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Service Manual
Microprocessed Electrosurgical Generator
Models
SS-501E and SS-501S
Service Manual revision: 02

Microprocessed Electrosurgical Generator
Models SS-501E and SS-501S
Service Manual
WEM Equipamentos Eletrônicos Ltda.

Corporate Taxpayer Registry no. 54 611 678/0001-30
Rua Marechal Mascarenhas de Moraes, 550
Ribeirão Preto - SP - Brazil
CEP 14095-120
( (55-16) 629-4600
Fax (55-16) 629-7337
E-mail – Technical Department: suptec@wem.com.br
Service Manual SS-501E/S Table of Contents
TABLE OF CONTENTS
SUBJECT PAGE
CHAPTER 1 – GENERAL INFORMATION
1.1 Introduction ---------------------------------------------------------------------------------------------------- 1.1
1.2 General Features of SS-501E/S -------------------------------------------------------------------------- 1.2
1.3 Applications --------------------------------------------------------------------------------------------------- 1.2
CHAPTER 2 – TECHNICAL INFORMATION
2.1 Technical Specifications ---------------------------------------------------------------------------------- 2.1
2.2 Boards ------------------------------------------------------------------------------------------------------------ 2.1
2.3 Radio Frequency Output --------------------------------------------------------------------------------- 2.1
2.4 Power vs. Load Curve -------------------------------------------------------------------------------------- 2.2
2.5 Troubleshooting ----------------------------------------------------------------------------------------------- 2.3
2.5.1 Introduction -------------------------------------------------------------------------------------------- 2.3
2.5.2 How to Use this Section ----------------------------------------------------------------------------- 2.3
2.5.3 Troubleshooting Guide ----------------------------------------------------------------------------- 2.3
2.6 Installation Instruction -------------------------------------------------------------------------------------- 2.5
2.7 Routine Maintenance and Functional Checks --------------------------------------------------- 2.6
2.8 Version of the Software ------------------------------------------------------------------------------------ 2.7
CHAPTER 3 – ELECTRICAL SCHEMATICS
3.1 Bill of Schematics -------------------------------------------------------------------------------------------- 3.1
3.2 Electrical Schematics -------------------------------------------------------------------------------------- 3.1
CHAPTER 4 – MAIN SIGNALS
4.1 Main Signals ---------------------------------------------------------------------------------------------------- 4.1
CHAPTER 5 – TEST AND CALIBRATION
5.1 Test and Individual Calibration ------------------------------------------------------------------------- 5.1
CHAPTER 6 – IDENTIFICATION PARTS OF THE EQUIPMENT
6.1 Identification Parts of the Equipment ----------------------------------------------------------------- 6.1
6.1.1 Front Panel ---------------------------------------------------------------------------------------------- 6.1
6.1.2 CPU board ---------------------------------------------------------------------------------------------- 6.2
6.1.3 MB board ------------------------------------------------------------------------------------------------ 6.3
6.1.4 Internal Diagram -------------------------------------------------------------------------------------- 6.4
Appendix A A.1
Service Manual SS-501E/S General Information
1.1 – INTRODUCTION
⇒ Note: “SS-501E/S” mentioned in this manual, refer to the models SS-501E and SS-501S.
The following service instructions are for use only by qualified personnel to installation and
maintenance of the electrosurgical unit described in this manual. WEM will not be responsible
for an improper use of the information contained here.
The purpose of this manual is to provide information about the application and the
installation of SS501E/S, such as technical information to maintenance and calibration.
WEM reserve the right to make changes in this manual or in the equipment without
advance notice.
All rights reserved. Contents of this manual may not be reproduced in any form without
the written permission of WEM Equipamentos Eletrônicos Ltda.
⇒ ATTENTION: Before to start the maintenance, read the Operational Manual of SS-501E/S
carefully for a thorough understanding of operation and principles of electrosurgery.
Service Manual revision 2
Added sections 2.7 and 2.8, and subsections 2.5.1, 2.5.2 and 2.5.3, chapter 6 and
Appendix A, besides a reorganization in this manual in relation to the previous one.
It was reorganized the electrical schematics from 8 to 6 sheets.
Note: Take a look on section “Version of the Software”, for use of the single and the double
footswitch.
The function Cut with HI CUT will be automatically selected when you turn on the
equipment, not the function Cut without HI CUT as the previous one (see item 2.8 – Version of
the Software)
Page 1.1
Service Manual SS-501E/S General Information
1.2 – GENERAL FEATURES OF SS-501E/S
Features
- Two monopolar cutting options: normal and delicate;
- Eleven functions: cut (normal and delicate) – pure, blend 1, blend 2, blend 3;
coagulation – spray, bipolar and microbipolar;
- Digital power adjustment in two modes: fast and precise;
- Two control options on front panel (pushbotton – SS-501S or dial – SS-501E) for greater
surgeon comfort;
- Digital display provides effective output power levels in all operating modes;
- Handcontrol handpiece with sealed contacts and magnetic switching;
- Independent footswitch for bipolar mode;
- Allows connection to argon-gas plasma coagulator;
- Two independent outputs for hand-switching pencils that permit the simultaneous
work of two surgeons.
Precision
- Independent bipolar and microbipolar output, with precise control;
- Non-volatile memory for power levels in all utilization modes: pure cut, blend cut,
coagulation, bipolar and microbipolar, recording the last setting utilized in case of
breakdown or switching off the unit;
- Automatic recognition of the patient-plate (common or split);
- Power increased from 0.5W (in microbipolar mode).
Safety
- Automatic voltage selection;
- Isolated power outputs to minimize the risk of burns;
- Ppm patient-plate monitoring system, which takes into account the type of skin,
including bargraph indicator for contact quality;
- Lead and plate-cable connection continuity monitoring, blocking operation and
activating visual signaling in case of failure;
- Audiovisual signaling of functions with different tones for cut and coagulation;
- Auto-adhesive plates to avoid burns;
- Waterproof shielded panel to prevent liquids from entering the unit and to facilitate
disinfection;
- Natural ventilation by convenction;
- Complies with IEC 60601-2-2 electric safety standards, including EMI (electromagnetic
interference) test.
1.3 – APPLICATIONS
Indicated for surgeries such as prostate transurethral resection and electrovaporization,

and gastroenterology, cardiology, gynecology, proctology, orthopedics, neurology and
many other types of surgical procedures.
Page 1.2
Service Manual SS-501E/S Technical Information
2.1 – TECHNICAL SPECIFICATIONS
Power Supply: 100-240V – 45/65 Hz – automatic selection voltage

Operating frequency: 480KHz
Dimensions: 19,0 x 30,5 x 38,5 cm (H x W x D)
Weight: 6,5 Kg (without transport unit)
2.2 – BOARDS
CPU board: responsible for all equipment control, where is the data memory ((IC-U9),
the calibration memory (IC-U6), the microprocessor (IC-U8) and the circuits in charge of
activating and selection modes, the indicator lamps and the audio circuit.
MB board: responsible for generation and control of output power, such as the
insulator circuit between outlets of output power, where is the bivolt
(automatic selection voltage) circuit, the low power supply, the switching
power, the power block and the insulator and output circuit.
Display board: complementary CPU board, used only for setting of the displays.
Led board: complementary CPU board, used only for setting of the bargraf.
Encoder board: complementary CPU board, used only for setting of the encoder.
2.3 – RADIO FREQUENCY OUTPUT

Values of power in a rated load.
MODE MAX. RATED POWER LOAD

W/ High Cut
Pure Cut 300
W/O High Cut
W/ High Cut
Blend 1 250
W/O High Cut
W/ High Cut 300Ω
Blend 2 200
W/O High Cut
W/ High Cut
Blend 3 150
W/O High Cut
Coag (spray) 120
Bipolar 80 100Ω
Microbipolar 40 50Ω
Power in Watts
Page 2.1
2.4 – POWER vs. LOAD CURVE

To the values in a rated load, see item 2.3 – Radio Frequency Output
Mode 50Ω 100Ω 200Ω 1000Ω 1500Ω

Pure Cut W/O
---- 216 to 264 240 to 360 ---- 82 to 118
High Cut
Blend 1 W/O
---- 189 to 231 200 to 300 ---- 82 to 118
High Cut
Blend 2 W/O
---- 153 to 187 160 to 240 ---- 74 to 106
High Cut
Blend 3 W/O
---- 117 to 143 120 to 180 ---- 58 to 82
High Cut
Pure Cut W/
---- 234 to 286 240 to 360 ---- 152 to 228
High Cut
Blend 1 W/
---- 207 to 253 200 to 300 ---- 128 to 202
High Cut
Blend 2 W/
---- 167 to 203 160 to 240 ---- 104 to 166
High Cut
Blend 3 W/
---- 126 to 154 120 to 180 ---- 82 to 128
High Cut
Coagulation ---- 80 to 120 96 to 144 ---- 80 to 120
Bipolar 64 to 96 72 to 88 55 to 81 36 to 54 ----
Microbipolar 36 to 44 ---- 20 a 30 16 a 24 ----

Power in watts
Page 2.2
2.5 – TROUBLESHOOTING
2.5.1 – INTRODUCTION
This section explains how to troubleshoot the SS-501E/S if the problems arise.
The table below shows the most common faults that could happen, the observations
that could be done and the possible causes.
Note: let us know about the new faults presented and that can be added to this manual.
2.5.2 – HOW TO USE THIS SECTION

Use this section together with the electrical schematics (chapter 3) and the main signals
(chapter 4).
2.5.3 – TROUBLESHOOTING GUIDE
FAULT OBSERVATIONS POSSIBLE CAUSES

Lack of voltage on electric net
General fuse on rear Switching power supply and/or
panel opened power block is faulty
Fuse FU3 (1A –MB board)
Check D11, D12, D13 and D15
opened
Power cord is faulty
On/off switch is faulty
Equipment does not turn on Disconnections of the
– leds and displays do not Check cables
internal linkings
light up Bad contact Check cables and board
MB BOARD – power supply outputs
(schematic M1 – MB board)
- Check power supply frequency
There’s no power supply - Check Q2/MB board
- Check regulators
CPU board
- Check regulators
Accessories faulty (activating by
footswitch
No HV voltage (out of switching
power)
- No VCON signal (on CPU and/or
MB board)
In any mode, but emit - No excitation on transistors of
There’s no output power
tone driver circuit and/or power block
circuit
- Check drive transistors and/or
power transistors
No excitation waveform on power
block
Transistors of power block faulty
Page 2.3
FAULT OBSERVATIONS POSSIBLE CAUSES

In a specific output Check the specific high voltage
(Handswitch, Accessory or relay or the associated circuit (MB
Bipolar) and emit tone board)
There’s no output power Just at Bipolar output, but
Acessories faulty
emit tone
In any mode and no tone Footswitch and/or handswitch is
is emited faulty
Fuse FU1 or FU2 opened
Bivolt circuit does not switched over
Low HV voltage
to 110V with the equipment
connected on 110V network
Low output power Check resistors of transistors
polarization of the switching power
supply
Check performance of the leakage
circuit
S-cord is faulty (connection
Arcing through endoscope
elements of the metallic part of the
contact
endoscope with the patient plate
Plate used not in right way (see
operation manual)
Equipment grounding lacking
Plate burns
Electric network grounding not
Neuromuscular stimulation
correct
Check capacitors C53, C55, C56,
C57 and C58/MB board
Equipment delayed during
Audio altered Crystal XTAL 1/CPU board
panel starting
There is output power on
Accessory outlet when Relay RL8 or RL9 respectively (MB
activated the Handswitch board) with contacts sealed
outlet or vice versa
Without waveform Check Q15 and Q16 – MB board
Check crystal XTAL1 –CPU board
RF waveform
Different of specified Check if reset of the RF signal is
acting (pin 18 – U18/MB board)
Continuous output power Accessory is faulty
With accessories
(without activate the - Check footswitch or handswitch
equipment, but emiting
Without accessories Check L6 and L7/MB board
correspondent tone
Page 2.4
2.6 – INSTALLATION INSTRUCTIONS

Preparation for Use
- Connect the power cord in the rear panel APPLIANCE INLET connector;
- Set the on/off switch located on the rear panel to OFF;
- Connect the power plug to a grounded outlet;
- Set the on/off switch to ON. The green POWER lamp and the STAND BY amber lamp
on the upper right front panel should light up, indicating that the equipment is in
stand by mode;
- Push the STAND BY key located on the front panel once in order to set the generator
to the operating mode.
Preparation for Monopolar Surgery

Once the equipment is connected to the electric mains, follow the steps below and
prepare it for monopolar surgery.
- Connect the monopolar footswitch to the MONOPOLAR FOOTSWITCH female

connector located on the rear panel;
- Connect the plate cable to the patient plate. The PC-08 cable has two threaded pins
that must be threaded to the two threaded nuts of the PP-04 stainless-steel reusable
plate. In case you are using regular or split disposable adhesive (PPM-type or REM)
plates, the PC-07 cable must be used to connect the clamp to the adhesive plate
tab;
Note: The SS-501E and the SS-501S automatically detect the type of plate used (regular-PLC
or split-PPM).
- Connect the other end of the plate cable to the PATIENT terminal on the lower front
panel;
- Connect the accessories (handswitch, handpiece, monopolar forceps), according to
the design on top case of the equipment.
Preparation for Bipolar or Microbipolar Surgery.

Once the equipment is connected to the electric mains, follow the steps below and
prepare it for bipolar or microbipolar surgery.
- Connect the single footswitch to the BIPOLAR FOOTSWITCH female connector

located on the rear panel;
- Connect the cable of the bipolar instrument to the BIPOLAR outlet located on the
lower front panel;
- Select Bipolar or Microbipolar through the pushbotton (SS-501S) or the dial (SS-501E)
on front panel so that the lamp corresponding to the desired function lights up;
Page 2.5
2.7 – ROUTINE MAINTENANCE AND FUNCTIONAL CHECKS

WEM recommends that this maintenance be performed by a qualified service personal
twice a year. Record the results of the test to reference in future maintenances. If the
electrosurgical unit fails to meet any of the checks, refer to item 2.5 – Troubleshooting.
RECOMMENDED TEST EQUIPMENTS:

a – Electrosurgical analizer DNI 454A, or equivalent;
b – Digital multimeter Fluke 110, or equivalent
c – Oscilloscope – Tektronix TDS 210, or equivalent
d – Probe x10 and x100
SEQUENCE OF CHECKING:
1 – Check the external part of the equipment:
Case: Check the general conditions
Rear panel: Check the on/off switch, the footswitch connectors, the fuse holder cover
and fuses (check it for proper values)
Front panel: Check the polycarbonate, the keys and/or encoders and the borne ruler
connections.
2 – Make sure that anything unattached is inside the equipment.
3 – Inspect the identification label for legibility. If the label is not legible, contact WEM.
4 – Turn the equipment on and check it for general conditions of operation:

Check if all lamps and displays light properly.
Check the activations of footswitches, handswitch and keys, functioning tones and fault
conditions.
5 – Check the output powers of the equipment:

Check power in steps from 10 to 10 percent.
Check rated output power and power vs. load curve. (according to items 2.3 and 2.4 of
this manual).
6 – Inspect all accessories accompanied, including the power cord and footswitch cable.
Page 2.6
2.8 – VERSION OF THE SOFTWARE

The purpose of this section is to show the difference between each version of the
software.
Important: To identify the version of the software, see label on IC U11 (CPU board).
MODEL VERSION FEATURES

SS-501E/S 4.1 01 connection for footswitch, output power indicated in %.
Microbipolar output power with 20W, output power indicated in MAX
SS-501E/S 5
WATT.
SS-501E/S 6 Output power in MAX WATT.
Microbipolar output power with 40W;
Complies with subclause 51.5 of IEC 60601-2-2: 2001 electric safety
SS-501E/S 7
standard;
Allows the simultaneous work of two surgeons on coagulation mode.
SS-501E 501E 8 Use of the software in a version with encoder.
Corrections of the previous software.
SS-501E 501E 8.2 Important: In this version, It’s not possible to activate the bipolar and
microbipolar functions through the double footswitch.
SS-501S 501S 8 Equipment initialize in Cut with HI CUT mode.
Equipment initialize in Cut with HI CUT mode. It is necessary the single
SS-501E 501E 9B
footswitch (bipolar) to activate the bipoalr and microbipolar functions.
Equipment initialize in Cut with HI CUT mode. The lever of double
SS-501E 501E 9M footswitch activates the bipolar and microbipolar functions.
Important: It is possible to use the single footswitch.
Activation of bipolar function through single footswitch or double
SS-501E 501E 10
footswitch (if you are not using the single footswitch).
Page 2.7
Service Manual SS-501E/S Electrical Schematics
3.1 – BILL OF SCHEMATICS
FILENAME DESCRIPTION REVISION SHEET

I501es1.s01 Interconnection 1.1 01 I1
Cpu50104.s01 CPU board 1.3 04 C1
Mb50112.s01 MB board 1.6 12 M1
Mb50112.s02 MB board 2.6 12 M2
Mb50112.s03 MB board 3.6 12 M3
Mb50112.s04 MB board 4.6 12 M4
Mb50112.s05 MB board 5.6 12 M5
Mb50112.s06 MB board 6.6 12 M6
Display.s01 Display board 1.1 00 D1
Led0.s01 Led board 1.1 00 L1
Encoder1.s01 Encoder board 1.1 01 E1
3.2 – ELECTRICAL SCHEMATICS

The electrical schematics are in the following pages.
Page 3.1
Rear Panel Connections (Internal View) Front Panel Ruler Connections
(Frontal View)
BW
1 2 3 1 2 3 1 2 1 2
BL
BK BW
CN3 CN4 CN5 CN6
WT BK BL BW
BL - blue BL
WT - white
BW - brown BW WT
BW GR/YL
BK - black
GR/YL - green/yellow
GR/YL
A B C D
U1:B
3 4
/T(UPCUT) T(UPCUT)
+5V +3.3V
74HC14D
R108 U1:C
4M7 5 6
/T(DNCUT) T(DNCUT)
+3.3V +3.3V +3.3V
U1:A
1 2
XTAL1 /T(CUT) T(CUT)
3.84MHz
R7
R1
R4
R5
R6
R2
R3
7x1K
R8 R9 R10 U1:F
1 10K 10K 10K 13 12 1
/T(BL1) T(BL1)
U11
EP1K30 U1:E
/CALIBRACAO ENC(/TECLA) PW100/300 11 10
13 12 55 1 /T(BL2) T(BL2)
GCLK1 TCK TCK
125 4
GCLK2 TDO TDO
U20 54 34 U1:D
W1
W2
W3
C1 C2 /RESET I TMS TMS 9 8
74HC14D 56 105 /T(BL3) T(BL3)
12pF 12pF I TDI TDI
124 2
I CONF_DONE CONFDONE
126 3 U7:A
I NCEO 1 2
35 /T(UPCG) T(UPCG)
NSTATUS NSTATUS
74
NCONFIG
77 U7:B
MSEL0 3 4
76 /T(DNCG) T(DNCG)
+5V MSEL1
U4 106
7805 NCE 74HC14D
107 C3 C4 C5 C6
1 3 DCLK DCLK
10V 108
DATA0 DATA0
7 111 C7 C8 C9 C10
/CALIBRACAO I/O I/O DO(AD1)
C82 R105 8 112
10nF
10nF
10nF
10nF
C15
C80
C11 C47 ENC(/TECLA) I/O I/O /CS(PPM)
2 100 70
(*) 100nf 100nF 330R TECLA(CG) I/O I/O /LEDB1
101 113
10nF
10nF
10nF
10nF
B(CG) I/O I/O
100uF/6,3V
100uF/6,3V
102 69
A(CG) I/O I/O /LED(PPM)
LD14 9 114
I/O I/O
98 68
(POWER) A(CT) I/O I/O DO(EEPROM)
+5V A A 99 116
+2.5V +5V +3.3V B(CT) I/O I/O CS(EEPROM)
U5 U6 10 67
2 LM2937-2,5 LM2937-3,3 /HS(CT) I/O I/O /PT(IRF) 2
PT1 11 117
1 3 1 3 /HS(CG) I/O I/O /VCOM
12 65
/HS(CTEX) I/O I/O /FREQ(AUDIO) 74HC14D
13 118
/HS(CGEX) I/O I/O /PWM(VOL) U3:A
C28 C36 14 64 1 2
/FSW(CT) I/O I/O /RF /T(STDBY) T(STDBY)
C17
C16
2 100nF 2 100nF 18 63
/FSW(CG) I/O I/O RESET(3526)
95 62
CLK(AD1) I/O I/O /LED(CUT) U3:E
100uF/6,3V
100uF/6,3V
96 119 11 10
DI(AD1) I/O I/O /LED(COAG) /T(VOL-) T(VOL-)
97 120
TECLA(CT) I/O I/O
17 60
/RELE(INDUTOR) I/O I/O U3:C
19 59 5 6
T(HICUT) I/O I/O /LED(PLC) /T(VOL+) T(VOL+)
R106 20 121
+5V
U9 T(SAVE) I/O I/O DSP7
U8 0R +3.3V LM809 21 122
SK(EEPROM) I/O I/O DSP6 U3:D
FM93C66LEM8 22 128 9 8
FM
2 DI(EEPROM) I/O I/O DSP5 /T(LOAD) T(LOAD)
1 8 R107 /RESET /RESET 23 51
CS(EEPROM) CS VCC 3 PW100/300 I/O I/O DSP4
3V3 88 49
+3.3V
2 7 0R 1 T(UPCUT) I/O I/O DSP3 U3:B
SK(EEPROM) SK NC GND 90 130 3 4
3 6 T(DNCUT) I/O I/O DSP2 /T(SAVE) T(SAVE)
DI(EEPROM) DI NC 91 131
4 5 T(CUT) I/O I/O DSP1
DO(EEPROM) DO GND To jump R106 for specified U8. 92 48
T(BL1) I/O I/O /SEGA U7:C
89 47 5 6
T(BL2) I/O I/O /SEGB /T(UBIP) T(UBIP)
26 132
R11 T(BL3) I/O I/O /SEGC
27 46
10K CN2 (*) T(UPCG) I/O I/O /SEGD U7:E
28 42 11 10
T(DNCG) I/O I/O /SEGE /T(BIP) T(BIP)
29 133
TCK 1 T(SPRAY) I/O I/O /SEGF
83 44
T(BIP) I/O I/O /SEGG U7:F
87 135 13 12
2 T(UBIP) I/O I/O /SEG. /T(SPRAY) T(SPRAY)
86 43
3 /PT-POWER I/O I/O RELE(BIP/MONO) 3
+3.3V 30 137
U10 TDO 3 T(PPM) I/O I/O RELE(CT/CG)HS U20
EPC1441PC8 31 136 11 10
T(VOL+) I/O I/O RELE(CT/CG)EX /T(PPM) T(PPM)
1 8 32 41
DATA0 DATA VCC 4 T(VOL-) I/O I/O RELE(CUT/COAG)
2 7 33 138 74HC14D
T(STDBY) I/O I/O
+5V
DCLK DCLK VCC 4 78 140
3 6 TMS 5 T(LOAD) I/O I/O 65KHZ
NSTATUS OE NC 79 39 C18 C19 C20 C21 C22
4 5 I/O I/O /PT(FUGA)
CONFDONE NCS GND 80 141
6 I/O I/O /PT(HVRF) C23 C24 C25 C26
82 38
FSW(BIP) I/O I/O /LEDB2
10nF
10nF
10nF
10nF
10nF
81 142
7 I/O I/O
73 37
+2.5V I/O I/O DSP8
10nF
10nF
10nF
10nF
109 143
8 /LED(HICUT) I/O I/O
110 36
I/O I/O /LED(STANDBY)
72 144
TDI 9 /IRF I/O I/O
C27 103 C30 50/53 53
VCCINT
U11 U11 57 16
10 GND VCCINT
100nF 104 100nF 52 6 50
GND VCCINT
15 75
GND VCCINT
25 85
+2.5V
GND VCCINT
40 103
GND VCCINT
52 127
GND VCCINT
58
+3.3V +5V GND
66 5
FM GND VCCIO C1
84 24
GND VCCIO
93 45
94/ GND VCCIO
C34 8 8 C37 5 C38 45 C39 71 C40 115 C41 14 C42 8 C43 14 104 61
C35 GND VCCIO
U10 U8 U11 U11 U11 U11 U20 U22 U7 123 71
+3.3V
4 129
GND VCCIO
94
4
100nF 100nF 5 100nF 6/ 100nF 100nF 100nF 104 100nF 7 100nF 3/4 100nF 7 GND VCCIO Title
15 139 115 SS501E/S - CPU PCB
GND VCCIO
134
VCCIO
Size Number Rev
All resistors are 0.125W/2% unless otherwise specified. #
Revision A3 CP50104.S01 4
All capacitors have the minimum voltage of 16V unless otherwise specified.
(*) Not placed. # Measurement point of signal Date 31/01/03 Drawn by CARLOS
Filename CP501ES5.PCB Sheet 01 of 03
A B C D
A B C D
8x510R/1W CUT
+5V 10V LD1
R12
BL1
LD2
R13
BL2
LD3
R14
BL3
LD4
R15
R111
R112
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R29
R30
R31
R32
R33
COAG
1 4 LD5
1
R16
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
10K
/T(UPCUT) BIP
R34
10K LD6
/T(DNCUT) R36 R35
10K uBIP
/T(CUT) R37
10K LD7
/T(BL1) R39 R38
10K FAULT
/T(BL2) R40
10K LD8
/T(BL3) R42 R41 U12
10K 10V
/T(UPCG) R43 DS2003
10K
/T(DNCG) R44
10K U13 9 8
/T(SPRAY) R45 DS2003 10V COM GND
10K 10 7
/T(BIP) R46 OUT7 IN7 DSP7 (1)
10K 1 16 11 6
/T(UBIP) R47 (1) /SEGE IN1 OUT1 OUT6 IN6 DSP6 (1)
10K 2 15 12 5
(1) /SEGD IN2 OUT2 OUT5 IN5 DSP5 (1)
3 14 13 4
/T(PPM) R49 (1) /SEGC IN3 OUT3 OUT4 IN4 DSP4 (1)
10K 4 13 14 3
/T(VOL+) R50 (1) /SEG. IN4 OUT4 OUT3 IN3 DSP3 (1)
10K 5 12 15 2
/T(VOL-) R51 (1) /SEGB IN5 OUT5 OUT2 IN2 DSP2 (1)
10K 6 11 16 1
/T(STDBY) R52 (1) /SEGA IN6 OUT6 OUT1 IN1 DSP1 (1)
10K 7 10
/T(SAVE) R53 (1) /SEGF IN7 OUT7
10K 8 9
/T(LOAD) R109 GND COM
10K
/T(HICUT) R110
10K
K10
K11
K13
K14
K15
K16
K17
K18
K19
K1
K2
K3
K4
K5
K6
K7
K8
K9
2 *1 *1 *1 *1 +5V
2
LD9
U16 (1) /LED(STANDBY) R54 332R
DS2003
1 16 LD10
(1) /SEGG IN1 OUT1 (1) /LED(PLC) R55 332R
2 15
(1) RELE(BIP/MONO) IN2 OUT2 RELE(MONO/BIP) (3) LD11
3 14 (1) /LED(PPM) R56 332R
(1) RELE(CT/CG)HS IN3 OUT3 RELE(CG/CT)HS (3)
4 13
(1) RELE(CT/CG)EX IN4 OUT4 RELE(CG/CT)EX (3) LD12
5 12 (1) /LED(CUT) R57 620R
(1) RELE(CUT/COAG) IN5 OUT5 RELE(COAG/CUT) (3)
6 11
/RELE(INDUTOR) IN6 OUT6 RELE(INDUTOR) (3) LD13
7 10 (1) /LED(COAG) R58 620R
DSP8 IN7 OUT7
8 9
GND COM (*)
R115
CN9
+5V +5V LD17
5 (1) /LED(HICUT) R126 620R
4
3
R59 R60 R61 2
10K 10K 10K 1
4
U2:C
MC74HC14D
5 6
CUT
*2 TECLA(CG) (1) CN10
1
R62
10K 2
PLACA DISPLAY
CN13 3
3 1 U2:B 3
MC74HC14D 4
2 PLACA LED
3 4 5
R63 A(CG) (1)
3 6
10K
1 CN1
CN14 U2:A 2
1 MC74HC14D 3
(1) +5V
2 1 2 4
B(CG) (1) CN11
5 5
R64 (1) /LEDB2 R132
4 620R 6
10K
ENCODER PCB 3
2 (1) /LEDB1 R131
COAGULATION +5V +5V 620R
1 7 CN2
C44 C45 C46 8
10nF 10nF 10nF 9
10
R65 R66 R67 CN12
1 11
10K 10K 10K
COAGULATION
2 12
PLACA DISPLAY
U2:F
MC74HC14D 3
13 12 4
*2 TECLA(CT) (1)
5
R68 6
10K
CN15 U2:D C2
1 MC74HC14D A(CT) (1)
2 9 8
3 R69
10K
4 All resistors are 0.125W/2% unless otherwise specified. 4
CN16 U2:E All capacitors have the minimum voltage of 16V unless otherwise specified. Title
1 MC74HC14D SS501E/S - CPU PCB
2 11 10 (*) Not placed.
B(CT) (1)
R70 (*1) K1, K2, K7 and K8 are used only in SS-501S model. Size Number Rev
10K
ENCODER PCB (*2) Used only in SS-501E model. CP50104.S02 4
CUT
A3
C50 C48 C49
Date 31/01/03 Drawn by CARLOS
10nF 10nF 10nF
A B C D
A B C D
+5V
PATIENT PLATE (PPM/PLC)

+5V
R71 U23:A
2 - 27L4
D2 10K +5V R73
U22 1K
1N4148 TLC832
9 R72 U20:B 1
- R74 PT(IRF)
1 8 MC74HC14D
10K /CS(PPM) VCC 10K
CS
8 2 7 3 4 3
CHO CLK CLK(AD1) (1) /PT(IRF) +
3 6
1 CH1 DO DO(AD1) 1
10 4 5 R75
PPM + U25:C C51 GND DI DI(AD1) C53
27L4 100nF 10k
100nF
U23:B
6 27L4 U23:C
- R76 9 27L4
1K - R78
U26:F R77 7 1K
PT(HVRF) 8
MC74HC14D 10K U20:D R79 VCOM
13 12 5 MC74HC14D 10K
(1) /PT(HVRF) +
9 8 10
(1) /VCOM +
C54 R80
R81
100nF 10k C55
C83 10k
100nF
100nF
CN3 +5V
1
PPM 10K
2
IRF R116
3 U24:A
RELE(INDUTOR)
4 MC74HC14D U23:D
2 HS(CT) 27L4 2
5 1 2 13 -
HS(CG) HS(CT) /HS(CT) (1) R82
6 C88 1K
HS(CTEX) 10K
7 U20:C 14
HS(CGEX) 100nF R83 PT(FUGA)
8 R117 U24:B MC74HC14D 10K
/65KHZ
9 MC74HC14D 5 6 12
RELE(CG/CT)HS (1) /PT(FUGA) +
10 3 4
FSW(CG) HS(CG) /HS(CG) (1)
11 C89 R84
RELE(MONO/BIP) 10K C56
12 10k
FSW(CT) 100nF 100nF
13 R118 U24:C
RELE(CG/CT)EX
14 MC74HC14D
RF
15 5 6
RELE(COAG/CUT) HS(CTEX) /HS(CTEX) (1)
16 C90
/RESET(3526) 10K
17
VCOM 100nF
18 R119 U24:D U26:D
PT(HVRF) MC74HC14D
19 MC74HC14D AUDIO
PT(IRF) 9 8 10V
20 9 8 (1) /FREQ(AUDIO)
PT(FUGA) HS(CGEX) /HS(CGEX) (1)
21 C91
FSW(BIP) C84 C86 10K
22
100nF
23 R120 U24:E R85 R86
10V
24 C85 C87 MC74HC14D 1K 24R 4
25 11 10
FSW(CT) /FSW(CT) (1) U25:A Q1
26 PT-POWER 100nF
100nF 100nF 2 27L4 3904
10K - R87
C92
100nF R121 U24:F 3K
4 U26:E 1
100nF MC74HC14D R88 Q2
MC74HC14D
13 12 (1) 10K MJD44H11
3 FSW(CG) /FSW(CG) 11 10 3 CN4 3
U7:D (1) /PWM(VOL) +
10K
1
9 8 U26:A R122 +5V R89
/T(HICUT) T(HICUT)
MC74HC14D 47K 2
2 1 Q3
C78 /RESET(3526) RESET(3526) (1) C57
74HC14D MJD45H11
100nF 100nF
U26:B
MC74HC14D
4 3 (1)
RF /RF
+5V
10K
U26:C R123
U25:B
MC74HC14D 27L4
R125 6
6 5 - R134
10K /65KHZ 65KHZ (1)
1K
U20 7
74HC14D 10K U3:F R133 PT-POWER
MC74HC14D 10K
1 2 R124
IRF /IRF 13 12 5
/PT-POWER +
C77
100nF C3
+5V 4
13 - U25:D
4 14 4
C58 4 C59 14 C60 4 C61 14 C76 14 C79 14 C81 14
U25 U24 U23 U3 U1 U26 U2
Title
12 SS501E/S - CPU PCB
100nF 13 100nF 100nF 11 100nF 100nF 100nF 7 100nF + 27L4 All resistors are 0.125W/2% unless otherwise specified.
All capacitors have the minimum voltage of 16V unless otherwise specified. Size Number Rev
# Revision A3 CP50104.S03 4
A B C D
A B C D
D82 D1
1N4148 12VRELE
1N4148 U1
7805
R202 A
1K
12VRELE Q42 12VA 1 3 5VA
2N2222 2 1
R203
10K CN1
RL1
C151 C1
4359 2 C2
220UF/16V 100nF
1 2 3 4
1000UF/16V
1 5 4 -DC +DC
SUPPLY R1
1
C3
3 10R/1W 10NF/100V
L1
C5 C6
100nF/400V 100nF/400V AC1 VIN VA
FU1 TF1
6A D2
CN2 R2 4 4369 10 MUR420 1 U2 3 12VA
15R/10W
7812
3 C4
2n2F/6KV C7
AC2 6K8/2W
2 2200UF/25V C9
R3 R4 C8
2
4381 C11 100K/2W C10 100nF
8
R5
1000UF/16V
1000uF/250V
2n2F/6KV 3
4 5 5
100K/2W
RL2 Q1 R6 C12
R7 10R/1W
4359 100K/2W MJE13003 9 10NF/400V
PT3 12VRELE C13
CN3 B R8
1 450R/2W
PPM
1000uF/250V
2 1 1 2 Q2
/IRF D5
3 1 U3 3 12VB
RELE(INDUTOR) FU2 Z1 1N4007 BUZ80A
7812
10V/0,5W
4 6A D4
HS(CT) 8 MUR420
5 C14
HS(CG) 220/110 C15
6 330pF/1KV
HS(CTEX) 2200UF/25V C16 C17
7 D6 LIM(I) 2
HS(CGEX) 100nF
8 R9 1N4148
1000UF/16V
2 /65KHZ
5K6
2
9
RELE(CG/CT)HS 12VC VREF 12VC
10
FSW(CG) U5
11
RELE(MONO/BIP) R11 4273 12VC 12VRELE D7
12 D8
FSW(CT) 4k87/1% 1N4937 MUR420
13 TP1 1 16 VREF
RELE(CG/CT)EX IN- ROUT 2 7 U4
14 1K 2 15 Q3
RF R10 IN+ VCC 7905
15 3 14 2N2222
RELE(COAG/CUT) 1K OSCOUT EMIT2 D80
16 LIM(I) 4 13 C20
/RESET(3526) CLIM+ COL2 1N4937 2 3 -5V
17 5 12 1nF
VCOM CLIM- COL1 C18
18 6 11 R12
PT(HVRF) RT EMIT1 10NF/400V R13 C19
19 7 10 SD 10R/1W 10R/1W 10NF/400V
PT(IRF) CT SD C24
20 8 9 C128 C21
PT(FUGA) GND COMP C22 1 8 1
21 1UF C23 100nF
FSW(BIP) C25 R14 R16
22 R15 220UF/16V 2200UF/25V
3K01/1% 2N2907 4475
1000UF/16V
23 100nF 10K
10V Q4
24 R18 4
25 22K C27 R19 R21
C26 R20 R22 C28
26 1nF 1K 10R/1W
PT-POWER 100nF 4k87/1% 10NF/100V A
680R
D9
10.1 MUR420 10V
6
C30 C31
3 L8 3
2200UF/16V
2200UF/16V
4382 C147 D11 VA VREF

100nF/400V 1N4007
AC1 8
12VRELE PT1
R214
FU3 D12 1M 10 220/110
R29 R24
1A 1N4007 VREF 1
AC2 270K 100K R30
4K87
U7:A
D16
D13 4318 R35 R36 1N4148
1N4007 3 12VC
R31 + 100K 1M
270K Q5 VREF
1
2N2222
D15 C33 VAA R39
2 U7:B
1N4007 - R41 10K
47UF/400V
5
4318 100K
+
C160
1nF 7 SD
R33 R43 C36
C35 10K 220pF
2K C34 220pF C161 6
R34 -
1nF 1nF 7
19K1/1% 10 M1
PT2
4 1 4
7
Title
VAA SS501E/S - MB SUPPLY
(*) Not placed
R204 C152
Note: The components L1,L8, RL1, RL2, R18, TF1, U7 and U5 are referenced by WEM code. 10k 7 Size Number Rev
Revision 100uF
#
The components L8 and U7 are referenced by WEM code. MB501012.S01 12
All resistors are 0.33W/5% unless otherwise specified.
A3
D83
# Measurement point of signal Date 27/06/2003 Drawn by CARLOS
1N4148
Filename MB501ES5.PCB Sheet 01 of 06
A B C D
A B C D
5VA
Q41
VN10KM U18:C R209
SWITCHING POWER CONTROL 4023 1K
12VA 11 /RESET(3526)
U8:B
10 12 R212
U23 100K 4318
13
R175 6 -
C113 1614 C156 VCOM
47K
12VA 1uF 7 17
+CS VCC 1nF 7
1 6 5 100nF /RESET-POWER 1
R177 -CS SOFT C159
FASE2 470R 13 8
OUTA RST 5
C FASE1 16 9 PT-POWER +
OUTB RT
3 11 R213
R178 COMP RD
2 4 R180 100K
470R -IN CSS
1 10 560R TP14
+IN CT C158
18 14 12VA (*) 10k 1uF
C119 VREF VC 10.1
15 12
100nF GND SYNC
C118
33nF R181
C122
15nF 5K1/1% C120 C121 R182 R183
2,2nF 100nF 10R 3k65/1% C123
1uF
R184
100K R185
100K
HV VCOM
RELE(MONO/BIP)
R187
R189 5VA
100K R188
10K
2K2 C124
1uF D59
U8:A R201
R110 D61 1N4148 VCOM
8k2 1N4148 4318 10K
FUGA(MONO) 3
2 + 2
1
Q26
C64 R108 R112 VN10KM
4 1uF 2 -
2k7 10nF 100K
12VB SWITCHING POWER SUPPLY C66 R109
VIN 10K
C68
Q7 R46 1uF
TF2 Q8
2N2222 47R/1W
4383 10 IRF840
PT(FUGA)
C39
FASE1 1uF 4 R196
R47 1K
1K C40
1uF/400V CURRENT LEAKAGE
Q9
8
2N2907
5 9
R48 C41
47R/1W Q10 R49 330pF/1KV
IRF840 22R/2W
R51
7 47R/7W
R50 D17
3 1K MUR3060
3
C42 3 TF3 7
1nF/400V
L2
2606
12 1 6 HV
12VB
C VIN
C44 C43
6 9
Q11 R52 4371
2N2222 TF4 47R/1W Q12
100uF/250V
100uF/250V
4389 9 IRF840
C45
1uF
FASE2 1
R53
1K R194 C148
22R/2W 330pF/1KV
Q13
7
2N2907
2 8
R195 R56 M2
47R/7W 4474
R54
47R/1W Q14
4 IRF840 4
6 C149 Title
R55 1nF/400V SS501E/S - MB SUPPLY
1K
Size Number Rev
Note: The components L2,TF2,U8,U23,TF3,TF4,R56,R58 to R65,R84 and R85 are referenced by WEM code. MB501012.S02
A3 12
# Measurement point of signal. Revision (*) Not Placed
# All capacitors have the minimum voltage of 25V unless otherwise specified. Date 27/06/2003 Drawn by CARLOS
(*) Not placed. Filename MB501ES5.PCB Sheet 02 of 06
A B C D
A B C D
5VA 5VA 5VA
U17 C103 A
12VA
305 100pF R193
R166 R167
1K 1K
8 1K
PT(IRF) 2 5 U21
+ 6 U18:A
C104 4023 U20:A 4314 12VB
1 1nF 7 1 4071 U12:A
1
40106 1 8
R199 2 9 2 NC NC
C106 C105
560R IRF 3 8 3 1 2 2 7
1uF 1uF - IN1 OUT1
1 1
3 6
4 GND VCC
A 4 5 RF(IN)
-5V IN2 OUT2
4023
U18:B
4
U12:B A 5VA 3 6 POWER DRIVER

RF 5
40106
/IRF 4 3
/RESET-POWER
D84
1N4148
10.1
SIGNAL CONTROL 5VA 5VA RHVRF
4071 C155
C153 R200
2 5 U20:B R173 R207 22nF 2
5K1 10K
4 100pF 1K U22
6 12VA
305
8
U20:C 2 PT(HVRF)
5 +
8 4071 6
10 7 R176
C114
9 1K
1nF
C116
- 3
1UF
U20:D 1
4 C154
12 4071 R208
11 -5V C117 1K
100nF
12VB 13 180pF
R57
1R2/1W
C46
47uF
7
D E
POWER BLOCK
HVRF
3 Q15 3
RFP12P10
D18 D19 D20 D21 D22 D23 D24 D25
GI828 GI828 GI828 GI828 GI828 GI828 GI828 GI828 C125 R205
6nF/500V 100K/1W
Q16 R58 R59 R60 R61 R62 R63 R64 R65 RHVRF
RF(IN)
RFP12N10 2790 2790 2790 2790 2790 2790 2790 2790
R66 R67 R68 R69 R70 R71 R72 R73
22R 22R 22R 22R 22R 22R 22R 22R
R206
10K/1W
Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q24

BUZ80A BUZ80A BUZ80A BUZ80A BUZ80A BUZ80A BUZ80A BUZ80A
R74 R75 R76 R77 R78 R79 R80 R81

1K 1K 1K 1K 1K 1K 1K 1K
R82
3K
IRF
M3
R83 R84 R85
C48 C49
5K1 1962 1962 9
180pF 180pF
4 Note: The components L2,U17,U21,U22, TF2, TF3, TF4, R56, R58 to R65, R84 and R85 are referenced by WEM code.
4
12 Title
All resistors are 0.33W/5% unless otherwise specified. SS501E/S - MB OUT
Size Number Rev
(*) Not placed.
A3 MB501012.S03 12
# Measurement point of signal. Revision
# Date 27/06/03 Drawn by CARLOS
A B C D
A B C D
HV C50
TF6 10nF/4KV
1 12
8
10nF/4KV CN5
L4 C51
12VA 4 9
4387 1
4365
12VA 2 5 3 2 5 3 2
RL3 RL4
RL5 FUGA(MONO) D44
1 1 4 4 X 1N4148 1N4148 1
4359 D38 12VA RELE(CG/CT)HS
1N4148 D45 D46 D47 D48
D39
1N4148 R198
4359 4359 4K7
1 4 1 4
RELE(MONO/BIP)
HVRF PRL8
2 5 3
R95
RELE(INDUTOR)
4
1k
12VA 2n2/6kV
C52
5 1
RL6 RL7 RL8
1 4 1 4 TF8
2942 CN6
D49 4359 4359 HV 4367
1N4148 1 12 6 7 ATIVO(SW)
1
C53
2n2/6kV CG(SW) 2
2 7 11 12
CT(SW) 3
J1
2 5 3 2 5 3 3
L5
2 RELE(COAG/CUT) 4375 ATIVO(SWEX)
2
1
4 RL9
CG(SWEX) 2
2942
CT(SWEX) 3
C126
10nF/500V INSULATOR AND OUTPUT CIRCUIT CN7
U14:D
4049
-5V 9 10 PRL9
C55 C56
12VA RELE(CG/CT)EX
U14:E 2n2/6kV 220nF/250V CN8
4049 D51 1N4148
11 12
1
U14:F 2
4049
14 15
C57 C58
2n2/6kV 220nF/250V
U15:A U13:A
R153 TF11
4013
308 3 5VA 14 8K2
+ VCC 4385
-5V 6 1 1 7
3 U15:B SET Q 3
1 U14:A U14:B U14:C 5
R159 D
308 6 47K 4049 4049 4049 3 2
- CLK Q
- 2 3 2 5 4 7 6 4
RESET
PPM 7 7 3
GND
C150 5 C99
+ R154
100nF 240pF 8K2
R160 5 11
200K
TP13
5K
TP12 R155
C102
20k 8K25/1%
10uF/35V
U16 U13:B
4066 4013
PPM CIRCUIT 14
R156 14 5VA 5VA VCC
5VA 8 13
R164 10K 2 12 R157 -5V SET Q
A C/D 9
1K 8 13 3K3 D
C C/A 11 12
1 CLK Q
A 10
3 RESET
B 7
9 GND
C
11
D
4 5 R158
B C/B M4
10 6 3K3
D C/C
7 -5V
-5V
Note: The components D76, D79, TF10, TF11 and U15 are referenced by WEM code. C100 C101
4 R161 4
The components L4, L5, RL3 to RL9, TF6 and TF8 are referenced by WEM code.
200K R162 R163
10uF 10uF Title
All resistors are 0.33W/5% unless otherwise specified. 15K 15K SS501E/S - RELE/PPM
Size Number Rev
(*) Not placed.
A3 MB501012.S04 12
# Revision
A B C D
A B C D
5VA 5VA
R122 R123
1K 1K
12VE 12VE HS(CGEX) 12VE 12VE HS(CTEX)
D67 D68
1 1
R124 R126
8K2 C73 8K2 C74
100nF 100nF
R128 R129
470R 470R
2777 2777
Q29 Q30
2N2222 2N2222
CG(SWEX) 4373 GNDE

3 8 GNDE
C77
47uF/25V
CT(SWEX) 5 7
C78
47uF/25V HANDSWITCH CIRCUIT
ATIVO(SWEX) 1 9
GNDE 5VA
2 L6 5VA 2
R130 R131
12VF 1K
1K
12VF 12VF HS(CG) 12VF HS(CT)
D69 D70
R134
8K2
R132
8K2 C79 C80
100nF 100nF
R136 R137
470R 470R
2777 2777
Q33 Q34
2N2222 2N2222
L7
CG(SW) 1 9
GNDF GNDF
C83
47uF/25V
CT(SW) 3 8
3 3
C84 R138 C85
47uF/25V 10R 2.2nF/100V
ATIVO(SW) 5 7
4373 GNDF R139

D71 TF9
1N4148 10R/2W
12VE 4377
12 4 12VA
C86
10uF
11 2
GNDE R140 C87

C88
10R 2.2nF/100V
1nF/100V
D72
D73 1N4148
1N4148
12VF 7
C89 R141
M5
65KHZ
D74 10R
10uF 1N4148 Q35

4 VN10KM
4
6 Title
SS501E/S - HANDSWITCH
Note: The components L6, L7, D67 to D70 and TF9 are referenced by WEM code. GNDF
Size Number Rev
All capacitors have the minimum voltage of 25V unless otherwise specified. A3 MB501012.S05 12
# Revision (*) Not placed.
A B C D
A B C D
5VA
R143 C90
10R 2.2nF/100V
R142
U12:C
1K
40106
TF10 R144
1 12VG 12VG 5 6 FSW(CG) 1
12VG 4379 22R/2W
1 D76 5 9 5 12VA
D75
R145 1N4148
8K2 C91 Z4 C93
100nF 12V/0.5W 10uF/35V
R147 FOOTSWITCH CIRCUIT
470R 6 1
TIL111
GNDG
2 4 C94 5VA
1nF/100V D77
5VA
Q37 1N4148
2N2222 R197
10K
R148
1K U12:E TF10
CN9 40106 U12:D
GNDG 40106
CG(FSW) R149
12VG 12VG 11 10 FSW(CT) D78 8 9 /65KHZ
3 C95
10R
47uF/25V 1 D79 5 1N4148
CT(FSW)
2
C98 Q38
FSW R150 VN10KM
1 65KHZ
8K2 C96
100nF
47uF/25V
R152
2 GNDG 470R
2
D85 TIL111
1N5817 2 4
D86
Q40 5VA
2N2222
1N5817
R211
GNDG 1K
U12
12VG 13 12 FSW(BIP)
12VG
1 D87 5
C157 40106
100n
R215
CN10 8K2
3 R216
470R TIL111
2 2 4
1
R210
100K
3 10.1
3
12VA 12VB 5VA
GNDG
C141 8 C132 8 C133 8 C134 17 C135 6 C136 8 C138 14

U15 U17 U22 U23 U21 U8 U12
100nF 4 100nF 1 100nF 1 100nF 15 100nF 3 100nF 4 100nF 7
VREF 12VC -5V

BYPASS CAPS
C130 16 C131 8 C139 4 C140 4 C142 14 C143 14 C144 14 C145 1 C146 14

U5 U7 U17 U22 U18 U20 U13 U14 U16
100nF 8 100nF 4 100nF 1 100nF 1 100nF 7 100nF 7 100nF 7 100nF 8 100nF 7
-5V
M6
4 4
Title
SS501E/S - FOOTSWITCH
Size Number Rev
Note: The components TF10 are referenced by WEM code.
All resistors are 0.33W/5% unless otherwise specified. A3 MB501012.S07 12
All capacitors have the minimum voltage of 25V unless otherwise specified. Date 27/06/03 Drawn by CARLOS
A B C D
A B C D
1 1
CN2
CN1
1 2 3 4 5 6 5 4 3 2 1
1 3
E +
2 8
D +
4
2 C 2
5 .
6 DP1
B
7
A 2296
9
F
10
G
1 3
E +
2 8
D +
4
C
5 .
6
B DP2
7
A
9 2296
F
10
G
3 3
1 3
E +
2 8
D +
4
C
5 .
6
B DP3
7
A
9 2296
F
10
G
The components DP1, DP2 and DP3 are referenced by WEM code.
D1
4 4
Title
DISPLAY PCB
Size Number Rev
A3 DISPLAY.S01 00
Date 13/05/02 Drawn by JONAS
Filename DISPLAY1.PCB Sheet 01 of 01
A B C D
A B C D
1 1
CN2
7
8
9
DP1
10 1 20
11 2 19
2 12 3 18 2
4 17
5 16
6 15
7 14
CN1
1 8 13
2 9 12
3 10 11
4
5 2490
6
3 3
The component DP1 is referenced by WEM code.

L1
Title
LED PCB
4 Size Number Rev 4
A4 LED0.S01 00
Date 13/05/02 Drawn by Jonas
Filename LED0.PCB Sheet 01 of 01
A B C D
A B C D
1 1
2 2
EN1
E A
CN2
1
CN1 2
2
B 3
1
D C
4248
3 3
The component EN1 is referenced by WEM code.
E1
4 4
Title
ENCODER PCB
Size Number Rev
A3 ENCODER1.S01 01
Date 13/05/02 Drawn by JONAS
Filename ENCODER1.PCB Sheet 01 of 01
A B C D
Service Manual SS-501E/S Main Signals
4.1 – MAIN SIGNALS

Note: see the measurement point of signal in schematic sheet
+2,5Vcc Measurement point: U5/3

+3,3Vcc “ U6/3
Schematic: C1 – CPU board
Power Supplies +5Vcc Measurement point: U18/3 (M3)

A Note: see reference in PT1 +12Vcc “ U17/8 (M3)
+12Vcc “ U21/6 (M3)
-5Vcc “ U17/4 (M3)
±340Vcc “ CN1/3 and 4
Schematic: M1 and M3 – MB board
Power Supply Frequency
Measurement Point: Drain of Q2
Schematic: M1 – MB board
Note: Electrosurgery in 110Vac
Cable of bridge retifier PR1
disconnected of CN1 (MB board)
Reference in PT2
THE OSCILLOSCOPE MUST BE INSULATED

OF THE GROUND OF THE ELECTRIC NET
B Power Supply Frequency

Measurement Point: Drain of Q2
Note: Electrosurgery in 220Vac
Cable of bridge retifier PR1
Reference in PT2

Switched Power Supply Excitation

Waveform
Measurement Point: R177 and R178
Note: Cable of bridge retifier PR1
C Reference in PT1
Display in 50%
Electrosurgery activated

Page 4.1
Switched Power Supply Excitation

Waveform
Measurement Point: R46, R48, R52, R54
Reference in C42/C149 or PT3
Display in 50%

OF THE ELECTRIC NET
C Switched Power Supply Excitation
Waveform
Measurement Point: R46 and R48 or R52
and R54
Reference in C42/C149 or PT3
Display in 50%

OF THE ELECTRIC NET
Cut (pure) RF Waveform
Measurement Point: R73
Schematic: M3 – MB point
Reference in PT1
Display in 50%
D
Blend 1 RF Waveform
Reference in PT1
Display in 50%
Page 4.2
Blend 2 RF Waveform
Reference in PT1
Display in 50%
Blend 3 RF Waveform
Measurement: M3 – MB board
Reference in PT1
Display in 50%
D
Spray (coagulation) RF Waveform
Schematic: M3 –MB board
Reference in PT1
Display in 50%
Bipolar RF Waveform
Reference in PT1
Display in 50%
Page 4.3
Microbipolar RF Waveorm
Reference in PT1
D Display in 50%
Cut (Pure) HV Waveform

Measurement Point: Anode of D25
connected of CN1 (MB board)
Reference in PT1
Display in 100%
Electrosurgery activated with a
300Ω load

OF THE GROUND OF ELECTRIC NET
Cut (Pure) with High Cut HV Waveform

Measurement: Anode of D25
Reference in PT1
E Display in 100%
300Ω load

Blend 1 HV Waveform
Reference in PT1
Display in 100%
Elecrosurgery activated with a
300Ω load

Page 4.4
Blend 1 with High Cut HV Waveform

Reference in PT1
Display in 100%
300Ω load

OF THE ELECTRIC NET
Blend 2 HV Waveform
Reference in PT1
Display in 100%
Electrosurgery activ ated with a
300Ω load

E
Blend 2 HV with High Cut Waveform
Reference in PT1
Display in100%
300Ω load

Blend 3 HV Waveform
Reference in PT1
Display in 100%
300Ω load

Page 4.5
Blend 3 with High Cut HV Waveform

Reference in PT1
Display in 100%
300Ω load

Spray (coagulation) HV Waveform

Reference in PT1
Display in 100%
300Ω load

E
Bipolar HV Waveform
Reference in PT1
Display in 100%
100Ω load

Microbipolar HV Waveform
Reference in PT1
Display in 100%
50Ω load

Page 4.6
Spray (coagulation) HV Waveform

Reference in PT1
E Display in 100%
Electrosurgery activated with
open circuit

PPM waveform
Measurement Point: PPM cable
connector or connector CN8 (MB board)
Schematic: see correspondent circuit on
sheet M4
Page 4.7
Service Manual SS-501E/S Test and Calibration
5.1 – TEST and INDIVIDUAL CALIBRATION

Note: This calibration is for a basic adjustment of functioning.
These instructions and values are for software, versions “501S 8 and 501E 9M”.
For another versions of the software, please, contact us before you start the
calibration.
MATERIAL REQUIRED
• Electrosurgical Analyzer
• Electrosurgery’s accessories (patient plate, handswitch and/or handpiece controlled by
footswitch, bipolar forceps and double footswitch)
• An insulated workbench in accordance with IEC 60601-2-2 item 19.101 b
• PPM Test: can be used a trimpot or potenciometer of 200Ω
• Digital Multimeter
• 2000Ω load module
• Oscilloscope
• Probes for oscilloscope x10
• Fan (about 30cm)
SEQUENCE
a. Turn on the ESU on a 110 – 135Vac.
b. Connect W1 jumper (CPU board) to enter on the calibration mode.

Note: On calibration mode, the STDBY key will rotate the parameters Uc., Ir., F.
and PPM.
To rotate: press the STDBY key once, and activate the ESU to see the
parameter’s indication on display.
To save: deactivate the footswitch and press the SAVE key after each
calibrated mode.
Note 1: If you change the mode before you press the SAVE key, you will
lose the calibration of the calibrated mode.
Note 2: To step out of calibration mode, you just need to take the jumper
W1 (CPU board) off.
PPM CIRCUIT – use of split plate

For these tests it is necessary to use the PPM Test
CHECKING
1. Connect the PPM cable (PC-07) on PATIENT outlet.
2. Set the PPM Test to 120Ω. Press the PPM LOCK key and vary the PPM Test. The alarm needs
to go off in 135 ±1Ω.
ADJUST
1. Disconnect CN1 (MB board).
2. On calibration mode, select the PPM parameter.
3. Connect the PPM test on a digital multimeter and adjust it to 135Ω.

Connect the PPM cable (PC-07).
Page 5.1
4. Connect the oscilloscope (200mV/div) on terminals of PPM cable connector.
5. Adjust the trimpot TP12 (MB board) up to the maximum amplitude of the signal (see picture
below).
Adjust TP13 up to indicate 135 on the COAGULATION display. Seal trimpots TP12 and TP13.
6. Check the PPM/PLC selection.

Set the PPM Test in accordance with the values below. Press the PPM LOCK key and check
the point that the alarm goes off.
PLC PPM
0 to 12 PPM LOCK 20 40 50 80 100
±0,6Ω GO OFF 28 ±1Ω 56 ±3Ω 70 ±4Ω 112 ±6Ω 135 ±7Ω
7. Disconnect the PPM Test from the PPM cable and short circuit the PPM cable connector.
Check if the value on the COAGULATION display is zero (0).
8. Take the jumper W1 off.
OUTPUT POWER CALIBRATION

01. Turn on the ESU on a 110-135Vac electric network.
1.1 Connect the patient plate.
02. Enter on the calibration mode.

Set the values of all modes to half of the maximum values on display.
03. Select Ir parameter. Activate the ESU and increase the values in 100 points to all modes
through UP key of volume. Press SAVE key after each calibrated mode.
04. Select Uc parameter.

4.1. Connect accessories: patient plate, handpiece or handswitch and bipolar forceps.
4.2. Set the electrosurgical analyzer to power measurement.
4.3. Turn on a fan turned to the heat sinks.
4.4. Set the values of the display according to the following table.
4.5. Activate the ESU and use the UP key of volume to increase or the DOWN key of volume
to decrease in order to adjust the power according to the following table. Press SAVE key
after each calibrated mode.
Page 5.2
MODE DISPLAY LOAD POWER

PURE 150 150W
BLEND 1 125 125W
BLEND 2 100 100W
BLEND 3 75 75W
Hi-PURE 150 300Ω 150W
Hi-BLEND 1 125 125W
Hi-BLEND 2 100 100W
Hi-BLEND 3 75 75W
COAG 60 60W
BIPOLAR 40 100Ω 40W
MICROBIPOLAR 20 50Ω 20W
Note: After you set the maximum values on display, check if the output power is the same as on
display, otherwise adjust them by Uc. parameter.
05. Select Ir parameter.

5.1. Set the display to the maximum value of each mode and the electrosurgical analyzer
to nominal rate. Press the DOWN key of volume up to the power starts to go down. Press the
SAVE key after each calibrated mode.
5.2. Press UP key of volume up to the power come back to the initial values. Press the SAVE
key after each calibrated mode.
06. Select F parameter. Activate the ESU and press UP or DOWN key of volume up to the
current leakage values is near 140mA. Press SAVE key after each calibrated mode.
Note: For good conditions to this calibration, use an insulated workbench in accordance
with IEC 60601-2-2 item 19.101 b.
07. Take the jumper W1 (CPU board) off to step up the calibration mode.
Page 5.3
Service Manual SS-501E/S Identification Parts of the Equipment
6.1 – IDENTIFICATION PARTS OF THE EQUIPMENT.
6.1.1 – FRONT PANEL

The front panel is composed by the CPU board (to models SS-501E and/or SS-501S) and
the Front Panel Ruler.
Note: The Front Panel Ruler is common for SS-501E and for SS-501S.
CPU BOARD (see model SS-501E or SS-501S)
CUT COAGULATION
R
MAX. MAX.
HIGH
CUT WATT WATT
SAVE
LOAD
CONTACT
FRONT PANEL RULER
Page 6.1
6.1.2 –CPU BOARD

Identification of the main parts:
CN3 – Flat cable connector to communication with the MB board;
CN4 – Connector of the speaker
U4 – IC LM7805;
U5 – IC LM2937 – 2,5;
U6 – IC LM2937 – 3,3;
U8 – EPROM FM93C66LEM8 (calibration memory);
U10 – EPROM EPC1PC8 (data memory);
U11 – CI EP1K30 (microprocessor);
K1 to K19 – Tact switch
XTAL1 – Crystal 3,84MHz;
Led Board – to setting the Bargraf;
Display Board – to setting the Displays.
U10 U11
DISPLAY BOARD DISPLAY BOARD
PT1 K19
XTAL 1
U8
K16
CN4 U6 U5
K17 K9 K3
K14
K10 K4
K7 K1
K15 K18 K13
K5
K11
K8 K2
CN3 U4 K6
LED BOARD
View from the side of the components
Page 6.2
6.1.3 – MB BOARD
Identification of the main circuits of MB board:
1 – Control of Switching Power Supply and Switching Power Supply Circuits (see
schematic M2);
2 – Power Block Circuit (see schematic M3);
3 – Output Insulator Circuit and Output Power Circuit (see schematic M4)
F6A/250V F6A/250V C11 1 C130 C128 R145
CN2 Q3 + C22
C26 R16 Q1 R147 C91
R21 5
C6
L1 R11 R150
C1 4
CN1 C96
R12
+
FU1 FU2 R20 K R152
R148
R10 U5 Q4 Q37 D76
C4 D79 R142
D5
R7 K K Q40
R19 R149
Z1
D80
1 R18 D78
C9 3
R3 C90 K
K
C5
C94
TP1
R143
+
D86
K D87
R211
R2 16
Z4 K K
C33
C18 D75 K C157
C9 5 D 85
Q42
+
R1 5
R8
R5
R4
D7
C27 C20
R2 PT2 C98
R202
+
TF10
C25
+ RL1 R203 +
Q5
CN9
R2 2
R1 4
Q2 G 1
R9
C1 51
R33
D 82
K
C131 MONO R144
C3 5
+ +
K U7
R204
R5 0
+ R39
R30 D77
C15 2
R48
R41 BIP
R34
R36 K
R2 10
C10 D15 R24
Q10 L8 K D16
K C147 CN10 1
R29
R46 K D83
K KR214 R31 R187 Q38
D13 R177
C36 D2 R1
C 16 1
TF1 R178 R185
R21
R13
R47
R6
R35 K
C1 60
C40 C13 R188 C124
+
C149 RL2 D8 D4
R184 R189
K K
D1 1
D1 2
TF2 D1 D6 C34 R43
D9
C134
C 11 8
F1A/250V FU3
C44
01
Q8 R182
C23 C30
C42
R180
C122 +
+ R175 +
C 12
K K
C1 13
+
+ K R181 C123
C17 R183
+
C39 C7 C120
C3
C28 C19 U23
Q9 C121
R5 5
R5 4
R195 Q41
+
+ C119
Q14
C16
C136 R108
Q7 C21 Q26
C15
R110
+
U3 R109
+ Q11 C68
PT3 R51 +
C1 R196
+
+
TF4 C64
Q13 R201
+ K D59
+
C45 R212
L2 R200 R173
U4
R112 U8
C1 53
+
D6 1
C43 C8 C9 U1 C2 C159
C143
R5 3
R5 2
D84 U2 C103 K
C1 32
C1 38
U1 2
Q12 R213
C24 C142 U18 C146
PT1 K R207 C66
TF3 U17 R167 C158
C1 33
R197 +
U2 0
C1 39
C1 44
TP14
C14 0
D17 C41
U1 6
U22
C155
C1 54
G G
R2 06
R49 R56 C145 TP12

R20 8
+
R1 66
C117
+
R193 C135 C49
R84 R85 R155
R83
R176 C99
R194
C1 05
C 10 6
+
C10 0
U14
+ C46
Q16 Q15 U21 R82 C104 C101
R2 05
C114 R57 TP13

K K K K C116 K K K
U1 3
C15 6
R5 8
R66
D19
R5 9
R67
D20
R6 0
R68
D21
R6 1
R69
D2 2
R6 2
D2 3
R6 3
R7 1
D2 4
R6 4
D2 5
R6 5
R7 3
R70
R72
R1 99
C1 4 1
K +
+
D18
R163 C102
R153
R160
R159
R154 R164
R161
C148 R158
R156
U15
C15 0
R209
R162
01
R157
R74 R75 R76 R77 R78 R79 R80 R81
2 26
Q1 7
Q1 8
Q1 9
Q2 0
Q2 1
Q2 2
Q2 3
Q2 4
CN3
1 25
R198 D47
K D45 K
+
K D46 K
D48
Q35
02
C31
R 14 1
R 13 9
D 74
R12 2
R12 3
R 13 0
K C125
D 72
C8 8
K
C126
R131
C79 TF9 C73
C80 C74
R95 D39
D6 9
C C C E C E
D70 K
RL6
RL7
D49 K
L5
D68
A K A K TF8
A A
D67 K D71 RL3 RL4
K
Q29
R129
C8 7
R128
C55 RL5
C85
R137 J1
C89
R13 6
R14 0
D7 3
Q30 C56
+
+ L4
D38 K
R132 C86 C78 CN7 1
Q34
R138
C53 C52 C57
+ +
Q33 R126 C58

R1 34
C83
+
+ R124
PRL 8
C84 C77
D 44
1
D51
CN8 K K
L6
RL9
L7
TF6
C50 C51
CN5 1
TF11
RL8
MB501ES5
03
CN6 1
Page 6.3
6.1.4 – INTERNAL DIAGRAM

Upper View
2 3 4 5 6 7 8 9
10
1 11
21
12
13
14
15
20 19 18 17 16
Identification of Parts:
1 – Front Panel (CPU printed circuit board)

2 – High voltage relays
3 – Mother Board (MB printed circuit board)
4 – Monopolar RF Output transformer (Cut/Coag)
5 – RF Power Block
6 – High-Power Switching Power Supply
7 – Switching Power Supply Block
8 – Switching Power Supply Input Filtering Capacitors
9 – Switching Power Supply Fuses
10 – Rear Panel
11 – Monopolar Footswitch Connector
12 – Switching Power Supply Inductor
13 – Fuse Holder
14 – Mains Inlet Connector
15 – On/off switch
16 – Low-power Switching Power Supply Transformer
17 – Case
18 – Speaker
19 – RF Output Inductor
20 – Bipolar RF Output Transformer
21 – Bipolar Footswitch Connector
Page 6.4
Service Manual SS-501E/S Appendix A
WARRANTY
The equipment is factory-tested and calibrated. Its warranty is valid for 01 (one) year
against manufacturing defects. The warranty is limited to service and replacement of faulty
parts. Repair of warranted equipment by unauthorized personnel, even if during the warranty
period, will make it void.
TRANSPORT / FREIGHT
Freight and insurance expenses are on the client’s account, or on the dealer’s account
in case it will be sent to the manufacturer.
WARRANTY PERIOD
Electrosurgery Unit 12 months
Transportation Unit (optional) 12 months
Footswitch 12 months
Other accessories 3 months
STERILIZATION OF ACCESSORIES
VAPOUR AUTOCLAVABLE PROCESS
We inform that the reusable handpiece and all WEM forceps, such as their respective silicone
cables and all WEM electrodes are autoclavable in a temperature up to 134ºC with an
exposition time of 15 minutes. Regarding to the number of sterilizations, we do not have a
specific quantity for each accessory, once each autoclave react in a different way that
influence the water, the vacuum pumps, the high speed drying or another cycle ways.
IMPORTANT:
The higher temperature used, the less exposition time will be necessary. E.g.:
Temperature: 134ºC (273ºF), exposition: 1H of complete cycle;
Temperature: 121ºC (250ºF), exposition: 1:15 to 1:30H of complete cycle.
Note:
See item Accessory Sterilization on operation manual of the product, for better information and
another sterilization methods and cleaning.
The sterilization by ethylene oxide (ETO), increase the useful life of accessories, in relation to the
sterilization by vapour autoclavable process.
Page A.1

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Service Manual

Microprocessed Electrosurgical Generator

Service Manual revision: 02

Models SS-501E and SS-501S

WEM Equipamentos Eletrônicos Ltda.

Service Manual revision 2

1.2 – GENERAL FEATURES OF SS-501E/S

Indicated for surgeries such as prostate transurethral resection and electrovaporization,

2.1 – TECHNICAL SPECIFICATIONS

Power Supply: 100-240V – 45/65 Hz – automatic selection voltage

2.3 – RADIO FREQUENCY OUTPUT

MODE MAX. RATED POWER LOAD

2.4 – POWER vs. LOAD CURVE

Mode 50Ω 100Ω 200Ω 1000Ω 1500Ω

Coagulation ---- 80 to 120 96 to 144 ---- 80 to 120

Microbipolar 36 to 44 ---- 20 a 30 16 a 24 ----

2.5.2 – HOW TO USE THIS SECTION

2.5.3 – TROUBLESHOOTING GUIDE

FAULT OBSERVATIONS POSSIBLE CAUSES

FAULT OBSERVATIONS POSSIBLE CAUSES

2.6 – INSTALLATION INSTRUCTIONS

Preparation for Monopolar Surgery

- Connect the monopolar footswitch to the MONOPOLAR FOOTSWITCH female

Preparation for Bipolar or Microbipolar Surgery.

- Connect the single footswitch to the BIPOLAR FOOTSWITCH female connector

2.7 – ROUTINE MAINTENANCE AND FUNCTIONAL CHECKS

RECOMMENDED TEST EQUIPMENTS:

2 – Make sure that anything unattached is inside the equipment.

4 – Turn the equipment on and check it for general conditions of operation:

5 – Check the output powers of the equipment:

2.8 – VERSION OF THE SOFTWARE

MODEL VERSION FEATURES

3.1 – BILL OF SCHEMATICS

FILENAME DESCRIPTION REVISION SHEET

3.2 – ELECTRICAL SCHEMATICS

B(CG) I/O I/O

PATIENT PLATE (PPM/PLC)

4382 C147 D11 VA VREF

5VA 5VA 5VA

U12:B A 5VA 3 6 POWER DRIVER

Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q24

R74 R75 R76 R77 R78 R79 R80 R81

12VE 12VE HS(CGEX) 12VE 12VE HS(CTEX)

CG(SWEX) 4373 GNDE

12VF 12VF HS(CG) 12VF HS(CT)

4373 GNDF R139

GNDE R140 C87

10uF 1N4148 Q35

C141 8 C132 8 C133 8 C134 17 C135 6 C136 8 C138 14

VREF 12VC -5V

C130 16 C131 8 C139 4 C140 4 C142 14 C143 14 C144 14 C145 1 C146 14

The component DP1 is referenced by WEM code.

The component EN1 is referenced by WEM code.

4.1 – MAIN SIGNALS

+2,5Vcc Measurement point: U5/3

Power Supplies +5Vcc Measurement point: U18/3 (M3)

THE OSCILLOSCOPE MUST BE INSULATED

B Power Supply Frequency

THE OSCILLOSCOPE MUST BE INSULATED

Switched Power Supply Excitation

THE OSCILLOSCOPE MUST BE INSULATED

Switched Power Supply Excitation

THE OSCILLOSCOPE MUST BE INSULATED

THE OSCILLOSCOPE MUST BE INSULATED