Professional Documents
Culture Documents
MANUAL
TABLE OF CONTENTS
MODULE: FUNCTION LOCATION OVERVIEW ......................................................................3
MODULE: EQUIPMENT..........................................................................................................20
MODULE: EQUIPMENT..........................................................................................................22
13. Change Measuring Point Using List Editing – IK08 .............................................. Error! Bookmark not defined.
Structure Indicator
The SAP names for functional locations are created using the structure indicator. The
structure indicator consists of two input fields:
Edit Mask
Hierarchy levels
The edit mask is used to control which characters may be used when a number is assigned
(letters, numbers, or both) and how these characters are grouped together or split. The
hierarchy levels field is used to define which level ends at which character and how many
hierarchy levels the structure may contain. It can comprise a maximum length of 40
characters
2. Information step:
Field Name Field Description
Functional location The label is used to identify a functional location from a user's point of view.
Structure indicator The structure indicator of a functional location determines the structure of
the functional location label. It establishes the following factor:
Number of hierarchy levels of a technical system
Key length of the levels
Separators (hyphens)
Functional location Key which shows the functional location category.
category
Superior functional Functional location which is hierarchically directly above the functional
location location that you are creating, changing or displaying.
4. Click Enter .
5. Information step:
Field Name Field Description
Description Description of the functional location in the form of a short text.
8. ClickLocation to go to theLocationview.
9. Information step
Field Name Field Description
Maintenance plant Number which clearly identifies a maintenance plant.
14. Click Save to save your master data record and return to the Create Functional
Location: Initial screen.
A Functional location may need to be updated due to changes to its master data. In this
exercise we select the Functional location that we just created. The Functional location
records must be maintained to ensure integrity of information.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Functional Location Change IL02
1.Double click IL02 – Change Functional Location
Note:
Normally, the last functional location you worked on defaults If you want to change
that particular functional location, click Enter to proceed. If you want to change a
different functional location, enter the number of the functional location to be changed
and click Enter.
2. Information step:
Field Name Field Description
Functional location The label is used to identify a functional location from a user's point of view.
Edit mask The edit mask describes the structure that the identification of a functional
location is to have. The mask must consist of at least one character, which
cannot be a separator.
4. Click Enter .
6. Click Save to save your master data record and return to the Create Functional
Location: Initial screen.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Functional Location Structural Display - IH01
1. Double click IH01 – Structural Display
Note:
Normally, the last functional location you worked on defaults If you want to displaythe
structure of that particular functional location, click Enter to proceed. If you want to
displaya different functional location structure, enter the number of the functional
location whose structure is to be displayed and click Enter.
2. Information step:
Field Name Field Description
Functional location The label is used to identify a functional location from a user's point of view.
Valid from Date indicating as of when an entry is valid..
Display levels above Number of hierarchy levels in the structure that are to be exploded upwards
Display levels below Number of the hierarchy levels in the structure that are to be exploded
downwards.
Plant Key uniquely identifying a plant.
BOM application This key represents a process for automatic determination of alternatives in
the different organizational areas within a company.
4. Click Execute
Note:
The information message at the bottom of the screen highlights the fact that “The
upper most structure level has been reached”. You can manipulate this Structure
List in various ways. For more information on how to manipulate this Structure List,
please refer to the Reporting Training Modules. For this exercise, we are going to
expand the Functional Location Structure so that we can view all of its
assignments.
Note:
You are able to view the Functional Location Structure and all its assignments.
The color key can be displayed as shown below.
Note:
7. Click Close , Continue or Cancel to close the Color Legend pop-up screen
Module: EQUIPMENT
What is Equipment?
Equipment is an individual physical object that is to be maintained as an autonomous unit.
Pieces of equipment usually represent single objects for which maintenance tasks should be
recorded and history is kept. Equipment moves & can be installed & dismantled at functional
locations.
Equipment can be sequentially numbered by the system,if a number range is assigned. The
Equipment can also be classified in the same manner as Functional Locations using the same
Classification system.
The Equipment is connected to a Functional Location. History and cost of the interventions on
equipment will "follow" it wherever it is installed in the Pyramid in a given Plant.
Creating Equipment
Equipment master record is created to represent an object that requires maintenance history
to be recorded. A new Equipment master record is created when:
A new Equipment is purchased or
Existing Equipment is replaced.
for the technical object based on this status. System Status cannot be changed directly by the
user and are set automatically by the system when you perform particular business
transactions.
You are only able to display them.
Install Equipment
Equipment can be installed at a single Functional Location at any given time. A Functional
Location may have no / single / multiple equipment at any given time. Installing Equipment to
a Functional Location also depends on the settings in the Functional Location master record.
Upon installing the Equipment the following steps should be taken into account:
Update the account assignment (for example cost center).
Update the user status (if applicable).
Activate maintenance plans (if applicable).
The system status changes to INST for ‘Installed’. A usage period is written for the Equipment
record.
Dismantle Equipment
Equipment needs to be dismantled from the Functional Location when it is removed from the
Functional Location. Upon dismantling the Equipment, the following steps should be taken into
account:
Update the account assignment (for example cost center).
Update the user status (if applicable)
Activate maintenance plans (if Applicable)
A usage period will be created upon dismantling. The system status will change to AVLB for
‘Available’.
When creating Equipment master record you are able to copy an existing Equipment record.
The information from the existing Equipment record is copied into the new Equipment record
and can be changed as required. Each Equipment record must be assigned anEquipment
type. The Equipment type is used to search for and report on the different types of
Equipments. Upon saving, the system will assign a unique number to the Equipment record.
This is the number that is used to reference the Equipment record in SAP.
Module: Equipment
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Equipment Create (General) - IE01
1. Double click IE01 – Create (General)Equipment
Create Equipment: Initial Screen
2. Information step:
Equipment category Key for distinguishing individual technical objects according to their use.
4. Click Enter .
5. Information step:
Field Name Field Description
Description Description of a technical object in the form of a short text.
8. Information step:
Field Name Field Description
Maintenance plant Number which clearly identifies a maintenance plant.
Note:
Field entries for Company code and planning plant will default due to entries made
earlier on.
There is a warning message highlighting the fact that “Planning plant is taken as the
plant for the main work center”. Please press enter and continue.
Information step:
Field Name Field Description
Functional Location Label that uniquely identifies a functional location.
Note:
The field for functional locationhas now been updated with the functional location
where the equipment was installed.
16. Click Save to save your master data record and return to the Create Equipment:
Initial screen.
The system displays the message “Equipment created with the number XXXXXXXXXX”.
17. Note down the equipment number from the message bar
Equipment number………………………………
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Equipment Create (General) – IE31
1. Double click IE31 – Create (General)Equipment
2. Information step:
Vehicle Type Controls which equipment categories are allowed and which views will
be created for the object
Equipment category Key for distinguishing individual technical objects according to their use.
4. Click Enter .
5. Information step:
Field Name Field Description
Description Description of a technical object in the form of a short text.
8. Information step:
Field Name Field Description
Maintenance plant Number which clearly identifies a maintenance plant.
Note:
For Fleet objects there are more views than equipment views. These views contain
specific data for Fleet management. For the first view Vehicle ID and
Measurements:
- Identification data
- Dimension data
- Identification data
- Engine data
- Replacement Data
- Other attributes
All these fields help in managing fleet object and keeping of its history but it not
mandatory fields.
Information step:
Field Name Field Description
Functional Location Label that uniquely identifies a functional location.
Note:
The field for functional locationhas now been updated with the functional location
where the equipment was installed.
22. Click Save to save your master data record and return to the Create Fleet Object:
Initial screen.
The system displays the message “Equipment created with the number XXXXXXXXXX”.
23. Note down the fleet number from the message bar
Equipment number………………………………
SCENARIO
Master data for equipment might change from time to time, for example, cost center allocation
and characteristics.
You need to update some information in the record you have just created.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Equipment Change –IE02
2. Information step:
Field Name Field Description
Equipment Number by which a piece of equipment can be clearly identified.
Note:
Normally, the last equipment number you worked on defaults If you want to change
that particular equipment, click Enter to proceed. If you want to change different
equipment, enter the number of the equipment to be changed and click Enter.
Note:
An “Equipment Number 1” screen pops up. This screen has got various tabs for
selecting the desired equipment for instance;
i) Classification
For this exercise, we are going to search for the equipment using “Equipment by
technical ID number” which represents the code of the equipment in the flow sheet
Note:
5. Click Equipment by Equipment Structureto search for the equipment using Serial
number.
6. Click Execute
11. Change any incorrect data and Click Save to save your changes to the equipment
master data record and return to the Change Equipment: Initial screen.
SCENARIO
In addition to the individual change entry of equipment master records, you can also use the
list editing function. List editing allows creating a work list of items to be amended. This allows
you to change quickly a large number of pieces of equipment in the system with their essential
data, using existing equipment or material master records as a reference where necessary.
In this exercise, we are going to run a list editing report and then select equipment from the list
and install it into a Functional Location
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Equipment List Editing Change –IE05
2. Information step:
Field Name Field Description
Equipment Number by which a piece of equipment can be clearly identified.
Technical object type Key that describes the type of technical object.
Equipment category Key for distinguishing individual technical objects according to their use.
Maintenance plant Number which clearly identifies a maintenance plant..
Location The key in this field indicates a location within a plant.
Planner group Key that uniquely identifies the planner group in Customer Service or Plant
Maintenance.
Main work center Key which uniquely identifies the responsible work center for this technical
object.
Note:
You enter the appropriate options to get the list of equipments that needs to be
changed.
4. Click Execute
Note:
The report created works in a similar way to a Microsoft Excel spreadsheet. You can
select multiple rows and display/.change the details of each one in turn.
5. Select a Line item for the Equipment you created and displayed in the Exercise
(Create Equipment Using List Editing – IE10) and click Detail
6. Change the data you want, then Click Save to save your master data record and
return to the Change Equipment: Equipment List screen.
A Work Center is assigned to a Cost Center that collects all costs incurred by the Work
Center. Work Order planned costs are calculated as the number of hours X rate which is
specified in the Work Center master record in the Activity Type field. Work Center can be
allocated to an operation in a Work Order, or to an operation in a General Task List. The Work
Center allows the Planner to know the availability of resources.
The Work Centers must represent both the teams in the organization, and the trade of the
workers intervening. To represent both teams and trades.
.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects EnvironmentWork CentersWork CenterCreate – IR01
1. Double click IR01 – Create
2. Information step:
Field Name Field Description
Plant Key uniquely identifying a plant.
Work center category Key which distinguishes the work centers by their category (for example,
production work center, and maintenance work center).
Note:
4. Click Enter .
5. Information step:
Field Name Field Description
Object name Contains a brief description of an object (for example, an organizational unit).
Person responsible The person or group of people who are responsible for the maintenance of the
work center master files.
Shift note type Specifies which notification type is to be used to create shift notes.
Shift report type Specifies what the completed shift report is to look like.
Standard value key Key defining and giving a dimension (for example, time or area) to one of up to
six standard values.
Note:
The Usage value is always 04 (Only maintenance task lists) and the Standard
value key is always SAP0 (No standard values).
8. Information step:
Field Name Field Description
Control key Determines which business transactions should be executed for the
object that belongs to the task list or order (for example scheduling or
costing).
Standard text key Key which identifies a text that is frequently used to describe certain
processes (for example, turning or milling).
Wage type Key which specifies the wage type (for example, piecework wage or
premium wage). The wage type is used as a criterion for calculating the
wage or salary of an employee.
Wage group Specifies the wage group to be used (for example, those employees with
short-term training or several weeks of training). The wage group is used
as a criterion for evaluating the work.
Number of time tickets Number of time tickets to be printed for an operation or activity (PS).
Note:
You can delete the default values by clicking on Delete default values .
Note:
13. Click Capacity header data to go to the Create Work Center Capacity:
Header screen
Capacity planner group Key referring to the capacity planner group, which is responsible for
planning this capacity.
Grouping Number identifying a grouping.
Active version With this number you can identify the active version of available
capacity.
The active version is always the capacity in the screen with header data.
Base unit of measure Unit in which available capacity is maintained. A typical unit is "hours".
If you enter a shift sequence you will get the length of the breaks which
the system assigned from the break intervals.
Enter the average capacity utilization rate of all machines providing that
capacity during the shift.
Number of individual Number of elements which make up a capacity group.
capacities
Relevant to finite You use this indicator to specify that the system should take the
scheduling available capacity and the load of this capacity into account during finite
scheduling.
Overload Entry you use to control the percentage by which the load may exceed
available capacity.
Can be used by several You use this indicator to specify that several operations may use the
operations available capacity of this capacity category.
Note:
The Active version value is always 1 (Normal available capacity), the Base unit of
measure value is always H (Hour) and the Capacity utilization is always 100.
= 8,00 HR
=8,00 * 4
=32 HR
16. Click Back to go back to the Create Work Center: Capacities Overview screen
Other formula Formula for calculating the duration times of other types of internal
processing in scheduling (for example, in networks, in process orders or
in maintenance orders).
Note:
End date Contains a date that identifies the end of the validity period.
Process is referenced Indicator that specifies that the value cannot be changed in the task list.
Note:
Ensure that the Process is referenced check box is selected . By clicking this
indicator you are specifying that you cannot change the value in a task list.
The system displays the message “Work center XXXXXXX in plant XXXX was created”.
24. Note down the work center created.
Work center number …………………….
For this exercise, we are going to assign the work center to a location.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects EnvironmentWork CentersWork CenterChange – IR02
1. Double click IR02 – Change
2. Information step:
4. Click Enter .
5. Information step:
Field Name Field Description
Object name Contains a brief description of an object (for example, an organizational unit).
Person responsible The person or group of people who are responsible for the maintenance of the
work center master files.
Location Key which describes the physical location of the work center.
QDR system Logical description of an external system (non-SAP system, subsystem, QDE
system) with which quality data from a quality inspection can be exchanged.
Supply area The supply area is used for material replenishment purposes and is situated
directly on the shop floor.
Usage Key to control in which type of task list you can use: operating resources (for
example, work centers or production resources/tools).
Back flush Indicates that material components are back flushed.
Shift note type Specifies which notification type is to be used to create shift notes.
Shift report type Specifies what the completed shift report is to look like.
Standard value key Key defining and giving a dimension (for example, time or area) to one of up to
six standard values.
The system displays the message “Work center XXXXXXX in plant XXXX was changed”.
SCENARIO
The work center list transaction creates a list of all work centers created for a given plant,
department, division, area or craft. This transaction is useful if you are looking for existing
work centers and then displaying the relevant work center details.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Environment Work Centers Evaluations Work Center List –CR05
2. Information step:
Field Name Field Description
Plant Key uniquely identifying a plant.
Work center category Key which distinguishes the work centers by their category (for example,
production work center, maintenance work center).
Storage location Storage location that is assigned to a storage resource.
storage resource
A storage location serves the purpose of recording material stocks of a
storage resource so they can be considered in capacity planning.
Expand hierarchy Display hierarchy
Person responsible The person or group of people who are responsible for the maintenance of the
work center master files.
Note:
There are various selection parameters you can use to view the work center list.
Note:
Note:
You are able to view all the information relating to the chosen data.
After viewing the work centers, you can exit the work center list.
The Measuring point or counter defines the location and the specific condition to be recorded
for the technical object. Each Measuring point or counter will have its own Identification
number. Each Measuring point or counter will reference a class characteristic. The class
characteristic defines the format of the value entered against the Measuring point or counter.
Measurement and counter readings are entered as Measurement Documents in the system. A
Measuring point list can be created to list a group of Measuring points or counters that assist
in the recording of Measurement or counter readings. A technical object can have multiple
Measuring points and counters.
a) Activity Recordingwhich
Shows the hours of utilization
Can be linked with preventive maintenance
Gives documents by Operations
Number of copies per copier
b) Settings recording
Instrument parameters recording (upper & lower limits, actual settings & changes)
Measurement Document
Measurement document can be recorded whenever it is required but can also be entered
when a work order is performed. Reading can be made directly or by difference.
Measurement documents can be listed for a particular point and PM gives the ability to do
some graphics out of them.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects EnvironmentMeasuring Points Create - IK01
1. Double click IK01 – Create
2. Information step:
Field Name Field Description
Measuring point object The key for the category of the object at which the measuring
point is located.
Equipment Number by which a piece of equipment can be clearly identified.
Measuring point is counter Indicator showing that the measuring point is a counter.
4. Click Enter .
5. Information step:
Field Name Field Description
Measuring point Key identifying the measuring point
Position number of the A number or description with which you can describe the position of the
object measuring point measuring point in relation to the technical object.
(Sort Field)
Description Description of the measuring point in the form of a short text.
Characteristic unit Unit of measurement for the measuring point characteristic for representing
target values, measurement readings and so on.
Target value Ideal measurement reading for this measuring point.
7. Click Continue to return to the Create Measuring Point General Data screen
8. Click Save to save your master data record and return to the Create
9. Note down the measuring point number from the status bar.
Measuring point number ……………….
SCENARIO
A measuring point was created for the Kilometer reading. The Annual estimate value was
entered as 3650 Kilometer. The actual figure should be 36500. Change the Annual estimate
value.
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Environment Measuring Points Change –IK02
2. Information step:
Field Name Field Description
Measuring point Key identifying the measuring point.
Note:
Normally, the last measuring point you worked on defaults If you want to change that
particular measuring point, click Enter to proceed. If you want to change different a
measuring point, enter the number of the measuring point to be changed and click
Enter.
4. Click Enter
5. Information step:
Field Name Field Description
Measuring point Key identifying the measuring point
Position Number of the A number or description with which you can describe the position of the
Object Measuring Point measuring point in relation to the technical object.
(Sort Field)
Description Description of the measuring point in the form of a short text..
Characteristic Name that uniquely identifies a characteristic.
Characteristic Unit Unit of measurement for the measuring point characteristic for representing
target values, measurement readings and so on.
Target value Ideal measurement reading for this measuring point.
Note:
8. Click Save to save your changes to the measuring point and return to the
INSTRUCTIONS
Follow the Menu Path: Logistics Plant Maintenance Management of Technical
Objects Equipment Measurement Documents IK11 – Create
2. Information step:
4. Click Enter
5. Information step:
7. Click Enter
8. Click Save
9. Click Exit