Parts Manual

Generator Set
R
with PowerCommand 1.1 Controller or PowerStart 0500 Control
C8 D5
C11 D5

English – Original Instructions 6 - 2011 A030B226 (Issue 4)

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

“Intentionally Left Blank”

Page 2 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Table of Contents
Description Page

Air Induction & Exhaust System......................................................................................................... 05

Assembly High Pressure Pipes.......................................................................................................... 08

AssemblyTensioner........................................................................................................................... 06

Assembly Water Pump....................................................................................................................... 08

Balancer Shaft......................................................... .......................................................................... 09

Bearing Kit............................................................ ............................................................................. 10

Belt........................................... ....................... ................................................................................. 11

BreatherAssembly Unit..................................................................................................................... 12

Cam Box SubAssembly..................................................................................................................... 13

Crank Shaft............................................................ ............................................................................ 14

Cylinder Block......................................................... ........................................................................... 15

Cylinder Head......... ................................................ .......................................................................... 16

Cylinder Head Cover.... ..................................................................................................................... 17

Feed Pump.............................................................. .......................................................................... 18

Flywheel Rear End Oil Seal Housing....... ......................................................................................... 19

Front CoverAssembly........................................................................................................................ 20

Fuel Filter............................................................................................................................................ 21

Fuel Injection Pump... ........................................................................................................................ 22

GearTrain........................................................................................................................................... 23

Joint & Gasket......................................................... .......................................................................... 24

Kits................................................................... .................................................................................. 24

Lub Oil Sump........................................................... .......................................................................... 25

Lubricating Oil Filter............................................................................................................................ 26

RockerAssembly................................................................................................................................ 27

Starter Motor....................................................................................................................................... 28

Supply Pipes........................................................... ........................................................................... 29

Air Filter Installation................................................ ........................................................................... 32

2011Copyright Cummins Power Generation Page 3

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Description Page

Battery Charger................... ......................................................................................................... 33

Battery Installation........................................................................................................................ 34

Circuit Breaker Installation 0179-6368 - 02................................................................................... 36

Control Panel Installation 0179-6182............................................................................................ 38

Coolant Heater Installation........................................................................................................... 40

Enclosure Installation................................................................................................................... 42

Engine Installation....................................................................................................................... 44

Exhaust Installation...................................................................................................................... 46

Fuel System Installation............................................................................................................... 48

Generator Installation.................................................................................................................. 50

Heater Installation........................................................................................................................ 51

Pmg Kit 0541-1735...................................................................................................................... 52

Radiator Installation..................................................................................................................... 54

Sensor Installation....................................................................................................................... 56

Shipping Bracket Installation........................................................................................................ 58

Skid Installation.......................................................................................................................... 60

Solenoid Installation..................................................................................................................... 61

Page 4 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Air Induction & Exhaust System 8

10 5
7

4
6

3
2

Item Part No. Description Qty

1 0154-3314 GASKET-MANIFOLD 1
2 0155-5043 GASKET-EXHAUST 2
3 0154-3316 MANIFOLD-EXHAUST 1
4 0520-2701 STUD(M8X1.25X30.5) 4
5 0860-2140 NUT-HEX FLG 4
6 A034V999 GASKET,EXHAUST 1
7 A034W000 STUD 3
8 A034W003 NUT, HEX FLANGE 3
9 0800-6580 SCREW-HEX FLANGE 3
10 0518-0832 CLIP-TUBE 1

2011Copyright Cummins Power Generation Page 5

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Assembly High Pressure Fuel Pipes

1 1

2 3

Item Part No. Description Qty

1 0541-1749 PIPE KIT 1
2 0147-1011 ADAPTER-INJ NOZZLE.(MICO PARTNO.E 080 1484 00) - 16 PS 2
0501-1156 LINE-FUEL(ASSLYFUELRETURN) 1

Page 6 2011Copyright Cummins Power Generation

 PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Assembly Tensioner

Item Part No. Description Qty

1 0512-0456 TENSIONER-BELT(ASSLY) 1

2011Copyright Cummins Power Generation Page 7

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Assembly Water Pump

3
2
4

5
6
8

Item Part No. Part Description Qty

1 0132-0530 PUMP-WATER (ASSLY) 1
2 0130-8441 TUBE-BYPASS 1
3 0518-0833 CLIP-TUBE (BYPASS) 2
4 0130-8444 TUBE-BYPASS 1
5 — HEX FLANGE BOLT(M6 x 1.0) 1
6 — STUD WATER PUMP(M6 x 1.0) 1
7 — HEX FLANGE BOLT(M6 x 1.0) 2
8 — NUTWATER PUMP(M6 x 1.0) 1

Page 8 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Balancer Shaft

Item Part No. Description Qty

— 0104-2198 SHAFT-BALANCE(ASSLY) 1
1 0541-1748 BEARING KIT(BALANCER) 1
2 0508-1349 BUSHING 1
3 0515-0328 KEY-MACHINE 1
4 — COPPER WASHER 1
5 0517-0482 PLUG BALANCER SHAFT 1

2011Copyright Cummins Power Generation Page 9

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Bearing Kit

Item Part No. Description Qty

1 0541-1745 BEARING KIT(MAIN BEARING CRANKSHAFT) 1
2 0104-2201 WASHER-CRANKSHAFT 1
3 0114-0462 BEARING-CONN ROD 4
4 0541-1748 BEARING KIT(BALANCER) 1
5 0508-1349 BUSHING(BALANCER SHAFT) 1

Page 10 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Belt
WATER PUMPPULLEY

TENSIONER PULLEY

CRANK PULLEY

Item Part No. Description Qty

1 0511-0261 BELT-DRIVE 1

2011Copyright Cummins Power Generation Page 11

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Breather Assembly Unit

Item Part No. Description Qty

1 0123-2444 BREATHER-CRANKCASE (ASSLY) 1

Page 12 2011Copyright Cummins Power Generation

 PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Cam Box Sub Assembly

4
1

5
6

Item Part No. Description Qty

- 0306-5454 CAM-DRIVE(ASSLY) 1
- 0541-1750 GASKET KIT(CAM BOX) 1
1 0149-2956 SUBASSLYSIDE COVER 1
2 0149-2957 JOINT CAM BOX MOUNTING 1
3 0150-3011 ELECTRONIC GOVERNOR 1
4 0306-5449 ASSLYLINKE GOVERNOR 1
5 0123-2450 GASKET OILFILL 1
6 0130-8528 TUBE FILL 1

2011Copyright Cummins Power Generation Page 13

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Crank Shaft

10

4
9
8
5

7 6
11

12

3 2 1
5

Item Part No. Description Qty

1 0512-0455 PULLEY 1
2 0104-2197 WASHER-CRANKSHAFT 1
3 0800-6562 SCREW-HEX HD 1
4 0104-2201 WASHER-CRANKSHAFT 1
5 0541-1745 BEARING KIT(SETOF LOWER & UPPER) 1
6 0114-0463 CONNECTING ROD (ASSLY) 1
7 0114-0461 BUSHING-CONN ROD (NOTFOR SERVICE) 2
8 0114-0462 BEARING-CONN ROD 4
9 0112-0352 PISTON (ASSLY) 2
10 0541-1746 PISTON RING KIT 2
11 0114-0466 BOLTCON ROD ( M10 X 1.0) 4
12 0114-0467 NUTCON ROD (M10 X 1.0) 4
— 0541-1756 CRANKSHAFTKIT(CRANKSHAFTWITH COUNTER 1
WEIGHT, WOODRUFF KEY&THRUSTWASHER )

Page 14 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Cylinder Block

12 16

15 11

7 10
14

13

8
9
4 3

5
2

Item Part No. Description Qty

— 0110-4162 BLOCK-CYLINDER (ASSLY) 1
1 0800-6569 SCREW-HEX FLG HD (M14 X 1.5) 6
2 0800-6575 SCREW-HEX FLG HD(M8 X 1.25) 4
3 0526-2421 WASHER-FL(M14) 1
4 0517-0464 PLUG-CAP(M14 X 1.5) 1
5 0516-2148 PIN-DOWEL 6
6 0102-1585 ADAPTER-OIL DRAIN 1
7 0517-0465 PLUG-CAP1/4-18 PTF 5
8 0517-0458 PLUG-DRAIN WATER GALLERY(M8) 1
9 0517-0459 PLUG-CAP 2
10 0508-1350 GROMMET 1
11 0234-1110 GASKET-COVER 1
12 0110-4163 GASKET-CYLINDER HEAD 1
13 0517-0460 PLUG-CAP 1
14 0800-6586 SCREW-PIGHS 3
15
1 A034W009 TAPPET 4
16
1 0
0110-4161 BOLT-CYLINDER HEAD 6

2011Copyright Cummins Power Generation Page 15

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Cylinder Head
6
4 5 14 8

3
7

2
12
10
1

15

10

11

13

Item Part No. Description Qty

— 0110-4164 HEAD-CYLINDER(ASSLY) 1
1 0333-0810 THERMOSTATASSLY 1
2 0130-8439 GASKET-THERMOSTAT 2
3 0130-8440 TUBE-WATER(OUT) 1
4 0800-6581 SCREW-HEX FLG HD (M10 X 1.5) 1
5 0800-6582 SCREW-HEX FLG HD (M10 X 1.5) 1
6 0130-8443 TUBE-BYPASS 1
7 0516-2150 PIN-DOWEL 2
8 0517-0461 PLUG-CAP 3
9 0403-7366 PLATE-LIFTING 2
10 0800-6583 SCREW-HEX FLG HD (M10 X 1.5) 2
11 0517-0462 PLUG-CAP 1
12 0110-4161 BOLT-CYLINDER HEAD (M14 X 1.5) 6
13 0516-2151 PIN-DOWEL 2
14 0517-0463 PLUG-HOLE 2
15 0306-5452 SPACER-CONTACT 1

Page 16 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Cylinder Head Cover 4

5 6
3 9
8
7

10

Item Part No. Description Qty

1 0134-5409 COVER-CYLINDER HD 1
2 0110-4165 GASKET-CYLINDER HD (COVER) 1
3 0159-1812 CAP-VENT 1
4 0509-0565 SEAL-O RING (BREATHER CAP) 1
5 0503-3183 HOSE-BREATHER 1
6 0518-0831 CLIP-TUBE 1
7 0509-0569 SEAL-OIL 2
8 0526-2416 WASHER-FL(CYLINDER HD COVER) 2
9 0870-2315 NUT-CAPTIVE (M8 X 1.25) 2
10 0518-0832 CLIP-TUBE 1

2011Copyright Cummins Power Generation Page 17

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Feed Pump

3
2
1

Item Part No. Description Qty

1 0149-2945 PUMP-FUEL(FEED) (W/O HAND PRIMER) 1
2 0149-2946 GASKET-FUELPUMP 1
3 0520-2703 STUD (M6 X 1.0) 3
4 0860-2144 NUT-HEX FLG (M6 X 1.0) 3
5 0526-2421 WASHER-FL 4
6 0502-1659 BOLT-BANJO (M14X1.0) 2

Page 18 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Flywheel Rear End Oil Seal Housing

6
8

1
2
5

Item Part No. Description Qty

1 0306-5451 COVER-FLYWHEEL(BOTTOM) 1
2 0800-6574 SCREW-HEX HD (M6 X 1) 4
3 0509-0568 SEAL-OIL 1
4 0509-0566 SEAL-OIL( REAR END OILSEALHOUSING ) 1
5 0800-6584 SCREW-HEX FLG HD (M8 X 1.25 X 33) 6
6 0509-0567 SEAL-OIL(M8 X 1.25) 1
— 0104-2199 FLYWHEELASSY (Includes Sr No. 7 & 8) 1
7 0507-0050 GEAR-RING 1
8 0104-2200 FLYWHEEL 1
9 0800-6566 SCREW-HEX FLG HD (FLYWHEELMTG M12 X 1.5) 6

2011Copyright Cummins Power Generation Page 19

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Front Cover Assembly 6

4

16
12
3 9
13

2 18 17
11
1 14
8 10 15

Item Part No. Description Qty

1 0103-0875 COVER-GEARCASE (ASSLY) 1
2 0509-0563 SEAL-OIL 1
3 0103-0874 GASKET-GEARCASE 1
4 0149-2942 COVER-FUELPUMP 1
5 0509-0564 SEAL-O RING 1
6 0800-6576 SCREW-HEX FLG HD (M6 X 1.0) 5
7 0800-6577 SCREW-HEX FLG HD (M8 X 1.25) 8
8 0800-6578 SCREW-HEX FLG HD (M8 X 1.25) 4
9 0516-2149 PIN-DOWEL 2
10 0102-1587 GASKET-OILBASE 1
11 0130-8442 TUBE-FILL(ASSLY) 1
12 0122-0955 GASKET-OILFILTER 1
13 0512-0456 TENSIONER-BELT 1
14 0123-2443 TUBE-OIL (SUCTION) 1
15 0800-6579 SCREW HEX HD (M6 X 1.0) 4
16 0509-0590 SEALO RING 1
17 0123-2451 DIPSTICK (WITH THREADED CAP) 1
18 0509-0591 SEALO RING 1

Page 20 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Fuel Filter

1
2

Item Part No. Description Qty

1 0149-2952 FILTER-FUEL ELEMENT 1
2 0504-0346 RELIEF VALVE 1
3 0502-1745 BANJO FUELOVERFLOW 3
4 0149-2943 ASSEMBLYFILTER-FUEL(WITH HAND PRIMER) 1
5 A034V5221 SPRING,COMPRESSION 3

2011Copyright Cummins Power Generation Page 21

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Fuel Injection Pump

4

Item Part No. Description Qty

1 0306-5453 ROD-ROLLER 2
2 0121-0264 SHIM-PUMP AS REQ
0121-0265 SHIM-PUMP AS REQ
0121-0266 SHIM-PUMP AS REQ
0121-0267 SHIM-PUMP AS REQ
3 0147-1010 PUMP-INJECTION (PF PUMP) 2
4 0800-6573 SCREW-HEX FLG HD (M8 X 1.25) 4
- 0149-2955 BRACKETFUELPUMP(FOR CALIBRATION ON MICOTESTBENCH) 1

Page 22 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Gear Train

6
9

7
12 8 10

2
13

1
5
11

4
3

Item Part No. Description Qty

1 0507-0049 GEAR-HELICAL(CRANKSHAFT) 1
2 0800-6572 SCREW-HEX HD (M12 X 1.75) 2
3 0526-2420 WASHER-FL(M12) 2
4 0507-0051 GEAR-HELICAL 1
5 0507-0052 GEAR-HELICAL 1
6 0507-0053 GEAR-HELICAL 1
7 0526-2417 WASHER-FL(IDLER GEAR MTG BOLT) 1
8 0800-6564 SCREW-HEX HD (GEAR IDLEAR M14 X 1.5) 1
9 0507-0054 GEAR-HELICAL 1
10 0860-2141 NUT-HEX (FIPGEAR M14 X 1.5) 1
11 0800-6565 SCREW-HEX FLG HD (M12 X 1.75) 1
12 0105-0793 WASHER CAMSHAFT 1
13 0800-6574 SCREW-HEX HD (M6 X 1.0) 2

2011Copyright Cummins Power Generation Page 23

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Joints & Gaskets

Item Part No. Description Qty

1 0541-1750 GASKETKIT(CAM BOX) 1
2 0541-1751 GASKET KIT(COMPLETE) 1 SET
3 0541-1751 GASKETKIT(OVERHAUL) 1 SET

Kits

Item Part No. Description Qty

1 0541-1750 GASKETKIT(CAM BOX) 1
2 0541-1751 GASKETKIT(COMPLETE) 1
3 0541-1752 GASKETKIT(OVERHAUL) 1
4 0541-1753 BEARING KIT 1
5 0541-1754 VALVE KIT 1
6 0541-1755 PUMP KIT(WATER) 1
7 0541-1756 CRANKSHAFTKIT 1
8 0541-1757 SEALKIT 1

Page 24 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Lub Oil Sump

Item Part No. Description Qty

1 0102-1586 PAN-OIL 1
2 0102-1588 GASKET-OILBASE 1
3 0541-1754 SCREW-HEX HD (M8 X 1.25) 12
- 0120-1414 PUMP, OIL 1

2011Copyright Cummins Power Generation Page 25

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Lubricating Oil Filter

Item Part No. Description Qty

1 0122-0961 FILTER-OIL(LUBE) 1
2 0122-0953 GASKET-OILFILTER 1
3 0122-0954 HEAD-FILTER(OIL) 1
4 0800-6585 SCREW-HEX FLG HD (M8 X 1.25) 3

Page 26 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Rocker Assembly

11

7 9

12
1 2
13

3
4

10

5
6

Item Part No. Description Qty

— 0115-0584 ARM-ROCKER (ASSLY)Includes Sr No. 1T o 10 1
1 0115-0580 BRACKET-ROCKERARM 2
2 0115-0581 ARM-ROCKER 4
3 0508-1352 BUSHING 4
4 0115-0582 SHAFT-ROCKERARM 2
5 0526-2418 WASHER-FL(ROCKERARM) 4
6 0518-0834 CLIP-ROD END 4
7 0115-0583 STUD-ROCKERARM 2
8 0517-0466 PLUG-CAP 2
9 0115-0579 LOCK NUTTAPPETADJUSTING 2
10 0115-0590 PUSH ROD (THIS DOES NOTFORMAPARTOFASSLY) 4
11 0860-2142 NUT-HEX FLG (M10 X 1.5) 2
12 0800-6571 SCREW HEX TAPPET 1
13 0115-0591 ARM ROCKER WITH BUSHING 1

2011Copyright Cummins Power Generation Page 27

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Starter Motor

1
3
4
5
2

Item Part No. Description Qty

1 0516-2153 PIN-DOWEL 1
2 0516-2154 PIN-DOWEL 1
3 0306-5455 SPACER-CONTACT 1
4 0191-2536 STARTER MOTOR 1
5 0800-6567 SCREW-HEX FLG HD (M10 X 1.5 X 45) 2

Page 28 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Supply Pipes

2
1

PIPEASSEMBLYROCKER SHAFT PIPEASSEMBLYINJECTOR

LUBRICATION LEAK OFF

PIPEASSEMBLYFUELFILTER
TO FIP

Item Part No. Description Qty

1 0501-1155 LINE-OIL 1
2 0501-1156 LINE-FUEL(ASSLY) 1
3 A034M248 TUBE, FUELSUPPLY 1
3 A034M252 TUBE, FUELSUPPLY 1

2011Copyright Cummins Power Generation Page 29

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

“Intentionally Left Blank”

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PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Air Filter Installation

12

15
2 3
11
8

9
6
10

5
1

13

14

2011Copyright Cummins Power Generation Page 31

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Air Filter Installation

Item Part No. Description Qty

1 0140-4335-01 BRACKET-AIR_CLEANER 1
2 0140-4331 AIR CLEANER 1
3 0140-4255 COVER-AIR CLEANER 1
4 0140-4336 1
5 0503-3060 ELBOW-HOSE 1
6 0503-2922 CLAMP-HOSE 1
7 0503-2923 CLAMP-HOSE 1
8 0850-2114-09 WASHER-SPR LK 4
9 0800-6494-43 SCREW-HEX HD 4
10 0860-2127-11 NUT-HEX 4
11 0850-2114-11 WASHER-SPR LK 3
12 0800-6494-27 SCREW-HEX HD 3
13 0526-2403-25 WASHER-FL 2
14 0800-6520-26 SCREW-HEX FLG HD 2
15 0140-4213 INDICATOR-SERVICE () 1

Page 32 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Battery Charger

Item Part No. Description Qty

1 0416-1449 CHARGER BATTERY 1
2 0140-4254 HARNESS INTERCONNECT 1

2011Copyright Cummins Power Generation Page 33

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Battery Installation

3 4
1

Item Part No. Description Qty

1 0416-1377 BATTERY 1
2 A030T117 HARNESS,BATTERY 1
3 A030T559 HARNESS,BATTERY 1
4 0877-0370 SHEET-INSULATION () 1

Page 34 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Circuit Breaker Installation 0179-6368-02

19

18

4
2

18

17

16

15
14
5

2011Copyright Cummins Power Generation Page 35

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Circuit Breaker Installation 0179-6368-02

Item Part No. Description Qty

1 0179-6368-02 CIRCUITBREAKER INSTALLATION 1
2 0338-5335 HARNESS-POWER 1
3 0319-7113-02 COVER-CIRCUITBREAKER 1
4 0320-2491-08 CIRCUITBREAKER 1
5 0318-1793-01 TRANSFORMER-CURRENT 3
6 0332-4399 TERMINALBLOCK 4
7 0332-4457 TERMINALBLOCK 6
8 0098-8981-01 LABELINFORMATION 1
9 0098-8981-02 LABELINFORMATION 1
10 0098-8981-03 LABELINFORMATION 1
11 0098-8981-04 LABELINFORMATION 1

Page 36 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Control Panel Installation 0179-6182

5 2

13

3
8, 7 9

10 11 12

2011Copyright Cummins Power Generation Page 37

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Control Panel Installation 0179-6182

Item Part No. Description Qty

1 0319-7524 PANEL-CONTROLBOX 1
2 0307-3187 RELAY-CONTROL 1
3 0319-7113-02 COVER-CIRCUITBRKR (FOR 32TO 63A MCB WITHOUTSHUNT) 1
4 0814-2166-01 SCREW-FLHD XREC 10
5 0327-1617-01 PCB_ASSY(PCC1302 CONTROL) 1
6 0814-2166-03 SCREW-FLHD XREC 4
7 0526-2400-22 WASHER-FL 5
8 0800-6494-04 SCREW-HEX HD 5
9 0319-7428 BRACKET-CONTROLBOX 1
10 0800-6523 SCREW-HEX HD 1
11 0860-2129 NUT-HEX 2
12 0337-4129-03 STRAP-GROUND 1
13 A030W422 COVER,PLATE () 1
14 A031B150 HARNESS,ENGINE 1
15 0338-5365 HARNESS-TRASFORMER 1
14 0338-5333 HARNESS-TRANSFORMER 1
15 0338-5373 HARNESS-AC (3 PHASE) 1

Page 38 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Coolant Heater Installation

6 3 2
5

4
11,12,13 10
1
7,8,9

2011Copyright Cummins Power Generation Page 39

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Coolant Heater Installation

Item Part No. Description Qty

1 0333-0814-01 HEATER ENGINE COOLANT 1
2 0333-0815-01 HEATER ENGINE COOLANT 1
3 0505-2483 NIPPLE PIPE 2
4 0505-2534 BUSHING REDUCER 1
5 0503-3154-04 HOSE COOLANT 1
6 0503-3154-05 HOSE COOLANT 1
7 0503-3036-02 HOSE CLAMP 4
8 0526-2400-22 WASHER FL(M6) 4
9 0800-6494-10 SCREW HEX HD (M6 X 1 X 16L) 2
10 0860-2127-09 NUTHEX (M6 X 1) 2
11 0333-0812 BRACKET FUELFILTER 1
12 0860-2127-11 NUTHEX (M8 X 1.25) 2
13 0800-6494-24 SCREW HEX HD (M8 X 1.25 X 12) 2
14 0526-2400-26 WASHER FL(M8) 4

Page 40 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Enclosure Installation

1 6

5
15

10

9 12
11
13
7 14

2011Copyright Cummins Power Generation Page 41

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Enclosure Installation

Item Part No. Description Qty

1 0404-0287 ENCLOSURE 1
2 0404-1155-01 SEAL,ENCLOSURE 2
3 0404-1155-02 SEAL,ENCLOSURE 2
4 0098-8280 LABEL,INFORMATION 2
5 0098-7902-03 LABEL,LOGO 4
6 0098-8224-09 LABEL,CERTIFICATION 1
7 0526-2403-25 WASHER,FLAT 20
8 0800-6494-27 SCREW,HEX HEAD 10
9 0850-2114-09 WASHER,LOCK 10
10 0860-2127-11 NUT,HEX 10
11 0526-2403-59 WASHER,FLAT 8
12 0800-6494-45 SCREW,HEX HEAD 4
13 0850-2114-11 WASHER,LOCK 4
14 0860-2127-13 NUT,HEX 4
15 AO40F589-P SWITCH EMERGENCY STOP 1

Page 42 2011Copyright Cummins Power Generation

 PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Engine Installation 1
4,5,11

10

3
7
8
6

2011Copyright Cummins Power Generation Page 43

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Engine Installation

Item Part No. Description Qty

1 — ENGINE DIESEL(NOTFOR SERVICE) 1
2 — NAMEPLATE ENGINE (NOTFOR SERVICE) 1
3 0403-7415 MOUNTENGINE 2
4 0850-2114-11 WASHER SPR LK (M10) 6
5 0800-6494-44 SCREW HEX HD (M10 X1.5 X 25) 6
6 0504-0319 VALVE BALL 1
7 0323-2693 CONNECTOR PLUG 1
8 0503-3191 HOSE DRAIN 1
9 0130-8434 FAN RADIATOR 1
10 0800-6520-12 SCREW HEX FLG HD (M6 X1 X 30) 4
11 0526-2403-28 WASHER FL(M10) 6

Page 44 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Exhaust Installation
10 9 9 10 4

6 5 7

8 5 7

6 5 7
7 5 8
11 10

8 5

12

2011Copyright Cummins Power Generation Page 45

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Exhaust Installation

Item Part No. Description Qty

1 A030V669 MUFFLER,ASSEMBLY 1
2 0155-5022 GASKET-EXHAUST 2
3 0155-5049 PIPE-EXHAUST 1
4 A030V665 PIPE,EXHAUST 1
5 0850-2114-09 WASHER-SPR LK 19
6 0800-6494-29 SCREW-HEX HD 8
7 0860-2127-11 NUT-HEX 12
8 0800-6494-28 SCREW-HEX HD 7
9 A030X903 BRACKET,EXHAUST 3
10 0800-6520-09 SCREW-HEX FLG HD 16
11 A030W418 GUARD,EXHAUST 1
12 A030Y161 GUARD,EXHAUST 1

Page 46 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Fuel System Installation

SEE DETAIL A

6
5
4

12

3 2

11

2011Copyright Cummins Power Generation Page 47

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Fuel System Installation

Item Part No. Description Qty

1 A030W815 HOSEASSEMBLY 1
2 0502-1731 ADAPTER-BANJO 1
3 0503-3096 CLAMP-HOSE 5
4 0526-2403-25 WASHER-FL 2
5 0850-2114-09 WASHER-SPR LK 2
6 0800-6494-28 SCREW-HEX HD 2
7 0860-2127-11 NUT-HEX 2
8 0503-3139 HOSE-FUEL 1
0149-2952 FILTER-FUEL ELEMENT 1
- A034T518 HOSE, FUEL 1
- A034T522 HOSE, FUEL 1
- A034T562 (TEE, PIPE) 1

53
Page 48 2011Copyright Cummins Power Generation
PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Generator Installation

7
Z

4 5

2011Copyright Cummins Power Generation Page 49

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Generator Installation

Item Part No. Description Qty

1 0403-6820 MOUNT-GENERATOR 1
2 0200-3261 GENERATORASSY 1
3 0526-2403-59 WASHER-FL 4
4 0850-2114-10 WASHER-SPR LK 12
5 0800-6494-26 SCREW-HEX HD 6
6 0800-6494-45 SCREW-HEX HD 8
7 0860-2127-13 NUT-HEX 2

OPTION CLASS GENERATOR 50Hz (11KVA) - 3PH

Item Part No. Description Qty

1 0200-3261 GENERATORASSEMBLYRECONNECTED (PI 044F)--- 1

105,125,150,163 DEG C380,400,415,440V

2 0200-3315 GENERATORASSEMBLYRECONNECTED (PI 044E)--- 1

163 DEG C 190,200V

3 0200-3317 GENERATORASSEMBLYRECONNECTED (PI 044E)--- 1

163 DEG C 380,400,415V
GENERATORASSEMBLYRECONNECTED (PI 044F)--
4 0200-3318 1
105,125,150,163 DEG C 190,200,220V

5 0200-3322 GENERATORASSEMBLYRECONNECTED (PI 044G)--- 1

105 DEG C 220V

6 0200-3326 GENERATORASSEMBLYRECONNECTED (PI 044G)--- 1

105 DEG C 440V

Page 50 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Heater Installation

2
3
4

Item Part No. Description Qty

1 0333-0813-01 HEATERASSLY(12V, 30V) 1
0333-0813-02 HEATERASSLY(24V, 30V) 1
0333-0813-03 HEATERASSLY(115V, 30V) 1
0333-0813-04 HEATERASSLY(230V, 30V) 1
2 0526-2400-19 WASHER FL(M5) 1
3 0850-2114-05 WASHER SPR LK (M5) 8
4 0800-6494-04 SCREW HEX HD (M5 X 0.8 X 16L) 8

2011Copyright Cummins Power Generation Page 51

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Pmg Kit 0541-1735

SECTION Y-Y

10

Y 1

2
6

EVEN

3,4
5

7,8

Y 9

SECTION X-X
X

Item Part No. Description Qty

1 450-1053 EBSASSLY 1
2 005-04109 HEX HD SCREW FLANGE (M6 X 16) 4
3 015-41816 HEX HD BOLT(M10 X 80LG) 1
4 028-31509 RECTANGULAR SPRING WASHER STEELZP(M10) 1
5 054-20508 DOWEL 1
6 450-16009 COVER EBC MOUNTING 1
7 016-40612 HEX HD SCREW STEELZP(M5 X 8) 3
8 028-31506 RECTANGULAR SPRING WASHER STEELZP (M5) 3
9 191-10061 NDE COVER 1
10 005-04074 HEX HDTRIPPLE SCREW STEELZP(M5 X 16) 4

Page 52 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Radiator Installation

14
1
8
7

12
7
11
5
9

10

13
3

2011Copyright Cummins Power Generation Page 53

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Radiator Installation

Item Part No. Description Qty

1 0130-7929 RADIATOR 1
2 A032Y466 GUARD,FAN 1
3 0503-3021 HOSE,RADIATOR 1
4 0503-3205 ELBOW,HOSE 1
5 0503-3204 HOSE 1
6 0503-3020 HOSE,RADIATOR 1
7 0503-3149 CLAMP,HOSE 6
8 0503-3097-01 CLAMP,HOSE 1
9 0306-5464 SPACER 2
10 0526-2403-58 WASHER,FLAT 4
11 0850-2114-11 WASHER,LOCK 2
12 0800-6526-47 SCREW,HEX HEAD 2
13 0860-2127-13 NUT,HEX 2
14 0130-8352 BRACKET,RADIATOR 1

Page 54 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Sensor Installation

7
16,17,18

12,13,14

6 10
15 9 3
8

2011Copyright Cummins Power Generation Page 55

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Sensor Installation

Item Part No. Description Qty

1 0193-0529-01 SENSORTEMPERATURE 1
2 0150-2915 MAGNETIC PICKUP 1
3 0193-0430-01 SENDER OIL PRESSURE 1
4 0193-0468 SENDER LOW COOLANT 1
5 0338-5318 HARNESS SENSOR (USED WITH COOLANTSENSOR) 1
6 0505-2470 BUSHING REDUCER 1
7 0130-8353-02 PLATE SUPPORT 1
8 0503-3097-01 CLAMPHOSE 1
9 0503-3138-01 HOSE OIL 1
10 0505-2540 COUPLING PIPE 1
11 0526-2401-10 WASHER FL(0.375”) 1
12 0850-2114-11 WASHER SPR LK (M10) 1
13 0860-2127-13 NUTHEX (M10 X 1.5) 1
14 0800-6494-43 SCREW HEX HD M10 X 1.5 X 20) 1
15 0323-2692 CONNECTOR PLUG 1
16 0860-2127-11 NUTHEX (M8 X 1.25) 1
15 0850-2114-09 WASHER SPR LK (M8) 1
16 0800-6494-27 SCREW HEX HD (M8 X 1.25 X25) 1

Page 56 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Shipping Bracket Installation

3
4
1

2
5
3

2011Copyright Cummins Power Generation Page 57

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Shipping Bracket Installation

Item Part No. Description Qty

1 0414-2196 SHIPPING BRACKET 1
2 0800-6494-27 SCREW HEX HD (M8 X 1.5 X 25 GN8.8) 6
3 0850-2114-09 WASHER SPR LK (M8) 6
4 0860-2127-11 NUT HEX (M8) 5
5 0414-2200 SHIPPING BRACKET 2

Page 58 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Skid Installation 7

3 4 5
4 3

6 9 8

4 3

9 4 3

2011Copyright Cummins Power Generation Page 59

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Skid Installation

Item Part No. Description Qty

1 A030P379 SKIDASSEMBLY 1
2 0403-6822 MOUNT-ENGINE 4
3 0850-2114-13 WASHER-SPR LK 8
4 0800-652-44 SCREW-HEX HD 8
5 0402-0955 ISOLATOR-VIBRATION 4
6 0526-2403-59 WASHER-FL 8
7 A030U238 LEVEL,FUEL 1
8 0862-0026-76 NUT, HEX (M10X1.25) 8
9 0850-211-11 WASHER-SPR LK 4
10 0159-1714 CAP-FILLER 1
.

Page 60 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Solenoid Installation

Item Part No. Description Qty

1 0306-5466 SD COIL 1

2011Copyright Cummins Power Generation Page 61

Parts Manual PublicationA030B226
Model: C8 D5 - C11 D5 Issue 4 - 6 - 2011

Switch Installation

Page 62 2011Copyright Cummins Power Generation

PublicationA030B226 Parts Manual
Issue 4 - 6 - 2011 Model: C8 D5 - C11 D5

Switch Installation

Item Part No. Description Qty

1 A030U289 SWITCH,TRANSFER 1
2 0526-2400-26 WASHER-FL 8
3 0850-2114-09 WASHER-SPR LK 4
4 0800-6494-28 SCREW-HEX HD 4

2011Copyright Cummins Power Generation Page 63

Cummins Power Generation Cummins Power Generation Cummins Power Generation
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