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CONCLUSION

Designing is not an easy process. In this project, we were required to


design a crane which requires the knowledge of statics, dynamics,
mechanics of materials, programming, CAD laboratory and machine
design. We have learnt the steps and processes in designing a single
girder overhead crane which consists of spur gears, bearings, shafts,
keys, lubricants and as well as housing.
Other than that, we also learnt about the methods and ways to apply
the formulas learnt in Machine Design correctly while maintaining the
specifications required in the designing process. Valid and acceptable
assumptions such as number of teeth gear, the length of keys and the
ratio of gear have been made in this project to complete the whole
designing processes.
In addition, we have also taken into consideration the weight as well as
the size of the gear-box for 10 years continuous operation. We also
have managed to identify the weak link in this design so that we can
determine the failure of the gear-box. As an engineer, we should always
apply what we have learnt in our studies so that we can appreciate
what we have, create and implement new things for future generation.
Overall, we enjoy designing the project although it is a very challenging
task. A few challenges we faced was the not knowing what material to
pick, what dimensions suit best and the dimensions didn’t tally on or
another. After all, we manage to overcome the problems. From the
project we have done, we know that the minimum safety factor for all
components are more than 1. Therefore, we can now conclude that the
objective of this project is achieved. Lastly, we want to take this
opportunity to thank our Machine Design lecturer, Dr. (Mrs.)
Shubhrata Nagpal for her guidance and support in completion of this
project successfully.
APPENDIX A – MODEL OF THE PROJECT

Intermediate shaft

Input shaft
Key

Output shaft
Bearing

Housing
Gear2

Gear3
Gearbox

Exploded view gearbox


Gearbox Layers
REFERENCES
 Shingley’s Mechanical Engineering Design Ninth Edition, Richard G. Budynas, 2011
 Norton Machine Design Fourth Edition, Robert L. Norton, 2006
 Report on “Economic Design of EOT Cranes, Ashutosh Kumar, 2013
 www.enhrances.com/overhead-bridge-cranes/single-girder-top-running-cranes
 en.wikipedia.org/wiki/transmission_(mechanics)
 en.wikipedia.org/wiki/crane_(machine)

 http://www.alibaba.com/showroom/cold-drawn-1050-alloy-steel-bar.html

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