Wire Description Component Identifiers (CID) List Component Location

Wire Wire Wire Wire

SENR5674-01
Description Description CID No. Component Schematic Machine Schematic Machine
Number Color Number Color Component Component May 2009
001 Cylinder 1 Injector Solenoid Location Location Location Location
Power Circuits Lighting Circuits (Continued) Alarm - Backup A-15 1 Solenoid - Down Shift A-14 31
002 Cylinder 2 Injector Solenoid
101 RD BAT 635 BU PAYLOAD MON RED LAMP
003 Cylinder 3 Injector Solenoid Alarm - Engine Overspeed E-8 F Solenoid - Ether 1 A-7 23
102 BU HD LMP 636 GN PAYLOAD MON GREEN LAMP
004 Cylinder 4 Injector Solenoid Alarm - Action (EMS) C-2 G Solenoid - Ether 2 A-7 23
103 YL DOME/STOP/TURN LAMP 639 WH LEFT HAND STOP/TAIL LAMP 005 Cylinder 5 Injector Solenoid Alternator B-7 2 Solenoid - Lockup A-13 31
105 BR KEY SW 640 GN RIGHT HAND STOP/TAIL LAMP 006 Cylinder 6 Injector Solenoid
Batteries A-2 3 Solenoid - Lube D-15 E
107 WH ENG SHUT - DOWN FIRE SUPPR Control Circuits 007 Cylinder 7 Injector Solenoid
Breakers - Circuit E-14, F-15 D Solenoid - Proportional B-14 28
109 OR ALT OUTPUT (+) TERM. 700 PK AETA TEST SW 008 Cylinder 8 Injector Solenoid 3
112 PU MAIN POWER RELAY OUTPUT 703 BU XMSN UP SOL 009 Cylinder 9 Injector Solenoid Control - Autolube E-8 C Solenoid - Shutter B-9 36

113 OR OPR MON PANEL B+ SWITCHED 704 GY XMSN DOWN SOL 010 Cylinder 10 Injector Solenoid Control - Automatic Retarder F-2 E Solenoid - Steering Bleed A-10 35
115 PK FRONT FLOOD LAMP 705 PK XMSN LOCKUP CLUTCH SOL BASIC
011 Cylinder 11 Injector Solenoid Control - Engine A-5 2 Solenoid - Up Shift A-14 31
012 Cylinder 12 Injector Solenoid
120 YL CONVERTER 706 BR XMSN RETARDER SW Control - Neutral/Start F-6 C Speedometer C-4 B
013 Cylinder 13 Injector Solenoid
121 YL BACKUP ALARM TO LAMP 707 PU XMSN BED RAISE SW Control - Payload Monitor D-13 E Switch - A/C Press B-9 29

(Dimensions: 48 inches x 35 inches)

014 Cylinder 14 Injector Solenoid
122 BU AIR DRYER 709 OR SENSOR POWER SUPPL Y Control - Start Aid A-8 23 Switch - Aftercooler Temp (EMS) B-5 37
015 Cylinder 15 Injector Solenoid
123 WH GAGES 710 GN XMSN SPEED PICKUP SIGNAL 016 Cylinder 16 Injector Solenoid Control - Steering Action C-13 C Switch - Aftercooler Temp (EMS) B-5 19
7
124 GN A/C 711 BR XMSN LEVER CODE 1 091 Throttle Position Sensor Control - Traction Aid D-13 E Switch - Backup Alarm D-8 C 26 21
126 PK XMSN CONT 712 WH XMSN LEVER CODE 2 100 Engine Oil Pressure Sensor
Control - Transmission F-7 E Switch - Backup Lamp D-8 C
129 BU CIGAR LIGHTER 713 OR XMSN LEVER CODE 3 110 Coolant Temperature Sensor 7 53
Control Steering Bleed E-9 C Switch - Bed Raise (Trans) D-12 C 43

SENR5674-01
132 PK AETA CONT 714 YL XMSN LEVER CODE 4 168 Electrical System Voltage
50 27
190 Engine RPM Sensor Converter - 24/12 Volt C-15 E Switch - Blower C-5 A
135 BU 12V AUX POWER 715 GN XMSN LEVER CODE 5 35 33
138 GN AUTO LUBE PUMP TO PAYLOAD MON 716 BU XMSN LEVER CODE 6 248 CAT Data Link Distributor - Transmission E-9 G Switch - Body Down (Trans) A-12 16 16
139 OR BRAKE RETRACT 720 PU XMSN BRAKE SW
253 Personality Module Mismatch Dryer - Air B-14 4 Switch - Brake Master Cyl Overstroke (EMS) A-12 38 49 46 18
261 Timing Calibration Flasher F-5 C Switch - Brake Master Cyl Overstroke (EMS) A-12 38 15 8 31
149 PU LADDER LAMP 721 BR XMSN GEAR CODE 1
150 OR EUI (ADEM) 722 WH XMSN GEAR CODE 2
262 Analog Sensor Power Supply
Fuses D-15 D Switch - Brake Master Cyl Overstroke (EMS) A-12 39
2 12 44 52
176 OR AUX CKT 723 OR XMSN GEAR CODE 3
263 Digital Sensor Power Supply
Fuses (240V AC Wiring) H-9 5 Switch - Brake Master Cyl Overstroke (EMS) A-11 39 5 10 14 20 1
267 Shutdown Inputs Are Incorrect
13 42 37
176 YL AUX CKT 724 YL XMSN GEAR CODE 4 268 Programmed Parameter Fault Gauge - Brake Oil Temp D-5 B Switch - Brake Oil Temp (EMS) B-12 18 15
23 40
793B Truck
Ground Circuits 725 GN XMSN GEAR CODE 5 270 Harness Code Gauge - Engine Coolant Temp D-5 B Switch - Brake Retract D-8 G 32 17
200 BK MAIN CHASSIS 726 BU XMSN GEAR CODE 6 272 Turbo Outlet Pressure Calibration Ground - Cab E-13 E Switch - Brake System Air Press (EMS) C-14 E 11 38 39
201 BK OPR MON PANEL CMS 733 BR SWITCHING GEAR CODE 1 FRONT 273 Turbo Outlet Pressure Calibration
Ground - Cab/Frame B-12 6 Switch - Converter/Retarder Temp (EMS) B-7 40
36 19 13
Electrical System
202 BK XMSN CONT 734 WH SWITCHING GEAR CODE 2 FRONT 274 Atmospheric Pressure Calibration
9 30 28
275 Turbo Inlet Calibration
Ground - Engine A-4 C Switch - Diagnostic Enable (Eng) D-8 B 21 45 16
203 BK CHASSIS DIAGNOSTIC 735 OR SWITCHING GEAR CODE 3 FRONT
207 BK STARTER DIAGNOSTIC 736 YL SWITCHING GEAR CODE 4 FRONT
276 Turbo Inlet Calibration Ground - Engine (Alternator) B-7 2 Switch - Disconnect A-2 43
11 25
281 Engine Lamp Ground - Frame A-15 7 Switch - Dome Lamp D-2 G 29 8
210 BK CONVERTER OUTPUT (24/12 VOLT) 737 GN SWITCHING GEAR CODE 5 FRONT H
212 BK AETA CODING PIN 16 767 WH AETA PICKUP POWER
282 Overspeed Lamp Ground Frame B-9 7 Switch - Dome Lamp E-5 A 4 1HL1-194
213 BK AETA CODING PIN 17 768 OR AETA PICKUP XMSN
283 Filter Restrict Lamp
Ground - Frame (240V AC Wiring) H-9 8 Switch - Engine Coolant Flow (EMS) B-4 42
24 6 51 22
214 BK AETA CODING PIN 18 769 BU WHEEL SPEED PICKUP LEFT
284 EMS System Enable
Ground - Frame/Engine A-12 8 Switch - Engine Coolant Temp (Shutter) B-8 19
17
285 EMS Coolant Lamp
215 BK AETA CODING PIN 19 770 GN WHEEL SPEED PICKUP RIGHT 286 EMS Oil Lamp Ground - Frame/Engine B-11 8 Switch - Engine Flood Lamp E-1 43 C J
216 BK AETA CODING PIN 20 772 BR AETA RETARDER SW 621 Downshift Switch Ground - Fuse Box (240V AC Wiring) H-9 5 Switch - Engine Shutdown A-5 43
217 BK XMSN ID CODE 2 773 GY AETA SERVO VALVE 622 Upshift Switch Heater - Engine Oil (240V AC Wiring) H-9 9 Switch - Fog Lamp D-2 G
B
623 Direction Switch
218 BK XMSN ID CODE 1 774 YL AETA SOL - LEFT Heater - Engine Oil (240V AC Wiring) H-9 10 Switch - Fuel Filter Press (EMS) B-5 45 A E
626 Lock Switch
219 BK XMSN ID CODE 0 775 BR AETA SOL - RIGHT
Heater - Jacket Water (240V AC Wiring) H-9 Switch - Headlight Dimmer F-3 A F
227 BK XMSN ID CODE 3 777 PU BRAKE RELEASE MOTOR
627 Parking Brake Switch G

36 Page,
628 Quickshift Switch Heater - Jacket Water (240V AC Wiring) H-9 12 Switch - Key D-8 C
229 BK EUI CONT 794 YL PAYLOAD MON XMSN SPEED
631 Clutch 1 Solenoid (Reverse) Heater - Jacket Water (240V AC Wiring) H-9 13 Switch - Ladder Lamp D-1 43
D
231 BK XMSN SW 799 WH SENSOR POWER
632 Clutch 2 Solenoid (Forward) Heater - Jacket Water (240V AC Wiring) H-9 14 Switch - Ladder Lamp D-2 G
250 BK PAYLOAD MON - CUSTOMER GROUND 801 PK AUTO LUBE SOL OR MOTOR
633 Clutch 3 Solenoid (Speed) Indicator - Transmission Gear E-6 B Switch - Left Hoist Screen Press (EMS) A-10 46
251 BK PAYLOAD MON - SYSTEM GROUND 818 BR SERIAL DATA (TRANSMIT) 634 Clutch 4 Solenoid (Speed)
280 BK XMSN CONT IDENT CODE 4 819 GY SERIAL DATA (RECEIVE) Lamp - Engine Air Filter E-8 B Switch - On/Off (Auto Retarder) E-3 B
635 Clutch 5 Solenoid (Speed)
A215 BK AUTO RETARDER CONTROL HARNESS CODE 0 820 BU TRANSMIT KEY 637 Start Relay Lamp - Engine Control Fault D-8 B Switch - Operator Monitor Test (EMS) C-4 B
A216 BK AUTO RETARDER CONTROL HARNESS CODE 1 858 GY PAYLOAD MON RIGHT FRONT SENSOR 650 Harness Code Lamp - Engine Overspeed Warning E-8 B Switch - Panel Dimmer D-2 G
A217 BK AUTO RETARDER CONTROL HARNESS CODE 2 859 YL PAYLOAD MON LEFT FRONT SENSOR 653 Control Module Lamp - Action (EMS) D-4 B Switch - Parking Brake Press (EMS) C-15 E
A218 BK AUTO RETARDER CONTROL HARNESS CODE 3 860 PK PAYLOAD MON RIGHT REAR SENSOR 700 Actual Gear Switch Lamp - Retarder D-3 B Switch - Refrigerant Press (A/C) B-8 49
Basic Machine Circuits 861 PU PAYLOAD MON LEFT REAR SENSOR 702 Shift Lever Switch
Meter - Service D-9 C Switch - Retarder Press (Auto Retarder) D-3 F
STARTER RELAY COIL TO NEUT START SW OR 710 ARC Supply Solenoid
306 GN 863 BU PAYLOAD MON TRANSMIT LCD OUT Module - Stop/Tail Lamp B-14 15 Switch - Retarder Press (Retarder Lamp) D-3 F
KEY SW 711 ARC Control Solenoid
307 OR KEY SW TO NEUT START SW 864 BR PAYLOAD MON CLOCK LCD OUT 712 Retarder Lamp Monitor - Operator (EMS) E-6 B Switch - Right Hoist Screen Press (EMS) A-10 46
308 YL MAIN POWER RELAY COIL 865 GY PAYLOAD MON LATCH LCD OUT 713 ARC On/Off Switch Motor - Brake Retract B-14 16 Switch - Running Lamp E-2 G
310 PU START AID SW TO START AID SOL 866 PK PAYLOAD MON TEST/SET 714 Auto Retarder Pressure Switch Motors - Blower C-4 A Switch - Secondary Brake Press (Trans) C-15 E
REAR COMPARTMENT (AREA E) REAR COMPARTMENT SIDEWALL (AREA J)
715 Retarder Pressure Switch
311 WH START AID SOL TO TEMP SW 867 PU PAYLOAD MON MODE
CID list applies to Engine, Transmission and Auto Retarder Controls.
Panel - Payload Monitor Operator C-5 B Switch - Service Clear (Auto Retarder) E-3 E REAR VIEW SIDE VIEW
315 GN START AID BKR TO START AID RELAY 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM Pickup - Engine Speed
B-7 17 Switch - Service Clear(Trans) E-6 D
317 YL START AID RELAY TO START AID SOL 892 BR EUI HS DATA LINK (-) (Tach/ Automatic Retarder Control)
321 BR BCKP ALARM LAMP TRAVEL ALARM 893 GN EUI HS DATA LINK (+) Relay - Backup E-15 E Switch - Service Set (Auto Retarder) E-3 E
326 PU KEY SW C TERM. 913 BU SHUTTER CONT TEMP SW TO PRESS. SW Relay - Main E-15 E Switch - Service Set (Trans) E-6 D
327 PK SHUTDOWN SOL 914 YL PRESS. SW TO SHUTTER CONT SOL Relay - Start Aid A-7 23 Switch - Service/Retarder Press (Tractn) C-14 E
360 GN ENGINE SHUTDOWN SIGNAL C 993 BR EUI SENSOR ANALOG GROUND Resistor - Blower Speed C-5 A Switch - Service/Retarder Press (Trans) C-14 E
361 OR ENGINE SHUTDOWN SIGNAL D 994 GY EUI ENG OIL PRESS. Resistor - Dimmer D-2 G Switch - Shift Lever E-8 C 20 4 5
6 © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
Monitoring Circuits 995 BU EUI COOLANT TEMP (ANALOG) Resistor - Either Aid A-8 23 Switch - Start Aid D-15 C
403 GN ALTERNATOR (R) TERM. 996 GN ENG SPEED SENSOR V+
Resistor - Either Aid A-8 23 Switch - Start Aid Temp B-7 19 14
405 GY OPR MON OIL PRESS. (LO SETTING) 997 OR EUI SENSOR ANALOG POWER
Sender - Brake Oil (Gauge) B-11 18 Switch - Steering High Press A-11 33
406 PU OPR MON COOLANT TEMP 998 BR EUI SENSOR DIGITAL GROUND
Sender - Engine Coolant Temp (Gauge) B-5 19 Switch - Steering Low Press A-11 8
1
407 PK OPR MON CONVERTER/RETARDER OIL TEMP 999 WH EUI ENGINE SPEED SIGNAL Flash Code Conversion
Flash Component Failure Mode Sender - Transmission Speed A-13 20 Switch - Stop Lamp Press (Module) C-13 E 9
408 WH OPR MON SYSTEM AIR PRESS. A700 OR EUI SENSOR DIGITAL POWER
19 10 2
409 OR OPR MON NEUT A701 GY EUI CYLINDER SOL 1 Code Identifiers¹ Identifiers² Sender - Wheel Speed (Tractn) A-15 21 Switch - Thermostat (240V AC Wiring) H-9 10
12 18 3
410 WH OPR MON ACTION ALARM A702 PU EUI CYLINDER SOL 2 12 267 02 Sender - Wheel Speed (Tractn) B-15 22 Switch - Thermostat (A/C) C-5 A
16 281, 282, 283 05,06 Sensor - Atmospheric Press (Eng) D-6 E Switch - throttle Bypass (Eng) D-8 B
411 PK OPR MON MASTER FAULT LAMP A703 BR EUI CYLINDER SOL 3
Sensor - Engine Coolant Temp (Eng) B4 19 Switch - Torque Converter Inlet Filter(EMS) A-10 50
Harness And Wire Electrical Schematic Symbols
412 BU OPR MON COOLANT FLOW A704 GN EUI CYLINDER SOL 4 17 168 00,01
413 BR OPR MON FUEL PRESS. A705 BU EUI CYLINDER SOL 5 18 284, 285, 286 05,06 Sensor - Engine Oil Pressure (Eng) B-4 44 Switch - Torque Converter Outlet Screen (EMS) A-10 51
415 GN OPR MON TEST SW A706 GY EUI CYLINDER SOL 6 21 262, 263 03,04 Sensor - Engine Speed (Engine) B-4 17 Switch - Traction Aid Test D-8 C A AA 1 1
417 GY PRIMARY STER SW A707 PU EUI CYLINDER SOL 7 Sensor - Left Front Strut Press (Payload) A-6 24 Switch - Transmission A-14 52
24 100 03,04 1 2 2
419 YL OPR MON PARKING BRAKE A708 BR EUI CYLINDER SOL 8 Sensor - Left Rear Strut Press (Payload) A-12 25 Switch - Transmission Filter (EMS) A-11 53
25 272, 273 03,04
426 BR OPR MON POWER TRAIN OIL FILTER A709 OR EUI CYLINDER SOL 9 Typical representation of a Typical representation of a
26 274 03,04 Sensor - Left Turbo Inlet Press (Eng) B-4 19 Switch - Transmission Supply (EMS) A-11 53
430 BU OPR MON AIR FILTER A710 GY EUI CYLINDER SOL 10
Sensor - Right Front Strut Press (Payload) A-6 26 Switch - Turn Signal F-4 A Deutsch connector. The Sure-Seal connector. The
27 110 03,04 Plug Receptacle
437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER A711 PU EUI CYLINDER SOL 11 plug contains all sockets plug and receptacle contain
29 275 03,04 Sensor - Right Rear Strut Press (Payload) A-12 27 Tachograph F-12 D
438 YL OPR MON COOLANT TEMP JUMPER A712 BR EUI CYLINDER SOL 12 and the receptacle contains both pins and sockets.
441 OR ENG COOLANT TEMP GAGE A713 GN EUI CYLINDER SOL 13 32 091 08 Sensor - Right Turbo Inlet Press (Eng)
Sensor - Throttle Position (Eng)
B-4
D-6
44
A
Tachometer D-5 B
G 793 2 all pins.
446 PU BRAKE OIL TEMP GAGE A714 BU EUI CYLINDER SOL 14 34 190 02
449 BU SPDOM SENDER (SIGNAL NO. 1) A715 GY EUI CYLINDER SOL 15 Sensor - Turbo Outlet Press (Eng) B-3 19
39 276 03,04
450 YL TACH SENDER (+) A716 PU EUI CYLINDER SOL 16 42 100,261,272,273,274,275, 276 13
Solenoid - 4 Way B-14 28 A Pin or Socket
451 BR TACH SENDER (-) A721 WH EUI CYLINDER SOL 1 RETURN
52 253 02
Solenoid - Air Conditioner Compressor A-8 29 Number
454 GN RETARDER INDICATOR LAMP- A722 YL EUI CYLINDER SOL 2 RETURN
54 248 09
Solenoid - Air Start B-13 30 B
470 PU CANE SW NEUT A723 OR EUI CYLINDER SOL 3 RETURN Solenoid - Automatic Retarder D-3 F H Wire, Cable, or Harness Component
472 OR PARKING BRAKE SW TO OVERSTROKE SW A724 WH EUI CYLINDER SOL 4 RETURN
55 — — J Assembly Identification Part Number
56 268 02
Solenoid - Automatic Retarder Supply D-3 F C D Single Wire
473 GY OVERSTROKE SW TO OVERSTROKE SW A725 YL EUI CYLINDER SOL 5 RETURN 32
Solenoids - Cylinder Head (1 per cylinder) A, B-3 Connector
474 WH OVERSTROKE SW TO OVERSTROKE SW A726 OR EUI CYLINDER SOL 6 RETURN 71 001 05,06 F E
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW A727 PK EUI CYLINDER SOL 7 RETURN 72 002 05,06 Machine locations are repeated for components located close together. C A A AA 9X-1123
A430 OR EUI CONT FAULT OUTPUT A728 WH EUI CYLINDER SOL 8 RETURN 73 003 05,06 A = Components in operators compartment.
3 13 6
17
325-PK-14 1 325-PK-14
ELECTRONIC PUMP CONT LINKAGE CONT 74 004 05,06 B = Components in dash.
A446 PU A729 YL EUI CYLINDER SOL 9 RETURN
FAULT #2
75 005 05,06 C = Components in console.
26 24 Pin Wire
A489 BU OPR MON STEERING SPEED CONTROL SW A730 OR EUI CYLINDER SOL 10 RETURN Socket Color
A490 GN OVERSTROKE SW TO OVER STROKE SW A731 WH EUI CYLINDER SOL 11 RETURN 76 006 05,06 D = Components behind seat.
TRANS SUPPLY SW TO TORQUE CONV INLET E = Components in rear compartment.
7 32 37
A491 WH A732 YL EUI CYLINDER SOL 12 RETURN 77 007 05,06 19 45
FILTER SW
78 008 05,06 F = Components in front compartment. 44 15 17 53 2 200-BK-14
A492 OR HOIST FILTER SW TO HOIST FILTER SW A733 OR EUI CYLINDER SOL 13 RETURN
36 2 42
A493 YL HOIST FILTER SW TO T.C. SW A734 PK EUI CYLINDER SOL 14 RETURN 81 009 05,06 G = Components in overhead console.
14 39
51 16 38 16 1
Accessory Circuits A735 WH EUI CYLINDER SOL 15 RETURN 82 010 05,06
49 11 33 8 50 4 46 18 31 15
Circuit Number Wire
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW A736 YL EUI CYLINDER SOL 16 RETURN 83 011 05,06 Identification Gauge
8 25
515 GY BLOWER MOTOR (HI) A746 PK EUI BOOST PRESSURE 84 012 05,06 23 12 13 30 11 28
516 GN BLOWER MOTOR (MEDIUM) A747 GY EUI ATMOSPHERIC PRESSURE SIGNAL 85 013 05,06 21 52 22 27
Harness Connector Location Chart 20
517 BU BLOWER MOTOR (LO) A748 GY EUI TIMING WHEEL CAL
86 014 05,06
9 35 10 Electrical Schematic Symbols And Definitions
521 YL A/C SW TO REFRIGERANT SW A980 GY SERVICE METER B+ TO ENG OIL PRESS. SW Connector
Machine Harness And/Or Schematic
Connector
Machine Harness And/Or Schematic
29 21
87 015 05,06 Location Components Location Location Components Location
522 WH A/C CLUTCH TO THERMOSTAT SW A983 BU ENG THROTTLE CONT - SIGNAL
88 016 05,06
537 GN TURN SIGNAL SW TO FLASHER B427 BU
TORQUE CONV INLET FILTER SW TO HOIST 70 Contacts *
XX - 7E-6502
Engine Control
A-5 14 E
A - 102-8602
F - 102-8963
F-9
5 40 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
SCREEN SW through it.
¹ See Component Identifier List
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT B447 PU
STEERING (HIGH) PRESS SW TO LOW PRESS
2 J A - 102-8602
B A - 102-8602 7
(STEERING) ² See Failure Mode Identifier List 40 Contacts
XX - 7E-6502
B-8
T - 6G-9462
E-4
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
540 WH TURN SIGNAL INDICATOR LEFT B748 BR STEERING SPEED CTL SPEED IN 6 Contacts
Lighting Circuits B771 BR FAN CONTROL SOLENOID RETURN F - 102-8963 E - 2A-7123 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
* Transmission Control
F-7 16 U - 8X-5844
A-14
600 BR DASH LAMP BASIC B926 GY START AID TIMER OUTPUT 37 Contacts
601 GY DASH LAMP HI B948 BR ENG OVERSPEED CONT TO INDICATOR LAMP M - 2A-7119 B - 2A-6778
* Auto Retarder Control
E-2 15 QQ - 2A-7132
B-6
602 WH DOME LAMP B994 GN A/C CLUTCH SOL TO SHUTTER CONT PRESS. SW SENDER - A component that is used with a temperature or pressure gauge. The sender
604 OR STOP LAMP C915 GY ADEM DIAGNOSTIC CODES A - 102-8602 A - 102-8602 measures the temperature or pressure. Its resistance changes to give an indication to the
25 Contacts 1 J B - 2A-6778
B-10 18 E D - 5T-8598
C-12
T gauge of the temperature or pressure.
605 YL TURN LAMP - LEFT C940 GN EUI THROTTLE BYPASS - LO
606 GY TURN LAMP - RIGHT C972 YL ELEVATED LOW IDLE ENABLE SW A - 102-8602 A - 102-8602
3 J C - 2A-6810
B-11 B K - 8X-9992
E-4
607 PK FLOOD LAMP - FRONT D740 BR PARASITIC HYDRAULIC LOAD SOLENOID
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
608 GN FLOOD LAMP - REAR D741 YL OIL COOLER DIVERTER SOLENOID A - 102-8602 B - 2A-6778
D Diagnostic Connector
F-13 C L - 2A-6809
C-3 It has a coil that makes an electromagnet when current flows through it. The electromagnet
610 OR HEAD LAMP BASIC D772 PU LEFT TURBO INLET PRESS SENSOR Failure Mode Identifiers (FMI) List can open or close the switch part of the relay.
A - 102-8602 B - 2A-6778
611 PU HEAD LAMP HI D982 PK EUI TIMING CALlB FMI No. Failure Description * E-6 F B-7
Operator Monitor (EMS) QQ - 2A-7132
612 GY BACKUP LAMP D984 GN AUTO RETARD CONT RESUME SW 0 Data valid but above normal operational range. 20 Contacts 5 Contacts
D - 5T-8598 M - 2A7119 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
614 PU PARK/TAIL/DASH LAMP D985 BR AUTO RETARD ON SW 1 Data valid but below normal operational range. * D-13 E E-2
Traction Aid Control BB - 2A-7120 much current flows through it. This does not destroy the circuit breaker and it can be reset to
619 GN HEAD LAMP LO D986 PK AUTO RETARD OFF SW 2 Data erratic, intermittent, or incorrect.
become part of the circuit again.
620
622
WH
PU
FLOOD LAMP - FRONT (ENG. FLOOD LAMP)
FLOOD LAMP 3-WAY SW JUMPER
D988
D989
WH
BU
AUTO RETARD AIR CONT VALVE
AUTO RETARD AIR SUPPLY VALVE
3
4
Voltage above normal or shorted high.
Voltage below normal or shorted low.
4 J F - 102-8963
G - 102-9097
B-1 3 7
Q - 7I-5008 A-11
Customer Data Connector
D-1
Machine Harness Connector and Component Locations SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
623 BU FLOOD LAMP 3-WAY SW JUMPER D991 OR AUTO RETARD PRESSURE SW 5 Current below normal or open circuit. QQ - 2A-7132 R - 6T-4301
* Payload Monitor Cont
D-13 H S - 6T-4300
C-5
that makes an electromagnet when current flows through it. The electromagnet can open or
631 GY FOG LAMP - RIGHT D992 PU AUTO RETARD MANUAL RETARDER SW 6 Current above normal or grounded circuit.
close a valve or move a piece of metal that can do work.
632 WH FOG LAMP - LEFT D993 YL AUTO RETARD SERVICE RESET 7 Mechanical system not responding properly. 14 Contacts
D - 5T-8598
B-12 D QQ - 2A-7132
D-14
5 J E - 2A-7123 Customer Data Connector
635 BR TURN SIGNAL COMMON D994 BU AUTO RETARD SERVICE CLEAR 8 Abnormal frequency, pulse width, or period.
9 Abnormal update. A - 102-8602 A - 102-8602 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D996 PU TRANSMISSION CONT SERVICE SET 6 D-13 B E-4
10 Abnormal rate of change. H - 2A-6492 K - 8X-9992 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
D997 YL TRANSMISSION CONT SERVICE CLEAR
11 Failure mode not identifiable. A - 102-8602 A - 102-8602
that make electromagnet when current flows through them. It also has an internal switch that places
E750 PU BODY UP POSITION SENSOR SIGNAL E-13 H D-3
12 Bad device or component.
6 H - 2A-6492 R - 6T-4301 the latch coil circuit open at the time the coil latches.
13 Out of calibration. F - 102-8963 A - 102-8602
* Shift Lever Switch
E-8 19 E QQ - 2A-7132
D-9

G - 102-9097 B - 2A-6778
8 V-7T-3418
A-13 13 L - 2A-6809
F-1
10 Contacts
L - 2A-6809 E - 2A-7123
7 Q - 71-5008
F-1 * 4 Way Solenoid
B-14

M - 2A-7119 F - 102-8963
* Auto Retarder Control
E- 3 4 Contacts 20 E Body Raise Switch
D-12

V-7T-3418 F - 102-8963
* Transmission Switch
A-13 * Transmission Gear Indicator
E-6

Off Machine Switch Specification F - 102-8963 HH - 102-8857

* Transmission Control
F-7 11 C - 2A-6810
A-12
Part No. Function Actuate Deactuate Contact Position
45 kPa MAX 5 kPa MIN A - 102-8602 HH - 102-8857
2M9346 Brake Air Pressure (Stop Lamp) Normally Open *
(6.5 psi MAX) (0.5 psi MIN) 9 E J - 8W-0639
C-9
Stop/Tail Lamp Module
B-14
Electrical Schematic Symbols And Definitions
Service/Retarder Press (Tractn) 55.2 ± 13.8 kPa — A - 102-8602 QQ - 2A-7132
3L6306 Normally Closed C-9 B-6
Service/Retarder Press (Trans) (8 ± 2 psi) — 10 E J - 8W-0639 17 C - 2A-6810
9 Contacts
Parking Brake Press (EMS) 656 ± 35 kPa 552 ± 35 kPa A - 102-8602 NNN - 8X-2419
3T3195 Normally Open
Secondary Brake Press (Trans) (95 ± 5 psi) (80 ± 5 psi) * Neutral/Start Control
F-6 21 PPP - 8W-9735
B-9

27.6 ± 3.4 kPa —

4D4785 Retarder Press (Warning) Normally Open A - 102-8602
(4.0 ± .5 psi) — B Service Tool Connector
F-6

Fuel Filter Press (EMS) 119 ± 14 kPa — T

7N4447 Normally Closed A - 102-8602
Torque Converter Inlet Filter (EMS) (17.0 ± 2.0 psi) — 15 F-2
L - 2A-6809
Brake Oil Temp (EMS) 123.9 ± 2.8°C 112.8°C MIN Pressure Temperature Level Flow
Resistor, Sender and Solenoid Specifications 7N7854 Normally Closed A - 102-8602 Symbol Symbol Symbol Symbol
Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN) F E-3
Part No. Component Description Resistance (Ohms)¹ M-2A-7119
21.1 ± 2.8°C 12.8°C MIN
9G1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05 7X5988 Engine Coolant Temp (Start Aid) Normally Closed C - 2A-6810
(69.8 ± 5°F) (55°F MIN) 8 Contacts 11 B-15
HH - 102-8857
3T3437 Resistor - Panel Dimmer 10.0 ± 0.1 344.5 ± 34.5 kPa 172.3 ± 21 kPa
8T8639 Refrigerant Pressure (A/C) Normally Open L - 2A-6809
(50 ± 5 psi) (25 ± 3 psi) C-2
7 Q - 71-5008
9G9988 Solenoid - 4 Way 24.9 51.7 ± 2.8°C 43.0°C MIN
9G3341 Power Train Oil Temperature (EMS) Normally Closed
(125±5°F) (110°FMIN) QQ - 2A-7132
5T4434 Solenoid - Air Start 42.0 ± 4.0
* Payload Monitor OpPanel
C-6
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
517 ± 35 kPa 448 ± 35 kPa
9G8009 Brake Air Pressure (EMS) Normally Open
(75.0 ± 5.0 psi) (65.0 ± 5.0 psi) A - 102-8602
3E8691 Solenoid - Auto Retarder 29.8 ± 1.5 12 E C-15
DD - 5T-9326
362 ± 29 mN (45.6 mm ID point) 303 mN MIN
9X3040 Engine Coolant Flow (EMS) Normally Open
7X1120 Solenoid - Down Shift, Up Shift, Lockup 33.7 (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN)
13
A - 102-8602
F-2 Related Electrical Service Manuals Normally open switch that is closed due to an applied condition, and will open again with a
L - 2A-6809
9X7137 Solenoid - Ether 3.3 ± 1 9X7781
Left Hoist Screen Bypass Press (EMS) 210 ± 70 kPa —
Normally Open Title Form Number specific decrease in that condition.
Right Hoist Screen Bypass Press (EMS) (30 ± 10 psi) — A - 102-8602
F D-3 Actual Gear Indicator SENR4252
Torque Converter Outlet Screen (EMS) 210 ± 70 kPa — M - 2A-7119
3T0062 Solenoid - Proportional 16.0 9X7781 Normally Open
Transmission Supply (EMS) (30 ± 10 psi) — Alternator; 30-SI Series SENR7508
A - 102-8602
9X9482 Solenoid - Shutter 68.0
7 Contacts * Steering Action Control
C-13
Automatic Electronic Traction Aid SENR2986
9W0263 Auto Retarder Press
48.2 ± 13.8 kPa 24.1 kPa MIN
Normally Closed Normally closed switch that will open with an increase of a specific condition.
(7.0 ± 2.0 psi) (3.5 psi MIN) Automatic Retarder Control System SENR5683
6T8046 Solenoid - Steering Bleed 20.1 ± 1.0 A - 102-8602
* E-9
Engine Coolant Temp (Shutter) 88.0 ± 2.8°C 79.0°C MIN Steering Bleed Control Electronic Monitoring System SENR2945
7N7849 Normally Closed
¹ At room temperature unless otherwise noted. Aftercooler Temp (EMS) (190.0 ± 5.0°F) (174.0°F MIN)
A - 102-8602 Electronic Neutral Start Control SENR3889
1900 kPa MAX 1400 ± 140 kPa Pins B-C (N.C.) * Transmission Speed Distributor
E-9
Normally closed switch that is open due to an applied condition, and will close again
3E7809 Steering Press (Steering Action) Electronic Troubleshooting
(275 psi MAX) (205 ± 20 psi) Pins B-A (N.O.) SENR5597
F - 102-8963 3512 And 3516 EUI Engine with a specific decrease in that condition.
11000 kPa MAX 9000 ± 350 kPa Pins B-C (N.C.) * Transmission Gear Indicator
E-6
EPTC II For ICM Transmissions SENR5618
3E6461 Steering Press (Steering Action)
(1600 psi MAX) (1300 ± 51 psi) Pins B-A (N.O.)
MACHINE locations are repeated for connectors located close together. Starting And Charging Systems SENR2947
A/C Press (Shutter/Compressor) 1862 to 2275 kPa¹ 552 to 827 kPa² * = Connector is located at the component.
7X2013 Normally Open Truck Payload Measurement System SENR4733
Pins 1A-2A (270 to 330 psi) (80 to 120 psi) B = Connectors behind dash. The circle indicates that the component has screw terminals and a wire can be disconnected
A/C Press (Shutter/Compressor) 241 to 414 kPa³ 1379 to 1586 kPa¹ C = Connectors in console. from it.
7X2013 Normally Closed D = Connectors behind seat.
Pins 3A-4A (35 to 60 psi) (200 to 230 psi)
E = Connectors in rear compartment.
N.C. Normally Closed
F = Connectors in front compartment.
N.O. Normally Open
H = Connectors behind air conditioning controls.
¹ With rising pressure No circle indicates that the wire cannot be disconnected from the component.
J = Connectors on rear compartment sidewall.
² Below opening pressure
³ Below closing pressure

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
 (Dimensions: 48 inches x 35 inches)
SENR5674-01
36 Page,

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
176-OR L19 HEAD LAMP PARK/
DIAGNOSTIC CONNECTOR L19
L45 L45 A DIMMER SW TURN
PAYLOAD 610-OR-14 2H-1855 Z LAMP
L20 L20
12

1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7
8

MONITOR 611-PU-14 540-WH 1 RD 3T-3967 PARK/

A L39 L39 PAYLOAD A A L L Z
L44 RED 611-PU-14 614-PU 2 BR TURN
TACHOGRAPH L44 MONITOR 614-PU
311-WH

LAMP 614-PU 1 614-PU 1 2 BR

109-OR

307-OR
307-OR
307-OR

441-OR
614-PU
101-RD

601-GY
LAMP
310-PU

105-BR

614-PU
203-BK

207-BK

201-BK
112-PU
308-YL

A GREEN

522-WH-14

632-WH-14
7D-1513

124-GN-14

619-GN-14

610-OR-14

RD

RD
446-PU-14

149-PU-14

623-BU-14

622-PU-14

631-GY-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14

607-PK-14

BK

BK
200-BK 103-YL 537-GN 8T-9683 6 540-WH 540-WH 2 540-WH 1 RD

521-YL-14
L40 L40 3T-3967
A LAMP
200-BK 891-BU 3 YL-18 NEUTRAL 200-BK-14 3 611-PU-14 Z

203-BK
DD L44 FLASHER 8T-9684
307-OR 409-OR 2 OR-18 OPR PANEL 619-GN-14 2 619-GN-14

BACKUP ALARM RELAY

1 8D-6946 L46 X

2
1

2
1
START/BKUP RETURN
601-GY 409-OR L39 306-GN 1 GN-18 START RELAY 631-GY-14 4 631-GY-14 619-GN-14

L46
L81 L81 L85 2 QQ QQ
L79

GEAR GND VERIFY

123-WH 200-BK L39 A 632-WH-14 5 632-WH-14

NEUTRAL (TPMC)
3

L18
EPTC-II

408-WH

410-WH

PART THROTTLE

CAT DATA LINK +

612-GY

SERVICE CLEAR
306-GN 126-PK 1 PK-18 + BATTERY 200-BK-14 7 539-BU

403-GN

409-OR
405-GY
113-OR

A489-BU
426-BR

437-BR

406-PU
412-BU
413-BR

CAT DATA LINK -

407-PK

NEUTRAL (EMS)
419-YL
L80 X

START SWITCH
L80 126-PK TRANSMISSION 307-OR 9 OR-18 START SW NEUTRAL/START 200-BK-14 L18 614-PU 200-BK-14

START RELAY

SERVICE SET
XMSN SPEED
L53

BODY UP SW
CONTROL

L78
CONTROL A L LOW BEAM

FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1
GND VERIFY
L53
L52
L50
121-YL 470-PU 470-PU 4 PU-18 NEUTRAL 200-BK-14

893-GN

176-OR
L54

892-BR
RETARDER
DOWN SOL

+ BATTERY

BED RAISE
L78 3E-5390

ID CODE 1
7X-1362

ID CODE 0

ID CODE 2
ID CODE 3
HEAD LAMP

ID CODE 4

LKUP SOL

799-WH

799-WH
308-YL 891-BU 200-BK 200-BK 2 BK-18 GROUND 149-PU-14 3 149-PU-14

636-GN
GROUND

635-BU
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
L19 9X-7169

GEAR 4
GEAR 3
GEAR 2
A F

GEAR 5

GEAR 1
UP SOL

BRAKE
101-RD 200-BK 200-BK 200-BK 5 GN-18 607-PK-14 2 607-PK-14

SPARE
X

HOLD
F F

+10V
200-BK 207-BK 207-BK 321-BR 3 200-BK 6 GY-18 622-PU-14 6 622-PU-14 611-PU-14
L38 L56 L56

L76
121-YL 200-BK-14 200-BK-14 121-YL 5 200-BK 7 BU-18 623-BU-14 5 623-BU-14

L16
105-BR 200-BK-14 201-BK 470-PU 6 470-PU-18 8 BR-18 203-BK 4 203-BK
L82

L18
103-YL 121-YL 121-YL 710-GN 4 3 WH-18 L27 522-WH-14 1 200-BK-14 200-BK-14

16
15
14
13
12
11
29
35
34
33
32
31
30
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
20
6
7
28
27
8
2
L82 ENGINE CONTROL BREAKER L27 L18 X
105-BR 126-PK 1 892-BR 124-GN-14 7 200-BK-14
START AID F L47 L47 A L46 L46

1
2
3
4
5
6
7
8
9
10
107-WH 6N-8589 612-GY 612-GY 202-BK 2 893-GN 601-GY 8 200-BK-14 HIGH BEAM
BREAKER H H F

200-BK-14
712-WH-18

722-WH
734-WH
715-GN-18

713-OR-18

723-OR
737-GN
716-BU-18
HEAD LAMP

735-OR

202-BK
A

721-BR

E750-PU
720-PU

707-PU
710-GN

725-GN

709-OR
126-PK
726-BU
711-BR-18

706-BR
714-YL-18

703-BU
112-PU-10 150-OR-14 126-PK

733-BR

724-YL
201-BK

736-YL

704-GY
280-BK

219-BK
218-BK

227-BK
705-PK
3T-8728

217-BK
15A L24 L24 T X 9X-7170

893-GN
150-OR-14 113-OR A PANEL PANEL 446-PU-14

D997-YL
D996-PU

892-BR
A GG L41 L41

1 4

MANUAL RETARD PRESS SW

L59

3
2
1
315-GN-12 101-RD-10 720-PU 201-BK B LAMP LAMP 521-YL-14
L59 Q
L80

20A H L62 L62 T

UNUSED SINKING DRIVER

UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER

UNUSED SINKING DRIVER

SERVICE

AUTO RETARD PRESS SW

A 7N-5876 7N-5876

UNUSED PWM, FREQ, SW

L79

101-RD-10 102-BU-14 307-OR 706-BR F C 441-OR

SECONDARY BRAKE SW
GG 15A L79

200-BK-14
200-BK-14
200-BK-14
200-BK-14
GG D TOOL OPERATOR BASE BASE

619-GN-14
307-OR 307-OR 307-OR 202-BK 1 893-GN

200-BK-14
+10V SENSOR SUPPLY

611-PU-14
HEAD LAMP L48 CONNECTOR MONITOR 2G-0151 2G-0151

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

AIR CONTROL VALVE

101-RD-10 307-OR 307-OR 2 E

AUTO RETARD LAMP

(HIGH) BREAKER 307-OR 892-BR
H 10A L61 L61 8C-3508

L24

AUTO RETARD OFF

ACCELERATOR SW

OIL PRESSURE SW
AIR SUPPLY VALVE
710-GN

L59
707-PU F

522-WH-14

AUTO RETARD ON

HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
105-BR

124-GN-14
STEERING 3T-2662

446-PU-14
893-GN

200-BK-14
892-BR

611-PU-14

521-YL-14
GG L20 L20 L38 L38

5
6

2
3

SERVICE BRAKE
202-BK G ENG OIL PR 5 405-GY
612-GY
321-BR

105-BR

BLEED

CLEAR SWITCH

ENGINE SPEED
612-GY
121-YL
121-YL
121-YL

308-YL

540-WH
T T T T

441-OR
H

601-GY

539-BU
201-BK
A A A A

UNUSED PWM
UNUSED PWM
L58
BREAKER 101-RD-10 115-PK-14 321-BR 321-BR H PARK BRAKE 19 419-YL

SET SWITCH

UNUSED SW
15A L80 L80 L60

DATA LINK +
202-BK-18
J

DATA LINK -
9G-9487 FRONT FLOOD 121-YL PRIM STER 17 A489-BU

+ BATTERY
L84 L84 L60 L L

601-GY
L46

601-GY
200-BK

200-BK

L7
LAMP BREAKER TURN

GROUND
612-GY FUEL FILTER 14 437-BR

RESUME
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
202-BK
202-BK
202-BK

202-BK
GG

10
6
1
3
9
8
7
4
5
2
T

L45
SIGNAL SW

L46
3T-2662

SPARE

1
2
3
4
101-RD-10 H 308-YL 308-YL FUEL PR 13 413-BR
H 10A GG L45 9G-5589 Q B FOG

L24

1
4
5
6
2
3
L59

L17
L59
149-PU-14 A489-BU COOL FLOW 12 412-BU

202-BK
202-BK
15A A L17 LAMP

L45
KEY

614-PU
539-BU
101-RD-10 201-BK ALARM 10 410-WH

203-BK

620-WH-14
632-WH-14

620-WH-14
LADDER LAMP F
103-YL

619-GN-14
9X-7169

200-BK-14
149-PU-14
623-BU-14
622-PU-14
202-BK
L45

631-GY-14
607-PK-14

611-PU-14
BREAKER 2

540-WH
200-BK 200-BK 201-BK D997-YL BK AIR PR 8 408-WH 601-GY

537-GN
604-OR
202-BK

606-GY
BREAKER

539-BU
605-YL
A A 9G-9487 F 1 L44 Q
6N-8589 200-BK-14 451-BR 126-PK 126-PK SERVICE TC/RET TEMP 7 407-PK AUTO RETARDER 632-WH-14

WH

1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
GN

OR
L49 L49

RD
BU

BR

PU
PK

BK

620-WH-14
YL
A 202-BK 202-BK 450-YL CLEAR SW COOL TEMP 6 406-PU CONTROL
GG H H

L41
L76 L76 M
101-RD-10 112-PU-10 124-GN-14 201-BK 9D-3721 NEUTRAL 9 409-OR 3E-3663
L81

H 10A 15A L41

D988-WH
D984-GN
A

D985-BR

632-WH-14
D991-OR
D986-PK

D989-BU

D992-PU
202-BK
A215-BK
A217-BK
A216-BK
A218-BK
176-OR
DOME, STOP & 112-PU-14 449-BU XMSN FILTER 4 426-BR 200-BK-14

454-GN
AIR CONDITIONER

1
2
3
4
5
6
7
8
9
10

450-YL
BACKUP L56 L56 SERVICE SET SW

L3
TURN LAMP 308-YL 308-YL 123-WH 202-BK F ALTERNATOR 3 403-GN Q
200-BK-14

RELAY BREAKER L64 L64 2 L20 L20 9D-3721 M

D996-PU
200-BK-14

201-BK 201-BK + BATTERY 1 113-OR

202-BK

BREAKER 6N-8589 202-BK 1 FOG

3T-0376 L64

893-GN
D994-BU
101-RD-10

892-BR
9G-9487 A A 200-BK-8 200-BK-8 200-BK-8 L58 SERVICE GROUND 18 201-BK M M LAMP
L58 126-PK

522-WH-14
112-PU-10 139-OR-10 200-BK-14 202-BK 16 201-BK 201-BK 201-BK 202-BK D993-YL

124-GN-14
202-BK SET SW GROUND 9X-7169

200-BK-14
200-BK

200-BK
112-PU
308-YL
308-YL
308-YL

521-YL-14
20A L64 L64 L17
200-BK-14 200-BK-14 A E750-PU 9D-3721 20 201-BK 611-PU-14
200-BK

200-BK

BRAKE RETRACT SERVICE CLEAR SW Q

BREAKER 202-BK 202-BK 202-BK 449-BU 7 GY-18 SPEEDOMETER TEST 15 415-GN 411-PK 201-BK 601-GY 202-BK 632-WH-14
L64 L64 L58 L48 L48 9D-3721
L78

XMSN 415-GN 201-BK

619-GN-14
101-RD-10 200-BK-14 202-BK 2 BK-18 LAMP 11 411-PK 540-WH

611-PU-14
3T-8728 L78 GROUND M
A GG

113-OR
SPEED L47 L47 201-BK M PANEL
MAIN A 112-PU-10 101-RD 200-BK-14 B748-BR 5 PK-18 GROUND 2 201-BK 539-BU 202-BK D994-BU
GG A A A201-BK-14 DISTRIBUTOR M

5
1
3
2
4

620-WH-14
620-WH-14
RELAY A 446-PU-14 LAMP

200-BK-14
101-RD-10 109-OR 201-BK-14 710-GN 6 GN-18 SPEED IN A 200-BK-14

L15
A H H 112-PU-10 A 105A
201-BK A
3T-5438

712-WH-18
A BB 7N-5876

713-OR-18

715-GN-18
3T-0376

716-BU-18

470-PU-18
202-BK-18
711-BR-18
ALT BREAKER 251-BK 251-BK 446-PU-14 123-WH 1 WH-18 ENGINE 441-OR 200-BK Q

714-YL-18
+ BATTERY
E E

202-BK

202-BK
202-BK
A A 112-PU-10 109-OR-4 3E-7294 TO QQ 768-OR 768-OR 4 OR-18 AIR FILTER 601-GY
TRACTN AID

200-BK-14
200-BK-14
CAB L70 J

522-WH-14
124-GN-14
540-WH

200-BK-14
101-RD-4 794-YL 3 YL-18 LAMP

521-YL-14
539-BU
H L37 PYLD MNTR A
L37

200-BK
200-BK
L70

L5
109-OR-4 109-OR-4 105-BR 7N-5876 430-BU

200-BK
L70

202-BK
L70 998-BR TRANSMISSION PANEL
311-WH 203-BK A BASE J J 200-BK
H A L70 F A GEAR INDICATOR A M L15 LAMP

L2
310-PU 107-WH-14 107-WH-14 1 RD-18 + BATTERY 2G-0151 454-GN

3
4
5
8
9
1
2
10
6
7
150-OR-14 L37 F 8C-9609 L13 7N-5876
109-OR-4 315-GN-12 150-OR-14 9 200-BK 200-BK 2 BK-18 GROUND STEERING ENGINE L41 6 103-YL
L37 L16 L13
ARC 176-OR 176-OR 10 150-OR-14 327-PK-14 3 BU-18 STEER SOL BLEED A 126-PK 1 RD-18 + BATTERY A NOTE C 7 102-BU-14 601-GY

103-YL
OVERSPEED

L56
DOME A

GND VERIFY
105-BR 4 105-BR 105-BR 4 CONTROL LAMP 998-BR 733-BR 3 OR-18 FRONT GR 1 200-BK D984-GN 5 176-OR J
L29 2 1 J

L48
113-OR
LAMP SW

602-WH
103-YL
BACKUP ALARM 121-YL 149-PU-14 1 149-PU-14 149-PU-14 306-GN 5 YL-18 RESET 9G-9287 B948-BR 734-WH 4 YL-18 FRONT GR 2 D985-BR 4 D984-GN 610-OR-14

NEUTRAL
GROUND
7N-5876 A L48 3 6 5

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
9D-4068

102-BU-14
123-WH
CIGAR LIGHTER 129-PU 102-BU-14 2 102-BU-14 102-BU-14 326-PU 6 WH-18 OFF (KEY) 735-OR 5 GN-18 FRONT GR 3 D986-PK 3 D985-BR

201-BK

451-BR

449-BU
201-BK
201-BK

L7
450-YL
BASE L29

123-WH
J

123-WH
123-WH
AUTOLUBE NOTE B A RUNNING L7

446-PU-14
CONVERTER 120-YL 105-BR 5 201-BK 7 OR-18 OFF 736-YL 6 BU-18 FRONT GR 4 2 D986-PK

611-PU-14
105-BR 105-BR

200-BK
200-BK
201-BK
L82 2G-0151

103-YL
J 9

202-BK
202-BK
GAGES 123-WH 107-WH 7 107-WH-14 107-WH-14 CONTROL BK 2 998-BR 737-GN 7 PU-18 FRONT GR 5 1 D988-WH 619-GN-14 LAMP SW

149-PU-14
441-OR
AUTO RETARD

321-BR

601-GY
200-BK
121-YL
L83 L83 7T-3823 8 J 6T-3989
AIR DRYER 122-BU B948-BR

OPERATOR STATION
H 103-YL 3 103-YL 103-YL ENGINE RD 1 202-BK 2 BK-18 GROUND OFF/ON SW 8 ENGINE FLOOD
H SHIFT LEVER SW J ABBREV COLOR
AUTO LUBE 138-GN 132-PK 8 132-PK 801-PK 801-PK 3 PK-18 LUBE SOL OVERSPEED A 202-BK A 6T-3991 LAMP SW

607-PK-14
9W-0681 3

L16
540-WH
OPERATOR MONITOR 113-OR 113-OR 6 113-OR 113-OR 200-BK 2 BK-18 GROUND ALARM 202-BK 1 WH-18 ID CODE 1 201-BK

415-GN
NOTE C 8D-2676

539-BU
201-BK
411-PK
2 J
10A

10A

A L16

454-GN
H H A

601-GY
L63 L63

601-GY
XMSN CONTROL 126-PK 138-GN 138-GN 138-GN 1 GN-18 + BATTERY 9G-9813 202-BK 3 GY-18 ID CODE 3 201-BK RD RED
Q

614-PU
L32 L32 DOME WH WHITE

3
4
1
2
1
5
3
4
2
TRACTION AID 132-PK A 2 BR-18 ID CODE 2

614-PU
H K
10A

10A

H H H H F N/C ENGINE
A LAMP K 12 Q OR ORANGE

602-WH
139-OR-10 138-GN A430-OR 4

103-YL
A SERVICE N/O 7X-6398 ARC CONTROL A 11 YL YELLOW

446-PU
121-YL 1 123-WH 138-GN
+ - CONTROL 998-BR F 620-WH-14

103-YL
10A

10A

10A

H H H H METER A 2 3 F FAULT LAMP A VALVE LADDER PK PINK

PANEL
112-PU-14

112-PU-14

FUSES 115-PK-14 5 115-PK-14 115-PK-14 200-BK 2 RD 3T-8325 1 D988-WH D988-WH 623-BU-14

L40 L40 1 A TRACTION BACKUP 7N-5876 3E-8691 FLOOD BK BLACK
DIMMER SW
112-PU-12

112-PU-14

138-GN 8 138-GN 403-GN 1 BK 2 202-BK 6 450-YL 622-PU-14

H 3K-8782 J
10A

10A

L75 ALARM SW

L15
H H H AID TEST SW BASE 6T-3991 LAMP GY GRAY
112-PU-14

112-PU-14

150-OR-14 7 700-PK 6G-4195 7 D989-BU J Q

FUSE HOLDERS L75 4D-1836 2G-0151 J 2 1 9X-1439 PU PURPLE
454-GN 614-PU 600-BR
112-PU-14

129-PU 9 129-PU 129-PU 767-WH 998-BR 5 607-PK-14

10A

H H 4K-5122 A CIGAR A J 3 Q Q Q BR BROWN

112-PU-14

112-PU-14

112-PU-14

120-YL 10 129-PU 998-BR 998-BR ARC SUPPLY 4 601-GY

123-WH
LIGHTER

103-YL
113-OR
112-PU-14

124-GN-14 4 124-GN-14 124-GN-14 200-BK VALVE 1 D989-BU 3 D991-OR J 601-GY GN GREEN

103-YL
H L32 A 9W-0335 L32 LADDER

306-GN
306-GN
BU BLUE

607-PK-14
3E-8691
112-PU-14

112-PU-14

126-PK 6 126-PK 123-WH 2 202-BK 1 D992-PU 601-GY

112-PU-14

LAMP SW
112-PU-12

L83

602-WH
123-WH 3 123-WH 441-OR 2 202-BK

601-GY
4D-1836

600-BR
200-BK

103-YL
L63 L63 L83 K J 2 3 J Q
112-PU-14

122-BU 2 122-BU 308-YL A 123-WH RETARDER A A M 602-WH SYMBOL DESCRIPTION

L63 L63 R TO DIVTR SOLENOID IGN DOME
H A 308-YL K LAMP 454-GN

607-PK-14
200-BK-14
&HYD LOAD SOLENOID LEFT LADDER LAMP SW BLADE, SPADE, RING,
601-GY 7N-5876 123-WH 202-BK

202-BK
L32 K SEND TURN LAMP SW J

200-BK
326-PU A C OFF A 6T-3990 OR SCREW TERMINAL

446-PU
B748-BR 308-YL COOLANT LAMP LAMP A 202-BK 6T-3991 J 1
L32 L31 L63 L63 A S ON BASE 2 J

2
1
A TEMP GAGE 5D-0019

540-WH
307-OR 307-OR 202-BK

539-BU
200-BK
L31 B ST ATMOSPHERIC GRD 7N-5876 2G-0151 3 CIRCUIT CONNECTED

1
2

2
1
KEY SW 4W-0483

L12
307-OR 997-OR A OR-18 +V K 200-BK NOTE D

415-GN
611-PU-14

201-BK
BASE

411-PK
9G-7641 A A L36 L36 PRESSURE J
105-BR

A
819-GY
818-BR

820-BU

L61 105-BR 105-BR 993-BR B YL-18 GROUND 200-BK 200-BK 202-BK

250-BK

2G-0151 ACTION

103-YL
L84 L84 SENSOR L29

D740-BR
B771-BR
CIRCUIT NOT CONNECTED

D741-YL
B771-BR
310-PU A747-GY C GN-18 SIGNAL 123-WH LAMP 202-BK 149-PU-14

614-PU
6V-1926 K
PROPN SOL

D 2 1 A DIAG ENABLE SW A D
+ BATTERY
RIGHT SOL
799-WH

799-WH

310-PU 308-YL 123-WH 202-BK

A7N-5876
636-GN

ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
819-GY

858-GY

865-GY
818-BR
820-BU

707-PU

635-BU

861-PU

863-BU
864-BR
891-BU

867-PU
250-BK

860-PK

866-PK

251-BK
794-YL
859-YL

LEFT SOL

RIGHT SP

3 L63 CUSTOMER
XMSN SP
GROUND

A 6T-6066 IGN ELECTRICAL CONNECTION

200-BK
200-BK
200-BK
LEFT SP

307-OR BACKUP K K A A DIMMER DATA

A 2 J
BRAKE

A TO MACHINE STRUCTURE

998-BR
998-BR
998-BR
998-BR
E 799-WH LAMP SW 601-GY A D991-OR RESISTOR
707-PU
707-PU
+ 12V

601-GY

202-BK
J 3
202-BK

202-BK
202-BK
202-BK
TEST

A A CONNECTOR
K SEND A BASE

1
3
4
2
START AID SW
200-BK-14

D 818-BR 200-BK 6T-3991 998-BR C915-GY BRAKE OIL 3T-3437 INTERNAL ELECTRICAL
200-BK

8C-9812 CUSTOMER QQ 2 1 LAMP R

C 819-GY 601-GY AIR A TEMP GAGE GRD 5D-0019 HIGH BEAM 2G-0151 CONNECTION TO SURFACE
5
13
14
15
20
1
3
4
6
7
8
9
10
11
12
16
17
18
19
2

A A 1 2 A THROTTLE AUTO RETARD PRESS SW 11

L49
DATA B 250-BK L49 612-GY A700-OR A RD-18 +B 4W-2067 INDICATOR
PRESSURE OF COMPONENT
9
5
6
10
12
13
7
20
16
17
18
19
4
11
2
3
1
15
14
8

F L84 3 K 9W-0263

C
D
B

E
A
CONNECTOR POSITION

522-WH-14
PAYLOAD

124-GN-14
LAMP

200-BK-14
A 820-BU 121-YL 998-BR B BK-18 GROUND 200-BK

521-YL-14
GAGE
GREEN LAMP

A CONNECTOR

450-YL
D A 2 L35
2
1

Q
3
4

SENSOR

L47
12
R FRONT PR

MONITOR LAMP
TX LCD OUT
TX KEY OUT

7N-9967
L FRONT PR

LCD CLOCK

QQ 1W-3306 608-GN C940-GN A983-BU C WH-18 SIGNAL 123-WH

LCD LATCH
R REAR PR
BED RAISE

A K 8 J
L REAR PR
XMSN SPD
RED LAMP

454-GN
200-BK

799-WH
CONTROL 3E-5400

D740-BR
D741-YL
B771-BR
7N-5876

819-GY
TEST/SET

998-BR

818-BR
820-BU
LINK GND

250-BK
NEUTRAL

767-WH

139-OR-10 998-BR 123-WH

770-GN

768-OR
GROUND

773-GY
772-BR

769-BU

775-BR
+24V (IN)

216-BK
212-BK
213-BK
214-BK
215-BK

700-PK
202-BK

132-PK

RETARDER LIGHT SW ATCH WIRE, CABLE,

774-YL

J 9

123-WH
LUBE 9X-6846
L40
TX OUT

+
PU
PU
BU
BK

TRACTION 200-BK 4D-4785

891-BU
K COMPONENT
MODE

SOLENOID A 1 2 A K

A430-OR

A700-OR
A747-GY
RX IN

B948-BR

A983-BU
A QQ 777-PU-10 THROTTLE

115-PK-14
AID 601-GY 601-GY A

SIG
A

893-GN
892-BR

430-BU
5T-4434 BYPASS SW 5 L# CIRCUIT GROUPING

619-GN-14
777-PU-10

149-PU-14

102-BU-14

631-GY-14
201-BK-14

327-PK-14
CONTROL 200-BK

115-PK-14
138-GN 1 200-BK 454-GN
200-BK-14

446-PU-14

L30 TACHOMETER

200-BK-8
RIGHT DESIGNATION

L13
A489-BU

BED L30 J 6 J

200-BK
A 3T-0529 6T-3990

410-WH
3
601-GY

794-YL
768-OR

306-GN

608-GN

612-GY

601-GY
601-GY 8C-5471

113-OR
426-BR

105-BR
122-BU

614-PU

449-BU

A
601-GY
201-BK
132-PK

801-PK

251-BK

202-BK

200-BK
200-BK
200-BK

201-BK

200-BK

207-BK

200-BK
201-BK

202-BK

201-BK
103-YL

TURN

-
202-BK
308-YL

RAISE 1 2 BRAKE

L6
L55

L28
BK 1 801-PK 772-BR 202-BK 4 LAMP 200-BK LAMP BASE FOG LAMP SW
K
L71

SW 3 RETRACT SW
L72

24/12 VOLT BK 2 200-BK 767-WH 4 891-BU 2 5D-0019 200-BK 2G-0151

9D-4734 9D-3721 L49 A 7N-5876 6T-3989 L7
CONVERTER L49 L7 IDENT PART NO. CHG LOC NOTE

L34
9G-6981
SECONDARY/PARKING SERVICE/RETARDER A HARNESS AS.
403-GN L55 L32 OPERATOR 415-GN 202-BK A
BRAKE TEE L55
L77

BRAKE TEE L32

L45

STEERING A 102-8602 00 B-8

L54

MONITOR 200-BK 202-BK D992-PU

601-GY
A A ACTION L71 L54 1 A L13
STOP B 2A-6778 02 B-10
L74

SERVICE/ TEST SW 123-WH K NOTE E

+ BATTERY

LAMP SW CONTROL L45 L45 A 2

767-WH
767-WH

RETARDER SW 6T-6066 SPEEDOMETER C 2A-6810 01 B-11

WH/RD-18 +12 VOLT
GROUND

WH/BK-18 GROUND

DD F F A A F 2M-9346 9X-7823 L72 IGN D 5T-8598 01 B-12

3L-6306 A
123-WH

3T-3408
772-BR

201-BK K
601-GY

449-BU

632-WH-14
5
6
7
2
3
1
4

200-BK
200-BK
12V AUX E 2A-7123 01 B-12

610-OR-14
619-GN-14
102-BU-14

623-BU-14
622-PU-14
149-PU-14
631-GY-14
OR-18

607-PK-14
TOS 3 B748-BR 1

115-PK-14
F 601-GY 135-BU

L36
A SEND
4
5
2
3
1

OP MONITOR L77 L77 POWER F 102-8963 00 B-13

602-WH

410-WH
200-BK
L37
5 A489-BU 210-BK 2
720-PU

GN-18
472-OR

601-GY
706-BR

614-PU

135-BU
202-BK

201-BK

200-BK

202-BK
202-BK
202-BK
202-BK

200-BK

201-BK

210-BK
A

103-YL

103-YL
SECONDARY PARKING A A L37 L36 K G 102-9097 00 B-13
202-BK

+ BATTERY
123-WH

RD-18 1 138-GN 799-WH J

604-OR
601-GY
105-BR

449-BU

451-BR

D
200-BK

SERVICE/ GRD LAMP

450-YL

103-YL

BRAKE SW BRAKE SW GROUND L38 L38 H 2A-6492 00 D-13

767-WH

BK-18 2 201-BK
768-OR

RETARDER SW 5D-0019
700-PK
202-BK

132-PK

3T-3195 3T-3195 D PRIM STER L31 L31 K J 8W-0639 04 C-9

408-WH

3L-6306 BU-18 4 417-GY

201-BK

BRAKE
RD-18
BK-18

NC K 8X-9992 00 D-4
L85

SYSTEM 251-BK L28 L28

706-BR NC L33 410-WH 1 RD ACTION L 2A-6809 01 F-2
AIR SW L33 L30 L30 L12 L12
L73

202-BK L33 A J 201-BK 2 BK ALARM M 2A-7119 01 E-2 ATCH

9G-8009 L11 L11 9G-9813
L77

L62

N 8X-5868 00 B-1
L33

720-PU 103-YL 7 L34 J

L34 L30 L27 L27
2
1

2
1
3

Q 7I-5008 01 E-1
L75

L53

105-BR 410-WH 8
A A L77 L75 L53 R 6T-4301 02 C-5

L35
631-GY-14 1 403-GN 403-GN
L85

L35
201-BK-14

C C

L38
632-WH-14 6 412-BU S 6T-4300 02 C-5
614-PU
135-BU
200-BK

210-BK
120-YL

201-BK

L85 L28

L27
149-PU-14 9 406-PU 636-GN 522-WH-14 OPERATOR STATION T 6G-9462 02 E-4

138-GN

L7
891-BU
794-YL
L52 L52 B L7 U 8X-5844 02 A-14
610-OR-14 4 437-BR 635-BU 200-BK-14 BK-14

200-BK-14
L76 BLOWER SW PAYLOAD V 7T-3418 03 A-13

L33
408-WH 408-WH 408-WH 622-PU-14 5 413-BR 799-WH 799-WH 1 RD

200-BK-14
L72 L72 L33 S S THERMO SW

522-WH-14
L76 6P-3236
L64

MONITOR W 7I-4822 01 B-5

124-GN-14
2

200-BK-14
472-OR 472-OR 419-YL 614-PU 614-PU 3 799-WH 635-BU

521-YL-14
L62 405-GY 3E-5465 BK
L62 L64 MOTOR RED LAMP X 2A-6909 01 F-1/B-2
201-BK 201-BK 2 407-PK 799-WH 200-BK-14
Q
L51

S R 8T-9683 L Z 8X-4077 00 F-1

607-PK-14
202-BK 201-BK 201-BK 891-BU R 636-GN

799-WH
L71 L71 L11 T L10 L7
123-WH 202-BK 601-GY 5 794-YL 5 522-WH-14 200-BK-14 1 819-GY 5 B 200-BK-14 4 BB 2A-7120 01 E-2 ATCH
L33 L33 BLOWER
123-WH 210-BK 2 635-BU 635-BU QQ 2 200-BK-14 515-GY-14 2 WH/RD-14 9G-8693 799-WH 3 1 RD PAYLOAD 200-BK-14 5 200-BK-14 DD 5T-9326 00 C-15 ATCH
L51 L51 1 S 2 MONITOR HH 102-8857 00 B-15
135-BU 8 636-GN 636-GN 138-GN 1 GN-18 + BATTERY 124-GN-14 1 124-GN-14 250-BK 1 BK 200-BK-14 6
120-YL 607-PK-14 799-WH 799-WH 3 2 521-YL-14 BK-14 820-BU 2 GN LAMP 819-GY 8 QQ 2A-7132 01 C-6
9 799-WH WH-18 +24V (OUT) 4 521-YL-14

L54

200-BK-14
L50 L50 J

L33
L64 L64 5

L37

L55
L35
L36
818-BR 8T-9684 799-WH XX 7E-6502 02 A-6

200-BK-14
200-BK 623-BU-14 3 799-WH 799-WH 867-PU 8 PU-18 MODE 515-GY-14 3 515-GY-14 4 3

L6
L74 L74 L33 L34 L6

2
1
200-BK 200-BK 6 450-YL 863-BU 863-BU 4 BU-18 TX LCD OUT 4 515-GY-14 250-BK 1 YY 7E-5342 04 A-2

251-BK
MOTOR B L
L33

200-BK 102-BU-14 1 450-YL 864-BR 864-BR 5 BR-18 LCD CLOCK 516-GN-14 820-BU 2 ZZ 8C-9677 01 A-8
L33 S S

L31
115-PK-14 7 451-BR L49 865-GY 865-GY 6 GY-18 LCD LATCH 517-BU-14 R 818-BR 7 NNN 8X-2419 00 B-9 ATCH
L32 3 S
614-PU

619-GN-14 4 866-PK 866-PK 7 PK-18 TEST/SET RESISTOR 200-BK-14 2 PPP 8W-9735 00 B-9 ATCH
BLOWER

200-BK-14
L73 S

522-WH-14
QQQ 8X-6209 00 A-9 ATCH

150-OR-14
150-OR-14
9G-1950

200-BK-14
103-YL A J 867-PU 251-BK 2 BK-18 GROUND 515-GY-14 1 WH/RD-14

521-YL-14
9G-8697

109-OR-4
C940-GN
C915-GY

A700-OR
A430-OR
L77

A747-GY

D740-BR

D771-BR
B948-BR

A983-BU
L77

D741-YL
L73

799-WH
311-WH
604-OR 202-BK 858-GY

997-OR

893-GN

441-OR

481-GN

403-GN
405-GY
L10

413-BR

993-BR

892-BR

430-BU

406-PU
412-BU
437-BR

998-BR

451-BR

819-GY
201-BK

407-PK

818-BR
820-BU
250-BK
450-YL

636-GN
L10

635-BU

799-WH
202-BK 859-YL PAYLOAD WIRE AS.

799-WH
L24 MONITOR GG 2A-6494 00 E-14
202-BK 251-BK

L2
201-BK

OPERATOR ENGINE ENGINE ENGINE RIGHT TURBO L2 LL 4E-0718 01 B-7

202-BK 202-BK 861-PU LEFT TURBO TURBO
L20
L64

L60 L60 A B QQ SPEED/ COOLANT OIL INLET

L24

202-BK 311-WH 860-PK PANEL ZZ 8X-7198 01 AREA H

19

34
21
3
1

39

5
LADDER

14

13
32

9
16

12
10
PRESSURE INLET

30
24
26

38
8

18

23
29

36
40

15

33
20

35
25
31

6
7

17

37

28
22
OUTLET

27
11
L71 TIMING TEMP PRESSURE
L70

AAA 8X-7196 01 AREA H

3
1
2

5
4
OPERATOR STATION 9X-6847 FLOOD SENSOR SENSOR SENSOR SENSOR PRESSURE PRESSURE
XX XX B BBB 8X-7212 01 AREA H
105-BR

LAMP
201-BK

SENSOR
308-YL

3E-0487 6V-1923 6V-1926 SENSOR L

C972-YL
U 6V-1964 CCC 8X-7205 01 AREA H
446-PU-14
327-PK-14

AIR DRYER 315-GN-12 3T-4411 620-WH-14 200-BK-14

L2
6V-1926 6V-1944
E750-PU

WHEEL DDD 8X-7210 01 AREA H

722-WH

SIGNAL C 769-BU 2G-2159 611-PU-14

709-OR
710-GN

723-OR

725-GN

604-OR
704-GY

606-GY
721-BR

726-BU

703-BU

L3

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

126-PK
202-BK
280-BK

705-PK

219-BK
217-BK
218-BK
227-BK
202-BK

216-BK
215-BK
214-BK
213-BK
212-BK

L72
724-YL

605-YL

SPEED ALTERNATOR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER L5 L3 EEE 8X-7200 01 AREA H

OR-18 +V ANALOG

RD-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
GROUND B 202-BK 619-GN-14

251-BK

251-BK

YL-18 ANALOG RET

YL-18 ANALOG RET

SENDER C A

L25
9X-7803 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD FFF 8X-7204 01 AREA H

OR-18 +V ANALOG

OR-18 +V ANALOG
+V A 767-WH 122-BU STRAP AS. 8X-6418 200-BK-14
21
1
24
12
2
7
25
14
15
3
4
17
10
8

19
20
6
5
22
16
23
9
11
13
18

3T-2470

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
CAB OPERATOR STATION ALT SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15 L GGG 8X-7207 02 AREA H
T F D A

GN-18 SIGNAL

GN-18 SIGNAL
GROUND B ENGINE HHH 8X-6058 00 AREA H

L24
403-GN R +

539-BU
614-PU
4 WAY QQ QQ
20
5

6
16
14
19
3
9
1
13
11
12
15
8
17

10
7
2
18
4
11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12

8
12
13
10
6
7
5
14
9
4
3
2
1
11

XX

620-WH-14
XX
200-BK-8
777-PU-10

FLOOD JJJ
109-OR-4

8X-7208 02 AREA H
311-WH

619-GN-14
101-RD-4

611-PU-14
200-BK-14
310-PU

LH TURN HH OPERATOR STATION 437-BR

113-OR

PROPORTIONAL SOLENOID SHUTTER

4
3
2
1

2
3
4
6
5
1
LAMP 605-YL AIR G E BK-000 C 200-BK-8 LAMP KKK 8X-6635 00 AREA H
SOLENOID 9G-9988 BRAKE B JJ COOLANT LL C B YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY
START C 9X-1439
724-YL

704-GY
231-BK

709-OR
710-GN
721-BR
722-WH
723-OR

725-GN
726-BU
705-PK

703-BU

202-BK

202-BK

6V-1119 FUEL LLL 8X-6634 00 AREA H

767-WH

767-WH

200-BK 207-BK BK-4 200-BK-2 201-BK

770-GN

306-GN
472-OR

608-GN

604-OR

481-GN

RETRACT
773-GY

606-GY

417-GY

612-GY
775-BR

769-BU

122-BU

426-BR

614-PU

446-PU

MM
202-BK

202-BK

202-BK

201-BK
200-BK

207-BK
327-PK
774-YL

419-YL

605-YL

HH 3T-0062 (R) (L) SOLENOID FRAME C B 200-BK-12 TEMP SW LL XX FILTER SW B MMM 8X-7209 02 AREA H
XX

799-WH

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
8C-9514 200-BK-10

858-GY

200-BK-14
861-PU
860-PK

251-BK

251-BK
859-YL
S-1 S-2 5T-4434 7N-7849

1
2
STOP/TAIL GROUND ENGINE SPEED 7N-4447
B TO TO 635-BU L10 L10 B

407-PK
LAMP MODULE FRAME MAG PICKUP B Q N CABLE AS.
C MOTOR C FRAME B NNN NNN NNN BLOCK 636-GN XX YY YY YY YY YY YY YY YY
HH 7X-1670 XX 3E-7886 COOLANT ENGINE AA 2A-6821 01 A-2

1
3
2
C

C
B
A

B
A

B
A

B
A
HH GROUND 113-OR 1 113-OR 913-BU 799-WH 441-OR 441-OR

1
1

1
1

1
LH STOP/
L8

2
C C C XX XX XX XX FLOOD X

C
A

B
A
B
TEMP SENDER CC 5T-4666 02 A-2 ATCH
WH

WH

WH

TAIL 639-WH 639-WH 3 WH LEFT LAMP 481-GN 2 451-BR 2 WH-18 799-WH

BK

BK

BK

200-BK-14
200-BK-14
AFTERCOOLER XX

999-WH
T T XX XX XX XX XX XX XX XX XX LAMP

996-GN

997-OR

997-OR

997-OR
L26

998-BR

993-BR
994-GY

A980-BU
JJ 7I-5123 00 A-2/A-12

995-BU
993-BR

993-BR
6N-5926
L68

L66

LAMP 200-BK 640-GN 4 GN RIGHT LAMP 450-YL 1 BK-18 799-WH

L67

L65

T T TEMP SW 9X-1439

997-OR

997-OR
993-BR
B MM 8X-5740 00 B-11

D772-PU
GN

993-BR

A731-WH

A731-WH

A735-WH

A735-WH
6V-1108
777-PU-10

A746-PK
BK

A709-OR
A733-OR

A733-OR

A713-GN
HH 614-PU 2 PU TAIL IN 819-GY

A701-GY

A715-GY
A703-BR

A705-BU

A707-PU

A711-PU
446-PU
201-BK

A729-YL

A729-YL
MM L25 L25 7N-7849
3
2
1

3
2
4
1

BRAKE 412-BU 412-BU EE 7X-6035 00 A-5

200-BK-10

604-OR 1 OR STOP IN BRAKE OIL 250-BK 1 BK-18

202-BK
202-BK
202-BK
202-BK
202-BK

E E OIL SW ENGINE L9 201-BK 999-WH

L68 SENDER BK-4 820-BU 201-BK 201-BK 2 BK-18 Q
L68 L9
2
1

7N-7854 8N-3844 GROUND 818-BR XX 998-BR 631-GY-14

773-GY

101-RD-4

L25
775-BR

XX AFTERCOOLER COOLANT
202-BK

202-BK

202-BK

XX XX XX
774-YL

C L67 L67 L67 L25 XX FOG

122-BU NNN PPP 481-GN 406-PU A446-BU TEMP SW FLOW SW 996-GN A701-GY
L67 PPP 1A XX LAMP
HH 306-GN 913-BU 1 YL-14 437-BR 7N-7849 9X-3040 995-BU A729-YL
L69 T T T L21 9X-7169
608-GN 200-BK 200-BK 200-BK 522-WH-14 3 BK/WH-14 994-GY A703-BR 200-BK-14

L21
A/C REFRIGERANT
200-BK
200-BK

LH BACK-UP XX Q

799-WH
998-BR A980-BU

799-WH
774-YL 200-BK-10 B994-GN-14 4 BK-14 A705-BU
LAMP HH C L68 L68 L67 L67 OR-14 PPP 3A PRESS SW CONVERTER 2 BK D772-PU 631-GY-14 FOG
775-BR C B 914-YL 2 200-BK-14 A731-WH
9X-4381 8T-8639 TEMP SW LAMP
200-BK 3 614-PU 773-GY 777-PU-10 777-PU-10 311-WH 1 BK A746-PK A707-PU
PPP 4A NOTE A 7N-7854 START AID XX W 993-BR 9X-7169
HH 608-GN 1 608-GN 614-PU T A709-OR
PPP 2A TEMP SW 997-OR
7 605-YL 608-GN A/C BK 1 521-YL-14 360-GN A A733-OR 200-BK-14
L66 L66 Q
L65

8 606-GY PRESSURE SW BK 2 513-OR-14 7X-5988 L22 361-OR B A711-PU

BACK-UP W 2 1 W X
HH 4 604-OR 7X-2013 998-BR C 998-BR 361-OR A713-GN 611-PU-14 HIGH BEAM
ALARM L65 L69 L69 XX 3 HEAD LAMP

998-BR
612-GY 5 612-GY GROUND LEVEL 360-GN A735-WH
3T-1815 L24 L24 L22 W 9X-7170
200-BK 6 NNN QQQ QQQ SHUTDOWN SW 997-OR A715-GY
HH 200-BK 2 C C C C C 914-YL 1 914-YL 1 BK ZZ ZZ XX 993-BR 997-OR A716-PU 200-BK-14 200-BK-14
C C C L24 L23 4D-1836 L23
200-BK
200-BK

UP SHIFT DOWN SHIFT LOCKUP XMSN 419-YL A490-GN 474-WH 473-GY 2 200-BK 2 BK A/C COMPRESSOR 513-OR-14 1 513-OR-14 997-OR 997-OR A736-YL X
HH X

251-BK
RH BACK-UP 608-GN SOLENOID SOLENOID SOLENOID SPEED CLUTCH COIL 522-WH-14 2 522-WH-14 A714-BU 619-GN-14 LOW BEAM
SHUTTER L1
GROUND

LAMP 200-BK 7X-1120 7X-1120 7X-1120 SENDER BRAKE MASTER BRAKE MASTER BRAKE MASTER BRAKE MASTER QQQ 7N-4287 ZZ A712-BR HEAD LAMP

539-BU
614-PU
L21
SIGNAL

SOLENOID
201-BK

L69 3E-6955 L1

997-OR
CYLINDER CYLINDER 9X-7169

993-BR
9X-4381 CYLINDER CYLINDER A734-PK
9X-9482

L22
OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW
200-BK 200-BK HH A710-GY 200-BK-14
+V

7V-5647 7V-5647 7V-5647 7V-5647 L9 X

BK
BK

BK
BK

BK
BK

N N

1
2
HH HH A708-BR
L26 L26 XX
200-BK
200-BK

767-WH

767-WH

A732-YL RD 1 539-BU 539-BU 1 RD

770-GN

TO PARK/TURN
769-BU
202-BK
202-BK
202-BK
202-BK

202-BK

L9
C
B

150-OR-14
150-OR-14
A

229-BK-14
229-BK-14
FRAME LEFT REAR 200-BK-12 A706-GY BR 2 614-PU 614-PU 2 BR LAMP

A731-WH

A735-WH
C940-GN
RH STOP/

A700-OR

A430-OR

C915-GY

A704-GN

A709-OR

A713-GN

A730-OR

A733-OR
A748-GY

A747-GY

D772-PU

A701-GY

A706-GY

A710-GY

A715-GY
D982-PK

A983-BU

B948-BR

A980-BU

A702-PU
A703-BR

A705-BU

A707-PU
A708-BR

A712-BR

A714-BU

A716-PU
L8

A746-PK

A734-PK
A711-PU
G

C972-YL

A729-YL

A732-YL

A736-YL
1
2

1
2

1
2

999-WH
STRUT SENSOR

893-GN

996-GN

997-OR

360-GN
361-OR
3T-3967

405-GY

994-GY
311-WH 317-YL-12

430-BU

892-BR

413-BR

998-BR

995-BU

993-BR
A704-GN

438-YL
TAIL HH G G G L8
HH

L23
101-9980

799-WH

799-WH
200-BK 709-OR HH C 201-BK 201-BK 310-PU 317-YL A730-OR

858-GY
LAMP

251-BK

251-BK
859-YL
E TORQUE CONVERTER RIGHT RESISTOR
6V-1108 640-GN 202-BK 202-BK 710-GN +V OR-18 1 799-WH 1 799-WH 201-BK OUTLET SCREEN SW HOIST SCREEN SW 317-YL A702-PU

101-RD-4
L26
3
4
2
1
6
5

HH 202-BK 705-PK GROUND BK-18 2 251-BK 2 251-BK 9X-9584 B

203-BK
U 9X-7781 9X-7781

A730-OR

A704-GN
A730-OR
XX

A706-GY

A710-GY
B447-PU

B447-PU

A702-PU

A708-BR

A712-BR

A714-BU

A716-PU
XX

A734-PK

A734-PK
A732-YL

A732-YL

A736-YL

A736-YL
704-GY SIGNAL WH-18 3 861-PU 3 861-PU TRANSMISSION NOTE: WITH SHUTTER CONTROL, REMOVE WIRE 522-WH-14 RD 2 317-YL

200-BK
417-GY

A A
426-BR

317-YL
201-BK

201-BK

PARK/TURN

200-BK
317-YL
B B

20
6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
21
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
46
47
48
60
61
62
66
67
2
13
202-BK 202-BK 4 860-PK FILTER SW A493-YL A492-OR FROM COMPRESSOR. REPLACE BLADE TERMINAL WITH PIN RD 1 310-PU

BK-4
LAMP
200-BK
327-PK

9G-3341 C C C C TERMINAL AND INSERT INTO PIN NUMBER 3 OF HARNESS AS. NNN.

1
2
3

1
2
3
RH TURN HH 703-BU ENGINE 3T-3967
PLUG WIRE B994-GN-14 FROM HARNESS AS. NNN INTO COMPRESSOR Q

ATMOSPHERIC PRESS
GROUND

SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
LAMP B

SOLENOID 10 POWER

SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
RIGHT REAR

SOLENOID 11 POWER
606-GY

DIAGNOSTIC ENABLE
C RECEPT AS. (16)

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
XX XX XX XX XX XX XX XX

TURBO INLET RIGHT

C WHERE 522-WH-14 WAS REMOVED.

WH-18
B

WH-18
C B

+V ANALOG SUPPLY
OR-18

OR-18

SOL 10&12 RETURN

SOL 13&15 RETURN
SOL 14&16 RETURN
BK-18
6V-1119

BK-18
STRUT SENSOR

THROTTLE BYPASS
RD

OIL PRESS. SIGNAL

200-BK 202-BK 202-BK 426-BR 2 317-YL

TURBO INLET LEFT

ELEV IDLE ENABLE

BOOST PRESSURE
767-WH

THROTTLE SIGNAL
DIAGNOSTIC LAMP

OVERSPEED LAMP
9X-0352
C

C
B
A

B
A

SOL 9&11 RETURN

COOL TEMP (EMS)
C

ENGINE ON (EMS)
202-BK

ANALOG RETURN
C AA JJ

SOL 1&3 RETURN

SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
1
2

1
2
HH

COOL. TEMP SIG.

101-9980

OIL PRESS (EMS)

AIR FILTER LAMP

DIGITAL RETURN
202-BK 202-BK RD 1 310-PU

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
HH

CAT DATA LINK +

CAT DATA LINK -
T

ENGINE SPEED
2
1

+V OR-18 1 799-WH DISCONNECT SW

+V THROTTLE
ZZ

TIMING CAL +
RESISTOR YY YY YY YY YY YY YY YY

TIMING CAL -
U
426-BR

7N-0718

310-PU
GROUND 10 231- BK-18 G 231-BK GROUND BK-18 2 251-BK A/C COMPRESSOR 513-OR-14 1

+ BATTERY
+ BATTERY

101-RD-4
9X-9584

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
+V TIMING

-BATTERY
-BATTERY
+V A 767-WH 767-WH GND VERIFY 1 726- BU-18 H 726-BU SIGNAL WH-18 3 860-PK STEERING CLUTCH COIL B994-GN-14 522-WH-14 2 START AID UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

310-PU

BK
BU
BU
BK
GROUND B 202-BK 202-BK 9 I BLEED 7N-4287 NNN ZZ XX CONTROL NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

BK-4
TRANSMISSION STEERING SW STEERING SW TORQUE CONVERTER

GROUND

GROUND
SOLENOID LEFT 9X-3207 B YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
SIGNAL C 770-GN GEAR 5 2 725- GN-18 F 725-GN

317-YL-12
LO PRESS HI PRESS

SIGNAL

SIGNAL
JJ JJ SUPPLY SW 6T-8046 INLET FILTER SW HOIST SCREEN SW
202-BK GEAR 4 3 724- YL-18 E 724-YL BK-4 9X-7781 3E-7809 3E-6461 7N-4447 GROUND BK-18 1 311-WH INJECTOR GP (16) BK-4 NOTE C: TAPE BACK CIRCUITS D984-GN AND 202-BK
WHEEL SPEED G 9X-7781 B 7E-8836 AA CC CC B NOTE D: WITH AUTO RETARDER CONTROL, REMOVE
767-WH GEAR 3 6 723- OR-18 C 723-OR C SOLENOID WH-18 3 B926-GY B926-GY

+V

+V
SENDER GEAR 2 7 722- WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY BODY FRAME ENGINE 426-BR
C
A491-WH
C
B427-BU
C
+ BATTERY RD-18 2 310-PU 85 B 86 NEG POS NEG POS 123-WH AND CONNECT 202-BK
3T-2470 C C TO MOUNTING
TRANSMISSION SW GEAR 1 8 721- BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID DOWN GROUND GROUND ETHER AID LEFT FRONT RIGHT FRONT ENGINE 9 GA CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER NOTE E: WITH AUTO RETARD, REMOVE WIRES 200-BK AND
B 87 B BOLT TO FRONT
6V-5828 5 D 202-BK 3 BK-18 GROUND SENSOR 315-GN-12 RELAY ETHER ETHER STRUT SNSR STRUT SNSR CONTROL EE EE HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD 454-GN AND TAPE BACK. CONNECT WIRES 202-BK(2)
4 J 3E-0461 87A 30 3E-5239 SOLENOID 1 SOLENOID 2 101-9980 101-9980 9X-9971 HOUSING SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16 12V BATTERY 12V BATTERY AND D992-PU TO PRESS SW 4D-4785
B 9X-7137 9X-7137 L9 L9 3T-5760 3T-5760
V V G
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

COLOR ABBREVIATIONS SYMBOL DESCRIPTION

ABBREV COLOR CIRCUIT CONNECTED WIRE GROUP COLOR DESCRIPTIONS

RD RED CIRCUIT NOT CONNECTED GROUND CIRCUIT
WH WHITE ELECTRICAL CONNECTION TO WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
MACHINE STRUCTURE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
OR ORANGE INTERNAL ELECTRICAL CONNECTION STARTING CIRCUIT
TO SURFACE OF COMPONENT
YL YELLOW START AID CIRCUIT
CONNECTOR
PK PINK TRANSMISSION CONTOL CIRCUIT
MONITOR CIRCUIT
BK BLACK H# CIRCUIT GROUPING DESIGNATION

GY GRAY
TRACTION AID CONTROL CIRCUIT THIS SCHEMATIC IS FOR THE 793B TRUCK
ATCH WIRE, CABLE, COMPONENT TURN SIGNAL CIRCUIT
PU PURPLE GAUGE CIRCUIT PART NUMBER: 3E-8714, CHANGE: 00, VERSION: -
CIRCUIT CONNECTED
BR BROWN ENGINE CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SPLICE HEATER AND AIR CONDITIONER CIRCUIT in neutral and with parking brake set.
GN GREEN AUTO RETARDER CONTROL CIRCUIT
BU BLUE
BLADE, SPADE, RING OR SCREW Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL PAYLOAD MONITORING CIRCUIT