Professional Documents
Culture Documents
12 EUROPEAN PATENT A P P L I C A T I O N
CM
o
CO
LU
Jouve, 18, rue Saint-Denis, 75001 PARIS
1 EP 0 601 929 A1 2
pyl acetate obtained in the reaction is used as a start- dients^) were disposed of without any treatment, the
ing material in the present invention. yield of isopropyl acetate which is the desired product
The crude reaction mixture(A) is usually fed in a inevitably would be decreased.
pressurized state into a flush tank(2), and then de- In order to preventa lowering of the yield, the low-
pressurized back to atmospheric pressure. In the 5 boiling-Point ingredients(F) are charged into the sec-
flush tank(2), a liquid phase(D) and a gas phase(B) ond distillation column(6) to recover isopropyl acet-
are separated from each other. The gas phase(B) is ate therefrom.
cooled through a condenser(3) in order to recover iso- The mixture(H) discharged from the bottom of
propyl acetate, this minimizes the loss of isopropyl the second distillation column(6) which includes iso-
acetate that occurs in flushing. 10 propyl acetate and small amounts of low-boiling-point
A gas phase(O) discharged from the condens- ingredients is charged into a reasonable stage in the
er^) primarily contains propylene and inert gases first distillation column(5), that is, a multi-stage proc-
such as methane, propane, butane and carbondiox- ess is conducted, resulting in that the loss of isopro-
ide, etc. which are usually disposed of as waste gas- pyl acetate can be remarkably decreased.
es. 15 The reasonable stage means a middle portion in
It is noted that in the case that propylene contain- the first distillation column(5) near which the mix-
ing large amounts of the inert gases is used, the ture^) is charged.
waste-gases(O) volume increases. It is noted that the volume of the low-boiling-point
The temperature of the coolant to be used in the ingredients(F) charged into the second distillation
condenser(3) is preferably not more than 20 °C. 20 column(6) is approximately 1/20 of the volume of the
A condensate(C) containing isopropyl acetate in above-mentioned mixture(E).
the condenser(3) is mixed with a liquid phase(D) in a Accordingly, the second distillation column(6)
tank(4), and the mixture(E) is continuously charged may have the diameter of not more than 1/3 com-
into the first distillation column(5). pared to the first distillation column(5), in order to
The first distillation column(5) is installed for the 25 keep engineering and operation costs to a minimum.
purpose of removing low-boiling-point ingredients(F) Adistillate(G) discharged from the top of the sec-
which include isopropyl acetate, isopropyl alcohol, ond distillation column(6) is usually burned as a
isopropyl ethers and olefins having a carbon number waste.
of 7 which are impurities produced in the present re- Successively, the mixture(l) discharged from the
action conditions. 30 bottom of the first distillation column(5) is charged
The olefins having a carbon number of 7 con- into the third distillation column(7) to obtain from the
tained in the low-boiling-point ingredients(F) are pro- column top isopropyl acetate(J) which is the desired
duced by the reaction of propylene with olefins hav- product. The mixture(K) discharged from the bottom
ing a carbon number 4. of the third distillation column(7) is charged into the
The olefins having a carbon number of 7 mainly 35 side portion of the fourth distillation column(8).
cause a deterioration in the purity of isopropyl acetate The mixture(K) primarily contains acetic acid
which is the desired product. which is an unreacted starting material, sec-butyl
Therefore, the removal of the above-mentioned acetate and high-boiling-point ingredients.
low-boiling-point ingredients(F) is conducted in the In the fourth distillation column(8), the high-
first distillation column(5) for the purpose of prepar- 40 boiling-point in-gredients(N) and a mixture(L) which
ing isopropyl acetate having purity of 99.9% or so at primarily contains acetic acid and olefins having a
a high yield. carbon number of 9 are removed to recover a mix-
Isopropyl alcohol and isopropyl ether are pro- ture(M) which primarily contains the unreacted acetic
duced as by-products by the reaction of propylene acid and sec-butyl acetate.
with the above-mentioned small amount of water. 45 The mixture(M) is discharged from a Portion low-
Although the operating conditions in the first dis- erthan the side portion to charge the mixture(K), and
tillation column(5) are selected so that the above- the mixture(M) is recirculated into the reaction sys-
mentioned low-boiling-point ingredients in a mix- tem(1).
ture(l) from the bottom of the first distillation col- Minor amounts of acetic acid in the mixture(L)
umn(5) are decreased to a regulated concentration, so which is an azeotropic mixture is discharged together
the olefins having a carbon number of 7 are not read- with olefins having a carbon number of 9 and very mi-
ily separated from isopropyl acetate because of the nor amounts of isopropyl acetate as a waste.
close boiling points in the two. Sec-butyl acetate is produced by the reaction of
Accordingly, unnecessarily large amounts of iso- acetic acid with olefins having a carbon number of 4
propyl acetate would be forced to distill off together 55 which are impure ingredients in the starting crude
with isopropyl alcohol, isopropyl ether and olefins propylene. The boiling point of sec-butyl acetate is
having a carbon number of 7. close to the boiling point of acetic acid, resulting in
If the above-mentioned low-boiling-point ingre- both being difficult to separate from each other by
4
7 EP 0 601 929 A1 8
distillation. Example 1
However, it was confirmed that sec-butyl acetate
in the mixture(M) is decomposed in the reaction ves- Amixture(P) composed of acetic acid having be-
sel(1) to produce acetic acid and olefins having a car- low 0.1 % of water and a crude propylene which con-
bon number of 4, and that sec-butyl acetate does not 5 tains 76. 1 % of propylene, 22.0 % of propane and 1.9%
increase while passing through all of the stages. Ac- of olefins having a carbon number of 4, etc. was sup-
cordingly, it is not required that sec-butyl acetate is plied into a tube-typed reaction vessel(1) shown in
separated from acetic acid. Figure 1, in which also an acidic ion-exchange resin
The mixture(K) contains acetic acid, olefins hav- was placed as a catalyst.
ing a carbon number of 9 which exist primarily in the 10 The mixture(P) was allowed to react while pass-
form of trimers of propylene, esters of olefins having ing through the catalyst layer, after which it was
a carbon number of 9 and minor amount of isopropyl cooled while being partially recirculated through a
acetate. heat exchanger(not shown in Figure 1).
The olefins having a carbon number of 9 would Acetic acid was supplied into the reaction ves-
produce an azeotropic mixture with acetic acid, re- 15 sel(1)atan LHSV (quantity offeed current to the cat-
sulting in that acetic acid is incapable of being sepa- alyst) of acetic acid relative to the catalyst layer of 1.0,
rated from the olefins having a carbon number of 9 by acetic acid/propylene molar ratio of 1.4 and a reaction
distilling off acetic acid from the top of the distillation pressure of 40 kg/cm2.
column and discharging the olefins having a carbon The pressurized reaction crude solution obtained
number of 9. 20 was discharged into a flush tank(2) to separate it into
It appears that the esters of olefins having a car- a gas phase mixture(B)[non-condensation ingre-
bon number of 9 are produced by the addition reac- dients] and a liquid phase mixture(D)[condensation
tion of acetic acid to the olefins having a carbon num- ingredients].
ber of 9. The non-condensation ingredients(B) were
It is preferred from the view point of cost that 25 cooled to 10 °C in a condenser(3) in order to con-
acetic acid is recovered and recirculated into the re- dense isopropyl acetate, and a mixture(C) containing
action vessel. the condensed isopropyl acetate, etc. was mixed with
Nevertheless, if acetic acid containing the ole- the liquid phase mixture(D).
fins having a carbon number of 9 is compulsorily re- The composition of the mixture(E) consisted to
circulated into the reaction vessel, the olefins would 30 71 % of isopropyl acetate, to 25 % of acetic acid and
be accumulated through the reaction system and dis- to 4 % of other ingredients.
tillation system, or large amounts of useless by-prod- The mixture(E) was supplied into a first distilla-
ucts would be produced. tion column(5) which has 20 stages in the concentra-
Furthermore, it is thought that the catalysts are tion portion and 20 stages in the collection portion.
adversely affected. 35 Distillation in column(5) was carried out at a reflux ra-
To prevent this, the concentrated olefins would tio of 30, so that the amounts in it of isopropanol, iso-
have to intermittently removed from the continuous propyl ether and the olefins having a carbon number
distillation system, which makes the operation diffi- of 7 were decreased to approximately 500 ppm which
cult to control. is a specified value in a column-bottom mixture(l).
In order to avoid the above difficulties, a mix- 40 The column-bottom mixture(l) was supplied into
ture^) primarily composed of the olefins having a a third distillation column(7). The composition of the
carbon number of 9 and acetic acid is distilled off distillate(F) in the first distillation column(5) consist-
from the top of the fourth distillation column(8) by ed to 83 % of isopropyl acetate, to 16 % of low-boi ling-
making use of the azeotropic property between acet- point ingredients which included isopropyl alcohol,
ic acid and the olefins, and the high-boiling-point in- 45 isopropyl ether, and olefins having carbon number of
gredients^) containing acetates, etc. are discharged 7, and to 1% of water.
from the bottom of the fourth distillation column(8). Where the distillate(F) is disposed of without any
The mixture(M) which includes acetic acid and treatment, the loss of isopropyl alcohol would corre-
sec-butyl acetate is discharged from the side portion spond to 7 % based on the amount of the starting ma-
of the fourth distillation column(8), whereby acetic 50 terials.
acid not containing undesirable impurities can be re- Accordingly, the distillate(F) was supplied into a
covered. second distillation column(6) in order to collect iso-
As the result, only small amounts of acetic acid propyl acetate.
are lost in the azeotropic mixture(L). The second distillation column(6) was equipped
In the following, although examples are descri- 55 with 20 stages in the concentration portion and 20
bed in orderto more specifically illustrate the present stages in the collection portion.
invention, the present invention is not limited to the The distillation in the column(6) was carried out
examples in the Examples section below. in a reflux ratio of 30, whereby the low-boiling point
5
g EP 0 601 929 A1 10
ingredients were concentrated to within the range of propyl alcohol, isopropyl ether, olefins having a
from 16 % to 70 % or so. carbon number of 7, olefins having a carbon num-
The distillate(G) in the first distillation column(6) ber of 9, acetates, inert gasses such as propane,
was burned. etc.
The column-bottom mixture(H) was supplied into 5 (B): propylene, inert gasses, isopropyl acetate,
the middle portion of the first distillation column(5). isopropyl alcohol, isopropyl ether, olefins having
By carrying out the distillation with the use of the a carbon number of 7, etc.
second distillation column(6), the loss of isopropyl (C) : isopropyl acetate, isopropyl alcohol, isopro-
acetate was decreased to approximately 0.7 % based pyl ether, olefins having a carbon number of 7,
on the amount of the starting materials. 10 etc.
The column-bottom mixture(l) discharged from (D) : isopropyl acetate, acetic acid, isopropyl alco-
the first distillation column(5) was supplied into the hol, isopropyl ether, olefins having a carbon num-
third distillation column(7) having 40 stages in the ber of 7, olefins having a carbon number of 9,
concentration portion and 20 stages in the collection acetates, etc.
portion. 15 (E): isopropyl acetate, acetic acid, isopropyl alco-
The third distillation column(7) was carried out in hol, isopropyl ether, olefins having a carbon num-
a reflux ratio of 1, so that an isopropyl acetate prod- ber of 7, olefins having a carbon number of, acet-
uct^) having a purity of 99.9 % was distilled off at the ates, etc.
column top. (F) : isopropyl alcohol, isopropyl ether, olefins
After that, the column-bottom mixture(K) dis- 20 having a carbon number of 7, isopropyl acetate,
charged from the third distillation column(7) was sup- etc.
plied into a fourth distillation column(8) in orderto col- (G) : isopropyl ether, olefins having a carbon num-
lect the unreacted acetic acid. ber of 7, isopropyl acetate, isopropyl alcohol, etc.
Collection of the unreacted acetic acid(M), re- (H) : isopropyl acetate, olefins having a carbon
moval of high-boiling point ingredients(N) and remov- 25 number of 7, etc.
al of low-boiling-point ingredients(L) were carried out (I) : isopropyl acetate, acetic acid, olefins having
with 20 stages in the concentration portion and 20 a carbon number of 9, acetates, etc.
stages in the collection portion. (J): isopropyl acetate having high purity[product]
In the fourth distillation column(8), unreacted (K): acetic acid, sec-butylacetate, olefins having
acetic acid and olefins having a carbon number of 9 30 a carbon number of 9, esters of olefins having a
were distilled off as an azeotropic mixture(L) from the carbon number of 9 and minor amounts of isopro-
column top, and the high-boiling-point ingredients(N) pyl acetate, etc.
were discharged from the column bottom while a mix- (L): acetic acid, olefins having a carbon number
ture(M) composed of acetic acid and sec-butyl acet- of 9, esters of olefins having a carbon number of
ate was discharged from a side stream line. 35 9 and minor amounts of isopropyl acetate, etc.
The mixture(M) was recirculated to the reaction (M): acetic acid and sec-butylacetate, etc.
vessel(1), whereby the loss of acetic acid was 0.8 % (N): high-boiling-point ingredients such as esters
based on the amount of the starting acetic acid. of olefins having a carbon number of 9, etc.
(O): propylene, inert gasses, etc.
Example 2 40 (P): acetic acid and propylene which are starting
materials and mixture(M)
Same procedures as described in Example 1 It is noted that the crude propylene in Examples
were repeated, except that there was used a crude 1 and 2 was obtained by catalytically cracking naph-
propylene which contains 69.0 % of propylene, 29.0 % tha.
of propane and 2.0 % of olefins having a carbon num- 45
ber of 4, etc. Example 3
The composition of the mixture(E) consisted to
71 % of isopropyl acetate, to 25 % of acetic acid and Same procedures as described in Example 1
to 4 % of other ingredients. were repeated, except that there was used a crude
The same refining procedures in Example 1 were so propylene which contains 58 % of propylene, 28 % of
repeated to obtain an isopropyl acetate product hav- propane, 7 % of carbondioxide, 2 % of methane, 3 %
ing a purity of 99.9 %. of isobutane as olefins having a carbon number of 4
It was confirmed that the quality of the isopropyl and 2 % of other ingredients.
acetate product is not adversely affected despite low- The crude propylene was obtained as a by-prod-
ering of the purity in a starting crude propylene. 55 uct in a process for the preparation of isobutene by
The mixtures (A) to (P) in Examples 1 and 2 show the dehydrogenation of isobutane.
the composition of the liquid or gas described below. The composition of the mixture(E) consisted to
(A): isopropyl acetate, acetic acid, propylene, iso- 70 % of isopropyl acetate, to 26 % of acetic acid and
6
11 EP 0 601 929 A1 12
1. A process for the preparation of isopropyl acetate 6. A process as set forth in claim 1, wherein said re-
by the reaction of propylene having impurities action system includes water.
with acetic acid which comprises the following
steps: 20 7. A process as set forth in claim 1, wherein said col-
(a) separating a reaction mixture obtained in umn-bottom-mixture in the second distillation
a reaction system into gas phase and liquid column is recirculated to the middle portion of the
phase; first distillation column.
(b) cooling said gas phase to separate into a
condensate and a non-condensate; 25 8. Aprocess as setforth in claim 1, wherein an acid-
(c) mixing said condensate with said liquid ic ionexchange resin is used as a catalyst in said
phase to make a reaction crude mixture, and reaction system.
then charging said reaction crude mixture
into a first distillation column to separate into
a column-top-mixture having low-boiling- 30
point ingredients and a column-bottom-mix-
ture having high-boiling-point ingredients;
(d) charging said column-top-mixture into a
second distillation column to obtain a column-
top-mixture containing low-boiling-point in- 35
gredients and a column-bottom-mixture con-
taining isopropyl acetate;
(e) recirculating said column-bottom-mixture
in the second distillation column to the first
distillation column while distilling off said col- 40
umn-top-mixture;
(f) charging said column-bottom-mixture in
the second distillation column into a third dis-
tillation column to obtain a column-top-mix-
ture consisting essentially of isopropyl acet- 45
ate and a column-bottom-mixture containing
acetic acid and high-boiling-point ingredients;
(g) charging said column-bottom-mixture in
the third distillation column into a fourth dis-
tillation column to distill off a column-top-mix- so
ture containing minor amounts of acetic acid
while recirculating a side-stream-mixture
containing acetic acid to said reaction system
and discharging a column-bottom-mixture
containing high-boiling-point ingredients. 55
TECHNICALFIELDS
SEARCHED (Int.C1.5)
C06C
C07C
The present search report has been drawn up for all dai
Plata mtMarch Dataaf caavMlMiafth>Hank
THE HAGUE 10 March 1994 Kinzinger, J
CATEGORY OF CITED DOCUMENTS T : theory or principle underlying the invention
E : earlier patent document, but published on, or
X: particularly relevant if taken alone after the filing date
Y: particularly relevant if combine! with toother D : document cited in the application
document of the same category L : document cited for other reasons
A: technological background
O : non-written disclosure A: member of the same patent family, corresponding
P : Intermediate document