EMCP 3.

3
Genset Control System:
Initial Release
 Initial Release Scope
• EMCP 3.3 available as an option in the
Griffin 3500 Diesel EPG pricelists:
– 3508B
– 3512B
– 3512B-HD
– 3516B
– 3516B-HD
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 Presentation Contents

• EMCP 3.3 Communication Network

• Components and Features
• EMCP 3.3 Packaging

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 Distributed J1939 Network
• Developed in the early 1990s by the SAE (Society of Automotive
Engineers).
• Began as a “CAN”-based application for in-vehicle communication
in trucks.
• Controller Area Network (CAN) is a serial bus system especially
suited to interconnect smart devices to build smart systems or
sub-systems.
• A J1939 network connects multiple electronic control units (ECU).
• The J1939 specification – which includes engine, transmission,
and brake message definitions - is dedicated to diesel engine
applications.

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 Distributed J1939 Network
• Primary Data Link (“CAN 1”)
– Engine Controller (ADEM™ III)
– Genset Controller (EMCP3)
– Caterpillar Digital Voltage Regulator (CDVR)
– Service Tool – Caterpillar “ET”

• Accessory Data Link (“CAN 2”)

– Annunciator (Local & Remote)
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Engine Controller – ADEM™ III
• Provides Engine Monitoring,
Protection & Control
• Communicates with EMCP 3
on J1939 Network
• Settings configurable
through CAT ET

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 Genset Controller – EMCP 3.3
• Modbus RTU
communications
• Engine Monitoring/Control
• Gen AC metering &
protection
• Direct sensing up to 600v
• Settings configurable
through CAT ET
• Text Display

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 Caterpillar Digital Voltage Regulator
• Features
– J1939 Communications
– KVAR/pf control standard
– Voltage control via EMCP 3.3
• What’s different
– No Display or buttons
– Programmed via PC or CAT ET
– For use on some 3300, 3400, and all
3500 gensets (up to 13.8kv)

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 Service Tool
“Electronic Technician” (ET)
• Same tool we have today but with many
enhancements
• Connects to J1939 networks
• One connection to access
– ADEM™ III
– EMCP 3
– Caterpillar Digital Voltage Regulator (CDVR)
• 2nd connection to access optional
modules
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 Annunciator
¾ 16 Points With 2 Colors Each
¾ No discrete wiring to the module
¾ Settings configurable through CAT ET
¾ Configurable to meet NFPA 99/110
¾ Lamp test and alarm acknowledge
buttons
¾ Total of three (3) Annunciators may be
placed on a single network
¾ Maximum of two Remote
Annunciators
¾ Maximum of one Local
Annunciator
¾ Can be installed remotely up to 800’
from genset (without repeater)

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EMCP 3.3 Control System – Initial Release

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 EMCP 3.3 – Features
ƒ Central point to display
all alarms, in Text!
ƒ J1939 and Modbus
Communications
ƒ Engine Monitoring &
Speed Control / Adjust
ƒ Generator AC metering
ƒ Generator Protection
ƒ Voltage Control / Adjust
ƒ Digital Inputs
ƒ Digital & Relay Outputs

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 Textual Display
• 3 line x 20 character
• 64 x 240 pixel
• 28mm x 100mm
• white backlight w/adjustable
contrast
• Text alarm/event descriptions
• Operational from -20°C - 70°C
(-4°F to 158°F)
• Environmentally sealed front face
– resistant to Salt Spray
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 Communications
• J1939 Network – EMCP 3
– CAN 1 – Primary Devices
– CAN 2 – Optional Devices
• Modbus RTU - Standard
– 1 x RS-485 connection
– 57.6kBaud capability
– For easy integration into BMS
(Building Management Systems)

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 Engine Monitoring & Control

Oil pressure (in psi, kPa, or bar) AUTO / RUN / STOP

Oil Temperature (°F or °C) Engine Cooldown Timer
Coolant temperature Emergency Stop
Engine RPM Engine Cycle Crank
System DC Volts Lamp Test
Engine running hours Engine Warning/Shutdown Lamps
Engine Start Counter Speed/Frequency Adjust
Engine Crank Attempt Counter Event log
Real Time Clock Service Maintenance Interval (hrs
and real time)

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 Generator AC Metering
ƒ AC volts – 3 phase (L-L & L-N)
ƒ AC amps (per phase & avg)
ƒ Frequency
ƒ Power (KW) (total & per phase)
ƒ Percentage of Rated Power
(total)
ƒ kVA (total & per phase)
ƒ kVAR (total & per phase)
ƒ Power Factor (PF) (Avg & per
phase)
ƒ kW-hr (total)
ƒ kVAR-hr (total)

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 Generator Protection
• Functions may be enabled / disabled /
adjusted utilizing CAT ET.
• Protective Functions include:

9 Over Voltage
9 Under Voltage
9 Over Frequency
9 Under Frequency
9 Reverse Power
9 Overcurrent

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 Voltage Control / Adjust

• EMCP 3.3 interfaces

with CDVR via J1939
communication link
• Raise / Lower
Voltage capability
from Controller

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 Digital Inputs
- EMCP 3.3. can accept up to eight (8) digital input
signals
- Two (2) inputs are non-programmable
- Emergency Stop
- Remote Start
- Six (6) inputs are programmable for either high or low
activation using programmable Normally Open or Normally
Closed contacts

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 Digital Inputs
Inputs are programmable for:

- Low Oil Pressure - High Exhaust Temperature

- Low Coolant Temperature
- High Coolant Temperature
- Low Fuel Level
- High Fuel Level
- Fuel Leak Detected
- High Oil Temperature
- Air Damper Closed
- Circuit Breaker Open/Closed
- Low Engine Oil Level
- Low Coolant Level
- Low Starting Air Pressure
- Low/High Ambient Air
Temperature

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 Digital Outputs
- Can control up to eight (8) Outputs are programmable to
digital output signals indicate:
- Each relay is rated for 2A @
30VDC and includes: - Air shut-off
- six (6) Form A (Normally - Pre-lube
Open) contacts - Common Alarm
- two (2) Form C (Normally - Common Shutdown
Open & Normally Closed) - Common Warning
contacts - Engine Running
- Two (2) non-programmable - Crank Alert
- Idle/Rated Indication
- Starter Motor
- Fuel Control

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 Discrete Outputs
- EMCP 3.3. can control up to two (2) discrete output
signals
- Each output signal is capable of sinking up to 300mA
- Outputs are programmable to indicate:

- Air shut-off
- Pre-glow or pre-lube
- Common Alarm
- Common Shutdown
- Common Warning
- Engine Running
- Crank Alert
- Idle/Rated Indication

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EMCP 3.3 Additional Options
Ether Starting Aid
Load Share Modules
Remote Interface Package
- Terminals added for interface to switchgear
and/or other customer controls.
- Provides access to spare inputs / outputs of
EMCP 3.3 controller, CDVR and ADEM™ III
controls.
- May be required option for Annunciator to
meet NFPA 110

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 Packaging:
Initial Release
Same Genset Footprint …

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Internal changes …

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Decreased Control Panel Complexity

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Internal changes …

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3500B Engine Enhancements

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