R057-Ac-It-002 (C) - Inspection and Test Plan For Pipe Spool

PROJECT TITLE :
CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES

CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH
EMPLOYER :
SYLHET GAS FIELDS LIMITED

DOCUMENT TITLE :
INSPECTION AND TEST PLAN

FOR PIPE SPOOL
INSTRUMENT AIR COMPRESSOR PACKAGE
DOCUMENT STATUS
Approved
:
Approved
: as Noted
Not Approved
C DEC 30, 2016 ISSUED FOR CONSTRUCTION EK RDH DA

B DEC 22, 2016 ISSUED FOR APPROVAL EK RDH DA
A DEC 15, 2016 ISSUED FOR REVIEW EK RDH DA
ENG EM
REV. DATE DESCRIPTION PREPARED
CHECKED
TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
VENDOR : Contractor Job No. : C - 222 / 2015 CONTRACTOR :

Contractor Document No. : 222-Q-PL-3000-02 CONSORTIUM
Employer Document No. :
Vendor Document No. : R057-AC-IT-002
PT. ROTEQ Page No. : 1 OF 8
ACILITIES
SH
HH
HH
HH
PM
APPROVED
ORBIDDEN
NSORTIUM
VENDOR : CONTRACTOR :
CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES CONSORTIUM
CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH PT. ISTANA KARANG LAUT
PT. ROTEQ ENERGYPAC POWER GENERATION LTD

TABULATION OF REVISED SHEETS

Revision Revision
Sheet Sheet
A B C
1 X X 41
2 X X 42
3 X X 43
4 X 44
5 X 45
6 X X 46
7 X 47
8 X X 48
9 49
10 50
11 51
12 52
13 53
14 54
15 55
16 56
17 57
18 58
19 59
20 60
21 61
22 62
23 63
24 64
25 65
26 66
27 67
28 68
29 69
30 70
31 71
32 72
33 73
34 74
35 75
36 76
37 77
38 78
39 79
40 80 Sheet Number :
Employer Document Number : Contractor Document Number: Fabricator Document Number: 2 Sheet
OF Number
2 :
222-Q-PL-3000-02 R057-AC-IT-002 2 of 8
NSORTIUM
RANG LAUT
OWER GENERATION LTD
eet Number :
2 Sheet
OF Number
2 :
2 of 8
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-002
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : PIPE SPOOL - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign
1.0 PROJECT QUALITY & CONSTRUCTION PROCEDURE
1.1 Pre-Inspection Meeting Confirmed PO - - H H
1.2 Approval of Piping Isometric Drawings 222-L-SP-001 Rev. B2 & ASME B31.3 Drawings As Built Drawings H R
Approved WPS &

1.3 Approval of WPS & PQR 222-Q-PR-006A Rev. A & ASME IX WPS & PQR H R
PQR
1.4 Approval of Welders/Welding Operators 222-Q-PR-006A Rev. A & ASME IX Welder Certs. Welder Certs. H R
Approved
1.5 Approval of NDE Procedures 222-Q-PR-006A Rev. A & ASME V NDE Procedures H R
NDE Procedures
Approved NDE
222-Q-PR-006A Rev. A, SNT-TC-1A NDE Personnel's
1.6 Approval of NDE Personnel Personnel's H R
& ASME V Certificates
Certificates
Hydro Test Approved Hydro Test

1.7 Approval of Hydro Test Procedure 222-L-SP-005 Rev. A & ASME B31.3 H R
Procedure Procedure
Page 3 of 8
TAG NO. : -

ITEM
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Blasting & Blasting &
1.8 Approval of Blasting & Painting Procedure 222-L-SP-004 Rev. B H R
Painting Procedure Painting Procedure
2.0 MATERIAL INSPECTION AND TRACEABILITY
2.1 Review of Mill Certificates ASME II Part A Mill Certificates Mill Certificates H R
2.2 Visual Inspection of Materials ASME II Part A Mill Certificates Mill Certificates H M
2.3 Dimensional Check of Material ASME II Part A Mill Certificates Mill Certificates H M
3.0 FABRICATION, WELDING AND INSTALLATION

222-L-SP-005 Rev. A & Approved
3.1 Marking and Lay Out of Pipe Spools - - H M
Construction Drawing
3.4 Pipe to Pipe Joint Fit Up (Piping) - - H M

3.5 Pipe to Fittings/Flanges Joint Fit Up - - H M
Page 4 of 8
TAG NO. : -

ITEM
NO. INF/RTQ IKL
DOCUMENTS IN MDR
3.6 Welding of Butt Welds 222-L-SP-005 Rev. A & Approved WPS - - H M
3.7 Welding of Socket Welds 222-L-SP-005 Rev. A & Approved WPS - - H M
3.8 Welding of Fillet Welds 222-L-SP-005 Rev. A & Approved WPS - - H M
3.9 Welding of Pipe Supports 222-L-SP-005 Rev. A & Approved WPS - - H M
3.11 Welding of Weld Repair Joints 222-L-SP-005 Rev. A & Approved WPS - - H M
4.0 INSPECTION & TESTING
4.1 100% Visual Inspection of All Joints ASME B31.3 (Normal) Inspection Report Inspection Report H R
4.2 10 % RT as per Approved Weld Map ASME B31.3 (Normal) RT Report RT Report H R
4.3 MT as per Approved Weld Map (if any) ASME B31.3 MT Report MT Report H R
Page 5 of 8
TAG NO. : -

ITEM
NO. INF/RTQ IKL
DOCUMENTS IN MDR
4.4 Re-NDE After Weld Repair ASME B31.3 NDE Report NDE Report H R
5.0 DIMENSIONAL CONTROL

5.1 Pre-Weld Dimensional Check - - H M

5.2 Post-Weld Dimensional Check Inspection Report Inspection Report H M
6.0 PRESSURE TESTING FOR PIPING

Calibration Calibration
6.1 Calibration of Gauges and Equipment Hydro Test Procedure H R
Certificates Certificates
Hydro Test
6.2 Hydro Test Operation Hydro Test Procedure Hydro Test Report H W
Report
6.3 Flushing and Drying Hydro Test Procedure - - H R
6.4 Records Hydro Test Procedure Hydro Test Chart Hydro Test Chart H R
Page 6 of 8
TAG NO. : -

ITEM
NO. INF/RTQ IKL
DOCUMENTS IN MDR
7.0 SURFACE PREPARATION AND PAINTING

Paint Material Paint Material
7.1 Check Paint Material (Batch Cert.) Approved Blasting & Painting Procedure H R
Certificates Certificates
7.2 Check Surface Preparation Approved Blasting & Painting Procedure Inspection Report Inspection Report H M
7.3 Painting Application Approved Blasting & Painting Procedure Inspection Report Inspection Report H M
7.4 Check DFT of Primer Coat Approved Blasting & Painting Procedure Inspection Report Inspection Report H M
7.5 Check DFT of Intermediate Coat Approved Blasting & Painting Procedure Inspection Report Inspection Report H M
7.6 Check DFT of Top/Final Coat Approved Blasting & Painting Procedure Inspection Report Inspection Report H M
7.7 Records Approved Blasting & Painting Procedure Inspection Report Inspection Report H R
7.8 Pre-Shipment Inspection Approved Blasting & Painting Procedure Inspection Report Inspection Report H H
Page 7 of 8
TAG NO. : -

ITEM
NO. INF/RTQ IKL
DOCUMENTS IN MDR
8.0 MANUFACTURING DATA RECORD (MDR)
8.1 Final Review and Certification of MDR Approved MDR Table of Contents MDR MDR H R
Legend:
Hold Point ( H ) : An inspection, test, non-destructive examination or fabrication operation that must be witnessed by a specified party prior to subsequent fabrication. Operation sequences at the requ
point shall not be continued prior to having been examined and released by a specified party
Witness Point ( W ) : An inspection, test, non destructive examination or fabrication operation that is designated to be witnessed by a specified party unless otherwise permitted in writing by the specified party to p
the activity. The specified party must be notified sufficiently in advance prior to performing the designated operation
Monitor Point ( M ) : Monitor the Inspection which on random/sampling nature. Notification may not be required
Review Point ( R ) : An inspection which is conducted by reviewing as system or document related to i.e. reviewing RT films, reviewing ITP or reviewing of quality system
Page 8 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
Page 9 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
Page 10 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
Page 11 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
Page 12 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
Page 13 of 8
: R057-AC-IT-002
: 30-Dec-16
AND TEST PLAN

INSPECTION PARTIES
ust be witnessed by a specified party prior to subsequent fabrication. Operation sequences at the required hold
a specified party
designated to be witnessed by a specified party unless otherwise permitted in writing by the specified party to proceed
performing the designated operation
y not be required
lated to i.e. reviewing RT films, reviewing ITP or reviewing of quality system
Page 14 of 8

R057-Ac-It-002 (C) - Inspection and Test Plan For Pipe Spool

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PROJECT TITLE :

CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES

SYLHET GAS FIELDS LIMITED

INSPECTION AND TEST PLAN

C DEC 30, 2016 ISSUED FOR CONSTRUCTION EK RDH DA

TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

VENDOR : Contractor Job No. : C - 222 / 2015 CONTRACTOR :

PT. ROTEQ ENERGYPAC POWER GENERATION LTD

TABULATION OF REVISED SHEETS

OWER GENERATION LTD

INSPECTION AND TEST PLAN

1.0 PROJECT QUALITY & CONSTRUCTION PROCEDURE

1.1 Pre-Inspection Meeting Confirmed PO - - H H

Approved WPS &

Hydro Test Approved Hydro Test

INSPECTION AND TEST PLAN

2.0 MATERIAL INSPECTION AND TRACEABILITY

3.0 FABRICATION, WELDING AND INSTALLATION

222-L-SP-005 Rev. A & Approved

INSPECTION AND TEST PLAN

3.6 Welding of Butt Welds 222-L-SP-005 Rev. A & Approved WPS - - H M

3.7 Welding of Socket Welds 222-L-SP-005 Rev. A & Approved WPS - - H M

3.8 Welding of Fillet Welds 222-L-SP-005 Rev. A & Approved WPS - - H M

3.9 Welding of Pipe Supports 222-L-SP-005 Rev. A & Approved WPS - - H M

4.0 INSPECTION & TESTING

INSPECTION AND TEST PLAN

5.0 DIMENSIONAL CONTROL

222-L-SP-005 Rev. A & Approved

222-L-SP-005 Rev. A & Approved

6.0 PRESSURE TESTING FOR PIPING

6.3 Flushing and Drying Hydro Test Procedure - - H R

INSPECTION AND TEST PLAN

7.0 SURFACE PREPARATION AND PAINTING

INSPECTION AND TEST PLAN

8.0 MANUFACTURING DATA RECORD (MDR)

AND TEST PLAN

AND TEST PLAN

AND TEST PLAN

AND TEST PLAN

AND TEST PLAN

AND TEST PLAN

lated to i.e. reviewing RT films, reviewing ITP or reviewing of quality system

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