Sharp R3a56

R-3A56
SERVICE MANUAL
S7403R3A56PJZ
MICROWAVE OVEN
MODEL
R-3A56
In interests of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ................................................................................................................ 1
WARNING .............................................................................................................................................................. 1
PRODUCT SPECIFICATIONS ............................................................................................................................. 2
GENERAL INFORMATION ................................................................................................................................... 2
APPEARANCE VIEW ........................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................... 5
SERVICING .......................................................................................................................................................... 7
TEST PROCEDURE ............................................................................................................................................ 9
TOUCH CONTROL PANEL ................................................................................................................................ 16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 21
MICROWAVE MEASUREMENT ........................................................................................................................ 26
WIRING DIAGRAM ............................................................................................................................................. 27
PICTORIAL DIAGRAM ....................................................................................................................................... 29
CONTROL PANEL CIRCUIT .............................................................................................................................. 31
PRINTED WIRING BOARD ................................................................................................................................ 32
PARTS LIST ........................................................................................................................................................ 33
SHARP CORPORATION
R-3A56
R-3A56
SERVICE MANUAL
MICROWAVE OVEN PRODUCT SPECIFICATIONS
R3A56
GENERAL IMPORTANT INFORMATION APPEARANCE VIEW
This Manual has been prepared to provide Sharp Corp. Service

engineers with Operation and Service Information.
OPERATING SEQUENCE
It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render
satisfactory customer service.
FUNCTION OF IMPORTANT
CAUTION COMPONENTS
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS SERVICING AND
CONDUCTING MICROWAVE ENERGY. TROUBLESHOOTING CHART
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
TEST PROCEDURE
connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or TOUCH CONTROL PANEL
antenna while the device is energized. ASSEMBLY
WARNING COMPONENT REPLACEMENT

AND ADJUSTMENT PROCEDURE
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
MICROWAVE MEASUREMENT
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers.
WIRING DIAGRAM
All the parts marked "*" on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to potentials above
250V. PARTS LIST
All the parts marked "∆" on parts list may cause undue
microwave exposure, by themselves, or when they are dam-
aged, loosened or removed.
SHARP CORPORATION
OSAKA, JAPAN
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R-3A56
PRODUCT SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 240 Volts (for Australia) / 230 - 240 Volts (for New Zealand)
50 Hertz
Single phase, 3 wire earthed
Power Consumption 1.35 kW
Power Output 850 watts nominal of RF microwave energy (IEC 705)
750 watts (2 litre water load)
Operating fequency 2450 MHz
Case Dimensions Width 520 mm
Height 305 mm including foot
Depth 385 mm
Cooking Cavity Dimensions Width 348 mm
Height 197 mm
Depth 368 mm
Turntable diameter 325mm
Control Complement Touch Control System
Clock ( 1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............................................... Full power throughout the cooking time
MEDIUM HIGH .................................................. approx. 70% of Full Power
MEDIUM ............................................................. approx. 50% of Full Power
MEDIUM LOW .................................................... approx. 30% of Full Power
LOW ................................................................... approx. 10% of Full Power
INSTANT ACTION (3 menus)
AUTO COOK pad
CONVENIENCE MEALS
EASY DEFROST pad
NUMBER pads
POWER LEVEL pad
MORE, LESS pads
STOP/CLEAR pad
AUTO START/CLOCK pad
INSTANT COOK/START pad
Set Weight Approx. 15 kg
GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPOTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW : EARTH
BLUE : NEUTRAL
BROWN : LIVE
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APPEARANCE VIEW
1. Ventilation opening 1 (Rear)
2. Oven lamp
3. Door hinges
4. Door safety latches 12 9
5. See through door
6. Coupling
7. Door open button 3 8
8. Touch control panel
9. Digital readout
10.Wave guide cover 13 7
11.Rating label
12.Turntable
13. Roller stay 4 5 6 2 10 11
TOUCH CONTROL PANEL
REHEAT DEFROST MED LOW HIGH
Indicator
AUTO Kg COOK
INSTANT ACTION PADS

Press once to cook 3 popular Reheat Reheat Reheat
menuS. Beverage Pie Pizza
1 cup 1 piece 1 piece
CONVENIENCE MEALS AUTO COOK PAD

CONVVENIENT MEALS PADS Press to select Auto Cook mode.
Press once to cook . Pasta Meal Frozen Dinner
1 serve 1 serve
AUTO COOK MENUS 1 Fresh Vegetables

2 Frozen Vegetables 2,3,or 4 SERVE QUANTITY PAD
3 Jacket Potato To cook two, three, or four serves,
4 Roast Lamb AUTO press required pad prior to pressing
5 Comed Meat COOK the Instant Action pad.
6 Chicken Pieces
POWER LEVEL PAD 7 Rice & Pasta NUMBER PADS
Press to select microwave power 8 Desserts Press to enter cookling times, clock
setting. If not pressed, HIGH is time, weight or quantity of food, or
automatically selected. 1 2 3 4 5 to select the Auto cook menus.
2X 3X 4X
EASY DEFROST PAD
Press to defrost meat by entering 6 7 8 9 O MORE( ), LESS( ) PADS
weight only. Press to increase/decrease the time
POWER EASY in one minute increments during
LEVEL DEFROST LESS MORE
cooking or to alter the doneness for
the Auto Cook, Instant Action or
STOP/CLEAR PAD Easy Defrost mode.
Press to clear during programming.
Press once to stop operation of AUTO
oven during cooking; press twice
STOP START INSTANT COOK INSTANT COOK/START PAD
CLEAR CLOCK START Press once to cook for 1 minute at HIGH
to cancel cooking programe.
or increase by 1 minute multiples each time
this pad is pressed during cooking.
AUTO START/CLOCK PAD Press to start oven after setting programmes.
Press to set clock or Auto Start time.
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OPERATION SEQUENCE
OFF CONDITION The circuits to the power transformer, fan motor and
Closing the door activates all door interlock switches turntable motor are cut off when the 1st. latch switch,
(1st. latch switch, 2nd. latch switch and stop switch) 2nd. latch switch, and stop switch are made open. The
oven lamp remains on even if the oven door is opened
IMPORTANT after the cooking cycle has been interrupted, because
When the oven door is closed, the monitor switch contacts the relay RY1 stays closed. Shown in the display is the
(COM-NC) must be open. remaining time.
When the microwave oven is plugged in a wall outlet, rated
voltage is supplied to the point A3+A5 in the control unit. 6. MONITOR SWITCH CIRCUIT
Figure O-1 on page 27 The monitor switch is mechanically controlled by oven
door, and monitors the operation of the 1st and 2nd.
1. The display flashes "88:88".
latch switches.
2. To set any programmes or set the clock, you must first
6-1 When the oven door is opened during or after the cycle
touch the STOP/CLEAR pad.
of a cooking program, the 1st. latch switch, 2nd. latch
3. "88:88" appears in the display and the time counts up
switch and stop switch must open their contacts first.
every minute.
After that the contacts (COM-NC) of the monitor switch
NOTE: When the oven door is opened, the oven lamp
can be closed.
comes on at this time.
6-2. When the oven door is closed, the contacts (COM-NC)
of the monitor switch must be opened. After that the
MICROWAVE COOKING CONDITION
contacts of the 1st. latch switch, 2nd. latch switch and
HIGH COOKING stop switch are closed.
Enter a desired cooking time with the touching NUMBER 6-3. When the oven door is opened and the contacts of
pad and start the oven with touching START pad. the1st. latch switch, 2nd. latch switch remain closed.
Function sequence The fuse M8A will blow, because the monitor switch is
closed and a short circuit is caused.
Figure O-2 on page 28
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
CONNECTED COMPONENTS RELAY
COOKING
Oven lamp, Fan motor, Turntable motor RY1
When the microwave oven is preset for variable cooking
Power transformer RY2 power, 230-240 volts A.C. power is supplied to the power
1. Rated voltage. is supplied to the primary winding of the transformer intermittently within a 32-second time base
power transformer. The voltage is converted to about 3.3 through the relay contact which is coupled with the current-
volts A.C. output on the filament winding and high limiting relay. The following levels of microwave power are
voltage of approximately 2000 volts A.C. on the secondary given.
winding.
2. The filament winding voltage (3.3 volts) heats the SETTING;
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled to 32 sec. ON
HIGH
negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the 24 sec. ON 8 sec. OFF
magnetron generates a wave length of 12.24 cm. This MEDIUM HIGH Approx. 70%
energy is channeled through the waveguide (transport 18 sec. ON 14 sec. OFF

channel) into the oven cavity, where the food is placed to MEDIUM Approx. 50%
be cooked. 12 sec. ON 20 sec. OFF

4. When the cooking time is up, a signal tone is heard and MEDIUM LOW Approx. 30%
the relays RY1+RY2 go back to their home position. The 6 sec. ON 26 sec. OFF
circuits to the oven lamp, power transformer, fan motor LOW Approx. 10%
and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
NOTE: The ON/OFF time ratio does not exactly correspond
switches come to the following condition
to the percentage of microwave power, because
CONDITION approx. 2 seconds are needed for heating up the
DURING DOOR OPEN magnetron filament.
SWITCH CONTACT COOKING (NO COOKING)
1st. latch switches COM-NO Closed Open
2nd. latch switch COM-NO Closed Open
Monitor switch COM-NC Open Closed
Stop switch COM-NO Closed Open
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FUNCTION OF IMPORTANT COMPONENTS

DOOR OPEN MECHANISM ASYMMETRIC RECTIFIER
The door is opened by pushing the open button on the The asymmetric rectifier is a solid state device that prevents
control panel, refer to the Figure D-1. current flow in both directions. And it prevents the tempera-
When the open button is pushed, the open button pushes up ture rise of the power transformer by blowing the fuse M8A
the switch lever, and then the switch lever pushes up the the when the high voltage rectifier is shorted.
latch head. The latch heads are moved upward and re- A D2 D1 B
leased from latch hook. Now the door will open.
ASYMMETRIC
RECTIFIER
LATCH HOOK C HIGH VOLTAGE RECTIFIER
The rated peak reverse voltage of D1 of the asymmetric

rectifier is 6 KV The rated peak reverse voltage of D2 of the
2ND. LATCH asymmetric rectifier is 1.7 KV. D1 and D2 of the asymmetric
SWITCH rectifier or high voltage rectifier are shorted when the each
LATCH
HEADS peak reverse voltage goes beyond the each rated peak
reverse voltage. (The process of blowing the fuse M8A.)
1. The high voltage rectifier is shorted by any causes when
microwave cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage 1.7 KV in the
voltage doubler circuit.
3. D2 of the rectifier is shorted.
MONITOR
SWITCH SWITCH 4. The large electric currents flow through the high voltage
LEVER winding of the power transformer.
1ST. LATCH 5. The large electric currents beyond M8A flow through the
SWITCH
primary winding of the power transformer.
STOP SWITCH 6. The fuse M8A blows by the large electric currents.
7. The power supply to the all electrical parts are cut off.
Figure D-1. Door Open Mechanism
FUSE M8A
1ST. LATCH SWITCH, 2ND. LATCH SWITCH AND
STOP SWITCH 1. The fuse M8A blows when the contacts (COM-NO) of the
1st. latch switch and 2nd. latch switch remain closed with
1. When the oven door is closed, the contacts COM-NO)
the oven door open and when the monitor switch closes.
must be closed.
2. The fuse M8A also blows when asymmetric rectifier,
2. When the oven door is opened, the contacts .(COM-NO)
H.V. rectifier, H.V. wire harness, H.V.capacitor,
must be opened.
magnetron or secondary winding of power transformer is
shorted.
MONITOR SWITCH
3. If the wire harness or electrical components are short-
1. When the oven door is closed, the contacts (COM-NC) circuited, this fuse M8A blows to prevent an electric
must be opened. shock or fire hazard.
2. When the oven door is opened, the contacts (COM-NC)
must be closed. THERMAL CUT-OUT TC 145˚C (MG)
3. If the oven door is opened and the contacts (COM-NO)
This thermal cut-out protects the magnetron against over-
of the 1st. latch switch and 2nd. latch switch fail to open,
heating. If the temperature goes up higher than 145˚C
the fuse M8A blows simultaneously with closing the
because the fan motor is interrupted, the ventilation open-
contacts (COM-NC) of the monitor switch.
ings are blocked, the thermal cut-out will open and the line
CAUTION: BEFORE REPLACING A BLOWN FUSE M8A
voltages to the power transformer will be cut off and the
TEST THE 1ST. LATCH SWITCH, 2ND. LATCH
operation of the magnetron will be stopped.
SWITCH MONITOR SWITCH AND MONITOR
The defective thermal cut-out must be replaced with new
RESISTOR FOR PROPER OPERATION.
one.
MONITOR RESISTOR R 0.8Ω 20W
THERMAL CUT-OUT TC 145˚C (OVEN)
The monitor resistor prevents the fuse M8A bursting when
The thermal cut-out located on the top of the oven cavity is
the fuse M8A blows due to the operation of the monitor
designed to prevent damage to the oven if the foods in the
switch.
oven catch fire due to over heating produced by improper
setting of cook time or failure of control unit. Under normal
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R-3A56
operation, the oven thermal cut-out remains closed. How- FAN MOTOR
ever, when abnormally high temperatures are reached The fan motor drives a blade which draws external cool air.
within the oven cavity, the oven thermal cut-out will open at This cool air is directed through the air vanes surrounding
145˚C, causing the oven to shut down. The defective the magnetron and cools the magnetron. This air is channeled
thermal cut-out must be replace with new one. through the oven cavity to remove steam and vapors given
off from the heating foods. It is then exhausted through the
THERMAL CUT-OUT 95˚C (FAN MOTOR) exhausting air vents at the oven cavity
The thermal cut-out protect the fan motor against overheat-
ing. If its temperature goes up higher than 95˚C because the NOISE FILTER (FOR NEW ZEALAND)
fan motor is locked or the ventilation operating are blocked, The noise filter prevents the radio frequency interference
the contacts of the thermal cut-out will open and switch off that might flow back in the power circuit.
the oven. When the oven cools itself down to 75˚C, the
contacts of the thermal cut-out will close again.
TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to
rotate the turntable.
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R-3A56
SERVICING
WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the
high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage
rectifier assembly, High voltage harness.
REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R
1) Disconnect the supply. 1) Reconnect all leads removed from components during
2) Door opened, and wedged open. testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity, place
60 seconds after the oven has been switched off. a cup of cold water on the oven turntable, close the door
Wait for 60 seconds and then short-circuit the con- and set the microwave timer for two (2) minutes. Set the
nection of the high-voltage capacitor (that is, of the power level to HIGH and push the START button. When
connecting lead of the high-voltage rectifier) against the two minutes has elapsed (timer at zero) carefully
the chassis with the use of an insulated screwdriver. check that the water is now hot. If the water remains cold
carry out 3D checks and re-examine the connections to
Sharp recommend that wherever possible fault-finding the component being tested.
is carried out with the supply disconnected. It may in,
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry out
3D checks and then disconnect the leads to the primary
of the power transformer. Ensure that these leads re-
main isolated from other components and the oven
chassis. (Use insulation tape if necessary.) When the
testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked
and microwave leakage test carried out
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to IMPORTANT: If the oven becomes inoperative because of
follow the Sequence of Operation in performing the a blown fuse M8A in the 1st. latch switch -
checks. Many of the possible causes of trouble will require 2nd. latch switch - monitor switch - monitor
that a specific test be performed. These tests are given a resistor circuit, check the 1st. latch switch,
procedure letter which will be found in the "Test 2nd. latch switch, monitor switch and moni-
Procedure"section. tor resistor before replacing the fuse M8A.
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CK = Check / RE = Replace
TEST PROCEDURE A B C D E E E E G F F H H I J K L M RECK CKRE CK CKCK CK CK N
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
HIGH VOLTAGE CAPACITOR

H.V. RECTIFIER ASSEMBLY
TEMPERATURE FUSE 95˚C
SHORTED WIRE HARNESS
HOME FUSE OR BREAKER

MISADJUSTMENT SWITCH
THERMAL CUT-OUT 145˚C
TOUCH CONTROL PANEL
OPENED WIRE HARNESS
NOISE FILTER (FOR N.Z.)

OVEN LAMP OR SOCKET
BLOCKED COOLING FAN

POWER TRANSFORMER
FOIL PATERN ON P.W.B.
BLOCKED VENTILATION
POWER SUPPLY CORD
MONITOR RESISTOR
2ND. LATCH SWITCH
TURNTABLE MOTOR
1ST. LATCH SWITCH
RELAY (RY-1, RY-2)

MONITOR SWITCH
STOP SWITCH
WALL OUTLET
MAGNETRON
FAN MOTOR
FUSE M8A
KEY UNIT
CONDITION PROBLEM
Home fuse blows when power
supply cord is plugged into wall
outlet.
FUSE M8A blows when power
supply cord is plugged into wall
outlet.
OFF "88:88" does not appear in display
CONDITION
but power supply cord is plugged
into wall outlet.
Display does not operate prop-
erly when STOP/CLEAR pad is
touched.
Oven lamp does not light at door
opened. (Display appears.)
Oven does not start when the
START pad is touched. (Display
appears)
Oven lamp does not light (Display
appears.)
Fan motor does not operate. (Dis-
play appears.)
Turntable motor assembly does
not operate. (Display appears.)
Oven or any electrical parts does
not stop when cooking time is 0 or
STOP/CLEAR pad is touched.
ON Oven seems to be operating but

CONDITION little or no heat is produced in
oven load. (Microwave power level
is set at HIGH)
Oven does not seems to be oper-
ating properly when MEDIUM
HIGH, MEDIUM, MEDIUM LOW
or LOW is set. (Oven operates
properly at HIGH and then the
STOP/CLEAR pad is touched the
oven stops.)
Oven goes into cook cycle but
shuts down before end of cooking
cycle.
Oven stops as soon as when the
START pad is touched.
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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
A MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECK.

Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or
zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (1 Litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way of
IEC 705, i.e. it can be measured by using water load how much it can be absorbed by the water load.
To measure the microwave output power in the microwave oven, the relation of calorie and watt is used.
When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On the other
hand, if the temperature of the water with V(ml) rises ∆T (°C) during this microwave heating period, the
calorie of the water is V x ∆T.
The formula is as follows;
P x t / 4.187 = V x ∆ T P (W) = 4.187 x V x ∆T / t
Our condition for water load is as follows:
Room temperature..............around 20°C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10±2°C Heating time.........49 sec.
P = 85 x ∆T
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start the test.
3. Temperature of the water
The initial temperature of the water is (10±2)°C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1°C at minimum and accurate thermometer.
7. The water load must be (1000±5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 2” sec. 2 sec. is magnetron filament heat-up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11°C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2)˚C.
5. Stir the water to equalize temperature throughout the vessel.
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TEST PROCEDURES
PROCEDURE
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
Initial temperature .................................................................................................. T1 = 11°C

Temperature after (49 + 2) = 51 sec. ..................................................................... T2 = 21°C
Temperature difference Cold-Warm .................................................................... ∆T1 = 10°C
Measured output power
The equation is “P = 85 x ∆T” ....................................................... P = 85 x 10°C = 850 Watts
JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.
CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.
1000g
1000g 1000g
T1˚C T2˚C
Heat up for51 sec.
MICROWAVE OUTPUT POWER (2 Litre water load)

The following test procedure should be carried out with the microwave oven in a fully assembled
condition (with outer case fitted).
Microwave output power from the magnetron can be measured by way of substitution, i.e. it can be
measured by using a water load how much it can be absorbed by the water load. To measure the
microwave output power in the microwave oven, the relation of calorie and watt is used.
On the other hand, if the temperature of the water with V(ml) rises ∆T (˚C) during this microwave heating
period, the calorie of the water is V x ∆T.
The formula is as follows;

P = 8330 x ∆ T
Our condition for water load is as follows:
Room temperature..............around 23±2˚C Power supply Voltage.........Rated voltage
Water load.........2000 ml Initial temperature...........23±1˚C Heating time . 1 min. 51sec.
P = 75 x ∆T
Measuring method:
A) The two water containers must be prepared.
The water container must be one (1) litre beaker made of Pyrex glass and its diameter approximately
12cm.
B) Put the one (1) litre water into each beaker (Each beaker has one litre water). The initial temperature
of the water should be 23±1˚C.
C) Mark T1 on the one beaker and mark T2 on the other one. And stir the water and measure the
temperature of water the thermometer and note them. The graduation of the thermometer must be
scaled by 0.1˚C at minimum and an accurate mercury thermometer is recommended.
D) Place the two (2) beakers as touching each other in the centre of the oven cavity.
E) Set the timer to 1 minutes and 51 seconds, start the oven at 100% power.
F) The time must be measured with stopwatch or wristwatch.
G) After 1 minutes and 51 seconds, stop the oven by opening the door.
H) Put the two (2) beakers out of the oven cavity and measure the temperature of the water by stirring
the water with thermometer and note them.
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TEST PROCEDURES (CONT'D)
PROCEDURE
Example
Initial temperature ............................................................................. T1 = 23˚C T2 = 24˚C

Temperature after 1 min. 51 sec. ..................................................... T1 = 33˚C T2 = 34˚C
Temperature difference Cold-Warm .............................................. ∆T1 = 10˚C ∆T2 = 10˚C
Mean temperature rise ∆T ......................... ∆T = (∆T1 ± ∆T2) / 2 = (10˚C+10˚C) / 2 = 10˚C
Measured output power
The equation is P= 75 x ∆T ........................................................ P= 75 x 10˚C = 750 Watts
NOTE: The measured output power should be at least ± 15 % of the rated output power.
CAUTION: 1˚C CORRESPONDS TO 75 WATTS. REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.
1l 1l 1l 1l
(T1 C) (T2 C) (T1 C) (T2 C)
Heat up for 1min. 51 sec.
B POWER TRANSFORMER TEST
WARNING: High voltages and large currents are present at the secondary winding and filament
winding transformer. It is very dangerous to work near this part when the oven is
on. NEVER make any voltage measurements of the high-voltage circuits, including
the magnetron filament.
CARRY OUT 3D CHECKS.

Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:
a. Primary winding ................... approx. 1.73 Ω

b. Secondary winding ............... approx. 104.7 Ω
c. Filament winding .................. less than 1Ω
If the reading obtained are not stated above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT 4R CHECKS.
C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST
HIGH VOLTAGE RECTIFIER TEST

Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 kΩ in the other direction.
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PROCEDURE COMPONENT TEST

LETTER
CARRY OUT 4R CHECKS. A D2 D1 B
ASYMMETRIC RECTIFIER TEST ASYMMETRIC

RECTIFIER
CARRY OUT 3D CHECKS. HIGH VOLTAGE RECTIFIER
C
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric can be tested using an
ohmmeter set to its highest range across the terminals A+B of the asymmetric rectifier and note the
reading obtained. Reverse the meter leads and note this second reading. If an open circuit is indicated
in both direction then the asymmetric rectifier is good. If an asymmetric rectifier is shorted in either
direction, then the asymmetric rectifier is probably faulty and must be replaced with high voltage rectifier.
When the asymmetric rectifier is defective, check whether magnetron, high voltage rectifier, high voltage
wire or filament winding of the power transformer is shorted.

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
D HIGH VOLTAGE CAPACITOR TEST
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MΩ after it has
been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10MΩ resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
E SWITCH TEST
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table. COM; Common terminal,
Table: Terminal Connection of Switch NO; Normally open terminal
Plunger Operation COM to NO COM to NC
NC; Normally close terminal
Released O.C. S.C.
S.C.; Short,
Depressed S.C. O.C.
O.C.; Open circuit
If incorrect readings are obtained, make the necessary switch or replace the switch.
E THERMAL CUT-OUT TEST

Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the table below.
CARRY OUT 4R CHECKS
.Table: Thermal cut-out Test
Temperature of "ON" condition Temperature of "OFF" condition Indication ofohmmeter
Parts Name (closed circuit) (˚C) (open circuit) (˚C) (When room temperature
is approx. 20˚C)
Thermal cut-out 145˚C Below- 20˚C Above 145˚C Closed circuit.
Thermal cut-out 95˚C Below 75˚C Above 95˚C Closed circuit.
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PROCEDURE
If incorrect readings are obtained, replace the thermal cut-out.

An open circuit thermal cut-out 145˚C (MG) indicates that the magnetron has overheated, this may be
due to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out 145˚C (OVEN) indicates that the foods in the oven may catch fire, this
may be due to over heating produced by improper setting of the cooking time or failure of the control
panel.
An open circuit thermal cut-out 95˚C (FAN) indicates that the fan motor winding has overheated, this
may be due to blocked ventilation or locked cooling fan.
G MONITOR RESISTOR TEST

Disconnect the leads from the monitor resist. Using an ohmmeter and set on a low range. Check between
the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
H MOTOR WINDING TEST

Disconnect the leads from the motor.
Using an ohmmeter, check the resistance between the two terminals as described in the table below.
Table: Resistance of Motor
Motors Resistance
Fan motor Approximately 370 Ω
Turntable motor Approximately 16.08 kΩ
If incorrect readings are obtained, replace the motor. CARRY OUT 4R CHECKS
I BLOWN FUSE F M8A

1. If the fuse M8A is blown, there could be shorts or ground in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
2. If the fuse M8A is blown when the door is opened, check the 2nd. latch switch, monitor switch and
monitor resistor.
If the fuse M8A is blown by incorrect door switching replace the defective switch(s) and the fuse M8A.
3. If the fuse M8A is blown, there could be a short in the asymmetric rectifier or there could be a ground
in wire harness. A short in the asymmetric rectifier may have occured due to short or ground in H.V.
rectifier, magnetron, power transformer or H.V. wire. Check them and replace the defective parts or
repair the wire harness.
CAUTION: ONLY REPLACE FUSE M8A WITH THE CORRECT VALUE REPLACEMENT
J TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control
Unit and Key Unit, and troubleshooting by replacement is described according to the symptoms
indicated.
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PROCEDURE COMPONENT TEST

LETTER
1. Key Unit
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Panel
The following symptoms indicate a defective control unit. Replacing the control unit.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
K KEY UNIT TEST

If the display fails to clear when the STOP/CLEAR pad is depressed. first verify the ribbon is making good
contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed
when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good,
disconnect the flat ribbon that connects the key unit to the control unit and make sure the door sensing
switch is closed (either close the door or short the stop switch connecter).
Use the key unit matrix indicated on the control panel schematic and place a iumper wire between the
pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds
by clearing with a beep, the key unit is G8 G7 G6 G5 G4 G3 G2 G1
faulty and must be replaced. If the
4 3 2 Reheat
control unit does not respond, it is G9 5
4X 3X 2X
1 Beverage
faulty and must be replaced. If a spe- G 10 0 9 8 7 6 Pasta
Meal
cific pad does not respond, the above Frozen AUTO
G 11 AUTO Reheat START
method may be used (after clearing COOK LESS Dinner Pizza CLOCK
Reheat POWER INSTANT STOP
the control unit) to determine if the G 12
EASY
DEFROST MORE Pie LEVEL
COOK
START CLEAR
control unit or key pad is at fault.
KEY UNIT
L RELAY TEST
Remove the outer case and check voltage between Pin Nos. 3 and 5 of the 3 pin connector (A) on the
control unit with an A.C. voltmeter.
The meter should indicat 240 volts, if not check oven circuit.
RY1 and RY2 Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ....... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 26.0 V.D.C. Oven lamp/ Turntable motor/ Cooling fan motor
RY2 Approx. 25.5 V.D.C. Power transformer

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PROCEDURE
COMPONENT TEST
LETTER
M PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING
BOARD(PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
Problem: POWER ON, indicator does not light up.
STEPS OCCURANCE CAUSE OR CORRECTION

1 The rated AC voltage is not present at Check supply voltage and oven power cord.
POWER terminal of CPU connector (CN-A)
2 The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
side of low voltage transformer. Check and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
(CARRY OUT 3D CHECKS BEFORE REPAIR)
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: At the time of these repairs, make a visual
P
inspection of the varistor for burning damage
RY2
and examine the transformer with tester for
(RY3)
the presence of layer short-circuit (check
2
primary coil resistance). If any abnormal
T1
condition is detected, replace the defective VRS1
(J2+)
6
a
parts.
(VRS2)
CARRY OUT 4R CHECKS. b 5 1

RY1
(J1) POWER
d cCN - A
N NOISE FILTER TEST N WHT

L

Disconnect the leads from the terminals of the noise L
filter. Using an ohmmeter, check between the terminals L RED
CX CY
as described in the following table.
L (min) Cx ± 20% Cy ± 20%
1.0 mH 0.068µF 0.0022µF
MEASURING POINT INDICATION OF OHMMETER

Between N and L Open circuit
Between terminal N and WHITE Short circuit
Between terminal L and RED Short circuit
If incorrect readings are obtained, replace the noise filter unit.

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TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units 3) Synchronizing Signal Circuit
as shown in the touch control panel circuit. The power source synchronizing signal is available in
order to compose a basic standard time in the clock
(1) Key Unit circuit. It accompanies a very small error because it
(2) Control Unit works on commercial frequency.
The principal functions of these units and the signals com- 4) ACL Circuit
municated among them are explained below. A circuit to generate a signals which resets the LSI to the
initial state when power is supplied.
Key Unit
The key unit is composed of a matrix, signals generated in 5) Buzzer Circuit
the LSI are sent to the key unit through R10-R13, R20-R22. The buzzer is responsive to signals from the LSI to emit
When a key pad is touched, a signal is completed through noticing sounds (key touch sound and completion sound).
the key unit and passed back to the LSI through R00-R03 to
perform the function that was requested. 6) Door Sensing Switch (Stop Switch)
A switch to "tell" the LSI if the door is open or closed.
Control Unit
Control unit consists of LSI, power source circuit, synchro- 7) Relay Circuit
nizing signal circuit, ACL circuit, buzzer circuit and indicator To drive the magnetron, fan motor, turntable motor and
circuit. light the oven lamp.
1) LSI 8) Indicator Circuit

This LSI controls the key strobe signal, relay driving Indicator element is a Fluorescent Display.
signal for oven function and indicator signal. Basically, a Fluorescent Display is triode having a
cathode, a grid and an anode. Usually, the cathode of a
2) Power Source Circuit Fluorescent Display is directly heated and the filament
This circuit generates voltage necessary in the control serves as cathode.
unit. The Fluorescent Display has 5-digits, 13-segments are
used for displaying figures.
Symbol Voltage Application
VC -5V LSI(IC1)
VP -30V Fluorescent display tube : Grid
and anode voltage
VF1 2.2Vac Filament of fluorescent display
tube
VF2 (VF1 to VF2 voltage)
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DESCRIPTION OF LSI
LSI(IZA593DR)
The I/O signal of the LSI(IZA593DR) is detailed in the following table.
Pin No. Signal I/O Description
1 Vdisp IN Anode (segment) of Fluorescent Display illumination voltage: -30V
Vp voltage of power source circuit input.
2 R00 IN Signal coming from touch key.
When either one of G12 line keys on key matrix is touched, a corresponding signal will
be input into R00.
be input into R01.
be input into R02.
When either one of G9 line keys on key matrix is touched, a corresponding signal out
of R20-R22, R10-R13 will be input into R03. When no key is touched, the signal is held
at "L" level.
6 TEST IN Connected to VC.
7 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied. Temporarily
set to "L" level the moment power is supplied, at this time the LSI is set. Thereafter set
at "H" level.
8 OSC1 IN Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to OSC1 terminal.
9 OSC2 OUT Internal clock oscillation frequency control output.
Output to control oscillation input of OSC2.
10/11 GND/AVSS IN/IN Connected to VC.
12 AN0 OUT Oven lamp,turntable motor and cooling fan motor driving signal. (Square
Waveform : 50Hz)
To turn on and off the control relay. The pulse signal (50Hz) is delivered to the control
relay driving circuit and cook relay control circuit.
13 AN1 OUT Terminal not used.
14 AN2 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay. In low operation, the signals holds "L" level during
microwave cooking and "H" level while not cooking. In other cooking modes (MED
HIGH, MED,MED LOW,LOW) the signal turns to "H" level and "L" level in repetition
according to the power level.
15 AN3 OUT Terminal not used.
16 AN4 IN Input signal which communicates the door open/close information to LSI.
Door closed; "H" level signal.
Door opened; "L" level signal.
17 AN5 IN Terminal to change cooking constant.
18-19 AN6-AN7 IN Connected to VC.
20/21 AVCC/VCC IN/IN Connected to GND.
22 INT0 IN Signal synchronized with commercial source freqency(50Hz).
This is basic timing for time processing of LSI.
23 D1 OUT Terminal not used.
24 D2 OUT Digit selection signal.
Refer to the touch control panel circuit about the relation between signals and digits.
Normally, one pulse is output in every synchronized signal period, and input to the grid
of the fluorescent display.
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25 BUZZ OUT Signal to sound buzzer.
A: key touch sound(0.12sec.).
B: Completion sound(2.4sec.).
30 D8 OUT Segment data signal.
Refer to the touch control panel circuit for the relationship between signals and
indicators. Normally, one pulse is output in every synchronized signal period, and
input to the anode of the fluorescent display.
31 R80 OUT Segment data signal.
Signal similar to D8.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R00-R03 terminal while
one of G8 line keys on key matrix is touched.
Key strobe signal.
Key strobe signal.
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Key strobe signal.
Key strobe signal.
Key strobe signal.
Key strobe signal.
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SERVICING
1. Precautions for Handling Electronic Components B. On some models, the power supply cord between the
This unit uses CMOS LSI in the integral part of the touch control panel and the oven proper is long
circuits. When handling these parts, the following enough that they may be separated from each other.
precautions should be strictly followed. CMOS LSI have For those models, therefore, it is possible to check
extremely high impedance at its input and output and repair the controls of the touch control panel
terminals. For this reason, it is easily influenced by the while keeping it apart from the oven proper; in this
surrounding high voltage power source, static electricity case you must short both ends of the door sensing
charge in clothes, etc., and sometimes it is not fully switch (on PWB) of the touch control panel with a
protected by the built-in protection circuit. jumper, which brings about an operational state that
In order to protect CMOS LSI. is equivalent to the oven door being closed. As for the
1) When storing and transporting, thoroughly wrap them sensor-related controls of the touch control panel,
in aluminium foil. Also wrap all PW boards containing checking them is possible if dummy resistor(s) with
them in aluminium foil. resistance equal to that of the controls are used.
2) When soldering, ground the technician as shown in (2) Servicing the touch control panel with power supply
the figure and use grounded soldering iron and work from an external power source:
table. Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
approx. 1M ohm
switch (on PWB) of the touch control panel, which
brings about an operational state that is equivalent to
the oven door being closed. Connect an external power
source to the power input terminal of the touch control
2. Shapes of Electronic Components panel, then it is possible to check and repair the controls
of the touch control panel it is also possible to check the
sensor-related controls of the touch control panel by
Transistor using the dummy resistor(s).
DTA114ES
DTA143ES 4. Servicing Tools
DTD143ES Tools required to service the touch control panel
2SA933S assembly.
CB
E 1) Soldering iron: 30W
3. Servicing of Touch Control Panel (It is recommended to use a soldering iron with a
We describe the procedures to permit servicing of the grounding terminal.)
touch control panel of the microwave oven and the 2) Oscilloscope: Single beam, frequency range: DC-
precautions you must take when doing so. To perform 10MHz type or more advanced model.
the servicing, power to the touch control panel is available 3) Others: Hand tools
either from the power line of the oven itself or from an
external power source. 5. Other Precautions
(1) Servicing the touch control panel with power supply 1) Before turning on the power source of the control
of the oven: unit, remove the aluminium foil applied for preventing
CAUTION: static electricity.
THE HIGH VOLTAGE TRANSFORMER OF THE 2) Connect the connector of the key unit to the control
MICROWAVE OVEN IS STILL LIVE DURING unit being sure that the lead wires are not twisted.
SERVICING PRESENTS A HAZARD. 3) After aluminium foil is removed, be careful that
Therefore, when checking the performance of the touch abnormal voltage due to static electricity etc. is not
control panel, put the outer cabinet on the oven to avoid applied to the input or output terminals.
touching the high voltage transformer, or unplug the 4) Attach connectors, electrolytic capacitors, etc. to
primary terminal (connector) of the high voltage PWB, making sure that all connections are tight.
transformer to turn it off; the end of such connector must 5) Be sure to use specified components where high
be insulated with an insulating tape. After servicing, be precision is required.
sure to replace the leads to their original locations.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that
the two can't be separated. For those models, check
and repair all the controls (sensor-related ones
included) of the touch control panel while keeping it
connected to the oven.
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. CARRY OUT 3D CHECKS. 1. Door does not close firmly.
2. Make sure that a definite” click” can be heard when the 2. Door hinge, support or latch hook is damaged.
microwave oven door is unlatched. (Hold the door in a 3. The door gasket or seal or damaged.
closed position with one hand, then push the door open 4. The door is bent or warped.
button with the other, this causes the latch leads to rise, 5. There are defective parts in the door interlock system.
it is then possible to hear a “click’ as the door switches 6. There are defective parts in the microwave generating
operate.) and transmission assembly.
3. Visually check the door and cavity face plate for damage 7. There is visible damage to the oven.
(dents, cracks, signs of arcing etc.).
Do not operate the oven:
Carry out any remedial work that is necessary before 1. Without the RF gasket (Magnetron).
operating the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions 3. If the door is not closed.
exist; 4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, DOOR PARTS’, when carrying out any of the following removal
procedures:
OUTER CASE REMOVAL
To remove the components, procedure as follows. 3. Slide the entire case back out about 1 inch(3 cm) to free
1. Disconnect oven from power supply. it from retaining clips on the cavity face plate.
2. Remove four(4) screws from rear and two(2) screwsalong 4. Lift entire case from the unit.
the right side edge of case. CAUTION: DISCONNECT OVEN FROM POWER SUP-
PLY BEFORE REMOVING OUTER CASE.
POWER TRANSFORMER REMOVAL

1. CARRY OUT 3D CHECKS. terminals toward the oven face plate.
2. Disconnect wire leads from power transformer, 2. Transformer with four screws to base plate (right).
magnetron and capacitor terminals. 3. Re-connect wire leads (primary and high voltage) to
3. Remove four (4) screws holding transformer to base power transformer and filament leads of transformer to
plate (right). magnetron and high voltage capacitor. Refer to
4. Remove transformer. "PICTORIAL DIAGRAM".
Re-install 4. Re-install outer case and check that oven is operating
1. Rest transformer on the base cabinet with its primary properly.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS. CAUTION: WHEN REPLACING MAGNETRON, BE SURE
2. Disconnect wire leads from magnetron. THE R.F. GASKET IS IN PLACE, AND MOUNTING
3. Carefully loosen four (4) screws holding magnetron to SCREWS ARE TIGHTENED SECURELY.
waveguide flange.
HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL

1. CARRY OUT 3D CHECKS. 5. Disconnect wire leads from capacitor and remove
2. Remove one (1) screw holding capacitor holder to oven capacitor holder. Capacitor is now free.
cavity rear plate. CAUTION: WHEN REPLACING HIGH VOLTAGE
3. Disconnect rectifier terminal from capacitor. RECTIFIER AND HIGH VOLTAGE CAPACITOR,
Rectifier and high voltage assembly is now free. GROUND SIDE TERMINAL OF THE HIGH VOLTAGE
4. Remove one (1) screw holding high voltage rectifier RECTIFIER MUST BE SECURED FIRMLY WITH A
assembly to capacitor holder. GROUNDING SCREW.
OVEN LAMP AND LAMP SOCKET REMOVAL

1. CARRY OUT 3D CHECKS. 3. Remove the lamp holder from partition angle.
2. Disconnect the wire leads from the lamp socket. 4. Remove the oven lamp from the lamp socket.
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POSITIVE LOCK® CONNECTOR REMOVAL Terminal
Positive lock ®
1. CARRY OUT 3D CHECKS. connector
1
2. Pushing the lever of positive lock® connector.
Push
3. Pull out the positive lock® connector.
Lever
CAUTION: WHEN YOU (SERVICE ENGINEERS) CON-

NECT THE POSITIVE LOCK® CONNECTORS 2
Pull down
TO THE TERMINALS, CONNECT THE POSI-
TIVE LOCK® SO THAT THE LEVER FACE
YOU (SERVICE ENGINEERS). Figure C-1. Positive lock® connector
FAN MOTOR REPLACEMENT

REMOVAL 8. Remove the two (2) screws holding the fan motor to the
1. CARRY OUT 3D CHECKS. fan motor angle.
2. Disconnect the wire leads from the fan motor and thermal 9. Now, the fan motor is free.
cut-out.
3. Remove the three (3) screws holding the fan motor INSTALLATION
assembly to the oven cavity. 1. Install the fan motor to the fan motor angle with the two
4. Release the fan duct assembly from the oven cavity. (2) screws.
5 Remove one (1) screw from the thermal cut-out angle. 2. Install the fan blade to the fan motor shaft according the
6. Remove the fan motor assembly from the oven cavity. following procedure.
7. Remove the fan blade from the fan motor shaft according 1) Hold the centre of the bracket which supports the shaft
the following procedure. of the fan motor on the flat table.
1) Hold the edge of the rotor of the fan motor by using a pair 2) Apply the screw lock tight into the hole (for shaft) of the
of grove joint pliers. fan blade.
CAUTION: 3) Install the fan blade to the shaft of fan motor by pushing
* Make sure that any pieces do not enter the gap the fan blade with a small, light weight, ball peen hammer
between the rotor and the starter of the fan motor. or rubber mallet.
Because the rotor is easy to be shaven by pliers and CAUTION:
metal pieces may be produced. * Do not hit the fan blade strongly when installed because
* Do not touch the pliers to the coil of the fan motor the bracket may be transformed.
because the coil may be cut or injured. * Make sure that the fan blade rotates smooth after installed.
* Do not transform the bracket by touching with the * Make sure that the axis of the shaft is not slanted.
pliers. 3. Install the thermal cut-out angle to the fan motor with the
2) Remove the fan blade assembly from the shaft of the fan one (1) screw.
motor by pulling fan retainer clip and rotating the fan 4. Install the fan motor angle to the oven cavity with three
blade with your hand. (3) screws.
3) Now, the fan blade will be free. 5. Connect the wire leads to the fan motor and the thermal
CAUTION: cut-out, referring to the pictorial diagram.
* Do not use this removed fan blade again. Because
the hole (for shaft) of it may become bigger than a
standard one. Shaft
Coil
Groove joint pliers
Table Center of
bracket
Stator Shaft
These are the position
Gap Axis where should be
pinched with pliers
Bracket Rotor Stator
Rotor
Rear view
Side view
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TURNTABLE MOTOR REMOVAL

1. Disconnect oven from power supply. 4. Disconnect wire leads from turntable motor.
2. Remove turntable and turntable support from oven cavity. (See "Positive lock connector removal")
3. Remove two (2) screws holding turntable motor cover to 5. Remove two (2) screws holding turntable motor to oven
base plates oven cavity and remove turntable motor cavity.
cover from bottom plate (right). 6. Now the turntable motor is free.
CONTROL PANEL ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS 4. Remove control panel assembly and slide upward.
2. Disconnect wire leads from panel components. 5. Now, individual components can be removed.
3. Remove one (1) screw from upper side.
POWER SUPPLY CORD REPLACEMENT (for Australia)

Removal 15mm lengh from its end.
1. CARRY OUT 3D CHECKS. 5. Wind the conductor of the blue wire lead of the power
2. Remove the one (1) screw holding the green/yellow wire supply cord and the conductor of the wire lead of the
to the bottom cabinet. main wire harness each other.
3. Disconnect the brown wire lead of the power supply cord 6. Insert them into the connector. And clamp it.
from the fuse holder. 7. CARRY OUT 4R CHECKS.
4. Cut away the connector. Blue wire lead of power supply cord
15 mm
5. Release the power supply cord from the rear cabinet.
6. Now, the power supply cord is free.
Conductor:
Re-install Wire lead of the
main wire harness
Stripped portion
1. Insert the moulding cord stopper of power supply cord

into the square hole of the rear cabinet.
2. Install the earth wire lead of power supply cord to the
bottom plate with one (1) screw and tight the screw.
Connector
3. Connect the brown wire lead of power supply cord to the CE-230 Connector
CE-230
fuse holder correctly, referring to the Pictorial Diagram.
4. Strip the blue wire lead of the power supply cord for
Figure C-2(a). Power supply cord replacement
POWER SUPPLY CORD REPLACEMENT (for New Zealand)

Removal 4. CARRY OUT 4R CHECKS.
1. CARRY OUT 3D CHECKS.
Note : Step 4 above is important, and it must be done
2. Disconnect the brown and blue wires of the power supply
after replacing power supply cord.
cord from the noise filter.
3. Remove the single (1) screw holding the earth wire of
power supply cord.
Noise filter
4. Remove the power supply cord from the rear cabinet. Power supply cord
Re-install
1. Insert the power supply cord into the oven cavity back
plate.
2. Connect the brown and blue wires of power supply cord Blue wire
Brown wire
into the terminals of noise filter, referring to pictorial
diagram.
Green/Yellow wire
3. Re-install the earth wire to bottom plate with one (1)
screw. Figure C-2(b). Power supply cord replacement
23
R-3A56
1ST. LATCH SWITCH, 2ND. LATCH SWITCH AND MONITOR SWITCH REMOVAL
1. CARRY OUT 3D CHECKS. Re-install
2. Disconnect wire leads from the switches. 1. Re-install each switch lever and latch switch in its place.
3. Remove two (2) screws holding latch hook to oven The 1st. latch /monitor switches are in the lower position
flange. and the 2nd. latch switch is in the upper position.
4. Remove latch hook assembly from oven flange. 2. Re-connect wire leads to each switch.
Refer to pictorial diagram.
5. Push outward on the two (2) retaining tabs holding switch
3. Secure latch hook (with two (2) mounting screws) to
in place.
oven flange.
6. Switch is now free. At this time switch lever will be free, 4. Make sure that the monitor switch is operating properly
do not lose it. and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.
1ST. LATCH SWITCH, 2ND. LATCH SWITCH AND MONITOR SWITCH ADJUSTMENT
If the 1st. latch switch, 2nd. latch switch and monitor switch 2. The 2nd. latch switch and stop switch interrupt the circuit
do not operate properly due to a misadjustment, the follow- before the door can be opened.
ing adjustment should be made. 3. Monitor switch contacts close when door is opened.
1. Loosen the two (2) screws holding latch hook to the oven 4. Re-install outer case and check for microwave leakage
cavity front flange. around door with an approved microwave survey meter.
2. With door closed, adjust latch hook by moving it back and (Refer to Microwave Measurement Procedure.)
forth, and up and down. In and out play of the door
allowed by the upper and lower position of the latch hook LATCH HOOK
should be less than 0.5mm. The vertical position of the
latch hook should be adjusted so that the 1st. latch
switch and 2nd. latch switch are activated with the door
closed. 2ND. LATCH
SWITCH
3. Secure the screws with washers firmly. LATCH
HEADS
4. Check the 2nd. latch switch operation. If the 2nd. latch
switch has not activated with the door closed, loosen
screw and adjust the latch hook position.
After adjustment, check the following.

1. In and out play of door remains less than 0.5mm when in
the latched position. First check upper position of latch
hook, pushing and pulling upper portion of door toward
SWITCH
the oven face. Then check lower portion of the latch LEVER MONITOR
SWITCH
hook, pushing and pulling lower portion of the door 1ST. LATCH
SWITCH
toward the oven face. Both results (play in the door)
should be less than 0.5mm. STOP SWITCH
Figure C-3. Latch Switch Adjustments
DOOR REPLACEMENT AND ADJUSTMENT

REMOVAL RE-INSTALL
1. Disconnect oven from power supply and remove turntable 1. On re-installing door, insert the lower oven hinge to lower
tray and turntable ring from oven cavity. door hinge pin.
2. Remove the outer case cabinet, refer to "OUTER CASE 2. Insert the lower oven hinge to square opening in the
CABINET REMOVAL". lower right side of the oven cavity face plate. (from front)
3. Remove two (2) screws from upper oven hinge. 3. Insert the upper oven hinge to square opening in the
4. Remove three (3) screws (LH SCREWS) holding lower upper right side of the oven cavity face plate. (from rear)
oven hinge and base plate (Left) to the bottom side of the 4. Shut the door (close the contacts of interlock switches).
oven using a Special screw-driver (LHSTIX "LR-4"). 5. Make sure upper and lower oven hinges are inserted into
5. Push the open button and open the door slightly. the upper an lower door hinge pins.
6. Release the upper oven hinge from upper door hinge pin 6. Make sure the door is parallel with oven face lines (left
by pulling down the door. and upper side lines) and door latch heads pass through
latch holes correctly.
Note: When the individual parts are replaced, refer to
7. Secure three (3) screws (LH SCREWS) holding the
"Door Disassembly".;
lower oven hinge and the base plate (Left) to the bottom
24
R-3A56
side of oven cavity using a Special screw-driver (LHSTIX UPPER

DOOR
"LR-4").. HINGE
PIN
SCREWS
8. Secure two (2) screws holding the upper oven hinge to UPPER
the top of the oven cavity. RE-INSTALL
OVEN
HINGE
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary DOOR ASSEMBLY
interlock switch are operating properly. (Refer to
chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave LOWER
radiation emission limitation standards. OVEN
HINGE
DOOR ADJUSTMENT BASE PLATE (LEFT)
The door can be adjusted by keeping screws of each hinge

loose. Lower oven hinge can be loosened with special SCREWS (LX SCREWS)
screw driver (LHSTIX "LR-4"). LOWER

Note: Lower oven hinge is secured by special (LH) DOOR
HINGE
RE-INSTALL PIN
screw. When securing or loosening screw,
Figure C-3. Door Replacement and adjustment
LHSTIX (LR-4) type screw driver should be used.
DOOR DISASSEMBLY
Remove door assembly, refer to "Door Replacement".
Replacement of door components are as follows:
LHSTIX SCREW DRIVER
(SIZE LR-4)
LHSTIX SCREW 1. Place door assembly on a soft cloth with latches facing
up.
LHSTIX screw Driver and LHSTIX Screw
Note: As the engaging part of choke cover and door
After adjustment, make sure of the following : panel are provided at 18 places, do not force any
1. Door latch heads smoothly catch latch hook through particular part.
latch holes and that latch head goes through centre of 2. Insert an putty knife (thickness of about 0.5mm) into the
latch hole. gap between the choke cover and corner portion of door
2. Deviation of door alignment from horizontal line of cavity panel as shown Figure C-4 to free engaging parts.
face plate is to be less than 1.0mm. 3. Lift up choke cover.
3. Door is positioned with its face pressed toward cavity 4. Now choke cover is free from door panel.
face plate. 5. Remove four (4) screws holding the door flame to the
4. Re-install outer case and check for microwave leakage gutter for choke cover.
around door with an approved microwave survey meter. 6. Remove the door flame with pulling the upper door hinge
(Refer to Microwave Measurement Procedure.) pin.
Note: The door on a microwave oven is designed to
act as an electronic seal preventing the leakage Pull Choke Cover
of microwave energy from oven cavity during
Bend
cook cycle. This function does not require that
door be air-tight, moisture (condensation)-tight Putty Knife
or light-tight. Therefore, occasional appearance
of moisture, light or sensing of gentle warm air
movement around oven door is not abnormal
and do not of themselves, indicate a leakage of
microwave energy from oven cavity. Door Assembly
Figure C-4. Door Disassembly
25
R-3A56
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch standard for microwave ovens must be used for testing.
and door are completed individually or collectively, the Recommended instruments are:
following leakage test must be performed with a survey NARDA 8100
instrument and it must be confirmed that the result meets NARDA 8200
the requirements of the performance standard for micro- HOLADAY HI 1500
wave oven. SIMPSON 380M
2. Place the oven tray into the oven cavity.
REQUIREMENT 3. Place the load of 275 ± 15ml of water initially at 20 ±
The safety switch must prevent microwave radiation emis- 5˚C in the centre of the oven tray. The water container
sion in excess of 5mW/cm2 at any point 5cm or more from should be a low form of 600 ml beaker with inside
external surface of the oven. diameter of approx. 8.5cm and made of an electrically
non-conductive material such as glass or plastic.
PREPARATION FOR TESTING: The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
Before beginning the actual test for leakage, proceed as leakage is measured accurately.
follows; 4. Close the door and turn the oven ON with the timer set
1. Make sure that the test instrument is operating normally for several minutes. If the water begins to boil before the
as specified in its instruction booklet. survey is completed, replace it with 275ml of cool water.
Important: 5. Move the probe slowly (not faster that 2.5cm/sec.)
Survey instruments that comply with the requirement for along the gap.
instrumentations as prescribed by the performance 6. The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.
SHARP
mW cm 2
mW cm 2
Microwave leakage measurement at 5 cm distance
26
230-240V/50Hz 240V/50Hz
BLU BRN
BLU BRN
G-Y
FUSE
EARTH G-Y M8A
N L
EARTH
THERMAL THERMAL
FUSE CUT-OUT CUT-OUT
1. DOOR CLOSED
M8A 95˚C (FAN) 145˚(MG)
LINE CROSS CAPACITOR THERMAL

0.068µ/AC250V CUT-OUT
SCHEMATIC
A5 145˚C (OVEN)
NOTE: CONDITION OF OVEN
A3
NOISE SUPPRESSION COIL

2. CLOCK APPEARS ON DISPLAY
COM.
LINE BYPASS LINE BYPASS 1ST.

CAPACITOR CAPACITOR LATCH B1
0.0022µ/AC250V 0.0022µ/AC250V SWITCH
STOP
SWITCH RY-2
THERMAL THERMAL
CUT-OUT CUT-OUT B2 CONTROL
N.O.
95˚C (FAN) 145˚(MG) UNIT
THERMAL RY-1 2ND.

CUT-OUT A1
A5 145˚C (OVEN) LATCH
SWITCH
A3
OL
OVEN LAMP
27
COM.
FM
1ST. FAN MOTOR
LATCH B1
SWITCH
TTM
TURNTABLE MOTOR
STOP
SWITCH RY-2
B2 CONTROL
N.O.
UNIT
MONITOR
RY-1 2ND.
RESISTOR
A1 MONITOR SWITCH 0.8/20W
LATCH
SWITCH
OL
OVEN LAMP
POWER TRANSFORMER
FM
FAN MOTOR
TTM
TURNTABLE MOTOR Figure O-1. Oven Schematic-OFF Condition (for Australia)
Figure O-1. Oven Schematic-OFF Condition (for New Zealand)

MONITOR CAPACITOR
RESISTOR ASYMMETRIC 1.07µ
MONITOR SWITCH 0.8/20W RECTIFIER AC2100V
POWER TRANSFORMER
H.V. RECTIFIER
CAPACITOR MAGNETRON
ASYMMETRIC 1.07µ
RECTIFIER AC2100V
R-3A56
H.V. RECTIFIER
MAGNETRON
230-240V/50Hz 240V/50Hz
BLU BRN
R-3A56
BLU BRN
G-Y
FUSE
EARTH G-Y M8A
N L
EARTH
THERMAL THERMAL
FUSE CUT-OUT CUT-OUT
M8A 95˚C (FAN) 1. DOOR CLOSED
145˚(MG)
LINE CROSS CAPACITOR THERMAL

0.068µ/AC250V CUT-OUT
3. START KEY TOUCHED
SCHEMATIC
A5 145˚C (OVEN)
NOTE: CONDITION OF OVEN
A3
NOISE SUPPRESSION COIL

2. COOKING TIME PROGRAMMED
COM.
LINE BYPASS LINE BYPASS 1ST.
CAPACITOR CAPACITOR LATCH B1
0.0022µ/AC250V 0.0022µ/AC250V SWITCH
STOP
SWITCH RY-2
THERMAL THERMAL
CUT-OUT CUT-OUT B2 CONTROL
N.O.
95˚C (FAN) 145˚(MG) UNIT
THERMAL RY-1 2ND.

CUT-OUT A1
A5 145˚C (OVEN)
LATCH
SWITCH
A3
OL
OVEN LAMP
28
COM.
FM
1ST. FAN MOTOR
LATCH B1
SWITCH
TTM
TURNTABLE MOTOR
STOP
SWITCH RY-2
B2 CONTROL
N.O.
UNIT MONITOR
RESISTOR
RY-1 A1 2ND. MONITOR SWITCH
LATCH 0.8/20W
SWITCH
OL
OVEN LAMP
POWER TRANSFORMER
FM
FAN MOTOR
TTM
TURNTABLE MOTOR
Figure O-2. Oven Schematic-Cooking Condition (for Australia)

MONITOR CAPACITOR
RESISTOR ASYMMETRIC 1.07µ
Figure O-2. Oven Schematic-Cooking Condition (for New Zealand)

MONITOR SWITCH 0.8/20W RECTIFIER AC2100V
POWER TRANSFORMER
H.V. RECTIFIER
CAPACITOR MAGNETRON
ASYMMETRIC 1.07µ
RECTIFIER AC2100V
H.V. RECTIFIER
MAGNETRON
F
E
D
C
H
B
A
G
THERMAL CUT-OUT OVEN LAMP
* 145˚ (OVEN)
BLK BLK WHT
1
2ND LATCH SWITCH
1
RED
*
*
RED
BLK
THERMAL CUT-OUT
BLK 145˚ (MG)
BLK RED
GRY
*
2
2
WHT
* *
BLK
THERMAL CUT-OUT
95˚ (FAN) WHT
CN-B *
2 *
2 GRN MONITOR WHT WHT FAN MOTOR
1 1 GRY SWITCH *
CN-B
3
HIGH VOLTAGE COMPONENTS
3
+
GRN
GRN * H.V.RECTIFIER
GRY
ORG
HIGH
* BLK * VOLTAGE
TRANS-
TURNTABLE CAPACITOR
29
FORMER COM GRN
MOTOR
NO RY3 GRN H.V. WIRE
RED MG:MAGNETRON ASYMMETRIC
STOP SWITCH
RECTIFIER
4
4
CN-A CN-A
RY1 5 WHT
4 * WHT
1 3 5
3 GRY H.V. WIRE
CONTROL UNIT 2 GRY
RED *
1 ORG WHT POWER
1ST LATCH TRANSFORMER
SWITCH FUSE
*
5
GRY M8A
5
WHT
+ BLK CONNECTOR
BLK B
R NEUTRAL
* N WHT BLU
Positive Lock MONITOR
* (N0-case Type) RESISTOR LIVE G–Y
+
EARTH POWER SUPPLY CORD
6
6
Figure S-1. Pictorial Diagram (for Australia)

R-3A56
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
3 WHT R-3A56
THERMAL CUT-OUT NOISE FILTER
2
145˚ (OVEN)
OVEN LAMP 1 RED POWER
1
*
1
SUPPLY
BLK BLK WHT CORD
2ND LATCH SWITCH RED NEUTRAL
*
* BLU
RED
BRN
BLK
THERMAL CUT-OUT LIVE
BLK 145˚ (MG) L N
BLK RED M8A

EARTH
2
2
GRY
*
WHT
*
* THERMAL CUT-OUT
BLK
95˚ (FAN) WHT
CN-B *
2 *
2 GRN MONITOR WHT WHT FAN MOTOR
1 1 GRY SWITCH *
CN-B
3
3
HIGH VOLTAGE COMPONENTS
+
GRN
GRN * H.V.RECTIFIER
GRY
ORG
HIGH
30
BLK * VOLTAGE
TRANS-
TURNTABLE CAPACITOR
COM
FORMER GRN
RY2
MOTOR
*
NO
GRN H.V. WIRE
RED MG:MAGNETRON ASYMMETRIC
STOP SWITCH
4
4
RECTIFIER
CN-A CN-A
RY1 5 WHT
4 * WHT
1 3 5
3 GRY H.V. WIRE
CONTROL UNIT 2 GRY
1 ORG WHT POWER
1ST LATCH TRANSFORMER
SWITCH
5
5
*
GRY WHT
+ BLK
BLK
*
Positive Lock MONITOR
* (N0-case Type) RESISTOR
6
6
Figure S-1. Pictorial Diagram (for New Zealand)
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
T1 FLUORESCENT DISPLAY TUBE
5 VF2 (VF1 to VF2 2.2Vac)
2
A-3 CONTROL UNIT VF1
1
1
6 D1 S1NB10
AC230~240V
3 ZD1
R4
1K
50Hz
VRS1
HZ16
R5
15K
+ -1 +
a
A-5 4 - - Q1
1
C4
b 2SA933
R1
2K
1/2W
C3 47µ/16V
C1 0.1µ/50V
C2 330µ/35V
d
C5
F F5 4 3 2 1 P P P P PPP PP PP PP F F
(J1)
R2 R3 ZD2 2 2 G G G G G13121110 9 8 7 6 5 4 3 2 1 1 1
C10 680 1K HZ4C-3
R11
56K
R10
47K
0.01µ/50V 1/2W 1/2W R40 3.3K 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
c VC
2
2
- C21 R41 1K
TURNTABLE SP.40
MOTOR + 4.7µ/35V
FAN MOTOR D20 VP
R20 470 Q20
OVEN LAMP A-1 Q21 Vdisp 1 42 R23
RY1 DTD143ES DTA114ES R00 R22
R7
COM. 330 R01 R21
R02 R20
D21 R03 R13
N.O TEST R12
POWER
3
RESET R11
3
RY2 OSC1 R10

TRANSFORMER
OSC2 R83
R60 1M
Q22 GND R82
DTA143ES
CF1 4.00MGW
AVSS R81
+ - AN0 R80
R31 4.7K AN1 D8
C20 0.1µ/50V AN2 D7
AN3 IC-1 IZA593DR D6
31
AN4 D5
AN5 D4
AN6 BUZZ
C30
AN7 D2
AVCC D1
R30 330
VCC 21 22 INTO
4
4
D30
(J5) (J6)
(J7) (J8)
(J9) (J10)
D23
CR50
D57 D56 D55 D54 D53 D52 D51
G-8 G-7 G-6 G-5 G-4 G-3 G-2 G-1
5
5
4 3 2 Reheat
G-9 5 4X 3X 2X 1 Beverage
G-10 Pasta
NOTE : IF NOT SPECIFIED. 1/4W±5% 0 9 8 7 6 Meal
AUTO Frozen Reheat AUTO
START
: IF NOT SPECIFIED. 1SS270A G-11 COOK LESS Dinner Pizza CLOCK
INSTANT
EASY Reheat POWER COOK STOP
: IF NOT SPECIFIED. 0.01µF/16V G-12 DEFROST MORE Pie LEVEL CLEAR
START
KEY UNIT
B-1 B-2
DOOR SENSING SWITCH
6
6
(STOP SWITCH)
Figure S-2. Contrl Panel Circuit

R-3A56
F
E
D
C
H
B
A
G
R-3A56
1 2 3 4 5 6
A A
1 22
5 15
c50 42 40 25
,F
DIP
22
B c51 B
(J12)(R9)
c52
c53
c54
R11
(J9)
(J7)
c55
R41
(J10)
(J8)
C10
c56
1 5 10 15 21
IC-1
R60
C-4
C 1 R40 C
CF1
(J6) SP40
R5
C5 2
1
R4 (J5)
B
ZD2
CN-B
R31 R30
C30
3
Q1
2
5
{ |
C3
E
DOOR SW
D D
1
D23
D30
R3
(RB)
D57
R10
R7 R2
10
(J11)
4
C1 {
D1
12
(J4)
(J3)
(R6)
| { |
CR50
(F1)
C2 (ZD3)
(Q2)
|
5
(Q23) C20
Q20 E
CN - G
E B E E
| B D20 R1
{ R20
B E E B ZD1
C21
Q22
Q21
(J13)
D21
(D22)
3
1
S1
F F
P
RY2
5
(RY3)
S2
2
6
T1
G VRS1 G
(J2+)
(VRS2)
5 1
POWER RY1
(J1) CN - A
H H
Figure S-3. Printed Wiring Board
1 2 3 4 5 6
32
R-3A56
PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRICAL PARTS
1- 1 QSW-MA110WRE0 1st. 2nd. and stop switches 3 AK
1- 2 QSW-MA111WRE0 Monitor switch 1 AK
1- 3 RV-MZA189WRE0 Magnetron 1 BM
∆ * 1- 4 RTHM-A080WRE0 Thermal cut-out 145˚C 2 AP
* 1- 5 FH-DZA046WRK0 High voltage rectifier assambly 1 AW
* 1- 6 RC-QZA172WRE0 High voltage capacitor 1 AY
1- 7 RMOTEA265WRE0 Cooling fan motor 1 AZ
1- 8 RTHM-A072WRE0 Thermal cut-out 95˚C 1 AM
1- 9 QACCAA036WRE0 Power supply cord (for Australia) 1 AX
1- 9 QACCAA037WRE0 Power supply cord (for New Zealand) 1 AW
1-10 QFS-CA010WRE0 Fuse (M8A) 1 AE
1-11 FPWBFA272WRK0 Noise filter (for New Zealand) 1 AS
1-12 QSOCLA011WRE0 Oven lamp socket 2 AH
1-13 RLMPTA029WRE0 Oven lamp 1 AK
1-14 RMOTDA169WRE0 Turntable motor 1 AW
1-15 RR-WZA003WRE0 Monitor resistor 0.8Ω 20W 1 AG
* 1-16 RTRN-A380WRE0 Power transformer 1 BS
1-17 QFSHDA002WRE0 Fuse holder (for Australia) 1 AE
CABINET PARTS
2- 1 GCABUA426WRP0 Outer case cabinet 1 AY
CONTROL PANEL PARTS
3- 1 CPWBFA592WRK0 Control unit (Not Replaceble Item) 1 BH
3- 1A QCNCMA234DRE0 3-pin connector (A) 1 AC
3- 1B QCNCMA275DRE0 2-pin connector (B) 1 AB
3- 1C QCNCWA030DRE0 12-pin connector (G) 1 AE
3- 1D RV-KXA056DRE0 Fluorescent display tube 1 AX
3- 1E PCUSGA381WRP0 Cushion 1 AG
C1 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AB
C2 VCEAB31VW337M Capacitor 330 uF 35V 1 AC
C3 VCEAB31CW476M Capacitor 47 uF 16V 1 AA
C4-5 VCKYD11CY103N Capacitor 0.01 uF 16V 2 AH
C10 VCTYF31HF103Z Capacitor 0.01 uF 50V 1 AB
C20 VCEAB31HW104M Capacitor 0.1 uF 50V 1 AM
C21 VCEAB31VW475M Capacitor 4.7 uF 35V 1 AA
C30 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AH
CF1 RCRS-A012DRE0 Ceramic resonator (CST4.00MGW) 1 AD
CR50 RMPTEA011DRE0 CR array 1 AL
D1 RSRCDA013DRE0 Diode bridge(S1NB10) 1 AG
D20-21 VHD1SS270A/-1 Diode (1SS270A) 2 AA
D23 VHD1SS270A/-1 Diode (1SS270A) 1 AA
D30 VHD1SS270A/-1 Diode (1SS270A) 1 AA
D51-57 VHD1SS270A/-1 Diode (1SS270A) 7 AA
IC1 RH-IZA593DRE0 LSI 1 AT
Q1 VS2SA933S//-3 Transistor (2SA933S) 1 AB
Q20 VSDTA114ES/-3 Transistor (DTA114ES) 1 AB
Q21 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC
Q22 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
R1 VRD-B12HF202J Resistor 2k ohm 1/2W 1 AB
R2 VRD-B12HF681J Resistor 680 ohm 1/2W 1 AA
R3 VRD-B12HF102J Resistor 1k ohm 1/2W 1 AA
R4 VRD-B12EF102J Resistor 1k ohm 1/4W 1 AA
R7 VRD-B12EF331J Resistor 330 ohm 1/4W 1 AA
R31 VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA
R40 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA
R60 VRD-B12EF105J Resistor 1M ohm 1/4W 1 AA
RY1 RRLY-A080DRE0 Relay (OJ-SH-124LM) 1 AG
RY2 RRLY-A081DRE0 Relay (VRB24) 1 AL
SP40 RALM-A014DRE0 Buzzer (PKM22EPT-CA) 1 AG
T1 RTRNPA079DRE0 Transformer 1 AW
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AH
ZD1 VHEHZ161///-1 Zener diode (HZ16-1) 1 AA
33
R-3A56
ZD2 VHEHZ4C3///-1 Zener diode (HZ4C-3) 1 AA
3- 2 FPNLCB104WRK0 Control panel frame with key unit 1 BB
3-2-1 FUNTKA613WRE0 Key unit 1 BA
3- 3 JBTN-A862WRF0 Open button 1 AH
3- 4 MSPRCA050WRE0 Open button spring 1 AB
3- 5 XEPSD30P10XS0 Screw; Control unit mtg. 3 AA
OVEN PARTS
∆ 4- 1 PHOK-A085WRF0 Latch hook 1 AQ
4- 2 PCUSGA388WRP0 Cushion 1 AK
4- 3 LBNDKA095WRP0 H.V. capacitor band 1 AM
4- 4 LANGQA343WRP0 Thermal cut-out (Fan) mounting angle 1 AK
4- 5 NFANJA029WRE0 Fan blade 1 AL
4- 6 PDUC-A534WRP0 Fan duct 1 AQ
∆ 4- 7 FOVN-A285WRT0 Oven cavity 1 BE
4- 8 FDAI-A171WRY0 Bottom plate R assembly 1 AT
4- 9 GDAI-A235WRP0 Bottom plate L 1 AP
4-10 GLEGPA019WRE0 Foot 4 AD
4-11 LANGFA161WRP0 Chassis support 1 AM
4-12 LANGQA367WRP0 Partition angle 1 AP
∆ 4-13 MHNG-A318WRT0 Oven hinge (Upper) 1 AL
∆ 4-14 MHNG-A319WRT0 Oven hinge (Lower) 1 AK
4-15 MLEVPA194WRF0 Switch lever 1 AG
4-16 NCPL-A045WRF0 Coupling 1 AH
4-17 PCOVPA274WRP0 Turntable motor cover 1 AH
4-18 PCOVPA275WRE0 Waveguide cover 1 AR
4-19 PCUSGA378WRP0 Cushion 1 AL
4-20 PCUSUA329WRP0 Cushion 1 AC
4-21 PCUSUA376WRP0 Cushion 1 AG
4-22 PDUC-A533WRP0 Air guide 1 AH
4-23 PFILWA041WRE0 Oven lamp filter 1 AF
4-24 PCUSGA339WRP0 Cushion 1 AG
4-25 PPACGA084WRF0 Turntable motor packing 1 AF
4-26 LANGQA368WRP0 Fuse angle (for Australia) 1 AL
4-27 PCLIC0026WRE0 P-clip 1 AA
DOOR PARTS
∆ 5 DDORFA670WRK0 Door assembly,complete. 1 BL
∆ 5- 1 FDORFA258WRT0 Door panel 1 BD
5- 2 GCOVHA300WRF0 Choke cover 1 AN
5- 3 FWAKPA060WRK0 Door frame assembly 1 AZ
∆ 5- 4 LSTPPA120WRF0 Latch head 1 AM
5- 5 MSPRTA081WRE0 Latch spring 1 AA
5- 6 PSHEPA382WRE0 Sealer film 1 AH
5- 7 XEPSD30P06000 Screw: 3mm x 6mm 5 AA
MISCELLANEOUS
6- 1 FROLPA059WRK0 Roller stay 1 AQ
6- 2 NTNT-A046WRF0 Turntable tray 1 AU
6- 3 TGAN-A079WRR0 Warrant card (for New Zealand) 1 AF
6- 4 TINSEA632WRR0 Operation manual 1 AN
6- 5 FW-VZB122WRE0 Switch harness 1 AP
6- 6 FW-VZB230WRE0 Main wire harness (for Australia) 1 AY
6- 6 FW-VZB242WRE0 Main wire harness (for New Zealand) 1 AY
* 6- 7 QW-QZA187WRE0 High voltage wire A 1 AM
6- 8 LHLDWA034WRE0 Cable clip 1 AG
6- 9 TCAUHA185WRR0 Micro caution (for New Zealand) 1 AD
6-10 TCAUHA055WRR0 K caution label 1 AF
6-11 TSPCNC039WRR0 Name plate (for Australia) 1 AC
6-11 TSPCNC044WRR0 Name plate (for New Zealand) 1 AC
6-12 LHLDWA011WRE0 Purse lock “M” 1 AB
6-13 QTANP0020YBE0 Connector (for Australia) 1 AA
SCREWS, NUTS AND WASHERS
7- 1 XOTSD40P12000 Screw; 4mm x 12mm 17 AA
7- 2 XFPSD40P08K00 Screw; 4mm x 8mm (for Australia) 4 AA
7- 2 XFPSD40P08K00 Screw; 4mm x 8mm (for New Zealand) 6 AA
7- 3 XHTSD40P08RV0 Screw; 4mm x 8mm 2 AA
7- 4 XFPSD30P10000 Screw; 3mm x 10mm 1 AA
7- 5 XOTSD40P12RV0 Screw; 4mm x 12mm 8 AA
7- 6 XVPSD40P20000 Screw; 4mm x 20mm 1 AA
34
R-3A56
7- 7 LX-CZA038WRE0 Special screw 2 AA
7- 8 LX-CZ0052WRE0 Special screw 4 AA
7- 9 XFPSD30P06000 Screw; 3mm x 6mm 2 AA
7-10 XFPSD40P06000 Screw; 4mm x 6mm 3 AA
7-11 LX-CZA029WRE0 Special screw 3 AA
7-12 XFPSD40P08000 Screw; 4mm x 8mm. 4 AA
7-13 XHTSD40P08000 Screw; 4mm x 8mm 1 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
35
R-3A56
1 2 3 4 5 6
OVEN AND CABINET PARTS 7-1
7-7
2-1
A A
1-13
1-12
7-1
4-21
4-23
B 7-1 B
1-4
4-12 7-7
7-1
4-20
4-22
6-10
C 7-1 C
4-7
7-8
1-9 7-12
4-13
7-1
1-3
7-1
6-9
D D
4-14 7-3
4-27
4-24 1-5
4-1
7-2 4-11
4-16 7-8
1-4 1-6
E 1-1 E
7-2
4-18 4-25 1-2
7-8 6-8 7-1
4-9 7-9
1-1 7-1
7-2 7-10
1-1 4-3
7-1
7-1 For
1-14 4-26
4-15 4-2 4-5 7-13 Australia
F 7-10 1-16 F
4-10 7-1 1-10 1-17
4-19 4-6
7-11 7-4
7-2 7-6
7-3 1-7 7-2
1-15 4-4
7-5 1-10
G G
4-17 1-8
7-9
1-11 For New

4-8
7-5 Zealand
4-10
7-1 7-5
H H
1 2 3 4 5 6
36
R-3A56
1 2 3 4 5 6
CONTROL PANEL PARTS 3-1

A
3-1E A
3-2
3-5
3-2-1
B B
6-11
C C
3-4
D D
3-3
E E
DOOR PARTS
5-2
5 5-1 5-7
F 5-7 F
5-3
5-7 5-6
5-7
G G
5-4
5-5
H H
1 2 3 4 5 6
37
R-3A56
1 2 3 4 5 6
MISCELLANEOUS
A A
6-5
6-1
6-2
B 6-7 B
6-6
6-12 6-13
6-8
C Actual wire harness may be different than illustration. C
D D
PACKING AND ACCESSORIES
PACKING PAD KIT

CPADBA162WRK0
6- 2 TURNTABLE TRAY DOOR PROTECTION SHEET
E SPADPA204WRE0 E
6- 3 OPERATION MANUAL POLYETHYLENG BAG

SSAKHA034WRE0
6- 1 TURNTABLE SUPPORT
F F
MICROWAVE OVEN
TRAY PACK
SPADFA257WRE0
DOOR PAD
SPADFA061WRE0
G G
PACKING CASE
Not replaceable items. SPAKCC392WRE0 (Australia Model)
INTO THE SPAKCC397WRE0 (New Zealand Model)
OVEN CAVITY
H H
1 2 3 4 5 6
'94SHARP CORP. (07K0.820E) Printed in Australia
38

Sharp R3a56

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Sharp R3a56

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R-3A56

MICROWAVE OVEN PRODUCT SPECIFICATIONS

GENERAL IMPORTANT INFORMATION APPEARANCE VIEW

This Manual has been prepared to provide Sharp Corp. Service

WARNING COMPONENT REPLACEMENT

TOUCH CONTROL PANEL

REHEAT DEFROST MED LOW HIGH

INSTANT ACTION PADS

CONVENIENCE MEALS AUTO COOK PAD

AUTO COOK MENUS 1 Fresh Vegetables

energy is channeled through the waveguide (transport 18 sec. ON 14 sec. OFF

be cooked. 12 sec. ON 20 sec. OFF

FUNCTION OF IMPORTANT COMPONENTS

LATCH HOOK C HIGH VOLTAGE RECTIFIER

The rated peak reverse voltage of D1 of the asymmetric

WARNING TO SERVICE PERSONNEL

REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R

TEST PROCEDURE A B C D E E E E G F F H H I J K L M RECK CKRE CK CKCK CK CK N

HIGH VOLTAGE CAPACITOR

TEMPERATURE FUSE 95˚C

SHORTED WIRE HARNESS

HOME FUSE OR BREAKER

TOUCH CONTROL PANEL

OPENED WIRE HARNESS

NOISE FILTER (FOR N.Z.)

BLOCKED COOLING FAN

FOIL PATERN ON P.W.B.

RELAY (RY-1, RY-2)

ON Oven seems to be operating but

CARRY OUT 3D CHECK.

Initial temperature .................................................................................................. T1 = 11°C

CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

MICROWAVE OUTPUT POWER (2 Litre water load)

The formula is as follows;

TEST PROCEDURES (CONT'D)

Initial temperature ............................................................................. T1 = 23˚C T2 = 24˚C

CAUTION: 1˚C CORRESPONDS TO 75 WATTS. REPEAT MEASUREMENT IF THE POWER IS

(T1 C) (T2 C) (T1 C) (T2 C)

Heat up for 1min. 51 sec.

B POWER TRANSFORMER TEST

CARRY OUT 3D CHECKS.

a. Primary winding ................... approx. 1.73 Ω

CARRY OUT 4R CHECKS.

C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST

TEST PROCEDURES (CONT'D)

PROCEDURE COMPONENT TEST

ASYMMETRIC RECTIFIER TEST ASYMMETRIC

CARRY OUT 4R CHECKS.

E THERMAL CUT-OUT TEST

TEST PROCEDURES (CONT'D)

If incorrect readings are obtained, replace the thermal cut-out.

CARRY OUT 3D CHECKS.

H MOTOR WINDING TEST

CARRY OUT 3D CHECKS.

J TOUCH CONTROL PANEL ASSEMBLY TEST

TEST PROCEDURES (CONT'D)

PROCEDURE COMPONENT TEST

K KEY UNIT TEST

CARRY OUT 4R CHECKS.

TEST PROCEDURES (CONT'D)

STEPS OCCURANCE CAUSE OR CORRECTION

NOTE: At the time of these repairs, make a visual