2 X 660 MW ,STAGE-1

~ LANCO BABANDH POWER PRIVATE LIMITED

LANCO
IKSPIRING UIWIH TECHNICAL SPECIFICATION FOR LP PIPING SYSTEM

1.00.00 ELECTRIC MOTOR ACTUATORS

1.01 TYPE:

1.01.1 The actuators shall have integral starters along with over load relays with
built in SPP (Single Phasing Preventer). A 415, 3 phase 3 wire power
supply shall be given to the actuator from vendor's switch board as
applicable through a distribution board. Control voltage of the motor
starter shall be 110 V AC / 24 V DC, derived suitably from 415V power
supply.

1.01.2 In case supplier's standard control voltage for Open/Close contactors is

110V AC, the same is acceptable if suitable Opto- Isolation circuit is
provided with coupling relays for 24 V DC command inputs.

1.02 INTERFACES:

1.02.1 Open/Close command termination logic with position & torque Limit
Switches, positioner circuit shall be suitably built in the PCB inside the
actuator.

(a) For Binary Drive:- Open/Close command & status thereof and
disturbance monitoring signal (common contact for Overload,
Thermostat, control supply failure, L/R selector switch at local & other
protections operated) shall be provided.
Interface with the control system shall be through hardware signal
only. Inter posing relays provided (with coil burden 2.5 VA) in the
actuator shall be energized to initiate opening and closing, by 24V DC
signal from the external control system.
(b) For Modulating Drive:- the command to actuator shall be in form of 4-
20mA signal. The necessary positioning circuit and motor protection
shall be provided
(c) Open/close command termination logic shall be suitably built inside
actuator.

1.03 RATING:

(a) Supply Voltage & frequency: 415V +/- 10%, 3 Phase, 3 Wire, 50Hz
+3% -5%. Combined voltage and frequency variation 10% (abs) for
3ph MOV.
(b) Sizing:-
For Open/Close at rated speed against designed differential pressure at
90% of rated voltaqe,
For isolating service: - three successive open-close operations or 15
mins, whichever is higher. For regulating service 150 starts per hour or
required cycles whichever is hiqher.
Motor margin on the shaft design power shall be 15% on motors.
Motor shall be capable of starting at 80% of rated voltaqe.

1.04
.•
PERFORMANCE:

i. The actuators shall meet the following performance requirements:

lITl Doc. no. LITL-007-MEE-214-S-1107, Rev-O VOL-I1-SEC-E1: 1

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 2 X 660 MW ,STAGE-l
~ LANCOBABANDHPOWERPRIVATELIMITED
LANCO
'RDWTH
IWSlIJI TECHNICALSPECIFICATIONFORLP PIPING SYSTEM

ii. Open and close the valve completely and make leak tight valve
closure without jamming.
-
iii. Attain full speed operation before actuator load is encountered and
impart an unseating blow to start the actuator in motion.

iv. Operate the actuator stem at standard stem speed and shall
function against design differential pressure acr~ the actuator
seat.

v. The motor reduction gearing shall be sufficient to lock the shaft

when the motor is de-energized and prevent drift from torque
switch spring pressure.

vi. The entire mechanism shall withstand shock resulting from closing
with improper setting of limit switches or from lodging of foreign
matter under the actuator seat.

vii. The actuator shall essentially comprise of the drive motor, integral
starter, torque / limit switches, gear train, clutch, hand wheel
(emergency manual operation), position indicator / transmitter, in-
built thermostat for over load protection, space heater and internal
wiring.

viii. The actuator enclosure shall be totally enclosed, dust tight, and
weather proof suitable for out door use without necessity of any
canopy.

ix. All electrical equipment, accessories and wiring shall be provided

with tropical finish to prevent fungus growth.

x. The actuator shall be designed for mounting in any position without

any lubricant leakage or operating difficulty.
1.05 CONSTRUCTION:
(a) Enclosure:

Totally enclosed weatherproof minimum IP-67 degree of protection.

(b) Gear Train:

Metal (Fiber gears are not acceptable)) self-locking to prevent drift

under torque switch (where ever applicable) spring pressure when
motor is de-enerqised.
(c) Manual Wheel:

Shall disengage automatically during motor operation.

1.06 MOTOR:
(a) Type:
Squirrel cage induction motor suitable for Direct On Line (DOL)
starting. Motor duty class shall be 52. Designed for high torque and
reversing service. Nameplate shall be as per IS / NEMAMG1.

(b) Enclosure:
Totally enclosed, self ventilated IP-67 degree of protection.

LITL Doc. no. LITL-007-MEE-214-S-1107, Rev-O VOL-II-SEC-E1: 2

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 2 X 660 MW ,STAGE-l
~ LANCOBABANDHPOWERPRIVATELIMITED
LANCO
INSPIRINC UDWlK TECHNICAL SPECIFICATION FOR LP PIPING SYSTEM

(c) Insulation:
Class F with temperature rise limited to B.
(d) Bearings:
Double shielded, grease lubricated antifriction.
(e) Earth Terminals:
Two
(f) Protection:
Single Phasing Protection, Over heating protection through
Thermostat and wrong phase sequence protection shall be provided
over and above other protection features standard to bidder's design
Suitable means shall be provided to diagnose the type of fault locally.

1.07 POSITION/TORQUE SWITCHES:

a) Four nos. (2 each in open and close position) position limit switches
and two nos. (One in open and other in close direction) torque
switches each having two nos. NO and two nos. NC contacts shall be
provided. Contact rating shall be SA at 240V AC / O.SA 220 V DC. A
single shaft shall actuate all contacts of limit switches at each position.

b) Limit switch for intermediate position shall be provided for the

intermediate type valves.

1.08 LOCAL OPERATION:

It shall be possible to operate the actuator locally also. Lockable

local/remote selection shall be provided on the actuator.

1.09 POSITION INDICATOR:

One built in local position indicator for 0-100% travel shall be provided on
each actuator. It shall be located so as to be readily visible from a
distance.

1.10 POSITION TRANSMITTER (FOR MODULATING/INCHING TYPE):

One position transmitter, for remote indication (output signal shall be 4-
20mA) shall be provided. The position transmitter shall be of 2 wire type
and suitable for 24V power supply.

1.11 WIRING
Suitable voltage grade copper wire. All wiring shall be identified at both
ends with ferrules.

1.12 TERMINAL BOX

(i) 9 pin plug and socket (1 no. per actuator to suit 4 pair 0.5 sq.cm.
copper overall shielded (16 mm or». instrumentation cable)
suitably mounted in the starter box itself to terminate open/close
command and status feedback signals with external control

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