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ZXUPS S606/S610

Uninterruptible Power Supply


Installation Manual

Version 1.1

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
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Copyright © 2008 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international
treaties. Any reproduction or distribution of this document or any portion of this
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CORPORATION is prohibited. Additionally, the contents of this document are
protected by contractual confidentiality obligations.

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trade or service marks, of ZTE CORPORATION or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties,
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warranty of merchantability, fitness for a particular purpose, title or non-
infringement. ZTE CORPORATION and its licensors shall not be liable for damages
resulting from the use of or reliance on the information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property
rights or applications covering the subject matter of this document. Except as
expressly provided in any written license between ZTE CORPORATION and its
licensee, the user of this document shall not acquire any license to the subject matter
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The contents of this document and all policies of ZTE CORPORATION, including
without limitation policies related to support or training are subject to change without
notice.

Revision History

Date Revision No. Serial No. Description


Technical specifications are
2009-04-8 R1.0 sjzl20092134
updated.
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Contents

About this Manual................................................................... i


Purpose of this Manual .......................................................................i
What is in this Manual .......................................................................ii
Typographical Conventions ............................................................... iii
Safety Signs ....................................................................................iv
How to Get in Touch..........................................................................v
Customer Support .........................................................................................v
Documentation Support .................................................................................v

Chapter 1................................................................................ 1
Safety Instructions ................................................................ 1

Chapter 2................................................................................ 5
Installation Preparations....................................................... 5
Flow Description .............................................................................. 5
Installation Site Inspection................................................................ 7
Working Environment Requirements.............................................................. 7
Power Supply Requirements.......................................................................... 8
Other Requirements...................................................................................... 8
Lightning and Surge Protection Requirements ................................................ 8
Grounding Requirements ............................................................................ 10
Unpacking for Inspection............................................................................. 10

Chapter 3.............................................................................. 11
Equipment Installation........................................................ 11
UPS Cabinet Installation ..................................................................11
Installing UPS on Floor.................................................................................12
UPS Installation on Framework ....................................................................18
Installation Check........................................................................................21

Battery Cabinet Installation..............................................................22

Chapter 4 ............................................................................. 25
Electrical Connections ......................................................... 25
Precautions ....................................................................................25
Selecting Cables .............................................................................26
Cables Connection ..........................................................................28
Connecting Terminals Connection ................................................................28
Connection in Single UPS Mode....................................................................30
Connection in Serial Hot Backup Mode..........................................................33

Maintenance bypass description .......................................................37


Requirements for Binding Cables......................................................39
Electrical Connection check ..............................................................40

Chapter 5 ............................................................................. 43
System Commissioning....................................................... 43
Commissioning Flow........................................................................43
Starting the UPS .............................................................................44
Flow Description..........................................................................................44
Check items Before Power-on ......................................................................46
Power-on and Startup .................................................................................46
Shut-down and Power-off ............................................................................49

Parameters Setting .........................................................................50


Parameters Setting in Single UPS Mode........................................................50
Parameter Configuration in Serial Hot Backup Mode......................................51

Charging Battery.............................................................................52
Connecting the Load .......................................................................53

Appendix A........................................................................... 55
Background Monitoring ....................................................... 55
Relay Output Mode .........................................................................56
RS232 Serial Port Mode...................................................................57
SNMP Networking Mode ..................................................................58

Figures ................................................................................. 61

Tables ................................................................................... 63
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About this Manual

Purpose of this Manual


This manual applies to ZXUPS S606 and ZXUPS S610 uninterruptible
power supply (hereinafter referred to as ZXUPS S606/S610). Manual
suite of ZXUPS S606/S610:

1. ZXUPS S606/S610 (V1.0) Uninterruptible Power Supply


Installation Manual
This manual provides the information to install the UPS,
including installation preparations, installation procedure,
electrical connections, and equipment debugging.
2. ZXUPS S606/S610 (V1.0) Uninterruptible Power Supply User
Manual
This manual details the functions and features, technical
specifications, the operation instructions and alarm codes of the
monitoring unit, and routine operation & maintenance of the UPS;
in addition, it introduces the operating principles of the UPS, and
the load capacity calculation.

Note:
After reading the two manuals, please store them properly
for reference purpose.

Caution:
Both the input voltage and output voltage of the UPS are
high voltages. Improper operations can endanger personal
safety. Read this manual carefully before installation and
any operation, and please pay attention to the warning
signs and remarks on the equipment. Only professional
maintenance personnel is allowed to dismantle the UPS
cabinet.

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ZXUPS S606/S610 (V1.1) Installation Manual

What is in this Manual


This manual contains the following chapters/appendices:

TABLE 1 CHAPTER/APPENDIX SUMM ARY

Chapter/Appendix Summary

Chapter 1 Safety Instructions Describes safety precautions.

Describes the requirements before installing


Chapter 2 Installation Preparations
the equipment.

Chapter 3 Equipment Installation Describes the UPS installation.

Chapter 4 Electrical Connections Describes the electrical connections.

Describes the requirements and methods of


Chapter 5 System Commissioning
system commissioning.

Appendix A Background Monitoring Describes background monitoring modes.

ii Confidential and Proprietary Information of ZTE CORPORATION


About this Manual

Typographical Conventions
ZTE documents use the following typographical conventions.

TABLE 2 TYPOGRAPHICAL CONVENTIONS

Typeface Meaning

Italics References to other guides and documents; parameter values

“Quotes” Links on screens

Bold Menus, menu options, input fields, radio button names, check boxes,
drop-down lists, dialog box names, window names

CAPS Keys on the keyboard and buttons on screens and company name
Constant Text that you type, program code, files and directory names, and
width function names

[] Optional parameters
{} Mandatory parameters

| Select one of the parameters that are delimited by it

Note: Provides additional information about a certain topic

Checkpoint: Indicates that a particular step needs to be checked


before proceeding further

Tip: Indicates a suggestion or hint to make things easier or more


productive for the reader

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ZXUPS S606/S610 (V1.1) Installation Manual

Safety Signs
TABLE 3 S AFETY SIGNS

Safety Signs Meaning

Danger: Indicates an imminently hazardous situation, which if not


avoided, will result in death or serious injury. This signal word
should be limited to only extreme situations.

Warning: Indicates a potentially hazardous situation, which if not


avoided, could result in death or serious injury.

Caution: Indicates a potentially hazardous situation, which if not


avoided, could result in minor or moderate injury. It may also be
used to alert against unsafe practices.

Erosion: Beware of erosion.

Electric shock: There is a risk of electric shock.

Electrostatic: The device may be sensitive to static electricity.

Microwave: Beware of strong electromagnetic field.

Laser: Beware of strong laser beam.

No flammables: No flammables can be stored.

No touching: Do not touch.

No smoking: Smoking is forbidden.

iv Confidential and Proprietary Information of ZTE CORPORATION


About this Manual

How to Get in Touch


The following sections provide information on how to obtain support
for the documentation and the software.

Customer Support
If you have problems, questions, comments, or suggestions
regarding your product, contact us by e-mail at support@zte.com.cn.
You can also call our customer support center at (86) 755 26771900
and (86) 800-9830-9830.

Documentation Support
ZTE welcomes your comments and suggestions on the quality and
usefulness of this document. For further questions, comments, or
suggestions on the documentation, you can contact us by e-mail at
doc@zte.com.cn; or you can fax your comments and suggestions to
(86) 755 26772236. You can also explore our website at
http://support.zte.com.cn, which contains various interesting
subjects like documentation, knowledge base, forum and service
request.

Confidential and Proprietary Information of ZTE CORPORATION v


ZXUPS S606/S610 (V1.1) Installation Manual

This page is intentionally blank.

vi Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1

Safety Instructions

This chapter describes the safety instructions for the installation,


maintenance and operation of the UPS.

Note:
Always read the safety instructions before any operation.

Safety instructions described in this manual are only supplementary


to the local safety specifications.

This equipment involves high temperature and high voltages. Only


qualified professionals can install, operate and troubleshoot the
equipment. The installation, operation and maintenance of this
equipment must comply with local safety specifications and related
operating procedures to reduce the risk of injuries or equipment
damage.

ZTE shall not bear any liabilities incurred by violation of the universal
safety operation requirements or violation of the safety standards for
designing, manufacturing and using the equipment.

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ZXUPS S606/S610 (V1.1) Installation Manual

Electric shock:
The high voltage danger exists in the installation and
maintenance of UPS system. Direct contact or contact
with high voltage and mains supply through damp object
will cause vital danger. Pay attention to caution sings and
sentences on the equipment.

1. Both the input voltage and output voltage of UPS are high
voltage. Direct contact or contact with high voltage and mains
supply through damp object will cause vital danger.
2. The UPS has multiple power supplies. Switch off AC power and
DC power before maintenance. Even if all power supplies are
switched off, the internal capacitance of UPS will have charge on
it. So, wait for the release of charge for more than 10 minutes
before dismantling the cabinets.
It is recommended to check the power input of UPS and the
internal parts that might be contacted with a voltmeter before
maintenance, to ensure that all power supplies are switched off
and in the safe state.
3. Do not wear any conductive object such as watch, hand chain,
bracelet and finger ring, during operations.

Caution: Use special tool.


Special tool is a must in the high voltage and AC power
operations. Before operation, make sure that all the tools
are insulated, for example, wrap metal part with
insulating tape.

Danger:
Never drilll on the UPS cabinet without authority.
Improper drilling will damage the components and cables
in the cabinet and the metal scraps will drop into the
cabinet and cause short circuit.

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Chapter 1 - Safety Instructions

Electric shock: Never perform any operation during


lightning storm.
Never perform high voltage and AC power operations or
operations on conducive objects during lightning storm. In
addition, take measures for lightning protection and
grounding in advance to avoid equipment damage due to
lightning storm.

Danger:
Never connect and disconnect live power cables. Before the
operations to power cable, switch off the UPS and make
sure that the cables and cable labels comply with the
installation requirements.

Caution: Safety precautions for battery.


ƒ Use the batteries of the same model; otherwise,
battery will be damaged.
ƒ Improper operations of battery will cause danger. Avoid
short circuit and overflow of electrolyte in operation. The
overflow of electrolyte may damage the equipment. It will
corrode metal object and circuit board, damage the
equipment and cause short circuit.

Warning:
Keep the screws and tools properly and do not drop them
onto the fan; otherwise, it will damage the fan or relevant
equipment.

Caution:
It is not recommended to use UPS to power inductive load,
such as printer and duplicating machine. Never use UPS to
power conductive load with high surge current, such as air

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ZXUPS S606/S610 (V1.1) Installation Manual

conditioner, blower, starter, electric drill, motor and fluorescent lamp, to


avoid UPS damage.

Caution: Keep good ventilation.


Maintain good ventilation by keeping the UPS ventilation
hole and fan clean..

4 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2

Installation Preparations

This chapter describes preparation requirements for installing the


UPS equipment.

Flow Description
The installation flow is shown in Figure 1.

Note:
Only qualified personnel have the authority to install and
debug the UPS.

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ZXUPS S606/S610 (V1.1) Installation Manual

FIGURE 1 INSTALLATION FLOW

Start

Check the installation


site

Unpack for
inspection

Install the UPS


cabinet

Install battery
cabinet

Connect cables

Fail
Installation check

Pass

Debug the system

Preliminary Fail
acceptance

Pass

Perform final
acceptance test

End

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Chapter 2 - Installation Preparations

Installation Site Inspection


Before installing the UPS, check the equipment room to make sure
that it can meet the installation requirements.

Working Environment Requirements


ZXUPS S606/S610 is indoor equipment equipped with lead acid
batteries. It should be installed in a place with good ventilation,
proper working temperature and humidity, and free from dust. High
working temperature reduces the battery life span; therefore the
battery working temperature should range from 0°C to 40°C. It is
then recommended to install air conditioner in the equipment room.

Table 4 lists the requirements for the working environment.

TABLE 4 WORKING ENVIRONMENT REQUIREMENTS

Item Specifications

Working temperature 0°C ~ 40°C


(Recommended temperature: 20°C ~ 25°C)

Relative humidity 10% ~ 93%, non-condensing (40°C ± 2°C);


(50% recommended )

Altitude ≤ 1500 m

Atmosphere pressure 86 kPa ~ 106 kPa

Indoor cleanness Free from dust, steam, corrosive gas or smog

Ground levelness Gradient ≤ 5º

Severe vibration No

Civil construction Finished, with the floor hardened

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ZXUPS S606/S610 (V1.1) Installation Manual

Power Supply Requirements


ƒ The UPS is supplied by a single-phase three-wire AC power supply
with the rated voltage of 220 VAC. If it is supplied by two power
supplies; for example, two mains supply or one mains supply
and one diesel generator, the input switching should be
implemented before supplying the UPS.
ƒ The voltage difference between the input neutral cable and the
grounding cable should be less than 5 VAC.
ƒ The UPS is a high-frequency switching system, and enough
redundancy of its power supply is required, that is, the input
capacity should be over 1.5 times of the maximum capacity of the
UPS.
ƒ When diesel generator is configured at the AC input terminal, the
apparent input power of the UPS should be less than 30% of the
generator capacity.
ƒ AC input switch should be configured outside the UPS; air switch
with proper capacity should be used instead of knife switch. Refer
to Table 7 for air switch capacity.

Other Requirements
The equipment room should meet the following requirements:

ƒ The equipment room should be equipped with effective fire-fighting


equipment.
ƒ Clear labels should be marked on various power sockets.
ƒ Never store flammable or explosive objects in the equipment room.
ƒ Before installing the equipment, make preparations for equipment
room and grounding cable.

Lightning and Surge Protection


Requirements
To ensure the normal operation of the system, level 1 arrester
should be configured for mains supply input before powering the UPS.

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Chapter 2 - Installation Preparations

Note:
ƒ Level 1 arrester is also called level B arrester.
ƒ Level B arrester should be purchased by the user.

It is recommended to install the arrester before the UPS input with a


distance greater than or equal to 12 m. The cable between level B
arrester and the AC distribution unit should be indoor; to protect it
from direct lightning. The cross-sectional area of the cable connected
to the arrester should be greater than or equal to 6 mm2; the cable
should be as short as possible. The requirements for grounding the
arrester cable are similar to the requirements for grounding other
cables.

Figure 2 shows the lightning protection measures for the AC input


terminal. The UPS has an EMI filter and lightning protection In both,
the invert mode and the bypass mode.

FIGURE 2 LIGHTNING PROTECTION MEASURES FOR THE AC INPUT END

Input AC (Single-phase three-wire) ZXUPS


L Input EMI board
Lightning-proof
N circuit

PE
Grounding
terminal
Level 1 arrester

Input & output


connector bar

Grounding Grounding
cable of the cable of the
arrester Equipment room UPS
grounding busbar

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ZXUPS S606/S610 (V1.1) Installation Manual

Grounding Requirements
As shown in Figure 2, the grounding cable of the UPS should be
connected between the input/ output connector bar and the
grounding busbar in the equipment room. The resistance between
the equipment and the ground should be less than or equal to 5 Ω.

Unpacking for Inspection


ƒ Unpack the package box after the equipment is taken to
installation site. During unpacking, take care to avoid any
scratch to the coating of the equipment.
ƒ After unpacking, check the template at the rear of the UPS cabinet
to make sure that the delivered equipment is the same one that
was ordered.
ƒ Check whether the equipment parts are consistent with those on
the packing list.
ƒ Please contact the local office of ZTE CORPORATION or its local
personnel if the equipment is damaged during transportation or
missing; meanwhile, keep the equipment properly.

10 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3

Equipment Installation

This chapter describes the installation of the UPS cabinet and the
battery cabinet.

UPS Cabinet Installation


Select proper installation mode:

ƒ Install the UPS on the floor when the floor of the equipment room
is not antistatic.
ƒ Install the UPS on a framework or base when the floor of the
equipment room is antistatic.

Caution:
When installing the cabinet, hold it firmly to prevent it from
falling and do not dismantle its cover.

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ZXUPS S606/S610 (V1.1) Installation Manual

Installing UPS on Floor


Drill the floor of the equipment room directly and fix the UPS cabinet
with expansion bolts. Figure 3 shows the UPS installation flow on
the floor.

FIGURE 3 FLOW OF INSTALLING UPS ON FLOOR

Start

Select the installation


position

Determine the hole position


for expansion bolts

Drill holes and install


expansion bolts

Place UPS in the


position

Check whether No
it is qualified

Yes

Screw down expansion


bolts

End

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Chapter 3 - Equipment Installation

d To install UPS on the floor


1. Select the position to install the UPS:
The outer dimensions of the UPS cabinet are 678 mm × 226 mm
× 585 mm (H × W × D). Determine the installation position
according to the engineering design document. The basic
requirement for installation position is enough space, as shown
in Figure 4. In addition, the installation position should be
convenient for cabling, with good ventilation, and convenient for
operation and maintenance.

FIGURE 4 UPS INSTALLATION POSITION

L2≥0.1 m

Front side
UPS
cabinet

L1≥0.5 m L3≥0.3 m

L1: the space in front of the UPS cabinet


L2: the distance between the side and the wall or other equipment
L3: the distance between the back and the wall or other equipment.

Caution:
The weight of the UPS cabinet is transferred to the floor
through the four feet. If the load-bearing capacity of the
floor is not enough, pave a large support plate on the floor
to distribute uniformly the weight of UPS.

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ZXUPS S606/S610 (V1.1) Installation Manual

2. Prepare the Anchor Plate.


Use an anchor plate to fix the cabinet; Figure 5 shows its
appearance. Use four anchor plates to fix the four feet, and use
an expansion bolt to fasten each plate.

FI G U R E 5 AP P E AR AN C E O F TH E AN C H O R P L AT E

3. Determine the position of holes to fix the expansion bolts


i. Place the UPS cabinet in the installation position.
ii. Place the anchor plate, as shown in Figure 6.

FI G U R E 6 AN C H O R P L AT E I N S T AL L AT I O N P O S I T I O N

Cabinet foot
Anchor plate

iii. Mark the position of installation hole on the floor as shown in


Figure 7.

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Chapter 3 - Equipment Installation

FIGURE 7 POSITION OF THE HOLES TO FIX EXPANSION BOLTS

Foot
Installation hole of
anchor plate

4. Remove the UPS, drill holes and fix the expansion bolts:
i. Drill holes with a percussion drill:
Select a Ф12 percussion drill. The aperture is 13 mm and the
depth is 70 mm. During drilling, prevent any deviation
caused by the vibration of the drill. Make sure that the holes
are vertical to the floor.
ii. Fix expansion bolts:
Put flat washer, spring washer and nut onto the expansion
bolt (M10×80) respectively; insert the bolt into the hole.
Screw down the nut clockwise with wrench to fix the
expansion bolt in the hole. Now remove the nut, spring
washer and flat washer. After installing the expansion bolts,
the part of each bolt above the ground should be about 30
mm, as shown in Figure 8.

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ZXUPS S606/S610 (V1.1) Installation Manual

FIGURE 8 EXPANSION BOLT INSTALL ATION

Nut

Spring washer

Plat washer
Screw down the nut
Installed bolt

The part of expansion


bolt under the ground

5. Place the UPS:


i. Push the UPS to the installation position through the rollers
at the bottom.
ii. Put down the four feet with a wrench to take the rollers
away. Adjust the feet to stabilize and level the UPS. The
vertical gradient of the side of cabinet to the floor should be
less than 5°.
iii. Put an anchor plate around the expansion bolt and lock the
feet of UPS with the anchor plate. Then, install flat washer,
spring washer and nut in turn. Figure 9 shows the fixing of
the foot with the anchor plate.

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Chapter 3 - Equipment Installation

FIGURE 9 FIXING FEET WITH ANCHOR PLATE

6. Fix the UPS after confirming that the stated operations are
reliably completed.
Make sure that the UPS is stabilized and leveled. If the vertical
gradient is higher than 5°, adjust the feet again until it is less
than 5°, then screw down the nuts onto expansion bolts to fix
the UPS.

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ZXUPS S606/S610 (V1.1) Installation Manual

UPS Installation on Framework


Drill holes on the floor of the equipment room to fix the framework,
which should be prepared by the user, and install the UPS cabinet on
the framework.

The dimensions of the framework should be the same with or similar


to that of the UPS cabinet. The dimensions of the top layer and the
bottom layer are the same; the height of the framework is the same
with that of the antistatic floor. Prepare the framework according to
Figure 10.

FIGURE 10 DIMENSIONS OF THE FRAMEWORK

Figure 11 shows the flow for installing the UPS on the framework.

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Chapter 3 - Equipment Installation

FIGURE 11 FLOW OF INSTALLING THE UPS ON FRAMEWORK

Start

Prepare a framework
in advance

Select the installation


position

Determine the hole position


of expansion bolts

Drill holes and install


expansion bolts

Install the
underprop

Place the UPS cabinet

No
Qualified?

Yes
Screw down expansion
bolts

End

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ZXUPS S606/S610 (V1.1) Installation Manual

d To install the UPS in framework installation mode:


1. Determine the installation place of UPS (Refer to “Installing UPS
on Floor” for details).

Caution:
The weight of the UPS cabinet is transferred to the floor
through the framework. If the load-bearing capacity is not
enough, pave with a large support plate on the floor to
distribute uniformly the weight of cabinet.

2. Drill holes on the floor according to the holes of the bottom layer.
Then, fix the framework with expansion bolts.
3. Place the UPS.
i. Push the UPS cabinet close to the framework.
ii. Put down the four feet with a wrench to take the rollers
away. Adjust the feet to stabilize and level the UPS. The
vertical gradient of the side of cabinet to the floor should be
less than 5°.
iii. Place the UPS onto the framework and lock the feet of the
cabinet with the anchor plate. Then, install the flat washer,
spring washer and the nut in turn, as shown in Figure 12.

FIGURE 12 INSTALLING FR AMEWORK AND PLACING THE UPS CABINET

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Chapter 3 - Equipment Installation

4. Fix the UPS after making sure that the previous operations are
reliable.
Make sure that the UPS is stabilized and leveled. If the vertical
gradient is higher than 5°, adjust the feet again until it is less
than 5°, then screw down the nut onto the expansion bolt to fix
the UPS cabinet.

Installation Check
After the installation is complete, check its reliability according to
Table 5.

TABLE 5 UPS INSTALL ATION CHECK ITEMS

S/N Items Passed or Not

The four feet of the UPS cabinet are on the ground,


1
while the rollers are off the ground □ Yes □ No

The UPS cabinet is stabilized and leveled with the


2
vertical gradient less than 5° □ Yes □ No

3 The UPS cabinet is tidily lined with other equipments □ Yes □ No

All screws are tightened without any flat washer and


4
spring washer missing □ Yes □ No

There is no unnecessary material or object on and


5
around the UPS cabinet □ Yes □ No

The coat of the UPS cabinet is free from damage and


6
scratch □ Yes □ No

The UPS meets the requirements of ventilation and


7
heat dispersion □ Yes □ No

All the input and output switches of the UPS are in


8
“OFF” state □ Yes □ No

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ZXUPS S606/S610 (V1.1) Installation Manual

Battery Cabinet Installation


For high capacity type of ZXUPS S606/S610, the battery cabinet
should be installed, and cables between batteries inside battery
cabinet should be connected.

Install the battery cabinet according to related instructions and


requirements.

Checkpoint:
Before connecting the battery cables in the UPS cabinet,
check that the battery voltage meets the requirement of
UPS rated battery voltage of 240 VDC.

The precautions for installing the battery cabinet are described as


follows:

1. Tools
Before installing battery, take measures to make tools in good
insulation condition: For example, wrap metal part with
insulating tape, to avoid short circuit and human injury.
2. Battery cable
i. The battery cable must comply with the related requirement
to avoid damage of batteries.
ii. Normally, the positive lead should be red and the negative
one should be blue. If black cables are used, label the cables
clearly to avoid confusion.
3. Battery
Each battery pack consists of twenty 12 VDC batteries with the
same capacity, which are connected in series. Use batteries of
the same type. Otherwise, battery performance will be degraded
and the battery life span will be shortened.
After unpacking, use the multimeter to measure battery voltage.
The rated voltage of each battery is 12 VDC. If the voltage is
less than 10 VDC or the shell of any battery is broken, it

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Chapter 3 - Equipment Installation

indicates that the battery is damaged. Please contact the battery


provider.
4. Installation position
i. If the load-bearing capacity of the floor to place battery
cabinet is not enough, pave a large support plate on the
floor to distribute uniformly the weight of battery cabinet.
ii. Keep the batteries away from fire and any equipment that
can cause spark, to prevent the batteries from being
damaged or exploded.
5. Battery connection
i. Check whether the battery is inversely connected.
ii. Never reverse positive and negative polarities, and never
short circuit them; otherwise the battery will be damaged.
iii. Avoid battery damage or human injury by making sure that
the battery polarities do not touch each other or a non-
insulated part of cables.
iv. Tighten battery cables to keep connection lug away from
battery cabinet.

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24 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4

Electrical Connections

This chapter describes the cable connection of the UPS.

Precautions
Before electrical connections, learn the related precautions.

1. Requirements for mains supply


i. Electrical connections involve dangerous high voltage. Direct
contact or indirect contact with high voltage or mains supply
through any damp object may result in fatal danger.
ii. AC input cable serves to transmit high voltage; before any
related operation, make sure that the mains supply has been
cut off. Label the switches that are forbidden from
operations.
iii. Make sure that the input cables of mains supply are
connected; therefore make sure that all the connectors and
sockets are reliably connected, to avoid open or short circuit.
iv. Make sure that the input mains supply is properly grounded
and that the voltage between the neutral cable and the
ground is less than 5 VAC. If the ground cable of mains
supply is not connected, high voltage may develop between
the neutral cable and the ground.

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ZXUPS S606/S610 (V1.1) Installation Manual

v. The power system must be TT power system.


2. Requirement for cabling
i. To select top cabling, overhead cabling is required. To select
bottom cabling, cables should be laid through a hidden
trough. Try to keep cables short and straight during cabling.
ii. There should be no joint in the cables.
iii. When one color is selected for all the cables, select the black
color. In addition, cables should be clearly marked to avoid
confusion.
iv. Since the UPS deals with high input and output current
therefore connect the cables to connecting terminals directly
without tinning the cable ends. In addition, take measures to
insulate connecting terminals of AC cables and other parts.
3. Make sure that neutral cable, live wire and earth wire of the UPS
are reliably connected to avoid short circuit. To ensure operation
safety, connect the grounding cable of UPS first and make that it
is connected reliably.
4. Do not connect the UPS to half-wave rectifier load or inductive
load, such as air conditioner, blower, starter, electric drill, motor
and fluorescent lamp; otherwise, the UPS will be damaged.

Selecting Cables
A set of cables are delivered with the equipment. Table 6 lists the
standard cable colors.

TABLE 6 STANDARD CABLE COLOR

Cable Type Color Cable Type Color

Live wire Red Positive wire + Red

Neutral wire Blue Negative wire - Blue

Grounding cable PE Yellow-green - -

Note:
ƒ To use a uniform color for the cables, choose black color. Mark the cables clearly to
avoid confusion.
ƒ The cable requirements may be related to the country standards. Please observe
the local rules for cable color.

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Chapter 4 - Electrical Connections

The requirements for using cables beyond any standard


configuration are described as follows:

1. Cable length
Use the whole cable of enough length. There should be no joint
in it.
2. Cable color
Use cables of standard color, listed in Table 6. If cable of non-
standard color is selected, the black color is recommended; in
this case, use the cable sleeves of standard color to clearly
mark cables.
3. Cross-sectional area of cable
It is recommended to use copper-core strand wire as AC power
cable; cross-sectional area of cables should apply to the load.
If the cabling distance is less than 30 m, calculate the cross-
sectional area of cables with the cost-effective current density of
3 A/mm2 ~ 5 A/mm2. Refer to the recommendations in Table 7.
The cross-sectional area of grounding wire should be higher than
6 mm2. The length of cables specified in Table 7 cannot exceed
30 m. If the length is over 30 m, select the cable of bigger
cross-sectional area accordingly.

T AB L E 7 I N P UT AI R S W I T C H AN D C R O S S -S E C T I O N AR E A O F C AB L E S

Item ZXUPS S606 ZXUPS S610

Input air switch 50 A 63 A

AC input cable 6 mm2 ~ 10 mm2 10 mm2 ~ 16 mm2

Battery input cable 6 mm2 ~ 10 mm2 10 mm2 ~ 16 mm2

AC output cable The cross-sectional area of AC output cable is


determined according to the load capacity.

Grounding cable 6 mm2 ~ 10 mm2 10 mm2 ~ 16 mm2

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ZXUPS S606/S610 (V1.1) Installation Manual

Cables Connection
Connecting Terminals Connection
Before connection, please refer to ZXUPS S606/S610 (V1.1)
Uninterruptible Power Supply User Manual to learn about the
locations of the connection box, the definition of the connecting
terminals and the location of the socket for outer battery.

Danger:
Before connection, turn off (OFF) the external power
supply of the UPS. Hot swap is forbidden. During
connection, make sure that cables are fastened.

1. Remove the cover plates at the back of the cabinet, as


shown in Figure 13.

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Chapter 4 - Electrical Connections

FIGURE 13 REMOVING COVER PLATES

1
Battery input terminals
cover plate

AC distribution
terminals cover plate

2. Strip off the insulating layer at cable terminal and connect


the inside copper wire to connecting terminal (it is not
recommended to tin the cable terminals). Figure 14 shows
how to connect the cables to the connecting terminals.

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ZXUPS S606/S610 (V1.1) Installation Manual

FIGURE 14 CONNECTION OF CONNECTING TERMINAL

Connection in Single UPS Mode

Danger:
Before delivery, there is one short circuit cable between
the live bypass (BYPASS L) terminal and the auxiliary
bypass (AUX) terminal. Please do not remove the cable
in single mode UPS.

The cables connection diagram is shown in Figure 15.

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Chapter 4 - Electrical Connections

FIGURE 15 ELECTRICAL CONNECTION IN SINGLE UPS MODE

ZXUPS
Connector bar
BATTERY INPUT
AC IN BYPASS AUX AC OUT 240V DC
L N PE N L L PE N L + -

Do not remove N L + -
AC input Battery
this cable Load
distribution cabinet
before delivery 240V DC

L N
Mains
Equipment
220V AC room busbar

Bind cables after connection. Refer to Section “Requirements for


Binding Cables” in this chapter for details

Caution:
ƒ To ensure operation safety, first connect the grounding
cable and make sure that it is reliably connected.
ƒ During connection, do not mix up the neutral, live and
grounding cables to avoid short circuit. Make sure the
neutral wire is reliably connected.
ƒ During connection, do not connect the positive and
negative battery cable reversely; otherwise battery will be
damaged.

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d To connect cables in single UPS mode:


1. Connect grounding cables.
Two grounding cables need to be connected. Connect one
grounding cable between the PE terminal for AC input (AC IN)
and the grounding bar of the equipment room; connect the other
one between the PE terminal for AC output (AC OUT) and the
equipment room grounding busbar.
When laying the grounding cables, try to keep them as short and
straight as possible.
2. Connect AC input cables.
The power supply of the UPS is a single-phase supply. Protection
device, such as switch and fuse should be configured for AC
input live cable before it supplies the UPS. As shown in Figure 15,
there is the input branch for the UPS inside the distribution
cabinet. Protection switch should not be configured from the
input neutral cable; therefore the input neutral cable should be
connected to the UPS directly.
Connect the input live cable between the L terminal on AC IN of
the UPS and the AC distribution cabinet; connect the input
neutral cable between the N terminal on AC IN of the UPS and
the AC distribution cabinet.
3. Connect AC output cables.
The output of the UPS is a single-phase. Connect the output live
cable between the L terminal on AC OUT of the UPS and the L
terminal of load or the AC output distribution cabinet; connect
the output neutral cable between the N terminal on AC OUT of
the UPS and the N terminal of load or the AC output distribution
cabinet.
4. Connect battery cables.
There are two battery cables: positive cable and negative cable.
Connect the positive cable between the outer battery cabinet
and the “+” terminal on BATTERY INPUT of the UPS; connect
the negative cable between the outer battery cabinet and the “–”
terminal on BATTERY INPUT of the UPS.

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Chapter 4 - Electrical Connections

Connection in Serial Hot Backup Mode


In serial hot backup mode, an uninterruptible power supply system
consists of two UPS: one is master UPS and the other is slave UPS.
Figure 16 shows how to connect cables in serial hot backup mode.

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34
Master UPS Slave UPS

Connector bar Connector bar


BATTERY INPUT BATTERY INPUT
AC IN BYPASST AUX AC OUT AC IN BYPASS AUX AC OUT
240V DC 240V DC
L N PE N L PE N L + - L N PE N L L PE N L + -

N L
Do not remove this cable
Switch1 Disconnect the cable Load
+ - + -
ZXUPS S606/S610 (V1.1) Installation Manual

Battery pack 1 Switch 2 Battery pack 2


AC input
distribution 240V DC 240V DC
cabinet
AC input
distribution
Equipment room cabinet Equipment room
busbar L Mains busbar
N 220V AC

Danger
Master UPS and Slave UPS should be connected to the same
phase of the same mains.

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FIGURE 16 ELECTRICAL CONNECTION IN SERIAL HOT BACKUP MODE
Chapter 4 - Electrical Connections

Refer to Section “Requirements for Binding Cables” in this chapter


for details about binding cables.

Caution:
ƒ To ensure operation safety, first connect the grounding
cable and make sure that it is reliably connected.
ƒ During connection, do not mix up the neutral cable, live
cable and grounding cable to avoid circuit short. Make sure
the neutral cable is reliably connected.
ƒ During connection, do not connect the positive and
negative battery cable reversely; otherwise battery will be
damaged.
ƒ The two UPS cannot be supplied by one battery pack.

d To connect cables in serial hot backup mode:


1. Remove the short circuit cable of the master UPS.
Before delivery, the short circuit cable is connected between the
BYPASS L (bypass live) terminal and the AUX (bypass auxiliary)
terminal. In serial hot backup mode, remove the short-circuit
cable of the master UPS. Do not remove the short-circuit cable
of the slave UPS.
2. Connect grounding cables.
For each UPS, there are two grounding cables to be connected.
i. Connect one grounding cable between the PE terminal for
AC input (AC IN) and the equipment room busbar.
ii. Connect the other grounding cable between the PE terminal
for AC output (AC OUT) and the equipment room busbar.
During laying the grounding cable, keep them as short and
straight as possible.

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ZXUPS S606/S610 (V1.1) Installation Manual

3. Connect AC input cables.

Caution:
In serial hot backup mode, connect the live cables of the
master UPS and slave UPS to the same phase of the same
mains supply to avoid equipment damage.For example if
the live wire L of the master UPS is connected to the
phase U of the mains,the live cable L of the slave UPS should also be
connected to the phase U of the mains.

i. Connect the AC input cable for the master UPS.


Connect the input live cable 1 between the L terminal on AC
IN of the master UPS and the AC input distribution cabinet.
Connect the input neutral cable 1 between the N terminal on
AC IN of the master UPS and the AC input distribution
cabinet.
ii. Connect the AC input cable for the slave UPS.
Connect the input live cable 1 between the L terminal on AC
IN of the slave UPS and the AC input distribution cabinet.
Connect the input neutral cable 1 between the N terminal on
AC IN of the slave UPS and the AC input distribution cabinet.
4. Connect bypass input cable.

Caution:

Never short-circuit any L and N terminal.

Figure 17 shows the connection of the bypass input cables.


i. Connect the N terminal on BYPASS for the master UPS to
that for the slave UPS.
ii. Connect the L terminal on BYPASS for the master UPS to
that for the slave UPS.

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Chapter 4 - Electrical Connections

FIGURE 17 CONNECT OF BYPASS INPUT WIRES

Master UPS Slave UPS


BYPASS OUTPUT
N L N L

5. Connect AC output cables


i. Connect the output live cable between the L terminal on AC
OUT of the UPS and the L terminal of load or the AC output
distribution cabinet.
ii. Connect the output neutral cable between the N terminal on
AC OUT of the UPS and the N terminal of load or the AC
output distribution cabinet.
6. Connect battery cables.
i. Connect the battery cables to the master UPS.
Connect the positive battery cable to the “+” terminal on
BATTERY INPUT of the master UPS.
Connect the negative battery cable to the “-” terminal on
BATTERY INPUT of the master UPS.
ii. Connect battery cables to the slave UPS.
Connect the positive battery cable to the “+” terminal on
BATTERY INPUT of the slave UPS.
Connect the negative battery cable to the “-” terminal on
BATTERY INPUT of the slave UPS.

Maintenance bypass description


The maintenance bypass switch is not configured on the ZXUPS
S606/S610; therefore the UPS maintenance bypass function is
performed through the ZXDP04 U101 power distribution unit. Refer
to the user manual of “ZXDP04 U101 power distribution unit” for
more details about the connection between the UPS and the ZXDP04
U101 power distribution unit.

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ZXUPS S606/S610 (V1.1) Installation Manual

Refer to Figure 18 and Figure 19 for maintenance bypass when the


ZXDP04 U101 power distribution unit is not used.

FIGURE 18 M AINTENANCE BYPASS IN SINGLE MODE

FIGURE 19 M AINTENANCE BYPASS IN DUAL HOT BACKUP MODE

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Chapter 4 - Electrical Connections

Requirements for Binding Cables


The specific requirements for cable binding are described as follows,

1. The cables should be routed in the grooves on the standing


post of the cabinet. Lay down the cables, which are
connected to sockets/connectors in such a way that the
farthest cable comes at the bottom in the cable bundle. Try
to avoid interleaving of cables, as shown in Figure 20.

FIGURE 20 REQUIREMENTS FOR CABLING

Wiring
Ca ble ties
are a

Cable tie s

Cables
Cables

Side view Front view Side vie w F ront v ie w

2. Do not twist the cables. Keep them level and straight.


Bundle the cables on both sides of a corner but not at the
corner to prevent the core from being broken due to stress
at the corner, as shown in Figure 21.

FIGURE 21 BUNDLING OF CABLES


Straight

Level

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ZXUPS S606/S610 (V1.1) Installation Manual

3. The space between the cable ties should be three to four


times of the diameter of the bundle, as shown in Figure 22 .

FIGURE 22 DISTANCE BETWEEN CABLE TIES

3d ~ 4d

4. After bundling, cut the redundant parts of the cable ties


neatly from the root, without leaving any sharp cut, as
shown in Figure 23.

FIGURE 23 REQUIREMENT FOR CABLE TIE END

Electrical Connection check


Check each item listed in Table 8. The electrical connection is not
acceptable unless the check result of every item is “Yes”.

TABLE 8 ELECTRICAL CONNECTION CHECK ITEMS

S/N Items Passed or Not

Switch should be configured outside the AC


1 distribution cabinet for protection before the □ Yes □ No
distribution cabinet powers the UPS.

The color of the cables complies with the related


2
specifications. □ Yes □ No

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Chapter 4 - Electrical Connections

S/N Items Passed or Not

The cross-sectional area, material and insulation


strength of the cables comply with related
3 specifications. □ Yes □ No

All labels are correct, clear and complete.


4 □ Yes □ No

All cables are firmly connected. (Refer to Figure 15


5
and Figure 16.) □ Yes □ No

6 The grounding cable is reliably connected. □ Yes □ No

The cable between the L terminal on BYPASS and


the AUX terminal is firmly connected; for the
7
master UPS in serial hot backup mode, the cable □ Yes □ No
should be removed.

In serial hot backup mode, the live wires of the


8 master UPS and slave UPS are connected to the □ Yes □ No
same phase of the same mains supply.

If outer battery cabinet is equipped, make sure that


9
battery cables are firmly connected. □ Yes □ No

Cables should be laid neatly, and cable binding


10
should meet the requirements. □ Yes □ No

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Chapter 5

System Commissioning

This chapter describes how to perform system commissioning.

Commissioning Flow
System commissioning flow is shown in Figure 24. In serial hot
backup mode, first perform commissioning for the slave UPS then
perform commissioning for the master UPS.

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ZXUPS S606/S610 (V1.1) Installation Manual

FIGURE 24 SYSTEM COMMISSIONING FLOW

Start

Start up UPS

Parameters
setting

Battery
charging

Load
connection

End

Starting the UPS


Flow Description
Figure 25 shows how to start the UPS for the first time.

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Chapter 5 - System Commissioning

FIGURE 25 FLOW OF STARTING UPS FOR THE FIRST TIME

Start

Check before
power on

Power on Power off

Turn on Turn off

No
Successful?

Yes

Set parameters

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ZXUPS S606/S610 (V1.1) Installation Manual

Check items Before Power-on


Table 9 lists the items to be checked before power-on the UPS for
the first time, to avoid equipment damage and human injury.

TABLE 9 INSPECTION ITEMS BEFORE FIRST POWER-ON

S/N Item Passed or Not

1 The AC OUTPUT switch should be turned to “OFF”


to power on UPS without load.
□ Yes □ No

2 The load connected to the UPS should meet the


requirement: Never connect half-wave rectifier
□ Yes □ No
load or inductive load, such as air-conditioner,
blower, starter, electric drill, motor and fluorescent
lamp.

3 The load connected to the UPS should be no more


than the rated capacity of the UPS to avoid the
□ Yes □ No
UPS from over-load protection or working in
bypass mode.

4 All loads should be turned off.


□ Yes □ No

5 The voltage between the neutral cable and the


grounding cable should be less than 5 VAC.
□ Yes □ No

6 Check if the rated battery voltage is 240 VDC.


□ Yes □ No

Caution:
Make sure that each check item result “Yes”, then
reinstall the cover plate to avoid electric shock.

Power-on and Startup


1. Power on the UPS.
i. Turn ON the AC output switch (inside the distribution cabinet
of the equipment room).
ii. Turn ON the output switch of the battery cabinet.

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Chapter 5 - System Commissioning

iii. Turn ON the AC INPUT switch at the rear of the UPS.


2. Start up the UPS.

i. Press the power switch on the panel of the UPS. The LCD
displays the startup interface when the green indicator
(Normal) on the panel glows, as shown in Figure 26.

FIGURE 26 STARTUP INTERFACE

Turn on UPS?

1 Yes 2 No

ii. Press the ▼ button on the panel to move the cursor to “1


Yes” and press Enter.

Note:
If “2 No” is selected or no choice is made within one minute,
the UPS will automatically turn off.

iii. The system automatically performs self-test. The LCD


displays the process bar, as shown in Figure 27 (ZXUPS
S610 is taken as an example). The system starts to work in
bypass mode and enters in synchronization according to the
input frequency.

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ZXUPS S606/S610 (V1.1) Installation Manual

FIGURE 27 SELF-TEST INTERFACE

ZXUPS S610

Initializing…

iv. The system starts the normal working mode, and the LCD
displays the LINE MODE interface (as shown in Figure 28) or
BATTERY MODE interface (as shown in Figure 29).

FIGURE 28 LINE MODE INTERFACE

- +

LINE MODE

15:20 220V/50.0Hz

FIGURE 29 BATTERY MODE INTERFACE

- +

BATTERY MODE

15:20 220V/50.0Hz

Note: If the UPS cannot be started up normally, the


system might be faulty. Refer to “Appendix D Alarm
Code” in ZXUPS S606/S610 (V1.1) Uninterruptible Power
Supply User Manual for more details about the alarm
code on the LCD.

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Chapter 5 - System Commissioning

Shut-down and Power-off


If a fault occurs, shut down the UPS and troubleshoot the fault.

d To shut down and power off the UPS


1. Shut down the UPS.

Press the power switch on the panel. When the backlight of


the LCD is completely off, it indicates that the UPS has been shut
down.
2. Power off the UPS.
i. Turn OFF the AC INPUT switch at the rear of the UPS if the
switch is configured.
ii. Turn OFF the input switch of the battery cabinet.
iii. Turn OFF the AC input switches outside the UPS and inside
the distribution cabinet.

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ZXUPS S606/S610 (V1.1) Installation Manual

Parameters Setting
Configure the parameters for each UPS before usage. The
requirements for parameters configuration vary for single UPS mode
and serial hot backup mode. Refer to ZXUPS S606/S610 (V1.1)
Uninterruptible Power Supply User Manual for more details.

Parameters Setting in Single UPS Mode


Only one UPS is configured in single UPS mode.

Set the parameters of the master UPS according to Table 10.

TABLE 10 P ARAMETER CONFIGURATION FOR SINGLE UPS MODE

Item Default Configuration Mandatory?

1 Output F. 50 Hz ; 50 Hz † 60 Hz Yes

Parameter 2 Output F. ±2 Hz † ±1 Hz ; ±2 Hz No
setting 3 Battery Ah 007 Ah - Yes

4 Run Mode Slave ; Slave † Master No

2 New password 0000 - No

7 Neutral Alarm Enable ; 1 Enable † 2 Disable No

Caution:
ƒ The output frequency should be consistent with the local
mains supply. For example, if the frequency of the mains
supply is 60 Hz, set 1 Output F. to 60 Hz.
ƒ Set 4 Run Mode to Slave.
ƒ Restart the UPS.

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Chapter 5 - System Commissioning

Parameter Configuration in Serial Hot


Backup Mode
Two UPS systems are configured in the dual hot backup mode: One
is used as master UPS, and the other is the slave UPS. After system
installation, follow the steps below to set the parameters:
1. Set the parameters of the master UPS according to Table 11.

TABLE 11 P ARAMETERS SETTING FOR MASTER UPS

Mandator
Item Default Configuration
y?

1 Output F. 50 Hz ; 50 Hz † 60 Hz Yes

2 Output F. ±2 Hz † ±1 Hz ; ±2 Hz No
Parameter
setting Consistent with the capacity
3 Battery Ah 007 Ah Yes
type of the connected battery.

4 Run Mode Master † Slave ; Master Yes

After changing the password,


2 New password 0000 No
do keep the new one in mind.

7 Neutral Alarm Enable ; 1 Enable † 2 Disable No

Caution:
ƒ The output frequency should be consistent with the local
mains supply. For example, if the frequency of the mains
supply is 60 Hz, set 1 Output F. to 60 Hz.
ƒ The master UPS should be in Master mode and the slave
UPS in Slave mode. The serial hot backup system cut off the load if the two
systems are in Slave mode and the master UPS is shut down.

3. Restart the master UPS after parameters setting.


4. Set the parameters of the slave UPS according to Table 12.

TABLE 12 P ARAMETERS SETTING OF SLAVE UPS

Item Default Configuration Mandatory?

Parameter 1 Output F. 50 Hz ; 50 Hz † 60 Hz Yes

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ZXUPS S606/S610 (V1.1) Installation Manual

Item Default Configuration Mandatory?


setting 2 Output F. ±2 Hz † ±1 Hz ; ±2 Hz No

Consistent with the


3 Battery Ah 007 Ah capacity type of the Yes
connected battery.

4 Run Mode Slave ; Slave † Master Yes

After changing the


2 New password 0000 password, do keep the No
new one in mind.

7 Neutral Alarm Enable ; 1 Enable † 2 Disable No

Caution:
Settings of “1 Output F.” “2 Output F.” and “3 Battery
Ah” should be consistent with those of the master UPS.

3. After parameters setting, restart the UPS to make the settings take effect.

Charging Battery
During storage process, the capacity of battery reduces gradually,
therefore storage batteries that have not been used before/ have not
been used for a long time should be charged for 24 hours.

Batteries start charging after the UPS is started up. The standard
charging time is based on the provider requirement. In this manual
the charging time is 24 hours.

Caution:
Do not connect the load when the battery charging time
does not meet the provider requirement.

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- System Commissioning

Connecting the Load


After the battery is charged enough, turn on the AC OUTPUT switch
of the master UPS when it is required to supply power.

Caution:
In case of mains failure before the battery has been
charged enough, the system will switch to battery mode but
the backup time of the battery will be less than the
standard time and the load will not be reliably supplied.

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Appendix A

Background Monitoring

For ZXUPS S606/S610, there are three background monitoring


modes.

1. Relay output mode:


This mode uses another monitoring system (for example, ZXM10,
power equipment and environment centralized monitoring
system) to monitor the UPS.
2. RS232 serial port mode:
In this mode, the RS232 serial port is connected to the serial
port of the background computer, and the ZTE background
power supply monitor software installed in the computer is used
to locally monitor the UPS.
3. SNMP networking mode:
In this mode, the broadband network port on SNMP card
(optional) is connected to the public network, and the UPS is
monitored remotely through SNMP.

Caution:
In this UPS version, the RS232 interface and SNMP card
cannot be used simultaneously.

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ZXUPS S606/S610 (V1.1) Installation Manual

Relay Output Mode


The UPS has a 9-pin relay output interfaces VOLT.FREE CONTACT.
The pin definition is shown in Table 13.

TABLE 13 DEFINITION OF RELAY DRY CONTACT INTERFACE

Pin Signal Description

1 DRY-1 UPS status signal

2 DRY-2 Input mains supply fault status signal

3 DRY-3 Bypass status signal

4 DRY-COM Common end

5 DRY-5 Battery backup status signal

6 RE-CON Input end of remote shutdown

7 XGND Power ground of interface board

8 RE-CON Input end of remote shutdown

9 NC Not connected

Note:
The relay is NO (normally open) in normal situation and
NC (normally closed ) if abnormal situation occurs.

Figure 30 shows the connection of the relay output cable. The cable
length should be less than 50 m.

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Appendix A - Background Monitoring

FIGURE 30 CONNECTION IN RELAY OUTPUT MODE (WITH ZXUPS S610


TAKEN AS AN EXAMPLE)

Note:
ƒ The maximum voltage of the relay contact is 250 VAC or
28 VDC; the maximum current of the relay contact is 1 A.
ƒ The relay and the control circuit are insulated.

RS232 Serial Port Mode


The UPS has a 9-pin RS232 serial port. The pin definition is shown in
is shown in Table 14.

TABLE 14 PIN DEFINITION OF RS232 SERIAL PORT

Pin Signal Description

2 TXD Transmit signal

3 RXD Receive signal

5 XGND Signal ground

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ZXUPS S606/S610 (V1.1) Installation Manual

Figure 31 shows the connection of the RS232 port of the UPS to the
computer in which the background power supply monitor software is
installed.

The RS232 serial port mode is the simplest mode, but the serial
cable should be less than 15 m. In addition, up to four UPS systems
can be monitored using this mode.

FIGURE 31 CONNECTION IN RS232 SERIAL PORT MODE (WITH ZXUPS


S610 TAKEN AS AN EX AMPLE)

PC

SNMP Networking Mode


In this mode, the SNMP card should be configured in the UPS system
(the SNMP card is optional). The SNMP card can be used in remote
control of the UPS and enable UPS be a part of a network. It is
compatible with 10M/100M Ethernet and supports multiple protocols
such as SNMP, HTTP and TFTP. The pin definition of the card is
shown in Table 15.

58 Confidential and Proprietary Information of ZTE CORPORATION


Appendix A - Background Monitoring

TABLE 15 PIN DEFINITION OF SNMP AD APTOR

Pin Signal Description

1 XGND Power ground (for SNMP board)

2 +12 V +12 V power (for SNMP board)

3 SNMP-R SNMP receiving end

4 SNMP-T SNMP transmitting end

5 SNMP-R SNMP receiving end

6 SNMP-T SNMP transmitting end

7 -12 V -12 V power (for SNMP board if required)

8 SNMP-SW Signal to indicate whether the adaptor is inserted


(There is a short circuit between the pin 8 and the
pin 10 when the adaptor is inserted.)

9 XGND Power ground (for SNMP board)

10 XGND Power ground (for SNMP board)

11 ~ 26 NC Not connected.

Figure 32 shows the connection of the interface of SNMP adaptor to


the interface of the public network. In the SNMP networking mode,
the UPS is remotely monitored through SNMP.

FIGURE 32 CONNECTION FOR SNMP NETWORKING MODE (WITH ZXUPS


S610 TAKEN AS AN EX AMPLE)

Network interface

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60 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 1 Installation Flow.......................................................... 6


Figure 2 Lightning Protection Measures for the AC Input End.......... 9
Figure 3 Flow of Installing UPS on Floor .................................... 12
Figure 4 UPS Installation Position............................................. 13
Figure 5 Appearance of the Anchor Plate ................................... 14
Figure 6 Anchor Plate Installation Position ................................ 14
Figure 7 Position of the Holes to Fix Expansion bolts ................... 15
Figure 8 Expansion Bolt Installation.......................................... 16
Figure 9 Fixing Feet with Anchor Plate ...................................... 17
Figure 10 Dimensions of the Framework ................................... 18
Figure 11 Flow of Installing the UPS on Framework..................... 19
Figure 12 Installing Framework and Placing the UPS Cabinet........ 20
Figure 13 Removing Cover plates............................................. 29
Figure 14 Connection of Connecting Terminal ............................ 30
Figure 15 Electrical Connection in Single UPS Mode .................... 31
Figure 16 Electrical Connection in Serial Hot Backup Mode ........... 34
Figure 17 Connect of Bypass Input Wires .................................. 37
Figure 18 Maintenance bypass in Single Mode............................ 38
Figure 19 Maintenance bypass in Dual Hot Backup Mode ............. 38
Figure 20 Requirements for Cabling.......................................... 39
Figure 21 Bundling of Cables ................................................... 39
Figure 22 Distance between Cable Ties ..................................... 40
Figure 23 Requirement for Cable Tie End .................................. 40
Figure 24 System Commissioning Flow ..................................... 44
Figure 25 Flow of Starting UPS for the First Time........................ 45
Figure 26 Startup Interface ..................................................... 47
Figure 27 Self-Test Interface ................................................... 48
Figure 28 Line Mode Interface ................................................. 48
Figure 29 Battery Mode Interface ............................................. 48
Figure 30 Connection in Relay Output Mode (with ZXUPS S610 Taken
as an Example).............................................................. 57
Figure 31 Connection in RS232 Serial Port Mode (with ZXUPS S610
Taken as an Example)..................................................... 58
Figure 32 Connection for SNMP Networking Mode (with ZXUPS S610
Taken as an Example)..................................................... 59

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Tables

Table 1 Chapter/Appendix Summary .......................................... ii


Table 2 Typographical Conventions ............................................iii
Table 3 Safety Signs ................................................................iv
Table 4 Working Environment Requirements................................ 7
Table 5 UPS Installation Check Items ....................................... 21
Table 6 Standard Cable Color .................................................. 26
Table 7 Input Air Switch and Cross-Section Area of Cables .......... 27
Table 8 Electrical Connection Check Items................................ 40
Table 9 Inspection Items Before First Power-on ......................... 46
Table 10 Parameter Configuration for Single UPS Mode ............... 50
Table 11 Parameters Setting for Master UPS ............................. 51
Table 12 Parameters Setting of Slave UPS................................. 51
Table 13 Definition of Relay Dry contact Interface ...................... 56
Table 14 Pin Definition of RS232 Serial Port............................... 57
Table 15 Pin Definition of SNMP Adaptor ................................... 59

Confidential and Proprietary Information of ZTE CORPORATION 63

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