF
3 1.0k
0.1μF 7
6
MAX495
2
4
D1, D3 CENTRAL SEMI. CMPSH-3
D2 NIEC EC10QS02L, SCHOTTKY RECT.
L1 DALE IHSM-4825 10μH 15%
39k
T1 DALE LPE-3325-A087, CURRENT TRANSFORMER, 1:70 0.33μF
Q1, Q2 MOTOROLA MMSF5N03HD
______________________________________________________________________________________ 31
Step-Down Controllers with
Synchronous Rectifier for CPU Power
_Ordering Information (continued) ___________________Chip Topography
MAX796/MAX797/MAX799
FB CSH CSL
0.085"
(2.159mm)
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
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