Professional Documents
Culture Documents
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00 06/05/2013 Issue
01 01/07/2014 Second
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03 18/08/2016 Fourth
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Change/ Amendment
Date Page Description of Change/Amendment
No.
- “ 49 of 62 7.3.2 addressed
- “ 49 of 62 Paragraph 7.3.3 clarified
- “ 43 of 62 “Device” changed “gauges”
“client” changed to “intended destinations in order to maintain
- “ 44 of 62
conformity to requirements.”
- “ 45 of 62 “For all instrumentation activities” added
“clients” changed to “destinations in order to maintain conformity to
- “ 46 of 62
requirements”
- “ 46 of 62 “Device” changed to gauges/recorders.
- “ 46 of 62 7.6a changed
- “ 47 of 62 7.6 a and c changed
-- “ 48 of 62 8.1a changed
- “ 48 of 62 8.2.1 changed
- “ 49 of 62 Paragraph 8.2.2 changed
- “ 50 of 62 8.2.4 changed
- “ 52 of 62 Section 8.3 changed
- “ 53 of 62 7.2.1 aligned with NIS ISO 9001:2008
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Section Title: Contents Page 3 of 61
II CONTENTS
SECTION TITLE PAGE
I Title Page ……………………………………………. 1-2
II Contents ............................................................... 3-5
III Scope ..................................................................... 6
IV Domingo Statement………………………………………..…. 7
V Domingo Mission Statement.................................... 8
VI Quality Policy Statement ........................................ 9
VII General Quality Objectives ........................ …….... 10
1.0 Introduction ............................................................ 11
1.1 Company Background............................................ 11
1.2 Domingo Range of Services................................... 11
1.3 Medium Of Communication ..................................... 12
1.4 Structure of Domingo Quality……………………… 12
Management System ……………………………….. 12
1.5 Quality Management System Documents ................. 12
1.6 Distribution ................................................... ............. .13
1.7 Restriction ................................................................... 13
2.0 References............................................ .................... 14
3.0 Terms and Definitions ........................................... 15-20
4.0 Quality Management System...................................... 21
4.1 General Requirements .............................................. 21
Documentation Requirements ................................... 22
4.1.1 General ......................................................... ............. 22
4.1.2 Quality Manual............................................... ............ 23
4.1.3 Control of Documents ................................................ 24
4.1.4 Control of Records .................................................... 25
5 Management Responsibility...................................... 26
5.1 Management Commitment ........................................ 26
5.2 Customer Focus ......................................................... 26
5.3 Quality Policy ...............................................................27
5.4 Planning.................................................................... 27
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III SCOPE
This Quality Manual is the apex (Level A) Quality Management System document of
Domingo Controls Limited Quality Management System.
It outlines the company’s Quality Policy and Quality Objectives and describes the
processes needed for the operation of Domingo Quality Management System in
accordance with the requirements of NIS ISO 9001: 2008.
All the Quality Management System processes as contained in clauses 4 to 8 of NIS ISO
9001:2008 are applicable to Domingo Controls Limited Quality Management system. There
are no exclusions.
This Quality Manual makes references to Quality Procedures and other documentation
needed for the full implementation of the company’s Quality Management System.
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Doming Controls Limited vision is to be the most desired partner to our clients and to be
considered as a technological leader in the oil and gas industry.
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No. 1 for our clients: to provide world-class Electrical/Instrumentation solutions for improving
quality and efficient services to our clients.
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Date: 01/09/2017
LEDOR GIDEON
Managing Director/CEO
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To achieve its mission, Domingo Controls Limited is committed to pursuing the following strategic
goals and objectives:
• Enhance customer satisfaction through improved technologies and advance quality
assurance.
• Encourage employee achievement
• Protect the environment
• To maintain an effective advance Quality Assurance System which comply with the
International organization for Standardization ISO 9001:2008 (Quality System).
• To achieve and maintain a level of quality which enhances the company’s reputation with
customers.
• To ensure compliance with relevant statutory and safety requirements.
• To endeavor, at all times, to maximize customer satisfaction with the services provided by
Net work systems.
• Through employee empowerment, especially for innovative action to improve the
department’s performance, and
• Through orderly change management that will maintain a high level of service in
technologically complex and fast-paced environments, both to accommodate technological
change and for continual improvement of the technical skill and capability.
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1.0 INTRODUCTION
1.1 Company Background
Domingo Controls Limited is an engineering procurement company structured to provide
industries with services in: equipment/material procurement, technical support and project
management.
The company was incorporated in Nigeria in 2004 as a limited liability company and is
located at 77 Woji Road, GRA, Port Harcourt, Rivers State.
1.2 Domingo Controls Limited Range of Services
The range of services includes:
.
• Instrumentation Systems Services: Engineering, Procurement, Installation,
Commissioning, Operations and Maintenance of
- Equipment & Facility
- Safety, Emergency and Automation Systems.
- Calibration/Re-certification services
- Fire preventive & detection system
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1.6 Distribution
The MR controls the distribution of the Quality Manual and Quality Procedures. He
maintains the distribution lists of the Quality Manual and Quality Procedures.
1.7 Implementation
The overall responsibility for establishing the Quality Policy and ensuring that an
organization with the necessary resources is in place to implement the policy lies with the
top management of PESL. All personnel within PESL have a day-to-day responsibility for
ensuring conformance to the requirements stated in this Quality Manual. Continual
improvement of the different processes is an objective for each process owner.
1.8 Restriction
The Quality Manual and Quality Procedures are controlled documents. They shall
therefore, not be reproduced in whole or part or disclosed to other parties without a prior
written permission of the Managing Director.
Copies of the Quality Manual issued to clients or other interested stakeholders for quality
assurance purposes are not subject to control. Therefore, Domingo does not bear
responsibilities for any misinformation due to statements contained in obsolete copies of
such Quality Manual.
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2.0 REFERENCES
NIS ISO 9001: 2008, Quality Management Systems – Requirements.
NIS ISO 9000: 2008, Quality Management Systems – Fundamentals and Vocabulary.
NIS ISO 9004: 2000, Quality Management Systems – Guidelines for Performance
Improvements.
NIS ISO 10013: 1995, Guidelines for Developing Quality Manuals.
SON QSDCL, Standards Organization of Nigeria – Quality System Documentation
Course Materials.
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Audit
Systematic, independent and documented process for obtaining “audit evidence” and
evaluating objectively to determine the extent to which “audit criteria” are fulfilled.
Audit evidence
Records, statements of facts or other information which are relevant to the “audit criteria “
Audit criteria
Set of policies, procedures or requirements used as a reference.
Authorization
An act of endorsing or granting permission.
CASHES
Community Affairs, Safety, Health, Environment and Security.
Calibration
All operations for the purpose of determining the values of the accuracy of test and
measuring tools, or instruments, or equipment.
Certificate of Compliance
A document signed by an authorized party affirming that the supplier of a product or service
has met the requirements of the relevant specification or regulation.
Client
Customer to Domingo Controls Limited
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Compliance
An indication or judgment that the product or service meets the agreed requirements of the
relevant specifications or the state of meeting the requirements. This may also be called
conformance.
Conformity
Fulfillment of a need or expectation that is stated, generally implied or obligatory.
Contract
Agreed requirements between a supplier and customer transmitted by any means.
Continual improvement
Recurring activity to increase the ability to fulfill requirements.
Customer satisfaction
Customer’s perception of the degree to which the customer’s requirements have been
fulfilled.
Competence
Demonstrated ability to apply knowledge and skills.
CEO
Chief Executive Officer
Design and Development
Set of processes that transform requirements into specified characteristics or into the
specification of a product, process or system.
Dependability
Collective term used to describe the availability performance and its influencing factors:
reliability performance, maintainability performance and maintenance support performance.
Document
Information and its supporting medium.
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Documentation
A set of documents, for example specification and records.
HSE
Health, Safety and Environment.
Hold point
Step of production sequence, beyond which the work cannot proceed without preventive
authorization of the designated authority who established it. This is also called intervention
point.
Infrastructure
System of facilities, equipment and services needed for the operation of an organization.
DCL
Domingo Controls Limited
ISO
The international organization for standardization.
Inspection
Conformity evaluation by observation and judgment accompanied as appropriate by
measurement, testing or gauging.
MR.
Management Representative.
Management System
System to establish policy and objectives, and to achieve those objectives.
NDT
Non destructive testing.
Non-Conformity
Non-fulfillment of a requirement. It may also be called deficiency, discrepancy, non-
conformance, or non-compliance.
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NIS
Nigerian Industrial Standard.
Objective Evidence
Data supporting the existence or verity of something.
Process
Set of interrelated or interacting activities which transform inputs into outputs.
Product
Result of a process.
Project
Unique process, consisting of a set of coordinated and controlled activities with start and
finish dates, undertaken to achieve an objective conforming to specific requirements,
including the constraints of time, cost, and resources.
Qualification Process
Process to demonstrate the ability to fulfil specified requirements.
Quality
Degree to which a set of inherent characteristics fulfils requirements.
Quality Assurance
Part of quality management focused on providing confidence that quality requirements will
be fulfilled.
Quality Control
Part of quality management focused on fulfilling quality requirements.
Quality Manual
Document specifying the quality management system of an organization.
Quality Management
Coordinated activities to direct and control an organization with regard to quality.
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Quality Policy
Overall intentions and directions of an organization related to quality as formally expressed
by top management.
QA / QC
Quality Assurance / Quality control.
Quality Objectives
Something sought, or aimed for, relating to quality.
Quality Planning
Part of quality management focused on setting quality objectives and specifying necessary
operational processes and related resources to fulfill the quality objectives.
Quality Plan
Document specifying which procedures and associated resources shall be applied by
whom and when to a specific project, product, process or contract.
SON
Standards Organization of Nigeria.
Reliability
The ability of an item to perform a required function under stated conditions for a stated
period of time.
Requirement
Need or expectation that is stated, generally implied or obligatory.
Repair
Action on a non-conforming product to make it acceptable for the intended use.
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Rework
Action on a non-conforming product to make it conform to the requirements.
Specification
Document stating requirements.
Supplier
Organization or person that provides a product or service.
Tender
Offer made by a supplier in response to an invitation to satisfy a contract award to provide
product or service.
Test
Determination of one or more characteristics according to a procedure
Top Management
Person or group of people who direct and control an organization at the highest level.
Traceability
Ability to trace the history, application or location of that which is under consideration.
Work Environment
Set of conditions under which work is performed.
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The processes needed for the Quality Management System are processes for management
activities, provision of resources, product realization and measurement. See Appendix A
for departments in Domingo and the corresponding responsibility and applicability of NIS
ISO 9001:2008 Standard requirements.
The sequence and interaction of these processes are as contained in this Quality Manual,
Quality Procedures and other departmental/project documentation applicable to the Quality
Management System. Appendix B gives an illustration of the process linkages of Domingo
Quality Management System.
Internal audits (see section 8.2.2) and Management Reviews (see section 5.6) are carried
out periodically to ensure that both the operation and control of the Quality Management
System processes are effective.
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Adequate resources (see section 6.0) and information necessary to support the operation
and monitoring of the Quality Management System processes are provided by top
management.
Monitoring, measurement and analysis of the Quality Management System processes are
undertaken (see section 8.0) as appropriate to ensure that the system is maintained
effectively and efficiently.
Top management ensures that actions (e.g. training, motivational and awareness
programmes) necessary to achieve planned results and continual improvement of the
Quality Management System processes are implemented.
Outsourced processes within the Quality Management System are controlled. See section
7.4 and the accompanying Quality Procedure Ref. No. DCL-QP-7.4, Purchasing, for details
on control of Domingo outsourced processes.
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(d) Documents needed by Domingo Controls Limited to ensure the effective planning,
operation and control of its processes e.g. Departmental Procedures, Job Specific
Procedures. These constitute the level C documents of Domingo Controls Limited
Quality Management System.
(e) Records required by NIS ISO 9001: 2008. and other records arising
from Domingo operations that demonstrate its effectiveness.
These constitute the level D documents of Domingo Controls Limted Quality Management
System.
The form or type of medium used for the Quality Management System documentation
include but is not limited to
- Hard copies in prints;
- Soft copies on diskettes and personal computers;
- Diagrams; and
- Symbols and signs.
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c) To ensure that changes carried out in documents and the current revision status of
documents are identified.
e) To ensure that documents are protected, remain legible and readily identifiable.
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Information and data related to each service provision to customers are obtained for review
and determination of requirements related to the service in order to meet customer
requirements. See section 7.2.1 and 8.2.1 of this Manual.
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a) The planning of the quality management system is carried out in order to meet the
requirements given in 4.1, as well as the quality objectives, and
b) The integrity of the Quality Management System is maintained when changes to the
quality management system are planned and implemented.
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5.5.1.7 PROCUREMENT
The Purchasing is responsible for procurement of items in the company. He relates and
communicates with suppliers (vendors) and oversea manufactures in order to ensure that
materials, parts and equipment purchased for company business operations are of the right
quality, right price and delivered at the right time.
He ensures that suppliers’ ability to do business for Domingo Controls Limited are
evaluated and maintains a list of approved suppliers.
He ensures that Domingo controls Limited – supplier relationship is fostered for the benefit
of all stakeholders.
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The Management Review Committee is chaired by the MD/CEO and in his absence, the
Operations manager. Members of the Committee include:
- MD/CEO
- Operations Manager
- Management Representative
- HR/Admin manager
- Accounting
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- Procurement
- QA/QC Coordinator.
- HSE Coordinator
- And one member from the Engineering Department must represent.
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6.3 Infrastructure
The infrastructure needed to achieve conformity to product/service requirements in
Domingo Controls Limited are identified, provided and maintained. Infrastructure in
Domingo controls Limited includes:
a) Buildings, workspace and associated utilities,
b) Process equipment (both hardware and software),
c) Supporting services (e.g. transport communication or information systems).
Maintenance methods are developed and implemented for the infrastructures in order to
ensure that they continue to meet the needs of the company and customer satisfaction.
Details are contained in the standard operating procedure - Ref. No DCL –SOP-036,
Maintenance.
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Note: Post-delivery activities include, for example, actions under warranty provisions,
contractual obligations such as maintenance services, and supplementary services such as
recycling or final disposal.
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Planning of the design and development process is carried out as an integral of the overall
product/service realization processes for a project. Consideration is given to the following
in such planning:
The interfaces between different functions like engineering, purchasing, quality assurance,
production that might contribute to the design are defined, and controlled in order to ensure
effective communication and clear assignment of responsibilities.
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The design and development planning output, is updated, as appropriate, as the design
and development progresses.
Where the design and development process is outsourced, the Engineering design ensures
that adequate control is exercised over the supplier. See section 7.4 of this Manual.
The design and development output is appropriately approved prior to release and must:
- Meet the input requirements for design and development;
- Provide appropriate information for purchasing, construction and service provision;
- Contain or reference product acceptance criteria; and
- Specify the characteristics of the product that are essential for its safe and proper
use (e.g. operation, storage, handling and maintenance).
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Participants at such review include quality functions concerned with the design and
development stage(s) being reviewed. Records of the results of the review and any
necessary action are maintained.
The design and development verification involve personnel other than those having direct
responsibility for the design work being verified.
Design and development verification is outsourced (see section 7.4 of this Manual) when
contractually required and include one or more of the following activities:
- Performing alternative calculations;
- Comparing the new design with a similar proven design, if available;
- Undertaking test and demonstrations; and
- Comparison of input requirements with the output of the process.
Records of the results of the verification and any necessary actions are maintained.
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Records of the results of validation and any necessary actions are maintained. See also
section 7.5.2 on validation of processes for production and service provision.
The changes are reviewed, verified and validated, as appropriate. The review of design and
development changes include evaluation of the effect of the changes on constituent parts of
the product or service already finished or delivered.
Records of the results of the reviews of design and development changes and any
necessary actions are maintained.
7.4 Purchasing
7.4.1 Purchasing Process
Domingo Controls Limited purchasing of products and services is carried out under
controlled conditions in order to ensure that the purchased products and services conform
to specified purchase requirements. The type and extent of control applied to the supplier
and the purchased product is dependent upon the effect of the purchased product on
subsequent product realization or the final product.
Suppliers (contractors, vendors) are evaluated and selected based on their ability to supply
product/service in accordance with specified requirements. Criteria for selection, evaluation
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and re-evaluation are established (see Purchasing Procedure Ref. No. DCL-SOP-007).
Records of the results of evaluations and any necessary actions arising from the evaluation
are maintained.
Each purchase information is duly reviewed for adequacy prior to communication to the
supplier (contractor, vendor).
When required in a project/contract, the client and Domingo Controls Limited is given the
opportunity to verify the adequacy of purchased product/service at the supplier’s premises.
Such verification arrangement, method and condition of product /service acceptance or
release are stated in the purchasing information.
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Identification post, marking, tagging, stamping or similar means are used to indicate
monitoring and measurement status and/or traceability of completed work processes or
materials as per contract agreement.
Pertinent records are maintained throughout the production and service provision process
in order to provide evidence of product conformity to requirements and/or traceability.
Client property provided for use in Domingo controls Ltd services are identified, verified,
protected and safeguarded against any misuse.
Any client property that is lost, damaged or otherwise found to be unsuitable for use, is
reported to the client and records maintained. Surplus or unused client properties are
returned to the client.
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Receipt and dispatch of materials from storage sites are by proper authorization. Records
are maintained.
Equipment for use at project sites are packed and secured during transportation to site in
order to remain in serviceable state.
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In order to provide confidence in the data generated by the monitoring and measuring
devices, the monitoring and measuring processes include confirmation that the devices are
fit for use, are maintained to suitable accuracy and accepted standards as well as a means
of identifying the status of the devices.
Accordingly, each measuring equipment used for any Domingo Controls Ltd measurement
process is:
- Protected from damage and deterioration during handling, maintenance and storage.
In addition, the validity of previous results from inaccurate equipment are assessed and
appropriate action are taken on the equipment and the service delivery affected.
Computer software used for the monitoring and measurements of specified requirements
are checked for its ability to satisfy the intended application. This is undertaken prior to
initial use and re-confirmed as necessary.
See Standard Operating Procedure, Ref. No. DCL-SOP-0019 for details on Control of
Monitoring and Measuring Devices.
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The extent and use of applicable methods, including statistical techniques depends on
project complexity and scope, nature of contract/project (simple nature or a repetition of
previous job), customer requirements and the applicable statutory and regulatory
requirements.
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a) Conforms to the planned arrangements (see 7.1), to the requirements of this international
standard and to the quality management system requirements established by the
organization, and
b) Is effectively implemented and maintained.
An internal audit programme shall be planned, taking into consideration the status and
importance of the processes and areas to be audited, as well as the results of previsions
audits. The audit criteria, scope, frequency and methods shall be defined. The selection of
auditors and conduct of audits shall ensure objectivity and impartiality of the audit process.
Auditors shall not audit their own work.
A documented procedure shall be established to define the responsibilities and
requirements for planning and conducting audits, establishing records and reporting results.
Records of the audits and their results shall be maintained (see 4.2.4).
The management responsible for the area being audited shall ensure that any necessary
corrections and corrective actions are taken without undue delay to eliminate detected
nonconformities and their causes.
Follow-up activities shall include the verification of the actions taken and the reporting of
verification results (see 8.5.2). A summary of audit reports is compiled and forms an input to
management review meetings.
For details on Internal Audits see Quality Procedure, Ref. No. DCL-QP-001.
QUALITY MANUAL Ref. No:DCL-QM-001
Rev. No: 04
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Records shall indicate the person(s) authorizing release of product for delivery to the
customer (see 4.2.4).
The release of product and delivery of service to the customer shall not proceed unit the
planned arrangements (see 7.1) have been satisfactorily completed, unless otherwise
approved by a relevant authority and, where applicable, by the customer.
QUALITY MANUAL Ref. No:DCL-QM-001
Rev. No: 04
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Where applicable, the organization shall deal with nonconforming product by one or more
of the following ways:
a) By taking action to eliminate the detected nonconformity;
b) By authorizing its use, release or acceptance under concession by a relevant
authority and, where applicable, by the customer;
c) By taking action to preclude its original intended use or application;
d) By taking action appropriate to the effects, or potential effects, of the nonconformity
when nonconformity product is detected after delivery or use has started.
Records of the nature of conformities and any subsequent actions taken, including
concessions obtained, shall be maintained (see 4.2.4).
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8.5 Improvement
8.5.1 Continual Improvement
Domingo Controls Ltd Quality Management System is continually improved for
effectiveness through the use of the:
- Quality Policy;
- Quality Objectives;
- Audit Results;
- Analysis of Data;
- Preventive and Corrective actions; and
- Management Review.
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For details on Preventive Action, see Quality Procedure, Ref. No. DCL-QP-006.
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RESPONSIBILITY AND.
R A R A R A R A
1 Scope
1.1 General
1.2 Application
2 Normative reference
3 Terms and definitions
4 Quality management system (title only)
4.1 General requirements X x x x X
4.2 Documentation requirements (title only)
4.2.1 General X x x x X
4.2.2 Quality Manual X x x x X
4.2.3 Control of documents X X X x X x x X
4.2.4 Control of records X X X x X x x X
5 Management responsibility (title only)
5.1 Management commitment X x x x X
5.2 Customer focus X x x x X
5.3 Quality policy X x x x X
5.4 Planning (title only)
5.4.1 Quality objectives X X X x X x x X
5.4.2 Quality management system X x x x X
planning
5.5 Responsibility, authority and
communication (title only)
5.5.1 Responsibility and authority X x x x X
5.5.2 Management representative X x x x X
5.5.3 Internal communication X x x x X
5.6 Management review (title only)
5.6.1 General X x x x X
5.6.2 Review output X x x x X
5.6.3 Review output X x x x X
6 Resource management (title only)
6.1 Provision of resources X x x x X
6.2 Human resources (title only)
6.2.1 General X X x X x X
6.2.2 Competence, awareness and X X x X x X
training
6.3 Infrastructure X x x x X
6.4 Work environment X X X x X x x X
7 Product realization (title only)
7.1 Planning of product realization X X x x X
7.2 Customer-related processes (title only)
7.2.1 Determination of requirements X X x x X
related to the product
7.2.2 Review of requirements related to X X x x X
the product
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7.3 Design and development (title only)
7.3.1 Design and development planning x X x x x
7.3.2 Design and development inputs x X x x x
7.3.3 Design development outputs x X x x x
7.3.4 Design and development review x X x x x
7.3.5 Design and development X x x x
verification
7.3.6 Design and development X x x x
validation
7.3.7 Control of design and x X x x x
development changes
7.4 Purchasing (title only)
7.4.1 Purchasing process X X x x x x x
7.4.2 Purchasing information X X x x x x x
7.4.3 Verification of purchased product X X x x x
7.5 Production and service provision
(title only)
7.5.1 Control of production and service X X x x x
provision
7.5.2Validation of processes for X X x x x
production and service provision
7.5.3 Identification and traceability X X x x x
7.5.4 Customer property X X x x x
7.5.5 Preservation x X x x x
7.6 Control of monitoring and x X x x x
measuring devices
8 Measurement, analysis and
improvement (title only)
8.1 General X X x x x
8.2 Monitoring and measurement (title
only)
8.2.1 Customer satisfaction X X x x x x x x
8.2.2 Internal audit X x x x x
8.2.3 Monitoring and measurement of X X x x x x x x
processes
8.2.4 Monitoring and measurement of X X x x x
product
8.3 Control of nonconforming product X X x x x x x x
8.4 Analysis of data X X x x x x x x
8.5 Improvement (title only)
8.5.1 Continual improvement X X x x x x x x
8.5.2 Corrective action X X x x x x x x
8.5.3 Preventive action X X x x x x x x
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DOMINGO CONTROLS LTD PROCESS APPROACH FLOW CHART
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Management Responsibility
Customers MD, OPM, HR/AMIN, Customers
Requirements
HSE, PQM
Key Value adding activities
Information flow
MD: Managing Director
OPM: Operations Manager.
HR/ADMIN: Human Resources/Admin Manager.
ACCT: Accounting.
ENG’G: Engineering
PROC: Operations Personnel in Charge of Procurement
BDO: Business Development Officer
HSE: HSE Coordinator
QA/QC: Quality Assurance and Quality Control Coordinator.
APPENDIX C
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DOMINGO CONTROLS LTD Quality Management System – Documentation Hierarchy
Level A
Quality Manual
Level B
Documented Quality
Procedures
Level C
Departmental/Project Specific Procedures,
Work Instructions
Level D
Records