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DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. :0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
2. INDEX
2 INDEX 02
3 REVISION HISTORY 03
5 EVALUATION OF MATERIALS 06
Page 2
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
3. REVISION HISTORY
1 01 24 Mar '16
2 02 24 Mar '16
3 03 24 Mar '16
4 04 - 05 24 Mar '16
5 06 24 Mar '16
6 07 24 Mar '16
7 08 - 09 24 Mar '16
8 10 24 Mar '16
9 11 - 14 24 Mar '16
10 15 24 Mar '16
11 16 - 17 24 Mar '16
12 18 - 22 24 Mar '16
13 23 - 24 24 Mar '16
Page 3
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Design Code
API 650, 12th Edition
API STD 2000 5th Edition
Design Data
Tank Size
Inside Diameter, Di = 13360 mm (43.821) ft
Nominal Diameter, D = 13360 mm (43.821) ft (Clause 5.6.1.1 note 1)
Total Shell Height, Hs = 8000 mm (26.24) ft
Design temperature = 55 °C
Product/Service = Diesel
Corrosion Allowance
Shell 0.0 mm (0) in
Roof Fixed Cone 0.0 mm (0) in
Annular 0.0 mm (0) in (assumed)
Bottom
Sketch 0.0 mm (0) in
Structurals (roof supports) 0.0 mm (0) in
Page 4
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Fixed roof live load = 102 kg/m² (API 650 clause 5.2.1.f)
1 kPa
Design Wind Velocity = 45.8333 m/s
(3-sec gust) 165 km/hr
Capacity
3
Operating Cap. 1000 m
m³ (35287.55) ft
3
Maximum Cap. 1079 m³ (38075.27) ft (up to max. liquid level)
Page 5
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
5. EVALUATION OF MATERIALS
As per Table 5-2a - Permissible Plate Materials and Allowable Stresses and Table 4-4 for Material Group
Manholes A36
Clean-out door A36
Fittings A234 Gr. WPB
Flanges A105
Couplings A105, Class 3000
Gaskets
For Nozzles 3mm thk. Asbestos Free
For Manholes 3mm thk. Asbestos Free
Bolts/Nuts
For Nozzles A193 Gr.B7 / A194 Gr.2H (HDG.)
For Manholes A193 Gr.B7 / A194 Gr.2H (HDG.)
For Structurals A325M/A563M (HDG)
Page 6
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
4.9 D (H - 0.3)G
td = +C.A (OR)
Sd
4.9 D (H - 0.3)
tt =
St
Where:
td = Design shell thickness, in mm
tt = Hydrostatic test shell thickness, in mm
D= Nominal tank diameter = 13.360 m
H= design liquid level = 7.7 m
G= Design specific gravity of the liquid to be stored = 0.86
C.A= Corrosion allowance of shell courses = 0.0 mm
Sd = Allowable stress for the design condition = 160 Mpa
St = Allowable stress for the hydrostatic test condition = 171 Mpa
MDMT = Minimum design metal temperature = 5 °C
Course Material Width (m) Height (m) td (mm) tt (mm) treq (mm) tprov'd (mm)
1 A36 2 7.7 2.60 2.83 5.00 10 Pass
2 A36 2 5.7 1.90 2.07 5.00 10 Pass
3 A36 2 3.7 1.20 1.30 5.00 10 Pass
4 A36 2 1.7 0.49 0.54 5.00 10 Pass
Total Height = 8
As per clause 5.6.1.1 minimum shell thickness including any corrosion allowance is 5 mm.
Notes:
* Shell joints are double welded butt joint construction.
Hence provided thicknesses of each shell course are exempted from impact testing
Page 7
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
y
Hydrostatic test stress in 1st shell course = [[tt / (nominal
( t)) ] * St
= 48.443 Mpa
Page 8
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
215 tb
Aw2 =
(HG)0.5
Where
t b= Thickness of the annular plate in mm = 10 mm
H= Design Liquid level in m = 7.7 m
G= Design specific gravity of product = 0.86
Aw2 = 835.5 mm
Therefore minimum radial width of the annular plate at any point around the tank shell is 835.5 mm
Hence provided thicknesses of bottom annular & sketch plate are safe.
Page 9
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
page 10
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
design wind speed specified by purchaser (V), 3-sec gust = 165 km/hr
Where
H1 = Vertical distance, in m between the intermediate wind girder and the top angle of the shell
t = corroded thickness of the thinnest shell course in mm = 10 mm
D = nominal tank diameter in m = 13.360 m
V = design wind speed (3-sec gust) = 165 km/hr
W tr = W * √ (tuniform/tactual)5
where
W tr = transposed width of each shell course, in mm
W = actual width of each shell course, in mm
tuniform = nominal thickness of the thinnest shell course in mm = 10 mm
tactual = nominal thickness of the shell course for which the transposed width
is being calculated, in mm
tactual tuniform
Course (mm) (mm) W (mm) W tr (mm)
1 10 10 2000 2000.00
2 10 10 2000 2000.00
3 10 10 2000 2000.00
4 10 10 2000 2000.00
Page 11
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Therefore:
Wind pressure on the projected area of the cylindrical
surface based on design wind velocity (Pw1) = 0.6486 kPa
Wind pressure on the projected area of the conical
surface based on design wind velocity (Pw2) = 1.0860 kPa
Overturning moment at the base of the tank = [F1* (Hs/2)] + [F2 * (D/2)]
due to wind pressure, Mw = 1,294,234.75 N-m
D/2
Hs
Page 12
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Therefore
Mpi = Pi *1000* π/4*D²* D/2 = 0 N-m
where
Pi = design internal pressure = 0 kPa (since atmospheric pressure)
Page 13
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Ratio
1) = 0.506
2) = 0.395
3) = 0.181
Since equation 1,2 & 3 are all satisfied, tank is stable against wind load
hence anchor bolt is not required.
F_wind = 69319.53 N
Since friction against sliding is greater than wind force hence anchor bolt is
not required
Page 14
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Therefore
S1 = 0.002 < 0.04
design for seismic is not required
Ss = 0.007 < 0.15
or
Sp = 0.0017 < 0.05 design for seismic is not required
Design of Seismic forces is not necessary, hence Anchor Bolt is not required.
Page 15
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Wind conditions
shear (F1) = 69,319.53 N
Seismic conditions
shear = 0.00 N
Base shear
Wind = 69,320 N
Seismic = 0 N
Note: Centerline of R.C. ring beam shall be the centerline of tank shell courses
Page 16
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Fabrication Wt.
Bottom Plate
Wt. of 840 mm wide annular plate (area = 33.49 m² ) = 25790.15 N
Wt. of sketch plate (area = 112.16 m² ) = 86372.73 N
Shell Plate
Wt. of shell plate = 258574.08 N
Misc. items attached to the shell such as stair, nozzles, etc. = 36060.27 N
Roof Plate (Fixed) + Structurals Supports
Wt. of the fixed roof plate (area = 145.81 m² ) = 67371.66 N
Wt. of roof rafters = 29430.00 N
Wt. of roof center drum = 3629.70 N
Misc. items attached to the fixed roof such as railing, nozzles, etc. = 17488.42 N
Total fabrication weight = 524717.00 N
Operating Wt.
Fabrication wt. = 524717.00 N
Total wt. of product content = 9103091.4 N
density of product = 860 kg/m³
Max. liquid level = 7.7 m
Max. volume of product inside tank= 1079.00 m³
Total operating weight = 9627808.4 N
Hydrotest Wt.
Fabrication wt. = 524717.00 N
Total wt. of water = 10584990 N
density of water = 1000 kg/m³
Hydrotest liquid level 7.7 m
Max. volume of water inside tank = 1079.00 m³
Total hydrotest weight = 11109707 N
Page 17
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Quantity of Rafters
As per clause 5.10.4.4
Rafters shall be spaced so that in the outer ring, their centers are not more than 2.1 m apart
measuring along the circumference
Sizing of Rafters
In order to get maximum bending stress consider beam at horizontal plane
Ro = 6.7 m
Ri = 0.6 m
dead + live load
w2
w3
w1
A x B
l
Va Vb
Load at w2 = w3 - w1
= 270.596 kg/m
Page 18
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
By Quadratic formula
x = -b + √ b² - 4ac
2a
x = 3.45 m
As per AISC
Allowable stress in bending, Fb = 0.66 Fy
Yield Strength of material provided, Fy = 250 MPa
Fb = 0.66 Fy = 165 MPa
= 1682.2 kg/cm²
Required section modulus, Z = Mmax *100 / Fb in cm3 = 51.816 cm³
< 116 cm³ Safe
Figure 1.a
Solving for horizontal reaction, Ha & Hb
dead+live load
Ha
'a'
'b'
θ Hb
VT
Design of Center Drum
By force triangle at 'a'
Angle of roof with horizontal, θ = 9.4623 deg.
Considering shear force at 'a', Ha = Va / tanθ = 2509.4 kg
Radius of the center drum,Ri = 0.6 m
Provided No. of rafters, N = 24 pcs.
Page 19
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
V = Ha / 2
= 1254.68 kg
Solve for moment M, thrust T and shear V at mid point between load
V = 0
O/D
I/D
1176
1200
Page 20
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
therefore:
fa fb
+ < 1.0
Fa Fb
264.728 0.25
+ < 1.0
1529.24 1682.16
hence, Center Drum 1200mm O/D x 300 mm high rolled from plate 12 mm thk. is Safe
Note: For factor of safety, it will be provided with stiffeners & cover plates.
V = Hb / 2
= 1254.68 kg
Solve for moment M, thrust T and shear V at mid point between load
V = 0
Page 21
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
therefore:
fa fb
+ < 1.0
Fa Fb
327.05 643.4
+ < 1.0
1529.24 1682.16
page 22
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
As per clause 4.3.2.1.2 of API 2000 5th Ed. & Table 2A, column 2
Due to thermal inbreathing, Q2IN (interpolated) = 20581 SCFH
As per clause 4.3.2.2.2 of API 2000 5th Ed. & Table 2A, column 3
Due to thermal out breathing Q2OUT (interpolated) = 20581 SCFH
Therefore:
Governing Free vent size required 1 No. = 6 in. NB
Since Provided Free vent size is greater than required hence Safe
Page 23
Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
Page 24