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Pressure Predictions
R.F. Mitchell, SPE, Enertech Engineering & Research
Summary. It is generally accepted that the pulling and running of pipe causes pressure surges. The prediction of pressure surges
is of economic importance in wells where the pressure must be maintained within narrow limits to prevent lost circulation and
formation-fluid influx. For these wells, the drilling engineer needs the best possible method of calculating surge pressures to drill
wells with a minimum of trouble.
This paper presents a dynamic surge/swab model that extends existing technology with the following features: (1) pipe and
annulus pressures are coupled through the pipe elasticity; (2) longitudinal pipe elasticity and fluid viscous forces determine pipe
displacement; (3) fluid properties vary as a function of temperature and pressure; and (4) formation elasticity, pipe elasticity, and
cement elasticity are all used to determine the composite elastic response of the wellbore.
Comparisons between the model and field data demonstrate good agreement. Data matches have been made for both water- and
oil-based muds in both shallow and deep wells. Furthermore, the model matches data that had not been previously matched by
other models.
Introduction
Pressure surges have long been known to cause well-control prob- not, 9 who ran surge and circulation tests on two wells. The first
lems. In 1934, Cannon l identified pressure surges resulting from was an 18,500-ft [5639-m] well in Mississippi that had been plugged
pipe swabbing as a possible cause of fluid influx, and in extreme before it was abandoned. This well was completed with a 7-in.
cases, blowouts. In 1951, Goins et ai. 2 measured positive pres- [7.8-cm] liner, and the drilling fluid was a 17.5-lbm/gal
sure surges and linked surge pressures with lost-circulation [2097-kg/m 3 ] oil-based mud. The second well was a 15,270-ft
problems. [4654-m] well in Utah. This well was completed with a 5-in.
In most wells, the magnitude of the pressure surges is not criti- [12.7-cm] liner, and the drilling fluid was a 14.2-lbm/gal
cal because proper casing design and mud programs leave large [1702-kg/m 3 ] water-based mud. Clark and Fontenot provide very
enough margins between fracture pressures and formation-fluid pres- complete information on drilling-fluid properties throughout the tests
sures. A certain fraction of wells, however, cannot be designed with and full information on pipe motion and resultant surge pressures.
large surge-pressure margins. In these critical wells, pressure sur- Increased use of measurement-while-drilling (MWD) tools may pro-
ges must be maintained within narrow limits. In other critical wells, vide additional surge-pressure data in the future. Ramsey et ai. 1O
pressure margins may be large, but pressure surges may still be provide an example of surge pressures recorded by MWD in an
a concern. Some operations are particularly prone to large pres- 1l,954-ft [3644-m] well with 9.45-lbm/gal [1l32-kg/m 3 ] mud.
sure surges-e.g., running of low-clearance liners in deep wells.
The need to predict pressure surges in critical wells has produced Model Formulation Overview
a number of wellbore fluid-flow models. Burkhardt, 3 Fontenot and The dynaniic-surge model consists of two analytical models: the
Clark, 4 and Schuh 5 represent the most complete examples of coupled-pipe/annulus model and the pipe-to-bottomhole model (Fig.
"steady-flow" pressure-surge models. In these models, the drill- 1). The coupled-pipe/annulus model has the following features.
ing mud is perfectly displaced by the pipe motion. Fluid pressures
1. The full balance of mass and balance of momentum for pipe
are calculated to be consistent with frictional pressure drops caused and annulus flow are solved.
by fluid motion. These models neglect fluid inertia (Burkhardt in-
2. Pipe and annulus pressures are coupled through the pipe elastic-
cludes an approximate inertia effect) and the compressibility ofthe
ity. Annulus pressures caused by pipe pressures may be significant.
fluid and wellbore. These models do consider the complexities of
3. Longitudinal pipe elasticity and fluid viscous forces determine
the non-Newtonian flow of drilling muds. All these models are suffi-
pipe displacement (Fig. 2). The velocity of the pipe end is not nec-
ciently complex to require the use of a computer program for ef-
essarily equal to the velocity imposed at the surface.
fective use. The lack of fluid compressibility is considered a
4. Frictional pressure drop is solved for laminar flow in an an-
conservative assumption because it predicts a higher flow rate, which
nulus with a moving pipe for power-law fluids. Turbulent-flow fric-
generates a higher frictional pressure drop. The neglect of fluid
tional pressure drop uses the Dodge and Metzner II friction factor
inertia is not a conservative assumption. The dynamic surge pres-
for power-law fluids.
sures measured by Burkhardt3 cannot be predicted by a steady-flow
5. Fluid properties vary as a function of pressure and tempera-
model, particularly the negative pressure surges resulting from fluid
ture. Plastic viscosity and yield point can vary significantly with
backflow when the pipe is brought to rest. temperature.
The first fully dynamic surge-pressure model, developed by Lu-
6. Formation elasticity, pipe elasticity, and cement elasticity are
binski et ai., 6 emphasized the importance of compressibility in
all considered in determining the composite elastic response of the
pressure calculations. Lal corrected a number of deficiencies in the
wellbore. For the case of a pipe cemented to the formation, use
Lubinski et ai. model and began an investigation of parameters
of only the pipe elasticity will not give conservative surge pressures.
affecting surge pressures. 7.8
The pipe-to-bottomhole model has the following features.
Surge field data are much less common than surge-pressure
1. Balance of mass and balance of momentum for the pipe-to-
models. Surge data in critical wells are, understandably, even less
bottomhole flow are solved.
common. Burkhardt presents surge data in a 2, lOO-ft [640-m] well,
2. Frictional pressure drop is solved for laminar flow in the pipe-
which is specially instrumented to measure pressures in the well- to-bottomhole region for power-law fluids. Turbulent-flow frictional
bore and bottom hole. These data are instructive and provide a good
pressure drop uses the Dodge and Metzner II friction factor for
test for analytical models, but do not represent a real well situa- power-law fluids.
tion. Much more useful are the data gathered by Clark and Fonte- 3. Fluid properties vary as a function of pressure and temperature.
Copyright 1988 Society of Petroleum Engineers 4. Formation elasticity, pipe elasticity, and cement elasticity are
SPE Drilling Engineering, September 1988 325
SPECIFIED
VELOC ITY
~
SPECIFIED
VELOCITY
t vt
t /
t- ~FLUID SHEAR
STRESS LOADS PIPE
COUPLED
\
PIPE- ~Pl-- / Pz
ANNULUS
~- FLUID PRESSURE
MODEL
~
CAUSES VERTICAL STRAINS IN PIPE
+ t
~ Is
~ FLUID PRESSURE ON END OF PIPE
_~~..-/V
I FORCE AND DISPLACEMENT COMPATIBILITY
BOUNDARY CONDITIONS
t
PIPE- TO·
BOTM6°D~HlOlE _ . /\ ~ W£lLBORE AND FORMATION
I V ELASTICITY
~~'i'7,;'i'7,;;::::::;::::WRIGID BOTTOMHOLE
Fig. 1-Surge formulation flow regions. Fig. 2-Velocity at pipe end not equal to surface velocity.
all considered in determining the composite elastic response of the 2. Mass-flow balances are calculated for flow through the pipe
wellbore. nozzle, through the annulus return area, and into the pipe-to-
The coupled-pipe/annulus model and the pipe-to-bottomhole bottomhole region.
model are connected through a comprehensive set of force and dis- 3. Pressure drops are calculated through the pipe nozzle and an-
placement compatibility relations. nulus return area on the basis of cross-sectional area changes with
1. The elastic force in the moving pipe is equal to the pressure appropriate discharge coefficients.
below the pipe times the pipe-end area. This means that a suffi- 4. Boundary conditions for floats were chosen to allow one-way
ciently high pressure below the pipe could retard the pipe motion. flow through the float. Fluid is allowed to flow out of the float;
otherwise, the float is treated as a closed pipe.
Surface boundary conditions set the fluid pressures in the tube
and the annulus to atmospheric pressure. The bottomhole bounda-
ry condition assumes a rigid floor, which requires a zero fluid ve-
locity.
The interpolated method of characteristics is used to solve the
fluid-flow part of the coupled-pipe/annulus model and the pipe-to-
9-5/8". 40 PPF _ _ bottomhole model. 12 The elastic pipe motion is solved by use of
finite elements to determine the pipe equations. 13 The equations
are solved for the pipe velocity by use of the tridiagonal al-
gorithm. 14 The fluid-flow and pipe-velocity equations are solved
subject to the boundary conditions given. For nonlinear boundary
conditions, Newton's method is used to solve the equations. 15
7". 23 PPF---+---.j A more detailed discussion of the model formulation is given in
Appendices A through C.
Field-Data Comparisons
As a direct test of the surge model's validity, the surge field tests
of Burkhardt 3 and Clark and Fontenot9 were simulated. The well-
bore geometry, pipe motion, and fluid properties were taken directly
from these papers without modification. To study the importance
..................:----- B
JOINT 44
1812-1856'
····ZELOCITY .
...u
~ 2 2 >
t 1 S
i 0 ••• /'~~'~>·""'>----Z---·---·----·'\ ,,-', ' a g
~tl~ "'. .... ACCELERATION I,: ( -I
- - 1835' .... -2 ~ \..: I, I
-2
FLOAT COLLAR IA C
< ~:
-4 -'C
lIr.._ 2100' -6 I I I I
B 10 12 14 16 18
TIME. SEC
Fig. 3-Wellbore/drillstring geometry-Burkhardt 3 surge
data. Fig. 4-Velocity proflle-Burkhardt 3 surge data.
lS>
~ f- .." ".•, , , ,................. I
a 4-1/2" D.P.
(j)
<L. 6600
~~
lS>
f-......................... ".,/., , -\\ ,.................. I 16.6#/FT
+t------i
(j)
(j)
w
'"<L
9-5/8" CSG. 3-1/2" D.P.
3677
47#/FT . 13.3#/FT.
lS>
VJ
" ' ' - - -_ _---'
'e. 4.
----L
8.
-'-
TIME (5)
12.
t ""
3-1/2" D.P.
TEST 1-3
5735. OS'
X-OVER
I \\EST I-
\ 7" CSG.
5.75" OD CARRIER
X-OVER
X-OVER
3-1/2" D.P.
o
o
V 10 20 30 40
X-OVER
TIME, SEC 9.98' 5.75" OD CARRIER
11:~:6·T
Fig. 7-Veloclty prOfile-Mississippi test well, Test 1. X-OVER
X-OVER
o
o
~,----------------------,
T
!5~ 1- , , , , "-.., , I X-OVER
Ul
Ul
W
~
0-
o 3-1/8" D.C.
~ f-,:· · I'··· ..··.. ·~·· ..·..· \, ,.., ,': ,..................... ·1 5" LINER 478.21'
10. 20.
TIME (S)
'"
0.
10 20 30 40
TIME'" SEC
I~ : +il:+;; =0 (A-I)
Elastic Pipe Balance of Momentum.
Al
A~
V,
t
t
VI
t
V,
tv,
t+
Vl
+
V,
1---------- A ---------~/
Fig. B-1-Balance of mass for cross-sectlonal-area changes. Fig. B-2-Balance of mass at the bit.
Pipe Nozzle Pressures. Therefore, the cross-sectional area of the pipe loaded by pressures
P I and P2 is given by
P 2 2
PI-Pn=-(V n -VI) (B-11)
2Cd Al =7I'(rl +UI)2 (C-2)
and If we assume that u I is small compared with rl, then we can cal-
culate the following equations from Eqs. C-1 and C-2:
p
P-Pn =--(V~ -v2) (B-12)
2Cd 1 dA I 21 (r~ +rr) I
~ dpl =E (r~-rr) +JL (C-3)
Annulus Return Pressures.
and
P 2 2
P2-Pr=-(V r -V2) (B-13)
2Cd dA I 4 r~
- -- - - - 2 2" (C-4)
and Al dp2 E (r2 -rl)
p
P-Pr=--(v;-v 2) (B-14) The displacement U2 of the outside wall of a thick-walled pipe, u2
2Cd
(Fig. C-l), caused by inside and outside pressures P I and P2, re-
spectively, is given by the following equation (see Ref. 17):
PThe quantity Cd is the discharge coefficient for the flow through
an area change. Flow into a smaller area results in a reversible pres-
sure drop plus an irreversible pressure drop. Flow into a larger
area results in a reversible pressure increase plus an irreversible u2= 2
I
r2 I 2Pl r 2l-P2[(l-JL)r2+(l+JL}rJJ·
2 2 I (C-5)
pressure drop. Thus the value of Cd is different for flow into a re- E(r2 -r2)
striction (reduced area) and flow out of a restriction (increased area).
Appendix C-Plpe and Borehole Expansion The displacement of the inside wall of an external thick-walled pipe,
u3 (Fig. C-l), caused by inside pressure P2 is given by the fol-
The balance-of-mass equations (Eqs. A-I, A-3, and A-5) all con-
lowing equation (see Ref. 17):
tain terms that relate the flow cross-sectional area to the fluid pres-
sures. For instance, in the pipe/annulus model, increasing tubing
pressure increases the tubing cross-sectional area and decreases the
annulus cross-sectional area. This section discusses the application
of elasticity theory to the determination of the coefficients dA/dp
in the balance-of-mass equations.
r3
u3=-(l+ JLf)P2' (C-7)
Ef
I-----r,
I------r,
... (C-ll)
These equations can be combined for the case of a composite Applying Eq. C-17 to Eq. C-8 gives
wellbore-i.e., more than one casing cemented together. This com-
posite wellbore consists of alternating casing and cement. Thus, 2r~[(l- 14)r~ +(1 +14)rl-2CcA rll
We can think of this composite~ wellbore as alternating annuli of
steel and cemeI1t. There are N solid annuli, where N equals twice E(r~ - r~)(rl- r~)
the number of cemented casings outside the first annulus. From
Eqs. C-1 and C-5, we can write the following equations for each 2r~[(1- 14)d + (1 +14)rfl
of the nested annuli: + Z Z Z Z (C-18)
E(r3 - rz)(rz - rl)
um=C}"Pm+C~Pm+l' m=l. .. N (C-12)
SI Metric Conversion Factors
and
ft x 3.048* E-OI m
um+l =C~Pm+C~Pm+l' m=l. . .N, (C-13) in. x 2.54* E+OO cm
Ibm/ft x 1.488164 E+OO kg/m
where for annulus m, U m is the displacement at the inside of the psi x 6.894 757 E+OO kPa
annulus and u m+ 1 is the displacement at the outside of the annu-
lus. Note that the displacement at the outside of Annulus M equals 'Conversion factor is exact. SPEDE
the displacement at the inside of Annulus m + I, Combining Eqs.
C-12 and C-13 eliminates the displacements:
Original SPE manuscript received for review March 15, 1987. Paper accepted for publica-
tion Feb. 1, 1988. Revised manuscript received April 25, 1988. Paper (SPE 16156) first
C~Pm+C~Pm+l =C},,+lPm+l +C~+l +Pm+Z' (C-14) presented at the 1987 SPEJIADC Drilling Conference held in New Orleans, March 15-18.