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Component Locations UENR5511-01

December 2015
17 18 Description
Part
Number
Schematic
Location
Machine
Location
FLUID POWER SYMBOLS
164-6981
Accumulator - Hydraulic 1 B-3 BASIC COMPONENT SYMBOLS
352-6860
Control Gp - Joystick (LH) 323-7948 2 E-3 MAIN AUX

21 30 Control Gp - Joystick (RH) 323-7947 3 E-2


PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 4 B-3
COMPENSATED)
Filter Gp - Case Drain 289-8194 5 A-3
Filter Gp - Hydraulic Return 188-4145 6 A-4
Manifold Gp - Pilot Oil 215-5037 7 C-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

39 Motor Gp - Swing
Motor Gp - Travel (LH)
334-9968
209-5992
8
9
F-5
F-4
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS


Motor Gp - Travel (RH) 209-5992 10 F-4
Pump Gp - Main Hydraulics 371-5210 11 B-2
Sensor - Boom Cylinder Head 344-7390 12 F-7
26 Sensor - Boom Down Control 344-7390 13 D-3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

28 Sensor - Boom Up Control


Sensor - Drive Pump
344-7390
344-7392
14
15
C-3
A-6
AB
CONTROL VALVES
A B
CHECK VALVES

Sensor - Idler Pump 344-7392 16 A-6


25 Sensor - NFC Drive Pump 344-7390 17 E-6 P T P T
BASIC SPRING SHUTTLE PILOT
Sensor - NFC Idler Pump 344-7390 18 E-6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor - Swing Control 344-7390 19 D-2
Swivel 234-4440 20 E-4 FLUID STORAGE RESERVOIRS
16 Valve Gp - Check (Return) 455-3961 21 E-5
Valve Gp - Load Control (Boom Drift Reduction) 323-7610 23 A-8

15 3 Valve Gp - Load Control (Stick Drift Reduction) 335-0200 24 D-5


VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

320E, 320F and 323E Excavator


Valve Gp - Main Control (Heavy Lift) 335-0180 25 E-7
Valve Gp - Main Control (STD) 335-0160 26 E-7 MEASUREMENT ROTATING SHAFTS
Valve Gp - Pilot (Travel) 369-8502 27 F-2

43
Valve Gp - Pressure Reducing (Boom Priority)
Valve Gp - Shuttle (Cab)
Valve Gp - Solenoid (Heavy Lift)
352-7065
323-7560
352-7176
28
29
30
C-2
D-1
C-4
Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

37 Valve Gp - Swing Cushion 158-9085 31 E-6 COMBINATION CONTROLS


320E: 320F: 323E:
GG Valve Gp - Travel Counterbalance (LH)
Valve Gp - Travel Counterbalance (RH)
322-8714
322-8714
32
33
E-5
E-4
REE1-UP ZRC1-UP RAP1-UP
Attachments: Combined Function - Electrical Control
24 Sensor Gp - Squeeze 334-7390 36 F-1 DFG1-UP NHD1-UP YRP1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Sensor Gp - Stick In Control 344-7390 37 C-2


Sensor Gp - Stick Out Control 344-7390 38 C-2
TNJ1-UP YBM1-UP TDW1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Main Control (ATTCH)


335-0172
39 D-8
WBK1-UP
335-0183
38 Valve Gp - Shuttle (Squeeze) 8J-6875 40 F-1
SHX1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Solenoid & Relief (LH) 323-7942 41 F-1 TEX1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
2 Valve Gp - Solenoid & Relief (RH)
Valve Gp - Solenoid (Boom / Stick Regen)
297-0265
335-0223
42
43
E-1
C-1
NAZ1-UP
Valve Gp - Solenoid (Work Tool) 259-7429 44 D-4

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE
Tap Locations
23 Pressure, Sampling, and Sensor
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Schematic
Description
Number Location
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
A1 Att Stem 1 Extend EPRV Pressure D-3
14 A2
A3
Att Stem 2 Extend EPRV Pressure
Att Stem 1 Retract EPRV Pressure
D-4
D-4
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

A4 Att Stem 2 Retract EPRV Pressure D-4 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
27 19 AA Idler Pump Pressure B-3
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

BB Drive Pump Pressure A-3

29 CC
DD
Case Drain Pressure
Negative Control Idler Pump Pressure
B-3
B-1
UNIDIRECTIONAL UNIDIRECTIONAL

1 7 EE Power Shift Pressure B-1 Combined Function - Electric Control BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
13 FF Negative Control Drive Pump Pressure A-2 DIRECTION

GG Boom Regen Pressure B-8


HH Boom Down REPRV Pressure C-2
II Stick In REPRV Pressure C-2 © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.
PG Pilot Pressure B-3

MAIN CONTROL VALVE CAB - FRONT SOS Oil Sampling Pressure B-3

6 ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

5
G
M
41 12 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
CC (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


40

UENR5511-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
11 (ADJUSTABLE) SWITCH

36
ELECTRICAL SYMBOLS (ELECTRICAL)
FF
31
8 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A
BB
CIRCUIT NUMBER WIRE GAUGE

PG 4 IDENTIFICATION
(EXAMPLE VALVE)

EE SOS
AA
DD 44 42
A1
20
A2 A3 A4
9

PUMP - RIGHT REAR 32

33

10

MACHINE - TOP RIGHT


8 7 6 5 4 3 2 1
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER (8) MOTOR GP (9) MOTOR GP
SWING TRAVEL MOTOR (LEFT) TRAVEL (LH) TRAVEL MOTOR (RIGHT)
SWG SWING MOTOR 334-9968 SINGLE SINGLE
209-5992
PRKG BK (27) VALVE GP
CONTROL PG (10) MOTOR GP TP PILOT (TRAVEL) DOUBLE DOUBLE
TRAVEL (RH) 369-8502 (40) VALVE GP
209-5992 TT (36) SENSOR GP SHUTLE
SWG DR SQUEEZE (SQUEEZE SENSOR)
MOTOR TRAVEL(L) TRAVEL(R) 344-7390 8J-6875
DRAIN (41) VALVE GP
(12) SENSOR GP MU
MU SOLENOID & RELIEF (LH)
F BOOM CYLINDER HEAD 323-7942 61
F
L5 R5 L6 SP2 344-7390 P1
AG BG Pp3 Pp3
R3 BP2 G

AUX R 62 P1
A1 DR B1 T1 T1
(FWD) (BKWD) (BKWD) (FWD) RETURN
T2 T2 T5 T1 T3 T6 T4
T2
P2 G
pR1f pL1f pL2b pR2b
R
1 2
AG BG BG AG
P2
(31) VALVE GP
SWING CUSHION (R) A B (L) PD-Dr L7 R7
158-9085 5 6 3 2
4 1 (42) VALVE GP
L4 R4 SOLENOID & RELIEF (RH)
A B B A 297-0265
(26) VALVE GP (17) SENSOR GP (18) SENSOR GP 4 1
NFC DRIVE PUMP NFC IDLER PUMP (32) VALVE GP
MAIN CONTROL (STD) 5 6 3 2
E 344-7390 344-7390 TRAVEL COUNTERBALANCE (LH) E
335-0160 322-8714 (33) VALVE GP PD-Pi
(25) VALVE GP NFC-Dr NFC-Pi TRAVEL COUNTERBALANCE (RH)
MAIN CONTROL (HEAVY LIFT)
(BKWD) (FWD) (BKWD) (FWD) 322-8714
335-0180
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2 L1 R1 L2 R2 (2) CONTROL GP
(3) CONTROL GP
JOYSTICK (LH) JLP JRP
NFC1 NFC2 2 SPEED JOYSTICK (RH)
15 16 323-7948
TRAVEL JLT JRT 323-7947
(20) SWIVEL GP CONTROL
SWG 234-4440 STICK SWING BUCKET BOOM
(21) VALVE GP DRAIN
MOTOR
CHECK (RETURN) FILTER
R.C.V-D DRAIN IDENT CONNECTOR FOR TOOL-SYSTEM
455-3961
25 BOOM DOWN REPRV
35 STICK IN REPRV
R7 pR7b pR7f pL7b pL7f
L7 (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP) 36 STICK OUT REPRV
C
JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3 51 ATT STEM 1 EXTEND EPRV
(39) VALVE GP
MAIN CONTROL (ATTACH)
A4 A3 A2 A1 52 ATT STEM 1 RETRACT EPRV
335-0172 53 ATT STEM 2 EXTEND EPRV
335-0183 HEAVY LIFT B4 A4 B3 A3 B2 A2 B1 A1
pR7f 54 ATT STEM 2 RETRACT EPRV
(RET) B (RET) (RET) (EXT) (EXT) 61 ATT LINE 1 RERV
(EXT)
pL7f pR7b 54 52 53 51 62 ATT LINE 2 RERV
(RET) AUX A1 A2 A3 A4 A5 A6 A7 A8
E RETURN
D pL7b (29) VALVE GP D
(EXT) P SHUTTLE (CAB)
(24) VALVE GP
LOAD CONTROL 323-7560
A (STICK DRIFT REDUCTION)
MU SOL4-T
335-0200 T
T
(44) VALVE GP B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
SDr SOLENOID (WORK TOOL)
L6 SOL1-T 259-7429
SPi pR4b
pL5f pL4b
22 3 IDENT CONNECTOR
P T (13) SENSOR GP
SP2 (19) SENSOR GP 1 LEFT TRAVEL PRESS SW
BOOM DOWN COTNROL
R6 344-7390 SWING CONTROL
(30) VALVE GP 2 RIGHT TRAVEL PRESS SW
SP1 344-7390
(DIMENSIONS: 39 INCHES X 28 INCHES)

SOLENOID (HEAVY LIFT) pR5f 3 IMPLEMENT PRESS SW


352-7116 (14) SENSOR GP (38) SENSOR GP
STICK OUT 12 PS PRESS EPRV
ST6 ST A BOOM UP COTNROL pL3b pR6f
344-7390 344-7390
pBR (37) SENSOR GP 13 BOOM REGEN REPRV
pL6f 2 SPEED STICK IN
HPi pL3f pR5b 15 NFC 1 LIMIT EPRV
(IN) pSR TRAVEL 344-7390
CONTROL BPi 16 NFC 2 LIMIT EPRV
STICK(2)
UENR5511-01

dST
17 SWING BRAKE SOL
pR6f SOL2-T
(OUT) pST MF-P PD-Pi MF-TANK NFC-Dr (28) VALVE GP 18 TRAVEL SPEED CHANGE SOL
C L5 PRESSURE REDUCING 35 C
P2 P1 19 STRAIGHT TRAVEL SOL
(BOOM PRIORITY)
B 352-7065 20 HYD LOCK SOL
R5 25
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 T 21 SWING PRIORITY SOL
pR5f 22 HEAVY LIFT SOL
(OPEN) 18 20 P A
(CLOSE) pL6f
pL5f pR5b (7) MANIFOLD GP
17 (43) VALVE GP
(OUT) PILOT
SOLENOID (BOOM / STICK REGEN)
BUCKET STICK(1) 215-5037
335-0223
A2 A1
NFC-Pi T
pL5b
(IN) HH
PRV-T pR3f
L4
(1) ACCUMULATOR GP II
HYDRAULIC (CHARGED)
RDr P1 PAC
(R) 169-6981 (STD) pSR pR3b pL5b (11) PUMP GP
pL4b 21 SPi
352-6860 (CANADA BC/AL) MAIN HYDRAULICS

BRG
R4 DR3 DR4 Pi2 DR5 T-OUT1 DR6
371-5210
DD
GG M2
(L)
13 pR4b SOL1-T SOL2-T AA Pn2 LINE PATTERNS
30 PAGE,

(UP) NFC2
pL3b Pressure Line
SWING SOL4-T BDr
PD-Dr Ps2 Pilot / Load Sensing Pressure
(UP) P2
pL3f SWG A2 Drain / Return Lines
pBR PRV-T PsM2
B PRKG BK B
MF-P (4) FILTER & VALVE GP Component Group
CONTROL
BT3 R3 PILOT (HYDRAULIC OIL) EE Air Line
BT 158-8987
CALLOUTS
CC
BP1 L3 OUT IN S1 Pm YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)


S3
BP2 pR3b T
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name

BOOM(1) BOOM(2) Component LocationsTable)


138-1234 Part Number

pR3f SDr Dr
BPi (DOWN) PG PC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DrM PsM1 PILOT PUMP OUTPUT
BDr R2 dR1b PG SOS A3
DRIVE PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
pR2b P1 Ps1 TRAVEL LEFT CONTROL CIRCUIT
(FWD) RDr A1
POWER SHIFT CONTROL CIRCUIT
(23) VALVE GP TRAVEL(R) NFC1 SUPPLY LINE
STICK CONTROL CIRCUIT
LOAD CONTROL (BOOM DRIFT REDUCTION) L2 R.C.V-D Pn1 SWING CONTROL CIRCUIT
323-7610 R1 MF-TANK DRAIN / RETURN LINE

pL2b pR1f
BB SWING BRAKE CIRCUIT
IDLER PUMP OUTPUT & UQC CIRCUIT
M1
(BKWD) (FWD) Pi 12 FF TRAVEL SPEED CONTROL CIRUIT
BUCKET CONTROL CIRCUIT
TRAVEL(L) dR1b TRAVEL RIGHT CONTROL CIRCUIT
STR-TRAVEL BOOM CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
A L1 A
(5) FILTER GP
pL1f CASE DRAIN
(BKWD) 289-8194 DRAIN
FILTER
pST

dST 19 THIS SCHEMATIC IS FOR THE 320E, 320F AND 323E EXCAVATOR HYDRAULIC SYSTEM
(6) FILTER GP
HYDRAULIC RETURN ATTACHMENT: COMBINED FUNCTION - ELECTRIC CONTROL
PUMP-S1 PUMP-S2 P2 HPi 188-4145 MEDIA NUMBER: UENR5511-01
(15) SENSOR GP (16) SENSOR GP SCHEMATIC PART NUMBER: 337-8487 CHANGE: 02, VERSION: HE
DRIVE PUMP Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
P1 IDLER PUMP Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
344-7392 344-7392 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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