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National Institute of Standards and Technology, Gaithersburg, Maryland 20885
ABSTRACT: Carbon black is a common polymer additive that is used for reinforcement
and for its ability to enhance physical properties, such as conductivity. This article
pertains to an X-ray scattering (SAXS) study of a conductive grade of carbon black and
carbon black–polymer composites. The scattering pattern for such blacks displays a
surface-fractal-like power-law decay over many decades in scattering vector q. It is
often assumed that small-angle scattering from carbon black aggregates can be de-
scribed in terms of surface-fractal models, related to particles with fractally rough
surfaces. Such self-similar surface roughness is usually easy to identify by microscopy;
however, electron microscopy from these blacks fails to support this assumption. It is
proposed here that this apparent surface-fractal scattering actually represents a more
complicated morphology, including overlapping structural features and a power-law
scaling of polydispersity. One use of conductive black–polyethylene composites is in
circuit protection devices where resistive heating leads to a reversible association of
carbon black aggregates that controls switching between a conductive and a noncon-
ductive state. Scattering can be used as an in situ tool to observe the morphological
signature of this reversible structural change. Scattering patterns support a model for
this switching based on local enhancement of concentration and the formation of linear
agglomerates associated with the matrix polymer’s semicrystalline morphology. © 1999
John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1105–1119, 1999
Keywords: small-angle scattering; polyethylene; poly(methyl methacrylate); carbon
black; filler; composite; conductivity; percolation
cles are of submicrometer size. Agglomerates of conductive pathway through a film of the compos-
these aggregates may reach 10s of micrometers in ite. The origins of this idea is the coincidence be-
size. In this article, data from an ultra-small- tween the melting point of polyethylene and the
angle X-ray camera (USAXS) are combined with resistive temperature of reduced conductivity. One
data from a conventional pinhole camera to elu- mechanistic model for reversible conductivity in-
cidate morphologies from about 1 Å to about 1 volves voids at the lamellar interface of the PE
mm. The analysis of data that contain multiple crystallites.4 Wignall proposed the existence of
levels of superimposed structure has been a major these voids in a study using conventional pinhole
theoretical stumbling block in composite materi- SAXS measurements and a Debye–Bueche ap-
als. Here, we apply a new approach, the unified proach. This work on voids has recently been ex-
equation, to sort out the morphological details of tended through absolute intensity measurements
these complex materials. using SANS and SAXS with some success.5 Rather
This article will than voids, this article focuses on the possibility of
local agglomeration of carbon aggregates as the
1. give a general background for morphologi- source of switchable conductivity on size scales an
cal studies of CB composites using small- order of magnitude larger than the proposed voids.
angle scattering; Furnace blacks can be described in terms of
2. give an overview of the unified equation, three levels of structure.6 On the smallest scale
used to fit the data, and develop a new are primary particles, which are typically 200 to
framework for application to polydisperse 1000 Å in diameter. These primary particles ag-
particulate systems; gregate and fuse in the furnace reactor into a
3. discuss the results from low concentration second, larger level of structure. Aggregates can
carbon black– high-density polyethylene take a variety of forms from fumed-silica-like
(CB–PE) samples, and their thermal cy- mass-fractal or linear structures to completely
cling, where the high q scattering can be compact and roughly spherical domains.6 In the
described in terms of the matrix and car- furnace black considered here, electron micros-
bon contributions; copy data indicate that the aggregates are dense,
4. discuss the results from CB–poly(methyl compact, and fairly spherical structures appar-
metacrylate) (PMMA) composites to eluci- ently composed of fused primary particles. The
date the carbon contribution to the high q final, and largest, level of structure are agglom-
scattering in (3) using an amorphous ma- erates of these aggregates. Agglomerates are typ-
trix polymer; and ically weakly bound and might be broken down
5. discuss the results from high-concentra- into aggregates when a black is mixed with and
tion CB–PE composites and their thermal dispersed in a polymer. All three of these struc-
cycling, which display a power-law-1 re- tural levels are known to display a high degree of
gime (for one-dimensional objects) reflect- polydispersity.6 Typically, the polydispersity of
ing linear agglomeration of CB aggregates. aggregates is much broader than that of the pri-
mary particles, and the agglomerate polydisper-
sity can vary widely depending on the mechanical
Background
history. In the carbon black studied here, the
Carbon black–high-density polyethylene (CB–PE) aggregates are composed of tightly packed pri-
composites have been used as self-resetting fuses mary particles much larger than the matrix poly-
for a number of years.1–3 In these composites, PE is mer’s (PE) lamellar-stacking period of about 250
crosslinked using g-radiation. Although in commer- Å. This article presents morphological evidence
cial use, the morphology of these composites has that the physical properties of these carbon
never been completely understood; for instance, the black–PE composites, such as their conductivity,
mechanism of conductivity reduction at high cur- may be predominantly understood in terms of the
rents and their related high resistive temperatures aggregate/agglomerate levels within them, and
is still a matter of some debate.3 There may be an that the connectivity of these large structures
interplay between the crystalline morphology of may be associated with fiber bundles or larger
polyethylene in these composites and the organiza- structural features of crystalline PE (Fig. 1).
tion of carbon black aggregates such that, at the The carbon black used in this work contains ag-
melting point for PE, the carbon black aggregates gregates with sizes on the submicrometer scale,
no longer display sufficient connectivity to insure a the regime accessible using ultra-low-q SAXS (or
POLYETHYLENE–CARBON BLACK COMPOSITES 1107
instruments yield smeared data on an absolute in- where q limited structurally limits the power-law at
tensity scale that overlap with absolute intensity low-q, near R g , and is given by
data from Oak Ridge National Laboratories’ pinhole
SAXS instrument9 after desmearing, (cf. Fig. 7, dis-
q
cussed below). Recently, Wignall and Agamalian10
F S Î DG
q limited 5 3 (2)
have developed a similar Bonse–Hart instrument qR g
erf
for SANS at Oak Ridge National Laboratory. 6
Data from these facilities can be combined with
pinhole SAXS data since they overlap by up to a G is called the Guinier prefactor,14 R g is the ra-
decade in scattering vector q, where q dius of gyration, and B is the power-law prefactor,
5
4p
l
sinSDu
2
, u being the scattering angle. SAXS
described by the regime in which the power-law
slope 2P falls. As noted above, for surface frac-
data can be further extended at high-q by combi- tals, P is (6 2 d s ), and d s is the surface fractal
nation with X-ray diffraction (XRD) data. Bonse– dimension. The two components of scattering for
Hart data also overlap with static small-angle a single structural level, represented by the two
light scattering data (SALS)11 at low-q. The latter terms of eq. (1), are easily distinguished in a log I
is, however, not an option for these CB composites versus log q plot. The Guinier term, the first term
due to their complete absorption of visible light. in eq. (1), dominates scattering at low q, qR g # 1,
Combined X-ray data can cover up to six orders in and appears as a knee while the power-law, the
q (cf. Fig. 7), yielding a full picture in q-space of a second term, appears as a line at high-q, qR g
material’s morphology. $ 3, for example, in the fit of Figure 4.
G 5 ND r 2e V particle
2
(3)
O G 5 ~Dr ! O DN
DR
e DR~V~R!!
2 2
(4)
I Polydisperse~q! > p 62m S D
mC~D r e! 2 4 p 2 m26
q (7)
~6 2 m! 3
In this way, a sum of scattering functions can be where 6 2 m 5 P from eq. (1). For surface-
approximated for a polydisperse sample, where fractal-like scaling, 3 , P # 4, and, 3 . m $ 2.
V particle,i scales as R 3i . Given a constant particu- In eq. (7), Bragg’s law was used to approximate
late excess electron density and a continuous the radial size, R, q 5 p /R.
function for N(r), this sum of equations, of the Figure 2 shows the result of a more exact nu-
type of eq. (3), can be replaced by the integral, merical integration of eq. (1) for dilute spheres
with sharp interfaces (displaying Porod scatter-
in a grinding process were proportional to the copy data for the diameter, D). It can be seen that
surface area of the grains, a power-law 22 distri- there is at least a coincidental agreement be-
bution might be expected, which would appear as tween the prediction of eq. (8), and the microscop-
a Porod-like power-law regime, 24 slope. Such a ically determined HI, lending support to the poly-
surface-dominated decomposition process might disperse aggregate approach.
describe the microstructure of some common ma- A scattering curve such as that in Figure 2
terials, such as beach sand. In a growth process displays two levels of structure, that is, two pow-
where surface charges lead to repulsion of liquid er-law regimes and two Guinier regimes. To
domains, growth of large domains might be hin- model such a scattering profile, eq. (1) can be
dered in proportion to their surface area, also extended to describe any number of structural
leading to number distributions scaling as r 22 . levels if a sufficient range of q is observed in the
For growth or decomposition processes limited by scattering,11–13
volumetric considerations, such as particle mass,
O S G expS 2q3R D
a power-law scattering of slope 23 might be ob- n 2 2
g,i
served. This is important since power-laws of I~q! < i
slope 23 are forbidden by monodisperse surface i51
S DS DD
or mass-fractal laws. It is easy to envision a
growth process effected by a combination of sur- 2q 2R g,~i21!
2
1 Pi
1 B iexp (19)
face and volumetric effects, which would lead to 3 q i,limited
an apparent surface-fractal scattering law. In
fact, such power-law particle size distribution where the summation is over the number of struc-
functions have been proposed for the growth of tural levels in a material n, and q i,limited is given
carbon black aggregates at high temperatures in by eq. (2) using R g,i . A structural level in scatter-
furnace reactors.19 –25 For example, Bansal and ing is composed of a structural size reflected in
Donnet19 review an aggregate growth mechanism the first term and a power-law scaling regime, as
based on surface deposition, N(r) scaling as r 22 , reflected in the second term. Here, level 1 is the
and volumetric coalescence, which might lead to smallest structural level. Equation 19 presents
surface-fractal-like power-law distributions over four free parameters for each level of structure in
a wide range of size. In addition to aggregate the most general case, as follows: the contrast
growth in a furnace reactor, consideration should factor G i ; the radius of gyration R g,i ; the power-
be given to subsequent oxidation of aggregates, law prefactor B i ; and the power-law slope 2P i .
which may be governed by surface terms.19,26 –30 Some of these parameters can be calculated ac-
Particle size distributions in carbon black are cording to morphological models for the system
often described in terms of a heterogeneity in- and conventional scattering laws, such as Porod’s
dex.6 For power-law distributions, the heteroge- Law and scattering laws for surface and mass-
neity index,31 HI, can be calculated according to fractals or other relationships, such as the poly-
HI 5 (mass average size)/(number-average size). dispersity law described here. The appearance of
Under the assumption that the scaling regime is R g(i21) , high-q power-law limit, in the second
large, that is, close to a decade in size (R max term implies that level i is composed of the
@ R min), smaller level (i 2 1); that is the power-law re-
gime for level i is structurally limited at R g(i21) .
If the two levels are not associated, then a free
~P 2 3!~P 2 5! R max
HI 5 , (8) parameter can be used in place of R g(i21) , or
~P 2 2!~P 2 6! R min R g(i21) can be set to 0 for an unobservable limit to
the low-q power-law.11–13
where P is the negative of the scattering power- Since the power-law–polydispersity integra-
law slope, and R max and R min are the maximum tion, shown in Figure 2, leads to two power-law
and minimum sizes for the scaling regime in scat- regimes and two associated Guinier regimes, the
tering. For many carbon blacks, HI for aggregates integration of Figure 2 can be modeled with two
is typically 2.0 6 0.16 before mixing with a poly- structural levels just as a surface fractal struc-
mer. P from the surface-fractal-like scattering re- ture could be modeled with two levels.11–13 The
gime for furnace blacks is typically 3.6 6 0.05 primary particles of the carbon black aggregates
with the ratio of R max to R min being close to 9 are always observed to display a 24 power-law
(using the limiting R g ’s from scattering or micros- scaling so P 1 5 4 and B 1 5 2 p G 1 S primary
1110 BEAUCAGE ET AL.
2
particle/(V primary particle) .
G 1 is obtained from eq. concentrations, in the absence of a correlation
(3) for the primary particles. In the lower-q sur- peak in the scattering, can be understood through
face-fractal-like regime, P 2 5 6 2 m from the a redefinition of the Guinier prefactor, G conc,
power-law polydispersity relationship and B 2 is
approximated by eq. (7), R g,2 for the largest level G conc 5 f ~1 2 f !ND r 2e V particle
2
(39)
corresponds to the largest sized particles. G 2 for
the largest level is a summation of G terms for all
where f is the local volume fraction of domains.
of the particles in the power-law distribution,
(More detailed consideration of interference is not
justified in these data sets since a clear correla-
S DS D
~62m!
mC~D r e! 2 4 p 2
5 2
~62m!
tion peak is not observed.) Thus, for increased
G2 < R g,2 (9) volume fractions, a depletion of the scattered in-
~6 2 m! 3 3
tensity is expected. The power-law prefactor B,
due to surface scattering (either fractal or
for spherical domains and a power-law distribu-
smooth) should remain unchanged with changes
tion over close to a decade.
in packing; that is, B is not effected by interpar-
If agglomerates of aggregates are observed in
ticle interference [Guinier and Fournet,14 (page
the scattering pattern, an additional structural
80)]. B will change in proportion to the square of
level may be necessary at low-q. Typically, ag-
contrast changes and linearly with concentration.
glomerates display a linear or ramified morphol-
For a surface-fractal-like scaling regime, which is
ogy, leading to a weakly sloped, mass-fractal, or
due to polydispersity in particle size, changes can
low-dimensional structural regime in scattering.
occur in B with interparticle interference depend-
For instance, if the agglomerates are rods, as in
ing on how packing changes with particle size.
Figure 1, then the surface-fractal-like scaling
Equation (39) can be used to approximate the local
from a power-law polydispersity regime would de-
concentration of carbon black aggregates in a
cay at low-q to a regime of slope 21. For rods, P
composite sample with nonuniform aggregate dis-
5 1 and B is given by,11–14
tribution (Fig. 1). The depletion in scattered in-
tensity described by eq. (39) is due to interparticle
p G rod regime interference and is expected to reflect concentra-
B rod regime < (10)
L tion on the size scale of the domain, that is, the
local concentration of particles. In a system with
where L is the rod’s length. coalescence of particles, eq. (39) can give a mea-
Scattering from most carbon blacks is well de- sure of the local concentration enhancement due
scribed by this unified approach down to the size to agglomeration.
of the substructure of the primary particles. This
substructure is sometimes observed as a power-
law 22 regime at highest q in the SAXS regime, EXPERIMENT AND DISCUSSION
which may be related to a partially graphitic
character for certain grades of carbon black and Scattering experiments were performed on com-
for graphitized carbon black6,32 (Fig. 1). This gra- pression-molded plaques having thicknesses in
phitic regime shows a platelet-like morphology the range of 0.25 mm. The polymer and carbon
and can be modeled using an extension of eq. (19) blends were milled in a 50-g Brabender mixer
for an additional platelet structural-level.33 As until a plateau in the torque was observed (about
mentioned above, low-dimension objects, such as 20 min). 1-mL-thick plaques were made from
platelets, scatter according to power-law of 2d f these mixtures using a heated Carver press at
slope,17 where d f is the object’s dimension. d f is 2 about 180°C. CB–PE composites were fabricated
for 2-D graphitic layers. using commercially available linear, high-density
polyethylene (HDPE) having a very low degree of
# 5 145,000 g/ mol
branching. This material has a M
Concentration Effects w
and M # 5 20,000 g/mol, with r 5 0.96 g/cm3.
n
The above discussion assumes that the carbon Sample 29-8 is composed of 5% by volume CB in
aggregates and primary particles are in dilute HDPE, sample 29-4 is composed of 35% by volume
concentrations and that interparticle interference CB in HDPE. Plaques were also made using a
can be ignored. As a first approximation, higher standard commercial grade of noncrystalline
POLYETHYLENE–CARBON BLACK COMPOSITES 1111
5% 200°C PE 1540 6 30 3.09 6 0.07 3 106 7.2 6 0.3 3 1025 3.59 (F) 1.68
5% Cooled PE 1580 6 30 1.86 6 0.04 3 106 5.9 6 0.2 3 1025 3.59 6 0.01 1.72
Ratios 200°C/Cooled 0.975 1.66 1.2 1.26 ( f Cr 5 0.96) g
1% PMMA 1603 6 10 1.15 6 0.04 3 105 4.6 6 0.2 3 1026 3.58 6 0.01 1.74
35% PMMA (Agr)a 760 6 5 5.84 6 0.04 3 105 1.5 6 0.1 3 1024 3.58 (F)d
35% PMMA (Agl)b 1650 6 30 3.09 6 0.05 3 105 3.3 6 0.3 3 1022 1 (F)
Ratios 35%/1% 0.474 (Agr) 7.77 (Agr 1 Agl) 39 (Agr) 7.96
24
35% 200°C PE (Agr) 475 6 5 7.11 6 0.04 3 10 5
1.2 6 0.1 3 10 4 (F)
35% 200°C PE (Agl) 1390 6 50 1.09 6 0.01
35% Cl and RT 536 6 4 4.00 6 0.03 3 105 6.5 6 0.1 3 1025 4 (F)
Runs PE (Agr)c
35% Cl and RT 802 6 30 1.07 6 0.01
Runs PE (Agl)
Ratios 200°C/Cooled 0.886 1.78 1.85 (Agr) 1.73 (Agl) 1.26 (fCr 5 0.80)
a
Agr denotes aggregates.
b
Agl denotes agglomerates.
c
Cl denotes cooled; RT denotes room temperature.
d
F denotes fixed parameter.
e
Agr HI denotes aggregate heterogeneity index using R g,min 5 200 Å.
f
Calc I Ratio denotes calculated intensity ratio.
g
f Cr denotes effective f in crystal.
5 3.59 6 0.006. The fit parameters from eq. (1) the higher concentration CB composites. There is
are given in Table I, “5% Cooled PE.” Absolute no indication of a reduction of PE crystallinity
intensity values (G and B) typically have a con- with CB loading from these curves.
fidence margin of 10% due to the probable errors As noted above, there are at least two models
in sample thickness. The standard deviation that could explain the apparent surface-fractal
values in Table I are obtained by propagation of
the statistical error in the data, from Î Counts,
through the least-squares fits using eqs. (1)
or (19).
The low-q fit from the CB aggregates in Figure
4 can be subtracted from the composite data to
elucidate the features at high-q under the as-
sumption of independent contributions to the
scattered intensity for the low- and high-q fea-
tures. This difference data (triangles in Fig. 4) are
close to the expected curve for lamellar high-den-
sity PE (HDPE) of similar crystallinity. Pinhole
SAXS data from a typical HDPE sample are com-
pared with this difference curve in Figure 5. Both
curves in Figure 5 are in absolute intensity (i.e.,
no offset was used; absolute intensity is divided
by the irradiated volume to yield units of cm21).
Figure 5 demonstrates that the high-q oscilla-
tions in the pinhole SAXS curve are due solely to
lamellar scattering from the PE component of the Figure 5. Comparison on an absolute scale of similar
composite. Similar fits and subtractions have HDPE pinhole SAXS data with the difference between
been done for a series of these composites with the fit and the data for the PE–CB composite of Fig-
identical results. The statistical error is higher for ure 1.
POLYETHYLENE–CARBON BLACK COMPOSITES 1113
the surface are finally composed of graphitic lay- closer to the range of values that can be obtained
ers. The polydisperse-aggregate model implies for the parameters. This is fairly wide for features
that closely packed primary particles generate that strongly overlap with other components; for
smooth aggregates that range in size from close to example, the primary particle radius of gyration
the primary particle size to a decade larger. The can vary from about 150 to about 250 Å with a
distribution function for these domains would fol- local least-squares fit given reasonable fixed pa-
low a power-law size distribution [eq. (6)]. If it is rameters for the other components of the fit. The
assumed that the observed radius of gyration for reported value for the primary particle radius of
the primary particles is accurate, eq. (8) can be gyration is 200 Å. The fits to the low-q aggregate
used to calculate the heterogeneity index for the and agglomerate levels, in the other figures of this
aggregates using P, the largest aggregate radius article, are done with a single least-squares fit so
of gyration, subscript 3, and the primary particle that an estimate of the statistical error propa-
radius of gyration, subscript 2, in Figure 8. The gated from the data, Î counts, can be obtained, as
ratio of the radii of gyration can be substituted for reported in Table I. Even in Figure 8, the fit
the particle radii since these differ by only a pref- parameters for level 3, lowest q, vary to a much
actor for spherical particles. Such a calculation, smaller extent since level 3, the surface-fractal-
for the 1% PMMA sample, yields HI aggregate like regime, does not significantly overlap with
5 1.74 (Table I), which is slightly low but close to other structural features.
literature values for similar carbon blacks, of 2.0, In the diffraction regime, Figure 8 for q . 0.5
before mixing with the polymer matrix.6 Calcula- Å21, the peaks for the 35% CB sample, at q
tion of the heterogeneity index lends support to ' 1.77, 2.43, and 2.88 Å21, and broader CB peak
the polydisperse aggregate model. The heteroge- at 2.07 Å21 in Figures 7 and 8 are related to the
neity index has also been calculated for the 5% PE ordered graphitic and amorphous components of
samples with similar results (Table I). CB, respectively. The dependence of these peaks
The unified fit parameters for the least-squares on CB loading (Fig. 7) can be used to identify
fit of Figure 8: are background 5 0.0211 cm21; G 1 these peaks with the CB component. The broad
5 0.936 cm21, Rg1 5 47.3 Å, B1 5 0.000286, P1 5 2, hump at about 0.95 Å21 is the amorphous halo of
G 2 5 137 cm21, R g2 5 199 Å, B 2 5 1.45 3 1026, PMMA.
P 2 5 4, G 3 5 1.15 3 105 cm21, R g3 5 0.1603 mm, The existence of a Porod regime, power-law of
B 3 5 4.64 3 1026, and P 3 5 3.58. Subscript 1 24 slope, for the primary particle level, subscript
refers to the 2-D graphitic layers of the primary 2 in the fit to Figure 8, also can be verified from
particles, subscript 2 refers to the primary parti- SANS on the CB–PE composite. For SANS, the
cles (or surface substructure for the surface-frac- contrast for PE is essentially zero such that the
tal model), and subscript 3 refers to the aggre- superposition of the lamellar correlations of PE
gates of CB, which are either polydisperse or are removed from the data.37 For this case, it is
rough, as described by P 3 . This three-level fit expected that only the CB domains will be ob-
represents the minimum number of levels reason- served. Similar morphological features to those
ably required to fit the entire data set. The three- observed in Figure 8 for the PMMA–CB composite
level fit was performed by an iterative process are observed in Figure 9 for the CB–PE compos-
selecting well-defined regions of the scattering ite. The main features in this regime are the
curve, such as the Porod or surface-fractal-like smooth, sharp interfaces of the primary particles.
power-law regime and performing a least-squares
minimization on only the parameters directly ef-
fecting these regions, holding the other fit param- 35% Carbon Black–PE Composites
eters constant. This is best carried out starting
with the smallest level of structure and working The 35% carbon black–PE composites (Fig. 10)
to the largest. A reasonable fit was obtained by show significant differences in scattering from the
visual inspection of the fit and by the absence of 5% samples (Figs. 4 – 6), and the 1% PMMA sam-
change in the parameters when repeating the ple (Figs. 7 and 8). The Guinier knee for the
iteration locally for each region of the curve. Due aggregate level has shifted to higher q in the 35%
to the nature of this fitting procedure, an accurate PE composites, indicating a reduction in size for
measure of the error for each of the terms is not the largest aggregates, q ' 2 p /D. Additionally,
possible. The local fits yield very low statistical there appears to be a fairly broad low-dimen-
error, less than 1%. The real error is probably sional scaling regime at lowest q, reminiscent of
POLYETHYLENE–CARBON BLACK COMPOSITES 1117
CONCLUSIONS
Figure 9. Small-angle neutron scattering data,
which verify the Porod regime of Figure 6. The Porod Scattering data from composite materials are use-
prefactor is B equals 8.56 3 1026 Å24 cm21 in these ful for investigating structural models in complex
data. The q-range for SANS is much narrower than in systems where microscopy is limited by overlap of
the other figures, which combine Bonse–Hart, SAXS, structural features in three dimensions, multiple
and X-ray diffraction.
levels of structure, absorption for optical micros-
copy, and conductivity/charge build up issues for
electron microscopy. Moreover, scattering offers
the 35% PMMA sample (Fig. 7). As in the 35% access to scaling features, such as a description of
PMMA sample, a model was used based on large certain types of polydispersity and fractal scaling,
aggregate break up, on milling the higher-concen- if the correct model for the composite system can
tration samples, followed by agglomeration of be determined. This article addresses several is-
these partially decomposed aggregates into fairly sues in carbon black–polymer composites. First,
linear agglomerates (Fig. 1). A low-q fit for the
35% carbon black–PE composite at 200°C (Fig.
10) uses a two-level model: low-q, linear agglom-
erates with higher-q power-law polydisperse
aggregates (Table I). A similar fit has been per-
formed for the room-temperature 35% PE com-
posite. The thermal dependence seen in scatter-
ing is completely reversible with the initial room
temperature data overlapping exactly with the
cooled data shown in Figure 10.
The Guinier prefactor ratio, G200°C, 35%/GRT, 35%,
for the aggregates in Figure 10 is 1.78, indicating
a local enhancement of concentration from 35% in
the melt (assuming a random distribution) to
about 80% in the crystalline matrix for the largest
aggregates, using eq. (11). A similar enhancement
is seen for the surface-fractal-like power-law pref-
actor (81%) and for the low-q, agglomerate scal-
ing regime (79%) (Table I). For true surface frac-
tals, the increase in B should be about 26% Figure 10. 35% CB–PE composite at 200°C and
(Guinier and Fournet,14 page 80), accounting only cooled to room temperature. The fit is to equation (19)
for the change in matrix contrast on melting. The with two levels of structure. 200°C data have been
aggregate power-law regime displays a slope close offset (multiplied by 8) but would be higher in intensity
to 24, which may be associated with surface- than the cooled run, even if not offset.
1118 BEAUCAGE ET AL.
nanoscale features observed in SAXS data from Raychem Corporation supplied the samples used in
carbon black–polyethylene composites are proba- this article and participated in extensive discussions
bly due to semicrystalline features in the matrix concerning this article, as well as providing micro-
polymer (Figs. 4 and 5). Second, it was shown that graphs of the carbon and supporting information. They
are acknowledged for their significant effort in contrib-
power-law polydispersity in aggregate size can
uting to this article.
account for the observed surface-fractal-like ag-
gregate scaling regime [Fig. 2 and eq. (7)]. This
model is supported by a high polydispersity in
aggregate size from microscopy and by the lack of REFERENCES AND NOTES
convincing evidence for surface-fractal features in
micrographs. Moreover, it is possible to calculate 1. Probst, N. Eur Rubber J 1984, 11, 4.
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