Set-Up and Adjustment for Voltage Regulator 67680 and 79018 Voltage Regulator Switches ‘ith the intoducion of Ganerac's new line of permanent mag: net Generators (PMG), the sola siala Votage Heguator had 0 be undated as well New Voltage Regulator eicull boars mount three (3) miniatura switches, identified on the board as ‘Switen 1, Swiich 2, and Switch 3, In the avert that a Vokage Regulator must be replaced, the technician must make sure that all switches are properiy positioned as follows: ‘Switch 1: lithe generator is a cirect excted unit with brushes, set the switch to“ For all brushless units, set the switch to "2 NOTE: On early production votage regulators, se the sich to Position “E” for brushless ganeraiors: © °B" for units wah brushes, Switch 2° For all standard (nan-PMG} units, set this switch to “STD” For all PMG (parmanent magnet generator) unit, set the Swten to "PM" ‘Switch 3: Ma seventh wire has bean attached to tne Vort- ‘age Ragulatr, set this swiich 10 “ON” Ifa seventh wire has NOT bean added to the ‘Voltage Regulator, sat the swiic to “OFF” 2 On the reguisior, set the potentiometars as follows: ‘A Setthe “Volage Adjust” not a midpoint. B.Set"Gain’ to ts contared (rid) position ©. Set Stabily" tots eantered (mid) position, D._ Tum the "Underitequency Adjust” pot fully coctewise 3. On ne generator consol, set tha votage asus pen tiometer to ts centared or mid-posttian, 4. Tum OFF all electrical loads. Startup and initia! adjustment vill be cone under a “roload’ condition. Start the engine. Le it stablize and warm up at no-oae. 68. Check the reading on the frequency m: Ensure the unt running at rated speed (60 Hz ‘goveros, 2 Hz mechanical governor), 7. With the unt running at camect neoad frequency, observe the lamps (LED's) on the voltage reguiato. Al lamps should be ON, 8. Tur the reguaiors “Voltage Adjust” pot 1 obra a fneo- line voiage output as shown inthe following chert Fisied varage 40 Vols wn 5 | a3 208 Vols ¥olis 416 Volts Check and Adjust Voltage Regulator Four asiustment gotentiometers are provided on the standby voltage regulator. These are (a) voltage adjust, (0) gain, (c) ste bilty, and () underirequency adjust Procedure: 1. Connect an accurate AC voltmeter and AC frequency meter to ne generators AC outout leads 9. tthe red ‘Regulator lamp (LED) is flashing, turn ine “Stabiliy" potentiometer eter rection unt he tashing ops, 10. Apply an elactical load slowly, and check engi recovery A. Wt ul ios place muimetr leads on S15 ana S16, speed BB. Shonly ur under iequeney courterlocknise C_Vinen vttage stan 1 Gop, turn pot back to the ce where ‘he votage was ust Delora strict rem For axarple volage i a 239 whe ausing the under equerey. onc 1292 Siar 10 op, slowly reverse the achesment nil itresches 239 vos gan, 11 With elecincal load stil appied, check the "Regulator" amp for flashing. I tame ts ashing, adjust the “Stability” pot unti lashing sions 12.1! better response is needed, adjust the “Gain” pot clock wise s neaded, Then (i naédec), correc for nsiabity By adusting the "Stanly" pot, 13.Tum aff electrical ods, Then, recheck the ragulaior amps: 5) ai no-oad. \Wwhen all aclusiments have bean comalated, let ihe engine run at no-load for afew minutes to siabiize internal engrie-generaior Temperatures. Then. shut the generator down, Butotin SVE,15710 Printed in USA 92.91