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Creating

Innovative SF6
Lifecycle Solutions

SF6 Gas Excellence


About us
Over the past 60 years WIKA Alexander Wiegand SE & Co. KG has
built a reputation for innovation and quality in the manufacture and
service of pressure and temperature measuring instruments. WIKA
has established itself as a leader in the global market through its
application of innovative technologies, both to new products and
system solutions. The reliability of the products and the readiness to
face all challenges of the market have been the key factors for WIKA to
achieve a leading position in the global market.

Within the WIKA Group, 6,000 employees are dedicated to maintain and
improve technology in pressure and temperature measurement. Within
our sales organisation, you will find over 500 skilled and experienced
employees to support you.

More than 300 engineers and technicians are searching continually


on behalf of WIKA to provide innovative product solutions, improved
materials and profitable production methods. In close cooperation
with recognised universities, institutions and companies, solutions for
specific applications are developed and designed.
Alexander Wiegand
Chairman and CEO, WIKA

Leadership in SF6 Gas


Lifecycle Solutions
For the Transmission & Distribution (T&D) industry,
WIKA’s SF6 Center of Excellence boasts a knowledge
base second to none and is unique in offering a
complete product portfolio for servicing SF6 Gas from
the beginning to the end of its lifecycle. We look forward
to partnering with you.

www.wika.com/sf6
Contents
Table of

Knowledge Base

All About SF6 Gas 4


Leadership in SF6 Innovation 5
SF6 Gas Density Instrumentation 6

Product Digest

Gas Density Instrumentation - 8


High Voltage
Gas Density Monitors
Gas Density Indicators
Gas Density Transmitters
Gas Density Monitor/Transmitter Combos
Gas Density Switches

Gas Density Instrumentation - 9


Medium Voltage
Gas Density Monitors
Gas Density Indicators
Gas Density Switches

F6 Maintenance Equipment
S 10
SF6 Gas Analytic Equipment
SF6 Gas Leak Location
SF6 Gas Filling & Recovery Equipment

Gas Leak Tight Connections 13


Valves & Couplings
rotecting Caps
P
Union Nut & Screw Fit Connections
Soldering & Welding Fittings

Knowledge Transfer

SF6 Gas Management Systems 14

SF6 Academy 15

WIKA worldwide 16
Knowledge Base

All About SF6 Gas

SF6 Gas’ Primary Job: SF6 Gas Fast Facts


Protecting Switchgear
Discovered by Henri Moissan and Paul Lebeau in 1901
Many types of electrical switchgear require Chemical name: Sulfur hexafluoride
the use of SF6 gas as an insulating & arc-quenching Properties: colorless, odorless, non-toxic,
media. If certain concentrations of SF6 gas are non-flammable, no reaction chemistry,
not present, then a dangerous situation exists and high dielectric strength
the switchgear should be locked-out. WIKA has Molar Mass 146.06 grams/mole
specifically developed density instrumentation for this Asphyxiation hazard in high concentrations & with
application that is both temperature-compensated prolonged exposure
and hermetically sealed, taking away all ambient Primary application worldwide:
influences that could affect the readout. as an insulating and arc-quenching media in electrical
switch-gear (the only substance that can perform
both functions)

High Voltage

Gas Insulated Switchgear


Live Tank Breakers
Dead Tank Breakers

Medium Voltage

Ring Main Units


Pad Mount Switchgear

Normal pressure gauges are not suitable for SF6 density


monitoring because, with the same density level, the
pressure indicated is dependent on ambient temperature,
altitude, and even weather systems. All of these factors
combined can exceed 20 % of the filling pressure of a
tank and represent the introduction of significant error.
Model of a Sulfur Hexafluoride molecule
Consequently, gas density instruments with temperature
1 sulfur atom combined with 6 fluoride atoms
compensation and hermetically sealed cases are designed
to show consistent readings no matter the environmental
conditions and should be used in electric switchgear
applications.


Knowledge Base

Leadership in SF6 Innovation


A wide range of products are needed to properly This gives us a unique high-level perspective so that the
work with SF6 gas during its lifecycle. As an industry best possible solutions can be recommended.
leader, WIKA alone offers the combined knowledge,
experience, and product portfolio that covers the entire
SF6 gas lifecycle.

Gas Density Instrumentation Gas Filling & Recovery Equipment

Globally, WIKA has an installed fleet of over 1,000,000 Filling and evacuation of SF6 tanks must be done with
Gas Density Monitoring instruments and manufactures proper recovery equipment. WIKA Gas Filling Units are
at a 5-sigma quality level. Our temperature compensated designed for the wide spectrum of SF6 gas filling and
and hermetically sealed SF6 instruments are trusted on recovery operations needed for the T&D Industry.
switchgear in conditions from the scorching desert to the
frozen tundra. The result is instrumentation of the highest
accuracy without temperature or ambient influences so that
“go“/“no go“ decisions are seamless.

Leak Locators /
Gas Analytic Equipment

Over time, switching operations in SF6-insulated switchgear


lead to an increasing amount of both moisture and highly
Gas Leak Tight Connections toxic and corrosive decomposition products in the tank,
impeding the safe operation of switchgear. WIKA offers a
During the SF6 tank filling process as well as during
complete line of analytic equipment and accessories to
maintenance, having robust leak-tight connections is
accurately access the SF6 gas percentage as well as the
essential to preventing unnecessary gas leaks. WIKA Gas
moisture and other decompostion products present in SF6
Leak Tight Connections include valves, couplings, and
tanks.
components that meet this strict industry requirement.
In addition, it is important to make sure that any leak
paths in SF6 tanks are quickly pinpointed. The WIKA Leak
Locator is the perfect tool to precisely identify the location
and magnitude of leaks so that appropriate repairs can be
made.

Gas Management Systems SF6 Academy

Proactive monitoring is possible using WIKA transmitters Having a solid understanding of the entire world of SF6 gas
as a part of SF6 Gas Management Systems (GMS). Options is essential in formulating a strategy to maximize the value
here include everything from displaying a transmitter signal that can be added throughout the SF6 gas life cycle. The
remotely to emission trending. Gas Management is state- SF6 Academy exists to provide an environment of learning
of-the-art and is continually evolving to meet the needs of and best practice collaboration by assembling industry
the Smart Grid. experts. Each session is customized according to the
needs of the audience.


Knowledge Base

SF6 Gas Density Instrumentation -


Temperature Compensation
Dramatic pressure differences inside switchgear
are caused by temperature changes over both
24-hour and 12-month periods. If this is not
compensated directly in the instrument, then it
must be accounted for manually in order to get
an accurate reading of the density.

The horizontal black line on the diagram shows the current compensation (diagonal red line) is needed inside of
density in a SF6 tank. The diagonal blue line indicates the the instrument. The result is the yellow horizontal line of
measured pressure by a standard pressure gauge (notice “temperature compensated pressure”, which shows the
the direct relationship between temperature and pressure). density of SF6 gas in the tank allowing an easy “go”/”no go”
In order to accurately read the density, temperature decision to be made.

Available Temperature Compensation Methods

Bimetal Bellow
(Gas Density Monitors/Indicators) (Gas Density Monitors with External Tank
Temperature Sensor)
A bimetal in the measuring system expands and contracts
Temperature measurement via an external capillary enables
with temperature changes so that when SF6 gas pressure
compensation of the temperature at the tank with display
changes due to temperature, the density displayed on the
away from the tank.
dial remains constant.

Electronic Sensor Reference Chamber


(Gas Density Transmitters) (Gas Density Switches)

Measuring SF6 gas density by comparing two different


Electronic compensation via a modified piezo-resistive
tanks - the one on the switchgear and a second “reference
pressure sensor combined with an electronic temperature
chamber” from an instrument.
sensor.


Knowledge Base

SF6 Gas Density Instrumentation -


Designed for Longevity
Electric switchgear is installed outdoors in the harshest At WIKA, all of our SF6 Gas Density Instruments are
conditions with lifetimes measured in decades. In order designed with longevity in mind. Here is what that
to perform optimally, SF6 gas instrumentation must means:
be engineered accordingly with the ability to maintain
reliability and accuracy year after year in the harshest
environments.

Long-Term Method Applicable WIKA product Trusted Quality


Advantages Addressed

No Pointer movement due Temperature Gas Density Monitors


to temperature fluctuations compensation Gas Density Indicators Semi-automated,
Gas Density Transmitters
computer-aided
Gas Density Switches
calibration
No water/humidity Hermetically-sealed Gas Density Monitors 100 % Stainless Steel
condensation on the case Gas Density Indicators wetted parts and case
window Gas Density Switches
Helium leak tested
Without error from altitude Hermetically-sealed Gas Density Monitors (10-5 mbar ∙ l/s case;
and ambient pressure case Gas Density Indicators 10-8 mbar∙l/s
influences Gas Density Transmitters
Gas Density Switches measuring system)
Hermetically sealed
Measuring system is Measuring Gas Density Monitors cases
leak-free and without system made of 316 Gas Density Indicators
corrosion Stainless Steel & Gas Density Switches Laser welded contacts
Helium leak tested to Highly experienced
< 1∙10-8 mbar ∙ l / s team

Reliable contact set points Contacts laser- Gas Density Monitors 5-Sigma quality level
welded Continuous innovation
into position via Kaizen process
100 % end of line test
Tamper-resistant case Case TIG Gas Density Monitors
welded closed Gas Density Indicators High accuracy
at one spot


Product Digest

Gas Density Instrumentation


High Voltage
Applications: Gas Insulated Switchgear, Live Tank Breakers, Dead Tank Breakers

Gas Density Monitors


Model 233.52.100

Switching Function with indication


Accuracy: ±1 % at 20 °C, ±2.5 % -20/60 °C Gas Density Indicators
(linear interpolation in between) Model 233.52.100
Mechanical magnetic snap-action contacts, secured with laser-
welding spot
Indication Function
Custom electrical and pressure connections
Accuracy: ±1 % at 20 °C (±2.5 % from -20/60 °C,
Up to 3 contacts (max. 4 contacts possible with 2nd cable box) linearly interpolated)
Custom dial Custom dial
Options:
Custom calibration for N2/SF6 mixtures
External tank temperature sensor (Model 233.52.100 GDM only)
Large cable box housing (Model 233.58.100 GDM)

Gas Density Transmitters Gas Density Monitor/


Model GD-10 Transmitter Combos
Model 233.52.100 TI
Model 233.52.100 TA
Electrical output signal
Output of 4 ... 20 mA density signal Switching Function, indication & Electrical output signal
High accuracy (for details see data sheet SP 60.10) Version TI (Transmitter integrated into the back of the case)
Electronic temperature compensation Version TA (Transmitter attached to the pressure connection)
Output: 4 ... 20 mA
Up to 3 contacts
Accuracy: Same as Models 233.52.100 or GD-10, respectively

Gas Density Switches


Model 851.51.063 HV

Switching Function
High switching accuracy
Up to 4 micro switches
Accuracy: ± 60 mbar at 20°C (±80 mbar from -20/60 °C,
linearly interpolated)


Product Digest

Gas Density Instrumentation


Medium Voltage
Applications: Ring Main Units, Pad Mount Applications

Gas Density Switches Gas Density Monitors


Model 851.51.063 MV Model 233.52.063

Switching only Switching function with indication


High switching accuracy Accuracy: ±1 % at 20 °C (±2.5 % from -20/60 °C,
Up to 2 micro switches linearly interpolated)

Accuracy: ± 40 mbar at 20 °C (± 60 mbar from -20/60 °C, Custom dial


linearly interpolated) Up to 3 contacts

Gas Density Indicators


Model 233.52.063

Indication only
Accuracy: ±1 % at 20 °C (±2.5 % from -20/60 °C,
linearly interpolated)
Custom dial


Product Digest

SF6 Gas Analytic Equipment


Switching operations (i.e. discharges in SF6 filled These impurities impede the long-term safe operation
equipment) over time lead to an increasing amount of of switchgear by creating compounds that corrode the
toxic and highly corrosive decomposition products such interior surfaces of the tank over time. Proper equip-
as acid in switchgear tanks. The concentration of de- ment is needed to keep track of decomposition pro-
composition products is highly dependant on the quan- ducts as well as pinpoint leaks on the outside of the
tity of reaction partners like air and moisture present tank to ensure the long-term operational safety of a
during discharge activity. breaker.

SF6 Analytic Equipment

SF6-Breaker-Analyser Analysis of SF6-purity, moisture SF6 Quality Standards


content, and decomposition products
in SF6-filled equipment IEC & CIGRE elaborate specific criteria and limits for
Modular sensor system SF6 gas contamination as well as the handling of SF6
SF6-Aciditor Analysis of decomposition products in gas used in electrical switchgear applications. These
SF6-filled equipment criteria are found in the IEC 60480 & the “SF6 Recycling
SF6-Hygrometer High precision (chilled dewpoint
& Handling Guide”. The combination of moisture with
mirror) moisture testing certain decomposition products (such as SO2 or SOF2)
over time produces acid, corroding the interior of
SF6-Humiditor Analysis of SF6 moisture level
switchgear tanks and creating a dangerous situation
SF6-IR-Monitor Indoor SF6 level with alarm functions
that must be avoided.
monitoring
SF6-Recovery-Kit Temporary & portable storage The maximum acceptable impurity levels for used
gaseous of analysed of SF6 gas SF6 gas (according IEC 60480):
SF6-Purity-Meter Measurement of SF6 purity SF6 percentage: < 3 %
Decomposition products: < 50 ppmv
Moisture: dewpoint temperature > -23 °C (MV)
or > -36 °C (HV)

10
Product Digest

SF6 Gas Leak Location


As circuit breakers age, it is important to make sure that
any leak paths for SF6 are quickly pinpointed. The WIKA
SF6-IR-Leak is the perfect tool to identify the location
and magnitude of leaks so that appropriate repairs
can be made. It achieves optimum price/functionality
with infrared leak detection technology that is not
cross-sensitive to moisture or typical volatile organic
compounds.

SF6-IR-Leak

Key Features
Leak Location (for field use)
Dual display - handgun and console
Infrared leak detection technology
High sensitivity for detecting leaks down to 1 ppmv
Dual handgun and console display
Fast response time of 1 second
Non-radioactive source
Light weight and easy to operate
Low maintenance (no parts that wear out)
No cross sensitivity to moisture
Unaffected by background contamination
No influence due to large leaks or 100 % SF6
concentrations

11
Product Digest

SF6 Gas Filling &


Recovery Equipment
SF6 filling & recovery equipment is essential WIKA Gas Filling Units accomplish this for the complete
to any switchgear maintenance plan. This includes spectrum of SF6-insulated switchgear applications.
initial filling, evacuation, purification, and refilling of SF6
tanks.

Gas Filling & Recovery Units


Model GFU

GFU05, Mini Refilling and evacuation of


SF6 gas tanks
GFU10, Compact-Size SF6 gas recovery & purification
(up to 69 kV, 25 kg)
GFU20, Full-Size SF6 gas recovery & purification
(69 - 256 kV, 105 kg)
GFU25, Full-Size Indoor SF6 gas recovery & purification
(69 - 256 kV, 105 kg)
GFU30, High Voltage Customized SF6 service plants
(> 256 kV, > 105 kg)
GFU40, Transfer Consolidate SF6 gas cylinders

12
Product Digest

Gas Leak Tight Connections


Keeping SF6 gas inside circuit-breaker tanks during Each WIKA GLTC comes in many sizes depending
initial filling and maintenance is nearly impossible on the application used. Common sizes include
without using a self-sealing connection. WIKA Gas throughputs with Nominal Diameter (DN) 6 mm,
Leak Tight Connections (GLTCs) are a cost effective 8 mm, 12 mm, and 20 mm. However, other sizes
way to seal SF6 tanks so that filling and evacuation can may be available upon request. Materials (Aluminum,
be efficiently performed while preventing accidental Copper Alloy, Stainless Steel, etc.) differ as well, so
release of SF6 gas into the atmosphere. please inquire for your specific application. Different
GLTC models can be combined for a leak-tight
connection that is truly customized.

Valves Couplings
Model GLTC10 Model GLTC20

Components
Model GLTC30

13
Knowledge Transfer

SF6 Gas Management Systems


SF6 Gas Management is the new industry best practice
for monitoring SF6 levels in switchgear tanks. It is a true
advancement as SF6 levels are not only sent to remote
What Does a Gas Management System
locations, but density signals are filtered and analysed. Allow You To Do?

This happens through the MCA Principle: Measure low level leak rates
Measure, Communicate, then Analyse the SF6 density Show clear emission levels of specific breakers
information: Detect leaks early
Prove commitment / emission rates
The MCA principle enables sound SF6 gas density Improve tank filling
information to quickly get into the hands of decision- Issue emission certificate for breakers
makers so that informed, proactive decisions can be made. Introduce emission trading
Lay a foundation for nation-wide emission reporting
WIKA is always updating Gas Management technology
so that it remains state-of-the-art and is fully customizable.
To find out more about how much value Gas Management
can add to your grid, please visit us online or inquire
directly at sf6-sales@wika.de.

14
Knowledge Transfer

SF 6 Academy

SF6 gas has become a hot topic for governments What if you could assemble experts from across the
around the world because of its high global warming spectrum of SF6 gas life cycle management and gleam
potential. Consequently, controlling SF6 emissions is insights into best practices? 
paramount, requiring a high-level of knowledge and
proper equipment. The SF6 Academy was founded to What if you could see and experience the equipment
establish and teach best practices in SF6 handling and needed for lifecycle management of SF6-insulated
management both online and around the world. switchgear? 
This type of interactive exchange is exactly what the SF6
Academy offers with a broad range of topics that can be
covered including:

SF6 Gas Properties & Behavior


Regulatory & Political Environment of SF6 Gas
SF6 Gas Management Systems (Online Trending)
SF6 Emission Monitoring
SF6 Gas Density Measurement
SF6 Gas Leak Tight Connections
SF6 Gas Filling & Recovery Systems
SF6 Gas Quality Analysis
Infrared Leak Detection of SF6 Gas

Hands-on training and demonstrations are also possible


to help increase knowledge transfer.

Please contact us directly at sf6-sales@wika.de


to inquire about setting up a session.

15
WIKA worldwide
Europe Italy Turkey South America Taiwan
WIKA Italiana SRL WIKA Instruments Istanbul WIKA Instrumentation Taiwan
Austria 20020 Arese (Milano) Basinc ve Sicaklik Ölcme Argentina Ltd.
WIKA Messgerätevertrieb Tel. (+39) 02-93 86 11 Cihazlari WIKA Argentina S.A. Pinjen, Taoyuan
Ursula Wiegand Fax: (+39) 02-93 86 174 Ith. Ihr. ve Tic. Ltd. Sti. Buenos Aires Tel. (+886) 3 420 6052
GmbH & Co. KG E-mail: info@wika.it Bayraktar Bulvari No. 21 Tel. (+54) 11-4730 18 00 Fax: (+886) 3 490 0080
1230 Vienna www.wika.it 34775 Yukari Dudullu - Istanbul Fax: (+54) 11-4761 00 50 E-mail: info@wika.com.tw
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Fax: (+43) 1-86 91 634 Poland Fax: (+90) 216/415 90 97 www.wika.com.ar
E-mail: info@wika.at WIKA Polska S.A. E-mail: info@wika.com.tr Africa / Middle East
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Tel. (+48) 542 30 11 00 WIKA do Brasil Ind. e Com. Egypt
Benelux Fax: (+48) 542 30 11 01 Ukraine Ltda. WIKA Near East Ltd.
WIKA Benelux E-mail: info@wikapolska.pl WIKA Pribor GmbH CEP 18560-000 Iperó - SP El-Serag City Towers
6101 WX Echt www.wikapolska.pl 83016 Donetsk Tel. (+55) 15-3459 97 00 -Tower#2 - Office#67-
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Tel. (+49) 93 72-13 20 E-mail: info@manometer.ch WIKA Instrument Corporation Fax: (+82) 2 - 8 69 05 25
Fax: (+49) 93 72-13 24 06 www.manometer.ch Electrical Temperature Division E-mail: info@wika.co.kr New Zealand
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Mensor Corporation E-mail: info@wika.com.my
201 Barnes Drive www.wika.com.my
San Marcos, TX 78666
Tel. (+1) 512-396 4200-15 Singapore
Fax (+1) 512-396 1820 WIKA Instrumentation Pte. Ltd.
E-mail: sales@mensor.com 569625 Singapore
www.mensor.com Tel. (+65) 68 44 55 06
Fax: (+65) 68 44 55 07
E-mail: info@wika.com.sg
More Information: www.wika.com.sg
www.wika.com/sf6
sf6-sales@wika.de

Contact us.
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30 • 63911 Klingenberg • Germany
Phone (+49) 9372/132-0 • Fax (+49) 9372/132-406
E-Mail: info@wika.de • www.wika.de

9018255 09/2009 GB

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