Instruction Manual MC4 - 2 - 14030 - DB - GMT PDF

MARELEC MC4/2-14030-DB
Infeed conveyor n°4913

MC4 n°4913
Grader n°4913
*****
Instruction manual
(Instruction manual MC4_2_14030_DB_GMT)
1
Content
1. Before you start… ...............................................................................................................3
1.1 This instruction manual ...............................................................................................3
1.2 Precaution ...................................................................................................................3
1.3 Recycling ....................................................................................................................3
2. Description of the machine ..................................................................................................4
2.1 Intended use ...............................................................................................................4
2.2 Type ............................................................................................................................4
2.3 Properties ...................................................................................................................4
2.4 The environment .........................................................................................................9
3. Installing the machine ....................................................................................................... 10
3.1 Component description ............................................................................................ 10
3.2 Set up the machine .................................................................................................. 13
4. Operating the machine ..................................................................................................... 14
4.1 Control devices ........................................................................................................ 14
4.2 Daily checkup .......................................................................................................... 15
5. Cleaning ........................................................................................................................... 17
5.1 Washing ................................................................................................................... 17
5.2 Opening and closing belts ....................................................................................... 18
6. Maintenance schedule ..................................................................................................... 19
6.1 Every day ................................................................................................................. 19
6.2 Every month ............................................................................................................. 19
6.3 Every half year ......................................................................................................... 20
7. Service and support ......................................................................................................... 21
7.1 Wearstrips ................................................................................................................ 21
7.2 Adjusting the weighing unit - Precision .................................................................... 21
7.3 Flippers .................................................................................................................... 22
7.4 Belt ........................................................................................................................... 26
8. Spare parts ....................................................................................................................... 29
8.1 Infeed conveyor in frame: (A38939) ........................................................................ 29
8.2 MC4: (A38852) ........................................................................................................ 42
8.3 Grader: (A38765) ..................................................................................................... 54
Annex 1: Electrical drawings
2
1. Before you start…
1.1 This instruction manual
This documentation is the original instruction manual and contains important information
about the purchased machine and instructions to operate it. MARELEC Food Technologies is
not responsible for damage caused by ignoring these instructions.
1.1.1 How to use this manual
Please take note of the following symbols used in this manual:
 NOTE Shows a note with useful information
CAUTION! Potential dangerous situation for damage to machine and environment
DANGER! Risk for injury or death and damage to the machine
1.2 Precaution
Read this manual before installing or using the machine. Improper use
DANGER!
can cause serious damage to the user and the functions of the machine.
Installation work, adjustments and repairs may only be carried out by a

DANGER!
qualified and competent person.
This machine may not be operated by persons having limited physical or

DANGER!
mental capacities or influenced by drugs or alcohol.
1.3 Recycling
Disposal of the machine at end of life must be carried out in accordance with local
environmental recycling regulations. Please verify if the protective packing crate for
transport can be recycled.
Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

3
2. Description of the machine
2.1 Intended use
The MARELEC MC4/2 weighing, grading and infeed unit is designed for automatically sorting
products with the properties and characteristics as described in chapter ‘Description of the
machine’ . Any other use as described is considered to be improper.
Way to work:
 One or two operators can feed the machine.
 The elevation belt brings the products to the acceleration belt 1.
 The acceleration belts bring the products to the right speed.
 The products are weighed on the weighing belt.
 The grader grades the products to 2 batching exits.
2.2 Type
 Machine: MARELEC grader
 Type: MC4/2-14030-DB
 Serial number: 4913
 Fabrication date: 03/2015
 Made in Belgium by MARELEC Food Technologies, Redanweg 15, 8620 Nieuwpoort
 Distributed by MARELEC Chile
2.3 Properties
2.3.1 MC4/2 unit at a glance…
The MC4/2 is a machine that sorts out product based on the weight of the product into
maximum 2 classes. The machine is controlled by the Marelec Z2 computer.

4
MARELEC MC4/2

5
2.3.2 Characteristics
 belt width grader and MC4: 300 mm

 Belt width infeed conveyor : 1000 mm
 maximum grader belt speed: 60 pieces/min
 maximum product dimensions: 1000 mm length x 250 mm width
 outputs: 2 outputs with batching
 material: AISI 304 and food approved plastics
 weighing range: 0.5 – 10 kg
 precision: 0.5 – 10 kg st. dev. = 30g

3 – 5 kg st. dev. = 10 g
5 – 7 kg st.dev. = 15 g
7 – 10 kg st. dev. = 20 g
1. Do not use products bigger than maximum product dimensions.
! CAUTION! 2. Do not use products outside weighing range.

3. Do not speed up faster than the maximum speed.

6
2.3.3 Outside dimensions
Outside dimensions

7
2.3.4 Energy
1. Electrical power (see electrical drawings).

2. Air supply of 200 norm liters at least 0,6 MPa, connection with male probe of quick
acting coupler with ARO profile. Provide an compressed air dryer.
2.3.5 Safety messages
Icon Meaning Position on the machine Application
All electrical parts when the machine is

Access door to electrical
turned on are a potential danger for
cabinet and all
Warning for electrocution. The electrical parts that
components that stay
high voltage. stay under tension after turning the
under tension after turning
machine off are still a potential danger
off the machine.
for electrocution.
People can be exposed to rotary parts

Warning for Near driving mechanism of of the belt mechanism. They are
rotating parts. belts. containing a potential risk for distorting
limbs.

8
2.4 The environment
2.4.1 Work station
Foresee a safe work place next to the machine. For example:
Work place with position emergency stop
2.4.2 Noise emissions
The A-weighted emission sound pressure level at the work place (refer Fout!
Verwijzingsbron niet gevonden.) amounts not more than 70 dB(A).
It’s recommended to use ear protection when exposed a long time to dull
 NOTE
noise of the machine

9
3. Installing the machine
3.1 Component description
3.1.1 Infeed conveyor
Infeed conveyor
1. Infeed belt
2. Acceleration belt

10
3.1.2 MC4 weighing unit
Weighing unit
1. Acceleration belt
2. Weighing belt
3. Marelec Z2 computer
4. Electrical cabinet
This acceleration belt was preceded by another acceleration belt to increase the distance
between two products. The last belt on the MC4 is the weighing belt.
The entire installation is controlled by the Marelec Z2 computer that is located on the MC4 –
unit.

11
3.1.3 Grading belt
Grading belt
1. Grading belt
2. Flipper assembly
3. Batching bin
4. Pneumatic cabinet
The grader consists of a conveyor with on each side 1 pull arm and 1 batching bin.

12
3.2 Set up the machine
1. Place the machines as shown in drawing under “2.3.3 Outside dimensions”.

2. Make sure that there is no excessive friction between the belts and the guidance. The
position of all belts can be adjusted.
3. Position the belt before and after the weighing unit so that there is a smooth product
passage between the belts. Therefore make a level difference of maximum 5 mm
between every belt to make a smooth product transfer.
Level difference maximum 5 mm
4. To prevent noise emission, it’s important that the belts on all machines run properly
and smooth. Therefore check every passage of the belt between wearstrips and side-
guidance and check the contact with the guidance-wheels. Check also the contact
with the sprockets.
5. The weighing platform is dismantled from the loadcell to prevent damage during
transport. Reassemble the weighing platform. Tighten the bolts in the loadcell using a
torque wrench (8Nm).
Never change the amount of links in the modular belt of the weighing belt.
 NOTE The amount of links is important for a correct weighing. Refer to software
users guide.
6. Connect electrical and pneumatic cables according electrical drawings annexed on

this manual.
7. Connect power and air supply.
8. After the first tests are satisfying, attach the machines on the floor by welding or
screwing

13
4. Operating the machine
4.1 Control devices
4.1.1 Start and stop the machine
Marelec Z2 computer with control buttons

1. Start/stop button
2. Emergency stop
3. MARELEC Z2 –screen
The power switch of the machine is located on the electrical cabinet.
When power is turned off, several components in electric cabinet stay

DANGER!
under tension. Danger for electrocution!

14
4.1.2 MARELEC Z2 computer
MARELEC Z2
1. function keys
2. numeric keyboard
3. screen
After turning on the power, the MARELEC Z2 will start up after

 NOTE
approximately 30 s. After the computer has started up, it will check all
outputs. Therefore all flippers and batching slides will open and close
several times.
After the computer has started up, all flippers and batching slides will open
DANGER! and close several times. Danger for injury and damage to machine if
flippers are blocked.
For all software applications, setup and programs, look in the software manual.
4.2 Daily checkup
4.2.1 Before every use check…
1. If the inductive sensors are blinking when the belt are running.
2. All detection eyes detect a product or a flight when it is passing by.
3. Weight indication with empty running belt on Z2 computer is between -1 g and +1 g.
4.2.2 After every use…
1. Clean the belt.

2. Clean detection eyes (with low pressure!).
3. Clean the entire machine (see further in this manual).

15
Be careful with the water jet when cleaning detection eyes. Although they
CAUTION!
are waterproof, they can’t resist a strong water jet

16
5. Cleaning
5.1 Washing
Clean the grader after every use. Conventional cleaning products can be used. However, it is
absolutely necessary to rinse the machine with sweet water afterwards to avoid damage
caused by chemical products.
Cleaning the machine is extremely important for the final quality of your product. This
deserves attention and the cleaning staff should be well educated to perform the job correctly.
The least IP grade is IP65, however many components may have a higher protection degree.
This means that high pressure cleaning on belts is permitted, but fragile components like
sensors, buttons and motors should be cleaned with low pressure (less than 3 bar).
Even more important than the right cleaning product, is the correct cleaning time (in case of
foam cleaning for instance) and sufficient rinsing afterwards.
When using hot cleaning, the water in your cleaning solution will evaporate quicker than on
cold cleaning. Concentration of cleaning agent will rise as the water disappears, and will
finally attack materials even if they are listed as compatible! Therefore instruct your staff
correctly on these issues. Typical example is changes in color of stainless steel, this is
caused by overconcentration, itself caused by poor rinsing or cleaning overtime.
Cleaning shall be performed carefully in the food contact area. Any part of the machine that
comes into contact with the machine, either directly or indirectly, needs proper attention
during cleaning. MARELEC Food Technologies cannot take any responsibility if this is not
respected.
In general, the machine has been made in an open design in favour of easy accessibility and
hygienic demands. Cleaning of most conveyors will not require any specific remarks, and can
be done while having the belts running.
In case of doubt about the employed cleaning product do not use any
product that damages the following materials used in the grader:
1. Stainless steel AISI 304 / AISI 316
2. Polyacetal (POM)
3. Polyethylene (PE)
! CAUTION! 4. Polycarbonate (PC)
5. Polyamide (PA)
Do not use cleaning products with a higher temperature than 80°C
Although everything has been done to make the machine waterproof, be
careful with the water jet especially in the environment of electrical
cabinet, junction boxes, Z2 computer and the local pneumatic cabinets.

17
5.2 Opening and closing belts
Fout! Verwijzingsbron niet gevonden. shows how to open belts of the machine. Therefore
take a hammer and a screwdriver to punch out the rod. This handling is the same for all used
types of belts.
Opening and closing belts

18
6. Maintenance schedule
Ignoring maintenance instructions can cause damage to the machine,

CAUTION!
therefore follow strictly these instructions.
 NOTE
For detailed instructions for all actions about maintenance, refer to
Chapter Service and support
6.1 Every day
 Cleaning
Clean the entire machine after every use. See chapter Cleaning and Daily checkup for
details.
 Compressed air
The compressed air used for the pockets has to be dry (dew point 3°C). Install a
compressed air dryer to prevent that water comes into cylinders.
It’s not necessary to use lubrication for the cylinders as they are lubricated
for life when manufactured. But once they are lubricate external, it’s
 NOTE
necessary to keep on lubricating because the original grease has flown
away
6.2 Every month
 Clearance on the flippers

Check the clearance on top of the flippers. If there is a vertical clearance on the flippers,
replace the bearings. If there is a horizontal clearance on the flippers then the ball
bearings at the rod of the pneumatic cylinder needs to be replaced.
 NOTE Vertical clearance is a problem if the product tends to go under the flippers.
 Speed of cylinders
Check the speed of the cylinders. It has to be equal for all cylinders. The speed can
easily be adjusted with the flow-control couplings on the cylinder itself.
 Signal functions
Check the function of the buttons and lamps, the power switch and the emergency stop.

19
6.3 Every half year
 Check the modular belts.

A belt needs to be replaced when it has extended too much (too much wear on the rod
of the belt). It has to be replaced also when there is too much wear on the top surface of
the belt. Finally replace the belt if it’s too stiff after cleaning the belt thoroughly.
 Check the loop of the modular belt.

Everywhere the belt is transferred to another part of the machine for example from the
wheels to the wearstrips, the weighing plate to the transfer fingers, etc. it’s necessary
that the passage occurs smoothly, without vibrations and noise.
 Check the wear of the wearstrips.

The wearstrips have to be replaced when they have worn more than 3mm.
See chapter ‘7.1 Wearstrips’.

20
7. Service and support
In the event of defects please contact your local dealer or contact the MARELEC customer
service:
 support@marelec.com
 tel: +32 (0)58 23 51 98
 fax: +32 (0)58 23 92 80
While servicing on the machine, it’s important to secure all bolt – nut
connections with a thread locking compound (e.g. Loctite 243).
DANGER!
Risk for injury and damage to the machine because of loosened bolts
caused by vibrations
7.1 Wearstrips
Wearstrips at the weighing belt have an original thickness of 25mm. If they have worn out to
less than 20mm, replace them. To replace them, take off the belt and take the wearstrips out.
The wearstrips of the acceleration belts can be replaced by following the same steps.
The wearstrips on the grading conveyor have a thickness of 25mm. They should be replaced
when they have worn out to less than 20mm or when it happens that the product get stuck
between belt and underside of the flipper when the flipper is already in its lowest position.
The wearstrips on the infeed conveyor have a thickness of 30mm. They should be replaced
when they have worn out to less than 25mm.
7.2 Adjusting the weighing unit - Precision
Weighing indication should be within -1 g en +1 g when running empty. When this is not the
case it is possible that the machine doesn’t run smoothly. It is also possible that the belt has
lengthened to much (due to wear,…) Repositioning the friction rod at the underside will help
to get a better weighing.
Repositioning the underside friction rod
A basic rule to adjust/detect good belt transfers is when :

 NOTE
1. There is no extra noise of vibration when the belt is running.

21
7.3 Flippers
7.3.1 Install a flipper module.
1. Release 4x M8  until the whole flipper assembly  can be moved. Replace the
assembly with a new one.
Release the bolts

22
2. Regulate the height of the flipper so the flipper is 0.5 mm above the top of the belt. To
do this regulate the whole assembly with the sleeves at the 4 points. If the flipper is
closed and around 0.5 mm above the belt, tighten 3 bolts M8 softly .
Adjust the position
3. Open the flipper. The top of the flipper must be parallel with the belt at approximately
0.5 mm . If not, release the nut M8  after the frame and adjust M8 nut before
the frame  until the top of the flipper is completely parallel at 0.5mm with the belt.
After all, tighten nut M8  again.

23
Adjust the position

24
4. Now tighten 3x M8 
Tighten the bolts

5. After connecting the pneumatic tubes, adjust the start – and end buffering of the
cylinder in order that they do not smash at the end of every move . The cylinder
speed can be regulated on the coupling itself.
Adjust the speed of the cylinder

25
1. The flippers are well adjusted if they open and close fast, but
without making a vibrating noise at the open or closed position.
 NOTE
2. To change speed of any cylinder movement, only adjust the air
flow of the exhaust tube, not the air flow that creates the force.
7.4 Belt
Refer to Chapter Cleaning for details.
A belt needs to be replaced when:

1. It has extended too much (too much wear on the rods of the
belt).
 NOTE 2. When there is too much wear on the top surface of the belt.
3. The belt is too stiff after cleaning the belt thoroughly.
It’s recommended to replace also the sprockets on drum motor when
replacing the belt.

26
7.4.1 Infeed Belt
For cleaning the infeed belt, use the handle Ⓐ to retract the belt, so that you can clean
thoroughly. After cleaning, place the lever in its original position.
When the infeed belt is extended, there is a possibility to lengthen the rod Ⓑ by screwing or
unscrewing its nuts. If this extension is not enough remove some links from the belt. There
would likely be a smaller pocket, we recommend that you remove these links from this pocket.
Infeed belt - tighten handle
7.4.2 Acceleration belts
The belt will lengthen due to wear on the connection rods. A lot of wear will be compensated
automatically due to the free space on the return side of the belt.

27
7.4.3 Weighing belt
The belt will lengthen due to wear on the connection rods. This wear must be compensated
by repositioning the wearstrips on the underside of the belt.
Weighing belt
Never change the amount of links in the modular belt of the weighing belt.
 NOTE The amount of links is important for a correct weighing. Refer to software
users guide.
7.4.4 Grading belt
The belt will lengthen due to wear on the connection rods. A lot of wear will be compensated
automatically due to the free space on the end of the grading belt.

28
8. Spare parts
8.1 Infeed conveyor in frame: (A38939)

29
8.1.1 Infeed belt: (A38898)
General partis
Item Description Identity Quantity
A Drive shaft infeed belt A38882 1
B Axle with wheels A38813 2
C Wheel in corner A42189 4
D Axle with wheels and lever A38800 1
1 Belt habasit Flush Grid 2 inch G38899 1
2A Side guidance left (horizontal part, bottom) A42212 1
2B Side guidance right (horizontal part, bottom) A42212 1
3 Wearstrip carryway (horizontal part, bottom) A42210 7

30
4A Side guidance left (sloped part) A38933 1
4B Side guidance right (sloped part) A38933 1
5 Wearstrip carryway (sloped part) A38921 7
6A Side guidance left (horizontal part, top) A38935 1
6B Side guidance right (horizontal part, top) A38935 1
7 Turnover A38872 1
8 Wearstrip carryway (horizontal part, top) A38923 7
9 Wearstrip returnway (horizontal part, top) A38929 2
10 Wearstrip returnway (horizontal part, bottom) A38927 2
11 Wearstrip returnway (sloped part) A38925 2
12 Belt support (sloped part, center) A38931 1
13 Belt support (horizontal part, center) A42218 1
14 Wearstrip returnway (horizontal part, bottom) A42215 2
15 Protection cover G38881 1

31
A) Drive shaft infeed belt: (A38882)
1 Speedsensor G23685 1
2 Eccentric shaft A38893 1
3 Bearing Block G38311 2
4 Reducer M50 E6040 G507 7
5 Sprocket M50S10Q6 G506 7
6 Key G27127 7
7 Drive shaft A38896 1
8 Gear drive VLT i=31.13 G44660 1

32
B) Axle with wheels: (A38813)
1 Bearing block G492 2
2 Wheel D150mm A1784 7
3 Axel A38814 1
4 Split shaft D30 A278 14

33
C) Wheel in corner: (A42189)
1 Washer A9044 1
2 Wheel A1407 1
3 Axle wheel corner A42190 1

34
D) Axle with wheels and lever: (A38800)
1 Washer A6794 4
2 Axle A38805 1
3 Wheel D150mm A1784 7
4 Split shaft D30 G278 14
5 Bearing block G492 2
6 T-bushing A38920 2
7 L-profile G38915 2
8 L-profile G38914 2
9 T-bushing A38919 2
10 A2762 +
Bushing with lever 2+2
G38913
11 Shaft with lever A38803 1

35
8.1.2 Acceleration belt 1: (A38940)
General parts
A Axle with wheels for speed sensor –

A42203 1
300 mm
B Drive shaft A38941 1
C Axle with wheels (counter roller

A36713 1
sprockets) – 300 mm
D Axle with wheels (returnway) A37288 1
E Axle with wheels – 300 mm A36218 1
1 Belt NubTob G33309 1
2 Side guidance A38730 2
3 Central wearstrip (length 3m) A37461 1
4 Plastic axle A10579 1
5 Belt guidance A39895 4
6 Outer wearstrip A38701 2

36
A) Axle with wheels for speed sensor – 300 mm: (A42203)
1 Stainless steel bearing + 2

G44798
plastic housing
2 Attachment FBL Dia 20 G19227 2
3 Axle with wheels A45552 1

37
B) Drive shaft: (A38941)
1 Bearing block FBL D30 G38637 2
2 Sprocket G588 3
3 Driveshaft A38942 1
4 Attachment FBL D30 G38639 2
5 Spacer for torque arm A38943 1
6 Torque arm G38640 1
7 VLT OneGearDrive i=14.13 G44658 1
8 Split shaft collar D30 G278 6
9 Bracket for driveshaft G38784 2

38
C) Axle with wheels (counter roller sprockets) – 300 mm: (A36713)
1 Axle A41757 1
2 Wheel with plain bore D20 A36197 2

39
D) Axle with wheels (returnway): (A37288)
1 Bracket for axle G37289 2
2 Axle A37778 1

40
E) Axle with wheels – 300 mm: (A36218)
1 Axle A37778 1

41
8.2 MC4: (A38852)
8.2.1 Acceleration belt: (A38838)

General parts

42
A Drive shaft A38783 1
B Axle with wheels for speedsensor –

A42203 1
300 mm
C Axle with wheels (counter roller

A42187 1
sprockets) – 300 mm
D Axle with wheels (return way) A37288 1
E Axle with wheels – 300 mm A36218 1
1 Belt flush grid M2533 G38841 1
2A Side guidance right A42396 1
2B Side guidance left A42396 1
3 Central Wearstrip A37461 1
4 Detection eye sender + receiver G1233/G1234 1

43
A) Drive shaft: (A38783)
3 Spacer for torque arm A38642 1
8 Bracket for driveshaft G38784 2
9 Sprocket G588 3

44
B) Axle with wheels for speedsensor – 300 mm: (A42203)

G44798
plastic housing

45
C) Axle with wheels (counter roller sprockets) – 300 mm: (A42187)
1 Axle A42201 1

46
D) Axle with wheels (return way): (A37288)
1 Bracket for axle G37289 2
2 Axle A37778 1
3 Wheel with hole D20 A36197 2

47
Axle with wheels – 300 mm: (A36218)
1 Axle A37778 1

48
8.2.2 Weighing belt: (A38806)
General parts
A Loadcell set A38807 2
B Drummotor: D85 B 300 A44720 1
C Axles with counter pieces A38820 2
D Axles with transition parts A38818 2
1 Belt M1233 Flush Grid G38812 1
2 Side guidance A38834 2
4 Outer wearstrip side (length 3m) A38701 2
5 Central wearstrip (length 3m) A37461 1

49
A) Loadcell set: (A38807)
1 Spacer A42278 2
2 Attachment loadcell A11577 2
3 Loadcell PW15 50kg G817 1
4 Silent block G34795 2
5 Spacer A42279 2
6 Spacer A8696 8

50
B) Drummotor: D85 B 300: (A44720)
1 Shaftend A44350 1
2 Seal G36007 2
3 Endfllange A39897 1
4 Deep groove ball bearing G36010 1
5 Outer drum A39902 1
6 Sprocket A37357 3
7 BLDC gearmotor 21.25/1 G2355 1
8 Spacer A10942 1
9 Transmissionflange A39899 1
10 Endflange A39900 1
11 Shaftend A39901 1
12 O-ring 4 x 68 G32397 2
13 Double row angular contact bearing G32105 1
14 Motorflange A10940 1
15 Socket head screw G12810 3
16 Key A1496 3
17 Inner drum A39903 1

51
C) Axles with counter pieces: (A38820)
1 Axle A38821 2
2 Counter pieces A40045 4

52
D) Axles with transition parts: (A38818)
1 Spacer A11437 4
2 Bracket G43228 2
3 Transition parts A40046 4
4 Washer G30475 4
5 Axle A38817 2

53
8.3 Grader: (A38765)
General parts

54
A A38654 /
Batching right / Batching left 1/1
A38663
B A38650 /
Flipper assembly pull right / left 300mm 1/1
A38644
C Drive shaft A38635 1
D Axle with wheels(for speedsensor) – 300mm A42203 1
E A39895 /
Side guard carryway / returnway 4/4
A40093
F Axle with wheel(return way) – 300 mm A42187 3
G Pneumatic cabinet A37452 1
1 Belt flat top M2510 G38773 1
2 Central wearstrip A37461 2
3 Side guidance (length 4m) G37454 1

55
A) Batching: (A38654 + A38663)
Batching type: Batching Batching

mirrored
Flipper module ID: A38654 A38663
1 Washer A3741 A3741 2
2 Bracket for G38659 /

batchingbin and G38659 / G38660 G38660 1/1
mirrored bracket
3 Spacer A643 A643 2
4 Bracket for cilinder G38655 G38655 4
5 Cilinder G644 G644 2

56
B) Flipper module: (A38644 + A38650)

57
Flipper type: Pull left Pull right
Flipper module ID: A38644 A38650
1 Flipper A39753 A37315 1
2 Key A3203 A3203 2
3 Flipper-axle G38097 G38097 1
4 Cylinder G1665 G1665 1
5 Rod-end bearing G16 G16 1
6 Plain bearing G36760 G36760 1
7 Bushing with lever A42155 A42155 1
8 Large bearing
G38099 G38099 1
housing
9 Nut G36759 G36759 1
10 Axle for sliding plate G38093 G38093 2
11 T-bushing G32716 G32716 1
12 Plastic washer A42156 A42156 1
13 Small bearing
G38098 G38098 1
housing
14 Plain bearing G36761 G36761 1
15 Flipper frame A38645 A38651 1
16 Spacer A41803 A41803 1
17 Throttle valve ø 8mm G33038 G33038 2
18 Support cylinder G38095 G38095 1
19 Spherical bearing G17 G17 1
20 Bearing bushing G23267 G23267 2

58
C) Drive shaft: (A38635)
3 Spacer torque arm A38642 1
8 Sprocket G588 3
9 Bracket driveshaft G38643 2

59
D) Axle with wheels(for speedsensor) – 300 mm: (A42203)

G44798
plastic housing

60
E) Belt side guard
1 Side guard carryway A39895 4
2 Side guard returnway A40093 4

61
F) Axle with wheels (return way) – 300 mm: (A42187)
1 Axle A42201 1
2 Wheel with hole D20 A36197 2

62
G) Box pneumatic valve terminal: (A37452)
1 Seal G33342 1
2 Cover A42184 1
3 Bonded seal G46100 4
4 Seal ring G1450 4
5 Washer G32262 4
6 Pneumatic T-coupling G30959 1
7 Quick connect coupling 6mm G33467 8

Quick connect coupling 8mm G33468 8

63
8 Base plate 8P G38090 1
9 Elbow-coupling G33186 2
10 Pneumatic valve terminal G2329 1
13 Attachment pneumatic valve

G38091 4
terminal

64

Instruction Manual MC4 - 2 - 14030 - DB - GMT PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Instruction Manual MC4 - 2 - 14030 - DB - GMT PDF

Uploaded by

Copyright:

Available Formats

MARELEC MC4/2-14030-DB

Infeed conveyor n°4913

Annex 1: Electrical drawings

1.1 This instruction manual

1.1.1 How to use this manual

Please take note of the following symbols used in this manual:

 NOTE Shows a note with useful information

CAUTION! Potential dangerous situation for damage to machine and environment

DANGER! Risk for injury or death and damage to the machine

Installation work, adjustments and repairs may only be carried out by a

This machine may not be operated by persons having limited physical or

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

2.1 Intended use

 Machine: MARELEC grader

 Serial number: 4913

 Fabrication date: 03/2015

 Made in Belgium by MARELEC Food Technologies, Redanweg 15, 8620 Nieuwpoort

 Distributed by MARELEC Chile

2.3.1 MC4/2 unit at a glance…

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

 belt width grader and MC4: 300 mm

 maximum product dimensions: 1000 mm length x 250 mm width

 outputs: 2 outputs with batching

 material: AISI 304 and food approved plastics

 weighing range: 0.5 – 10 kg

 precision: 0.5 – 10 kg st. dev. = 30g

1. Do not use products bigger than maximum product dimensions.

! CAUTION! 2. Do not use products outside weighing range.

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

1. Electrical power (see electrical drawings).

2.3.5 Safety messages

Icon Meaning Position on the machine Application

All electrical parts when the machine is

People can be exposed to rotary parts

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

2.4.1 Work station

Foresee a safe work place next to the machine. For example:

Work place with position emergency stop

2.4.2 Noise emissions

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

3.1 Component description

3.1.1 Infeed conveyor

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

1. Place the machines as shown in drawing under “2.3.3 Outside dimensions”.

Level difference maximum 5 mm

6. Connect electrical and pneumatic cables according electrical drawings annexed on

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

4.1 Control devices

4.1.1 Start and stop the machine

Marelec Z2 computer with control buttons

When power is turned off, several components in electric cabinet stay

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

After turning on the power, the MARELEC Z2 will start up after

4.2 Daily checkup

4.2.1 Before every use check…

4.2.2 After every use…

1. Clean the belt.

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT

Instruction manual MC4_2_14030_DB_GMT2_14030_DB_GMT