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HMC
080
Staffa Dual Displacement
Hydraulic Motor
CONTENTS Page These motors are also available in a
continuously variable version using
1. General Description ................................ 2 either hydro-mechanical or electro-
2. Functional Symbols ................................ 2 hydraulic control methods.
3. Model Code ................................................. 3
4. Performance Data: Other mounting options are available on
Motor selection ......................................... 3 request to match many of the
Rating definitions ..................................... 4 competitor interfaces.
Output torques .......................................... 5
Bearing life .................................................. 6 The HMC080 is one of 8 frame sizes
Volumetric efficiency ............................. 6 and is capable of developing torques up
to 6050 Nm (4460 lbf ft) with a
5. Circuit and Application Notes:
continuous output power of 112 kW
Displacement selection ........................ 7
(150 hp).
Starting torques ........................................ 7
Low speed operation ............................ 7
The Kawasaki range also includes fixed
Small displacements ............................. 7
displacement motors, plus matching
High back pressure ................................ 7
brakes and gearboxes to extend the
Boost pressure .......................................... 7
torque range.
Cooling flow ................................................ 8
Motor casing pressure ......................... 8 2. FUNCTIONAL SYMBOLS
6. Hydraulic Fluids ........................................ 8
All model types with variants in model code positions 6 & 7 .
7. Temperature Limits ................................ 8
8. Filtration ........................................................ 8
9. Noise Levels ............................................... 8 -SO3-X- -F(M)-X-
P1 P2
10. Polar Moment of Inertia ....................... 8 DR
Min. DR Min.
11. Mass ................................................................ 8
12. Installation Data: 1 2 1 2
Max. Max.
General ........................................................... 8
Motor axis horizontal ............................. 8
Motor axis upwards ............................... 8
X Y X Y
Motor axis downwards ........................ 8 -SO3-C- -F(M)-C-
Start-up ......................................................... 8 P1 P2
DR DR
Min. Min.
13. Installation Dimensions .......... 8 to 11
1 2 1 2
1. GENERAL DESCRIPTION
Max. Max.
PC PC
Kawasaki “Staffa” high torque, low PC
PC
speed radial piston motors use External pilot External pilot
A P B T supply A P B T supply
hydrostatic balancing techniques to -F(M)3-CS- -F(M)-C1- (-F-(M)-C2- in brackets)
achieve high efficiency, combined with P1 P2 P1 (P2) P2 (P1)
good break-out torque and smooth Min.
DR
Min.
DR
running capability.
1 2 1(2) 2(1)
The HMC series dual displacement Max.
Max.
models have two pre-set displacements
PC PC PC PC
which can be chosen from a wide
A P B T A P B T
range to suit specific application
requirements. The displacements are
hydraulically selected by a directional
control valve which can be remote
from, or mounted directly on, the motor.
Displacements can be changed when
the motor is running.
MOTOR SELECTION
Use table 1 to select appropriate
displacements for each application.
Refer to table 2 for pressure and speed
limits when using fire-resistant fluids.
TABLE 1
Displacement code*
(Model code positions
4 and 5 ) 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 05
3
Displacement cm 1475 1393 1310 1230 1147 1065 983 900 820 737 655 574 492 410 328 246 164 82
volume in3 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 05
Average actual Nm/bar 22,02 20,80 19,66 18,48 17,11 15,90 14,55 13,20 12,00 10,60 9,24 7,87 6,48 5,31 3,93 2,56 1,57 0
running torque lbf ft/psi 1.12 1.06 1.00 0.94 0.87 0.81 0.74 0.67 0.61 0.54 0.47 0.40 0.33 0.27 0.20 0.13 0.08 0
Max. continuous
speed r/min 300 315 335 360 385 415 450 490 540 600 600 600 600 600 600 600 600 1000
Max. intermittent kW 138 133 128 125 121 118 114 110 103 98 91 78 64 51 38 25 13 0
output hp 185 178 172 168 163 158 153 147 139 132 122 105 86 68 51 34 17 0
Max. continuous bar 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 17◆
pressure psi 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 3626 250◆
Max. intermittent bar 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 17◆
pressure psi 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 250◆
4
OUTPUT TORQUES
lbf ft Nm
4500
6000
4000
90
85
5000
3500 80
75
3000 70
4000
65
2500 60
Torque
55
3000 50
2000
45
40
1500
2000
35 112kW
30 105kW
1000 90 kW
25 75kW
1000 60kW
500 45kW
30kW
15kW
0
0 100 200 300 400 500 600
Shaft speed, r/min
5
BEARING LIFE
0 0 0 0 psi)
0
25 50 10 20 45 60
30
= = = = = = (3 600
=
N N N N N N bar psi)
N
250 000
P= bar
(3
207 si)
(h) P= 0p
( 200
(g) bar
138
P= i)
0 ps
ar (100
70 b
(b) P=
(c)
(i) (d)
(a)
Sh
10
P = Max. pressure on port 1 0m
aft
8000 m
str
or port 2 (e) (4"
es
N = Shaft speed, r/min )
sl
40
im
(f)
it
A=
10 000
50
mm
50
(2"
12 000
)
60
The nomograph allows the median ▲ For more precise life prediction, or ● SHAFT STRESS LIMIT
bearing life to be determined for where axial thrusts are incurred, a The shaft stress limit in the nomograph
conditions of: computer analysis can be provided by is based on the fatigue rating of shaft
Kawasaki on receipt of machine duty types “S” and “P”; for shaft type “Z”
1. No side load and no axial thrust cycle. the shaft stress limit is approx. 20%
2. Side load and no axial thrust higher. Infrequent loading above these
▲ To determine L10 life predictions per ISO 281-
limits may be permitted; consult
1-1977 multiply the median figure by 0,2. Kawasaki.
VOLUMETRIC EFFICIENCY
This nomograph enables the average
HMC080 volumetric efficiency, crankcase (drain)
leakage and “winch slip”/shaft creep
Example 1 (follow chain dotted line): speed to be estimated.
Side load (W) a) 0
System pressure (P) b) 207 bar (3000 psi) Example (follow chain dotted line):
Speed (N) c) 300 r/min Given:
Median bearing life d) 23 000 hrs 1. Pressure ....................175 bar (2500 psi)
L10 bearing rating = median x 0.2 4600 hrs 2. Displacement code .....................70 (in3/r)
3. Speed ..............................................300 r/min
Example 2 (follow chain dotted line):
Side load (W) e) 40 kN (9000 lbf) To obtain:
Load offset (A) from motor mounting face f) 50 mm (2.0 in) 4. Volumetric efficiency .....................96.1%
System pressure (P) g) 207 bar (3000 psi) 5. Crankcase leakage .......................7 l/min
Speed (N) h) 25 r/min (430 in3/min)
Median bearing life i) 39 000 hrs 6. Shaft creep speed ....................6,5 r/min
L10 bearing rating = median x 0.2 7800 hrs The shaft creep occurs when the load
attempts to rotate the motor against
closed ports as may occur, for example,
in winch applications.
6
VOLUMETRIC EFFICIENCY
6
10
4
0 2 4 6 8 10 l/min
Crankcase leakage
0 1000 2000 3000 psi 60 70 80 90 100
0 100 200 250 bar Volumetric efficiency (%)
Pressure
7
COOLING FLOW * To obtain optimum service life from both fluid ● Shaft coupling
Operation within the continuous ratings and hydraulic system components, 65°C Where the motor is solidly coupled to a
does not require any additional cooling. (150°F) normally is the maximum temperature
shaft having independent bearings the
except for water-containing fluids.
For operating conditions above shafts must be aligned to within 0,13
“continuous”, up to the “intermittent” mm (0.005") TIR.
8. FILTRATION
ratings, additional cooling oil may be
required. This can be introduced Full flow filtration (open circuit), or full CRANKCASE DRAIN
through the spare crankcase drain boost flow filtration (closed circuit) to
holes, or in special cases through the Motor axis horizontal
ensure system cleanliness to ISO
valve spool end cap. Consult Kawasaki 4406/1986 code 18/14 or cleaner.
about such applications.
MOTOR CASING PRESSURE 9. NOISE LEVELS
With the standard shaft seal fitted,
The airborne noise level is less than
the motor casing pressure should
not exceed 3,5 bar (50 psi). On 66.7 dB(A) DIN (70 dB(A) NFPA)
installations with long drain lines throughout the “continuous” operating
a relief valve is recommended to envelope. The crankcase drain must be taken
prevent over-pressurizing the seal. from a position above the horizontal
Notes: Where noise is a critical factor, centre line of the motor.
1. The casing pressure at all times must not installation resonances can be reduced
exceed either the motor inlet or outlet pressure. by isolating the motor by elastomeric
2. High pressure shaft seals are available to Axis vertical, shaft up
special order for casing pressures of: means from the structure and the
Continuous: 10 bar (150 psi) return line installation. Potential return Additional drain
Intermittent: 15 bar (225 psi) port G1/4" (BSPF)
line resonances originating from liquid
3. Check installation dimensions (page 7) for
maximum crankcase drain fitting depth. borne noise can be further attenuated
by providing a return line back pressure
6. HYDRAULIC FLUIDS of 2 to 5 bar (30 to 70 psi).
37,0
Ø 254,0 (1.46)
(10 dia)
58,7 (2.31)
Port 2 ■
30,2 (1.19)
3 drain ports (two normally
plugged) 3/4"-16 UNF-2B with Housing profile for
Ø 38,0 (1.5 dia) spotface. Flow directions for type Q shaft,
5 holes Ø 20,0 (0.79 dia) Warning: Pipe fittings must shaft rotation shown. 28,6
see next page
equi-spaced as shown not enter ports by more than Reverse directions for (1.125)
on 327,03 (12,875) pcd 12,0 (0.5) from face opposite rotation. 100,0
and spotfaced to See “Displacement control (3.94)
Ø 38,0 (1.5 dia). ● connections” below 174,0 (6.8)
See “Shaft
394,0 types” on
(15.5) next page
9
VALVE HOUSING WITH 3" 6-BOLT FLANGE, “SO3” DISPLACEMENT CONTROL CONNECTIONS,
IN MODEL CODE POSITION 6 MODEL CODE POSITION 7
Type X Types C, CS, C1 and C2
G1/4" (BSPF) tapped ports X and Y Mounting interface for directional
control valve ◆ to: ISO 4401 size 03
Displacement selection (via remotely ANSI/B93. 7M size D03
located valve ◆):
High displacement: P to Y; X to T Displacement selection:
Low displacement: P to X; Y to T High displacement: P to B; A to T
Low displacement: P to A; B to T
Ø 254,0 (10)
Mounting face
17,0 (0.67) 11,7 (0.46)
63,0 174,0 (6.8) 174,0 (6.8)
(2.5) Flow direction for shaft to motor to motor
rotation shown on main mounting face mounting face
drawings on page 9. 13,0
Reverse flow for opposite (0.51)
direction of shaft rotation.
Y
394,0 (15.5) A
10,0 (0.375) P T 4 holes
6 holes 321,0 (12.62) M5 x 12,0
129,0 (5.06)
0.375"-24 UNF-2B, B (0.5) deep
16,0 (0.62) deep 51,0 51,0 X
r. 19.0 (0.75)
(2.0) (2.0) Ø 4,0 (0.15 dia)
44,0 (1.75) 11,0 x 6,0 (0.23)
70,0 (2.75) (0.43) deep hole for
orientation pin
▲ Ø 28 (1.125 dia) with recess for 31,0 (1.22) i/d x Ø 4 (0.157 dia) ◆ Displacement selector valve is not supplied with the motor; specify and order
section O-ring separately.
10
SHAFT TYPE “P”, MODEL CODE POSITION 3 SHAFT TYPE “Q”, MODEL CODE POSITION 3
Straight shaft with rectangular key Female straight shaft with 24 splines to BS 3550
Note: The type “Q” shaft will transmit the maximum
Warning: Maximum allowable torque for this shaft is 5400
torques given on page 3. However, customers should
Nm (3920 lbf ft)
ensure that their own mating shaft will transmit the torque
required in their application.
Key (supplied):
18,037/18,019 (0.7101/0.7094) wide
18,001/18,030
x 11,99/11,94 (0.472/0.470) deep
(0.7087/0.7098)
69,6
(2.74) 71,04/69,44
(2.797/2.734)
Ø 60,013/ 59,992
60,0 (2.4)
(2.3627/2.3619 da)
54,04/53,94
(2.128/2.124) 21,0 (0.8)
Motor mounting face
8,0
72,0
(0.3)
(2.83) 1
/2"-20 UNF-2B x 32
135,4/133,6 (5.33/5.26) (1.25) deep
to motor mounting face
1
/2"-20 UNF-2B x 32
(1.25) deep
54,0 (2.125)
11
Presented by:
P-969-0012B B/GB301 The right to modification for technical improvement is reserved. SG1M 10/99