Part Electro 12072013 Complete Rev1

Reconstruction of HPP Petrohan
(First Stage – HG1)
ELECTRICAL PART
DETAIL DESIGN
CUSTOMER: ENERGO-PRO Bulgaria EAD
REVISION: 1
DATE: 07/2013
RECONSTRUCTION OF HPP PETROHAN
ELECTRICAL PART
DETAIL DESIGN – LIST OF DOCUMENTS
LIST OF DOCUMENTS
4
3
2
1 07/2013 Peranov Nikolov
Rev. Date Prepared Checked Approved Description of Revision
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Appr. Ivo Nikolov Title HPP Petrohan 2

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Doc. no. Lang. Rev. ind. Page
Delectra Ltd. PTR-01E05 EN 01 1

RECONSTRUCTION OF HPP PETROHAN
ELECTRICAL PART
DETAIL DESIGN – LIST OF DOCUMENTS
DOCUMENT TITLE: DOCUMENT NUMBER:
Texts and tables:

List of documents…………………………………………………………. PTR-01E05 – rev.0
Technical report &Technical specifications – medium & low voltage……. PTR-01E06 – rev.1
Bill of material 6.3kV switchyard…………………………………………. PTR-00E01 – rev.1
Proposal of protection setting …………………………………………. PTR-01E08 – rev.0
Electrical drawings:
Drawings SY1- 6.3kV switchyards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-00E20 – rev.0
Excitation & synchronization G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E10 – rev.0
Single line diagram – protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E21 – rev.1
Single line diagram – transformer protection. . . . . . . . . . . . . . . . . . . . . . . . PTR-01E22 – rev.2
Single line diagram – 6.3 and 110kV switchyards. . . . . . . . . . . . . . . . . . . . PTR-01E23 – rev.1
Local box- Cell No1 6.3kV switchyard . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E30 – rev.0
Local box- Cell No2 6.3kV switchyard . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E31A- rev.0
Local box- Cell No3 6.3kV switchyard . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E32 – rev.0
Local box- Cell Generator Star 6.3kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E33 – rev.0
Generator & Transformer Protection G1 . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E34 – rev.1
Cable list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E35 – rev.0
Motor drives - wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTR-01E40 – rev.0
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TECHNICAL REPORT
MV&LV EQUIPMENT
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1 EXISTING SITUATION
1.1 IN GENERAL
Petrohan Cascade was built in 1950ies and comprises three energy units – Petrohan HPP,
Barzia HPP and Klisura HPP, with a total installed power of 17.6 MW. It is situated on the land of
Barzia village, Berkovitsa Municipality.
Petrohan HPP is the first station of the Cascade. The station works as a pick unit in the energy
system. There are installed two horizontal hydro generators made in GANZ Company, Hungary. Each
hydro generator is put in a hydro group with one horizontal Pelton hydro turbine working with a power
3.78 МW. The hydro generators work with a common penstock length 1383 m and a net head 520m
H2O. The water flow rate for each hydro group is 0.95 m3/s, having a specific water discharge of
0.875m3/kWh. The hydro generators apply electric excitation. The HPP was commissioned in 1955.
During operation process of HPP, some partial rehabilitation works on hydro generators, flow
regulating facilities (valves) and catchment derivation were made. The machines have been working
according to requirements of plant instructions and accepted normative documents.
1.2 EXISTING STATE DESCRIPTION

Each of two generators (type GANZ 5500kVA) is connected through a closed distribution
facility of 6.3 kV (cell type indoor switchyard) to one of the main power transformers (type
CT5600/110/6.3) like a “generator – transformer” unit.
Transformers are installed in an outdoor 110 kV switchyard. In the switchyard on the higher
side of the transformers, the following elements are installed: current and voltage measuring
transformers, circuit breakers (type ММО 1250/20) and 110 kV disconnectors.
The station is connected to the second unit, Barzia HPP, by an outgoing aerial power
transmission line of 110 kV named “Prohod”.
The Petrohan power station internal loads are ensured by a transformer for self consumption
6.3/0.4 kV, 100 kVA which serves for operating power supply. Another auxiliary transformer 21/0.4
kV, 110 kVA connected with an aerial 20 kV power cable serves for a standby power supply. Auxiliary
transformers of 6.3/0.4 kV and 21/0.4 kV are installed indoor in switchyard vaults of 6.3 kV and 20kV.
The power station internal loads are distributed from LV switchboards (0.4 kV) fed by the auxiliary
transformers.
The panels for controlling and measurement are mounted in the command room of HPP. All
relay protection devices, measuring instruments and main low voltage switchboards are located there.
Devices for automatic extinguishing of rotor field (AERF) are installed on the generator floor
next to the generator pits.
Switchyard 6.3 kV and 20 kV facilities are placed in a common room on the first floor.
Bus-bars of generators and the neutrals are positioned on the underground floor. The bus-bars
are connected directly to the corresponding bay of the 6.3kV switchyard.
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Operating (control) voltage is 110 V DC, provided from an accumulator battery with a capacity
of 180 Ah and a rectifier. The battery is installed in an accumulator room on the second floor. The
rectifier, charging device of the battery, is installed behind the row of low voltage control
switchboards.
Technical data of the main devices:
Generator – HG1 Generator – HG2

Apparent power 5500 kVА Apparent power 6050 kVА
Rated active power 3850 kW Rated active power 4235 kW
Rated stator voltage 6.3±5% kV Rated stator voltage 6.3±5% kV
Stator current 504 А Stator current 554 А
Power factor 0.7 Power factor 0.7
Frequency 50 Нz Frequency 50 Нz
Speed of revolution 750 rpm. Speed of revolution 750 rpm.
Over speed 1080 rpm. Over speed 1080 rpm.
Excitation – nominal rotor Excitation – nominal rotor
current / voltage (measured on site) 240 А / 65 V current / voltage (measured on site) 240 А / 65 V
Excitation generator – HG1 Excitation generator – HG2

Excitation – rotor current / voltage 500 А / 85 V Excitation – rotor current / voltage 500 А / 85 V
Forced excitation - current / voltage 620 А / 105 V Forced excitation - current / voltage 620 А / 105 V
Block transformers – HG2 TM5600/121

Block transformers – HG1 TM5600/121 Rated power 5600kVA
Rated power 5600kVA Primary winding voltage 121kV±
Primary winding voltage 121kV± 2x2.25%
2x2.25% Secondary winding voltage 6.3kV
Secondary winding voltage 6.3kV Coil connection YNd5
Coil connection YNd5 Short-circuit voltage 10.91%
Short-circuit voltage 10.91% Cooling ONAN
Cooling ONAN
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2 PROPOSAL OF TECHNICAL SOLUTION
A scope of reconstruction is established by this basic design, which is inspired by general
knowledge of HPP Petrohan operation. The basic design is not elaborated with all details. A detailed
technical solution and exact scope of delivers have to be executed in an upper level of documentation
(detail design).
2.1 INTRODUCTION
A total rehabilitation of electrical equipment of the station is necessary. The main electric
circuits shall be modified in the 6.3kV part by reorganizing and refurbishment of the old vault type
switchyard and completely equipping with new devices. The excitation circuits shall be modified by
implementation of new static excitation system with excluding of the old rotary exciter. All circuits on
the secondary commutation (all electric circuits tied to generators) of the HPP and the devices related
to protection, control, measurement and energy supply shall be entirely modified and replaced.
A subject of this Basic Design documentation is the First Stage of the Petrohan HPP
rehabilitation. The First Stage - reconstruction of HG1 includes:
- replacement of 110kV circuit breaker and disconnector for TR1 (power transformer for HG1)
- refurbishment of cells 1,2,3,4 of 6.3kV switchyard depended to HG1
- installation of new auxiliary transformer 6.3/0.4kV for self consumption
- replacement of electrical cabinets in generator hall (partly in control room) which depends to
HG1
- replacement of technological wiring of HG1.
The existing (old) devices shall be replaced by new devices accordant with specifications in the
Detail Design (following this Basic Design).
2.2 GENERATOR OUTLETS, NEUTRALS

Neutrals and generator bus-bars are situated in underground floor. The bus-bars are connected
directly to the corresponding switchyard cell of 6.3 kV.
In the First Stage of reconstruction the existing instrumentation of HG1 neutral is going to be
removed with inclusion of earth resistor. New equipment (CTs, VT, wiring) shall be installed and
wired in. There shall be a change in way of connection of the generator neutral: earth resistor and its
parallel voltage transformer shall be replaced with a new one voltage transformer, which shall be wired
between generator neutral and grounding framework. A grounding of other equipment shall be realized
also on the existing grounding framework.
Feed-in bus-bars connected generator clamps and 6.3kV switchyard shall be replaced by cables.
All bare bus-bars for distribution of 6.3kV situated in the basement (underground) floor shall be taken
out and replaced by new cables with suitable terminal ends.
The exact parameters of CTs and VTs have to be established in the Detail Design.
Comparison and check measurement of generator outlets shall be realized in the 6.3kV
switchyard where current transformers and voltage transformers shall be installed. Analog signals from
the instrument transformers shall be connected into DE1.1 where existing digital power meters
(PM130EH PLUS) are installed. The digital power meter shall be mounted in a cutout of the cabinet
door, so that the display unit could be visible from control room. New communication cable
connection between the power meters and control system (cabinet DT1.1) shall be realized.
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2.3 6.3kV SWITCHYARD
The existing 6.3kV switchyard equipment shall be taken away from cells in successive steps.
On the empty place (in the empty cells) shall be built up new 6.3kV equipment.
In the First Stage the 6.3kV switchyard shall be separated into two independent parts by cutting
off main bus-bars among cells No. 4 and 5. Then cells numbered 1, 2, 3 and 4 shall be clean out and
painted.
The new equipment of 6.3kV switchyard shall be built up on this free place. In the First Stage
shall be built up the part of 6.3kV switchyard which depends to HG1 and the part of self consumption
which is common for both HGs.
Cable outlets of the switchyard (bushings) for cables to unit transformers shall be left existing.
The outlets of the existing cells No.2 & 6 (metal plate with 3 pcs of bushings) shall be removed (the
holes shall be covered). New outlets for power transformers will be made in cells No.3 & 5. Cables
connecting the 6.3kV switchyard and the unit transformers (TR1,2) shall remain existing and will be
reconnected to new bushing type current transformers in the floor under cells No.3 & 5.
Cables connecting the generator stators and the 6.3kV switchyard shall be completely replaced
with cable terminals.
The circuit breakers shall be vacuum type, with spring energy store and electric drive supplied
by 110VDC. The CBs shall be invested with closing coil, trip coil and trip push-button for local
control (the CB of self consumption transformer shall have trip and closing push-buttons). Each
disconnector shall be invested with electric drive for remote control and hand drive for local control.
Circuit breakers and disconnectors shall be invested with set of auxiliary contacts for a state
signaling. The govern voltage of all switchyard elements shall be 110V DC, supply provided from
existing power supply cabinet (110VDC).
Disconnectors and circuit breakers of 6.3kV switchyard shall provide all working and
emergency modes of the hydro power plant. Construction and instrumentation have to resist dynamic
and thermal loading in case a short circuit.
Each one cell (or two adjoining cells in common) containing switching or measuring devices
shall be equipped with LV wiring box, where cables of measurement, control, signalization and 110V
DC feeder shall be connected up. The wiring box shall also contain fuses/circuit breakers, terminal
connectors and other equipment for cell device full control. The state signalization of switching
devices shall be connected into the control system which shall operate on all 6.3kV switching devices
(two disconnectors and one CB).
2.4 EXCITATION SYSTEM

A new static excitation system of generator shall be installed. Excitation system switchboard
shall include an excitation control system (AVR - automatic voltage regulator), a synchro-check relay,
an excitation transformer from 0.4kV, rectifier, field suppressor (contactor and discharge resistors), and
other indoor and on the door equipment. The equipment located on the door of the cabinet: local
control buttons and switches, signal lamps for alarm/incident, panel meters for excitation voltage and
current, a panel indicator for synchronization (synchro-check relay). Excitation system shall be handled
in a mode of “local control” by the buttons and the HMI terminal, or in a mode of “remote control”
from the control system of unit (I&C part).
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Excitation system cabinet shall contained rotor earth protection relay.
The static excitation system provide the following basis functions:

Diagnostics of excitation system
Automatic excitation of generator by external command (for example speed > 80%)
Automatic comparison of generator voltage and the same of the network before the
synchronization
Automatic synchronization
Types of regulation modes:
a) regulation of the excitation current – MANUAL
b) regulation of the power factor
c) voltage regulation without statics
d) voltage regulation with statics
e) electrical breaking
Provide bumpless switching between the modes of regulation without electric
disturbances with follow up control.
Suppression of the field of the generator in operation or for the purposes of operative/
emergency switching-off the machine unit
Metering of excitation voltage, excitation current, stator voltage, stator current and
power factor of the generator using the metering devices and the HMI terminal located
on the door of the switchboard
Display of the measured quantities and the alarm or emergency signals on the screen of
the human-machine interface
Protection of the rotor winding against over-voltage. This protection may trip in cases of
transient states in the network and on the terminals of the generator
Local and remote signaling of the service use and emergency status of the exciter
Auxiliary functions for automatic control and monitoring, set in the excitation regulator:
a) Monitoring of the lower level of excitation
b) Limiting of the current of the field in case of an overload of the rotor winding
c) Limiting of the values at set points (boundaries of regulation)
d) Monitoring of the limits of faults
Local or remote control of the excitation
Independent protection against a fault in the intensity of the field
Protection against grounding of the rotor
Communication with the control system of the HPP (by a communication interface)
Time synchronization with the control system.
The automatic synchronizer provided as a part of the functionality of the excitation control
system (part of the AVR). The automatic voltage regulator provide automatic adjustment of the speed
and voltage to the values in the network. It checks of conditions for switching-on the circuit breaker of
the generator. It automatically issues a command for switching-on to the circuit breaker in case the
conditions are met and if the synchro-check relay enables it. Furthermore, it must allow manual
synchronization (with buttons checked by the synchro-check relay) and visual checking of
automatic/manual synchronization process displayed on the excitation system switchboard.
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The functional capabilities and technical parameters of the static excitation system compliant
with the following official documents and regulations:
- Applicable requirements of articles 44, 45 and 47 of the Bulgarian Grid Code;
- Applicable requirements of articles 1486, 1487 ... 1505 of Bulgarian Regulation No.3
(since June 2004) on the Design of Electrical Installations and Power Transmission
Lines;
- Applicable general requirements of active revision of ENTSO-E Network Code for
Requirements for Grid Connection applicable for All Generators, and which are not
inconsistent to the Bulgarian Grid Code.
General Excitation System Standards

IEEE 421.1 (1986) Criteria and Definitions
IEEE 421.2 (1990) Guide for Identification of Dynamic Performance
IEEE 421.3 (1978) High-Potential-Test Requirements
IEEE 421.4 (1990) Guide for the preparation of Excitation System
Specification
IEEE 421.5 (1992) Excitation System Models for PSS-Studies
IEC 60 034-16-1 (1991) Excitation Systems for Synchronous Machines
Environmental Standards
IEC 60 068-1 (1988) Basic environmental testing procedures
IEC 60 068-2-1 (1990) Test - Cold
IEC 60 068-2-2 (1974) Test - Dry
IEC 60 068-2-30 (1980) Test - Damp heat
IEC 60 068-2-13 (1983) Altitude
EN 60 529 (1989) Enclosure Protection Classes (DIN IP Code)
IEC 60 255-21-1 (1988) Vibration
IEEE 344 (1987) Seismic Qualification
EMC Standards
Emission:
EN 50 081-2 (1993) Generic Emission Standard
Immunity:
IEC/EN 61 000-6-2 (2001) Generic Immunity Standard
IEC/EN 61 000-4-2 (2001) Electrostatic Discharge requirements
IEC/EN 61 000-4-3 (2002) Radiated radio frequency: electromagnetic field
IEC/EN 61 000-4-4 (1995) Electrical fast transient burst requirements
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IEC/EN 61 000-4-5 (1995) Surge immunity requirements
IEC/EN 61 000-4-6 (2003) Conducted disturbances induced by RF-fields [current
injection]
IEC/EN 61 000-4-11 (2001) Voltage dips, short interruptions and voltage variations
immunity
Other Standards
IEC 60 146-1-1 (1991) Semiconductor converters
IEC 60 726 (1982) Dry type power transformers
IEC 60 664-1 (2002) Insulation co-ordination
IEC/EN 60 439 (1999) Low voltage switchgear and control gear assemblies
2.5 PROTECTION SYSTEM
2.5.1 Description
It is necessary to propose a digital protection system based on protection relays with a
possibility for time synchronization and communication, local and remote visualization of data,
messages, measured values etc.
The digital protection devices shall constantly perform self-testing. Protection shall be ensured
with internal recording registers of data (protection devices of generator G1, block transformer TR1).
Protection relays shall be synchronized in time by a signal for time synchronization obtained
from a GPS receiver. The same signal for time synchronization shall also be used for time
synchronization of HPP control system. It shall be possible to provide a remote access to protection
devices for search / retrieval of data stored in the internal memory.
It is required to provide service software package for adjusting protections and analyzing of
recorded disturbances.
The scope and setting of protections shall be determined in the Detail Design and shall be
adjusted during the single and preliminary tests (secondary and primary tests).
The protection relays have to be enabled to configuration minimally four set-point groups.
Switching between the groups shall be realized via digital inputs (or communication port). Group
settings have to conform to all operation modes of HPPs cascade (see paragraph “Hydro power plant
operation modes”).
The cabinets where the protection relays are placed shall be supplied by cable interconnection
from 110V DC switchboard. Others requirements on cabinets design are described in paragraph
“General requirements on low voltage cabinets”.
The detailed design, functional capabilities and technical parameters of proposed set of digital
relay protections compliant with the following official documents and regulations:
- Applicable requirements of articles 49, 50 ... 56 of the Bulgarian Grid Code;
- Applicable requirements of articles 833 ... 954 of Bulgarian Regulation No.3 (since June
2004) on the Design of Electrical Installations and Power Transmission Lines;
2.5.2 Generator protections

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Protections of each generator shall be realized by a complex digital protection device. It
is supposed to use advanced generator differential digital protection relay as the main protection device
and an overcurrent digital protection relay as the generator back-up protection. For rotor earth
protection it is supposed to use single protection relay.
Scheme of the generator protections see in drawing No.PTR-01E21. Main and back-up
protection relays shall be installed in cabinet DE1.1 (HG1). The DE1.1 shall be situated in the control
room of HPP.
Displays of the main and back-up protection relays shall be put at front panel of the cabinet
(detached display only or the whole protection device can be mounted in the cabinet door).
Scope of required protection functions follows:
ANSI/IEEE STANDARD DEVICE NUMBERS & FUNCTIONS:

21P Phase distance
24 Volts/Hertz
27P Phase undervoltage, 2 levels
27TN/59N 100% stator earth fault
32 Directional power
40 Loss of excitation
46 Stator current unbalance
47 Phase reversal
49 Thermal overload
50/27 Undervoltage restrained overcurrent
50BF Break failure
50/50N Instantaneous phase/ground overcurrent
51/51N Time phase/ground overcurrent
51V Voltage restrained time overcurrent
59P Phase overvoltage, 2 levels
59N/64 Neutral overvoltage/Ground detector
64R Rotor earth connection, 2 stages
81U/O Under/Over frequency
87G Generator differential
2.5.3 Unit transformer protection

The existing TR1 power transformer will remain. It is outdoor oil type transformer of
5600kVA, 121/6.3 kV with coil connection YNd5.
Protection of the power transformer shall be realized by a complex digital protection relay for
transformer with two windings.
Scheme of the unit transformer TR1 protections see in drawing No.PTR-01E22. The
transformer TR1 protection relay shall be installed in the cabinet DE1.1 together with generator G1
protections. DE1.1 will be situated in the control room.
Display of the protection relay shall be put at front panel of the cabinet (detached display only
or the whole protection device can be mounted in the cabinet door).
Scope of required protection functions follows:
ANSI/IEEE STANDARD DEVICE NUMBERS & FUNCTIONS

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24 Volts per Hertz
27P Phase undervoltage, 2 levels
46 3 stage negative sequence overcurrent
47 Negative phase sequence overvoltage
49 Thermal overload
50/27 Undervoltage restrained overcurrent
50N/51N Derived or measured standby earth fault, 2 levels
50P Phase instantaneous overcurrent per winding, 2 levels
51P Phase time overcurrent per winding, 2 levels
51V Voltage restrained time overcurrent
59P Phase overvoltage, 2 levels
59N Neutral overvoltage
64 High/Low impedance restricted earth fault
67 Directional overcurrent
81U/O Under/Over frequency
87T Transformer differential
New temperature sensor (in well or on surface) for transformer temperature indicating is
required. The sensor signal (e.g. Pt100) shall be transformed to 4 – 20 mA output for control system.
2.6 AUXILIARY TRANSFORMER

Existing auxiliary transformer 6.3/0.4kV for self consumption shall be dismounted and
ecological liquidated. Two new dry type auxiliary transformer for supplying of self consumption shall
be delivered.
Main required parameters of the transformer 6.3/0.4kV are following:
Transformer TR3 6.3/0.4kV Rated

power 160 kVA
Primary voltage 6.3kV ± 2x2.5%
Secondary voltage 400V
Rated frequency 50Hz
Short circuit voltage 4%
Degree of protection IP00
A winding of each transformer shall include PTC thermistors. A central unit of thermal
protection (evaluation relay of PTC thermistors) shall be situated into the main cabinet of self
consumption. Thermal unit outputs (high temperature first and second level) shall be connected to
control system. The high temperature second level output will effect directly to the circuit breakers
(trip coils) of the transformer (on its primary and secondary side).
There shall be also a temperature sensor type Pt100 in the middle winding of each transformer.
The sensor shall be connected to the control system through a transducer Pt100/4-20mA.
The PTC thermistor, central thermistor unit and sensor PT100 shall be included into
transformer delivery. The instrumentation wiring connection is included in the control system design.
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The transformer TR3 shall be situated inside the HPP building in SY1 (6.3kV switchyard) in
cell #4 together with 6.3kV fuse-switch disconnector (for MV side of the transformer) and joined on by
cables (LV external connection) and bus-bars (MV connection inside switchyard). Dimensions of the
cell #4 are: 1400mm width and 1800mm length. See layout drawing No.PTR-00E52. The new
transformer length should be less then the cell #4 width. The exact location respected real transformer
dimensions shall be established in the Detail Design.
In the transformer cell there will be installed new LV fuse-switch disconnector with 360A fuses
for output LV cable between transformer and new LV cabinet RH0.
2.7 SELF CONSUMPTION
2.7.1 Main LV switchboards

The main switchboards of self consumption (internal load) shall existing remain. New main
switchboards of self consumption shall be installed during the Second Stage.
New RH0 cabinet for connecting of new transformer TR3 shall be installed on basement floor
beside existing cabinet RHA (“АВР“). Two moulded case circuit breakers shall be installed in the RH0
for protection of two outlet cables: the first for main self consumption connection to RHA and the
second for new excitation system RB1 for G1. See drawing No.PTR-00E24 – Overview scheme of self
consumption.
2.7.2 Submain switchboards of technological motor drives

New switchboards RM0.1 and RM0.2 of technological motor drives for both machine units
HG1/HG2 will be located in one double-sided cabinet in the machine hall.
RM0.1 is intended for normal motor drives with 400/230V AC 50Hz power supply system.
Power supplying for this electrical drivers shall be provided from existing main LV switchboard.
RM0.2 is intended for motor drives of lubricating pumps which need uninterrupted power
supplying 3x400V AC (from existing diesel generator) or 110V DC (from existing accumulator
batteries). Control circuits of these important drives shall be power supplied with uninterrupted 110V
DC.
2.7.3 Local control boxes

The boxes are intended for local testing of devices. Some local control box shall be situated
next to each electrical motor and technological heater element. The local panel shall be constructed
from plastic box with ІР 54 (minimum degree of protection) and equipped of: two-throw switch (local,
remote), start push button (white) and stop push button (black). The start button will include a
signalization light. The light shall be on when motor is running. Labeling of the local control boxes
shall agree with controlled device.
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2.7.4 Power supply 110V DC
The power supply 110VDC system shall existing remain. New outlets for control
system and lubricating pump control circuits and one lubricating pump feeding will be
added.
2.8 LOW AND MEDIUM VOLTAGE CABLES AND CABLE TRAYS

Low voltage cables as well as power and control cables for all new equipment shall
be entirely replaced (old dismounted, new installed).
Medium voltage cables shall be partly replaced. New MV cables are suggested for:
- connections between the terminals of the generators and the 6.3kV switchyard (SY1 –
bays No.
1, 6)
All the new MV cables will equipped with new terminations.
Cables shall be put on existing cable shelves, where they exist. The shelves shall be
cleaned up and painted before cable laying on them. New cable trays will be necessary dug in
floor for leading of cables between new cabinets of the generator hall and the control room.
New cable troughs or trays or ladders shall be supplied and installed into the channels for
putting the cables.
All cables shall be equipped with labels on cable ends and before/behind each
separating wall. Every cable label will contain cable title, location of the beginning and the
ending. Each of discrete cable wires (isolated conductors) shall be marked by the number of
the clamp and the name of the terminal block where the wire is connected.
New cable shelves shall be installed into the 20kV switchyard basement for control,
signal and feeder cables of 20kV switchyard. Exact locations of cable shelves have to be
coordinated with detail design of 20kV and 6.3kV switchyards - 25 meters summary length of
new shelves is expected.
There shall be necessary to make new holes through the floor under technological
switchboards in the generator hall (exactly RM0.1, DT1.1, RB1.x, DT0.3, DT2.1, RB2.1,
RB2.2). The new holes shall be used for cable entry into the cabinets.
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TECHNICAL SPECIFICATION
MEDIUM&LOW VOLTAGE

1. SWI
WITCHYARD
D SY1 (6,3 kV)
1.1 C
Cell # 1 / +01MC01
Circuit breaker QMM 1.2
- type VD4 4 12.12.32.P
P210 – vacuuum circuit--breaker
- switchhgear type Fixeed version
- construuction 3-ph
hase
- rated vvoltage 12 kV
k
- rated ccurrent 12500A
- rated ffrequency 50 Hz
H
- rated bbreaking cappacity 31.5
5 kA
- supplyy voltage 110 VDC
- operatting device Mottor charged spring operrating mech
hanism
- closingg time Appprox.. 60 mss
- openinng time <45 ms
- breakiing time <60 ms
- voltagge and poweer consumpttion of sprinng 110VVDC/140 W
chargingg geared mootor
- other aaccessories Serv
vice changeover switchh, two push buttons
and crank drivee for spring charging
- numbeer of pieces 1
- produccer ABBB
Currentt transform
mer TA 1.2
1
- type TTRR 41.11, 5000/5A – indooor bushing type
- construuction Douuble core, measuring
m annd protectiv
ve
windding
- nominnal primary current In 500AA
- maximmum operatiing current 120%% In
- nominnal secondarry current 5/5A
A
- accuraacy class 0,5/5
5P10
- outputt power 15V
VA
- isolation voltage 12kVV
- produccer ABBB
Voltagee transformers TV 1.2

1
- type TJP 4.0 indoorr single polee insulated type
t
h built-in fusse
with
m annd protectiv
ve
windding
- nominnal primary voltage 63000/√3
- nominnal secondarry voltages 100√√3/100/3
3P
- outputt power 15V
VA/15VA
- produccer ABBB
Doc. no. La
Lang. Rev. ind
d. Page
Delectrra Ltd. PTR-01E06 EN 01 14

1.2 C
Cell # 2 / +01MC02
Circuit breaker QMM 1.1

- type VD4 4 12.12.32.P
P210 – vacuuum circuit--breaker
- switchhgear type Fixeed version
hase
- rated vvoltage 12 kV
k
- rated ccurrent 12500A
H
- rated bbreaking cappacity 31.5
5 kA
- supplyy voltage 110 VDC
- operatting device Mottor charged spring operrating mech
hanism
- closingg time Appprox.. 60 mss
- openinng time <45 ms
- breakiing time <60 ms
- voltagge and poweer consumpttion of sprinng 110VVDC/140 W
chargingg geared mootor
- other aaccessories Serv
vice changeover switchh, two push buttons
and crank drivee for spring charging
- produccer ABBB

1
- type TJP 4.0 indoorr single polee insulated type
t
with
h built-in fusse
m annd protectiv
ve
windding
- nominnal secondarry voltages 100√√3/100/3
3P
- outputt power 15V
VA/15VA
- produccer ABBB
1.3 C
Cell # 3/ +011MC03
Currentt transform
mer TA 1.3
1
- type TTRR 41.11, 5000/5A – indooor bushing type
m annd protectiv
ve
windding
- nominnal primary current In 500AA
- maximmum operatiing current 120%% In
- nominnal secondarry current 5/5A
A
5P10
Doc. no. La
Lang. Rev. ind
d. Page

- output power 15VA
- isolation voltage 12kV
- producer ABB
- number of pieces 3
Disconnector&Earthing switch Q1.3+QE1.3

- type OW III 10/12 UD-1 210 indoor air insulated
disconnector with one earthing switch
- construction 3-phase
- rated voltage 12kV
- rated frequency 50 Hz
- rated normal current 1250 A
- rated short-time withstand current, duration 31,5 kA, 1s.
- operating device hand-operated mechanism for local control
- no. of NO auxiliary contacts 4
- no. of NC auxiliary contacts 4
- auxiliary contact tripping capability 2A at 110 VDC
- other accessories Mechanical interlocking between the
disconnector and earthing switch
- produser ABB
- number of pieces 1 set
Switch disconnector Q1.2

- type NAL12-6A210R – indoor air insulated load
disconnector
- operating device Motor operation device for NAL/F
110/125V AC/DC with control unit
- produser ABB
1.4 Cell # 4 - +00MC01
Fuse-switch disconnector QS0.1+FU0.1

- type NALF12-4A210R indoor air insulated load
disconnector with fuse holders

- operating device hand-operated mechanism for local control
and 110 VDC opening release for remote
breaking off
- other accessories 40A fuse 4 pieces
- produser ABB
Surge arresters FV 0.1

- type Polim D8-03
- rated voltage 8 kV
- produser ABB
- number of pieces 3
2. GENERATOR NEUTRAL GN1 - +01MC05
Number of cells 1
Busbar material Cu
Nominal voltage 6,3 kV
Maximum operating voltage 7,2 kV
Nominal frequency 50 Hz
Control and signaling voltage 110 VDC
LV boxes Terminal blocks on standard laths (of 35 mm
width), where
control, measure and signal circuits shall be
wired in. For current
and voltage circuits of CTs and VT shall be
used special
disconnectable terminal clamps with
crossheads and sockets for
circuit switching, short-circuiting and
measuring without necessity
of wires disconnecting.
Number of LV boxes 1
Current transformer TA 1.1

- type TTR 41.11, 500/5A – indoor bushing type
- construction Double core, measuring and protective
winding
- nominal primary current In 500A
- maximum operating current 120% In
- nominal secondary current 5/5A

- accuraacy class 5P100/5P10
- outputt power 15V
VA
- isolation voltage 7,2 kV
k
- produccer ABB B
- produccer ABB B

1
- type TJC
C 4.0 indoorr single polee insulated type
t

m annd protectiv
ve
windding
- nominnal secondarry voltages 100√√3
- accuraacy class 6P
- outputt power 15V
VA/15VA
- produccer ABBB
Disconn nectors Q1.11

hase
- rated vvoltage 7,2 kV
k
H
- rated nnormal current 50 A
- operatting device Hannd operation
n
- no. of NO auxiliaary contacts 4
3 E
EXCITATION SYST
TEM SWIT
TCHBOAR
RD RB1.1-2
Numberr of pieces Dou uble cabinet switchboarrds
Overall dimensionss 1600 0mm/800mm/2000mm m.
Type TS 8 – Rittal - sheet-metal
s l modular cuubicle
swittchboard
- in accord withh other cabinnets and I&&C part
- inccluding mouunting platee, door with comfort
hand dle and lock
k insert, stanndard light, cable
clammp rails, witthout plinth etc.
Outlets Cables from bottom
Colour RAL L 7035
Degree of protectioon IP54 4
Main eqquipment - UNITRO OL 1000
- DCS501B0680
- Automaatic synchroonization
- Crowbaar
- rotor eearth fault protection
p reelay REK K510 + REJJ521
Doc. no. La
Lang. Rev. ind
d. Page

Main static excitation system parameters :
- output voltage (normal-forced) 85-105 V DC
- output current (normal-forced) 500-620 A DC
- maximum excitation power 65 kW
- power factor 0,7 lagging – 0,7 leading
- input voltage for excitation transformer 3x400/230 V AC
- excitation transformer power 80 kVA
- input voltage for control circuits 110 V DC
Description The static excitation system provide the
following basis functions:
- Diagnostics of excitation system
- Automatic excitation of generator by
external command (for example speed >
80%)
- Automatic comparison of generator voltage
and the same of the network before the
synchronization
- Automatic synchronization
- Types of regulation modes:
a) regulation of the excitation current –
MANUAL
b) regulation of the power factor
c) voltage regulation without statics
d) voltage regulation with statics
e) electrical breaking
Provide bumpless switching between the
modes of regulation without electric
disturbances with follow up control.
- Suppression of the field of the generator in
operation or for the purposes of operative/
emergency switching-off the machine unit
- Metering of excitation voltage, excitation
current, stator voltage, stator current and
power factor of the generator using the
metering devices and the HMI terminal
located on the door of the switchboard
- Display of the measured quantities and the
alarm or emergency signals on the screen of
the human-machine interface
- Protection of the rotor winding against over-
voltage. This protection may trip in cases of
transient states in the network and on the
terminals of the generator
- Local and remote signaling of the service
use and emergency status of the exciter
- Auxiliary functions for automatic control
and monitoring, set in the excitation
regulator:
a) Monitoring of the lower level of excitation

b) Limiting of the current of the field in case
of an overload of the rotor winding
c) Limiting of the values at set points
(boundaries of regulation)
d) Monitoring of the limits of faults
- Local or remote control of the excitation
- Independent protection against a fault in the
intensity of the field
- Protection against grounding of the rotor
- Communication with the control system of
the HPP (by a communication interface)
- Time synchronization with the control
system.
Producer ABB
4. GENERATOR/TRANSFORMER PROTECTION CABINET DE 1.1
Number of pieces Double-sided cabinet

Overall dimension (width/depth/height) 800mm/600mm/2000mm.
TS 8 – Rittal - sheet-metal modular cubicle
switchboard
- in accord with other cabinets and I&C part
- including mounting plate, door with comfort
handle and lock insert, standard light, cable
clamp rails, without plinth etc.
Colour RAL 7035
Degree of protection IP 54/20 (closed doors/opened doors)
Electrical parameters Un-400 V, fn-50 Hz, Ik-10 kA, 20A
Main equipment description : 1. Generator protection
- 7UM6215-5EB32-OBAO - SIEMENS
Multifunction machine protect
Case 1\2 19, 7BI, 12BO
1 Watchdog contact
Flush mounting case,
Screw terminals
(direct wiring\ring lugs)
Current transformer:5A, IEE(sensitive)
Supply voltage: DC 110V to 250V
AC 115V\23V
Trigger level binary input 73V
Language English, 50\60Hz
IEC\ANSI, Region World,
(Language Changeable system port)
(ON Rear of device) port B IEC protocol,
820NM FIBER, ST-Plug
Service interface (port C)
Digs\Modem

Temperature monitoring device
Electrical RS485
Without Addit. Measuring funct.
Functionality:
Generator standart
Without Additional functions
2. Transformer protection
- 7UM6215-5EB32-OBAO - SIEMENS
Multifunction machine protect
Case 1\2 19, 7BI, 12BO
1 Watchdog contact
Flush mounting case,
Screw terminals
(direct wiring\ring lugs)
Current transformer:5A, IEE(sensitive)
Supply voltage: DC 110V to 250V
AC 115V\23V
Trigger level binary input 73V
Language English, 50\60Hz
IEC\ANSI, Region World,
(Language Changeable system port)
(ON Rear of device) port B IEC protocol,
820NM FIBER, ST-Plug
Service interface (port C)
Digs\Modem
Temperature monitoring device
Electrical RS485
Without Addit. Measuring funct.
Functionality:
Generator standart
Without Additional functions

Frequency protection,
Directional protection,
Fuse failure monitor
Multiple protection function+
Free configurable
Protection modules
3. Rotor earth fault

- REK510 + REJ521 - ABB
- digital power meter – existing PM130H PLUS produced by SATEC
- digital electric power transducer 1 piece in each cabinet
5. MOTOR DRIVES POWER SUPPLY SWITCHBOARDS RM 0.1/0.2
Number of pieces Double-sided cabinet

Type TS 8 – Rittal – sheet-metal modular cubicle
switchboard
- in accord with other cabinets and I&C part
- including mounting plate, door with comfort
handle and lock insert, standard light, cable
clamp rails, without plinth etc.
Colour RAL 7035
Degree of protection IP 54/20 (closed doors/opened doors)
Electrical parameters Un1-400 V, fn-50 Hz, Ik-10 kA, 80A
(RM0.1)
Un2-400 V, fn-50 Hz, Ik-10 kA, 25A
(RM0.2)
Un3-110 V, Ik-10 kA, 10A (RM0.2)
Main equipment description : RM0.1:

1 piece of main disconnect switch 3x80A
10 pieces of three-pole starting circuit-
breakers (different amps)
10 pieces of three-pole contactors (with 12A
contacts, 230V coil)
12 pieces of 2A char.B single-pole circuit
breaker
6 pieces of 6A char.C single-pole circuit
breaker
4 pieces of 10A char.B single-pole
circuit breaker
RM0.2:
1 piece of main disconnect switch 3x25A
5 pieces of three-pole starting circuit-
breakers (different amps)

6 pieces of motor soft starts (2 pc. DC
and 2pc. AC)
7 pieces of three-pole contactors (with
12A contacts, 110V DC
coil)
8 pieces of 2A char.B double-pole
circuit breaker
1 piece of voltage relay (400V AC)
Producer ABB
6. LOCAL CONTROL BOXES

Number of pieces 7
Type plastic boxes with two-throw switch (local,
remote), start button
(white, including signalization light) and stop
button (black)
Operating voltage 230 VAC (6 pcs)/110VDC (1pc)
Degree of protection IP 65
Location Nearby controlled devices
Producer ABB
7. NEW CABLING
7.1. MEDIUM VOLTAGE CABLES
- 3+3 pcs. of cable outlets from the terminals of generators to SY1 (switchyard cell
No.1), one core cables of Al - led in bundle, resistant against penetration of moisture,
the minimum of operating voltage - 6.3kV, e.g. 3 pcs. of 10-AXEKVCEY 1x400/35 of
approximately 15 m lengths.
Terminations for both sides of the cables. Producer – SUDKABEL.
7.2. MEDIUM VOLTAGE CABLES

- power supply cable (3 phases and neutral ) 400V, 360A from new TR3 auxiliary
transformer to RH0 self consumption cabinet on basement floor of approximately 40 m
- RH0 outlet cables for power supplying of main self consumption cabinet RHA and
excitation system RB1.1
- all intakes and outlets of the excitation system RB1.1-2
- all intakes and outlets of motor drives power supply switchboards RM0.1/0.2 with
complete connections of all supplied and controlled motor drives (with their local
control boxes), include wiring between RM0.1/0.2 and control system switchboard
DT1.1.
- for the protections, measurement and switchyard control - it includes cabling for power
supply and control of the devices in indoor 6.3 switchyard with generator neutral and
outdoor HV (110kV) switchyard - supply cables for thermal elements (230V AC),
supply cables for control circuits (110V DC), supply cables for motor drives of circuit
breakers and disconnectors (110V DC), signal cables from instrument transformers
(CTs and VTs), signal cables from circuit breakers and disconnectors – cabinet DE1.1.

8. SUPPORT ELEMENTS
The file includes:

- type cable troughs and trays with the accessories for guiding of LV and MV cables
- the supporting steel structures for fastening of cable troughs and trays
- the supporting steel structures for fastening of devices and cables in MV switchyards
- the steel frames for underlay of individual switchboard cabinet suites (the frames shall
be made of steel "U" profiles)
- grounding bars with supporting and connecting elements for new equipment connecting
to existing grounding system.
The cable troughs and trays and other support elements shall be made with metalized elements
–zinc dipping.

Bill of material – 6.3kV Indoor Switchyard
1. Components
Qty Description Article number

2 Vacuum Circuit Breaker type VD4, ABB 12.12.32.P210
6 Voltage transformer type TJP 4.0 6300/√3/100/√3/100/3V TJP-4.0-F
1 Voltage transformer type TJC 4.0 6300/√3/100/3V TJC-4.0
3 Current transformer type TTR 41.11, 500/5/5A, 7.2kV TTR-41.11
6 Current transformer type TTR 41.11, 500/5/5A, 12kV TTR-41.11
3 Surge arrester type Polim D8-03 Polim D8-03
1 Disconector & Earthing switch type OWIII 10/12 UD-210 OWIII 10/12 UD-210
1 Switch Disconector type NAL-12-6A210R NAL-12-6A210R
2 Switch Disconector type NALF-12-4A210R, fuse holders NALF-12-4A210R
22 Isolator type PAK-10, 10kV 3BSE020510R1
6 Cupper rim 40/4mm, 6m CU 40/4mm
3 Metal rim 40/4mm, 6m Metal 40/4mm
3 Metal U profile, №8, 6m U10-6
3 Metal L profile 80/80/4, 6m 80/80/4
4 Fusses 40A, 12kV F40/12
1 Fusses 10A, 6.3kV F10/6
3 Swichboard 1500/450/200 -
1 Switchboard 500/500/210 -
No. of p.
Prep. Kiril Nesterov Doc. kind Bill of material 6.3kV switchyard
Resp. dept. Unit 1
PTR-00E01 EN 1 1
Delectra EOOD
FILE: Bill of material_ISY-6 - Rev1.doc; PRINTDATE: 2013-07-12, SAVEDATE: 2013-07-12
Предложение за настройка
на релейни защити на
ВЕЦ „ПЕТРОХАН“
No. of p.
Prep. Нестеров Doc. kind Настройки на релейни
защити
Appr. Николов Title ВЕЦ „Петрохан“ 12
Resp. dept. ХГ-1
Делектра ЕООД PTR-01E08 BG 00 1

Настройки на новомонтирани релейни защити на ХГ1 във ВЕЦ „Петрохан ”
както следва:
I. Генератор №1
I.I. Настройка на комплексна цифрова защита тип 7UM621
1.Функция „Диференциална защита на генератор 87G”
КТТ = 500 / 5/ 5 – на изводите на генератора

КТТ = 500 / 5/ 5 – в неутралата на генератора
1.1 Настройки
Ток на заработване при спирачен ток ‘’0’’-0.2 Iн
• Ток на диференциална отсечка –4.0 Iн
• 1ВИ наклон на х-ката - v=0.25
• базова точка за 1ВИ наклон на х-ката –0.00 Iн/ Iсп
• 2РИ наклон на х-ката V =0.5 Iн
• базова точка за 2РИ наклон на х-ката –2.5 Iн/ Iсп
1.2 Въздействие:
- изключва прекъсвача на генератора
- изключва прекъсвача на възбуждането
- спира аварийно турбината
2.Функция „ Максималнотокова защита 51” – свързана към токови и

напреженови трансформатори :

КНТ = 6,3 /√3/ 0,1/ √3 – на изводите на генератора
2.1 Настройкa.
- Iзр.= 1.4 Iнг = 7,77 A

- Tзар.= 7,0 s.
2.2. Въздействие:
3.Функция „Защита от непредвидено включване на генератора 27/50”

свързана към токови и напреженови трансформатори :

No. of p.
защити
Resp. dept. ХГ-1

- Iзр.= 1.70 Iнг = 9,435 A

- Uзр. = 70 V
- Tdrop-off = 20 s – време след което максималнотоковата функция се въвежда
при заработване на минималнонапреженовата функция
- Tpick-up = 0,3 s – време след което функцията се блокира при напрежение по-
високо от настройката Uзр.
4.Функция „Максималнонапреженова защита 59” – свързана към

напреженови тр-ри.
КНТ =6,3 /√3/ 0,1/ √3 – на изводите на генератора
• I степен - Uзар = 1.15Uн = 115 V

Tзар.= 3,0 s.
• II степен - Uзар =1.3Uн = 130 V
Tзар.= 0.5 s.
I степен
- на сигнал
II степен
5.Функция „Загуба на възбуждане 40” свързана към токови и напреженови

трансформатори :

5.1 Характеристика 1
• Пресечна точка на характеристика 1 с абцисната ос,във втори квадрант –
0,65
• Ъгъл между на характеристика 1 и абцисната ос - = 75°
• Време на изключване по характеристика 1 – tизкл. = 2s
No. of p.
защити
Resp. dept. ХГ-1

0,58
0.84
При повреда в напреженови вериги функцията да се блокира чрез подаване на

+110VDC към цифров вход от нормално затворен контакт на автомат монтиран
в напреженови вериги
6.Функция „Обратно ватова защита 32R” свързана към токови и


• Pзар.= -0.02 Pн
• Tзар.= 10,0 s.
7.Функция „Функция честотa 81” - свързана към напреженови

трансформатори :
I степен - fзар =47,50 Hz
Tзар.= 1,5 s.
II степен - fзар =46,50 Hz
Tзар.= 6.0 s.
No. of p.
защити
Resp. dept. ХГ-1

III степен - fзар =51,50 Hz
Tзар.= 1,5 s.
IV степен - fзар =52,50 Hz
Tзар.= 6 s. – времето на въздействие ще се определи след направата
на изпитания при „хвърляне на товар”.
I степен
- на сигнал
II степен
III степен
- на сигнал
IV степен
Забележка: I и II степен да се блокират автоматично при изключен
генераторен прекъсвач.
8.Функция „Защита от токове с обратна последователност с инверсна

характеристика 46” – свързана към токови трансформатори :
8.1 Настройкa. (параметрите за въвеждане са във вторични величини)

- Iзар = 12.21 % In – продължителен допустим ток на обратна
последователност.
- Tзар.= 20 s.
- К = 24,6 s.
- tcooldown= 1650 s.
9.Функция „Защита от токове с обратна последователност с фиксирано

времезакъснение 46,1” – свързана към токови трансформатори :

No. of p.
защити
Resp. dept. ХГ-1

9.1 Настройкa.(параметрите за въвеждане са във вторични величини)
- Iзар = 60 % In
- Tзар.= 7 s.
10.Функция „ Дистанционна защита 21” – свързана към токови и


Първични величини:
I степен - Zзар = 0,5 Ω

Tзар.= 0.5 s.
II степен - Zзар = 1,071 Ω
Tзар.= 1,90 s.
Величини за въвеждане:
I степен - Zзар = 0,794 Ω

Tзар.= 0.50 s.
II степен - Zзар = 1,70 Ω
Tзар.= 1,90 s.
Време на пускова зона Tend.= 7 s.
I степен
II степен
При повреда в напреженови вериги функцията да се блокира чрез

подаване на +220 V към цифров вход от нормално затворен контакт на автомат
монтиран в напреженови вериги.
11.Функция „ Претоварване 51” – свързана към токови трансформатори :
No. of p.
защити
Resp. dept. ХГ-1

- Iзр.= 1.2 Iнг = 6,66 A
- Tзар.= 8,0 s.
- сигнал
12.Функция „ Пренасищане на блочния трансформатор 24” - свързана

към напреженови трансформатори:
I степен - U/f = 1,1

Tзар.= 5,0 s
II степен - U/f = 1,2

Tзар.= 2,0 s
13.Функция „Земно-статорна защита 64S” свързана към напреженов

трансформатор:
КНТ = 6,3 /√3/ 0,1/ √3 – в неутралата на генератора
13.1.Настройка:
Uo = 5 V
Tзар.= 0.5 s
14.Функция „Защита от термично претоварване на статора 49” –

свързана към токови трансформатори :

No. of p.
защити
Resp. dept. ХГ-1

- K-FAKTTOR = 1.221 – максимален продължителен допустим ток като кратно
към номиналния ток.
- TCONST = 600 s. – термична константа.
- Imax. THERM = 7,77 A. – ток над, който се блокира действието на термичната
защита
- Thermal Alarm Stage = 95%.
- TEMERGENCY = 100 s
I.II Настройка на комплексна цифрова защита тип 7SJ61
1.Функция „ Максималнотокова защита 51” – свързана към токови и


- Iзр.= 1.4 Iнг = 7,77 A

- Tзар.= 7,0 s.
- Iзр.= 1.2 Iнг = 6,66 A

- Tзар.= 8,0 s.
- сигнал
3.Функция „Защита от токове с обратна последователност с инверсна

характеристика 46” – свързана към токови трансформатори :
No. of p.
защити
Resp. dept. ХГ-1


- Iзар = 12.21 % In – продължителен допустим ток на обратна
последователност.
- Tзар.= 20 s.
- К = 24,6 s.
- tcooldown= 1650 s.
4.Функция „Защита от токове с обратна последователност с фиксирано

времезакъснение 46,1” – свързана към токови трансформатори :
4.1 Настройкa.(параметрите за въвеждане са във вторични величини)

- Iзар = 60 % In
- Tзар.= 7 s.
5.Функция „Защита от термично претоварване на статора 49” –


защита
No. of p.
защити
Resp. dept. ХГ-1

I.Трансформатор №1
I.I Настройка на комплексна цифрова защита тип 7UM621

1.Функция „Диференциална защита на трансформатор 87T”- свързана към
токови трансформатори:
I н.ст110 кV= 26,7 А – на страна 110 kV

т.тр-ри 50 / 5 / 5 A – на страна 110 kV
I н. страна 6.3 кV = 514 А - на страна 6.3 kV

т.тр-ри 500 / 5/ 5 A – на страна 6.3 kV
1.1 Настройки
• Ток на заработване при спирачен ток ‘’0’’-0.4 Iн
• Ток на диференциална отсечка – 11.1 Iн
• 1ВИ наклон на х-ката - v=0.5
• базова точка за 1ВИ наклон на х-ката –0.00 Iн/ Iсп
• 2РИ наклон на х-ката V =0.8
• базова точка за 2РИ наклон на х-ката –2.5 Iн/ Iсп
• блокировка по 2РИ хармоник -15% от основния
• блокировка по 5ТИ хармоник -20% от основния
• Спирачен ток при външно к.с при който защитата спира да смята - 4 Iн
- изкл.прекъсвача на страна 110 кV на трансформатора
2.Функция „ Максималнотокова защита “ - страна 110 kV

I н.ст110 кV= 26,7 А – на страна 110 kV
Ктт=50/ 5/ 5 А
• Ток на заработване Iзр.= 1.4 Iнтр
Tзар.= 6.5 s
Величина за въвеждане I= 3.74 A
- изкл.прекъсвача на страна 110 кV на трансформатора
No. of p.
защити
Resp. dept. ХГ-1

3.Функция „ Посочна максималнотокова защита 67” – свързана към токови
и напреженови трансформатори :
КТТ = 500 / 5/ 5 – на страна 6,3 kV на трансформатора

КНТ = 6,3 /√3/ 0,1/ √3 – на шини 6,3 kV
- Iзр.= 0.9 Iнр = 4,5 A

- Tзар.= 0,4 s.
- изключва прекъсвача на страна 110 kV на трансформатора
4.Функция „Защита от термично претоварване на трансформатора 49” -

КТТ = 50 / 5/ 5 – на страна 110 kV на трансформатора

защита
- Iзр.= 1.2 Iнт = 3,2 A

- Tзар.= 8,0 s.
- сигнал
No. of p.
защити
Resp. dept. ХГ-1

6.Функция „Земна защита на шини 6,3 kV - 64B” свързана към
напреженов трансформатор:
КНТ = 6,3 /√3/ 0,1/ 3 – на шини 6,3 kV (отворен триъгълник)
6.1.Настройка:
3Uo = 30 V
Tзар.= 1 s
II.II Настройка на комплексна цифрова защита тип 7SJ61
1.Функция „Групова земна защита” страна 110 kV - свързана към токови

трансформатори:
• Ток на заработване Iзр.= …. Iнтр
t1.= …. s
t2 = …. S
Величина за въвеждане Iзр.= …. A

t1.= …. s
t2 = …. s
- с време t = t1 изкл.прекъсвача на страна 110 кV на трансформатор №2,
който е незаземен;
- с време t = t2 изкл.прекъсвача на страна 110 кV на трансформатор №1
Забележка: Тока на заработване и времената на изключване трябва да бъдат

съгласувани с оператора на мрежата и да бъдат съобразени с дистанционната и
земната защити на извод 110 kV.
No. of p.
защити
Resp. dept. ХГ-1

Excitation and synchronization
HG-1
M0.2
Cabinet +RB1.1-2 and Installation Materials

2 Cubicle TS SCHALTSCHRANK RAL 7035 8808500
1 Side Panels set TS SEITENWДNDE PAAR RAL 7035 8108235
1 Cooling Fan SK3241.100, 230 m3/h, 230V, 50Hz 3241100
1 Cooling Filter SK Austrittsfilter 3240200
2 Thermostat SK TEMPERATURREGLER SK3110000
1 Heater 30W 3105330
2 Lamp 13W EV1041
1 Socket, 220VAC, 16A M1175
8 Current terminals -XI URTK/S
4 Current terminals bridge USB2-RTK/S
3 Terminal cover D-URTK
25 Terminal -XV UT 4
4 Terminal –X31 UT 4
2 Terminals – X42 UKH 240
10 PE terminals WK4SL/U
16 Terminal Holders CLIPFIX 35
7 Terminal labels KLM 3
5,6 m DIN Rail 35 mm 1SNA173220R0500
2,0 m Cable Tray 80x80 mm 1SL5089
No. of p.
Prep. Ivan Simeonov Doc. kind Bill of material Cabinet +RB1.1-2
Resp. dept. Unit 1
PTR-01E10 EN 0 32
Delectra Ltd
Предкилиен шкаф +01MC01
Списък на материалите
Бр. Описание Код

1 Шкаф метален 1500х450х200 с монтажна плоча
3 Автоматичен предпазител 3P, 6A, C S203-C6
2 Автоматичен предпазител DC, 2P, 6A, C S282 UC- C6
4 Допълнителен контакт за авт. предпазител S2C-H11L
1 Допълнителен контакт за авт. предпазител S2C-H02
14 Токови клеми - X1 URTK/S
15 Мост за токови клеми USB2-RTK/S
3 Капачки за клеми D-URTK
30 Напреженови клеми 4мм2 – Х2 URTK/S
50 Редови клеми 4мм2 – Х3 UT 4
3 Мост за редови клеми FBS 3-6
5 Ограничител за клеморед CLIPFIX 35
3 Маркировка на клеморед KLM 3
7 Капачки за редови клеми D-U2.5/10
1,3м DIN –шина 35мм 1SNA173220R0500
5 PE клеми, -TE WK4SL/U
3,0 m Кабелен канал PVC 60x80 mm AT8473329
No. of p.
Prep. Иван Симеонов Doc. kind Списък на материалите
Appr. Иво Николов Title HPP Petrohan 15
Resp. dept. ХГ-1
PTR-01E30 BG 0 15
Delectra Ltd
FILE: Bill of material Cell_1.doc; PRINTDATE: 2013-07-10, SAVEDATE: 2013-07-10

3 Автоматичен предпазител 3P, 6A, C S203-C6
5 PE клеми, -TE WK4SL/U
No. of p.
Resp. dept. ХГ-1
PTR-01E31A BG 0 11
Delectra Ltd
FILE: Bill of material Cell_2.doc; PRINTDATE: 2013-07-10, SAVEDATE: 2013-07-08

14 Токови клеми – Х1 URTK/S
2 Капачки за редови клеми D-URTK
No. of p.
Resp. dept. ХГ-1
PTR-01E32 BG 0 12
Delectra Ltd

1 Шкаф метален 500х500х210 с монтажна плоча - Rittal AE1050500
1 Комплект за закрепване на стена- Rittal 2508100
1 Автоматичен предпазител АC, 1P, 6A, C S201 - C6
14 Токови клеми – Х1 URTK/S
No. of p.
Resp. dept. ХГ-1
PTR-01E33 BG 0 8
Delectra Ltd
FILE: Bill of material Cell_STAR.doc; PRINTDATE: 2013-07-10, SAVEDATE: 2013-07-05
Табло релейни защити ХГ-1
+DE1.1
Табло и списък на материалите
1 Табло TS SCHALTSCHRANK RAL 7035 8808500
1 Странични панели TS SEITENWДNDE PAAR RAL 7035 8108235
1 Автоматичен предпазител AC, 1P, 6A, C S201-C6
1 Лампа луминесцентна 13W EV1041
1 Контакт за монтаж на DIN шина, 220VAC, 16A M1175
10 Реле помощно 110VDC CR-M110DC4L
1 Генераторна релейна защита - основна 7UM621
1 Генераторна релейна защита - резервна 7SJ611
1 Релейна защита трансформатор 7UM621
1 Мултимер цифров PM130EH PLUS
1 Цифров преобразувател -CEWE DPQ23
27 Токови клеми – X21 URTK/S
7,5м Кабелен канал 60x80 mm AT8473329
0,8м Кабелен канал 40x80 mm AT8473319
No. of p.
Prep. Иван Симеонов Doc. kind Списък на материалите DE1.1
Appr. Иво Николов Title ВЕЦ Петрохан 28
Resp. dept. ХГ-1
PTR-01E34 BG 1 28
Delectra Ltd
FILE: Bill of material_DE1_1.doc; PRINTDATE: 2013-07-11, SAVEDATE: 2013-07-10
CABLE LIST
Part Electro
4
3
2
1
Rev. Date Prepared Checked Approved Description of Revision
No. of p.
Prep. Plamen Peranov Doc. kind Cable list

Resp. dept. Unit 1

Part Electro
CABLE TYPE CABLE NAME FROM TO LENGHT NOTE

EYY-J 4x2,5 E-21WS007 Ta1.1 01MC01
EYY-J 4x2,5 E-21WS008 TA 1.1 01MC01
EYY-J 4x2,5 E-21WS009 TA 1.1 01MC01
EYY-J 4x2,5 E-21WS103 01MC01 RB 1.1 Measurement current
EYY-J 4x2,5 E-21WS104 01MC01 DE 1.1 Measurement current
EYY-J 4x1,5 E-21WS009-1 TV 1.2 01MC01 Measurement voltage
EYY-J 4x1,5 E-21WS010 TV 1.2 01MC01 Measurement voltage
EYY-J 4x1,5 E-21WS105 01MC01 RB 1.1 Measurement voltage
EYY-J 8x1,5 E-21WS106 01MC01 DE 1.1 Measurement voltage
EYY-J 30x1,5 E-21WS014 QM1.1 01MC01
EYY-J 8x1,5 E-21WS015 QM 1.2 01MC01
EYY 2x2,5 E-21WL016 QM 1.2 01MC01
EYY 2x1,5 E-21WS013 01MC01 Door
EYY 2x2,5 E-21WL101 RU 1 01MC01 Power supply 110 VDC
EYY-J 19x1,5 E-21WS115 01MC01 QM 1.1
EYY-J 12x1,5 E-21WS119 01MC01 DT1.1
EYY-J 5x1,5 E-01WS123 01MC01 DT1.1
JYTY 3x1 E-21WS130 01MC01 DT1.1
EYY-J 4x1,5 E-21WS107 01MC02 RB 1.1 Measurement voltage
EYY-J 8x1,5 E-21WS108 01MC02 DE 1.1 KF4 Measurement voltage
EYY-J 30x1,5 E-21WS019 QM1.1 01MC02
EYY-J 8x1,5 E-21WS020 QM 1.1 01MC02
EYY 2x2,5 E-21WL021 QM 1.1 01MC02
EYY 2x2,5 E-21WL102 RU 1 01MC02 Power supply 110 VDC
EYY-J 8x1,5 E-21WS111 01MC02 01MC03
EYY-J 19x1,5 E-21WS115 01MC02 01MC01
EYY-J 8x1,5 E-21WS118 01MC02 DT1.1
EYY-J 12x1,5 E-21WS124 01MC02 DE 1.1 KF1
No. of p.

Resp. dept. Unit 1

JYTY 3x1 E-21WS159 01MC02 21HSA104
JYTY 3x1 E-21WS158 01MC02 21HSA104
EYY-J 4x2,5 E-21WS022 Ta1.3 01MC03
EYY-J 4x2,5 E-21WS023 Ta1.3 01MC03
EYY-J 4x2,5 E-21WS024 Ta1.3 01MC03
EYY-J 4x2,5 E-21WS109 01MC03 DE 1.1 KF4
EYY-J 19x2,5 E-21WS026 01MC03 Q1 .3
EYY-J 19x2,5 E-21WS027 01MC03 QE1 .3
EYY-J 19x2,5 E-21WS028 01MC03 Q1 .2
EYY 2x2,5 E-21WL103 RU 1 01MC03
EYY-J 8x1,5 E-21WS111 01MC03 01MC02
EYY-J 12x1,5 E-21WS110 01MC03 Q1
EYY-J 8x1,5 E-21WS112 01MC03 01MC04
EYY-J 8x1,5 E-21WS113 01MC03 01MC04
EYY-J 8x1,5 E-21WS114 01MC03 01MC05
EYY-J 12x1,5 E-21WS116 01MC03 DT 1.1
EYY-J 8x1,5 E-21WS117 01MC03 01MC05
EYY-J 5x1,5 E-21WS131 01MC03 DT 1.1
EYY-J 2x1,5 E-21WS029 01MC03 Q1.3
EYY-J 2x1,5 E-21WS030 01MC03 QE1.3
EYY-J 4x2,5 E-21WS001 Ta1.1 01MC05
EYY-J 4x2,5 E-21WS002 TA 1.1 01MC05
EYY-J 4x2,5 E-21WS003 TA 1.1 01MC05
EYY-J 2x1,5 E-21WS004 TV 1.1 01MC05
EYY-J 16x1,5 E-21WS005 01MC05 Q 1.1
DE 1.1 -
EYY-J 4x2,5 E-21WS100 01MC05
KF2
DE 1.1 -
EYY-J 4x2,5 E-21WS101 01MC05
KF1
DE 1.1 -
EYY-J 4x2,5 E-21WS102 01MC05
KF1
EYY-J 8x1,5 E-21WS126 01MC05 DT 1.1
DE 1.1 -
EYY-J 5x1,5 E-21WS125 01MC05
KF1
EYY-J 8x1,5 E-21WS117 01MC05 01MC03
EYY 2x1,5 E-21WS031 01MC05 01MC02
No. of p.

Resp. dept. Unit 1

EYY-J 4x2,5 E-21WS149 DE 1.1 RB 1.1
EYY-J 4x2,5 E-21WS500 DE 1.1 TR1
EYY-J 4x2,5 E-21WS501 DE 1.1 TR1
EYY-J 8x1,5 E-21WS502 DE 1.1 TR1
EYY-J 4x2,5 E-21WL104 DE 1.1 RU 1 Power supply 110 VDC
ОРУ 110
EYY-J 12x1,5 E-21WS121 DE 1.1
kV
EYY-J 19x1,5 E-21WS120 DE 1.1 DT 1.1
JYTY 3x1 E-21WS148 DE 1.1 RB 1.1
EYY 2x2,5 E-21WL006 RB1.1 RM0.2
EYY 2x16 E-21WL007 RB1.1 RU2
EYY 4X1X95 E-21WL008 RB1.1 G1- excit
EYY-J 3x1,5 E-21WL011 DE1.1 RH1 Power supply 220 VAC
EYY-J 3x1,5 E-21WL012 RB1.1 RM0.2 Power supply 220 VAC
EYY 3X16 E-21WL013 RB1.1 RH0
EYY 3x240 E-21WL014 RB1.1 Tr1.1
EYY 4x35 E-21WL015 RM0.1 RH1
EYY 2x35 E-21WL016 RM0.2 RU2
EYY 4x6 E-21WL017 RM0.2 RHD
EYY-J 4X1,5 E-31WL101 RM0.1 31VM101
EYY-J 4X2,5 E-31WL03 RM0.1 31M103
EYY-J 4X2,5 E-31WL04 RM0.1 31M104
EYY-J 4X2,5 E-41WL01 RM0.1 41M101
EYY-J 4X2,5 E-41WL02 RM0.1 41M102
EYY-J 4X2,5 E-41WL03 RM0.1 41M103
EYY-J 4X2,5 E-31WL01 RM0.2 31M101
EYY-J 4X2,5 E-31WL02 RM0.2 31M102
EYY-J 7x1,5 E31WS101 RM0.1 31LPV101
EYY-J 7x1,5 E31WS03 RM0.1 31LP103
EYY-J 7x1,5 E31WS04 RM0.1 31LP104
EYY-J 7x1,5 E41WS01 RM0.1 41LP101
EYY-J 7x1,5 E41WS02 RM0.1 41LP102
EYY-J 7x1,5 E41WS03 RM0.1 41LP103
EYY-J 7x1,5 E31WS01 RM0.2 31LP101
EYY-J 7x1,5 E31WS02 RM0.2 31LP102
No. of p.

Resp. dept. Unit 1

Technological motors drive for
TG-1 & TG-2
M0.2
Cabinet RM0.1 & RM0.2 and Installation Materials

1 Cubicle TS SCHALTSCHRANK RAL 7035 8808500
1 Side Panels set TS SEITENWДNDE PAAR RAL 7035 8108235
2 Cooling Fan SK3323.107, 105 m3/h, 230V, 50Hz 3323107
2 Cooling Filter SK Austrittsfilter 3323207
2 Thermostat SK TEMPERATURREGLER SK3110000
1 Heater 30W 3105330
1 Lamp 13W EV1041
1 Socket, 220VAC, 16A M1175
1 MCB, 3P, 2A S203-C2
12 MCB, 1P, 2A S201-B2
5 MCB, 1P, 10A S201-B10
6 MCB, 1P, 6A S201-C6
4 MCB, 2P, 2A S202-B2
3 MCB, 2P, 10A S202-B10
1 Switch- disconnect or, 3P, 80A OT80F3
1 Switch-disconnector, 3P, 40A OT40F3
1 Switch-disconnector, 3P, 25A OT25F3
2 Manual motor starter, 3P, 32A MS450-32
10 Manual motor starter, 3P, 10A MS116-10
1 Manual motor starter, 3P, 2.5A MS116-2.5
1 Manual motor starter, 3P, 0.25A MS116-0.25
12 Aux. contacts motor starter 1no+1nc – MS116 HKF1-11
2 Aux. contacts motor starter 1no+1nc – MS450 HK4-11
1 Three-phase monitoring relay CM-PAS.41
1 Relay, Coil 230VAC CR-M230AC4L
10 Contactor 3P, 12A A12-30-10
3 Contactor 3P, 6A B6-30-10
2 Contactor 3P, DC switching, Coil 110VDC AL30-30-10
2 Contactor 3P, DC switching, 70A, Coil 110VDC GAE75-10
14 Aux. contacts contactor - 1no CA5-10
1 Aux. contacts contactor B6 - 1no+1nc CAF6-11
2 Multifunction timer CT-MFD.12
1 Soft starter 380V - 3kW -ABB PRS-6-2
No. of p.
Prep. Ivan Simeonov Doc. kind Bill of material Cabinet RM0.1&RM0.2
Resp. dept. Unit 1
PTR-01E40 EN 0 20
Delectra Ltd
1 Bus-bar system 3P, 125A BRT125
1 Bus-bar system 4P, 80A AD1028
133 Terminals, UT 4
6 Terminals UT 25
9 PE terminals WK4SL/U
24 Terminal Holders CLIPFIX 35
8 Terminal labels KLM 3
9,0 m DIN Rail 35 mm 1SNA173220R0500
No. of p.
Prep. Ivan Simeonov Doc. kind Bill of material Cabinet RM0.1&RM0.2
Resp. dept. Unit 1
PTR-01E40 EN 1 20
Delectra Ltd

Part Electro 12072013 Complete Rev1

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Reconstruction of HPP Petrohan

(First Stage – HG1)

CUSTOMER: ENERGO-PRO Bulgaria EAD

Appr. Ivo Nikolov Title HPP Petrohan 2

Delectra Ltd. PTR-01E05 EN 01 1

DOCUMENT TITLE: DOCUMENT NUMBER:

Texts and tables:

Appr. Ivo Nikolov Title HPP Petrohan 2

Delectra Ltd. PTR-01E05 EN 01 2

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 1

1.2 EXISTING STATE DESCRIPTION

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 2

Technical data of the main devices:

Generator – HG1 Generator – HG2

Excitation generator – HG1 Excitation generator – HG2

Block transformers – HG2 TM5600/121

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 3

2.2 GENERATOR OUTLETS, NEUTRALS

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 4

2.4 EXCITATION SYSTEM

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 5

The static excitation system provide the following basis functions:

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 6

General Excitation System Standards

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 7

2.5 PROTECTION SYSTEM

2.5.2 Generator protections

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 8

ANSI/IEEE STANDARD DEVICE NUMBERS & FUNCTIONS:

2.5.3 Unit transformer protection

ANSI/IEEE STANDARD DEVICE NUMBERS & FUNCTIONS

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 9

2.6 AUXILIARY TRANSFORMER

Transformer TR3 6.3/0.4kV Rated

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 10

2.7 SELF CONSUMPTION

2.7.1 Main LV switchboards

2.7.2 Submain switchboards of technological motor drives

2.7.3 Local control boxes

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 11

2.8 LOW AND MEDIUM VOLTAGE CABLES AND CABLE TRAYS

Prep. Plamen Peranov Doc. kind Technical report No. of p.

Appr. Ivo Nikolov Title HPP Petrohan 24

Delectra Ltd. PTR-01E06 EN 01 12

Doc. no. Lang. Rev. ind. Page

Delectra Ltd. PTR-01E06 EN 01 13

Voltagee transformers TV 1.2

Delectrra Ltd. PTR-01E06 EN 01 14

Circuit breaker QMM 1.1

Voltagee transformers TV 1.3

Delectrra Ltd. PTR-01E06 EN 01 15

Disconnector&Earthing switch Q1.3+QE1.3