Roop Automotives Ltd. FRM/QA/04.

REV00

PART NO. :- 4460_323_181 PART NAME :- Output Gear ( Q+T) PAGE 1 OF 1

27.04.2017
RECEIVED DATE INSPECTION DATE 27.04.2017

Customer ZF TRW MATERIAL S 45C

Received From PE

Heat No. 58661

Case 100 X Core

MICROSTRUCTURE :-
Surface- fine tempered martensite. Core- tempered martensite with 11– 12% ferrite and no decarburization.
CHEMICAL COMPOSITION
C Mn Si P S Cr Ni
ELEMENTS Min / max Min / max Min / max Max max max
Specified 0.42 / 0.48 0.60 / 0.90 0.15 / 0.35 0.030 0.035 0.200 -
Observed 0.478 0.858 0.196 0.013 0.023 0.180
INCLUSION RATING AS PER ASTM E 45
A type max B type max C type max D type max
Thin / Heavy Thin / Heavy Thin / Heavy Thin / Heavy
2.5 / 1.5 1.5 / 0.5 1.5 / 0.5 2.0 / 1.0

Grain Size :- As per ASTM E 112, grain size confirmed to ASTM 6.5 – 7.5
Parameters Specification Observation
Hardness Surface (HRC) 52 ~ 60 57 – 58
Hardness Core (HRC) 30 Max 23-24
Case Depth (mm) 3.00 ~5.00 3.2~4.3

Accepted

PREPARED BY: - APPROVED BY:-

 Roop Automotives Ltd. FRM/QA/04. REV00

PART NO. :- 4460_323_181 PART NAME :- Output Gear ( As Drawn) PAGE 1 OF 1

27.04.2017
RECEIVED DATE INSPECTION DATE 27.04.2017

Customer ZF TRW MATERIAL S 45C

Received From PE

Heat No. 58661

Surface 100 X Core

MICROSTRUCTURE :-
Surface- fine tempered martensite. Core-Pearlite with grain boundary ferrite and no decarburization.
CHEMICAL COMPOSITION
C Mn Si P S Cr Ni
ELEMENTS Min / max Min / max Min / max Max max max
Specified 0.42 / 0.48 0.60 / 0.90 0.15 / 0.35 0.030 0.035 0.200 -
Observed 0.478 0.858 0.196 0.013 0.023 0.180
INCLUSION RATING AS PER ASTM E 45
A type max B type max C type max D type max
Thin / Heavy Thin / Heavy Thin / Heavy Thin / Heavy
2.5 / 1.5 1.5 / 0.5 1.5 / 0.5 2.0 / 1.0

Grain Size :- As per ASTM E 112, grain size confirmed to ASTM 6.5 – 7.5
Parameters Specification Observation
Hardness Surface (HRC) 52 ~ 60 58 – 59
Hardness Core (HRC) 30 Max 18-19
Case Depth (mm) 3.00 ~5.00 3.4~4.5
Accepted

PREPARED BY: - APPROVED BY:-