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Faculty of Mechanical Engineering

Engineering Mechanics Centre of Studies

V{tÑàxÜ D
Concept of Stress & Strain

Materials for this chapter are taken from :

1. Ferdinand P. Beer, E. Russell Johnston,Jr, John T. Dewolf, David F. Mazurek “ Mechanics of Materials” 5th Edition in SI units
2. R.C.Hibbeler “ Mechanics of Materials “ Seventh Edition

MEC411 – MECHANICS OF MATERIALS Ch 1 - 1


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Introduction

► Mechanics of materials is a study of the relationship between the external loads


on a body and the intensity of the internal loads within the body.

► This subject also involves the deformations and stability of a body when
subjected to external forces or in other words; the behavior of materials and
structures under load. The way in which they react to applied forces, the
deflections resulting and the stresses and strains set up in the bodies will
be the main concern in this scope of study.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 2


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

External Forces

External Forces

caused by direct contact of


Surface Forces other body’s surface

other body exerts a force


Body Forces
without contact

MEC411 – MECHANICS OF MATERIALS Ch 1 - 3


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Reactions
 Surface forces developed at the supports/points of contact between bodies.

Type and direction of


Constraints Description
forces produced

The connection point on the bar can


not move downward.

joint can not move in vertical and


horizontal directions.

The support prevents translation in


vertical and horizontal directions
and also rotation, Hence a couple
moment is developed on the body in
that direction as well.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 4


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Equation of Equilibrium

The condition of statics are:

⇒ the algebraic sum of all forces (or components of forces) in any direction
must equal to zero or ∑ F = 0

⇒ the algebraic sum of the moments of the forces about any axis or point must
equal to zero or ∑ M = 0.

These two conditions can be expressed mathematically as:

∑F x =0 ∑F y =0 ∑ M( at any point ) =0

MEC411 – MECHANICS OF MATERIALS Ch 1 - 5


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Equilibrium of a Deformable Body

 Objective of FBD is to determine the resultant force and moment acting within a
body.

⇒ In general, there are 4 different types


of resultant loadings:

 Normal force, N
 Shear force, V
 Torsional moment or torque, T
 Bending moment, M

MEC411 – MECHANICS OF MATERIALS Ch 1 - 6


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.1

Determine the resultant internal loadings Solution


540 N
acting on the cross section at C of the
beam. NA
MA
A C B

2m 1m 3m
540 N VA

⇒ Solve support reactions at A


A C B

∑ F = 0; V = 540 N
2m 1m 3m
y

∑ F = 0;x
 =0
∑ M = 0; A
− 540 ( 2 ) − M A = 0
M A = −1080 Nm

MEC411 – MECHANICS OF MATERIALS Ch 1 - 7


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.1

⇒ Apply Method of Section at point C

540 N

540 N
MC
1080 Nm A C NC

2m 1m
VC

∑ F = 0; V = 540 − 540 = 0 Ans.


y

∑ F = 0;  = 0 Ans.
x

∑ M = 0; 1080 + 540 (1) + M = 0;


C C
M A = −1620 Nm Ans.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 8


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.2

Determine the resultant internal loadings Solution


acting on the cross section at C of the
540 N

beam. 180 N/m

MC
270 N/m
NC
C B

2m 4m
VC

A C B
⇒ Distributed loading at C is found by
3m 6m proportion,
w 270
= ⇒ w = 180 N m
6 9
⇒ Magnitude of the resultant of the
distributed load,
F= 1
2
(180)(6) = 540 N
⇒ which acts 1
3
(6) = 2m from C
MEC411 – MECHANICS OF MATERIALS Ch 1 - 9
Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.2
⇒ Free Body Diagram

540 N
180 N/m

MC

NC
C B

2m 4m
VC

⇒ Applying the equations of equilibrium we have

∑ M = 0; 540 ( 2 ) − M
C c
= 0; M c = 1080 Nm Ans.
∑ F = 0; V − 540 = 0;
y
V = 540 N Ans.
∑ F = 0;  = 0 Ans.
x

MEC411 – MECHANICS OF MATERIALS Ch 1 - 10


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

What is Stress ?

Distribution of internal loading is important in mechanics of materials.

We will consider the material to be continuous.

This intensity of internal force at a point is called stress.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 11


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Stress (Cont.)

Normal Stress , σ
• Force per unit area acting normal to ∆A

∆Fz  F
σ z = lim ; σ = 
∆A→0 ∆A  A

Shear Stress ,τ
• Force per unit area acting tangent to ∆A

∆Fx 
τ zx = lim 
∆A→0 ∆A  V
 τ =
∆Fy  A
τ zy = lim
∆A→0 ∆A 

MEC411 – MECHANICS OF MATERIALS Ch 1 - 12


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.3

Each of the four vertical links has an 8


x 36 mm uniform rectangular cross
section and each of the four pins has a
16 mm diameter. Determine the
maximum value of the average normal
stress in the links connecting (a)
points B and D, (b) points C and E.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 13


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.3

⇒ Use bar ABC as a free body diagram.

⇒ Solve for FBD and FCE

∑M C = 0; ( )
0.04 FBD − (0.025 + 0.04 ) 20 *103 = 0
FBD = 32.5 ×103 N [Tension]

∑ M B = 0; ( )
− 0.04 FCE − 0.025 20 *103 = 0
FCE = −12.5 ×103 N [Compression]

MEC411 – MECHANICS OF MATERIALS Ch 1 - 14


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.3

⇒ Calculation of net area ⇒ Calculation of stress

FBD 32.5 *103


for one link (tension) = 0.008(0.036 − 0.016 ) σ BD = = −6
= 101.56 ×106
Anet 320 *10
= 160 ×10 −6 m 2
−6
= 101.6 MPa [ans]
for two links (tension) = 320 × 10 m 2

FCE − 12.5 *103


for one link (compression) = 0.008(0.036 )
−6
σ CE = = = −21. 7 × 10
A 576 *10 −6
= 288 × 10 −6 m 2
−6
= −21.7 MPa [ans]
for two links (compression) = 576 ×10 m 2

MEC411 – MECHANICS OF MATERIALS Ch 1 - 15


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Average Shear Stress

 The average shear stress distributed over each sectioned area that develops a
shear force.

V
τ avg =
A

τ = average shear stress


V = internal resultant shear force
A = area at that section

2 different types of shear:

a) Single Shear b) Double Shear

MEC411 – MECHANICS OF MATERIALS Ch 1 - 16


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.4

The inclined member is subjected to a


compressive force of 3000 N. Determine the
average compressive stress along the smooth
areas of contact defined by AB and BC, and the
average shear stress along the horizontal plane
defined by EDB.

⇒ The compressive forces acting on the areas of contact are

+ → ∑ Fx = 0; FAB − 3000( 53 ) = 0 ⇒ FAB = 1800 N


+ ↑ ∑ Fy = 0; FBC − 3000( 54 ) = 0 ⇒ FBC = 2400 N

MEC411 – MECHANICS OF MATERIALS Ch 1 - 17


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.4

⇒ The shear force acting on the sectioned horizontal plane EDB is

+ → ∑ Fx = 0; V = 1800 N

⇒ Average compressive stresses along the AB and BC planes are

1800
σ AB = = 1.80 N/mm 2 Ans.
( 25)( 40 )
2400
σ BC = = 1.20 N/mm 2 Ans.
( 50 )( 40 )
⇒ Average shear stress acting on the BD plane is

1800
τ avg = = 0.60 N/mm 2 Ans.
( 75 )( 40 )

MEC411 – MECHANICS OF MATERIALS Ch 1 - 18


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

What is Strain ?

Normal Strain
• The elongation / contraction of a line segment per unit of length is referred to as
normal strain.

• Average normal strain is defined as;

∆s '−∆s
ε avg =
∆s
• If the normal strain is known, then the approximate final length is:

∆s ' ≈ (1 + ε )∆s
+ε  line elongate
-ε  line contracts

MEC411 – MECHANICS OF MATERIALS Ch 1 - 19


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Strain (Cont.)

Units
 Normal strain is a dimensionless quantity since it is a ratio of two lengths.

Shear Strain
 Change in angle between 2 line segments that were perpendicular to one another
refers to shear strain.

π
γ nt = − lim θ'
2 B → A along n
C → A along t

θ <90  + shear strain


Θ >90  - shear strain

MEC411 – MECHANICS OF MATERIALS Ch 1 - 20


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.5

The plate is deformed into the dashed


y
shape. If, in this deformed shape, 3 mm

horizontal lines on the plate remain B D


2 mm
horizontal and do not change their

300 mm
length, determine (a) the average
normal strain along the side AB, and (b)
x
the average shear strain in the plate A
300 mm
C

relative to the x and y axes.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 21


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.5

the average normal strain along the side AB

Line AB, coincident with the y axis,


becomes line after deformation, thus
the length of this line is

AB ' = ( 250 − 2 )2 + 32 = 248.018 mm

The average normal strain for AB is


therefore

The Negative Sign


AB '− AB 248.018 − 250
(ε AB )avg = =
Indicates The Strain
Causes A Contraction
AB 250 Of AB.
( )
= −7.93 10−3 mm/mm (Ans)

MEC411 – MECHANICS OF MATERIALS Ch 1 - 22


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.4

the average shear strain in the plate


relative to the x and y axes.

As noted, the once 90°angle BAC between


the sides of the plate, referenced from the x, y
axes, changes to θ’ due to the displacement of
B to B’.

−1  3 
γ xy = tan   = 0.121 rad (Ans)
 250 − 2 

MEC411 – MECHANICS OF MATERIALS Ch 1 - 23


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Deformation due to Stress & Strain

When a force is applied to a body, it will change the body’s shape and size.

These changes are deformation.


P

Change of length on
horizontal and vertical
lines as well as change

Before

After
of angle for inclined line
proves that deformation
occurs.

P
Schematics arrangement for P
tensile test

MEC411 – MECHANICS OF MATERIALS Ch 1 - 24


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Stress – strain Curve (from tensile test)

Ductile Materials Brittle Materials

MEC411 – MECHANICS OF MATERIALS Ch 1 - 25


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Factor of Safety

Many unknown factors that influence the actual stress in a member.

A factor of safety is needed to obtained allowable load.

The factor of safety (F.S.) is a ratio of the failure load divided by the allowable
load.

F fail σ fail τ fail


F .S = ; F .S = ; F .S =
Fallow σ allow τ allow

MEC411 – MECHANICS OF MATERIALS Ch 1 - 26


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.6

The two wooden members shown, which


support a 20 kN load, are joined by plywood
splices fully glued on the surfaces in
contact. The ultimate shearing stress in the
glue is 2.8 MPa and the clearance between
the members is 8 mm. Determine the factor
of safety, knowing that the length of each
splice is L = 200 mm.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 27


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Example 1.6

There are 4 separate areas of glue. Allowable shear stress


Each glue area must transmit 10 kN of
shear load. V P/2 10 ×103
τ all = = = −
= 0.87 MPa
A A 11.52 ×10 3
P = 10 ×103 N

Length of splice Factor of safety

L = 2l + c τU 2.8 ×106
F .S = = = 3.22 Ans.
1 τ all 0.87 ×10 6
l= (L − c ) = 1 (0.2 − 0.008) = 0.096 m
2 2
l = length of glue ; c = clearance.

Area of glue

A = lw = 0.096 ( 0.120 ) = 11.52 ×10−3 m2

MEC411 – MECHANICS OF MATERIALS Ch 1 - 28


Faculty of Mechanical Engineering
Engineering Mechanics Centre of Studies

Stress-strain Relation

τ = Gγ

εy
σ = Eε ν=
εx

Linear
Elastic
Material
Behavior

E = modulus of elasticity , G = modulus of rigidity or shear modulus, and v = Poisson’s ratio

MEC411 – MECHANICS OF MATERIALS Ch 1 - 29


Supplementary Problem 1

1. Determine the resultant internal loadings


acting on the cross section through point D
of member AB.
[MD = 8.75 Nm (ccw); ND = 131.25 N (→); VD = 175 N (↓)]

2. The beam AB is pin supported at A and


supported by a cable BC. Calculate the resultant
1200 N
internal loading at point D. 1.6 m
D
[MD = 0; ND = 2235.5 N ; VD = 0]
0.6 m
A
C

1.2 m 0.8 m

MEC411 – MECHANICS OF MATERIALS Ch 1 - 30


Supplementary Problem 1

C
3. The two-member frame is subjected to the
a
distributed load w = 8 kN/m. The cross-section
b

of member CB is 35 x 35 mm. Determine the 4m


a

average normal stress and average shear


A
stress acting at section a-a and b-b. 3m b
B
[ FBC = 15 kN, a-a: σ = 12.24 MPa, τ = 0 ; b-b: σ = 4.41 MPa,
τ = 5.88 MPa ] w

4. Part of a control linkage for an airplane consists


of a rigid member CBD and a flexible cable AB.
If a force is applied to the end D of the member
and causes it to rotate by θ = 0.3°, determine
the normal strain in the cable. Originally the
cable is unstretched. [0.00251]

MEC411 – MECHANICS OF MATERIALS Ch 1 - 31


Supplementary Problem 1

5. The square deforms into the position shown by


the dashed lines. Determine the shear strain at
each of its corners, A, B, C, and D. Side D'B‘
remains horizontal.
[-26.18 x 10-3 rad; -205.2 x 10-3 rad; 204.7 x 10-3 ; 26.18 x 10-3 rad]

6. The corners of the square plate are given the


displacements indicated. Determine the shear
strain along the edges of the plate at A and B.

MEC411 – MECHANICS OF MATERIALS Ch 1 - 32


Previous Exam Questions

OCT2009/MEC411/KJM454
In the hanger shown in Figure Q3(b) the upper portion of link ABC is 10 mm thick and the
lower portions are each 6 mm thick. Epoxy resin is used to bond the upper and lower
portions together at B. The pins at A and C are 10 mm and 6 mm diameter respectively.
Determine:
a) the shearing stress in pin A and C. [42.5 MPa; 59.02 MPa]
b) the shearing stress on the epoxy bonded area B. [1.24 MPa]
c) the largest normal stress in link ABC. [16.69 MPa]

2225 N Figure Q3(b)

MEC411 – MECHANICS OF MATERIALS Ch 1 - 33


Previous Exam Questions

APR2010/MEC411/KJM454
A steel rod, 10 mm diameter is 2.2 m long elongates under a 8.5 kN load applied to it.
Determine the Young’s modulus of this steel rod and the corresponding diametral
contraction. Use Poisson’s ratio, ν = 1/3. [a) 198.4 GPa; b) 0.00182 mm]

APR2011/MEC411/KJM454
The steel truss shown in Figure Q1(b) is subjected to
load P = 50 kN at joint C.
Determine;
i. the support reactions at joints A and E, [75 kN, 75 kN, 50 kN]
ii. the stress in member AD if the area of its cross
section is 220 mm2, and [284.1 MPa]
iii. factor of safety of member AD if the failure stress of
Figure Q1(b)
this member is 400 MPa. [1.41]

MEC411 – MECHANICS OF MATERIALS Ch 1 - 34


Previous Exam Questions

JUN2011/MEC411/KJM454
A brass tube 50 mm outside diameter and 40 mm bore, 0.3 m long is compressed between
two ends by a load of 25kN. The reduction in length measured is 0.2 mm. Assuming Hooke’s
law to apply, determine the Young’s Modulus of the hollow tube. [53.05 GPa]

JAN2012/MEC411/KJM454
The hanger assembly is used to support a distributed
B
loading of w = 15 kN/m. Determine the average shear
stress in the 10-mm diameter bolt at A and the
average tensile stress in rod AB, which has a diameter 0.9 m

of 12 mm. If the yield shear stress of the bolt is τy =


175 MPa and the yield stress for the rod is σy = 260
C A
MPa, determine the factor of safety with respect to
w
yielding in each case. Assume double shear at the
1.2 m 0.6 m
pinned joint A and B. [bolt : 0.814, rod AB: 0.871 ]

MEC411 – MECHANICS OF MATERIALS Ch 1 - 35

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