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SERVICE MANUAL

SERVICE MANUAL SECTION

LoneStar® and ProStar® Chassis Built January, 2007 and After —


ELECTRICAL CIRCUIT DIAGRAMS

Model: LoneStar
Model: ProStar
Start Date: 01/15/2007

S08339

01/27/2009

S08339
Copyright © 01/27/2009 Navistar, Inc.
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL i
CIRCUIT DIAGRAMS

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. BATTERY FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. BLANK PAGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6. BLANK PAGE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED — STANDARD AND REMOTE START/STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED — ICON, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. IGNITION FEED — STANDARD, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. IGNITION FEED — STANDARD (LONESTAR), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. ACCESSORY FEED, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. CAB J1939 COMPASS AND ABS EFFECTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. CAB J1939 WITH ALL OPTIONS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. CAB J1939 WITH ALL OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. CAB J1939 WITH ALL OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 CHASSIS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. J1939 WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. J1708 PRIVATE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. J1708 PUBLIC, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. J1708 PUBLIC, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. J1708 PUBLIC, P. 20A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. GROUND — CAB, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND — CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND — CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND — CAB, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. GROUND — CAB, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. GROUND — CAB, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND — CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.30. GROUND — SLEEPER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

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CIRCUIT DIAGRAMS

3.31. GROUND — SLEEPER, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43


3.32. GROUND — SLEEPER, P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.33. ENGINE GROUND — IBB ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.34. J1939 DATA LINK — IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47


4.1. CB POWER RADIO, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.4. ELECTRIC HORN, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.5. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.6. MIRRORS HEATED AND LIGHTED, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.7. TELEMATICS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.8. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 8. . . . . . . . . . . . . . . .54
4.9. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 9. . . . . . . . . . . . . . . .55
4.10. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 10. . . . . . . . . . . .56
4.11. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 11. . . . . . . . . . . .57
4.12. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .58
4.13. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . .59
4.14. QUALCOMM IMCT — SLEEPER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.15. PANIC BUTTON, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.16. SATELLITE COMMUNICATION SYSTEM — XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . .62
4.17. SATELLITE COMMUNICATION SYSTEM — XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . .63
4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.19. RADIO ENTERTAINMENT, SPEAKERS, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.20. RADIO ENTERTAINMENT, SPEAKERS, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.21. RADIO ENTERTAINMENT, SPEAKERS, P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.22. SWITCH PACK, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.23. WINDSHIELD WIPER MOTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.24. WINDSHIELD WASHER PUMP, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.25. DRIVER DISPLAY — VEHICLE INFORMATION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.26. CAT MESSENGER DISPLAY, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.27. BEACON LIGHT SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 25. . . . . . . . . . . . . . . . . . . .73
4.28. DOOR SWITCHES — DOME LAMP, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4.29. SPARE SWITCH — FOR SINGLE CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.30. SPARE SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.31. EATON VORAD EVT-300 SYSTEM, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
4.32. EATON VORAD EVT-300 SYSTEM, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
4.33. EATON VORAD VS-400, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
4.34. AWARE II, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
4.35. AWARE II, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
4.36. AWARE II, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
4.37. AWARE II, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
4.38. AWARE II, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
4.39. QUALCOMM OMNIVISION, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
4.40. QUALCOMM OMNIVISION, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
4.41. MOTIENT MOBILE MAX, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
4.42. REMOTE RADIO, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
4.43. REMOTE RADIO, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90


5.1. MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
5.2. MANUAL TRANSMISSION (CAT ENGINE), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

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5.3. AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92


5.4. AUTOMATIC TRANSMISSION (CAT ENGINE), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
5.5. FREEDOMLINE TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
5.6. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

6. ETHER START AND FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96


6.1. ETHER START CUMMINS ISX, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
6.2. FAN WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
6.3. FAN WIRING — IBB ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
6.4. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100


7.1. ELECTRONIC ENGINE CONTROLS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.2. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.3. ELECTRONIC ENGINE CONTROLS — CAT ENGINE, P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
7.4. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
7.5. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
7.6. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
7.7. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
7.8. REMOTE START/STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
7.9. REMOTE START/STOP, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
7.10. REMOTE START/STOP, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
7.11. NO IDLE ENGINE HEAT, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
7.12. TRI-PAC NO IDLE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
7.13. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
7.14. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
7.15. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
7.16. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
7.17. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
7.18. AFTERTREATMENT (IBB ENGINE), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118


8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . .118
8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER AND WATER TEMP. GAUGES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P. 4. . . . . . . . . . . . . . . . . . . . . . .121
8.5. FUEL HEATER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
8.6. FUEL TRANSFER PUMP FOR DUAL TANK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
8.9. BLANK PAGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.10. IP / GAUGES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.11. IP / GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .128
8.12. SECONDARY INSTRUMENT CLUSTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
8.13. PARKING WARNING LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
8.14. WARNING LIGHTS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
8.15. IP TEXT MESSAGES AND WARNING LIGHTS — CONTROLLED BY ENGINE,
TRANSMISSION AND ABS CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
8.16. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134


9.1. LIGHTS — STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .134

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9.2. LIGHTS — STOP, TAIL, TURN AND BACK-UP W/FREEDOMLINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . .135


9.3. DOME/MAP AND COURTESY LIGHTS — DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
9.4. DOME/MAP AND COURTESY LIGHTS — SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
9.5. FOG LIGHTS AND SPOT LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
9.6. HEADLIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
9.7. TRIPMASTER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
9.8. TURN AND STOP SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
9.9. LIGHT SYSTEM — PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . .142
9.10. LIGHT SYSTEM — PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P.
10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
9.11. LIGHT SYSTEM — CLEARANCE, ID, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
9.12. LIGHT SYSTEM — SKIRT LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
9.13. TRAILER LIGHT SYSTEM — MARKER, STOP, TAIL, TURN, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
9.14. TRAILER SOCKET — BOC, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
9.15. TRAILER SOCKET — BOC AND EOF, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
9.16. TRAILER SOCKET — AUXILIARY, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
9.17. FLOOR LIGHT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
9.18. DOME AND ACCENT LIGHT — SLEEPER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
9.19. DOME AND ACCENT LIGHT — SLEEPER, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
9.20. LIGHTED AIR SHIELD, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
9.21. PANEL LIGHTS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
9.22. WORK LIGHTS — DAY CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
9.23. WORK LIGHTS — SLEEPER CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
9.24. DOME AND ACCENT LIGHTS — SLEEPER, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158


10.1. TIRE PRESSURE MONITOR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.2. AIR DRYER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.3. AIR SOLENOID PACK — 4 WAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.4. AIR SOLENOID PACK — 4 WAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.5. AIR SUSPENSION W/LOAD INDICATOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.6. BATTERY FEED — TRAILER AUXILIARY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.7. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.8. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.9. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.10. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.11. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.12. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.13. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.14. ANTILOCK BRAKE SYSTEM W/WABCO, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.15. ANTILOCK BRAKE SYSTEM W/WABCO, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.16. ANTILOCK BRAKE SYSTEM W/WABCO, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.17. ANTILOCK BRAKE SYSTEM W/WABCO, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.18. BLANK PAGE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.19. POWER TAKE OFF, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
10.20. FUEL LEVEL, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.21. VEHICLE SENSOR MODULE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.22. VEHICLE SENSOR MODULE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.23. BRAKE SENSOR — WEAR/STROKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
10.24. BRAKE SENSOR — WEAR/STROKE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182

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11.2. COLUMN SHIFTER AND MERITOR G TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183


11.3. FREEDOMLINE TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185


12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
12.2. HVAC SYSTEM — CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
12.3. HVAC SYSTEM — CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
12.4. HVAC SYSTEM — SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
12.5. HVAC SYSTEM — SLEEPER, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
12.6. HVAC SYSTEM — SLEEPER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
12.7. NO IDLE HEAT AND HVAC — SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
12.8. NO IDLE HEAT AND HVAC — APU, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
12.9. NO IDLE HEAT AND HVAC — SENSORS AND HVAC CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . .193
12.10. NO IDLE HEAT AND HVAC — POWER SUPPLY, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
12.11. NO IDLE HEAT AND HVAC — HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . .195
12.12. NO IDLE HEAT AND HVAC — FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . .196
12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD, P. 12. . . . . . . . . . . . . . .197
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
12.15. HVAC SYSTEM — SLEEPER W/BERGSTROM NO IDLE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
12.16. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER CONTROL
PANEL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
12.17. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER CONTROL
PANEL, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
12.18. NO IDLE HVAC W/BERGSTROM HVAC POWER SUPPLY, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
12.19. NO IDLE HVAC W/BERGSTROM ENGINE PRE-HEAT VALVE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . .203
12.20. NO IDLE HVAC W/BERGSTROM FUEL FIRED HEATER, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
12.21. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD, P. 21. . . . . . . . . . . . . . . .205

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206


13.1. READING AND WARDROBE LIGHTS — BUNK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
13.2. LUGGAGE COMPARTMENT LIGHTS — BUNK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
13.3. POWER SOURCE — BUNK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
13.4. TV / REFRIGERATOR WIRING, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
13.5. SPEAKER — BUNK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
13.6. FAN — BUNK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
13.7. SKY RISE LIGHTS — BUNK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
13.8. FLAT PANEL TV/DVD PLAYER — BUNK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214


14.1. CONNECTOR COMPOSITES (7A), (8A), (9A), (10A), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
14.2. CONNECTOR COMPOSITES (10F), (11A), (12A), (13A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
14.3. CONNECTOR COMPOSITES (14A), (344), (345), (512), (520), P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . .216
14.4. CONNECTOR COMPOSITES (521), (522), (523), (524), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
14.5. CONNECTOR COMPOSITES (1002), (1003), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
14.6. CONNECTOR COMPOSITES (1006), (1007), (1010), (1015), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
14.7. CONNECTOR COMPOSITE (1010), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
14.8. CONNECTOR COMPOSITE (1011), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
14.9. CONNECTOR COMPOSITE (1012), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
14.10. CONNECTOR COMPOSITE (1013), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
14.11. CONNECTOR COMPOSITE (1014), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
14.12. CONNECTOR COMPOSITE (1015), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
14.13. CONNECTOR COMPOSITE (1016), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
14.14. CONNECTOR COMPOSITE (1017), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227

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14.15. CONNECTOR COMPOSITE (1018), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228


14.16. CONNECTOR COMPOSITE (1019), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
14.17. CONNECTOR COMPOSITE (1020), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
14.18. CONNECTOR COMPOSITES (1023), (1024), (1025), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
14.19. CONNECTOR COMPOSITES (1026), (1100M), (1101M), (1110M), P. 17. . . . . . . . . . . . . . . . . . . . . .232
14.20. CONNECTOR COMPOSITES (1111M), (1112M), (1113M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
14.21. CONNECTOR COMPOSITES (1114M), (1115M), (1116M), (1117M), P. 19. . . . . . . . . . . . . . . . . . . .234
14.22. CONNECTOR COMPOSITES (1200), (1210), (1215), (1300), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .235
14.23. CONNECTOR COMPOSITES (1301), (1305), (1378), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236
14.24. CONNECTOR COMPOSITES (1400), (1401), (1402), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
14.25. CONNECTOR COMPOSITES (1403), (1410), (1420), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
14.26. CONNECTOR COMPOSITES (1421), (1422), (1500), (1501), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . .239
14.27. CONNECTOR COMPOSITES (1502), (1510), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
14.28. CONNECTOR COMPOSITES (1511), (1550), (1556), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
14.29. CONNECTOR COMPOSITES (1557), (1600), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
14.30. CONNECTOR COMPOSITE (1601), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
14.31. CONNECTOR COMPOSITE (1602), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
14.32. CONNECTOR COMPOSITES (1603), (1604), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
14.33. CONNECTOR COMPOSITES (1620), (1650), (1657), (1657M), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . .246
14.34. CONNECTOR COMPOSITES (1660), (1661), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
14.35. CONNECTOR COMPOSITE (1700), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
14.36. CONNECTOR COMPOSITE (1700F), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
14.37. CONNECTOR COMPOSITE (1701), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
14.38. CONNECTOR COMPOSITE (1701F), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
14.39. CONNECTOR COMPOSITE (1702), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
14.40. CONNECTOR COMPOSITE (1702), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
14.41. CONNECTOR COMPOSITE (1702), P. 38A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
14.42. CONNECTOR COMPOSITE (1800), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
14.43. CONNECTOR COMPOSITE (1800F), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
14.44. CONNECTOR COMPOSITES (1801), (1802), (1803), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
14.45. CONNECTOR COMPOSITES (1804), (1805), (1806), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
14.46. CONNECTOR COMPOSITES (1808), (1809), (1810), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
14.47. CONNECTOR COMPOSITES (1811), (1812), (1820F/1820M), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . .260
14.48. CONNECTOR COMPOSITES (1821), (1822), (1823), (1860), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . .261
14.49. CONNECTOR COMPOSITES (1861), (1901), (1903), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
14.50. CONNECTOR COMPOSITES (1906), (1907), (1909M), (1910), (1912), (1916), P. 47. . . . . . . .263
14.51. CONNECTOR COMPOSITES (1917), (1918/1918A), (1919/1919A), (1920), (1922), (1922M),
P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
14.52. CONNECTOR COMPOSITES (1923), (1925), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
14.53. CONNECTOR COMPOSITES (1927), (1929), (1930), (1931), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . .266
14.54. CONNECTOR COMPOSITES (1932), (1933), (1942/1942F), (1943), (1943M), P. 50A. . . . . . .267
14.55. CONNECTOR COMPOSITES (1953), (1960), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268
14.56. CONNECTOR COMPOSITES (1960), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
14.57. CONNECTOR COMPOSITES (1962), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
14.58. CONNECTOR COMPOSITES (1962), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
14.59. CONNECTOR COMPOSITES (1963), (1964), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
14.60. CONNECTOR COMPOSITES (1970), (1973), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273
14.61. CONNECTOR COMPOSITES (1974), (1975), P. 56A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
14.62. CONNECTOR COMPOSITES (2000), P. 56B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
14.63. CONNECTOR COMPOSITES (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P.
57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
14.64. CONNECTOR COMPOSITES (2100), (2101), (2102), (2103), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .277
14.65. CONNECTOR COMPOSITES (2200), (2201), (2300), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278

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14.66. CONNECTOR COMPOSITES (2301), (2302), (2303F/2303M), (2304), (2312), P. 60. . . . . . . . .279
14.67. CONNECTOR COMPOSITES (2313), (2500), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
14.68. CONNECTOR COMPOSITES (3000), (3003/3003M), (3100/3100M), P. 62. . . . . . . . . . . . . . . . . . . .281
14.69. CONNECTOR COMPOSITES (3200/3200F), (3201M), (3202M), (3203), (3203M), P. 63. . . .282
14.70. CONNECTOR COMPOSITES (3204/3204M), (3205M/3205F), (3206M), (3300/3300M), (3400),
(3410), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
14.71. CONNECTOR COMPOSITES (4101), (4200), (4201), (4202), (4203), (4204), P. 65. . . . . . . . . .284
14.72. CONNECTOR COMPOSITES (4328), (4500), (4705), (4706), P. 65A. . . . . . . . . . . . . . . . . . . . . . . . . .285
14.73. CONNECTOR COMPOSITES (5000/5000A), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286
14.74. CONNECTOR COMPOSITES (5000), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
14.75. CONNECTOR COMPOSITES (5001), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
14.76. CONNECTOR COMPOSITES (5001), P. 68A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
14.77. CONNECTOR COMPOSITES (5003), (5005), (5006), (5007), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . .290
14.78. CONNECTOR COMPOSITES (5009), (5010), (5011M/5011F), P. 69A. . . . . . . . . . . . . . . . . . . . . . . . .291
14.79. CONNECTOR COMPOSITES (5012), (5013), (5014), (5015), (5020), (5031), P. 70. . . . . . . . . .292
14.80. CONNECTOR COMPOSITES (5033), (5034), (5035/5035A), (5100), (5101), P. 70A. . . . . . . . .293
14.81. CONNECTOR COMPOSITES (5102), (5103), (5104), (5105), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . .294
14.82. CONNECTOR COMPOSITES (5106), (5107), (5109), (5110), (5111), P. 72. . . . . . . . . . . . . . . . . . .295
14.83. CONNECTOR COMPOSITES (5117), (5118), (5119), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
14.84. CONNECTOR COMPOSITES (5123), (5124), (5125), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
14.85. CONNECTOR COMPOSITES (5126), (5127), (5128), (5129), (5130), P. 75. . . . . . . . . . . . . . . . . . .298
14.86. CONNECTOR COMPOSITES (5130), (5134), P. 75A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
14.87. CONNECTOR COMPOSITES (5131), (5134), (5135), (5135M), (5136), (5200), (5201), P.
76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
14.88. CONNECTOR COMPOSITES (5202), (5210), (5212), (5213), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . .301
14.89. CONNECTOR COMPOSITES (5214), (5215), (5216), (5217), (5218), (5219), P. 78. . . . . . . . . .302
14.90. CONNECTOR COMPOSITES (5220), (5222), (5230), P. 78A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
14.91. CONNECTOR COMPOSITES (5232), (5233), (5234), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304
14.92. CONNECTOR COMPOSITES (5300), (5301), (5302), (5303), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . .305
14.93. CONNECTOR COMPOSITES (5312), (5313), (5314), (5500), (5502), (5600), P. 80. . . . . . . . . .306
14.94. CONNECTOR COMPOSITES (5601M), (5602F), (5602M), (5603M), (5700), P. 80A. . . . . . . . .307
14.95. CONNECTOR COMPOSITES (5701), (5702), (5752), (5753), (5754), P. 81. . . . . . . . . . . . . . . . . . .308
14.96. CONNECTOR COMPOSITES (5757), (5758), (5803), (5900), (5902), (5903), P. 82. . . . . . . . . .309
14.97. CONNECTOR COMPOSITES (5904/5904M), (5905/5905F), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
14.98. CONNECTOR COMPOSITES (5906), (5907), P. 83A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
14.99. CONNECTOR COMPOSITES (5909), (5925/5926), (5927), (5930M), (5940), P. 83B. . . . . . . .312
14.100. CONNECTOR COMPOSITE (6000), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
14.101. CONNECTOR COMPOSITE (6010), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
14.102. CONNECTOR COMPOSITES (6001), (6018), (6019), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
14.103. CONNECTOR COMPOSITES (6020), (6021), (6033), P. 85A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
14.104. CONNECTOR COMPOSITES (6200), (6201), (6202), (6260VH), (6260VL), (6260VM), (6304),
(6316M), P. 85B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317
14.105. CONNECTOR COMPOSITES (6400), (6401), (6402), (6403), (6406/6402), P. 86. . . . . . . . . . .318
14.106. CONNECTOR COMPOSITES (6420), (6550), (6551), (6561), (6650), (6700), (6701), P.
86A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
14.107. CONNECTOR COMPOSITES (6702), (6703), (6703/6703A), (6704), (6704A), P. 87. . . . . . .320
14.108. CONNECTOR COMPOSITES (6705), (6706), (6707), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321
14.109. CONNECTOR COMPOSITES (6708), (6709), (6712), (6713), (6714), P. 88A. . . . . . . . . . . . . . . .322
14.110. CONNECTOR COMPOSITES (6715), (6720/6721), (6730), (6731), P. 88B. . . . . . . . . . . . . . . . . .323
14.111. CONNECTOR COMPOSITES (6732), (7103), (7104), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
14.112. CONNECTOR COMPOSITES (7105), (7107/7110), (7111), (7500/7500A), P. 90. . . . . . . . . . . .325
14.113. CONNECTOR COMPOSITES (7500W), (7600), (7600/7600A), (7700/7700L/7700K), (7802),
(7905), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326

S08339
viii LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.114. CONNECTOR COMPOSITES (8000), (8001), (8001/8001F), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . .327


14.115. CONNECTOR COMPOSITES (8002), (8003), (8006R), (8006T), (8050), (8051), P. 93. . . . .328
14.116. CONNECTOR COMPOSITES (8052), (8053), (8100), (8100A), (8100B), P. 93A. . . . . . . . . . . .329
14.117. CONNECTOR COMPOSITES (8101), (8101A), (8101B), (8102), (8103), (8104), P. 94. . . . .330
14.118. CONNECTOR COMPOSITES (8165), (8166), (8166T), (8200), (8201), (8203), P. 95. . . . . . .331
14.119. CONNECTOR COMPOSITES (8303), (8310), (8311), (8312), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . .332
14.120. CONNECTOR COMPOSITES (8350), (8351), (8352), (8410), (8450), P. 97. . . . . . . . . . . . . . . . . .333
14.121. CONNECTOR COMPOSITES (8450A), (8450B), (8451), (8453), (8454), (8455), (8456),
(8500), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
14.122. CONNECTOR COMPOSITES (8501), (8502), (8503), (8504), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . .335
14.123. CONNECTOR COMPOSITES (8505), (8506), (8507), (8550), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .336
14.124. CONNECTOR COMPOSITES (8601), (8750), (8800), (8802), P. 101. . . . . . . . . . . . . . . . . . . . . . . . .337
14.125. CONNECTOR COMPOSITES (8803), (8804), (8805), (8806), P. 102. . . . . . . . . . . . . . . . . . . . . . . . .338
14.126. CONNECTOR COMPOSITES (8900), (8901), (8950), (8951), P. 103. . . . . . . . . . . . . . . . . . . . . . . . .339
14.127. CONNECTOR COMPOSITES (8952), (8953/8954M/8953F), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . .340
14.128. CONNECTOR COMPOSITES (8954), (8954M), (8960), (8961), (8962), P. 105. . . . . . . . . . . . . .341
14.129. CONNECTOR COMPOSITES (8963), (8964), (8965), (8966), (8967), P. 106. . . . . . . . . . . . . . . .342
14.130. CONNECTOR COMPOSITES (8970), (8971), (8972), (8973), P. 107. . . . . . . . . . . . . . . . . . . . . . . . .343
14.131. CONNECTOR COMPOSITES (8974), (8975), (8976), (8977), P. 108. . . . . . . . . . . . . . . . . . . . . . . . .344
14.132. CONNECTOR COMPOSITES (8980), (8981), (8982), (8983), (8984), P. 109. . . . . . . . . . . . . . . .345
14.133. CONNECTOR COMPOSITES (8990), (9100/9100A/9100B/9100C), (9102/9102A), P.
110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
14.134. CONNECTOR COMPOSITES (9103), (9303), (9303A), (9304), (9304A), P. 111. . . . . . . . . . . . .347
14.135. CONNECTOR COMPOSITES (9501), (9501D), (9502/9502A), (9502B), (9503/9503D),
(9504/9504A/9504B), P. 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
14.136. CONNECTOR COMPOSITES (9505/9505A), (9506/9506D/9506E), (9507/9507A/9507B),
(9508/9508B/9508D/9508E), (9509/9509A/9509B), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
14.137. CONNECTOR COMPOSITES (9510/9510A/9510F), (9510F/9510M), (9511), (9511/9511A),
(9512), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
14.138. CONNECTOR COMPOSITES (9512), (9513), (9514), (9515/9515A/9515B), P. 115. . . . . . . .351
14.139. CONNECTOR COMPOSITES (9516M), (9635), (9715F/9715M), P. 116. . . . . . . . . . . . . . . . . . . . . .352
14.140. CONNECTOR COMPOSITES (9716M/9716F), (9718), (9736), (9737), P. 117. . . . . . . . . . . . . . .353
14.141. CONNECTOR COMPOSITES (9738), (9768), (9769), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
14.142. CONNECTOR COMPOSITES (9770), (9779/9779F/9779FA), (9779F1), (9780/9780M),
(9780M1), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355
14.143. CONNECTOR COMPOSITES (9781F), (9782M), (9783F), (9783M), (9784M), P. 120. . . . . .356
14.144. CONNECTOR COMPOSITES (9789/9789F/9789FA), (9790/9790M/9790MA), P. 121. . . . . .357
14.145. CONNECTOR COMPOSITES (9800/9800F/9800M), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
14.146. CONNECTOR COMPOSITES (9801/9801F/9801M), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .359
14.147. CONNECTOR COMPOSITES (9811), (9812), (9813), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
14.148. CONNECTOR COMPOSITES (9814), (9815), (9816), P. 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .361
14.149. CONNECTOR COMPOSITES (9830/9832), (9865/9865F/9865M), P. 126. . . . . . . . . . . . . . . . . . . .362
14.150. CONNECTOR COMPOSITES (9900), (9901), (9902), P. 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 1
CIRCUIT DIAGRAMS

1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 001

Figure 1 Abbreviations

S08339
2 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I/O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
COMMUNICATIONS TERMINAL
AXLE TO BACK OF CAB AC
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR PEDAL MODULE APM
LIGHT COMMERCIAL TRANSMISSION LCT
ACCELERATOR POSITION SENSOR APS
MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
MALFUNCTION INDICATION LAMP MIL
AUTOMATIC TRACTION CONTROL ATC
AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

BRAKE HORSEPOWER BHP PYROMETER AMMETER MODULE PAM


PROGRAMMABLE LOGIC CONTROLLER PLC
BACK OF CAB BOC
POWER TAKE-OFF PTO
CITIZEN BAND CB
PULSE WIDTH MODULATION PWM
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR CEC REAR AXLE RA

CAB OVER ENGINE COE RADIO FREQUENCY RF


ROLL STABILITY PROGRAMM RSP
DIRECT CURRENT DC
SEVERE SERVICE SS
DRIVER CONTROL MODULE DCM
TRANSMISSION CONTROL MODULE TCM
DIGITAL DATA LINK DDL
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
THROTTLE POSITION SENSOR TPS
DAY TIME RUNNING LIGHTS DTRL
ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL MODULE ECM
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 002

Figure 2 Acronyms

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 3
CIRCUIT DIAGRAMS

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

12-A AND/OR D C B A 12
87
A 87A
85

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED


SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 003

Figure 3 Circuit Diagram Instructions

S08339
4 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 004

Figure 4 Circuit Number Identification and Color

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 5
CIRCUIT DIAGRAMS

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 005

Figure 5 Circuit Number Identification and Color (Cont.)

S08339
6 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 006

Figure 6 Circuit Number Identification and Color (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 7
CIRCUIT DIAGRAMS

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LAMP BULB CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT (SUPER 40) 32 CP TL40204
CLEARANCE & IDENTIFICATION 3 CP N/A
COURTESY LIGHT 2 CP 193
CAB DOME LIGHT 12 WATT 211-2
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT 4921-1
MAP LIGHT 3 CP 211-2
SIDE MARKER / TURN LIGHT 27 WATT 3156
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM 65 WATT 9005
HEADLIGHTS, LOW BEAM 55 WATT 9006
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT) 4 WATT 194
LICENSE PLATE LIGHT (SUPER 40) 2 CP TL1508
BOC WORK LIGHT (DAY CAB) 35 WATT 4411
WORK LIGHTS (IN SLEEPER BACK PANEL) 15 CP 1003
LUGGAGE COMPARTMENT LIGHT 12 WATT 211-2
READING LIGHT 15 CP 912
ACCENT LIGHT 12 WATT 211-2
SLEEPER FLOOR LIGHT 2 CP 193
CABINET / WARDROBE LIGHT 5 WATT 7575

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 007

Figure 7 Lamp Bulb Chart

S08339
8 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)


30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055894 008

Figure 8 Relay Function and Wiring Guide

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 9
CIRCUIT DIAGRAMS

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

CIGAR LIGHTER
AIR DRYER

TYPE 1 TYPE 2 OR 3

ALARM A A
CIRCUIT BREAKER

B
B

DIODE
G ALTERNATOR
B

DIODE, LIGHT
AMMETER
+ - EMITTING

BATTERY FAN SOLENOID


+ -

BLUNT CUT CIRCUIT


FEMALE TERMINAL

B
BUSBAR FUSE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 009

Figure 9 Schematic Symbol Chart

S08339
10 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FUSES W/ BUSBAR HORN

BATT
FUSIBLE LINK

OFF
S IGN ACC KEY SWITCH

A B D C

GROUND N/ STUD

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF

GROUND W/ STUD
F B A C E

LIGHT W/ SWITCH
HEATER

HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT

LIGHT, SINGLE
FILAMENT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 010

Figure 10 Schematic Symbol Chart (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 11
CIRCUIT DIAGRAMS

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 011

Figure 11 Schematic Symbol Chart (Cont.)

S08339
12 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
120
SPLICE TERMINATING RESISTOR
C

STUD THERMOSTAT

B S VALVE, ETHER
BOTTLE

G
START MOTOR
W/ TOCP
S

B M
B A B

VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM,PROSTAR 59637L 31AUG06 AE08055894 012

Figure 12 Schematic Symbol Chart (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 13
CIRCUIT DIAGRAMS

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)


3.1. BATTERY FEED, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BATTERY FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE PRE HEAT / NO IDLE


@A75T
HEAT - VALVE #1B RELAY
FUSE F11-C (1020) 18LTGN
(1115M / 1018) CH12_06,10

A14HD E3 F3 @@A14HH CUMMINS ICON ALARM /


12RD 18RD THERMOSTAT
CH7_04,CH10_01,CH12_05,

5A (4101 / 5752) CH7_04,05


CH4_25,32,37,39,CH9_24

@A75TR
CH4_07,09,11,12,14,16,17,

NO IDLE HEAT CONTROL


FUSE F3-D (1012) 18LTGN (1017) CH12_10
CH3_02,CH5_01,02,03

A14HA D4 C4
(A58J) TRAILER MARKER LIGHT
12RD
20A RELAY
FUSE F3-B (1012) (1012) CH9_13
D2
07,09,10,11

A14HB C2 TRAILER TAIL LIGHT


(A68J)
CH3_04,02
CH3_03

12RD RELAY
20A
32,37,39

(1012) CH9_13
FUSE F7-D (1016)
F4 E4 TRAILER STOP LIGHT
A14HC
(A70J) RELAY
12RD
30A (1016) CH9_13

FUSE F8-B (1017) W/ WABCO ABS

A14HE F2 E2 A94AY BATTERY FEED


12RD 14GY (1420) CH10_13
30A A94AY
BATTERY FEED
12GY
(1400) CH10_07
FUSE F1-B (1010)
W/ BENDIX ABS
A14FA F2 E2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH12_02
*A14W

A14H
**A14X

8RD
6RD

5A
6RD

A14T
8RD

A14FB IGNITION RELAY #1


12RD (1011 / 1013)
FUSE F2-A (1011)
CH3_07,08
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD
15A (1011) CH9_13
FUSE F2-C (1011)
F3 E3
A14FD (A57J) TRAILER RIGHT TURN RELAY
A14 A14F
12RD 15A (1011) CH9_13
6RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
12RD 16LTGN (1300) CH4_18
10A
A86AF
REMOTE RADIO
FUSE 18LTGN
(5303) CH4_40,41
HOLDER FUSE F6-A (1015)
W/ DOUBLE A14FE B4 A4 A75 HVAC BLOWER MOTOR
100 AMP 12RD 12LTGN (1210) CH12_03
FUSE 30A
8RD

FUSE F2-G (1011)


A14J

C3 D3 GAUGE CLUSTER #1
A14JA A14EE
12RD (1500) CH8_11, CH9_16
2RD

15A 16RD
A15 IGNITION SWITCH
FUSE F3-A (1012) 18RD (1100M) CH3_07,08,10
C1 CH5_01,02,03
D1
200A A14JB A98H
DIAGNOSTIC CONNECTOR
BLOCK 12RD 18BK
10A (1650) CH3_11,12,19
TYPE
A94TC
FUSE FUSE F8-D (1017) AUXILIARY TRAILER RELAY
12GY
(1016) CH10_06
A14JC F4 E4 A94TV
TRAILER ABS ECU
12RD 12GY
30A (1017) CH10_06
A94T
12GY ABS TRAILER SOCKET
FUSE F8-F (1017) (1701) CH10_06
A2 B2
A97VT FUSE BLOCK / ENGINE
A14JE
ACTUATOR RELAY
+ 12RD
FUSE F8-H (1017)
14PL
(1020) CH7_04,15
A4 B4 A97D ENGINE SENSOR INTERFACE
A14JD
10PL (6033) CH7_15
12RD
A14HHD ICON CRANK RELAY
16RD (1019) CH05_01
W/ LONESTAR

BATTERY GND
(ON LEFT SIDE @ W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING
OF FRAME RAIL) @@ W/ IDLE REDUCTION ** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 25AUG06 AE08055895 001

Figure 13 Battery Feed

S08339
14 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.2. BATTERY FEED (CONT.), P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F6-D (1015)


A14RA B1 A1 A19V FUEL HEATER RELAY
12RD 16GY (1015) CH8_05
20A

#A72A AUX TRAILER RELAY


12OR (1016) CH9_16

A72E TRAILER SOCKET PARK BRAKE


FUSE F7-B (1016) 18OR PRESSURE SWITCH
(8454) CH10_06
A14RB F2 E2 AUX TRAILER RELAY
A14SC
12RD 12RD (1016) CH9_16
25A/10A
FUSE F7-A (1016)
F1 E1 SLEEPER POWER
A14RD A14VA
(5000) CH13_01,02,04
12RD 10RD
30A CH9_18,19
CH7_04,CH12_05,07,09,10,11,CH13_01,

FUSE F10-B (1019)


A14RC F2 E2 A14SAC CUSTOMER ACCESSORY #1
12RD 12RD (1019) CH4_27
30A
FUSE F11-A (1020)
F1 E1 A14SB CUSTOMER ACCESSORY CONTROL
CH7_04,CH10_01,CH12_05,

A14NE
12RD 18RD SPARE '2'
5A
(1113M) CH4_28
CH3_03,CH5_01,02,03

CH3_01,CH5_01,02,03

A14SA CUSTOMER ACCESSORY CONTROL


A14NF
12RD

18RD SPARE '1'


(1112M) CH4_27
A14SE
VEHICLE INFORMATION DISPLAY
CH4_37,39

CH4_37,39

FUSE F11-B (1020) 18PK


(1550) CH4_23
E2
F2 A22D TIRE PRESSURE MONITOR
CH3_03
5A 18TN (1962) CH10_01

FUSE F1-C (1010)

#A14KB E3 F3 A63JV FLOOR LIGHTS RELAY


12RD 18DKBL (1010) CH9_17
5A
A14KB
12RD

FUSE F1-D (1010)


#A14N

E4 F4 SECONDARY INSTRUMENT CLUSTER


A14M

10RD

8RD
A14N
**A14Y

8RD

A14KA
A14R

A14EF
6RD

*A14W
8RD

6RD

12RD 18RD (1502) CH8_12


5A
A14KF ACCESSORY FEED RELAY #2, 4
12RD (1011 / 1013) CH3_10
A14SD TRIPMASTER
18RD (5010 / 1970) CH9_07
TELEMATICS MODULE J1
A14NN
FUSE F2-F (1011) (1960) CH4_07
18RD
D2 XATA BRAKE SW FEED / MOBILE
A14K A14KD C2 A14EB MOTIENT MAX POWER
8RD 12RD 18RD (1800 / 5904)
10A CH4_16,17,39
**A14KD A14EA XATA POWER
12RD 16RD (1910 / 5940) CH4_16,17
A14ED
QUALCOMM OMNIVISION POWER
16RD
#A14T #A14KC (1918)CH4_37,39
CH3_01
8RD 12RD
A14ED TERRESTRIAL COMMUNICATION
18RD UNIT / ANTENNA COMMUNICATION
UNIT / QUALCOMM IMCT
(1923 / 5902 / 1920 / 5010)
CH4_09,11,12,14
FUSE F2-B (1011)

#A14KD E2 F2 A84
* N/ LOAD SHEDDING 12RD 16LTGN CIGAR LIGHTER
** W/ LOAD SHEDDING 15A (1903) CH4_02
# W/ LONESTAR
FUSE F3-C (1012)

A14KK D3 C3 A86P AUX POWER SOURCE


12RD 16LTGN (1901) CH4_02
15A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 002

Figure 14 Battery Feed (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 15
CIRCUIT DIAGRAMS

3.3. BATTERY FEED (CONT.), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F6-C (1015)


A14NC B2 A2 A37V FUEL TRANSFER PUMP RELAY
12RD 18TN (1015) CH8_06
10A

FUSE F7-E (1016)


A14ND B1 A1 A75C SLEEPER BLOWER
12RD 10LTGN (1215) CH12_05,10
30A

FUSE F7-H (1016)


SLEEPER POWER
A14NA B4 A4 A14VB (5000) CH13_03, 06
12RD 10RD CH4_19, CH12_05,07,09,11
30A
W/ CUSTOMER
ACCESSORY
FUSE F10-D (1019)
A14NH F4 E4 A14SBC CUSTOMER ACCESSORY #2
12RD 12RD (1019) CH4_28
30A/10A
A14HHD ICON CRANK RELAY
16RD (1019) CH7_04

W/ ICON
A14N FUSE F11-B (1020)
8RD @A14NF E2 F2 @A22D TPMS CONTROLLER
CH3_02 12RD 18TN (8952) CH10_01
5A
A14M @A14SE CAT MESSENGER DISPLAY/
8RD 18RD ROAD DISPLAY
(1536 / 1557) CH4_24
A14MA IGNITION RELAY #2
12RD (1012 / 1014)
CH3_07, 08
A14MC IGNITION RELAY #3
12RD (1012 / 1014)
FUSE F7-F (1016) CH3_07, 08
A14MD B2 A2 A65BD CUSTOMER WORK LIGHTS
12RD 16OR (1010) CH9_22, 23
15A

FUSE F8-E (1017)


A14NJ A1 B1 A54XV SKIRT LIGHTS RELAY
12RD 16BN (1010) CH9_12
15A
FUSE F8-A (1017)
E1 F1 A14U VEHICLE SENSOR MODULE
16RD (1701) CH10_20
10A
FUSE F9 (1018)
@A14KJ B3 A3 @A97FZ HEATED NOZZLE RELAY
12RD 14RD (6713)CH12_01
15A

A14X MEGA FUSE HOLDER


BODY CONTROLLER #J4 LATCHING RELAY 6RD W/ BUSBAR CH3_01
(1601) (1007)

C
A14LA
LOAD SHEDDING ON F6 18WH
18RD B1

A
A14LB
LOAD SHEDDING OFF F7 18GN
18RD

B
A14-GL B2
CH3_22 18BK
18WH
CH3_02,CH4_37,39,25
@CH5_01,02,03
CH5_1A,2A,3A
A14Y CH7_04,CH10_01,06,
6RD CH9_24
CH12_05,07,09,10,11
CH13_01

@ W/ LONESTAR
* W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 003

Figure 15 Battery Feed (Cont.)

S08339
16 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.4. BATTERY FEED (CONT.), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-H (1011)


A14KH C4 D4 A64C SPOT LIGHT
12RD 16YL (3410) CH9_05
10A
FUSE F2-D (1011)
E4 F4 A63BD DOME / MAP LIGHT
18DKBL (2000) CH9_03, 04
10A

FUSE F9-D (1018)

A14KL F4 E4
(A97H) ENGINE ECM RELAY
12RD (1018) CH7_16
20A
A14T
CH3_01
8RD FUSE F9-A (1018)

A14MB D1 C1 A81B DRIVER DOOR


12RD 12LTGN (3200) CH4_03
30A

FUSE F9-E (1018)

A14NB B1 A1 A81C PASSENGER DOOR


12RD 12LTGN (3204) CH4_03
30A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28AUG06 AE08055895 004

Figure 16 Battery Feed (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 17
CIRCUIT DIAGRAMS

3.5. BLANK PAGE, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAGE INTENTIONALLY

KEPT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055895 005

Figure 17 Blank Page

S08339
18 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.6. BLANK PAGE, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAGE INTENTIONALLY

KEPT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055895 006

Figure 18 Blank Page

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 19
CIRCUIT DIAGRAMS

3.7. IGNITION FEED — STANDARD AND REMOTE START/STOP, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IGNITION FEED - STANDARD AND REMOTE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
START / STOP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/THEFT DETERRENT BODY


CONTROLLER #J4
(1601)
104B THEFT
FUSE F3-A E3 DETERRENT
13XA 18DKBL
A15
(1012) CH3_01 18PK
18RD AUX POWER
85 RELAY (1019)
BATT 87A W/THEFT DETERRENT &
87
N/REMOTE START STOP
IGNITION W/THEFT DETERRENT &
SWITCH W/REMOTE START STOP
30
(1100M) 86
OFF REMOTE
ACC IGN S 13FG STOP
18PK RELAY

13DB
18PK
C D B A (5001)
CH7_08,8A
IP / SLEEPER REMOTE STOP
(5000-38) RELAY

18PK
13F
H13FL
(5001)
18PK
16PK
A13F

CH7_08,08A
IP / SLEEPER REMOTE
(5000-39) STOP FUSE F4-G
W/ REMOTE

A13FL
16PK
H13F RELAY (1013) CH3_09
START / STOP
18DKBL (5001) HVAC CONTROL
CH7_08,8A (1200) CH12_02
A13F
EATON GEN 3
18PK
TCM CONNECTOR
W/ REMOTE
(A13FC) (7105) CH11_01
START / STOP W/ STANDARD LEFT BANK OPT
IGNITION & WARNING LIGHTS
INTERNATIONAL ENGINE (1511) CH4_14,CH8_08,16
J3 J4
MOTIENT MOBILE
85 MAX DISCRETE I/O
(5905)CH4_39
A13FD
18PK

87
QUALCOMM OMNIVISION
ACCESSORY
(1919)CH4_37
30 FUSE F4-D
86
GROUND (1013) CH3_09
A13-GF A4 A3
CONNECTOR FUSE HOLDER
18WH IGNITION A14FB W/ BUSBAR
(1006) CH3_23
RELAY #1 12RD CH3_01
(1011 / 1013) FUSE F5-E,A
(1014) CH3_09,9A
HVAC CONTROL/
(A13FB) (1200) CH12_01
MOTIENT MOBILE
J1 J2 MAX POWER
(5904)CH4_39
85
QUALCOMM OMNIVISION
A13-GFD
18WH
A13FE

POWER
18PK

87
(1918)CH4_37
FUSE F5-J,A
(1014) CH9_07,CH4_31
30 BEACON LIGHT S/W
86
(1117M) CH4_25
A2 A1
IGNITION A14MA FUSE HOLDER
RELAY #2 12RD W/ BUSBAR
(1012 / 1014) CH3_03
FUSE F5-G,H,L
TRAILER ABS
A13FF (1014) CH3_09,9A
ECU RELAY (A13FA)
18PK CH4_25,31
(1017) CH10_06,07,13
TRI-PAC RECTIFIER
J3 J4 (5757) CH7_10
85
A13-GFE
18WH

87 IGNITION
RELAY #3
(1012 / 1014)
30
86

A4 A3 FUSE HOLDER
TRAILER ABS A13-GFF A14MC W/ BUSBAR
ECU RELAY 18WH 12RD CH3_03
(1017) CH10_06
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 007

Figure 19 Ignition Feed — Standard and Remote Start/Stop

S08339
20 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.8. IGNITION FEED — ICON, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - ICON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
BATT
SWITCH
(1100M)

FUSE F3-A
(1012) CH3_01
OFF
FUSE F9-B (1018) S IGN ACC

D2 C2 A13FK A B D C
ICON MODULE 'A' A13HA
(1931) CH7_05 18PK 18PK
7.5A
ICON THERMOSTAT A15
A13HB
(5752) CH7_06 18RD
18PK
A13-GFH A13F
GROUND CONNECTOR
18WH 18PK
(1006) CH3_23 J2 J1
86
30
ICON IGNITION
RELAY
NO IDLE VALVE RELAY #A104GA 87 87A (1018)
(1018) CH12_10 18WH
85
ICON MODULE 'B' A97X G1 G2 H2
(1930) CH7_04 18PL

IP / SLEEPER A97Z
(5000) CH7_06 18PL
A13FH
18PK MODULE PLATE INTERCONNECT
A97FB
(1962) CH7_04
18PL
FUSE F4-G / HVAC CONTROL / EATON
GEN 3 TCM CONNECTOR / LEFT BANK
(A13FC) OPT WARNING LIGHTS / MOBILE
J3 J4 MOTIENT MAX DISCRETE I/O /
IGNITION 85 QUALCOMM OMNIVISION ACCESSORY
RELAY#1 (1013) / (1200) / (7105) /
(1011/1013) 87 (1511) / (5905) / (1919)
CH3_09 / CH12_02 / CH11_01 /
CH4_14,CH8_08,16 / CH4_36
30
86
A4 A3 FUSE HOLDER
GROUND CONNECTOR A13-GF
A14FB
(1006) CH3_23 18WH W/ BUSBAR
12RD
CH3_01

FUSE F5-E,A
(1014)CH3_09,09A,CH4_31
(A13FB)
MOBILE MOTIENT
MAX POWER
J1 J2 (5904)CH4_36
QUALCOMM
85
OMNIVISION POWER
A13FE

A13-GFD
18PK

IGNITION (1918)CH4_33
18WH

87
RELAY#2
(1012/1014)
FUSE HOLDER
30 W/ BUSBAR
86
CH3_03
A2 A1
A14MA HVAC CONTROL
FUSE F5-J #A13FB (1200) CH12_02
12RD
(1014) CH09_07 12PK FUSE F5-J
(1014) CH9_07
TRAILER ABS
A13FF FUSE F5-G,H,L
ECU RELAY
18PK (A13FA) (1014) CH3_09,09A
(1017) CH10_06,07,13 J3 J4 CH4_31
85
TRAILER ABS
A13-GFF
ECU RELAY IGNITION
A13-GFE

87
18WH

18WH
(1017) CH10_06 RELAY#3
(1012/1014)

86 30

# W/ LONESTAR A4 A3
FUSE HOLDER
A14MC
W/ BUSBAR
12RD
CH3_03
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 008

Figure 20 Ignition Feed — ICON

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 21
CIRCUIT DIAGRAMS

3.9. IGNITION FEED — STANDARD, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - STANDARD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WARNING LIGHTS / MOTIENT MOBILE


IGNITION FUSE F4-G (1013) C3 D3 MAX DISCRETE I/O / QUALCOMM
RELAY #1 A13B OMNIVISION ACCESSORY
(A13FC)
(1011 / 1013) 18PK (1510) / (5905) / (1919)
CH3_07,08 CH8_07 /CH4_39,37
%A13TRIB
TRI-PAC RECTIFIER
10A 16PK
(5757)CH7_10
C4 D4 A104AK
FUSE F4-H (1013) 16DKBL REMOTE START / STOP RELAY #2
E3 10A (1018) CH7_07
@A13A
E4 16PK FREEDOMLINE TRANSMISSION
FUSE F4-C (1013) G3 H3 #A92U (7104) CH11_03
16TN ULTRASHIFT AND
10A *A92U AUTOSHIFT TRANSMISSION
16TN (7105) CH11_01
@A92UA
SHIFTER (7905) CH11_02
18TN
FUSE F4-D (1013) G4 H4 A97F CUMMINS ENGINE / EIM CONN 3 /
16PL ENGINE SENSOR INTERFACE
10A (6000 / 6020 / 6033)
CH7_03,11,15
A97FA
16PL ULTRASHIFT TRANSMISSION
(1019) CH11_01
A97FB CUMMINS ENGINE / ENGINE SENSOR
FUSE F4-L (1013) 16PL INTERFACE (6000 / 6033) CH7_03,15
A3 B3 A13EA GAUGE CLUSTER
A13FC
12PK 18PK (1500) CH8_11
10A STANDARD
A73A HVAC CONTROLLER
(1200) CH12_02 IGNITION FEED
N/ ICON 18LTGN
A4 B4 BLOWER MOTOR
A75B
(1210) CH12_03
18LTGN
FUSE F4-M (1013) 10A
A13 BODY CONTROLLER #J3
A16 IGN SW INPUT
18PK (1600)
IGNITION FUSE F5-E (1014) W/ ICON
RELAY #2 C1 BLOWER MOTOR
D1 A75B
(1012 / 1014) (A13FB) (1210) CH12_03
18LTGN
CH3_07, 08
10A
G1 H1 A67A EATON VORAD / EATON VORAD
FUSE F5-A (1014)
16GY SENSOR VS - 400
10A
(1925 / 9768) CH4_29,31A
FUSE F5-B (1014) G2 H2 A88V
18LTGN PTO RELAYS
10A (1020) CH10_18
AIR DRYER A13FB A1 B1 A13EF
(9900 / 9901 / 9902) 12PK QUALCOMM (W/ MVPC KEYBOARD)
18PK
CH10_02 10A (1922) CH4_13
A13EE
18PK QUALCOMM / MOBILE MOTIENT MAX POWER
FUSE F5-J (1014)
(1920 / 5904) CH4_09,11,12,14,39
A13EE
TRIP MASTER QUALCOMM OMNIVISION POWER
%A70D 16DKBL
BRAKE S/W (1918)CH4_37
18OR A13N
CH9_07 TELEMATICS MODULE / AWARE MODULE
(5927) 18PK (1960) / (1973) CH4_07,32
A13SD TRIPMASTER
18PK (5927) CH9_07
FUSE F5-G TRIPMASTER BRAKE SWITCH
IGNITION A28V
(1014) (1812) CH9_07
RELAY #3 18TN
C3 D3 LEFT BANK OPTIONAL
(1012 / 1014) (A13FA) A1A
18PK WARNING LIGHTS
CH3_07, 08 10A
D4 (1511) CH8_08
FUSE F5-H (1014) C4 %A28V
COMPASS MODULE (1912) CH3_11,14
18TN
D4
FUSE F5-C (1014) E4 A28V COMPASS MODULE (1912) CH3_11,14
10A 18TN
H3 A87C WINDSHIELD WASHER PUMP
FUSE F5-D (1014) G3
18GY (8350 / %8352) CH4_22
10A H4
A13EH
FUSE F5-L (1014) SECONDARY INSTRUMENT CLUSTER
G4 18PK
10A (1502) CH8_12
B3
A13TRIB TRI - PAC RECTIFIER
7.5A 16PK (5757) CH7_10
A71B BACK-UP LIGHT RELAY
A13FA
CAT MESSENGER 16OR (1019) CH11_03,CH9_02
12PK A4 B4
DISPLAY/RADIO A71A
# W/ ULTRASHIFT XMSN
DISPLAY FOR 16OR BACK-UP LIGHT
FUSE F5-M (1014) * W/ AUTOSHIFT XMSN
DISPLAY POWER 10A A71A SWITCH
%A13SE @ W/ FREEDOMLINE XMSN
(1556 / 1557) 18OR (7500W) CH9_01
18PK D2 % W/ LONESTAR
CH4_24 C2
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 009

Figure 21 Ignition Feed — Standard

S08339
22 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.10. IGNITION FEED — STANDARD (LONESTAR), P. 9A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - STANDARD (LONESTAR)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F5-A
(1014)
IGNITION
RELAY #2 G1 H1 EATON VORAD SENSOR
A67A VS - 400
(1012 / 1014) (A13FB)
16PK (1925 / 9168) CH4_29
CH3_07, 08 10A

FUSE F5-J
AIR DRYER 10A TRIP MASTER BREAK SW
A13FB A1 B1 A70D
(9900 / 9901 / 9902) (5927) CH9_07
12PK 18OR
CH10_02 10A
FUSE F5-J
(1014)

FUSE F5-H
(1014)
IGNITION
RELAY #3 C4 D4 A28V COMPASS MODULE
(A13FA)
(1012 / 1014) 18TN (1912) CH3_11,14
CH3_07, 08 10A

H3 A87C WINDSHIELD WASHER PUMP


FUSE F5-D (1014) G3 18GY (8352) CH4_22
10A H4

B3
FUSE F5-L (1014) A67TA SIDE SENSOR
A3
18PK (9768) CH4_31
A13FA 7.5A
12PK
C2 D2
A13SE CAT MESSENGER DISPLAY
18PK (1556) CH4_24
10A
FUSE F5-M
(1014)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 12AUG08 AE08055895 09A

Figure 22 Ignition Feed — Standard (LoneStar)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 23
CIRCUIT DIAGRAMS

3.11. ACCESSORY FEED, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ACCESSORY FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATT

IGNITION
SWITCH
OFF (1100M)
S IGN ACC

A B D C

FUSE F3-A A15 #A12 AUX TRAILER RELAY


(1012) CH3_01 18RD 18LTBL (1016) CH10_06

18LTBL
FUSE HOLDER

A12
W/ BUSBAR A12B IP / SLEEPER
CH3_02 18LTBL (5000) CH7_06,
CH12_05,09

W/ SLEEPER CAB
A14KF
12RD

18LTBL
A12A

18LTBL
A12C
BODY CONTROLLER #J3
(1600)
A1 J1
30 86
FUSE F1-A (1010)
ACCESSORY ACCESSORY
A12CV A1
RELAY #2, 4 SWITCH
E1 F1 18LTBL
(1011 / 1013) 5A INPUT

87 85
J2 A2 A12D HEAT IDLE CONTROL
18LTBL (1017) CH12_10
(A12V)

A12-G TRAILER ABS RELAY


18WH (1017) CH10_06
A2 B2
A12F IP SWITCH PACK
FUSE F4-K (1013) 18LTBL (1101M) CH4_20
10A
12LTBL
A12V

VEHICLE INFORMATION
A1 B1
A12C DISPLAY
FUSE F4-J (1013)
18LTBL (1550) CH4_23
10A
A22E TIRE PRESSURE MONITOR
18TN (8952) CH10_01
C1 D1
FUSE F4-E (1013) A12U VEHICLE SENSOR MODULE
16LTBL (1701) CH10_20
10A
C2 D2 CB RADIO
A86F
FUSE F4-F (1013) (2000) CH4_01
18LTGN
10A ENTERTAINMENT RADIO
A86R
E1 18LTGN (1300) CH4_18
REMOTE RADIO
(5303) CH4_40,41
E2

#A72B AUX TRAILER SWITCH


16OR (1110M) CH9_16

G1 H1 OPTIMIZED IDLE OR
FUSE F4-A (1013) #A94AM
ALT WARN
14GY
30A (1511) CH8_16
G2 H2 MIRROR SWITCH
FUSE F4-B (1013) A78V
18LTGN (3000) CH4_05
10A

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 010

Figure 23 Accessory Feed

S08339
24 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.12. CAB J1939 COMPASS AND ABS EFFECTS, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB J1939 COMPASS AND ABS EFFECTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER #J5 IP / CENTER CHASSIS


(1602) (1701)
VEHICLE SENSOR
62 MODULE
A5(+) A5U(+) N5UA(+) (8950) CH3_16
J1939+ F3
18YL 18YL 18YL OR
61 CENTER TO FORWARD
A5(-) A5U(-) N5UA(-)
J1939- F2 CHASSIS CONNECTION
18GN 18GN 18GN W/VORAD VS-400
(9769) CH4_31

A5RL(+)

18GN
18YL
DIAGNOSTIC

A5RL(-)
CONNECTOR TERMINATING RESISTOR
@N5U(+)
(1650) (8954)CH3_16
18YL
CENTER TO FORWARD
@N5U(-) CHASSIS CONNECTION
J1939+ A5B(+)
C 18GN W/VORAD VS_400
18YL
(9769) CH4_31
A5B(-)
J1939- D
18GN
A11-GCA LEFT SIDE DASH
GND A A98-G
12WH MOUNTED DUAL
18WH
POST GND PLATE
FUSE F3-A (1012)
A98H C1 D1 A14JB A14J A14 BTRY FEED
BTRY B 12RD CH3_01
18BK 8RD 6RD
10A
A5RK(+)

18GN
A5RK(-)
18YL

INSTRUMENT
CLUSTER
(1501)

A5D(+)
J1939+ 12
18YL

J1939- A5D(-)
11
18GN
118GN
A5RJ(+)
18YL

A5RJ(-)

COMPASS GROUND CONNECTOR


(1912) (1006)

A5C(+) 1
J1939+ 2 A11-GKB
18YL
14WH

J1939- A5C(-) LEFT SIDE DASH


3
18GN MOUNTED DUAL POST
GROUND PLATE 6
A28-G
GND 4
18WH

FUSE F5-H (1014) IGNITION


A28V D4 C4 RELAY #3
IGN 1 (A13FA)
18TN (1012/1014)
10A CH3_07,08,09,9A
18GN
A5RA(-)
A5RA(+)
18YL

IP ENGINE
ABS#1
(1702)
(1400)
@A5N(+) @A5R(+)
18YL 18YL
11
A5N(+) A5R(+) K5R(+)
J1939 HIGH 8
18YL 18YL 18YL ECM / XMSN
17 (6000 / *6010)
A5N(-) A5R(-) K5R(-) CH3_15
J1939 LOW 7 18GN 18GN 18GN

@A5N(-) @A5R(-)
18GN 18GN
WABCO ECU
J1939 SPLICE
(1420)
(1024)

A5N(+) @A5RF(-) * W/ CAT ENGINE


J1939(+) 3 18YL 18GN`
A @ W/ LONESTAR
A5N(-)
J1939(-) 1
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 011

Figure 24 Cab J1939 COMPASS and ABS Effects

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 25
CIRCUIT DIAGRAMS

3.13. CAB J1939 WITH ALL OPTIONS, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB J1939 WITH ALL OPTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER#J5 IP / CENTER


(1602) CHASSIS VEHICLE SENSOR
(1701) MODULE
(8950) CH3_16
62
A5(+) A5U(+) N5U(+) CH10_20
J1939+ F3
18YL 18YL 18YL OR
FORWARD TO
61 CENTER CHASSIS
A5(-) A5U(-) N5U(-)
J1939- F2 CONNECTION
18GN 18GN 18GN
W/VORAD VS-400
(9770) CH4_31

18GN
A5RL(+)

A5RL(-)
18YL

DIAGNOSTIC INSTRUMENT
CONNECTOR CLUSTER
(1650) (1501)

A5B(+) A5RK(+) A5D(+)


J1939+ C 12
18YL 18YL 18YL

A5B(-) A5RK(-) A5D(-)


J1939- D 11
18GN 18GN 18GN
FUSE F3-A (1012)
C1 D1 A14JB A14J A14 BTRY FEED
A98H
BTRY B CH3_01
18BK 12RD 8RD 6RD IP ENGINE
10A (1702)
LEFT SIDE DASH
A98-G A11-GCA
GND A MTD DUAL POST #A5RA #A5R(-)
18WH 12WH
GND PLATE 18GN 18GN 17

#A5R(+)
A5RJ(+) 11
18YL
18YL
A5RJ(-)
ABS#1
18GN
(1400)

J1939 #A5N(-)
ADAPTER 7
K H E D C B A 18GN
M L J G F
(1024)
#A5N(+)
8
18YL
18LTGN
A5RH(+)

A5RH(-)
18YL

18GN
18YL
A5J(+)

A5J(-)
}
A5RF(+)

A5RF(+)

A5FA(+)
18YL

18YL

18YL

18GN
18GN

A5RF(-)

18GN
A5FA(-)

A5RF(-)

7 4

J1939 WITH J1939 WITH J1939 WITH


J1939 WITH
AUTO XMSN AUTO XMSN ALL OPTIONS
ALL OPTIONS
J1939 +

(1912) CH3_14
J1939 -

(1025) CH3_13 OR SIC MOD OR SIC MOD


& COMPASS & COMPASS
(1912) CH3_14 (1025) CH3_13
SHIFTER
CONNECTION
(7905)
SECONDARY
INSTRUMENT
CLUSTER
J1939+ F (1502)

# W/ LONESTAR
G
J1939-

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 012

Figure 25 Cab J1939 with All Options

S08339
26 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.14. CAB J1939 WITH ALL OPTIONS, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB J1939 WITH ALL OPTIONS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 SPLICE PACK A5RF(+) A5RF(-) J1939 SPLICE PACK


(1024) CH3_12 18YL 18GN (1024) CH3_12

J1939
SPLICE ADAPTER
M L K J H G F E D C B A (1025)

18LTGN
18GN
A5RD(+)

18GN
A5RE(+)

A5K(+)
18YL

A5RD(-)
A5RE(-)

18GN
18YL

18YL

A5K(-)

A5HA(-)
A5HA(+)
18YL

IP
B11 D7 D8 B12 INTERCONNECT
(1960)
A5HA(+)

18GN
A5K(+)
18YL

18YL

A5K(-)
#A5HA(+)

TELEMATICS
18YL

CONN J1
9

18GN
10

A5HA(-)
(1963)

J1939 J1939
HIGH 1 LOW 1

7 6
D7 D8
J1939 J1939 VORAD EVT-300
HIGH 1 LOW 1 J1939 J1939 CONNECTOR J2
HIGH 1 LOW 1 (1925)
VORAD VS-400
DIU CONNECTOR #A5HA(-)
(1943) 18GN

J1939
ADAPTER
M L K J H G F E D C B A
(1026)
18LTGN
A5RC(+)

A5RC(-)
18GN
18YL
18YL

A5L(+)

A5L(-)
A5R(+)
18YL

18GN
A5R(-)
A5P(+)
18YL

18GN
A5P(-)

IP / ENGINE IP / ENGINE
(1702-11) (1702-17)
L C
A5RB(+)
18YL

K5R(+)
18YL

J1939 J1939
HIGH 1 LOW 1
18GN

18GN
A5RB(-)
K5R(-)

VEHICLE INFORMATION DISPLAY


(1550)

J1939 W/ ALL J1939 W/ ALL


OPTIONS & OPTIONS & N/
W/ ABS OR COMPASS ABS OR COMPASS J1939 W/ ALL J1939 W/ ALL
(1912) CH3_14 (6000) CH3_15 OPTIONS & N/ OPTIONS &
ABS OR COMPASS W/ABS OR COMPASS
IP / INTER CH3_15 (1912) CH3_14
B7 B8
CONNECTOR
(1962)
A5K(-) J1939
18GN 15 LOW 1
TIRE PRESSURE
A5K(+) J1939 MODULE
13
18YL HIGH 1 (8952)
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055895 013

Figure 26 Cab J1939 with All Options

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 27
CIRCUIT DIAGRAMS

3.15. CAB J1939 WITH ALL OPTIONS, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB J1939 WITH ALL OPTIONS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

COMPASS
(1912)
FUSE F5-H (1014)
IGNITION D4
C4 A28V
RELAY #3 (A13FA) 1 BATTERY
GROUND ADAPTER 18TN
(1012/1014)
(1006) 10A
CH3_09,9A
1
A11-GKB
14WH
LEFT SIDE DASH
MTD DUAL POST
6 GND PLATE
A28-G 4 GROUND
18WH

J1939 A5RB(+) A5C(+)


ADAPTER 2 CAN HIGH
18YL 18YL
(1026) CH3_13

A5RF(+)
J1939 18YL
ADAPTER
(1024) CH3_12 A5RF(-)
18YL
J1939
ADAPTER A5RB(-) A5C(-)
3 CAN LOW
(1026) CH3_13 18GN 18GN

W/ COMPASS

W/ ALL OPTIONS
EXCEPT COMPASS

BODY CONTROLLER #J5 TERMINATING


(1602) RESISTOR
(1657)

A
A5E(+) A5SB(+)
J1939+ F6
18YL 18YL

OHMS
A5E(-) A5SB(-)
C 120
J1939- F5 18GN
18GN
A5S(+)
18YL
18GN
A5S(-)

IP / SLEEPER
INTERCONNECT 36 35
(5000)

H5S(+)
18YL
J1939
DATA LINK
CH3_17
H5S(-)
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 28AUG06 AE08055895 014

Figure 27 Cab J1939 with All Options

S08339
28 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.16. J1939 ENGINE, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
W/ MANUAL & MERITOR G TRANSMISSION W/ ISX ENGINE (6000)

K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 DATA LINK
CH3_11,13 ECM CONNECTOR
K5R(-) K5S(-)
47 J1939- (6010)
18GN 18GN
J1939 TERMINATING
RESISTOR
W/ ISX (7107)
W/ IBB (7110) K5S(-) J1939-
34
W/ CAT (7110) 20GN

K5TB(+) K5S(+)
18YL 20YL 50 J1939+
A
W/ CAT ENGINE
120 EIM CONNECTOR
OHMS (6020)
W/ IBB ENGINE
K5TB(-)
18GN K5S(-)
C 13 J1939-
18GN

K5S(+)
12 J1939+
18YL

W/ AUTO TRANSMISSION & W/ ZFM - FREEDOM LINE TRANSMISSION ECM CONNECTOR


(6000)
W/ ISX ENGINE

K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 ADAPTER
CH3_11,13
K5R(-) K5S(-)
47 J1939-
18GN 18GN
EATON GEN 3
18GN
K5U(+)

TCM CONNECTOR
18YL

K5U(-)

(7105)
EIM CONNECTOR
(6020)
W/ IBB ENGINE
K5V(+)
J1939+ 3
18YL K5S(+)
18YL 12 J1939+

K5V(-)
J1939- 2
18GN K5S(-)
18GN 13 J1939-

FREEDOMLINE XMSN
J1939 K5TB(+) J1939 CONNECTION
TERMINATING 18YL (7103)
RESISTOR A W/ ISX ENGINE
W/ ISX (7107)
120
W/ IBB (7110)
OHMS
W/ CAT (7110) K5V(-) J1939-
B
K5TB(-) 18GN
18GN
C
ECM CONNECTOR
K5V(+) A
(6010) J1939+
18YL

K5S(+)
J1939+ 50 20YL

K5S(-)
J1939- 34
20GN

W/ CAT ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28AUG06 AE08055895 015

Figure 28 J1939 Engine

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 29
CIRCUIT DIAGRAMS

3.17. J1939 CHASSIS, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 CHASSIS

N5UA(-)
18GN

N5UA(+)
18YL
TO IP / CENTER CHASSIS
(1701) CH3_11,12
(NOT VORAD VS-400) #N5U(+)
18YL

#N5U(-) TERMINATING
18GN RESISTOR
#N5UB(+) (8954)
18YL
A
N5UA(+)
18YL
#N5UB(+)

OHMS
18YL

120
#N5UB(-)
TO FORWARD CHASSIS 18GN
(9770) CH4_31 N5UA(-) C
(WITH VORAD VS-400) N5UA(+) 18GN
18YL #N5UB(-)
N5UA(-) 18GN
18GN

#N5UC(+)

#N5UC(-)
18YL

18GN
W/ VEHICLE
SENSOR MODULE
(P&D COMMON WIRING)

#N5UB(+)
TO FORWARD CHASSIS 18YL
(9770) CH4_31
#N5UB(-)
(WITH VORAD VS-400)
18GN
#N5UD(+)
N5UA(+)

18YL
18GN
18YL

N5UA(-)

#N5UD(-)
18GN

5 6

CAN CAN
HIGH LOW

VEHICLE SENSOR
# W/ LONESTAR
MODULE CONNECTOR
(8950)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 016

Figure 29 J1939 Chassis

S08339
30 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.18. J1939 WITH SLEEPER, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 WITH SLEEPER

N/ NO IDLE HVAC

H5S(-)
18GN SLEEPER / IP TERMINATING
SLEEPER HVAC
INTERCONNECT RESISTOR
CONTROLLER
(5000) (5930M)
(5210) H5S(+)
CH3_14
18YL
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL

H5S(-) SLEEPER / IP
18GN INTERCONNECT
W/ NO IDLE HVAC - MECHRON APU H5S(+) (5000) APU / PDC
18YL CH3_14 (5031)

H5MB(-)
4
18GN
H5MB(+)
18YL 5

NO IDLE
H5MA(+)

TERMINATING
H5MA(-)
18GN

18YL

CONTROLLER RESISTOR
(5216) (5930M)

C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL

H5S(-) SLEEPER / IP
W/ NO IDLE HVAC - MAXXSAVER APU
18GN INTERCONNECT
H5S(+) (5000)
18YL CH3_14

H5T(-)
18GN MAXXSAVER APU
DISPLAY
H5T(+) (5033)
18YL CH12_07
H5MA(+)
H5MA(-)

NO IDLE
18GN

18YL

CONTROLLER
(5216) MAXXSAVER APU MAXXSAVER
(5034) APU

H5SA(-) 2
H5MB(-)
J1939- 16
18GN 18GN

1
H5SA(+) H5MB(+)
J1939+ 15
18YL 18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28AUG06 AE08055895 017

Figure 30 J1939 with Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 31
CIRCUIT DIAGRAMS

3.19. J1708 PRIVATE, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PRIVATE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N/ POWER DOOR LOCK AND WINDOWS

SWITCH PACK
BODY
(1101M)
CONTROLLER #J5
(1602)

D
A3A(+) SWITCH
J1708+ E2 DOOR / LOCK +
18DKBL

E
A3A(-) SWITCH
J1708- E1 DOOR / LOCK -
18GY

W/ POWER DOOR LOCK AND WINDOWS

BODY SWITCH PACK


CONTROLLER #J5 (1101M)
(1602)

D
A3A(+) A3AA(+) SWITCH
J1708+ E2
20DKBL 20DKBL DOOR / LOCK +

E
A3A(-) A3AA(-) SWITCH
J1708- E1
20GY 20GY DOOR / LOCK -
20DKBL
A3AC(+)
20GY
A3AC(-)

DOOR / IP DOOR / IP
DOOR POD DOOR POD
(3200) (3204)

A3AB(+) A 1708+
1708+ A
20DKBL

A3AB(-) B 1708-
1708- B
20GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055895 018

Figure 31 J1708 Private

S08339
32 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.20. J1708 PUBLIC, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F3-A (1012)


BTRY FEED A14 A14J A14JB D1 C1
A11-GCA
CH3_01 6RD 8RD 12RD 12WH
10A J1708 PUBLIC(-)

18WH
18BK
A98-G
A98H
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A
DIAGNOSTIC

BTRY

GND
1708+
CONNECTOR

1708-
(1650)

C C
A3H(+) A3H(-)
18DKBL 18GY

CAT-MESSENGER MODULE-A ICON MODULE


1708+

1708-

DISPLAY CONNECTOR "B"CONNECTOR


C6 C7
(1556) (1962) (1930)

6 5 A3H(-)
8 1708-
18GY
A3H(+)
7 1708+
18DKBL D
D
A3BC(+) A3BC(-)
18DKBL 18GY
#A3BC(+)
A3BC(+) 18DKBL A3BC(-)
20DKBL 20GY
1708+

1708-

PRODUCTIVITY
DISPLAY E D
(1550)
D K
ROAD RELAY FOR
1708+

1708-

DISPLAY POWER
(1557)
A3BC(+) A3BC(-)
20DKBL 20GY
A3BN(+) A3BN(-)
18DKBL 18GY
AWARE II J1 MODULE PLATE
INTERCONNECT TELEMATICS
(1973)
MODULE J2
(TELEMATICS /
A3BN(-) (1964)
J1708 (-) 23 C1 C2 VORAD) (1960)
20GY
A3BN(+) A3BN(-)
J1708 (+) 16 2 J1708 (-)
20DKBL 18GY
A3BN(+)
1 J1708 (+)
A3BD(+) 18DKBL
18DKBL TCU A3BD(-)
18GY
22 BR 2 IP / SLEEPER XATA
16 (5010 / 1970) (5940) XATA MODULE
22 RD D C
QUALCOMM D
H3BE(-)
TMCT GN D ATA-
E F 18GY
(1923) C
H3BE(+)
WH C ATA+
18DKBL
E E
A3BD(+) A3BD(-)
18DKBL 18GY
A3BD(+)
A3BD(-)
18DKBL QUALCOMM IMCT 18GY
(5900)
H3BD(+) ANTENNA
A A (1920) COMMUNICATION UNIT
18DKBL B
H3BD(-)
B
18GY 18 RD K (J1708-/RX)
D C SATELLITE
COMMUNICATION 18 BN J (J1708+/TX)
(5010 / 1970)
A3BD(+) A3BD(-)
18DKBL 18GY
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 019

Figure 32 J1708 Public

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 33
CIRCUIT DIAGRAMS

3.21. J1708 PUBLIC, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC (C0NT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1708 PUBLIC(+) J1708 PUBLIC(-)


(1660) (1661)
F F
A3BD(-)
A3BD(+) 18GY
18DKBL XATA MODULE
(1910)
TERRESTRIAL
IP / SLEEPER QUALCOMM TMCT
COMMUNICATION

1708+

1708-
(5010 / 1970) (5902)
D C UNIT (TCU)

F
H3BD(-)
22 RD 16 D C
18GY
E
H3BD(+)
22 BR 2
18DKBL

A3BE(+) A3BE(-)
20DKBL 20GY
G G
A3BF(+) A3BF(-)
20DKBL 20GY
EATON VORAD
MODULE-B MODULE
6TB1 7TB1
CONN B1 B2 (1925)
DATA LINK DATA LINK
(1960) (+) (-)
A3BF(-)
C8 J1587(-)
18GY
A3BF(+)
18DKBL C7 J1587(+)

A98A(+) A98B(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL 18GY
WABCO ECU
SATELLITE TRIP (1420)
COMMUNICATION MASTER
J1708(+)

D C (5010 / 1970) (5927)


J1708(-)

ABS#1
(1400) J1708(+)

J1708(-)
H98B
B
18BK
14 13 H98A
18BK A
11 10

B B
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY

IP / ENGINE
35 36 (1702)
EIM CONNECTOR
(6021) W/ ISX ECM CONNECTOR
ENGINE (6000)
1708+ *K3BA(+) * W/ MANUAL &
20 K3BA(-)
18DKBL MERITOR G XMSN
18GY 20 1708-
FOR IBB ENGINE
*K3BA(-) @ W/ AUTOSHIFT
1708- 21 18GY K3BA(+) 10 1708+ ULTRASHIFT XMSN
18DKBL
@K3BB(+) FOR IBB ENGINE
18DKBL

18DKBL
K3BA(+)

18GY
K3BA(-)

W/ ISX ENGINE
@K3BB(-)
18GY EATON GEN3
FREEDOMLINE XMSN TCM CONNECTOR
ECM CONNECTOR ECM CONNECTOR
MAIN CONNECTION (7105)
(6010) (6000) W/ ISX
(7104)
ENGINE
**K3BB(+) K3BB(+) K3BC(+) K3BC(+)
1708+ 9 1708+ 10 H 1708+ 10
18DKBL 16DKBL 18DKBL 1708+
18DKBL
OR OR
**K3BB(-) K3BB(-) K3BC(-)
1708- 8 1708- 20 J 1708- K3BC(-) 11 1708-
18GY 18GY 16GY 18GY

** W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 020

Figure 33 J1708 Public

S08339
34 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.22. J1708 PUBLIC, P. 20A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC (C0NT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F3-A (1012)


BTRY FEED A14 A14J A14JB D1 C1
A11-GCA
CH3_01 6RD 8RD 12RD 12WH
10A J1708 PUBLIC(-)

18WH
18BK
A98H

A98-G
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A

BTRY

GND
1708(+)

1708(-)

DIAGNOSTIC
CONNECTOR
E (1650) E
A3BD(+) A3BD(-)
18DKBL 18GY

MOTIENT MOBILE
MAX POWER
MOTIENT
F G (5904)
MOBILE MAX
(1932)
H3BD(-) G J1708(-)
18GY
H3BD(+) F J1708(+)
18DKBL

A3BD(+) A3BD(-)
18DKBL 18GY

QUALCOMM OMNIVISION
ACCESSORY
(1919)

D J1708(-)

C J1708(+)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 18OCT06 AE08055895 20A

Figure 34 J1708 Public

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 35
CIRCUIT DIAGRAMS

3.23. GROUND — CAB, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT SIDE DASH


MOUNTED DUAL POST A11-GKA GROUND ADAPTER
GROUND PLATE 14WH (1003) CH3_22

BODY
A11-GKC E CAB GROUND CONTROLLER#J2
12WH (1604)

GROUND
ADAPTER A72-GC AUX TRAILER SOCKET RELAY
(1023) 18WH (1016) CH10_06

11
A72-GA AUX TRAILER SOCKET RELAY
18WH (1016) CH9_16

1 LEFT SIDE DASH MOUNTED


A11-GCB
DUAL POST GROUND PLATE
12WH
CH3_25
8
A67-G MODULE PLATE INTERCONNECT
16WH (1960) CH4_29
2
A56-GT
TRAILER LEFT TURN RELAY
18WH
(1011) CH9_13
7
A19-GB FUEL HEATER RELAY
18WH (1015) CH8_05

9
A54-GX SKIRT LIGHTS
16WH (1010) CH9_12

3
A17-GC CRANK RELAY
18WH (1010) CH5_01

4 FUEL PUMP RELAY


A37-GA
18TN (1015) CH8_06

10
A65-GW WORK LIGHT RELAY
18WH (1010) CH9_22,23

5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05

6
A78-GB PASSENGER POWER MIRROR
16WH (3003M) CH4_05

13 FUSE BLOCK / ENGINE


A13-GFG
ACTUATOR RELAY
18WH
(1020) CH7_04,15
12 ENGINE PRE HEAT / NO IDLE
A75T-G
HEAT CONTROL / PARKED HEAT
18LTGN
VALVE 1B (1115M / 1017 / 4204)
CH12_06,10

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT E 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 021

Figure 35 Ground — Cab

S08339
36 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.24. GROUND — CAB, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER
(1003)

A11-GNA TELEMATICS
18WH (1960) CH4_07
12
A11-GEC ICON MODULE
16WH (1931) CH7_05
A11-GT SLEEPER CONTROL
18WH ENABLE SWITCH (1114M) /
REMOTE START / STOP RELAY # 2
(1018) CH7_07
1 LEFT SIDE DASH
A11-GKA MOUNTED DUAL POST
14WH GROUND PLATE
2 CH3_21,CH7_05

A11-GSE CAT MESSENGER DISPLAY(1556)


18WH CUMMINS ROAD RELAY DISPLAY (1557)
CH4_24,25
3
A14-GL LOAD SHED RELAY
18WH (1007) CH3_03
5 SECONDARY INSTRUMENT
A11-GSF
CLUSTER
16WH
SINGLE CUSTOMER (1502) CH8_12
ACCESSORY
A14-GSA CUSTOMER ACCESSORY SWITCH # 1
18WH (1112M) CH4_27
A14-GS
18WH
A14-GSB CUSTOMER ACCESSORY RELAY # 1
18WH (1019) CH4_27

7 *A116L-G CUSTOMER ACCESSORY RELAY


*A116G 18WH (1019) CH4_25
18WH
*A116U-G CUSTOMER ACCESSORY RELAY
18WH (1019) CH4_25

A14-GSC CUSTOMER ACCESSORY SWITCH # 2


18WH (1113M) CH4_28
A14-GS
18WH
A14-GSD CUSTOMER ACCESSORY RELAY # 2
18WH (1019) CH4_28
DUAL CUSTOMER
9 ACCESSORY
A63-GJ CAB FLOOR LIGHT
18WH (1907) CH9_17

10
A63-GC LUGGAGE DOOR WARNING LIGHT
18WH (1510) CH13_02

11
A11-GKH PRODUCTIVITY DISPLAY
18WH (1550) CH4_23

13
A22-G TIRE PRESSURE MODULE
18WH (1962) CH10_01
14
A11-GN PANIC BUTTON
18WH (1111M) CH4_15

6
A84-G CIGAR LIGHTER
16WH (1903) CH4_02

8
A92-G SHIFTER
16WH (7905) CH11_02

4
A65-GF CUSTOMER SUPPLIED WORK LIGHTS
16WH (HIGH MOUNTED)
(5118) CH9_22

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 022

Figure 36 Ground — Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 37
CIRCUIT DIAGRAMS

3.25. GROUND — CAB, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1006)

1 LEFT SIDE DASH


A11-GKB MOUNTED DUAL POST
14WH GROUND PLATE
(1023) CH3-25

6
A28-G COMPASS MODULE
18WH (1912) CH3_11,14

4
A11-GSB PANIC BUTTON LIGHTS
18WH (1111) CH4_15
3
A11-GSA PANIC BUTTON
18WH (1111) CH4_15

2
A86-GP AUX POWER
16WH (1901) CH4_02
7
A58-GC AIR SHIELD LIGHT
16WH (1906) CH9_20

10
A13-GF IGNITION RELAY
18WH (1011 / 1013) CH3_07,08

5
A11-GSH TRIPMASTER RELAY
18WH (1019) CH9_07

QUALCOMM TMCT
A11-GMB (1923) / (1920) / #(1970)
18WH CH4_09 / CH4_12 / CH4_14

A11-GMB QUALCOMM OMNIVISION POWER


16WH (1918) CH4_37

A11-GMA XATA CONNECTOR


16WH (1910) CH4_16

A53-G TRIPMASTER RELAY


8 18GY (1019) CH9_07

A11-GMC QUALCOMM MVPC KEYBOARD


18WH (1922) CH4_13

A11-GMB MOTIENT MOBILE MAX POWER


18WH (5904) CH4_36, CH4_39
13
A62-GTRI TRI-PAC
18WH (1116M) CH7_10
9
A13-GFH ICON IGNITION RELAY
18WH (1018) CH3_08
11
A97-GB FUSE BLOCK
18PL (1020) CH7_04
12
IDLE HEAT CONTROL
A97-GA
(1017) CH12_07
14 18PL
#A13-GBN BEACON LIGHT S/W
18WH (1117M) CH4_25

# W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 023

Figure 37 Ground — Cab

S08339
38 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.26. GROUND — CAB, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A11-G SLEEPER BOX GROUND


8WH (5002) CH3_28

A74-G HVAC CONTROL


18WH (1200) CH12_02

A86-G
ENTERTAINMENT RADIO CONNECTOR
18WH
(1300) CH4_18
LEFT SIDE DASH
MOUNTED DUAL POST A11-GKE GAUGE CLUSTER
GROUND PLATE 16WH (1500) CH4_04,CH8_11,CH9_16

A98-G DIAGNOSTIC CONNECTOR


18WH (1650) CH3_11,12,19

A11-GA DCM GROUND


18GY (1800) CH4_04,22

A11-GCA
12WH

A82-G WIPER MOTOR


16WH (4500) CH4_21

A11-GKD SWITCH PACK


18WH (1101) CH4_20

A63-G DRIVER SIDE COURTESY LIGHT


18WH (3205) CH9_03,04

A63-GK PASS SIDE COURTESY LIGHT


18WH (3206) CH9_03,04

A63-GA ROOF LIGHTING


16WH (2000) CH3_26,CH9_03,04,11

BODY CONTROLLER # J5
(1602)

A11-GL CHASSIS
E16 GROUND
18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055895 024

Figure 38 Ground — Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 39
CIRCUIT DIAGRAMS

3.27. GROUND — CAB, P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A75-G HVAC BLOWER MOTOR


12WH (1210) CH12_03

A11-GKB IP GROUND APDAPTER


14WH (1006) CH3_23

A75-GC SLEEPER BLOWER MOTOR


10WH (1215) CH12_05, 10

A94-GC WABCO ABS CONTROLLER


16WH (1420) CH10_13
A11-GKJ
6WH

A11-GCB GROUND ADAPTER


12WH (1023) CH3_21

ABS MODULE
A94-GA
(1400) CH10_07
12WH

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE W/ BENDIX ABS

A81-G
POWER DOOR PODS
10WH
(3200, 3204) CH4_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 025

Figure 39 Ground — Cab

S08339
40 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.28. GROUND — CAB, P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

D63-GL CONSOLE / ROOF STANDARD


16WH (2500) CH4_01

D86-GF CB RADIO POWER (SLEEPER)


16WH (2303) CH4_01

D58-GL MARKER LIGHTS


18WH (345M) / (2007F) CH9_11
ROOF / IP
2000-3
D63-GA D63-GE MAP READING LIGHT
16WH 18WH (2103) CH9_04

D63-GF MAP READING LIGHT


18WH (2102) CH9_04
A63-GA
16WH

D63-GM
ROOF DOME LIGHT
18WH
(2101) CH9_04

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE
CH3_24

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 026

Figure 40 Ground — Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 41
CIRCUIT DIAGRAMS

3.29. GROUND — CHASSIS, P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER#1
(8800)

B
M64-GA LEFT FOG LIGHT
16WH (8201 / *8203)CH9_05
C
M64-GB RIGHT FOG LIGHT
16WH (8200 / *8203) CH9_05
D
M19-GA FUEL HEATER
14WH W/PROSTAR (8550) CH8_05
E
M54-GA
CONNECTION FOR CUSTOMER
16WH
SUPPLIED LIGHTS (8050) CH9_12
F
M85-GA
ELECTRIC HORN
16WH
(8303 / 8310) CH4_04

A LEFT SIDE DASH


M11-GD M11-G
MOUNTED DUAL POST
12WH 10WH
GROUND PLATE

M11-GA LEFT HEADLIGHT CONNECTOR


14WH (8001 / *8002) CH9_06

M11-GB RIGHT HEADLIGHT CONNECTOR


RADIATOR GROUND M11-GC
14WH (8000 / *8003) CH9_06
CH8_05 12WH
M11-GBB LEFT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER (8100) CH9_10
CHASSIS GROUND ADAPTER
(8806)
M11-GBC RIGHT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER (8101) CH9_10
A N107-GB REAR BRAKE WEAR SENSOR
18TN (8965 / 8967) CH10_21
B N107-GA FRONT BRAKE WEAR SENSOR
18TN (8961) CH10_20
C
N107-GC FORWARD REAR BRAKE WEAR SENSOR
18TN (8962 / 8963) CH10_21
D N11-GU
VEHICLE SENSOR MODULE
16WH
(8950) CH10_20
E
N11-GJ
16WH

CHASSIS GROUND ADAPTER


(8803)
F

E LEFT SIDE AIR DRYER


N39-G
(9900 / *9901 / *9902) CH10_02
D 16WH
FUEL TRANSFER PUMP
N37-G
(9102 / *9102A) CH8_06
C 18WH
N59-GB 5TH WHEEL JAW LOCK SOLENOID
16WH (9738) CH10_04
B
N10-G TAIL LIGHTS CONNECTOR
12WH (9303) CH9_01,02
A
N11-GA
10WH LEFT SIDE DASH
GROUND ADAPTER MOUNTED DUAL POST
(8804) GROUND PLATE/
400B CENTRE GROUND
A
N11-GB
10WH
B
N59-G
SOLENOID PACK 4
14WH
(9736) CH10_03
C
N59-GA 2ND AIR SOLENOID PACK 4
14WH (9737) CH10_04
D DIFF LOCK WARNING LIGHT/INDICATOR SWITCH
N49-G
18WH (9800)CH8_08
E DAY CAB WORK LIGHT
N65-G
16WH (9718) CH9_22
F CUSTOMER SUPPLIED WORK LIGHT
N65-GA
(LOW MOUNTED) (9719) CH9_22
14WH
* W/LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 29AUG06 AE08055895 027

Figure 41 Ground — Chassis

S08339
42 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.30. GROUND — SLEEPER, P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUND - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

H11-GM SLEEPER GROUND ADAPTER


10WH (5007) CH3_29
SLEEPER BOX
GROUND
(5002-A) LEFT SIDE DASH
H11-G A11-G MOUNTED DUAL POST
8WH 8WH GROUND PLATE
CH3_24

H63-GD SLEEPER DOME LIGHT RELAY


18WH (5001) CH9_18

H63-GSA LUGGAGE LIGHT RELAY


18WH (5001) CH13_02

H11-GS SLEEPER ACCESSORY RELAY


18WH (5001) CH12_05,09

H63-GSD LOWER BUNK READING LIGHT


18WH (5130) CH13_01

GROUND STUD
IN SLEEPER H11-GSK W/PROSTAR
REAR FACE OF 10WH
FRONT LEFT
BUNK PANEL
H75-GB SLEEPER HVAC CONTROL
18WH (5210) CH12_05

H86-GSC REFRIGERATOR 12V POWER SOURCE


16WH (5005 / #5125) CH13_03

H63-GJB RIGHT FLOOR LIGHT


18DKBL (5129) CH9_17

SLEEPER CONTROL PANEL


#H86-GSA
(5130 / 5134) CH13_03
16WH

LEFT FLOOR LIGHT


H63-GJA
(5128) CH9_17
18WH

H65-G WORK LIGHT


16WH (5300) CH9_23

H63-GB DOME / ACCENT LIGHT


16WH (5102) CH9_18

H11-GSN H63-GSB LEFT LUGGAGE LIGHT


10WH 18WH (5110 / #5015) CH13_02

H63-GSC RIGHT LUGGAGE LIGHT


18WH
H11-GSJ

(5111 / #5020) CH13_02


18WH

H86-GSA 12V POWER SOURCE


16WH (5003 / #5130) CH13_03

H62-GSD
18WH
SLEEPER CONTROL PANEL
(5125 / #5130) CH9_19,24
H63-GSF
18WH

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 028

Figure 42 Ground — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 43
CIRCUIT DIAGRAMS

3.31. GROUND — SLEEPER, P. 29

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER GND ADAPTER


(5007)
GROUND STUD IN SLEEPER
1 REAR FACE OF FRONT LEFT
H11-GM
BUNK PANEL
10WH
CH3_28

#H58-G 8-WAY CONNECTION FOR T-RAIL


16WH (8001) CH9_20

2
H58-G LIGHTED AIR SHIELD (SLEEPER)
16WH (5117) CH9_20

3 AMPLIFIER CONN A
H86-GH
16LTGN (5313) CH4_19

8-WAY CONNECTION FOR T-RAIL


#H65-GE
(8001) CH9_23
16WH
4 OPTIONAL WORK LIGHT
H65-GE
16WH (5118 / 5119) CH9_23
W/ NO IDLE HEAT
H75-GAS NO IDLE ENGINE HEAT
18LTGN (5220) CH12_06,11
H75-GSX
14WH
CHS MODULE
H75-GAK
(5219) CH12_06
W/ IDLE 16LTGN
MANAGEMENT H11-GEB ICON THERMOSTAT
13 18WH
H11-GEC (5752) CH7_05
18WH
SLEEPER ICON RELAY
H11-GEA
W/ REMOTE START / (5001) CH7_06
18WH
STOP INTERCONNECT TO REMOTE
H104-GB
18DKBL ENGINE START / STOP
(5701 / #5700) CH7_08,08A
6
H86-GK REFRIGERATOR CONNECTION
18WH (5500 / #5502) CH13_04
5 REMOTE RADIO
H86-GHW
(5303) CH4_40
18LTGN
7
H11-GSP POWER PANEL
B
14WH GROUND
(5006)
H11-GSD
TRIPMASTER
18WH
(5927) CH9_07

11 H11-GMB
QUALCOMM IMCT
18WH
(5902) CH4_11

H11-GMC QUALCOMM MVPC KEYBOARD


18WH (5903) CH4_14

H11-GMD
XATA MODULE
18WH
(5940) CH4_17
H77NV
16LTGN NO IDLE EXTERNAL MODULE
H77NT H77NU (5232) CH12_11
14LTGN 18LTGN
9
H75-GB SLEEPER HVAC CONTROLLER
18WH (5210) CH12_05

H75-GB NO IDLE CONTROLLER 1


18LTGN (5216)) CH12_11

#H76-G 8-WAY CONNECTION FOR T-RAIL


18WH (8001) CH13_06

12 BUNK FAN / SKYRISE BUNK FAN


H76-G / LOW ROOF BUNK FAN
18WH (1305 / 5222 / 5221) CH13_06

# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 029

Figure 43 Ground — Sleeper

S08339
44 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.32. GROUND — SLEEPER, P. 29A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER GND ADAPTER


(5007)

W/ WARDROBE & UPPER BUNK LIGHTS

8
WARDROBE CABINET / UPPER
H63-GX
BUNK READING LIGHT
18WH
(5109 / 5131) CH13_01

W/ WARDROBE LIGHTS ONLY

H63-GK WARDROBE CABINET


18WH (5109) CH13_01

W/UPPER BUNK READING LIGHT ONLY

H63-GU UPPER BUNK READING LIGHT


18WH (5131) CH13_01

#H63-GK LOWER CABINET


18WH (5136) CH4_19A

10
#H63-GU LOWER CABINET
18WH (5135) CH4_19A

14
H86-GSB
TV POWER SOURCE
16WH
(5012 / 5013 / 5600) CH13_04

# W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055895 29A

Figure 44 Ground — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 45
CIRCUIT DIAGRAMS

3.33. ENGINE GROUND — IBB ENGINE, P. 30

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND - IBB ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_03
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_01
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_04
K10-GA MOTOTRON CONNECTOR A
16WH (6732) CH7_16
D
K10-G K10-GB
MOTOTRON CONNECTOR B
16WH 16WH
(6731) CH7_16

K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
K92B16 (6020) CH7_11
16WH

A K10-GA
K10-GB
10WH 10WH

HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)

K10WH1 K10-GJ ENGINE SENSOR INTERFACE


12WH 16WH (6033)CH7_15
EIM 0V ADAPTER
(6707)

A K34-GB EIM CONNECTOR 1


K34-GA
18WH 18WH (6018) CH7_13

K41-G
INTAKE AIR TEMPERATURE
16WH
(6703) CH7_13
E
A92A3 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13
C
K34-GA LOW COOLANT SENDER 8600
18WH (6401) CH6_03
D K23B1 VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03

EIM 5V ADAPTER
(6706)

E
K92A4 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13

C
K34B LOW COOLANT SENDER 8600
18TN (6401) CH6_03

A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_13

D K23A1 VARIABLE SPEED FAN DRIVE


18TN (6420) CH6_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055895 030

Figure 45 Engine Ground — IBB Engine

S08339
46 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

3.34. J1939 DATA LINK — IBB ENGINE, P. 31

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 DATA LINK - IBB ENGINE

ENGINE SENSOR INTERFACE


(6033)
ENGINE DIAGNOSTIC
CONNECTOR (4328)

K91A
13 C
18VT
K98GN6
18GN B
K98YL6 A
18YL

MOTORON CONNECTOR B
(6731)

K98GN1 K98GN2
9 K98GN4 21 J1939(-)
J1939(-) 18GN 18GN 18GN

K98YL1 K98YL2 K98YL4


J1939(+) 10 20 J1939(+)
18YL 18YL 18YL

EIM CONNECTOR 2
(6019)

K98GN5 13 J1939(-)
18GN

K98YL5 6 J1939(+)
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055895 031

Figure 46 J1939 Data Link — IBB Engine

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 47
CIRCUIT DIAGRAMS

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CB POWER RADIO, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CB POWER RADIO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F4-F (1013)

ACCESSORY C2 D2
RELAY #2,4 A86F
(A12V)
(1011/1013) 18LTGN
10A
CH3_10

IP / ROOF
CONNECTION
(2000-2)

ROOF / IP
(2000-3)
W/ DAY CAB D63-GA
A63-GA
16WH
16WH
16LTGN

16WH
D63-GL
D86F

A11-GCA
12WH
CONSOLE / ROOF
STANDARD A B
(2500 / #2000)

W/ SLEEPER CAB
16WH
C63-GL

16LTGN
D86F

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
C86-GF
16WH

D86-GF
16LTGN

16WH
C86F

CB RADIO
CB RADIO
POWER A B
POWER A B
(2303)
(2303)
16LTGN

C86-GG
16WH
C86M

C86-GG
16WH
16LTGN
C86M

HEAT SHRINK

# W/ LONESTRAR
CB+VE CB-VE CB+VE CB-VE
(2310) (2311) (2310) (2311)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 001

Figure 47 CB Power Radio

S08339
48 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIGAR LIGHTER, TEMPRATURE DISPLAY AND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. AUX POWER

BATTERY BATTERY
W/ LOAD SHEDDING FEED FEED
CH3_03 CH3_01

CIGAR
LIGHTER

A14W
A14Y
6RD

6RD
A14KD
12RD
FUSE F2-F (1011)
A14KD A14K
CIGAR LIGHTER 14RD 10RD
POWER C2
(1903)
FUSE F2-B (1011)

A F2 E2 #A14K
A84 #A14KD
16LTGN 12RD 8RD
15A
N/ LOAD SHEDDING

6
C
A84-G
16WH GROUND
ADAPTER
1 (1003)
CIGAR LIGHTER A11-GKA
GROUND 14WH
(1903) LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

TEMPERATURE
DISPLAY IP /
W/ FRONT LOAD
FORWARD
INDICATOR
CHASSIS AMBIENT TEMP
GAUGE CLUSTER #1
(1700) SENSOR
(1500)
(8601)

25 B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY B

M109A
18GY
16
A41 M41 A
ANALOG IN #3 9
18TN 18GY
A

GAUGE CLUSTER #2
(1501)

AUX POWER

#A14KK #A14K
AUX POWER FUSE F3-C 12RD 8RD N/ LOAD SHEDDING
(1901) (1012)
BATTERY
A86P C3 D3 A14KK A14K FEED
A A14W
16LTGN 14RD 10RD CH3_01
6RD
15A
A14Y BATTERY
6RD FEED
2 CH3_03
A86-GP
B GROUND
16WH W/ LOAD SHEDDING
ADAPTER
1 (1006)
A11-GKB
14WH

# W/ LONESTAR

LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 28OCT05 AE08055896 002

Figure 48 Cigar Lighter and Temperature Display

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 49
CIRCUIT DIAGRAMS

4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRIC WINDOWS AND DOOR LOCKS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ POWER DOOR LOCK


AND WINDOWS D
SWITCH D/L +

SWITCH PACK
E (1101M)
SWITCH D/L -
BATTERY
FEED
20DKBL
A3AA(+)

20GY
A3AA(-)
CH3_01

FUSE F9-A (1018)


A14T
8RD

D1 C1 A3A(+)
A14MB J1708+
20DKBL E2
12RD
30A BODY
CONTROLLER #J5
FUSE F9-E (1018) A3A(-)
E1 J1708- (1602)
20GY
A14NB B1 A1
12RD
30A

20DKBL
A3AC(+)
DRIVER PASSENGER
DOOR POD DOOR POD
20GY

DOOR / IP
A3AC(-)

SIGNAL DOOR / IP SIGNAL


20DKBL

20GY
A3AB(+)

A3AB(-)

(3202M) DOOR POD DOOR POD (3202M)


(3200) (3204)

A A
12LTGN

E3W(+) E3W(+)
12LTGN

A81C

DATA + D D DATA +
A81B

18DKBL 18DKBL
B B
E3X(-) E3X(-)
DATA - C C DATA -
18GY 18GY
C C
E81B E81B G POWER
POWER G
12LTGN 12LTGN
D D
E81-GA A81-GA A81-GC E81-GA
GROUND E E GROUND
12WH 12WH 12WH 12WH
10WH
A81-G

DOOR POD DOOR POD


LEFT SIDE
LOAD LOAD
(DASH MOUNTED
3201M 3201M
DUAL POST
GROUND PLATE)
WINDOW A A WINDOW

WINDOW B WINDOW
B

LOCK LOCK
C C

LOCK D LOCK
D
14LTGN
14LTGN

14LTGN

14LTGN
14LTGN

14LTGN

14LTGN
14LTGN
E81A
E81E

E83E

E81E
E83A

E81A
E83E

E83A

DOOR LOCK WINDOW


A B WINDOW
(3203 / #3203M) B A MOTOR B A A B DOOR LOCK
MOTOR
(3100/#3100M) (3100/#3100M) (3203 / #3203M)

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 003

Figure 49 Electric Windows and Door Locks

S08339
50 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.4. ELECTRIC HORN, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ELECTRIC HORN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRIC HORN #1
(8311)

M85J
16GY
A
M85K
16GY

BODY CONTROLLER #J1 ELECTRIC B


M85-GD
(1603) HORN
IP / CHASSIS 16WH
(8303 / 8310)
FORWARD
(1700-21)
A
ELECTRIC A85 M85 M85J
E
HORN 16GY 16GY 16GY

W/ SINGLE
GROUND
HORN
ADAPTER #1
(8800) M85-GC
16WH
B ELECTRIC HORN #2
F
M85-GA M85-GC (8312)
16WH 16WH

A
M11-GD A
12WH M85L
16GY
10WH
M11-G

B
M85-GE
LEFT SIDE 16WH
(DASH MOUNTED
DUAL POST GROUND
PLATE)/
(FORWARD GROUND)
CLOCK
BODY CONTROLLER #J5 SPRING
IP / DCM STEERING WHEEL
(1602) (1802)
(1800)

A4 5 A
A9A A9 B9 B9C
ZVR E5 BLACK
18GY 18GY 18GY 20GY

CITY HORN

BODY CONTROLLER #J3


GRAY

(1600)
HEAD LIGHT
B10 7 G INT
A85A B85A
HORN SWITCH A5
200

20GY 20GY

AIR MARKER
B11 6 F INT
HORN
MULTIPLEXED A100 B100
B1 GRAY
SWITCHES 20GY 20GY
1800 942 571

A3 10 K
A11-GCA B11-GA B62-GDD
A11-GA WHITE
12WH 18GY 20WH
18GY
D3 1 E
A62DD B62DD
BROWN
18DKBL 20DKBL
A11-GKE

LEFT SIDE
16WH

18DKBL

(DASH MTD
A62

DUAL POST
GND PLATE)

1 4
GND

CLUSTER #1
(1500)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 21AUG06 AE08055896 004

Figure 50 Electric Horn

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 51
CIRCUIT DIAGRAMS

4.5. MIRRORS HEATED AND LIGHTED, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS HEATED AND LIGHTED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVER POWER MIRROR

L/R
AXIS
BODY
CONTROLLER #J1
A (1603)

LEFT
A78A
B H HEATED
18 16LTGN
MIRROR
UP / YL
DOWN A78B RIGHT
L HEATED
16LTGN
AXIS C
20 MIRROR
BN
DRIVER
DOOR
(3000)
PASSENGER POWER
MIRROR

D D
18 L/R
RD PASSENGER AXIS
E DOOR HARNESS
HEATER CONNECTOR
18
GN (3003)

F A A A
18 A78D 18
BK 18LTGN OR
B B B UP /
A78E 18
DOWN
18LTGN BN
AXIS
C C C
A78F 18
LIGHT G
20 18LTGN YL
BL D D
L TURN 18
SIGNAL RD
F F
A58DA A58DB
18BN 18BN
MIRROR SWITCH
LTGN
16BN
A54

18

A1 E H
20 A62BD
OR 18DKBL
A2 G J HEATER
20 A78V E
BL 18LTGN
A3
A78-GB
16WH

20
F
YL 18
A4 H BK
18
18OR
A57D

G
BK 20
B1 J
20 GN
A78-GA
16WH

OR LIGHT
B2
18OR

20
A56D

R TURN
WH
B3 SIGNAL

B4 RIGHT FRONT
20 LEFT FRONT GROUND TURN SIGNAL
BL TURN SIGNAL ADAPTER (1603)
(1603) (1023) BODY CONTROLLER #J2
CH4_06,
CH4_06, CH3_21 (1604)
FUSE F4-B (1013) CH9_09
ACCESSORY CH9_09
G2 H2 CH4_06
RELAY #2, 4 (A12V) PARK MARKER
(1011 / 1013)
10A G CLEARANCE,IP
CH3_10
LAMP
PANEL LIGHT
ADAPTER
(1002)
CH4_06,
CH9_21

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22AUG06 AE08055896 005

Figure 51 Mirrors Heated and Lighted

S08339
52 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.6. MIRRORS HEATED AND LIGHTED, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS HEATED AND LIGHTED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER
(1023)

5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05

6
A78-GB
PASSENGER POWER MIRROR
16WH
(3003M) CH4_05
1
A11-GCB
12WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)

PANEL
LIGHT ADAPTER
(1002)

A
A62B CLUSTER #1
DIMR OUT2
6 (1500)
16DKBL PANEL LT

D
A62BD MIRROR SWITCH
18DKBL (3000)
CH4_05

BODY CONTROLLER #J1


(1603)

RIGHT FRONT A57N A57D PASSENGER POWER MIRROR


A
TURN 16OR 18OR (3003M) CH4_05

LEFT FRONT A56N A56D


B DRIVER POWER MIRROR
TURN 18OR 18OR
(3000) CH4_05

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 22AUG06 AE08055896 006

Figure 52 Mirrors Heated and Lighted

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 53
CIRCUIT DIAGRAMS

4.7. TELEMATICS, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TELEMATICS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
FEED
CH3_01

A14KC A14T A14


12RD 8RD 6RD

BATTERY BATTERY
W/ LONESTAR
FEED FEED
CH3_03 CH3_01

MODULE PLATE W/ LOAD SHEDDING

A14W
INTERCONNECT

6RD
TELEMATICS

A14Y
6RD
MODULE J1 (TELEMATICS / VORAD)
(1963) (1960) A14KD
FUSE F2-F (1011) 12RD

D3 D2 C2
BATTERY A14NN A14NN A14KD A14K
1
(+) 18RD 18RD 14RD 10RD
10A
N/ LOAD SHEDDING

FUSE F5-J (1014)


IGNITION
D4 B1 A1
A13N A13N RELAY#2
IGNITION 3 (A13FB) (1012 / 1014)
18PK 18PK
10A CH3_07,08,09
D2
PWM A98NL A98NL
5 PANIC BUTTON
OUTPUT 1 18BK 18BK
(1111M)
VOLTAGE D1
A98Z A98Z CH4_15
REFERENCE 11
18BK 18BK
GROUND

D7
A5K(+) A5K(+)
J1939 (+) 9
18YL 18YL J1939
SPLICE ADAPTER
D8 GROUND ADAPTER
A5K(-) A5K(-) (1025) CH3_13
J1939 (-) 10 (1003)
16GN 18GN

D5 12
CHASSIS A11-GNA A11-GNA
12
GROUND 18WH 18WH
1
A11-GKA
14WH

LEFT SIDE
TELEMATICS (DASH MOUNTED
MODULE J2 DUAL POST GROUND
(1964) PLATE)
C1
A3BN(+) A3BN(+)
J1708 (+) 1
18DKBL 18DKBL
J1708 PUBLIC
C2 CH3_19
A3BN(-) A3BN(-)
J1708 (-) 2
18GY 18GY

C3 PANIC BUTTON
ANALOG A98NS A98NS
6 (1111M)
IN 6 18BK 18BK CH4_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 007

Figure 53 Telematics

S08339
54 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.8. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT DAYCAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 17 22 ORBK (AUX_TX)

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND)
(AUX_GND) 18 22 VT

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR

(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD

(GPIN2) (GPIN2)
21 22 WHBK

9 22 WHYL (GPIN3)
(GPIN3)

(GPOUT2)
(GPOUT2) 11 22 GNWH

(GPOUT3) 23 22 BLWH (GPOUT3)

22

DRAIN WIRES FROM END OF CABLE ADHESIVE HEATSHRINK


JACKET TO PIN 22 WITH HEATSHRINK SLEEVE
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055896 008

Figure 54 Satellite Communication System — Qualcomm TMCT Daycab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 55
CIRCUIT DIAGRAMS

4.9. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT DAYCAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
BATTERY FEED FEED
FEED CH3_03 CH3_01
CH3_01

A14KC

A14Y

A14W
6RD
A14 A14T

6RD
6RD 8RD 12RD

TERRESTRIAL W/ LONESTAR
COMMUNICATION W/ LOAD N/ LOAD
UNIT SHEDDING SHEDDING
(TCU) SHIELDED CABLES

14RD
A14K
QUALCOMM TMCT A14KD
FUSE F2-F
(1923) 12RD
(1011)
B A14ED A14KD
(BTRY+) 1 18 YL 18RD
D2 14RD
C2
(BTRY+) 14 18 YL 10A
GROUND
ADAPTER
(1006)

D 5
A11-GMB
(BTRY-) 24 18 BK 18WH
1
(BTRY-) 25 18 BK
A11-GKB
14WH

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)

FUSE F5-E (1014)

A B1 A1 IGN RELAY #2
A13EE
(IGN) 12 22 WH (A13FB) (1012 / 1014)
18PK
CH3_07,08
10A

E
A3BD(+)
(J1708+) 2 22 BR 18DKBL J1708 PUBLIC
F CH3_19
A3BD(-)
(J1708-) 16 22 RD 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50637L 30APR06 AE08055896 009

Figure 55 Satellite Communication System — Qualcomm TMCT Daycab

S08339
56 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.10. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 14 (AUX_TX)
22 ORBK

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND) 18 22 VT (AUX_GND)

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 22 GY (RPM)

(AXLE) 6 22 OR (AXLE)

(TTRACS) 13 22 BL (TTRACS)

(GPIN1) 8 22 WHRD (GPIN1)

(GPIN2) 21 22 WHBK (GPIN2)

(GPIN3) 9 22 WHYL (GPIN3)

(GPOUT2) 11 22 GNWH (GPOUT2)

(GPOUT3) 23 22 BLWH (GPOUT3)

22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)

OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055896 010

Figure 56 Satellite Communication System — Qualcomm TMCT Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 57
CIRCUIT DIAGRAMS

4.11. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
SLEEPER
UNIT
GROUND ADAPTER
(TCU)
(5007)

QUALCOMM TMCT @H11-GMB 11


(5902) 18WH
D 9
(BTRY-) H11-GMB
24 18 BK
18WH

BATTERY BATTERY
(BTRY-) 25 18 BK FEED FEED
1
H11-GM CH3_03 CH3_01
16WH

*A14W
GROUND STUD

6RD
**A14Y
6RD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL

SLEEPER / IP
(5010 / 1970)

14RD
A14K
**A14KD
FUSE F2-F (1011)
B 12RD
A 10A
H14ED A14ED A14KD
(BTRY+) 1 18 YL
18RD 18RD C2 14RD
D2
(BTRY+) 14 18 YL BATTERY
FEED
CH3_01

@A14KC @A14T @A14


12RD 8RD 6RD

FUSE F5-E (1014)


A B IGN RELAY #2
H13EE A13EE (1012 / 1014)
(IGN) 12 22 WH (A13FB)
18PK 18PK CH3_07,08
B1 A1
10A

E D
H3BD(+) A3BD(+)
(J1708-) 2 22 BR
18DKBL 18DKBL
J1708 PUBLIC
F C CH3_20
H3BD(-) A3BD(-)
(J1708+) 16 22 RD
18GY 18GY

SHIELDED CABLES

@ W/ LONESTAR

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 011

Figure 57 Satellite Communication System — Qualcomm TMCT Sleeper

S08339
58 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.12. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTENNA COMMUNICATION
UNIT
SHIELDED CABLES

(DU_TX+) W 24 WHVT 4 (DU_YX+)

(DU_RX+) R 24 WHOR 1 (DU_RX-)

(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)

(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)

(DU_VCC) C 18 WHYL 8 (DU_VCC)

(DU_VCC) D 18 WHGN 9 (DU_VCC)

(DU_GND) E 18 WHBK 5 (DU_GND)

(DU_GND) F 18 WHGY 6 (DU_GND)

7 (NC)
SHIELDED
CABLES

QUALCOMM IMCT
(1920)

A
A3BD(+)
(J1708+/TX) J 18 BN J1708
18DKBL
B PUBLIC
A3BD(-) CH3_19
(J1708-/RX) K 18 RD
18GY

FUSE F5-J (1014) IGNITION


E A13EE B1 A1 RELAY #2
A 18 WH (A13FB) (1012 / 1014)
18PK
10A CH3_07,08
(IGNITION)
BATTERY
FEED
CH3_01 BATTERY
BATTERY
FEED FEED
CH3_03 CH3_01
6RD
#A14

#A14KC #A14T
**A14Y
6RD

12RD 8RD
*A14W
6RD

**A14KD
FUSE F2-F (1011) 12RD
(BAT+) M 16 YL C2
C D2 A14KD
A14ED A14K
YL 18RD 14RD 10RD
(BAT+) R 16 YL 10A

(BAT-) S 16 BK D A11-GMB A11-GKB


BK
18WH 14WH
(BAT-) U 16 BK

P4 LEFT SIDE
(DASH MTD
TTRACS B 18 BL A (ETRACS) GROUND DUAL POST
5 1
ADAPTER GND PLATE)
(1006)
AXLE L 18 OR B (AXLE)

PANIC BUTTON
A98J (1111M)
PANIC H 18 BK
18BK CH4_15
18 GY (LOOP)
* N/ LOAD SHEDDING
18 GY (LOOP) ** W/ LOAD SHEDDING

ADHESIVE HEATSHRINK SLEEVE # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 012

Figure 58 Satellite Communication System — Qualcomm IMCT

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 59
CIRCUIT DIAGRAMS

4.13. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. IMCT (CONT)

W/ MVPC
KEYBOARD

QUALCOMM
(1922)
FUSE F5-J (1014)
A IGNITION
A B1 A1
14MVP A13EF RELAY #2
(A13FB)
18BK 18PK (1012 / 1014)
10A CH3_07,08

GROUND
8 1 ADAPTER
(1006)
B B
11-GMV A11-GMC A11-GKB
18WH 18WH 14WH LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

QUALCOMM DISPLAY
QUALCOMM DISPLAY
PLUG END
RECEPTACLE END
(8A)
(7A)

ABLK 1
1
22BK
ARED
2 22RD 2

AORN 3
3
22OR
AYEL
4 22YL 4

AGRN 5
5
22GN
ABLU
6 22BL 6

AVIO
8 22VT 8

AGRA 9
9
22GY

ANTENNA CABLE ANTENNA CABLE


(1A) (2A)

*CORE
1 22BK 1

*SHLD
2 2
22
ANTENNA CABLE
ANTENNA CABLE
(6A)
(5A)
SATELLITE RADIO SATELLITE RADIO *CORE
ANTENNA (3A) ANTENNA (4A) 1 22BK 1

*CORE
1 22BK 1
*SHLD
2 2
22

*SHLD
2 2
22 * W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 013

Figure 59 Satellite Communication System — Qualcomm IMCT

S08339
60 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.14. QUALCOMM IMCT — SLEEPER, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE QUALCOMM IMCT - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER/IP
(5010 / 1970) #A11GMB GROUND ADAPTER
18WH (1006)CH3_23
QUALCOMM F
H11-GSC A98J PANIC BUTTON
PANIC BUTTON
18WH 18BK (1111M)CH4_15
(5901-A) BATTERY
A14Y
W/ LOAD SHEDDING FEED
QUALCOMM IMCT 6RD
CH3_03
(5900 / #5907) FUSE F2-F (1011)

A D2 C2 BATTERY
H14ED A14KD A14K A14W
(BTRY+) C A14ED FEED
18RD 14RD 10RD 6RD
18RD 10A CH3_01

#H11-GSC A14KD
N/ LOAD SHEDDING
18WH 12RD
IGNITION
RELAY #1
#H14ED

(A13FC) (1011 / 1013)


18RD

C3 CH3_07,08
FUSE F4-G
10A BATTERY
(1013) #A14KC #A14T #A14T FEED
D3 12RD 8RD 6RD CH3_01
LEFT BANK OPT
18PK
A13B

WARNING LIGHTS
#H14EB
#H14EA

(1511)
18RD
18RD

D
A13BF
20PK
E E
H98F A98F
(GPOUT1) F 18TN
18BK
D
H3BD(+) A3BD(+)
(J1708+) A
18DKBL 18DKBL
J1708 PUBLIC
C CH3_19
H3BD(-) A3BD(-)
(J1708-) B
18GY 18GY
#H11-GMC
(BTRY-) D
18WH
FUSE F5-J (1014)
B B1 A1 IGNITION
H13EE
(IGN) E A13EE (A13FB) RELAY #2
18PK
18PK (1012 / 1014)
10A
CH3_07,08
H13EH
18PK SLEEPER
GROUND ADAPTER
#H11-GMB
(5007)
18WH

11
H11-GMC
18WH

#H11GMB #H11-GMA
18WH 18WH
QUALCOMM IMCT
W/ MVPC KEYBOARD
(5903 / #5803) H11-GMC
18WH
1
H13EF H13EE
(IGN) A 18PK H11-GM
18BK
#H11GMB 16WH
18WH

(BTRY-) B

GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 16JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 014

Figure 60 Qualcomm IMCT — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 61
CIRCUIT DIAGRAMS

4.15. PANIC BUTTON, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PANIC BUTTON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ QUALCOMM
W/ TELEMATICS ALERT

TELEMATICS
A98NL MODULE J1
18BK (1960)
CH4_07
+ W/ QUALCOMM FOR
ANTENNA
W/ TELEMATICS DAYCAB
ALERT COMMUNICATION
A98J
TELEMATICS UNIT
18BK
MODULE J2 A98NS CH4_12
7 9 W/ QUALCOMM FOR
(1960) 18BK QUALCOMM
SLEEPER
CH4_07 A98J PANIC BUTTON
3
18BK (5901)
GROUND 2B CH4_14
ADAPTER W/ TELEMATICS ALERT
(1006) W/ QUALCOMM
1 TELEMATICS
A98Z
MODULE J1
3 18BK
6 (1960)
A11-GSA CH4_07
18WH 5B PANIC BUTTON
(1111M)
4
A62SDA
18DKBL

1
A11-GKB
14WH 8 GROUND
10
ADAPTER
LEFT SIDE (1003)
(DASH MOUNTED W/ TELEMATICS
DUAL POST + - ALERT
14
GROUND PLATE)
4 A11-GN
A11-GSB 18WH
18WH

W/ QUALCOMM
1
W/ TELEMATICS A11-GKA
ALERT 14WH

PANEL LIGHT
ADAPTER
A62N
(1002)
18DKBL
H LEFT SIDE
A62SD (DASH MOUNTED
18DKBL DUAL POST CLUSTER #1
GROUND PLATE) (1500)
W/ QUALCOMM

A
A62B
6
18DKBL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR,


CNA1 14JAN09 ADDED OPTIONAL NOTES C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 015

Figure 61 Panic Button

S08339
62 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.16. SATELLITE COMMUNICATION SYSTEM — XATA WITH DAYCAB, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - XATA
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ DAYCAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

BATTERY
FEED
CH3_01

A14W
A14Y
6RD

6RD
#A14 #A14T #A14KC
6RD 8RD 12RD W/ LOAD SHEDDING
XATA MODULE XATA CONNECTOR A14KD
(1910 / #1970) 12RD
FUSE F2-F (1011)
A A14K
A14EA A14KD
+12V A RD 10RD
16RD D2 C2 14RD
B 10A
A11-GMA
GND B BK N/ LOAD SHEDDING
16WH

GROUND
ADAPTER
(1006 / 1006)
A14EB
18RD
5

1
A11-GKB
14WH
LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
C
A3BE(+)
ATA+ C WH
20DKBL J1708 PUBLIC
D CH3_20
A3BE(-)
ATA- D GN
20GY

BRAKE INPUT

XATA CONN A11-GMB IP / DCM BRAKE INPUT


(1911-A) 16WH (1800) (1812)
E1
D2 D
A14EBA

B70D
18RD

18GY

D1 C
A14EB2 B70E
18RD 18OR

A14EB1
18RD 2.4K
B A

RESISTOR
ASSY
(1909)
DC CABLE # W/ LONESTAR
TO INTERFACE DEVICE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 016

Figure 62 Satellite Communication System — XATA with Daycab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 63
CIRCUIT DIAGRAMS

4.17. SATELLITE COMMUNICATION SYSTEM — XATA WITH SLEEPER, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - XATA
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1006)

1
#A11-GKB
14WH

8
#A11-GMC
18WH
RIGHT SIDE
5
#A11-GMB (DASH MOUNTED DUEL
16WH POST GROUND PLATE)

XATA MODULE IP / DCM


SLEEPER / IP (1800) BRAKE INPUT
(5010 / 1970 - E) (1812)

E1 H14EBA D2 D
B70D
18RD
A14EBA

18GY
18RD

D1
C
A14EB2 B70E
SPLICE 18OR
18RD
ES8
BATTERY
FEED
A14EB1 A14EB CH3_01
18RD 2.4K 18RD
BATTERY
A FEED
B
CH3_03
RESISTOR

*A14W
6RD
ASSY
(1909)

**A14Y
6RD
XATA CONNECTOR SLEEPER / IP

10RD
A14K
(5940) (5010 / 1970)
FUSE F2-F
(1011)
A A A14EA A14KD
H14EA
+12V A RD 14RD
18RD 16RD D2 C2
B 10A
H11-GMD #A14ED **A14KD
GND B BK
18WH 18RD 12RD

SLEEPER
GROUND
#A14KC
12RD

ADAPTER
(5007)

11

1
H11-GM
16WH BATTERY
#A14T #A14 FEED
8RD 6RD CH3_01
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
C D
C H3BE(+) A3BD(+)
ATA+ WH
18DKBL 18DKBL J1708 PUBLIC
D C CH3_19
H3BE(-) A3BD(-)
ATA- D GN
18GY 18GY

# W/ LONESTAR

DC CABLE * N/ LOAD SHEDDING


TO INTERFACE DEVICE ** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 017

Figure 63 Satellite Communication System — XATA with Sleeper

S08339
64 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AMPLIFIER
CONNECTOR A
RADIO CONNECTOR (5313)
(1300)
IP / SLEEPER
(5000-8)
POWER A86AA H86AB
5 6
ANTENNA 18LTGN 18LTGN

W/ POWER AMPLIFIER

PANEL A62DC A62 CLUSTER #1


6 4
LIGHT 18DKBL 18DKBL (1500)

FUSE F2-E (1011)


BATTERY
D1 C1
A86P A14FF A14F A14 FEED
7 16RD 8RD CH3_01
18LTGN 8RD
BATTERY 10A BATTERY
*A14FF
12RD *A14 FEED
POWER A86-G A11-GCA 6RD CH3_01
8 12WH W/ AMP
GROUND 18WH

LEFT SIDE IP / DOOR


(DASH MOUNTED CONNECTOR LEFT
DUAL POST (3205)
SPEAKER
GROUND PLATE)
(3300)
C
A86H E86S A
LEFT FRONT 13
SPEAKER + 18LTGN 18LTGN
D
LEFT FRONT A86J E86T B
14
SPEAKER - 18LTGN 18LTGN

AMPLIFIER
A86HB CONNECTOR B
QUALCOMM IP / SLEEPER
18LTGN (5312)
OMNIVISION (5000)
SPKR SW 16 H86AJ
A86AJ LEFT FRONT
(1916) A86JB 18LTGN 9
18LTGN SPEAKER -
CH4_37 18LTGN 15
A86AH H86AH LEFT FRONT
18LTGN 18LTGN 1
SPEAKER +
14 H86AL RIGHT FRONT
A86AL
18LTGN 10 SPEAKER -
18LTGN
13 H86AK
A86AK RIGHT FRONT
2
18LTGN 18LTGN SPEAKER +

IP / DOOR
CONNECTOR RIGHT SPEAKER
(3206 / *3205F) (3300 / *3000M)
W/ AMP

C
RIGHT FRONT A86K E86S A
11
SPEAKER + 18LTGN 18LTGN
D
RIGHT FRONT E86T B
12 A86L
SPEAKER - 18LTGN 18LTGN

N/ AMP * W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 018

Figure 64 Radio Entertainment, Speakers

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 65
CIRCUIT DIAGRAMS

4.19. RADIO ENTERTAINMENT, SPEAKERS, P. 18A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RADIO DOOR SWITCH/


(1300) SPEAKER JUMPER
W/ DAYCAB SPEAKER
(2313)
(2300)
C
RIGHT REAR A86DA H86DA A
9 18LTGN
SPEAKER + 18LTGN

D
RIGHT REAR A86EA H86CEA B
10 18LTGN
SPEAKER - 18LTGN

DOOR SWITCH /
SPEAKER JUMPER
W/ DAYCAB (2312) SPEAKER
(2301)
C
A86BA H86BA A
LEFT REAR 15
SPEAKER + 18LTGN 18LTGN

D
A86CA H86CA B
LEFT REAR 16
SPEAKER - 18LTGN 18LTGN

RADIO ANTENNA CABLES

CORE
1 1
22BK

SHLD
2 2
22

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 17OCT07 AE08055896 18A

Figure 65 Radio Entertainment, Speakers

S08339
66 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.20. RADIO ENTERTAINMENT, SPEAKERS, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F7-H (1016)


BATTERY # N/ LOAD SHEDDING
30A B4 FEED ## W/ LOAD SHEDDING
A4 A14NA A14N #A14W
CH3_01 ** W/ DAYCAB SPEAKER WIRING
12RD 10RD 6RD
* W/ SLEEPER SPEAKER WIRING
A14VB

##A14Y
10RD

BATTERY
AMPLIFIER CONNECTOR A
6RD FEED
(5313)
CH3_03
SLEEPER FUSE BOX
SLEEPER / IP
(5001) H86APX
(5000-42) 11
15A 18LTGN
H14VB H14VBC H86AP H86APY
10RD 12
16RD 16LTGN 18LTGN
RADIO CONNECTOR H2-B3 H2-C3 H86APZ
(1300) 18LTGN 13

H86DB
**A86DA DR SW / IP / SLEEPER 18LTGN BACK PANEL
RIGHT REAR 9
18LTGN SPKR (5000) (5300/@5103)
SPEAKER + H86EB
JUMPER 18LTGN CH13_05
**A86EA
RIGHT REAR 10 (2313) CH4_18A
18LTGN 5
SPEAKER - *A86DB H86DB R REAR
7
18LTGN 18LTGN SPEAKER +
6
*A86EB H86EB R REAR
18LTGN 20
18LTGN SPEAKER -
11
A86K H86K R FRONT
RIGHT FRONT 11 9
SPEAKER + 18LTGN 18LTGN SPEAKER +
QUALCOMM
A86H
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37 23
LEFT FRONT A86H L FRONT
H86H
SPEAKER + 13 18LTGN 10
18LTGN SPEAKER +
LEFT REAR **A86BA DR SW / H86BB BACK
15
SPEAKER + 18LTGN SPKR 18LTGN PANEL
JUMPER H86CB (5300/@5103)
LEFT REAR **A86CA
16 (2312) CH4_18A 18LTGN CH13_05
SPEAKER - 18LTGN 3
*A86BB H86BB L REAR
8
18LTGN 18LTGN SPEAKER +
4
*A86CB H86CB L REAR
21
18LTGN 18LTGN SPEAKER -
A86L 12
H86L R FRONT
RIGHT FRONT 12 18LTGN 22
18LTGN SPEAKER -
SPEAKER -
QUALCOMM
A86J
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37
24
LEFT FRONT A86J H86J L FRONT
14 23
SPEAKER - 18LTGN 18LTGN SPEAKER -

SUBWOOFER CONNECTOR
(5314)

@H86DBB @H86DBA
A
18LTGN 18LTGN
@H86DBC
B
18LTGN
@H86EBB @H86EBA
F 18LTGN
18LTGN
@H86EBC
E
18LTGN

SUBWOOFER CONNECTOR
A54D A54 (5314)
3
18BN 16BN
H86DBA
A 1
18LTGN
G H86BBA
B 2
18LTGN
H86CBA
E 15
18LTGN
SLEEPER GROUND H86EBA
ADAPTER F 14
18LTGN
BODY CONT # J4
(5007) H86-GHX
(1604) 24 GND
18LTGN
3
H86-GH H86-GHY
25 GND
16LTGN 18LTGN
1
H11-GM H86-GHZ
16WH 18LTGN 26 GND
GROUND STUD IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 019

Figure 66 Radio Entertainment, Speakers

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 67
CIRCUIT DIAGRAMS

4.21. RADIO ENTERTAINMENT, SPEAKERS, P. 19A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LOWER CABINET
(5136)

1
H63K
18DKBL
2
LOWER CABINET
(5135)

H63-GK
18WH
SLEEPER FUSE
H63U
CENTRE
18DKBL
(5001) CH13_01

H63UA
1 18DKBL
SLEEPER GND
H63-GUA H63-GU ADAPTER
2 18WH 18WH (5007) CH3_29A
PASS UPPER
CABINET
H86BBA (5014)
3
18LTGN

H86CBA 1
4
18LTGN

H63-GUB 2
18WH
3

AMPLIFIRE A
(5313)

H86BBA
2
18LTGN

H86CBA 15
18LTGN

3 H86AR
18LTGN 3

1
H86AS 16
18LTGN
(5127)
LEFT CRESENT
SPEAKER

A
H86AT
4
18LTGN
B
H86AV 17
18LTGN

(5123)
RIGHT CRESENT
SPEAKER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 19A

Figure 67 Radio Entertainment, Speakers

S08339
68 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.22. SWITCH PACK, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SWITCH PACK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SWITCH PACK
(1101M)

FUSE F4-K (1013)


ACCESSORY
B B2 A2 RELAY #2, 4
A12F
POWER (A12V) (1011 / 1013)
18LTBL
CH3_10
10A
CLUSTER #1
(1500)

C
A62DB A62
PANEL LIGHT 4
18DKBL 18DKBL

BODY
CONTROLLER #J5
W/ POWER DOOR LOCK
(1602)
AND WINDOWS

D
A3AA(+) A3A(+)
SWITCH D/L + E2 J1708+
20DKBL 20DKBL

A3AA(-) A3A(-)
20GY 20GY E1 J1708-
20DKBL
A3AC(+)

DOOR / IP
20GY
A3AC(-)

DOOR / IP
DOOR POD
DOOR POD
(3204M)
(3200)

J1708+ A A3AB(+) A J1708+


20DKBL

A3AB(-)
J1708- B B J1708-
20GY

BODY
N/ POWER DOOR LOCK CONTROLLER #J5
AND WINDOWS (1602)

A3A(+)
E2 J1708+
E 18DKBL
SWITCH D/L -

A3A(-)
E1 J1708-
18GY

A
A11-GKD A11-GCA
GROUND
18WH 12WH

LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055896 020

Figure 68 Switch Pack

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 69
CIRCUIT DIAGRAMS

4.23. WINDSHIELD WIPER MOTOR, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDSHIELD WIPER MOTOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY
CONTROLLER #J2
(1604)

WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B

A
B+ A82D A82E
16GY 16GY
B
PRK A82J
WV50V 16GY
A
2.2uFx2
C
GND A82-G
16WH

18GY
A82M
18GY
A82N
4.4uH x3
D
HIGH A82K
A11-GCA
12WH

16GY

E
LOW A82L
16GY

LEFT SIDE
(DASH MTD
DUAL POST
GROUND
PLATE)
WIPER HIGH / LOW WIPER POWER
BODY RELAY
RELAY
CONTROLLER #J4 (1012)
(1012)
(1601)
G1
85
85

WINDSHIELD G3
86

86

WIPER J4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87
87

G4 G2

J3 J1
H4 A82P H2
16GY
30

30

87A
87A

WINDSHIELD
A82F
WIPER E7
18GY
POWER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055896 021

Figure 69 Windshield Wiper Motor

S08339
70 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.24. WINDSHIELD WASHER PUMP, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WINDSHIELD WASHER PUMP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY
TURN SIGNAL CONTROLLER #J3
SWITCH DCM / IP (1600)
(1801) (1800)

8 C9 WIPER 0
B82A A82A
WIPER 0 20GN A9
18GY 20GY SWITCH

11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH

5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH

7 A4
B9D B9 A9
20WH
18GY 18GY 18GY

12 A5 WASHER
B87E A87E A87B PUMP
20YL A15
18GY 18GY 20GY MONITOR
6 A3
WASHER B87-G B11-GA
18WH 18WH LOW WASHER
FLUID
A8
A11-GA
18GY
LIGHT
DIGITAL

A11-GCA
12WH

LEFT SIDE
(DASH MOUNTED
FORWARD DUAL POST
CHASSIS / IP GROUND PLATE)
(1700)
WASHER PUMP FUSE F5-C (1014)
(8350 / *8352) IGNITION
1 19 H3 G3 RELAY #3
M87C A87C
(A13FA) (1012 /
16GY 18GY 1014)
10A CH3_07,08,09A
2 20
M87D A87D
16GY 18GY

WASHER FLUID
LEVEL SENSOR
(8351) BODY
17 CONTROLLER #J5
M87A A87A
(1602)
2 1 18GY 18GY

A9A
E5 ZVR
18GY

M9BB 18 A9BB A9B


E7 ZVR
18GY 18GY 18GY

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 022

Figure 70 Windshield Washer Pump

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 71
CIRCUIT DIAGRAMS

4.25. DRIVER DISPLAY — VEHICLE INFORMATION, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DRIVER DISPLAY - VEHICLE INFORMATION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VEHICLE
INFORMATION
DISPLAY
(1550)

FUSE F4-J (1013)

B1 A1 ACCESSORY
ACCESSORY A12C RELAY #2, 4
B (A12V)
18LTBL (1011 /1013)
10A
CH3_10
W/ PRODUCTIVITY DISPLAY
N/ LOAD SHEDDING
FUSE F11-B (1020)

F2 E2 BATTERY
BATTERY A14SE A14NF A14N A14W
M FEED
18PK 12RD 8RD 6RD
CH3_01
5A
*A14SE A14Y BATTERY
18RD W/ PRODUCTIVITY DISPLAY 6RD FEED
J1708+ & TIRE PRESSURE MONITOR CH3_03

J1708-
A3BC(+) W/ LOAD SHEDDING
D
20DKBL
J1708 PUBLIC
J1939+ A3BC(-) CH3_19
K
20GY

J1939- A5L(+)
L
18YL J1939 PUBLIC
CH3_13
A5L(-)
C
18GN
GROUND

11
A11-GKH
J GROUND
18WH
ADAPTER
1 (1003)
A11-GKA
14WH

LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 023

Figure 71 Driver Display — Vehicle Information

S08339
72 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.26. CAT MESSENGER DISPLAY, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAT MESSENGER DISPLAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAT MESSENGER DISPLAY


(1556)
FUSE F11-B
(1020)
A14SE A14NF BATTERY FEED
1 18RD 12RD
F2 10A E2 CH3_03
GROUND
(1003)

A11GSE 2
2 18WH
1
A11GKA
14WH

LEFT SIDE DASH


MOUNTED DUAL PORT
FUSE F5-M
(1014)
A13SE A13FA BATTERY FEED
3
18PK C2 12PK CH3_09,09A
D2
10A

A62BB B
4 PANEL LIGHT
18DKBL ADAPTER
A (1002)
6 A62B
16DKBL
CLUSTER
(1500)
A3BC(-) J 1708 PUBLIC
5
18GY (1661) CH3_19

A3BC(+)
6 J 1708 PUBLIC
18DKBL
(1660) CH3_19

ROAD DISPLAY FOR


DISPLAY POWER
(1557) GROUND
(1003)
2
A11GSE
A
18WH
1
A11GKA
14WH

LEFT SIDE DASH


MOUNTED DUAL PORT
FUSE F11-B
(1020)
A14SE A14NF BATTERY FEED
B 18RD 12RD CH3_03
F2 10A E2

FUSE F5-M (1014)


A13SE BATTERY FEED
C
18PK C2 CH3_09,09A
D2
10A
A3BC(-) J 1708 PUBLIC
D 20GY (1661) CH3_19

A3BC(+)
E J 1708 PUBLIC
18DKBL
(1660) CH3_19

A62BB B
F 18DKBL PANEL LIGHT
A ADAPTER
6 A62B (1002)
16DKBL
CLUSTER W/ LONESTAR
(1500)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 024

Figure 72 CAT Messenger Display

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 73
CIRCUIT DIAGRAMS

4.27. BEACON LIGHT SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ACCESSORY

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
FUSE F5-E (1014)
N/ LOAD
D1 C1 IGNITION RELAY #2 W/ LOAD SHEDDING
A13FB (1012 / 1014) SHEDDING
10A CH3_07

FUSE F5-G (1014)

A14N
8RD
D3 C3
IGNITION RELAY #3
A13FA
(1012 / 1014)
10A FUSE F10-D (1019)
CH3_07
E4 F4 A14NH
A13BL2 12RD
18PK 30A/10A
A13-GBL
18WH
A13=GBM
18WH

CUSTOMER
GREEN
+ - ACCESSORIES #2
RELAY
(1018 /1019)

7 9
A14BLT
85

14RD

J4
86

A13BL1 A13BLT G3
18PK 3
18PK
A13BL1 2B

A11-GKB
87

14WH
A13-GBN

18PK
18WH

J3

1
G4
6 RIGHT SIDE
A58BLT

30
87A

(DASH MOUNTED
14BN
A97K
14PL

5B
DUAL POST GROUND
4 PLATE)

AMBER FUSE BLOCK 9


(1018) CH7_02
14 1
8 10
A116U-G

LIGHTED AIR SHIELD


18WH

(5117) CH9_20
+ - GROUND
BEACON LIGHT ADAPTER
SWITCH (1006)
(1117M)
GROUND ADAPTER
A116L-G
18WH } (1003) CH3_22

CLUSTER #1
(1500)

A62BLT
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT
MOMENTARY POSITION
PANEL MAINTAINED POSITION
K A LIGHT
ADAPTER
W/ LONESTAR ONLY
(1002)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 025

Figure 73 Beacon Light Switch — for Dual Customer Accessory

S08339
74 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.28. DOOR SWITCHES — DOME LAMP, P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DOOR SWITCHES - DOME LAMP

BODY DOOR SWITCH /


DOOR SWITCH
CONTROLLER #J5 SPKR JUMPER
(1602) (2313)

B A
A9B A9BAB E9
ZVR E7
18GY 16GY 16GY

BODY
CONTROLLER #J3
(1600)

A A
DOOR SWITCH A63A A63C E63
INPUT A13
18DKBL 16DKBL 16DKBL

DOOR SWITCH /
DOOR SWITCH
SPKR JUMPER
(2312)

B A
A9BAA F9
16GY 16GY

A A
A63B F63
16DKBL 16DKBL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055896 026

Figure 74 Door Switches — Dome Lamp

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 75
CIRCUIT DIAGRAMS

4.29. SPARE SWITCH — FOR SINGLE CUSTOMER ACCESSORY, P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)

E1 F1
A14NE

A14R
8RD
12RD
5A
FUSE F10-B (1019)

E2 F2 A14RC
A14SAA 12RD
18RD 30A
A14-GSA
18WH
A14-GSB
18WH

CUSTOMER
+ - ACCESSORIES #1
RELAY
GREEN (1019)
A14SAC

7 9
85

12RD

J2
86

A14SAB G1
3
18RD
A14SA 2B
A11-GKA
87

14WH
A14-GS
18WH

18RD J1

1
SPARE'1' G2
6 LEFT SIDE
(1112M)
30
87A

(DASH MOUNTED
5B
DUAL POST GROUND
A14SAD
12LTGN

4 PLATE)

AMBER

7 1 GROUND
8 10 OWNER ADAPTER
ACCESSORY #1 (1003)
(1940)
+ -
CLUSTER #1
(1500)

A62SA
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT

MOMENTARY POSITION
PANEL
J A
LIGHT MAINTAINED POSITION
ADAPTER
(1002)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055896 027

Figure 75 Spare Switch — For Single Customer Accessory

S08339
76 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.30. SPARE SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)

E1 F1
A14NE A14R

A14N
8RD
12RD 8RD
5A
FUSE F10-D (1019)
A14SBA
18RD
E4 F4 A14NH
12RD
30A/10A
A14-GSC *A116L BENDIX RR
18WH 18GY MODULATOR
(9504A) CH10_07A
A14-GSD
18WH

CUSTOMER
+ - ACCESSORIES #2
RELAY
GREEN (1018 /1019)
A14SBC

7 9
85

12RD

J4
86

A14SBB G3
3
18RD
A14SB 2B
A11-GKA
87

14WH
A14-GS
18WH

18RD J3

1
SPARE'2' G4
6 LEFT SIDE
(1113M)
30
87A

(DASH MOUNTED
5B
DUAL POST GROUND
A14SBD
12LTGN

4 PLATE)

AMBER

7 1
8 10 OWNER
ACCESSORY#2
(1941)
+ - GROUND
CLUSTER #1
ADAPTER
(1500)
(1003)

A62SB
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT

PANEL MOMENTARY POSITION


K A LIGHT
MAINTAINED POSITION
ADAPTER
(1002)

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 028

Figure 76 Spare Switch — For Dual Customer Accessory

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 77
CIRCUIT DIAGRAMS

4.31. EATON VORAD EVT-300 SYSTEM, P. 29

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD EVT-300 SYSTEM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MODULE PLATE
EATON VORAD MODULE INTERCONNECT
(1925) (1960)
FUSE F5-A
(1014) IGNITION
A3
A67A A67A RELAY #2
IGNITION C1 (A13FB)
18GY 16GY (1012 / 1014)
H1 G1 CH3_07,08
10A
*A67A
16PK

B11
A5HA(+) A5HA(+)
J1939(+) D7
18YL 18YL J1939
SPLICE ADAPTER
B12
ASHA(-) A5HA(-) (1025) CH3_13
J1939(-) D8
18GN 18GN

B1
C7 A3BF(+) A3BF(+)
J1587(+)
18DKBL 20DKBL J1708
PUBLIC BODY
B2 CH3_20 CONTROLLER #J1
A3BF(-) A3BF(-)
J1587(-) C8 (1603)
18GY 20GY

A5
A67F A57NA A57N RIGHT FRT
RETURN C15 A
18GY 18OR 16OR TURN

GROUND
ADAPTER
(1023)

A4 8
A67-G
16WH

1
A11-GCB
16WH
A67-G

12WH

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE

VORAD MODULE
GROUND STUD

POWER A67-GA
C2
GND 18WH

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 029

Figure 77 Eaton Vorad EVT-300 System

S08339
78 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.32. EATON VORAD EVT-300 SYSTEM, P. 30

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD EVT-300 SYSTEM (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON VORAD FRONT


MODULE PLATE
EATON VORAD MODULE ANTENNA CONNECTOR
INTERCONNECT IP / FORWARD
(1925) (8900)
(1960) CHASSIS
(1700)
A1 40
A67E A67E M67E
POWER C3 4
16GY 16GY 166Y

A2 39
A67D A67D M67D
PC RTRN C4 3
16GY 16GY 16GY

A7 38
A67C A67C M67C
V BUS(+) C5 2
18GY 16GY 16GY

A8 37
A67B A67B M67B
V BUS(-) C6 1
16GY 16GY 16GY

EATON VORAD DISPLAY


CONNECTOR
(1929)

B7
A67M A67M
POWER D3 D
18GY 18GY

B8
A67N A67N
DC RTRN D4 C
18GY 18GY

B9
A67P A67P
V BUS(+) D5 B
18GY 18GY

B10
A67R A67R
V BUS(-) D6 A
18GY 18GY

VORAD RIGHT SIDE


DISPLAY CONNECTOR
(1927)
B6
A67L A67L
SSD,ROUT C16 4
18GY 16GY
B5
SSD,SS A67HA A67HA A67HB
C14 3
GND 16GY 16TBL 16GY
#A67HA
16GY

#A67KA
16GY
B3
SSD,SS A67KA A67KB
C12 A67KA 2
PWR 16GY 16GY
16TBL
B4 A67J
RSS A67J CENTER / REAR
C13
16GY 16LTBL CHASSIS EATON VORAD
(1701) SIDE SENSOR
#A67J #A67H (9635)
16GY 16GY
A67H 69
N67H A GROUND
16LTBL
16GY
#A67K
16GY
71
A67K N67K
C COMMUNICATION
16LTBL 16GY

70 POWER
N67J
B
# W/ LONESTAR 16GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

30255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 030

Figure 78 Eaton Vorad EVT-300 System

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 79
CIRCUIT DIAGRAMS

4.33. EATON VORAD VS-400, P. 31

Figure 79 Eaton Vorad VS-400

S08339
80 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.34. AWARE II, P. 32

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AWARE II
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_01 CH3_01

A14W

6RD
A14
6RD
MODULE PLATE
AWARE II J1 INTERCONNECT
(TELEMATICS / VORAD)

A14T
8RD
(1973)

10RD
A14K
(1960)
FUSE F2-F (1011)

D3 D2 C2
A14NN A14NN A14KD
BATTERY 1 14RD
18RD 18RD
10A
A14KC
12RD
W/LONESTAR

D4 FUSE F5-J (1014) IGN RELAY #2


A13N A13N
IGNITION 2 18PK (A13FB) (1012 / 1014)
20PK B1 10A A1 CH3_09
D7
A5K(+) A5K(+) J1939
CAN1-HI 13
18YL 18YL ADAPTER
D8 (1025)
A5K(-) A5K(-) CH3_13
CAN1-LOW 7
18GN 18GN

GROUND ADAPTER
(1003)

D5 12
BATT A98NN A11-GNA A11-GNA
20
RETURN GND 18WH 18WH 18WH

BATT A98NM 1
14
RETURN GND 18WH A11-GKA
14WH

LEFT SIDE
(DASH MOUNTED
BATT DUAL POST GROUND
8 OPEN
BACK-UP PLATE)

C1
A3BN(+) A3BN(+)
J1708(A) + 21 20DKBL 18DKBL J1708 PUBLIC
(1660 / 1661)
C2
A3BN(-) A3BN(-) CH3_19
J1708(B) - 22
20GY 18GY

CAN GND 18 OPEN

CAN2 LOW 26 OPEN

CAN2 HI 19 OPEN

NO DATA
LOGGED 10 NOT USED W/ PROSTAR, LONESTAR
(HSD2)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50378M 18OCT07 AE08055896 032

Figure 80 AWARE II

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 81
CIRCUIT DIAGRAMS

4.35. AWARE II, P. 33

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AWARE II (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1003)

14 1

AWARE II J1

A11-GKA
(1973)

A11-GN
18WH

14WH
TELEMATICS ALERT SWITCH
(1111M)
HSD 3 4 OPEN

IP INTERCONNECT
(1960)

LEFT/RIGHT SIDE
D2 7 9
A98NL (DASH MTD
A98NL
DRIVER ALERT 3 DUAL POST
20GY 18BK
INDICATION GND PLATE)
(HSD 1)

*A98Z PANEL LIGHT


18BK FEED
D1 (1002)
3 10
A11-GL A11-GL
GND REF 12 H
20WH 18WH A62N
18DKBL
8
C3 2B A
A98NS A98NS
DRIVER ALERT 15 20BK 18BK
SWITCH
(ANALOG I/P 6)
CLUSTER
CONNECTOR
(1500)

DIMR
OUT2 A62B
6
PANEL 18DKBL
LT

HSD 4
HSD 4 11 BLUNT CUT
20GY

HSD 5 BLUNT CUT


HSD 5 5
20GY

HSD 6
HSD 6 6 BLUNT CUT
20GY

HSD 7
HSD 7 24 BLUNT CUT
20GY

HSD 8
HSD 8 23 BLUNT CUT
20GY

ANA 5
ANALOG I/P 5 9 BLUNT CUT
20GY

ANA 7
ANALOG I/P 7 16 BLUNT CUT
20GY * W/ LONESTAR
5V REF1
5V REF 25 BLUNT CUT
20GY

ANA 8
ANALOG I/P 8 17 BLUNT CUT
20GY

NOTE: BLUNT CUT CIRC W/ 08RHE


DRIVER ALERT SWITCH W/ 08RHD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50378M 03SEP07 AE08055896 033

Figure 81 AWARE II

S08339
82 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.36. AWARE II, P. 34

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AWARE II (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AWARE II J2
(1974)

NO CONN 9 OPEN

NO CONN 2 OPEN

NO CONN 1 OPEN

NO CONN 8 OPEN

VREF GROUND 10 3 OPEN

VREF GROUND 11 10 OPEN

USB HOST (D-) 7 OPEN

USB HOST (D+) 13 OPEN

USB HOST (VBUS) 6 OPEN

USB HOST (GND) 12 OPEN

USB HOST SHIELD 5 OPEN

USB DEV (D-) 26 OPEN

USB DEV (D+) 19 OPEN

USB DEV (VBUS) 25 OPEN

USB DEV (GND) 18 OPEN

USB DEV SHIELD 24 OPEN

NO CONN 20 OPEN

NO CONN 14 OPEN

NO CONN 21 OPEN

NO CONN 15 OPEN

J1850-VPW 22 OPEN

J1850-GND 16 OPEN

RS 232 DATA
23 OPEN
FROM WAVECOM

RS 232 DATA 17 OPEN


TO WAVECOM

J1850-PWM 11 OPEN
BUS -

J1850-PWM 4 OPEN
BUS +

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50378M 03SEP07 AE08055896 034

Figure 82 AWARE II

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 83
CIRCUIT DIAGRAMS

4.37. AWARE II, P. 35

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AWARE II (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AWARE II J3
(1975)

5V REF2
+5V REF 26 BLUNT CUT
18GY

5V REF3
+5V REF 18 BLUNT CUT
18GY

5V REF4
10 BLUNT CUT
+5V REF 18GY

5V REF5
+5V REF 1 BLUNT CUT
18GY

ANA 9
ANALOG 9 6 BLUNT CUT
20GY

ANALOG 2 3 OPEN

ANALOG 3 4 OPEN

ANA 4
ANALOG 4 5 20GY BLUNT CUT

ANALOG 1 2 OPEN

ANA 10
ANALOG 10 7 BLUNT CUT
20GY

ANA 11
ANALOG 11 8 BLUNT CUT
20GY

NO CONN 9 OPEN

GDREF 1
V-REF GROUND 27 BLUNT CUT
20GY

RS 232 TX(1) 32 OPEN

RS 232 RX(1) 31 OPEN

RS 232 CTS(1) 22 OPEN

RS 232 RTS(1) 23 OPEN

NOTE: BLUNT CUT CIRC W/ 08RHE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50378M 03SEP07 AE08055896 035

Figure 83 AWARE II

S08339
84 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.38. AWARE II, P. 36

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AWARE II (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AWARE II J3
(1975)

GDREF 2
V-REF (GND) 29 BLUNT CUT
20GY

GDREF 3
V-REF (GND) 30 BLUNT CUT
20GY

RS 232 TX(2) 34 OPEN

RS 232 RX(2) 33 OPEN

RS 232 CTS(2) 24 OPEN

RS 232 RTS(2) 25 OPEN

GDREF 4
V-REF (GND) 17 BLUNT CUT
18GY

GDREF 5
V-REF (GND) 21 BLUNT CUT
20GY

GDREF 6
V-REF (GND) 20 BLUNT CUT
20GY

GDREF 7 BLUNT CUT


V-REF (GND) 28
20GY

GDREF 8
V-REF (GND) 19 BLUNT CUT
20GY

11 5V REF6
+5V REF BLUNT CUT
20GY

5V REF7
+5V REF 12 BLUNT CUT
20GY

5V REF8
+5V REF 13 BLUNT CUT
20GY

NO CONN 14 OPEN

NO CONN 15 OPEN

NO CONN 16 OPEN

NOTE: BLUNT CUT CIRC W/ 08RHE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50378M 16OCT07 AE08055896 036

Figure 84 AWARE II

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 85
CIRCUIT DIAGRAMS

4.39. QUALCOMM OMNIVISION, P. 37

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE QUALCOMM OMNIVISION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


ACCESSORY SPEAKER SWITCH
(1919 / @1919A) (1916)

A86HA
F C
18LTGN
A86JA
G 18LTGN D

RADIO
A3BD(+) (1300)
J1708(+) C J1708
18DKBL
PUBLIC A86H
A3BD(-) LEFT FRONT A
J1708(-) D CH3_20A 13
SPEAKER + 18LTGN
18GY

LEFT FRONT A86J


14 B
SPEAKER - 18LTGN

IGNITION
(A13FC) RELAY #1
(1011 / 1013)
CH3_07,08
C3
FUSE F4-G 344 CB SPEAKER
10A
(1013)
D3 @A86H
A
LEFT BANK OPT 18LTGN
18PK

WARNING LIGHTS
A13B

@A86J
(1511) B
18LTGN

D
A13BF
20PK
E
B A98F
18TN

A86-GND A86-GD1
E E
18WH 18WH

A86RCD
A 18LTGN

A86HB
F
IP / DOOR 18LTGN
QUALCOMM OMNIVISION CONNECTOR LEFT
REMOTE CONTROL (3205)
(1917) CH4_18 A86JB
18LTGN G

A
W/LONESTAR
A86-GD2
B BATTERY
18WH @A14KC @A14T @A14
FEED
12RD 8RD 6RD
CH3_01

QUALCOMM OMNIVISION BATTERY


POWER **A14Y
FEED
(1918 / @1918A) **A14KD 6RD
CH3_03
FUSE F2-F 12RD
(1011) BATTERY
A14ED A14KD A14K *A14W
A FEED
16RD 14RD 14RD 6RD
D2 10A C2 CH3_01

FUSE F5-J (1014) IGN RELAY #2


A13EE
B (A13FB) (1012 / 1014)
16DKBL
B1 A1 CH3_07,08
10A
A11-GMB
C 16WH A11-GKB
14WH LEFT SIDE
** W/ LOAD SHEDDING
GROUND (DASH MOUNTED
* N/ LOAD SHEDDING
ADAPTER 5 1 DUAL POST
@ W/ LONESTAR
(1006) GROUND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 17OCT07 AE08055896 037

Figure 85 Qualcomm Omnivision

S08339
86 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.40. QUALCOMM OMNIVISION, P. 38

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE QUALCOMM OMNIVISION (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


CDU EXTENSION CDU EXTENSION
(10A) (9A)

AORN 1
1
24OR
AORN2
2 24OR 2

ABLU 3
3
24BL
ABLU2
4 24BL 4

ABLK
5 5
24BK

#ABLK
22BK
ARED
6 6
24RD
#ARED
22RD

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


CDU EXTENSION CDU EXTENSION
(12A) (11A)

AORN 1
1
24OR
AORN2
2 24OR 2

ABLU 3
3
24BL
ABLU2
4 24BL 4

ABLK
5 5
24BK

#ABLK
22BK

ARED
6 24RD 6

#ARED
22RD

QUALCOMM DISPLAY QUALCOMM DISPLAY


RECEPTACLE END PLUG END
(13A) (14A)

#ABLK 3
2
22BK
#ABLU 2
3
22BL
#ARED 5
5
22RD
#AGRN
6 22GN 6

#AYEL 7
7
22YL
#AVIO
9 22VT 9

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 17OCT07 AE08055896 038

Figure 86 Qualcomm Omnivision

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 87
CIRCUIT DIAGRAMS

4.41. MOTIENT MOBILE MAX, P. 39

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE MOTIENT MOBILE MAX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MOTIENT MOBILE MOTIENT MOBILE


MAX POWER MAX
(5904) (1932)

F F
H3BD(+) A3BD(+)
18DKBL 18DKBL
J1708 PUBLIC
G G CH3_20A
H3BD(-) A3BD(-)
18GY 18GY

FUSE F5-J (1014)


E E IGN RELAY #2
H13EE A13EE B1 A1
(A13FB) (1012 / 1014)
18PK 18PK
10A CH3_07,08

**A14Y BATTERY
6RD FEED
A A FUSE F2-F **A14KD CH3_03
H14EA A14EA 12RD
18RD 18RD (1011)
A14EB A14KD A14K *A14W BATTERY
18RD 12RD 8RD 6RD FEED
B B D2 C2
H14EE A14EE CH3_01
10A
18RD 18RD
@A14KC @A14T @A14 BATTERY
12RD 8RD 6RD FEED
C C CH3_01
H11-GMC A11-GMC
18WH 18WH
A11-GMB A11-GKB
D D 18WH 14WH
H11-GMA A11-GMA LEFT SIDE
18WH 18WH (DASH MOUNTED
GROUND
ADAPTER 8 1 DUAL POST
(1006) GROUND PLATE)

IGNITION
(A13FC) RELAY #1
(1011 / 1013)
C3 CH3_07,08
FUSE F4-G
10A
(1013)
D3
LEFT BANK OPT
18PK
A13B

WARNING LIGHTS
MOTIENT MOBILE MOTIENT MOBILE
(1511)
MAX DISCRETE I/O MAX DISCRETE I/O
(5905) (1933)
C
A13BE
20PK ** W/ LOAD SHEDDING
B B F * N/ LOAD SHEDDING
H11-GMA A98F @ W/ LONESTAR
18WH 18TN

@A98F
18LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 17OCT07 AE08055896 039

Figure 87 Motient Mobile Max

S08339
88 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

4.42. REMOTE RADIO, P. 40

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE REMOTE RADIO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AMPLIFIER REMOTE RADIO IP DOOR POD


CONNECTOR A COURTESY LIGHT
& TWEETER / DOOR
(5313) (3400)
(5011) (3200)

F E
H86AR A86AR E63-G
3 B
18LTGN 18LTGN 18WH
G F
H86AS A86AS E63BB
16 18LTGN 18LTGN 18DKBL A

*H86AT *A86AT IP DOOR POD / DOOR


18LTGN 18LTGN (3204/3204M)

H
H86HA A86HA
4 E
18LTGN 18LTGN
J
H86AU A86AU
17 18LTGN 18LTGN F

REMOTE RADIO
(5303)
FUSE F2-E (1011)
E A86AF
H86F D1 C1 A14FF BATTERY FEED
1 18LTGN
18LTGN 12RD CH3_01
10A
FUSE F4-F (1013)
A ACCESSORY RELAY
H86R A86R D2 C2 #2, 4
2 (A12V)
18LTGN 18LTGN (1011 / 1013)
10A
CH3_10
RADIO
(1300)

C
H86(+) A86(+)
4 18YL 18YL 1

H86(-) D A86(-)
5 18GN 18GN 2

H86AE B A86AB A86AE


6 18LTGN 18LTGN 4
18LTGN

W/ WIRED
FUSE F4-F (1013) REMOTE
ACCESSORY
C2 D2
RELAY #2, 4 A86R A86AE
(1011 / 1013) (A12V)
18LTGN 18LTGN
CH3_10 10A
N/ WIRED
A86A REMOTE
18LTGN
STEERING WHEEL
SWITCHES A86A
18LTGN
1.27K
CLOCK RADIO
1/4 WATT 1%
SPRING DCM / IP CONNECTOR
294 (1802) HARNESS (1301)
VOL UP
1/4 WATT 1% (1800)

1.54K VOL DOWN C 3 B8


B86 A86 4SWC
1/4 WATT 1% LTGN 5
20LTGN 20GY
1.13K SEEK UP
J 9 C8
1/4 WATT 1% B86A
LTGN
SEEK DOWN 20LTGN

SLEEPER / IP
AMPLIFIER (5000-10)
H86AC A86AC
CONNECTOR B 4 2
18LTGN 18LTGN
(5312)

H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
* W/ LONESTAR
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 17OCT07 AE08055896 040

Figure 88 Remote Radio

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 89
CIRCUIT DIAGRAMS

4.43. REMOTE RADIO, P. 41

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE REMOTE RADIO (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REMOTE RADIO SCP INTERCONNECT REMOTE RADIO


(5303) (5134/5130) & TWEETER
(5011)

FUSE F2-E (1011)


D1 E
H86F H86F A86AF D1 C1 A14FF BATTERY FEED
1 18LTGN CH3_01
18LTGN 18LTGN 12RD
10A

FUSE F4-F (1013)


D2 A ACCESSORY RELAY
H86R H86R A86R D2 C2
2 (A12V) #2, 4
18LTGN 18LTGN 18LTGN
10A (1011 / 1013)
CH3_10

RADIO
(1300)

D7 C
H86(+) H86(-) A86(+)
4 18YL 1
18GN 18YL

H86(-) D6 D
H86(+) A86(-)
5 18GN 2
18YL 18GN

H86AE D8 B A86AB
H86AE A86AE
6 18LTGN 18LTGN 4
18LTGN 18LTGN
D3 N/ WIRED
H86-GHW H86-GHW
3 REMOTE
18LTGN 18LTGN H11-GM
10WH
SLEEPER GROUND STUD
GROUND IN SLEEPER
5 1
ADAPTER REAR FACE OF
(5007) FRONT LEFT
BUNK PANEL N/ WIRED
ACCESSORY FUSE F4-F (1013)
C2 REMOTE
RELAY #2, 4 D2 A86R A86AE
(1011 / 1013) (A12V) 18LTGN 18LTGN
CH3_10 10A

STEERING WHEEL
SWITCHES

1.27K
CLOCK
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)

1.54K VOL DOWN C 3 B8


B86 A86 4SWC
1/4 WATT 1% LTGN 5
20LTGN 20GY
1.13K SEEK UP
J 9 C8
1/4 WATT 1% B86A
LTGN 20LTGN
SEEK DOWN

SLEEPER / IP
AMPLIFIER (5000-10)
H86AC A86AC
CONNECTOR B 4 2
18LTGN 18LTGN
(5312)
W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 19AUG08 AE08055896 041

Figure 89 Remote Radio

S08339
90 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)


5.1. MANUAL TRANSMISSION, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CHARGING AND CRANKING - MANUAL TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
BLOCK 30A/10A
A14 A14J A14JB
TYPE FUSE

A14HHD
FUSE HOLDER 6RD 8RD 12RD

16RD
W/ BUS BAR
+ -

D1
BATTERY BATT

FUSE F3-A
DCM / IP IGNITION

10A

#A14JD
(1012)

12RD
CLUTCH SWITCH (1800) SWITCH
(1811) (1100M)

FUSE F8-H (1017)


C1
A D7 OFF

A4
B17A A17A ACC IGN S
18PK 18PK

10A
18RD
A15
C D B A
B D8

B4
B17AA A17B
18PK 18PK A17HA
C 16PK
1200 OHMS C11 GROUND
B97A

#A14HHD
ADAPTER START RELAY

16RD
18VT (1023) (5001)
D CH7_08,08A
B9 A4
B9M

16PK
A17H
18GY 18GY 1 3
1200 OHMS
A17-GC #A104AH
BODY CONTROLLER#J5 18WH 16DKBL
B4 A4
(1602)
A11-GCB
12WH

86
30
A9A A9 CRANK
ZVR E5 RELAY
18GY 18GY
(1010)
LEFT SIDE 87
BODY CONTROLLER#J3 DASH MTD 87A
ALTERNATOR 85
(1600) DUAL POST
GND PLATE A3 B3 W/ REMOTE
R START /STOP
CLUTCH
A97A
G SWITCH B4 W/ ICON
B 18PL A104AH (SLPR RLY)
INPUT
16DKBL CH7_08,08A

N/ ICON
A17
16PK MODULE PLATE
4RD

W/ ICON
K2

30
4WH

87A INTERCONNECT
K2-G

A17 G4 (ICON / TIRE


A17HB
18PK

16PK PRESSURE)
IP / ENGINE
(1962)
(1702-16)
87 ICON
*K17 J3 D6
CRANK
K2B-FL
K2A-FL

12BL

16PK
12BL

86 RELAY
*K17 G3
#A116LZ
18GY

(1019)
18PK
16PK

ENG BLOCK C5
**K17

W/ IBBE J4 A17HF
A17HB

GND (ON
18PK

18PK
LEFT SIDE 85
OF ENGINE) C4
A17HE A17HD
18PK 16PK
B S STARTER #A116UZ
TERMINAL 18GY
FUSIBLE 8
LINKS
S
*K17D
16PK

STARTER
16PK

G KEYSWITCH A17HD
*K17

#A116UV 5
G OUTPUT(+) 16PK
18GY
STARTER A17HF
S 6 18PK
RELAY(-)
THERMAL A
#A9Z ICON MODULE
OVERCRANK B M
B A 18GY ICON MODULE 'A'
ISXE (6304) /
'B' (1931)
IBBE (6316M)
(1930)
ZERO VOLT
STARTER REF SPLICE
BODY CONTROLLER#J5
POWER (1620) E3 ZVR (1602)

# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055897 001

Figure 90 Manual Transmission

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 91
CIRCUIT DIAGRAMS

5.2. MANUAL TRANSMISSION (CAT ENGINE), P. 1A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 5
CHARGING AND CRANKING - MANUAL TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(CAT ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
BLOCK 30A/10A
A14 A14J A14JB

A14HHD
TYPE FUSE FUSE HOLDER

16RD
6RD 8RD 12RD
W/ BUS BAR
+ -

D1
BATTERY BATT

FUSE F3-A
DCM / IP IGNITION

10A
(1012)
CLUTCH SWITCH (1800) SWITCH
(1811) (1100M)

C1
A D7 OFF
B17A A17A ACC IGN S
18PK 18PK

18RD
A15
C D B A
B D8
B17AA A17B
18PK 18PK A17HA
C 16PK
1200 OHMS C11
B97A GROUND ADAPTER
18VT (1023)

D A4
B9M B9

16PK
A17H
18GY 18GY 1 3
1200 OHMS
A17-GC
BODY CONTROLLER#J5 18WH A4
B4
(1602)
A11-GCB
12WH

86
30
A9A A9 CRANK
ZVR E5 RELAY
18GY 18GY
(1010)
RIGHT SIDE 87
BODY CONTROLLER#J3 DASH MTD 87A
ALTERNATOR DUAL POST 85
(1600)
GND PLATE A3 B3 W/ REMOTE
R
CLUTCH START /STOP
A97A
G SWITCH B4
B 18PL A104AH (SLPR
INPUT
16DKBL RLY)
CH7_08,08A
SEE NOTE N/ ICON W/ ICON
A17
16PK MODULE PLATE
1RD

2RD
2WH

1WH

W/ ICON
K2

K2

30
K2-G

K2-G

87A INTERCONNECT
A17 G4
A17HB

(ICON / TIRE
18PK

16PK PRESSURE)
IP / ENGINE ICON
(1962)
(1702-16) CRANK 87
*K17 RELAY J3 D6
K2C-FL

K2A-FL

K2B-FL
K2B-FL

K2A-FL

10RS

10RS
10RS

10RS

10RS

16PK (1019) 86
ENG BLOCK *K17
GND (ON 18PK
G3 C5
LEFT SIDE J4 A17HF
A17HB
16PK

18PK
**K17

OF ENGINE) W/ IBBE 18PK


(6302)# 85
C4
A17HE A17HD
FUSIBLE 18PK 16PK
LINKS B S STARTER
TERMINAL
8
KEYSWITCH A17HD
5
S OUTPUT(+) 16PK
*K17D
16PK

STARTER
16PK
*K17

G
STARTER A17HF
6 18PK
RELAY(-)
S

THERMAL
ICON MODULE
OVERCRANK ICON MODULE
B M
B A
'B'
ISXE (6304) / 'A'
(1930)
IBBE (6316M) NOTE: (1931)
W/ 1 GA CHARGE CIRC K2, FUSELINKS ARE 3 - 10RS
W/ 2 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
STARTER
W/ 4 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
POWER
* W/ THERMAL OVERCRANK PROTECTION
** N/ THERMAL OVERCRANK PROTECTION
# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

61406U 16JUN08 AE08055897 01A

Figure 91 Manual Transmission (Cat Engine)

S08339
92 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

5.3. AUTOMATIC TRANSMISSION, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
30A/10A
BLOCK
TYPE FUSE FUSE HOLDER A14 A14J A14JB

A14HHD
16RD
W/ BUS BAR 6RD 8RD 12RD

+ - BATTERY

D1

#A14JD
BATT

12RD
W/ ULTRASHIFT IGNITION

10A
TRANSMISSION SWITCH

FUSE F3-A (1012)


(1100M)

FUSE F8-H (1017)


A4
W/ IBBE

C1
W/ AUTOSHIFT OFF

10A
TRANSMISSION ACC IGN S

B4
EATON GEN 3
TCM CONNECTOR C D B A
ENGINE / IP

18RD
A15
(7105)
(1702)
K17-GC

#A14HHD
A17-GC

16RD
START 18PK 16WH
ENABLE 19

16PK
A17H
RELAY K17-GC A17-GC
4 W / REMOTE
MINUS 18WH 18WH START /STOP
A104AH (SLEEPER
START 21
K17C A17C 16DKBL RELAY)
ENABLE 26 16PK 18PK A4 CH7_08,08A
LATCH B4
K17C 86
30
START 18PK
20
ENABLE K17B A17B
32 18PK 18PK CRANK
RELAY
PLUS 87 RELAY
85 87A (1010)

A3
R ALTERNATOR B3
W/ ICON
G B

N/ ICON

A17
16PK MODULE PLATE
4RD

W/ ICON INTERCONNECT
K2

30
4WH

87A
K2-G

A17 G4 (ICON / TIRE


A17HB

ICON PRESSURE)
18PK

16PK
IP / ENGINE CRANK (1962)
(1702-16) RELAY
87
*K17 J3 (1019) D6
K2B-FL
K2A-FL

12BL

16PK
12BL

86
*K17
#A116LZ
18GY

18PK
ENG BLOCK G3 C5
16PK

A17HB

GND (ON J4 A17HF


**K17

18PK

W/ IBBE
LEFT SIDE 18PK
85
OF ENGINE)
C4
A17HE A17HD
18PK 16PK
FUSIBLE
LINKS B S STARTER #A116UZ
TERMINAL 18GY 8
S
*K17D
16PK

16PK

STARTER

G
*K17

G
#A116UV
KEYSWITCH A17HD
18GY 5
OUTPUT(+) 16PK
S A17HF
STARTER 6
A RELAY(-) 18PK
THERMAL #A9Z ICON MODULE
B M
OVERCRANK B A 18GY 'A'
ICON MODULE
ISXE (6304) / (1931)
'B'
IBBE (6316M) ZERO VOLT (1930)
REF SPLICE
STARTER (1620) BODY CONTROLLER#J5
POWER (1602)
E3 ZVR

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055897 002

Figure 92 Automatic Transmission

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 93
CIRCUIT DIAGRAMS

5.4. AUTOMATIC TRANSMISSION (CAT ENGINE), P. 2A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(CAT ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
30A/10A
BLOCK
TYPE FUSE A14 A14J A14JB

A14HHD
FUSE HOLDER

16RD
W/ BUS BAR 6RD 8RD 12RD

+ - BATTERY

D1
BATT
IGNITION

10A
FUSE F3-A
SWITCH

(1012)
W/ ULTRASHIFT (1100M)
XMSN

C1
W/ IBBE OFF
W/ AUTOSHIFT
ACC IGN S
EATON GEN 3 XMSN
TCM CONNECTOR C D B A
ENGINE / IP

18RD
A15
(7105)
(1702)
K17-GC A17-GC
START 18PK 16WH
ENABLE 19

16PK
A17H
RELAY K17-GC A17-GC
4 18WH W / REMOTE
MINUS 18WH
START /STOP
A104AH
START 21
K17C A17C 16DKBL
ENABLE 26 16PK 18PK A4 (SLEEPER
LATCH B4 RELAY)
K17C 86 CH7_08,08A
30
START 18PK
20
ENABLE K17B A17B CRANK
32 18PK RELAY
RELAY 18PK
PLUS 87 (1010)
85 87A
ALTERNATOR A3
R N/ ICON
B3
G B SEE NOTE W/ ICON
A17
16PK
W/ ICON
A17 G4
MODULE PLATE
16PK
1RD

2RD

IP / ENGINE ICON INTERCONNECT


K2

K2

30 87A
(1702-16) CRANK (ICON / TIRE
87
A17HB

*K17 RELAY PRESSURE)


18PK

J3
(1962)
2WH

1WH

16PK (1019)
K2-G

K2-G

*K17
18PK D6
K2A-FL
K2C-FL

K2A-FL

K2B-FL
K2B-FL

10RS
10RS

10RS
10RS
10RS

W/ IBBE 86
16PK
**K17

G3 C5
A17HB

FUSIBLE J4 A17HF
18PK

LINKS 18PK
85
ENG BLOCK C4
A17HE A17HD
GND (ON 18PK 16PK
LEFT SIDE B S STARTER
OF ENGINE) TERMINAL
8
S
16PK

STARTER
*K17
16PK
*K17D

KEYSWITCH A17HD
G 5
OUTPUT(+) 16PK
ICON MODULE
S 'B'
STARTER A17HF
(1930) 6 18PK
RELAY(-)
THERMAL ICON MODULE
B M
B A 'A'
OVERCRANK
ISXE (6304) / (1931)
IBBE (6316M) NOTE:
W/ 1 GA CHARGE CIRC K2, FUSELINKS ARE 3 - 10RS
W/ 2 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
STARTER
W/ 4 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
POWER
* W/ THERMAL OVERCRANK PROTECTION
** N/ THERMAL OVERCRANK PROTECTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

61406U 16JUN08 AE08055897 02A

Figure 93 Automatic Transmission (Cat Engine)

S08339
94 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

5.5. FREEDOMLINE TRANSMISSION, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 5
CHARGING AND CRANKING - FREEDOMLINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
BLOCK 30A/10A
TYPE FUSE FUSE HOLDER A14 A14J A14JB
W/ BUS BAR 6RD 8RD 12RD

A14HHD
+ -

16RD
BATTERY

D1
12RD
A14JE

10A
FUSE F3-A (1012)
BATT
IGNITION
SWITCH
FUSE F8-F (1017)

C1
A2

(1100M)

#A14JD
12RD
30A

FREEDOMLINE OFF
TRANSMISSION ACC IGN S

18RD
A15
B2

TCM CONNECTOR
(7104) C D B A
ENGINE / IP
(1702-19)

A4
NEUTRAL K17-GC A17-GC
C

16PK
A17H

FUSE F8-H (1017)


RELAY 16WH 16WH

10A
A17B

B4
A92VA
12RD 18PK A4
B4
86
30

#A14HHD
R

16RD
CRANK
G B RELAY
(1010)
87
85 87A

A3 B3 W/ ICON
ALTERNATOR
4RD

(6101)
K2

N/ ICON
4WH

A17
K2-G

16PK
MODULE PLATE
W/ ICON INTERCONNECT
G4 30 87A
(ICON / TIRE
PRESSURE)
(1962)
K2B-FL
K2A-FL

12BL
12BL

87
IP / ENGINE J3
D6
(1702-16) A17HB
G3
#A116LZ

18PK
18GY

ENG BLOCK
GND (ON
16PK

86 C5
**K17

LEFT SIDE *K17 J4


A17HB

A17HF
18PK

OF ENGINE) 16PK 18PK


85
C4
A17HE A17HD
STARTER 18PK 16PK
FUSIBLE B S
TERMINAL
*K17D
16PK

LINKS #A116UZ
18GY 8
THERMAL S
STARTER

OVERCRANK G
G #A116UV KEYSWITCH A17HD
(6304) 5
18GY OUTPUT(+) 16PK
S
STARTER A17HF
6
* W/ THERMAL A RELAY(-) 18PK
B M #A9Z ICON MODULE
OVERCRANK B A
18GY 'A'
PROTECTION
ICON MODULE 'B' (1931)
** N/ THERMAL
OVERCRANK STARTER ZERO VOLT (1930)
PROTECTION POWER REF SPLICE
(1620)
E3 ZVR BODY CONTROLLER#J5
(1602)

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055897 003

Figure 94 Freedomline Transmission

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 95
CIRCUIT DIAGRAMS

5.6. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. 3A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CHARGING AND CRANKING - FREEDOMLINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION (CAT ENGINE)

BTRY FEED A14Y


CH3_03 W/ LOAD SHEDDING
6RD
N/ LOAD SHEDDING FUSE F10-D (1019)
200A
A14W A14N A14NH F4 E4
2RD
6RD 8RD 12RD
BLOCK 30A/10A
TYPE FUSE FUSE HOLDER A14 A14J A14JB
W/ BUS BAR 6RD 8RD 12RD

A14HHD
+ -

16RD
BATTERY

D1

10A
FUSE F3-A (1012)
BATT
IGNITION

C1
12RD
A14JE

SWITCH
(1100M)

OFF
FUSE F8-F (1017)

18RD
A15
ACC IGN S
A2

FREEDOMLINE C D B A
TRANSMISSION
30A

TCM CONNECTOR
(7104)
B2

ENGINE / IP
(1702-19)
K17-GC A17-GC

16PK
A17H
NEUTRAL C
RELAY 16WH 16WH

A92VA A17B
12RD 18PK
R B4 A4

G ALTERNATOR 86
B 30
(6101)
CRANK
RELAY
(1010)
87
1RD
K2

87A
2WH

1WH

85
K2-G

K2-G

A3 B3
2RD
K2

W/ ICON
N/ ICON
A17
16PK
K2C-FL

K2A-FL

K2A-FL
K2B-FL

10RS

10RS
10RS

K2B-FL
10RS

10RS

W/ ICON ICON
IP / ENGINE CRANK
(1702-16) RELAY
(1019) J3 J4
ENG BLOCK *K17 85
87A
16PK

GND (ON
**K17

16PK
A17HB
A17HF

87
18PK

18PK
16PK

LEFT SIDE
A17

OF ENG)

30
FUSIBLE STARTER 86
LINKS B S
TERMINAL G4 G3
*K17D
16PK

A17HE
18PK
S
A17HD
16PK

THERMAL G MODULE PLATE


OVERCRANK INTERCONNECT
(6304) ICON MODULE 'B' (ICON / TIRE
S
(1930) PRESSURE)
* W/ THERMAL C4 C5 D6 (1962)
OVERCRANK B M
B A
PROTECTION ICON MODULE 'A'
KEYSWITCH A17HD
A17HB

5 (1931)
18PK

** N/ THERMAL 16PK
OUTPUT(+)
OVERCRANK STARTER
PROTECTION POWER A17HF
STARTER 6 8 STARTER
RELAY(-) 18PK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61406U 16JUN08 AE08055897 03A

Figure 95 Freedomline Transmission (Cat Engine)

S08339
96 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

6. ETHER START AND FAN WIRING (CHAPTER 6)


6.1. ETHER START CUMMINS ISX, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 6
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ETHER START CUMMINS ISX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ETHER BOTTLE
AUTOMATIC CONTROL
VALVE

ETHER START
(6550 / #6551) A B

ENGINE BLOCK
ECM CONNECTOR
GND ADAPTER
(6000)
(6701)

E
ETHER INJECTION K21 K21A
40 16TN
SOLENOID 16TN

A
K10-GA
12WH

ENG BLOCK
GROUND ON
LEFT SIDE
OF ENGINE

# W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055898 001

Figure 96 Ether Start Cummins ISX

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 97
CIRCUIT DIAGRAMS

6.2. FAN WIRING, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 6
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE FAN WIRING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FAN SOLENOID
(6400 / *6403)

ENGINE BLOCK
GND ADAPTER
A B (6701)
ECM CONNECTOR
(6000) D
K23-G
16WH
FAN CONTROL
K23 C
OUTPUT 38
16TN

A
K10-GA
ENG BLOCK 12WH
GROUND ON
ZVR
LEFT SIDE
ECM RETURN 29 ADAPTOR
OF ENGINE
(6702)

BODY
A
CONTROLLER #J5 K9AA
(1602) 16GY
CH8_04 E
ECM CONNECTOR
(6010)

FAN CONTROL VARIABLE SPEED


OUTPUT 21 FAN DRIVE
(6406 / &6402)

K9AD
B
18GY

**K23G
16WH

K23G
16WH D

@K23-G
16WH
@K23
A
16TN
BODY CONTROLLER # J5
(1602) **K23
16TN
IP / ENGINE
VARIABLE (1702-18)
SPEED A23A K23A C
F13
ENGINE FAN 18TN 16TN

FUSE BLOCK #9 &A97A1


(1018-G3) CH7_07 18PL

* W/ TOPGUN
** W/ CAT ENGINE
@ W/ ISX ENGINE
& W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055898 002

Figure 97 Fan Wiring

S08339
98 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

6.3. FAN WIRING — IBB ENGINE, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 6
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE FAN WIRING - IBB ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

(6400)
EIM CONNECTOR 1
(6018) W/ 2 SPEED FAN

A
K23
18
16TN

B FAN SOLENOID

VARIABLE SPEED
FAN DRIVE
(6420)
18TN
K23

3
K23-G
16WH ENGINE GND ADAPTER
(6704A)

W/ VAR SPEED FAN


E
K23-G
1
18TN
A
K10-GA K10-GB
10WH 10WH

HARNESS GROUND
(LOCATED AT
LEFT SIDE
ENGINE BLOCK GROUND) EIM 5V ADAPTER
(6706)

D
2 K23A1
18TN
C
EIM CONNECTOR 2
(6019)

LOW COOLANT
K23C
5 2 SENDER 8600
18TN
(6401)

EIM CONNECTOR 3 K34B


18TN C
(6020)

K34D
4 A
18TN
K34C
2 D
18TN

K23B1 K34-GA
4 B
18TN 18WH

D C

EIM ZVR ADAPTER


(6707)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055898 003

Figure 98 Fan Wiring — IBB Engine

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 99
CIRCUIT DIAGRAMS

6.4. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 6
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
STARTING AID - COLD START ASSIST
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
(IBB ENGINE)

EIM CONNECTOR 1 (6561)


(6018)
K21TN1 1
17 18TN

13
COLD START ASSIST
FUEL SOLENOID
K21B3
18TN

COLD START ASSIST RELAY 2


(8410)

8 ENGINE GND ADAPTER


K10WH1
(6704A)
18WH

A
K10-GA K10-GB
10WH 10WH

HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)

EIM CONNECTOR 2
(6019)

K21B1
6 18TN 18

EIM CONNECTOR 4
(6021)

K21B2
7 14
18TN

COLD START ASSIST


GLOW PLUG
K21A1
1 12TN

K21A2
2
12TN

K14A1 K21-FL
3 8RD 12BL

COLD START ASSIST


BATTERY POWER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM,PROSTAR 61296K 08APR08 AE08055898 004

Figure 99 Starting Aid — Cold Start Assist (IBB Engine)

S08339
100 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7. ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ELECTRONIC ENGINE CONTROLS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6010) ECM FUSE
(6712)/*(6713)
**K97DA **K97D
BATTERY(+) 48 14VT 10VT
**K97DB 30A
BATTERY(+) 52
14VT
**K97DC
BATTERY(+) 53 B A
14VT
BATTERY(+) 55 **K97DC
14VT **K97DF
10VT
ECM POWER
K14AF
CONNECTOR
10RD
(6001)

K14AC K14AE ECM MEGA FUSE


BATTERY(+) 3 12RD 10RD

BATTERY(+) K14AD K97DC


4
12RD 12VT
K10-G ENGINE BLOCK GROUND
GND 1 2 PRIMING
12WH (ON LEFT SIDE PUMP
OF ENGINE) (6700)
STEERING WHEEL SWITCHES
7.5V 105 OHM 1
5% 1/2 WATT 1% B
K10-GB
ENG BLOCK 12WH
GND ADAPTER A ENGINE BLOCK
CRUISE OFF (6701) GROUND
K10-GA
12WH (ON LEFT SIDE
CLOCK OF ENGINE)
SPRING
CRUISE ON DCM / IP BODY CONTROLLER#J3
(1802)
(1800) (1600)
1070 OHM
1/2 WATT 1% D 2 B12
B97 A97 MULTIPLEXED SW
CRUISE VT B16
20GY 20GY (CRUISE CTRL)
SET / COAST
@A97
2430 OHM 20PL
1/4 WATT 1%

CRUISE
RESUME / ACCEL
BODY CONTROLLER#J5
1430 OHM (1602)
1/4 WATT 1%

A 5 A4
B9C B9 A9 A9A
BK E5 ZVR
20GY 18GY 18GY 18GY

ENGINE BRAKE
H 8 D4
B24 A24 ENGINE BRAKE
GY F8
18GY 18GY SWITCH
ENG BRAKE
ON / OFF @B24
20GY
@A24C
JAKE BRAKE FOOT PEDAL
18GY
(1953)
ENGINE BRAKE W/ FOOT
PEDAL SWITCH
A24B A24
B
18GY 18GY

A9Z E3 ZVR
18GY

A
ZERO VOLT
REF SPLICE * W/ TOPGUN BASE
F (1620)
A9FS ** W/ CAT ENGINE
A 18GY
@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055899 001

Figure 100 Electronic Engine Controls

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 101
CIRCUIT DIAGRAMS

7.2. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINE, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELETRONIC ENGINE CONTROLS - CUMMINS ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6000) K21A E

K23 16TN
FAN CONTROL 38 D
16TN K23-G
16WH
K21 FAN
ETHER START 40 A B SOLENOID
16TN
(6400/6403*)
A
ETHER K10-GA
START A 12WH
B
(6550/6551*)

ENGINE BLOCK
GROUND ADAPTER
(6701)
ENG BLOCK
GROUND
(ON LEFT SIDE
OF ENGINE)

ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)

22 C5 C
ACCEL POSN K97C A97C B97C
22

THROTTLE
SUPPLY 18VT 18PL 18VT

28 C4 A
ACCEL POSN K99B A99B B99B
9
SIGNAL 18VT 18PL 18VT

23 B4 B
ACCEL POSN K97B A97B B97B
23

IDLE
REF 18VT 18PL 18VT
29 B6 E
K97PB K97N A97N B97N
ECM RETURN 32
18WH 18VT 18PL 18VT
30 B5 D
K97PA K99D A99D B99D
+5V 21 18VT 18VT 18PL 18VT
34

IGNITION
*K97KB
14PL

*A97F RELAY
16PL (1013)
24 CH7_03 C6 F
ACCEL POSN K97M A97M B97M
SIGNAL 35 18VT 18VT
18PL
*A97K *A97KA *A97M
14PL 14PL 18PL ACCELERATOR PEDAL
F3 E3
(1018) MODULE
CUSTOMER AFTR CONNECTOR AFTR DEVICE
(1810)
ACCESSOR- (6704 / 6706) (6707)
IES
5 #B97C
RELAY K95D K95D A SUPPLY
5 18GY
(1018 / 18TN 18TN
1019) 7 #B99B
K95-GB K95-GB C SIGNAL
CH4_25 7 18VT
18WH 18WH
RPF INLET 1
K95A K95A 1 #B97B
TEMP 37 B RETURN
18TN 18TN 18VT
RPF MID K95B 2
K95B
TEMP 31 18TN 2
18TN COOLANT MODULE
RPF OUTLET 3
K95C K95C
50 3 ECM (1378)
TEMP 18TN
4 18TN CONNECTOR
ECM RETURN K95-GA K97FB
33 K95-GA 4
(TEMP LEVEL) 18WH (6000) A POWER
6 18WH 18VT
PRESSURE CH7_03
K95E K95E B PROBE
SENSOR 7 18TN 6
18TN
COOLANT K34E
28 16TN C OUTPUT
LEVEL W/ IDLE TEMP CONTROL ONLY
K41A K14-G
TEMP SENSOR 19
K34A1 16TN 16TN K34A2
ECM RETURN 42 D GROUND
16TN SPEED SENSOR 16TN
(7600)
2 1
16TN
K34A
16TN
K34

K47 A LOW COOLANT SENSOR


DIGITAL 27 16GY (6401 / *6402)
VSS(+)
IDLE CONTROL
B TEMP SNSR A
K47A
DIGITAL 36 (6715)
16GY B
VSS(-) # W/ CAT ENGINE
* W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055899 002

Figure 101 Electronic Engine Controls — Cummins Engine

S08339
102 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.3. ELECTRONIC ENGINE CONTROLS — CAT ENGINE, P. 2A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELETRONIC ENGINE CONTROLS - CAT ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6010) D
K21A
K23 16TN
FAN CONTROL 21 C
16TN K23-G
16WH
K21 FAN
ETHER START 10
16TN A B SOLENOID
(6400)
A
ETHER K10-GA
START A B 12WH
(6550)

ENGINE BLOCK
GROUND ADAPTER
(6701)
ENG BLOCK
GROUND
(ON LEFT SIDE
OF ENGINE)

ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)

ACCEL POSN 22 C5 C
K97C A97C B97C
SUPPLY 4

THROTTLE
18VT 18PL 18VT

28 C4 A
ACCEL POSN K99B A99B B99B
66
SIGNAL 18VT 18PL 18VT

23 B4 B
ACCEL POSN K97BA K97B A97B B97B
5

IDLE
REF 18VT 18VT 18PL 18VT

29 B6 E
COOLENT A97N B97N
K34D
TEMP 18PL 18VT
54 16TN A POWER
SUPPLY
30 B5 D
K34GA A99D B99D
B PROBE
16WH 18PL 18VT
COOLENT
K34B 24
TEMP 2 C OUTPUT C6 F
16TN A97M B97M
SIGNAL
K34C 18PL 18VT
49 16TN D GROUND
K30A ENG OIL TEMP ACCELERATOR PEDAL MODULE
18TN (6650) (1810)
LOW COOLANT CH8_04
TEMP SNSR #B97C
(6403) A SUPPLY
18GY
K41-G
AIR TEMP 18 #B99B
16TN C SIGNAL
1 18VT
AMBIENT AIR
TEMP SENSOR #B97B B RETURN
(6714) 18VT

K41A
AIR TEMP 17
16TN K95D
2 1 1
SPEED SENSOR 16TN
(7600 / 7600A) K95-GB
2 2
A 16WH
K47
DIGITAL 32 16GY 3 K95E
VSS(+) 3
16TN
K47A B
DIGITAL 4 K95A
33 4
16GY 16TN
VSS(-)
K10A-G K95C
GND 63 5 5
14WH 16TN
K10B-G
GND 65 K95-GA
14WH 6 6
16WH
K10C-G ENG BLOCK
GND 67 14WH GROUND
ENGINE HARNESS DPF AFTR TREATMENT DPF
K10D-G (ON LEFT SIDE
GND 69 (6709) (6708)
14WH OF ENGINE)
# W/ CAT ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61406U 16JUN08 AE08055899 02A

Figure 102 Electronic Engine Controls — Cat Engine

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 103
CIRCUIT DIAGRAMS

7.4. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINES, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELETRONIC ENGINE CONTROLS - CUMMINS ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6000)

K5S(+)
J1939(+) 46 18YL J1939 TERMINATING
RESISTOR
K5S(-)
J1939(-) (7107) CH3_15
47 18GN
IGNITION
K3BB(+)
RELAY #1
18DKBL
J1587(+) 10 (1011/1013)
K3BA(+) CH3_07,08
18DKBL
J1708 PUBLIC J1708 PUBLIC
K3BA(-) (1660) CH3_20 (1660) CH3_20
18GY
J1587(-) 20
K3BB(-)

(A13FC)
18GY

K97FB COOLANT MODULE


18VT (1378) CH7_02

G4
FUSE F4-D (1013) 10A
H4
A97F
16PL
IP / ENGINE W/ INTERNATIONAL
(1702) ENGINE ONLY
A97FB

#A97F
16PL
16PL
37
IGNITION K97FA K97F A97FB
39
18VT 18VT 16PL
A97F
16PL

W/ ULTRASHIFT
ECM CONNECTOR

IP / ENGINE
(6010)

(1702_24) CH7_02
*K97F
IGNITION 70
18VT

EATON GEN 3
TCM CONNECTOR W/ INTERNATIONAL
(7105) ENGINE W/ ULTRASHIFT

25
MEIIR K92E A92E
20
CONTACT 18TN 16TN

27
K92H A92H
MEIIR + 22
18TN 18TN
A3 A4 B4
85
87A
ULTRASHIFT
87
XMSN IGNITION
RELAY
(1019)
30
86
26
K92F A92F C4 C3
MEIIR - 21 18TN
18TN
A97FA
16PL

W/ ULTRASHIFT
* W/ CAT ENGINE GEN3 TRANSMITION

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055899 003

Figure 103 Electronic Engine Controls — Cummins Engines

S08339
104 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.5. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS WITH ICON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

* W/ MANUAL & FREEDOMLINE @14HHC MODULE PLATE INTERCONNECT


** W/ FREEDOMLINE 18RD (ICON / TIRE PRESSURE)
# W/ ULTRASHIFT (1962) CH7_05 BTRY
@104AE BTRY
IP/ SLEEPER
## W/ INTERNATIONAL 18DKBL FEED FEED
(5000_29)
ENGINE CH3_01 CH3_03
A CH7_06
@ W/ LONESTAR MODULE PLATE
INTERCONNECT
ICON MODULE 'B' (ICON / TIRE ENGINE START
B

@A14
PRESSURE) A14HHC ALARM

6RD
(1930)

@A14
6RD

A14Y
A14W

6RD
(1962)

8RD
18RD (4101)

A14

6RD
FUSE F11-C (1020)
C2 F3 E3
A17HC A17HC A14HH A14HD A14H
ALARM(-) 3
18PK 18PK 18RD 12RD 8RD
5A
@FUSE F8-H (1017)
@A14HHD B4 A4 @A14JD
@A14J
16RD 12RD 8RD
FUSE F10-D (1019)
C5 E4 F4 A14NH
STARTER A17HF A17HF A14HHD A14N
6 18PK
RELAY(-) 18PK J4 J3 16RD 12RD 8RD
30A/10A
85 N/ LOAD SHEDDING
87 87A
W/ LOAD SHEDDING

ICON CRANK RELAY


(1019) IP/ CENTRE
@N116U CHASSIS
30 18GY (9502B)
86
G3 G4 A17 CRANK RELAY CH10_07A
A17HE 16PK (1010) CH5_01,02,03
C4
18PK (1702_16)
KEYSWITCH A17HD A17HD A97FB IGNITION RELAY #1
5
OUTPUT(+) 16PK 16PK 18PL (1011/1013) CH3_08
IP / FORWARD
C3 ICON IGNITION CHASSIS PARK BRAKE SW
IGNITION A97X A97X (8453)
4 RELAY (1700)
RELAY(+) 18VT 18PL
(1018) CH3_08
C1
A97N 50 D
PARK A97N M97N M97M
2 16PL
BRAKE 16VT 18VT 18VT
43 C
M97R
18VT ICON
M97H

NEUTRAL SWITCH HOOD


18VT

ENGINE / IP
(7802) (1702) SWITCH
(8450)
B 32 A
K97S
18VT
IP / FORWARD CHASSIS
(1700-44) B
A 33
K97J A97J M97J
18VT 16PL 18VT
FUSE BLOCK
(1020)
LEFT SIDE DASH
16PL
**A97J

MOUNTED DUAL POST


FUSE F8-F
30

A2 GROUND PLATE
(1017) GROUND
A2 B2 ADAPTER
BATT FEED A14JE #A97VT 13 1
B1 (1023)
CH3_01 12RD 14PL
10A GROUND
87

BODY CONTROLLER # J4 ADAPTER


(1601) B2 ##A13-GFG A11-GCB (1006)
18WH 12WH
86

A1 11
85

**A97AB **A97-GB
F9
18PL 18PL
ABS#1 @A13FJ 1
A11-GKB
(1400) CH10_07 18PK LEFT SIDE
14WH
MODULE PLATE INTERCONNECT DASH MTD
ICON MODULE 'A' (ICON / TIRE PRESSURE) DUAL POST
(1931) (1962) **A97S GND PLATE
A97R
16PL

16PL LEFT BANK OPT


D3
INTERLOCK A97S A97S WARNING LIGHTS
INPUT 3
18VT 16PL (1511)
D8 A
INTERLOCK A97U A97W
A97U
/ LAMP 5
18VT 18PL 18PL
OUTPUT D7 H
A97V A97V
LAMP(-) 6 18VT 18PL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055899 004

Figure 104 Electronic Engine Controls with ICON

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 105
CIRCUIT DIAGRAMS

7.6. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS WITH ICON (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MODULE PLATE INTERCONNECT


ICON MODULE 'A'
(ICON / TIRE PRESSURE)
(1931)
(1962)

D6
STARTER A17HB A17HB CRANK RELAY
8
18PK 18PK CH5_01.02.03 (1010)
FUSE F9-B (1018)
#A13HA D2 C2
#A13FK ICON IGNITION RELAY
18PK 18PK (1018) CH3_08
7.5A
FUSE F9-B (1018)
D4 F2 E2
KEY A13HA A13HA A13FK ICON IGNITION RELAY
7
SWITCH 18PK 18PK 18PK CH3_08 (1018)
7.5A

FUSE F11-C (1020)


D1
F3 E3 A14H A14
A14HHA A14HHA A14HH A14HD
BATTERY 1 8RD BATTERY
18RD 18RD 18RD 16RD 8RD
5A FEED
#A14 CH3_01
6RD
ICON
IP / SLEEPER THERMOSTAT
#A14HHC

(5000) (5752)
18RD

38
A14HHB H14HHB
1 KEY
18RD 18RD
ENGINE START SWITCH
D2 ALARM
39
A97T CH7_04 A97T H97T THERMOSTAT
THERMOSTAT 4 3
18VT 18PL 18VT SIGNAL

SLEEPER
GROUND ADAPTER
(5007)

13
H11-GEC H11-GEB
18WH 18WH 2 GROUND

#H11-GEA
1 18WH
H11-GM
16WH

ICON / RMT START RELAY


(5001)CH7_08A

GROUND STUD
IN SLEEPER
REAR FACE OF GROUND
FRONT LEFT ADAPTER
BUNK PANEL (1003)

D5 12
A11-GEC A11-GEC
GROUND 2 16WH ZERO VOLT 16WH
REF SPLICE 1
(1620) A11-GKA
14WH
C12 E
#A9P
18GY

A
#A9Z LEFT SIDE
ZVR E3
18GY DASH MOUNTED
DUAL POST GND
PLATE

BODY CONTROLLER
#J5(1602)
# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055899 005

Figure 105 Electronic Engine Controls with ICON (Cont.)

S08339
106 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.7. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS WITH ICON (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ICON
THERMOSTAT IP / SLEEPER
(5752) (5000)
FUSE F9-B (1018)
40
H13HB A13HB D2 C2 A13FK
IGNITION 4 18PK 18PK 18PK
7.5A
ICON IGNITION
RELAY
W/ ICON CH3_08 (1018)
2
A97Z
18PL
SLEEPER
ACCESSORY
RELAY H97TA
(5001) 18VT
CH12_05
H97Z
18VT
H4-A6

H4-B6 H4-A5
85
87A
ICON / REMOTE 87
START RELAY
(5001)

30
86

H4-C5 H4-C6

SLEEPER 17
GROUND ADAPTER H12B A12B IGNITION SWITCH
(5007) 18LTBL 18LTBL CH3_10 (1100M)

13
H11-GEC H11-GEA
18WH 18WH

1 #A104AE ENGINE START ALARM


H11-GM 18DKBL (4101) CH7_04
16WH
GROUND STUD IN SLEEPER
ICON AMBIENT
REAR FACE OF FRONT LEFT IP / FWD CHASSIS ICON TEMP
TEMP
(5753) BUNK PANEL (1700) SENSOR
(8451)
TEMPERATURE 29 45
SENSOR 1 H97K A97K M97K 1
SUPPLY 18VT 18PL 18VT

30 46
TEMPERATURE A97L M97L 2
H97L
SENSOR 3 18PL 18VT
18VT
RETURN

NO IDLE CONTROL 2
(5217)

#A75TL REMOTE START / STOP RELAY


H75TJ (1018) CH7_07
10 18LTGN
18LTGN

W/ NO IDLE HEAT - CAB

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055899 006

Figure 106 Electronic Engine Controls with ICON (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 107
CIRCUIT DIAGRAMS

7.8. REMOTE START/STOP, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
REMOTE START / STOP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY
ZERO VOLT
CONTROLLER

(1013) CH3_09
REF SPLICE
#J5 (1602)

IP / ENGINE
(1620)

FUSE F4-H

(1702-18)
CH6_02
A
NEUTRAL A9Z
IP / ENGINE ZVR E3
SWITCH 18GY
(1702)
(7802)
32 D
B K97S A104AL REMOTE A9R
18VT 16DKBL START / STOP 18GY
33 #2 RELAY
16DKBL
A104AK

A
*A97A1

K97J
18PL

(1018)
18VT
30
A104AM
16DKBL

G3 F2 A104AJ IP /
16DKBL SLEEPER
G1
IP / SLEEPER (5000)
CH7_06 *A75TL 87
A9RC CH7_08,08A
18LTGN
18GY
F1
HOOD IP / FWD
G2
SWITCH CHASSIS 85 86
(8450) (1700)
ENGINE START
44
B M97J ALARM B
REMOTE A
A104-GA

A9RB
18GY
18WH

18VT (4101)
43 START / STOP
A
18DKBL
A104AP

M97H A104AN #1 RELAY


18VT 16DKBL (1018)
J2
BODY

18DKBL
A104AE
BODY

18DKBL
CONTROLLER #J5

A104AF
H1 85 86 CONTROLLER #J4
(1602) (1601)

HOOD ENGINE
18WH

A104AR J1
A104-G

A9RA
18GY

CLOSED START F3
F13 18DKBL 87
/ NEUTRAL ALARM
SIGNAL H2

(5000) CH7_08,08A
REMOTE
STOP E8 A104AA
30
RELAY 18DKBL

IP / SLEEPER
REMOTE
START F1 A104AB
RELAY 18DKBL
+
A104 9
12 V F15 7 E14
18DKBL 12V

3
18DKBL

2B
A104A

6 A104AD
5B 18DKBL
4

SLEEPER CONTROL
ENABLE SWITCH
GROUND PANEL LIGHT
(1114M)
ADAPTER ADAPTER
(1003) 10 8 (1002)

12 +
A11-GT A63-G - F
A63AB
18WH 18WH
18DKBL
1 CLUSTER #1
A11-GKA (1500)
14WH
A
6 A62B
18DKBL
LEFT SIDE (DASH MOUNTED
DUAL POST GROUND PLATE)
* W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055899 007

Figure 107 Remote Start/Stop

S08339
108 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.9. REMOTE START/STOP, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
REMOTE START / STOP (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERCONNECT TO REMOTE
IP / SLEEPER REMOTE ENGINE START / STOP SW
(5000) START / STOP SW (5700)
(5701)
REMOTE 41 A
START / STOP # 1 H9RC H9RC
A9RC 6
RELAY 18GY 18GY
18GY
(1018) CH7_07
25 B
A104AC H104AC H104AC
18DKBL 5B
18DKBL 18DKBL

13 E
SLEEPER H104-GB H104-GB
3
GROUND 18DKBL 18DKBL
ADAPTER
(5007)
1
F12 H11-GM
16WH
STOP
REMOTE

SWITCH
START /

GROUND STUD IN SLEEPER


REAR FACE OF FRONT LEFT
BUNK PANEL
BODY CON # J5
(1602) DIODE CONN
(5702)
A
H104AHA
18DKBL
ENGINE START 29
A104AE B
ALARM
18DKBL
(4101) CH7_07
18DKBL
H104AE

CRANK RELAY 28
(1010) A104AH H104AH D
H104ABB H104ABB
CH5_01,02 16DKBL 18DKBL 2B
18DKBL 18DKBL
*CH5_01A,02A
H4-A5
H4-A6
85
87A
H104ABA
18DKBL

87 C
H104ADA
7
18DKBL

30
86
H4-C5 H4-C6
REMOTE 30
START / STOP # 2 A104AJ H104AJ ICON / RMT
RELAY 16DKBL 18DKBL STRT RELAY
(1018) CH7_07 (5001)
26
BODY CON # J4 A104AB H104AB
(1601) CH7_07 18DKBL 18DKBL
27
BODY CON # J4 A104AA H104AA
(1601) CH7_07 18DKBL 18DKBL
H104ADA
18DKBL

39
IGN SWITCH A13F H13F
(1013) 16PK 18DKBL
CH3_07 H4-C3 H4-C4

86
30

REMOTE STOP RELAY


(5001)
87
87A
85
H4-B4 H4-A3
IGN RELAY # 1 38
A13FL H13FL
(1013) CH3_07
18PK 18PK
SLEEPER 40 * W/ CAT ENGINE
CONTROL A104AD H104AD
ENABLE SW 18DKBL 18DKBL
(1114M)CH7_07
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055899 008

Figure 108 Remote Start/Stop (Cont.)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 109
CIRCUIT DIAGRAMS

7.10. REMOTE START/STOP, P. 8A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
REMOTE START / STOP (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SCP INTERCONNECT / LOWER


REMOTE
IP / SLEEPER BUNK READING LIGHT
START / STOP SW
(5000) (5134 / 5130)
(5700)

REMOTE 41 C1
START / STOP # 1 H9RC H9RC
A9RC 6
RELAY 18GY 18GY
18GY
(1018) CH7_07
25 C2
A104AC H104AC H104AC
18DKBL 18DKBL 5B
18DKBL

13 C5
SLEEPER H104-GB H104-GB
3
F12 GROUND 18DKBL 18DKBL
1
ADAPTER
H11-GM
STOP
REMOTE

SWITCH

(5007) C10
16WH
START /

H77NH
1
18LTGN
GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT
BUNK PANEL DIODE CONN
(5702)
BODY CON # J5
(1602) A
H104AHA
ENGINE START 29 18DKBL
A104AE
ALARM
18DKBL B
(4101) CH7_07
18DKBL
H104AE

CRANK RELAY 28
(1010) A104AH H104AH C4
H104ABB H104ABB
CH5_01,02 16DKBL 18DKBL 2B
18DKBL 18DKBL
*CH5_01A,02A
H4-A5 C11
H4-A6 H77NA
85 18LTGN
87A
H104ABA

C3
18DKBL

87 H104ADA
7
18DKBL
C12
H72NC
30
86 18LTGN
H4-C5 H4-C6
8
H104ADA
18DKBL

ICON/REMOTE
START RELAY
H75-GDS
18DKBL
H62AB

(5001) 10
18LTGN

NO IDLE COOL
REMOTE 30
(5233) CH7_09
START / STOP # 2 A104AJ H104AJ
RELAY 16DKBL 18DKBL
NO IDLE ENGINE HEAT
(1018) CH7_07
26 (5222) CH7_09
BODY CON # J4 A104AB H104AB
(1601) CH7_07 18DKBL 18DKBL
27 H11GEA SLEEPER ADAPTER
BODY CON # J4 A104AA 18WH (5007) CH7_05
H104AA
(1601) CH7_07 18DKBL 18DKBL
39
IGN SWITCH A13F H13F
H77NP NO IDLE EXTERNAL
(1013) 16PK 18DKBL
16LTGN MODULE
CH3_07 H4-C3 H4-C4 (5232) CH12_11

86
30

REMOTE STOP RELAY


(5001)
87
87A
85
H4-B4 H4-A3
IGN RELAY # 1 38
A13FL H13FL
(1013) CH3_07
18PK 18PK
SLEEPER 40 * W/ CAT ENGINE
CONTROL A104AD H104AD
ENABLE SW 18DKBL 18DKBL W/ LONESTAR
(1114M)CH7_07

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 14AUG08 AE08055899 08A

Figure 109 Remote Start/Stop (Cont.)

S08339
110 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.11. NO IDLE ENGINE HEAT, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NO IDLE ENGINE HEAT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SCP INTERCONNECT
(5134 / 5130)

B1

B2

B4

NO IDLE ENGINE HEAT


B3 NO IDLE ENGINE HEAT
(5222)
(5220)
#H75AG
18LTGN
H75AG
18LTGN A
9
#H75AF
18LTGN

H75AF
2B 18LTGN B

#H75GBS #H75GAS
18LTGN 18LTGN
H75-GAS D
10
18LTGN

H75AR
7 C
18LTGN

#H75ACA #H75AR
18LTGN 18LTGN

H75AT
3 18LTGN #H62A ACCENT LIGHT ON/OFF
#H75ARB 18DKBL (5126) CH9_19
18LTGN

H62AJ #H62C DOME / FLOOR LIGHT


8 18DKBL 18DKBL (5421 / #5124) CH9_19,24

NO IDLE COOL
(5233)

REMOTE START/ #H62AA


#H62AB
STOP RELAY 18DKBL 8
18DKBL
(5700) CH7_08A

SCP INTERCONNECT
(5134/5130)

#H77NE
D4 2B
18LTGN

#H77NE
D5 9
18LTGN

#H75-GCS
18LTGN 10
REMOTE START STOP S/W #H75-GDS
(5700) CH7_08A 18LTGN
#H75ARC
7
18LTGN

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 18OCT07
AE08055899 009

Figure 110 No Idle Engine Heat

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 111
CIRCUIT DIAGRAMS

7.12. TRI-PAC NO IDLE, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRI - PAC NO IDLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRI - PAC
(1116M)

FUSE F9-B (1018)


A14TRIA C2 D2
1
16RD
7.5A

TRI - PAC
CONNECTOR
(5754)

A
A14TRI H14TRI TRI - PAC
16RD 16RD POWER

B
A77SBY H77SBY
2B TRI - PAC
16LTGN 16LTGN
STAND-BY

TRI - PAC RECTIFIER


(5757)

A13TRIA
3 B
16PK

FUSE F5-L (1014)


IGNITION C3 A3 B3 A13TRIB
RELAY #3 (A13FA) A
16PK
(1012 / 1014) 7.5A
CH3_07,08

FUSE F4-H (1013)


IGNITION C4 C4 D4 A13TRIB
RELAY #1 (A13FC) 16PK
(1011 / 1013)
7.5A W/LONESTAR
CH3_07,08,09

PANEL
CLUSTER #1 LIGHT ADAPTER
(1500) (1002)

A
DIMR OUT2 A62B
6
PANEL LT 16DKBL

F
A62TRI
8 18DKBL

A62GTRI A11-GKB
10
18WH 14WH
LEFT SIDE
GROUND (DASH MOUNTED
ADAPTER 13 1 DUAL POST GROUND
(1006) PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50297W 18OCT07 AE08055899 010

Figure 111 Tri-Pac No Idle

S08339
112 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.13. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EIM CONNECTOR 3
(6020)

K34C
2 18TN L0W COOLANT
SENDER 8600
K34D (6401)
4 18TN CH6_03

K97A2 DRIVE LINE


8 DISCONNECT
18VT

BODY BUILDER CONNECTOR


(4705)

14 K92A9 5
18TN

11 K92A8
7
18TN
K92A13
21 4
18TN
K92A12
20 3
18TN

K92A11
19 2
18TN
*K92A10
IGNITION 17 18TN 6
K92A15
18TN 1

ENGINE / IP
(1702) IGNITION
FUSE F4-D (1013)
RLY #1
A97F H4 G4
(A13FC) (1013 / 1011)
**K47T 38 16PL CH3_07
18GY 10A

24 ULTRASHIFT XMSN
K97F A97F
3 IGNITION RELAY
18VT 16PL
(1019)
CH11_01

W/ ULTRASHIFT

18
K97A1 A97A1 ECM POWER RELAY
5
18VT 18PL (1018) CH7_16

BODY CONTROLLER #J5


K5S(+) (1602)
J1939(+) 12
18YL
J1939
A23A FUEL FILTER
DATA LINK
18TN F13 RESTRICTION
J1939(-) K5S(-) CH3_15
13
18GN

K92A16 K10WH5 K10-GA


GND 6 10WH
16WH 16WH
* W/ BODY BUILDER CONNECTION
** W/ BODY BUILDER CONNECTION,
K92B16 ROAD SPEED
GND 7 16WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 011

Figure 112 Electronic Engine Controls (IBB Engine)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 113
CIRCUIT DIAGRAMS

7.14. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)

EIM CONNECTOR 4
(6021) ENGINE / IP
(1702-34)
K14G K14RD2 A97KB ECM POWER RELAY
1 A97K
16RD 14RD 14PL (1018) CH7_16
14PL
K14H
2 16RD
W/ MANUAL & MERITOR-G XMSN

K3BB(+) W/ ULTRASHIFT &


18DKBL AUTOSHIFT
XMSN
J1708(+) 20
K3BA(+)
18DKBL J1708 PUBLIC
(1660)
K3BA(-) CH03_20 J1708 PUBLIC
18GY (1660)
CH03_20
J1708(-) 21

K3BB(-)
18GY

BODY BUILDER CONN


(4706)

K92A14
17 18TN 4

6 K92A7 7
18TN (7600A)

A
K47
10
16GY
W/ MERITOR G XMSN MERITOR G SPEED SENSOR
B
9 K47A
16GY

(7600)

K47 A
18GY
W/ MANUAL XMSN VEHICLE SPEED SENSOR
B
K47A
18GY

K21B2 COLD START ASSIST RELAY


14 18TN (8410) CH6_04

ENGINE / IP IP / DCM
(1702) (1800)

22 C5 C
K97C A97C B97C
4
THROTTLE

18VT 18PL 18VT


28 C4 A
K99B A99B B99B
18 18PL 18VT
18VT
23
B4 B
K97B B97B ACCELERATOR
24 A97B
IDLE

18VT 18VT PEDAL MODULE


18PL (1809)
30
B6 E
K97N A97N B97N
23 18PL
18VT 18VT

B5 B99D D
18VT

C6 F
B97M
18VT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 012

Figure 113 Electronic Engine Controls (IBB Engine)

S08339
114 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.15. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
(CONT)

EIM CONNECTOR 1 EIM ZVR ADAPTER


(6018) (6707)

K34-GB A
K34-GA
6 18WH
18WH
K41-G
E
16WH

B
INTAKE AIR
TEMPERATURE

K92A3
18TN
(6703)

A
K41
7 16TN

K92A1 BODY BUILDER CONN 2


16 18TN 8 (4706)

K92A2
5 5
18TN
K92A5
20 1 EIM 5V ADAPTER
18TN
(6706)
2
K92A4 E

K21B3 18TN
13 18TN COLD START ASSIST RELAY
(8410) CH6_04 A
K34BA
14 18TN
W/ VARIABLE SPEED FAN

K23 VARIABLE SPEED FAN DRIVE


18
18TN (6420) CH6_03

K23
16TN

W/ 2 SPEED FAN GROUND ADAPTER


A (6704A)
B
E
K23-G
16WH

B
K10WH1
18WH
FAN
SOLENOID A
K10-GB
(6400)
10WH
K10-GA
10WH

K21TN1
17 18TN

1 2

HARNESS GROUND
COLD START ASSIST (LOCATED AT LEFT SIDE
FUEL SOLENOID ENGINE BLOCK GROUND)
(6561)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 013

Figure 114 Electronic Engine Controls (IBB Engine)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 115
CIRCUIT DIAGRAMS

7.16. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)

EIM CONNECTOR 2
(6019)

K98GN5
J1939(-) 13
18GN
J1939 DATA LINK
CH3_31
J1939(+) 6 K98YL5
18YL

K23C VARIABLE SPEED FAN


2 (6420) CH6_03
18TN

BODY BUILDER CONN 2


K92A6
10 (4706-6)
18TN

K21B1 COLD SRART ASSIST RELAY


18
18TN (8410) CH6_04

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 014

Figure 115 Electronic Engine Controls (IBB Engine)

S08339
116 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

7.17. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)

ENGINE SENSOR INTERFACE


ENGINE / IP
(6033)
(1702)
F8-H (1017)
1 B4 A4
K14A K14 A97D A14JD A14J A14 BATTERY FEED
BATTERY 15 16RD 14RD 10PL 12RD 8RD 6RD CH3_01
30A
K14B
BATTERY 16 16RD N/ ULTRASHIFT FUSE F4-D
(1013)
K14C IGNITION
BATTERY 17 A97F H4 G4
16RD (A13FC) RELAY #1
16PL
10A (1011/1013)
K14D A97FB CH3_07
BATTERY 18 16RD 37 16PL

K13A A97F ULTRASHIFT XMSN


IGNITION 8
18PK 16PL IGNITION RELAY
(1019)
A97FB CH11_01
16PL

W/ ULTRASHIFT
GROUND ADAPTER
(1023)

42 13
K14F K97VT1 A97VTI A13-GFG
21
18RD 14VT 14PL 18WH

1
B1 B2
86
BATTERY FEED 30
CH3_01 ENGINE

A11-GCB
ACTUATOR

12WH
RELAY
87
(1020)
6RD

87A
A14

85
A2 A1
A97VT
14PL

FUSE F8-F
8RD
A14J

(1017)
LEFT SIDE DASH
18PK
A13FJ

A2 B2 MOUNTED DUAL POST


A14JE GROUND PLATE
12RD
30A
ENG DIAGNOSTIC
13 K91A
CONNECTOR WABCO ABS CONN
18VT FUSE F11-D
(4328) (1420)
(1020)
CH3_31 E4 F4
J1939(-) 9 K98GN1 K94V
J1939 7
18GN 14GY
DATA LINK
CH3_31 5A
J1939(+) 10 K98YL1 ABS#1
18YL 1400)
K10-GJ K10WH1 K10-GA K94V
GND 7
16WH 12WH 10WH 3
18GY

K10-GC
GND 1 K10-G
16WH
10WH
2 K10-GD
GND HARNESS GROUND
16WH
(LOCATED AT LEFT SIDE
GND 3 K10-GE ENGINE BLOCK GROUND)
16WH

4 K10-GF
GND
16WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 015

Figure 116 Electronic Engine Controls (IBB Engine)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 117
CIRCUIT DIAGRAMS

7.18. AFTERTREATMENT (IBB ENGINE), P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AFTERTREATMENT (IBB ENGINE)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HCI FUEL PRESSURE MOTOTRON CONNECTOR B


(6730) (6731)

K95S
3 23
18TN
K98GN4
K95R J1939 18GN 21
2 DATA LINK
18TN
K98YL4
CH3_31 20
18YL

K95-GA K95T1
4 1
18WH 18TN
AFTERTREATMENT
K95-GB
SENSOR 7 18WH
JUMPER - LSM K95E
EXHAUST / 6 18TN 18
AFTERTREATMENT K95C
SENSOR 3 14
18TN
JUMPER 2 K95B
15
(6721 / 6720) 18TN
1 K95A 12
18TN
5 K95D
18TN
K95P K95F
1 18TN 24
18TN

K10-GA K10-GB A
10WH 10WH GROUND
ADAPTER
MOTOTRON CONNECTOR A D
HARNESS GROUND K10-G (6704A)
(6732) (LOCATED AT LEFT SIDE 16WH
ENGINE BLOCK GROUND)
K10-GA
16 K10-GB
16WH 17
16WH

K95H
17 18TN 1
HCI INJECTOR
K95J (6260VH)
18 2
18TN

K95L
1 1
18TN HCI DUMP VALVE
K95N (6260VM)
18TN 2

K95K
2 1 HCI FUEL VALVE
18TN
K95M (6260VL)
18TN 2

K14B K14A
23 22
16RD 16RD

K15A
8
EIM CONNECTOR 4 ENGINE / IP 18RD
(6021) (1702)
FUSE F9-C (1018)
K14C 15 E3 BATTERY
2 K14H A95 F3 A97KA A97K
16RD FEED
16RD 18TN 14PL 14PL
CH3_01
34 10A
K14G K14RD2 A97KB
1 14RD 14PL
16RD
A97A1
6RD

18PL
A14

EIM CONN 3 K97A1 18


(6020) 18TV G3 J3
CH7_11 86 30
F4

A14KL
12RD
F9-D(1018)

ECM POWER
FUSE

20A

RELAY
(1018)
A14T
8RD

85 87 87A
E4

J4 G4

(A97H)
(A97H)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055899 016

Figure 117 Aftertreatment (IBB Engine)

S08339
118 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8. GAUGES AND WARNING LIGHTS (CHAPTER 8)


8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RESTRICTION GUAGE

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

IP / DCM
HARNESS
BODY
(1800) PRIMARY AIR
CONTROLLER #J5
(1803) TRANSDUCER
(1602)
A4 A
A9A A9 B9 B9E
ZVR(2) E5
18GY 18GY 18GY 18GY
B
B6A
18GY
C12 C
B40
18GY
+5 VOLT A6
E4
OUTPUT 20GY

BODY
SECONDARY AIR
CONTROLLER #J3 (1804) TRANSDUCER
(1600)
A
B9F
PRIMARY A40 18GY
B2
AIR PRESSURE 20GY B3 B
B6 B6B
18GY 18GY
B2 C
SECONDARY A40A B40A
B3
AIR PRESSURE 20GY 18GY

BRAKE
APPLICATION
(1805)
TRANSDUCER

A
B9H
18GY
B
B6C
18GY
BRAKE C2 C
APPLICATION A40B B40B
B14 18GY 18GY
PRESSURE

BODY
CONTROLLER #J5 AIR RESTRICTION
IP / ENGINE INDICATOR SWITCH
(1602)
(1702) (6703)

5 B
ENGINE AIR A28 K28
F9
INTAKE MONITOR 18TN @K28 18TN
18TN
2 A
ZVR (2) A9A A9AA
E5
18GY 20GY
K9AAB
K9AA
16GY

18GY

*K9AAB
18GY

AIR RESTRICTION
GAUGE LS
(6705)
@K9AAB
18GY
B
A D F

A
ZVR ADAPTER
(6702)

* W/ CAT ENGINE

@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

UOOK640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055900 001

Figure 118 Air Pressure Input Circuit and Air Restriction Gauge

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 119
CIRCUIT DIAGRAMS

8.2. AXLE TEMPERATURE GAUGES, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
AXLE TEMPERATURE GAUGES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT REAR
AXLE AXLE
OIL OIL
ZVR TEMP TEMP

E7 B10 B11

BODY
CONTROLLER #J5 BODY
(1602) CONTROLLER #J4
(1600)
18GY
A9B
A9BC
18GY

A32A
18TN

18TN
A32

IP / CHASSIS
28 44 43 CENTER
(1701)
ELECTRONIC
GROUND
N9BC
18GY

18TN

N32A

ADAPTER
18TN
N32

(8802)

W/ 4X2
18GY
N9BF

REAR AXLE TEMP


CHASSIS CENTER /
7 8 6 SENSOR(4X2)
CHASSIS REAR
(9813)
(9800)
A A
R32A
18TN
18GY
R9A

B
R9
18GY
W/ 6x4 B

FRONT AXLE TEMP


SENSOR (6x4) REAR AXLE TEMP
(9811) SENSOR (6x4)
(9812)

A A A A
R32 R32A
18TN 18TN

*R32
18TN

B B
R9C R9B
B 18GY 18GY
B

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055900 002

Figure 119 Axle Temperature Gauges

S08339
120 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,


VOLTMETER AND WATER TEMP. GAUGES, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE OIL PRESSURE AND TEMP, SPEED0,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TACHO, VOLTMETER AND WATER TEMP GAUGE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT

DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055900 003

Figure 120 Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water
Temp. Gauges

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 121
CIRCUIT DIAGRAMS

8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE OIL & TRANSMISSION OIL TEMPERATURE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE

ENGINE OIL TEMPERATURE


SENSOR
(6650)

1
&K30A
18TN

&K30B 2
18TN
&K30B
18TN

BODY FREEDOMLINE
IP / ENGINE TRANSMISSION
CONTROLLER #J3
@A30 (1702) OIL TEMP
(1600)
16TN SENSOR
24 (7700L)
ENGINE OIL B6 &D30
TEMP 16TN &K31H 1
18TN

2
&K9AAD
18GY

TRANSMISSION
OIL TEMP
BODY SENSOR
CONTROLLER #J3 (7700 / 7700K)
(1600)
13 1
A31 K31
TRANSMISSION B7
18TN 18TN
TEMP SENSOR
*K9AA
16GY
2
K9AAD
**K9AAD

18GY
18GY

W/ ISX ENGINE

W/ IBB ENGINE
BODY
D
CONTROLLER #J5
(1602)

2 A
A9A A9AA K9AA
ZVR E5
18GY 20GY 16GY

ZERO VOLT
REF ADAPTER
(6702)
* N/ AC
** W/ AC

& W/ CAT ENGINES

@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055900 004

Figure 121 Engine Oil and Transmission Oil Temperature Gauges

S08339
122 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.5. FUEL HEATER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FUEL HEATER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_01 CH3_03

A14W

A14Y
6RD
6RD
N/ LOAD SHEDDING W/ LOAD SHEDDING

FUSE F6-D (1015)


A19V A14RA A14R
16GY 16RD 10RD
A1
20A B1 BODY
*A14RA CONTROLLER #J4
*A14R
12RD (1601)
8RD

FUEL
A19A
F12 HEATER
18GY
RELAY

D3 C3 BODY
CONTROLLER #J5
85 FUEL HEATER
(1602)
87A RELAY
87
(1015)

E7
ZVR
30 GROUND ADAPTER
86 7 1
(1023)
D4
C4 18GY
A9B

BODY
CONTROLLER#J3
(1600)
A11-GCB
12WH

A19-GB FUEL SNSR


B9
16GY
A19

18WH INPUT 2

GROUND ADAPTER
PACK #1
A9BC
18GY

A36A
18TN

(8800)

IP /
FORWARD
D A LEFT SIDE
CHASSIS
DASH MTD
(1700-6) IP / CHASSIS
DUAL POST
28 29 CENTER
GND PLATE
(1701)
M19-GA

M11-GD
14WH

12WH

ELECTRONIC
14GY
M19

GROUND ADAPTER
LEFT FUEL
N36A
18TN

(8802)
SENSOR
(9100 / *9100A)

FUEL A A
N9BC
HEATER 18GY RESISTANCE
(8550) LIMIT
M11-GC
12WH
10WH
M11-G

240 OHM
(EMPTY)
A B TO 33 OHM
C B
N9BE (FULL)
18GY

LEFT SIDE
DASH MTD RADIATOR
DUAL POST GROUND
GND PLATE / * W/ LONESTAR
FORWORD GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055900 005

Figure 122 Fuel Heater

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 123
CIRCUIT DIAGRAMS

8.6. FUEL TRANSFER PUMP FOR DUAL TANK, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FUEL TRANSFER PUMP FOR DUAL TANK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_01 CH3_03

A14W

A14Y
6RD
6RD
N/ LOAD SHEDDING W/ LOAD SHEDDING

BODY
CONTROLLER #J4
FUSE F6-C (1015)
(1601)
A14N A14NC A37V
8RD 12RD A2 18TN
B2
FUEL A37 10A
TRANSFER F11 20TN
PUMP D1
C1
FUEL A19A FUEL HEATER
F12 18GY RELAY 86
HEATER 30
RELAY (1015) CH8_05 FUEL TRANSFER
PUMP RELAY
BODY (1015) 87
GROUND ADAPTER 1 4 87A
CONTROLLER#J3
(1023) 85
(1600)

D2 C2
FUEL SNSR
B9

A37-GA
SIGNAL 1

18TN
A11-GCB
12WH
FUEL SNSR B8

A37A
18TN
SIGNAL 2
A36A
A36B
18TN

18TN

LEFT SIDE
IP / CHASSIS DASH MTD
CENTER 27 29 IP / CENTER
DUAL POST
(1701) CHASSIS
GND PLATE
(1701-30)

LEFT FUEL
N36A
N36B

SENSOR / DRAW TANK


18TN

18TN

(9100 / *9100A /
*9100B / *9100C)

N37A
18TN
A CHASSIS GROUND
ELECTRONIC ADAPTER
GROUND ADAPTER (8803)
(8802)

C B A D
N9BE B
18GY
N11-GA

18WH
10WH

RIGHT FUEL
N37-G

SENSOR
SENSOR / STORAGE TANK A
RESISTANCE
(9103) (FULL 29 TO
37 OHMS) FUEL
A (EMPTY 234 TRANSFER
TO 246 OHMS) PUMP
(9102 / *9102A)

B B
N9BD
18GY BODY
CONTROLLER #J5 LEFT SIDE
IP / CHASSIS (1602) DASH MTD
CENTER
DUAL POST
(1701-28)
GND PLATE/
A
N9BC CENTER GROUND
A9BC A9B
18GY E7 ZVR
18GY 18GY

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06
AE08055900 006

Figure 123 Fuel Transfer Pump for Dual Tank

S08339
124 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT BLANK OPTIONAL


WARNING LIGHTS
(1510)

EXHAUST HIGH
TEMP BODY
CONTROLLER #J4
D
A13BC (1601)
20PK
E EXHAUST
A95H E2 SYSTEM
18TN HIGH TEMP

DPF CLOGGED BODY


CONTROLLER #J4
B (1601)
A13BA
20PK
ENGINE
G
A95F E1 BRAKE
18TN WARNING

BODY
CONTROLLER #J4
(1601)
ENGINE BRAKE
WARNING
E4 DPF FULL
F LAMP
A24A
FUSE F4-G
18GY
(1013) IGNITION
C D3 C3 RELAY #1
A13BB A13B (A13FC) (1011 / 1013)
20PK 18PK
10A CH3_07,08
LUGGAGE DOOR IP / SLEEPER
AJAR (5000 / *5000A) LEFT SIDE
H A H63AW (DASH MOUNTED
A63AW
18DKBL 18DKBL DUAL POST GROUND
PLATE)
A A11-GKA CH13_02
A63-GC 14WH
18WH
LEFT SIDE
(DASH MOUNTED
10 1
DUAL POST
GROUND PLATE)

GROUND
ADAPTER
(1003)

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055900 007

Figure 124 Differential Lock and Optional Indicator

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 125
CIRCUIT DIAGRAMS

8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
DIFFERENTIAL LOCK AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
OPTIONAL INDICATOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT BANK OPTIONAL QUALCOMM TMCT


WARNING LIGHTS (1923 - C)
A98F TERRESTRIAL
(1511) 22GN 10
18BK GPOUT1 COMMUNICATION
UNIT (TCU)
W/ DAYCAB
QUALCOMM TMCT
(1920 - F) ANTENNA
A98F (LIGHTS
16GN G COMMUNICATION
18BK / RPM)
UNIT
IP / SLEEPER QUALCOMM TMCT
(5010/1970-E) (5902-C)
F TERRESTRIAL
A98F H98F
22GN 10 GPOUT1 COMMUNICATION
18TN 18BK
UNIT (TCU)
C
IP / SLEEPER W/ SLEEPER CAB
(5010/1970 - E) QUALCOMM
A98F H98F
MESSAGE F GPOUT1 IMCT
18TN 18BK
WAIT MOTIENT MOBILE (5900)
A98F
MAX DISCRETE I/O
A13BE
20PK

18TN FUSE F4-G (1013)


(5905)CH4_39
C3 IGNITION
A13B D3
(A13FC) RELAY #1
18PK CH3_07,O8
IP / CHASSIS
10A
CENTER CENTER CHASSIS / W/ TWO
B (1701) REAR CHASSIS DIFF LOCK
A13BD (9800) INDICATOR
20PK
G 45 9 4X2 REAR AXLE
A49 N49 R49 A DIFF LOCKED
18GY 18GY 18GY
RR AXLE INDICATOR
DIFF LOCK SWITCH
R49-G B (9816)
18WH

R49 6X4 REAR


A REAR AXLE
18GY
DIFF LOCKED
10 B INDICATOR
R49GC R49-GA SWITCH
18WH 18WH (9815)
R49-G
18WH
W/ ONE
DIFF LOCKED
INDICATOR
R49-GB

11
18WH

E 50
18GY
R49

A49A N49A
18GY 18GY
6X4 FORWARD
D
A13BF REAR AXLE
20PK DIFF LOCKED
B INDICATOR
FR AXLE SWITCH
R49A
DIFF LOCK QUALCOMM A (9814)
18GY
/ QUALCOMM OMNIVISION
WARNING A98F R49-G
ACCESSORY W/ ONE
LIGHT 18TN 18WH
(1919) DIFF LOCKED
CH4_37 N49-G N11-GB INDICATOR
18WH 10WH
CENTER GROUND
GROUND (ON LEFT SIDE
D A ADAPTER DASH MOUNTED
(8804) DUAL POST GND
FUSE F5-G (1014) PLATE)
A1A IGNITION
(A13FA) RELAY #1
18PK D3 C3
10A CH3_07,O8
MODULE PLATE INTERCONNECT
ICON MODULE 'A'
(ICON / TIRE PRESSURE)
W/ IDLE (1931)
(1962)
REDUCTION
A D8 INTERLOCK
A97W A97U A97U / LAMP
18PL 5
18PL 18VT OUTPUT
H D7
A97V A97V
6 LAMP(-)
18PL 18VT
OPTIMIZED W/ ALTERNATOR IP / ENGINE
IDLE OR WARNING (1702-12)
ALT WARN K1B ALTERNATOR
A1
18LTBL WARNING LIGHT
18LTBL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055900 008

Figure 125 Differential Lock and Optional Indicator (Cont.)

S08339
126 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.9. BLANK PAGE, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTENTIONALLY

LEFT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055900 009

Figure 126 Blank Page

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 127
CIRCUIT DIAGRAMS

8.10. IP / GAUGES, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IP / GAUGES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGE CLUSTER


WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER -
DRIVER CONTROL
AIR 1 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
DRIVER CONTROL
AIR 2 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
WATER (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION

SECONDARY GAUGE CLUSTER


WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
REAR RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER REAR RR AXLE
OIL TEMP
FORWARD RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FORWARD RR AXLE
OIL TEMP
BOOST PRESSURE NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
DRIVER CONTROL
AIR APPLICATION NO BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE

NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30AUG06 AE08055900 010

Figure 127 IP / Gauges

S08339
128 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.11. IP / GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
GAUGE CLUSTER #1 FEED
(1500) CH3_01
FUSE F2-G (1011)
A14EE A14JA A14J A14
BATTERY 2
16RD D3 C3 12RD 8RD 6RD
15A
A11-GKE A11-GCA
GROUND 1
16WH 12WH
FUSE F4-L (1013)
A13EA
IGNITION 7 (A13FC) IGNITION RELAY #1
18PK B3 A3
10A (1011 / 1013)
CH3_07,08,09
A63E
DIGITAL IN #3 11
18DKBL LEFT SIDE
DOME AND ACCENT
(DASH MOUNTED
A63F LIGHT - SLEEPER
DIGITAL IN #4 12 DUAL POST GND
18DKBL (5000) CH9_19,24
PLATE)
W/ FRONT LOAD
PANEL LIGHT #2 A62A IP / FWD CHASSIS INDICATOR
5
18DKBL (1700)
25 B B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY

A72D M109A
DIGITAL IN #2 10 1 18GY
18OR
AUXILIARY
A72C TRAILER
DIGITAL IN #1 9 3
18OR SOCKET
A A
SWITCH
CONNECTOR
GAUGE CLUSTER#2 (1110M) HVAC TEMP
(1501) SENSOR
(8601)

A109C
ELECTRONIC GROUND 4 2B
18GY FRONT LOAD
16 INDICATOR
(8750)
ANALOG IN #3 9 A41 M41
18TN 18GY ELECTRONIC
M109AB A GROUND
18GY TERMINAL
41
A61 M61 OUTPUT
ANALOG IN #2 8 C
18GY 18GY TERMINAL
42
A106A M106A +5 VOLT
B
18GY 18GY TERMINAL

REAR LOAD
IP / CENTER LOAD INDICATOR INDICATOR 4X2
CHASSIS TO CHASSIS (9830)
(1701) (9865)

A106 A106B 41 B R106B


N106B +5 VOLT
+5VOLT OUTPUT #1 2 18GY B
18GY 18GY 18GY TERMINAL
42 A ELECTRONIC
A109B N109B R109B
ELECTRONIC GROUND 1 A GROUND
18GY 18GY 18GY TERMINAL
40 C
7 A61B N61B R61B OUTPUT
ANALOG IN #1 C
18GY 18GY 18GY TERMINAL

DOME AND ACCENT REAR LOAD INDICATOR 6X4


A109S (9832)
ELECTRONIC GROUND 6 LIGHT - SLEEPER
18GY
(5000)
CH9_19,24 R106B +5 VOLT
B TERMINAL
BODY 18GY
CONTROLLER #J5 ELECTRONIC
R109B
(1602) A GROUND
18GY
TERMINAL
A52C HEAD LT R61B
HEADLIGHT ENABLE 10 E11 C OUTPUT
20YL ENABLE 18GY TERMINAL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055900 011

Figure 128 IP / Gauges and Warning Lights — Gauge Cluster

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 129
CIRCUIT DIAGRAMS

8.12. SECONDARY INSTRUMENT CLUSTER, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SECONDARY INSTRUMENT CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_01 CH3_03

A14W

A14Y
6RD
6RD
SECONDARY
INSTRUMENT N/ LOAD
CLUSTER SHEDDING
(1502)
W/ LOAD
FUSE F1-D (1010) SHEDDING
1 A14EF A14KA A14K
BATTERY 18RD 12RD 8RD
F4 E4
5A

FUSE F5-D (1014)


IGNITION RELAY #3
2 A13EH (A13FA)
IGNITION (1012 / 1014)
18PK H4 G4
10A CH3_07,08,09

CLUSTER #1 PANEL LIGHT


(1500) (1002)

A
A62B
6
16DKBL
E
6 A62BH
DIMMER
18DKBL

4 A5J(-)
J1939 -
18GN J1939
SPLICE PACK
7 A5J(+) (1024) CH3_12 GROUND
J1939 +
18YL ADAPTER
(1003)

5
GROUND 5 A11-GSF
16WH

1
A11-GKA
14WH

LEFT SIDE
(DASH MOUNTED
DUAL POST GND
PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055900 012

Figure 129 Secondary Instrument Cluster

S08339
130 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.13. PARKING WARNING LIGHT, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PARKING WARNING LIGHT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY BODY
CONTROLLER #J3 CONTROLLER #J5
(1600) (1602)
PARK BRAKE
SWITCH

ZVR

A12 E5
18GY
A9A
20GY

18GY
A44

A9

IP / DCM
B7 A4 HARNESS
(1800)
18GY
BA9
18GY
18GY
B44

B9J

C PARK
BRAKE
D (1808)

APPLYING THE PARK


BRAKES SWITCH TO OPEN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50773Y 25MAR07 AE08055900 013

Figure 130 Parking Warning Light

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 131
CIRCUIT DIAGRAMS

8.14. WARNING LIGHTS, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP WARNING LIGHTS
WARNING LIGHT REPRESENTATION COLOR SIGNAL PATH
RANGE INHIBITED RANGE INHIBITED YELLOW TCM / J1939 / CLUSTER
PROTECT [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
RETARD OVER HEAT RETARD OVERHEAT YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 MESSAGE
AMBER WARN (AWL) [YIELD ICON] YELLOW
FROM ANY MODULE SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 MESSAGE
RED STOP (RSL) [STOP ICON] RED
FROM ANY MODULE SAE DIAGNOSTIC LAMP
BRAKE PRESSURE STATUS TRANSMITTED IN J1939 PROPRIETARY
BRAKE PRESSURE RED
[BRAKE ICON] MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
PARK BRAKE PARK [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
EMERGENCY EXIT EMERG EXIT RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
LIFT DOOR LIFT DOOR YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRAILER ABS ABS [TRAILER ICON] YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939 PROPRIETARY
WAIT TO START WAIT TO START YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRACTION CONTROL TRAC CTRL YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
IDLE SHUTDOWN IDLE SHUTDOWN YELLOW
MESSAGE FROM ECM
MALFUNCTION (MIL) [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
PTO ENGAGED INDICATOR PTO YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SERVICE PARK SERVICE [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SEAT BELT FASTEN BELTS RED
MESSAGE FROM BODY CONTROLLER
BRAKE FLUID BRAKE FLUID [ICON] RED BODY CONT / J1939 / CLUSTER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RED FLASHER RED FLASHER RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
AMBER FLASHER AMBER FLASHER YELLOW
MESSAGE FROM BODY CONTROLLER
ANTILOCK BRAKING STATUS TRANSMITTED IN J1939
[ABS ICON] YELLOW
SYSTEM MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
ECONOMY MODE ECON YELLOW
MESSAGE FROM TCM
STATUS TRANSMITTED IN J1939 PROPRIETARY
LEFT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
HIGH BEAM [ICON] BLUE
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RIGHT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 30APR06


AE08055900 014

Figure 131 Warning Lights

S08339
132 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

8.15. IP TEXT MESSAGES AND WARNING LIGHTS — CONTROLLED BY ENGINE,


TRANSMISSION AND ABS CONTROLLER, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IP TEXT MESSAGES & WARNING LIGHTS - CONTROLLED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BY ENGINE , TRANSMISSION AND ABS CONTROLLER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP TEXT MESSAGES :

LOAD SHEDDING

WASHER FLUID LOW

ELECTRICAL FAULT

CHECK A / C

AIR FILTER RESTRICTION

EXTERIOR LAMP CHECK ACTIVE

HVAC TEMP SETTING

ACTIVATE HVAC FRONT BLOWER

HVAC SLEEPER BLOWER SPEED

AIR PRESSURE DIAGNOSTIC

CRUISE

FUEL FILTER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY

THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBITED

ECONOMY MODE

TRAC CTRL

TRAILER ABS

ABS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 30APR06 AE08055900 015

Figure 132 IP Text Messages and Warning Lights — Controlled by Engine, Transmission and ABS
Controller

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 133
CIRCUIT DIAGRAMS

8.16. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
DIFFERENTIAL LOCK AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
OPTIONAL INDICATOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT BANK OPTIONAL


WARNING LIGHTS
*A98F OMNIVISION
(1511) B
18TN ACCESSORY
(1919)

IP / SLEEPER QUALCOMM TMCT


(5010 / 1970-E / *1970) (5902-C)
F TERRESTRIAL
A98F H98F 10
22GN GPOUT1 COMMUNICATION
18TN 18BK
UNIT (TCU)
C IP / SLEEPER
(5010 / 1970-E / W/ SLEEPER CAB
*1970 / 5010)
MESSAGE A98F QUALCOMM
H98F
WAIT 18TN F GPOUT1 IMCT
18BK
(5900)
A13BE
20PK

FUSE F4-G (1013)


IGNITION
A13B D3 C3 RELAY #1
(A13FC) (1011 / 1013)
18PK
IP / CHASSIS CENTER CHASSIS / 10A CH3_07,O8
W/ TWO
B CENTER REAR CHASSIS DIFF LOCK
A13BD (1701) (9800) INDICATOR
20PK
G 50 9 4X2 REAR AXLE
*A49A *N49A R49 A DIFF LOCKED
18GY 18GY 18GY
RR AXLE INDICATOR
DIFF LOCK SWITCH
R49-G B (9816)
18WH

6X4 REAR
R49
A REAR AXLE
18GY
DIFF LOCKED
10 B INDICATOR
*R49-GC R49-GA SWITCH
18WH 18WH (9815)
R49-G
18WH
W/ ONE
DIFF LOCKED
R49-GB
18WH

11 INDICATOR
E 45
*A49 *N49
18WH
*R49-G

18GY 18GY
D 6X4 FORWARD
A13BF REAR AXLE
20PK DIFF LOCKED
B
INDICATOR
FR AXLE SWITCH
DIFF LOCK R49A
QUALCOMM 18GY A (9814)
/QUALCOMM
OMNIVISION *R49
WARNING A98F
ACCESSORY 18WH W/ ONE
LIGHT 18TN
(1919) DIFF LOCKED
CH4_37 N49-G N11-GB INDICATOR
18WH 10WH
CENTER GROUND
GROUND (ON LEFT SIDE
D A DASH MOUNTED
ADAPTER
(8804) DUAL POST GND
FUSE F4-A (1013) PLATE)
*A94AM ACCESSORY
14GY (A12V)
H1 G1 RELAY #2
10A CH3_10(1011,1013)
W/AUX ISO TRAILER SOCKET

W/AUX ISO
A
TRAILER SOCKET ISOTRAILER
SOCKET (9783M)
H (1702-26)
*A94TA *N94TA
B
12YL 12YL
OPTIMIZED
IDLE OR TRAILER ABS *N94T * W/ LONESTAR
A
ALT WARN ECU RELAY(1017) 10DKBL
CH9_14

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 19AUG08 AE08055900 016

Figure 133 Differential Lock and Optional Indicator

S08339
134 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9. LIGHTING SYSTEM (CHAPTER 9)


9.1. LIGHTS — STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LIGHTS - STOP, TAIL, TURN AND BACK-UP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. N/ FREEDOMLINE

B A BACK-UP LIGHT
SWITCH
(7500 / 7500A / #7500W)
16OR

16OR
K71A
K71B

(SEE NOTE)

IP / ENGINE FUSE F5-L


7 6
(1702) FUSE F5-M (1014) (1014)
IGNITION
B4 A4 A3
A71A A13FA RELAY # 3
(A13FA)
16OR 12PK (1012/1014)
10A
A71A CH03_07,08
18OR
16OR
A71B

BODY CONTROLLER # J5
(1602)
W/ WORK LIGHT
N/ WORK
16OR
A71B

LIGHT A71BB BACK-UP LIGHT


F10
18OR STATE

CHASSIS GROUND
A71BA
16OR

ADAPTER # 1
B A
(8803)
N11-GA
10WH
GROUND
IP / ADAPTER CENTER GROUND ON
CENTER CHASSIS (1010) LEFT SIDE DASH MTD
(1701-1) DUAL POST GND PLATE
A
#R10-G
LICENSE
N71BA

12WH

16WH R STOP-TAIL
14OR

L STOP-TAIL BACK-UP
N10-G

B PLATE
TURN LT LIGHT TURN LT
LEFT SIDE LIGHT
AIR DRYER D
#N10-GP
(9900)
16WH
CH10_02
#R10-GA

TAIL LIGHT
16WH

CENTER CHASSIS / 1 5 CONNECTOR


REAR CHASSIS (9303 /
(9800) #9304 / 9304A)
CENTRE / REAR
E
CHASSIS R10-G
WH
(9800) 12WH
4 D
N68A R68A
RD
14BN 14WH
#R68A
2 14BN B
N56A R56A YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
R71BA
12OR BK

IP / CENTER BODY CONTROLLER # J1 SUPER 40 / SUPER 44


CHASSIS (1603) TAIL LIGHT MODULE
(1701)
BACK-UP
3 RIGHT REAR ALARM
A57A
M TURN / STOP
14OR SIGNAL
B
2 LEFT REAR
A56A BODY CONTROLLER # J2
D TURN / STOP
14OR (1604)
SIGNAL A

PARK,
4
A68A A54 MARKER,
G CLEARENCE, NOTE:
14BN 16BN
ID LAMP W/ ISX ENGINE :(7500)
W/ IBB ENGINE :(7500A, 7500W)
W/ CAT ENGINE :(7500A)
# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055901 001

Figure 134 Lights — Stop, Tail, Turn and Back-Up N/Freedomline

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 135
CIRCUIT DIAGRAMS

9.2. LIGHTS — STOP, TAIL, TURN AND BACK-UP W/FREEDOMLINE, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LIGHTS - STOP, TAIL, TURN AND BACK - UP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ FREEDOMLINE

FUSE F5-M (1014) FUSE F5-L (1014)


B4 A3 IGNITION RELAY#3
A71B A4 A13FA
(A13FA) (1012/1014)
16OR 12PK
10A CH3_07,08

FREEDOMLINE XMSN
C3 C4
IP / ENGINE TCM CONNECTOR
86 (1702) (7104)
30
BACK-UP
LIGHT RELAY 6
(1019) A71-G K71-G REVERSE
87 16WH F RELAY
18WH
87A
85
B4 A4 A3 8
A71C A13A K13A
16PK A IGNITION
18OR 16PK

#14A
12RD
A71BD
16OR

N/ WORK W/ WORK LIGHT BODY CONTROLLER#J5


LIGHT (1602)
A71BA
16OR

BACK-UP LIGHT
A71BC
F10 STATE
18OR

CHASSIS GROUND
ADAPTER#1
A71BA
16OR

(8803) B A

CENTER GND ON LEFT


N11-GA SIDE DASH MOUNTED
10WH DUAL POST GND PLATE
IP /
GROUND
CENTER CHASSIS
ADAPTER
(1701-1)
(1010)

#R10-G A
12WH
N71BA

N10-G
14OR

16WH LICENSE
L STOP - TAIL PLATE BACK-UP R STOP - TAIL
B TURN LIGHT LIGHT TURN LIGHT
LIGHT
#R10-GA

CENTER CHASSIS / TAIL LIGHT


16WH

REAR CHASSIS 1 5 CONNECTOR


(9800) (9303 /
#9304 / 9304A)

CENTRE CHASSIS/
E
REAR CHASSIS R10-G
WH
(9800) 12WH
4 R68A D
N68A
14WH RD
14BN
#R68A
14BN
2 B
N56A R56A
YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
R71BA
BK
12OR

IP / CENTER BODY CONTROLLER#J1 SUPER 40 / SUPER 44


CHASSIS (1603) TAIL LIGHT MODULE
(1701) BACK-UP
ALARM
RIGHT REAR
3
A57A TURN / STOP B
M SIGNAL
14OR

2 BODY CONTROLLER#J2
A56A LEFT REAR (1604) A
D
14OR TURN / STOP
SIGNAL
PARK,
4
A68A A54 MARKER,
G CLEARENCE,
14BN 16BN
ID LAMP # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055901 002

Figure 135 Lights — Stop, Tail, Turn and Back-Up W/Freedomline

S08339
136 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.3. DOME/MAP AND COURTESY LIGHTS — DAY CAB, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DOME / MAP AND COURTESY LIGHTS - DAY CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-D (1011)


BATTERY FEED A14T A14KH E4 F4
CH3_01 8RD 14RD
10A
#A14KH
BODY CONTROLLER#J2 12RD
(1604)

DOME LAMP J
CIRCUIT

18DKBL

18DKBL
A63-GA
16WH

A63BD
A11-GCA A63
12WH

A63D
18DKBL
LEFT SIDE
DASH MOUNTED IP / ROOF
18DKBL
A63BB

3 5 4
18WH

DUAL POST GND (2000)


A63-G

PLATE
18DKBL
A63BC
A63-GK
18WH

18DKBL
18DKBL

D63D
D63-GA
16WH

D63E
W/ SUNSHED

DOOR / IP DOOR / IP
DOOR POD DOOR POD
16WH
D63-GL

B A B A
(3206) (3205)
18WH
D58-GL

ROOF / DOME
18DKBL
18WH

18DKBL
E63BC

18WH
E63-G

F63BB
F63-G

B D C (2500)
18WH
C63-GL

B A B A

SUNSHADE
CONNECTOR
18DKBL

18DKBL
C63D

(345M / 2007F)
C63E
C63-GE
18WH

CH9_11

COURTESY COURTESY
LIGHT LIGHT
(3400) (3400)

DOME
LIGHT MAP MAP DOME / MAP
LIGHT LIGHT (2100) # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055901 003

Figure 136 Dome/Map and Courtesy Lights — Day Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 137
CIRCUIT DIAGRAMS

9.4. DOME/MAP AND COURTESY LIGHTS — SLEEPER, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DOME / MAP AND COURTESY LIGHTS - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-D (1011)


E4
BATTERY F4
A14T A14KH
FEED
8RD 14RD
CH3_01 10A

ROOF / IP
(2000-3)
A63-GA D63-GA
16WH 16WH

BODY CONTROLLER#J2
(1604)

DOME LAMP
J
CIRCUIT
18DKBL
A63
A11-GCA
12WH

18DKBL
A63BD
A63D
18DKBL

IP / ROOF
4 5 (2000)
LEFT SIDE
DASH MOUNTED
DUAL POST GND
18DKBL

18DKBL
A63BC
A63-GK

18WH

A63BB
18WH

A63-G

18DKBL
PLATE D63E

DOOR / IP DOOR / IP
DOOR POD B A B A DOOR POD
(3206) (3205)
18DKBL
D63-GM

18DKBL

D63-GF
18WH

18DKBL

D63-GE
18WH

D63M

18WH
D63D
18DKBL

D63C
E63BC

18DKBL
18WH
18WH

F63BB
E63-G

F63-G

B A B A B A B A A B

COURTESY COURTESY
ROOF / DOME
LIGHT LIGHT
LIGHT
(3400) (3400)
(2101)
MAP READING MAP READING
LIGHT LIGHT
(2102) (2103)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055901 004

Figure 137 Dome/Map and Courtesy Lights — Sleeper

S08339
138 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.5. FOG LIGHTS AND SPOT LIGHT, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
FOG LIGHTS AND SPOT LIGHT

BODY
CONTTROLLER#J1
(1603)

RIGHT FOG
LEFT FOG
LAMP

LAMP
F K

A64A

A64B
16YL

16YL

IP /
22 FORWARD CHASSIS
23
(1700)

M64A M64B
16YL 16YL

GROUND
ADAPTER#1
A B C (8800)

M11-GD
12WH

M64-GA
10WH
M11-G

M64-GB
16WH 16WH

LEFT
FOG LIGHT RIGHT
(#8203 / 8201) 1 2 FOG LIGHT 4 3
(#8203 / 8200)

LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE

FUSE F2-H (1011) SPOT LIGHT


10A (3410-A)
BATTERY A14KH C4 D4
A14T A64C
FEED 14RD 16BK
8RD 16YL
CH3_01 SPOT LIGHT
ASSEMBLY
#A14KH
12RD

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

- 59637L 30APR06 AE08055901 005

Figure 138 Fog Lights and Spot Light

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 139
CIRCUIT DIAGRAMS

9.6. HEADLIGHTS, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEAD LIGHTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY BODY BODY


CONTROLLER#J2 CONTROLLER#J5 CONTROLLER#J3
(1604)

BODY CONTROLLER
MODESTY LAMP (1602) (1600)
(8102)
LEFT TURN LAMP
(8100 / #8100A)

HIGH BEAM

HIGH BEAM
LOW BEAM

LOW BEAM

(1603)CH9_09

DIMMER
RIGHT

RIGHT
LEFT
LEFT
CH9_10

H/L
ZVR

FTP
BODY CONTROLLER

C B K H E5 A14 A4
(1603)CH9_09

A B C

18GY
A9A
16OR
A53B
#M54GCC

#M54B

A52AA

A53AA

14YL

#A57
#M54A

A53A

A52B
#M56AE
#M56AD

A52A

14YL

14YL
16BN

14YL
16BN

14YL

14YL
16OR
16OR
16WH

A52AB TRIPMASTER

A102A
20YL

A52D
18YL

20YL
18GY
H/L INPUT

A9
A53AB RELAY
18YL (1019) CH9_07

IP / DCM
16OR

A52A

A53A
14YL

14YL
#A56

16BN
#A58

A4 A8 A7
(1800)
GND PLATE

#M58AB
16BN
#M58AB
CH9_12

18GY
16BN

B9
IP / FORWARD
14 5 1 2 3 4 15 CHASSIS
(1700)
#56

B102A
18YL

B52B
18YL
16OR

18GY
B9D
#58
14BN

7 4 3

16OR
M11-GB

#M57
#M58B
14WH
#M58A

M11-GA

16BN
M53B
M52A
#M56AC

14WH
16BN

14YL
14YL

M53A

M52B
16OR

14YL

14YL
10WH
M11-G

RIGHT
HEADLIGHT
LEFT CONNECTOR
1 5 FTP

DIMMER
4 5 2 3 (8000/ #8003) 3 2 1 4
HEADLIGHT
CONNECTOR
(8001 / #8002)
16BN
#58A

C11-GA

C11-GB
14WH
14WH

LEFT SIDE FWD


DASH MOUNTED DUAL TURN SIGNAL
POST GND PLATE SWITCH
(1801)
#C58BB
#C11-GBC
#C11-GBD
C11-GAB

16BH
#C11GAC

14WH

16WH
C11-GAA

16WH
C11-GBA

16OR
#C58BA
#C58AB

#C57
16WH

14WH

14WH

C11-GBB

16BN
16BN
#C11GAD

C52B
C53A

14WH
#C58AA

C52A

14YL
14YL
14YL
16WH

16OR
16BN

#C56

C53B
14YL

1 2 3
1 2 3 A B B A A A 1 2
B B
1 2

HEADLIGHT HEADLIGHT
HEADLIGHT HEADLIGHT MARKER LIGHT TURN/MARKER
MARKER LIGHT LOW BEAM LOW BEAM
TURN/MARKER HIGH BEAM HIGH BEAM RIGHT LIGHT
LEFT LEFT RIGHT
LIGHT LEFT RIGHT (8165) (8166T)
(8165) (8006T) (8006T)
(8166T) (8006R) (8006R) # W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28OCT05 AE08055901 006

Figure 139 Headlights

S08339
140 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.7. TRIPMASTER, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRIPMASTER
BATTERY
#A14KC #A14T #A14 FEED
TRIP 12RD 8RD 6RD CH3_01
MASTER SATELLITE
A14Y BATTERY
(5927) COMMUNICATION
6RD FEED
(5010 / 1970)
FUSE F2-F (1011)
W/ LOAD CH3_03
SHEDDING
BATTERY
A D2 C2 A14KD
+12V H14SD A14SD A14K A14W FEED
E 14RD
BATTERY 18RD 18RD 10RD 6RD CH3_01
10A N/ LOAD
A14KD
SHEDDING IG RELAY
12RD #A13FB 1012/1014
12PK CH3_08,09A

B FUSE F5-J (1014) IGNITION


A13SD B1 A1 RELAY #2
C H13SD (A13FB)
IGNITION
18PK 18PK (1012/1014)
10A
CH3_07.08,09
C IP / DCM
BRAKE INPUT BRAKE
J1708(-) H98B A3BD(-) (1800)
B J1708 PUBLIC(+) #A70D (1812)
18BK 18GY SWITCH
CONNECTOR 18OR
D D2 D
A3BD(+) (1660 / #1661) A70D B70D
J1708(+) A H98A
18DKBL CH3_20 18GY 18GY
18BK

j D1 C
SWITCH 1 H70E A70E B70E
G
(BRK) 18OR 18OR 18OR

K A50S
SWITCH 2 H50S
F 18YL
(LIGHT) 18YL A70E 1TB2 BRAKE
18OR SWITCH

D A50S
GROUND IP / FORWARD
18YL A53AB CHASSIS
18YL (1700) CH9_06
C1 A1
TRIPMASTER GROUND
86
30 HEADLIGHT ADAPTER
INPUT RELAY (1006)
(1019)
87 1
A11-GKB
87A 14WH
85
A2 B2 C2 RIGHT SIDE DASH
MOUNTED DUAL POST
A53ABA

GND PLATE
18YL

5
GROUND STUD A53-G
IN SLEEPER 18GY
H11-GSD

IP /
18WH
H11-GM
16WH

REAR FACE OF FORWARD W/ SLEEPER


FRONT LEFT CHASSIS A52AB TRIPMASTER
BUNK PANEL (1700) 18YL A11-GSH
A53-G
CH9_06 18GY 18WH
TRIPMASTER
CONNECTIONS
1 11 W/ DAYCAB
TRIPMASTER A11-GSD 2TB1 GROUND
18WH
SLEEPER
GROUND ADAPTER
2TB2 HEADLIGHT
(5007)
SWITCH
FUSE F5-J (1014)
IGNITION RELAY #2
(1012/1014) A1 B1 A13SD
(A13FB) 4TB1 IGNITION
CH3_07,08 18PK
10A
IGNITION RELAY #2 #A13FB
(1012/1014) 12PK
CH3_08 A98A(+) 6TB1 DATALINK(+)
J1708 PUBLIC(+) 18DKBL
CONNECTOR
W/ LOAD SHEDDING A98B(-)
(1660) CH3_20 7TB1 DATALINK(-)
18GY
BTRY FEED A14Y
CH3_03 6RD FUSE F2-F (1011)

BTRY FEED A14W A14K A14KD C2 D2 A14SD


10RD 14RD 18RD 1TB1 +BATTERY
CH3_01 6RD
10A
N/ LOAD SHEDDING **A14KD
12RD
BTRY FEED #A14 #A14T #A14KC # W/ LONESTAR
CH3_01 6RD 8RD 12RD
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 007

Figure 140 Tripmaster

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 141
CIRCUIT DIAGRAMS

9.8. TURN AND STOP SWITCH, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TURN AND STOP SWITCH
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STOP SWITCH / LIGHT1


BODY CONTROLLER#J5 IP / DCM CONNECTOR
(1602) (1800) (1806)

B9 C
BRAKE BA70
E14 A70
SWITCH

6.8V
18OR
20OR

#B70

150
180R
D
BA9K
18GY
A4
A9A A9 B9 #B9K
ZVR E5 18GY 18GY
18GY 18GY

TURN SIGNAL
SWITCH
(1801)
18GY
B9D

HAZARD
BODY CONTROLLER#J3
(1600) 7

A2 2
RIGHT A57B B57B RIGHT
A6 TURN
TURN 20OR 18OR
A1 1
LEFT A56B B56B
TURN A7 20OR 18OR LEFT
TURN

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 008

Figure 141 Turn and Stop Switch

S08339
142 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.9. LIGHT SYSTEM — PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND LIGHT SYSTEM - PARK, MARKER, CLEARANCE,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ID, TURN, STOP, TAIL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT TURN
W/VS-400 COLLISION
SIGNAL (8053) CH9_12
WARNING

A57NA TO SIDE DISPLAY


18OR (1942) CH4_31
16OR
*A57A

W/EVT-300 COLLISION
SKIRT WARNING
EATON VORAD
LIGHTING *A57B *A57NB A57NA A67F EVT-300
(8052) 16OR 18OR C15 RETURN
16OR 18GY MODULE
CH9_12 MODULE PLATE
(1925)
INTERCONNECT
(1960-A5)
BODY
CONTROLLER #J1 W/ MIRROR MOUNTED LIGHT
IP / FORWARD
(1603) A57D CHASSIS
PASSENGER
18OR (1700)
POWER MIRROR
(3003M) CH4_05 FRONT RIGHT
15 TURN &
RIGHT FRONT A57N A57 M57
A PARK / MARKER
TURN 16OR 16OR 16OR LIGHT
W/ MIRROR MOUNTED LIGHT OR (8000 / *8003)
W/ COLLISION WARNING CH9_06,10
A57
16OR
N/ MIRROR MOUNTED LIGHT
N/ COLLISION WARNING

W/ MIRROR MOUNTED LIGHT


14 FRONT LEFT
LEFT FRONT A56N A56 M56 TURN &
B
TURN 180R 160R 16OR PARK / MARKER
LIGHT
DRIVER POWER
(8001) CH9_06,10
A56D MIRROR
18OR (3003 / *3000)
A56 CH4_05
160R
N/ MIRROR MOUNTED LIGHT FRONT L / R
TURN &
5
A58 M58 PARK / MARKER
16BN 14BN LIGHT
(8000 / 8001)
CH9_06,10
BODY
CONTROLLER #J2
(1604)

PARK,
A54 MARKER,
G
16BN CLEARANCE,
ID LAMP

IP / CENTER IP / REAR
CHASSIS CHASSIS
(1701) (9800) LICENSE PLATE,
4 LEFT & RIGHT
4 N68A
A68A R68A STOP-TAIL TURN
14BN 14BN 14BN LT
CH9_01,02

LEFT REAR 2 2
A56A N56A R56A L STOP-TAIL
TURN / STOP D
14OR 14OR 14OR TURN LT
SIGNAL
CH9_01,02

RIGHT REAR 3 3 R STOP-TAIL


TURN / STOP A57A N57A R57A
M TURN LT
SIGNAL 14OR 14OR 14OR
CH9_01,02

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 009

Figure 142 Light System — Park, Marker, Clearance, ID, Turn, Stop, Tail

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 143
CIRCUIT DIAGRAMS

9.10. LIGHT SYSTEM — PARK, MARKER, FRONT TURN AND MODESTY PANEL
LIGHT, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
AND MODESTY PANEL LIGHT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT LEFT TURN & FRONT RIGHT TURN &


PARK / MARKER LIGHT PARK / MARKER LIGHT
(8001) (8000)

LEFT MODESTY PANEL RIGHT MODESTY PANEL


TURN LIGHT N/ SLEEPER TURN LIGHT N/ SLEEPER
(8100) (8101)

E D B B D E

M56AC
M58A

M11-GA

M57-AC
M11-GB

M58B
16OR
16BN

14WH

16BN
14WH

16OR
C A B C A B

16WH
M11-G

(8100) (8101)

M56AB M57AB
B B
16OR 16OR

M11-GBB LEFT SIDE M11-GBC


A DASH MOUNTED A
16WH 16WH
DUAL POST GND
PLATE
M58AB M58AC
C C
16BN 16BN
16OR

(8100)
16OR

B C
14BN

C A (8101) A
M57
M58

B
M56

#M54-GDD
16WH

16OR
J57A
16WH
J11GA
16BN
J58B
16OR
16WH
J11GB

J56A
16BN
J58A

IP / FORWARD
#M56AE
#M54A

16OR
16BN

CHASSIS
(1700)CH9_12
J58BB
16BN
J56AB IP / FORWARD J11GAB
16OR CHASSIS 16WH
IP / FORWARD J11GBB (1700) CH9_09
J57AB
CHASSIS 16WH 16OR
(1700) J58AB
CH9_06 16BN
J11GAA
16WH
J58BA

16OR
J57AA
16BN
J11GBA

16OR
J56AA
16WH
J58AA
16BN

C A B C A B
C A B C A B

RIGHT REAR MODESTY RIGHT FORWARD


PANEL TURN LIGHT MODESTY PANEL
LEFT FORWARD MODESTY LEFT REAR MODESTY W/ SLEEPER TURN LIGHT
PANEL TURN LIGHT PANEL TURN LIGHT (8101B) (8101A)
(8100A) W/ SLEEPER (OPTIONAL)
(8100B)
(OPTIONAL) # W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055901 010

Figure 143 Light System — Park, Marker, Front Turn and Modesty Panel Light

S08339
144 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.11. LIGHT SYSTEM — CLEARANCE, ID, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LIGHT SYSTEM - CLEARANCE, ID
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ROOF / IP
W/ SUNSHADE
(2000-3)
D63-GA A63-GA A11-GCA
BODY CONTROLLER #J2 16WH 16WH 12WH
(1604)

IP / ROOF

18WH
D58-GL
PARK, (2000-1)
MARKER,
G A54 A58T D58T IP / ROOF
CLEARANCE,
16BN 18BN 18BN D58-GL (2000),
ID LAMP
18WH ROOF / DOME
SUNSHADE (2500)CH9_03
CONNECTOR A B
(345 / 2007F)

C58-GA
18WH
C58A
18BN
LEFT SIDE DASH
MOUNTEDDUAL POST
GND PLATE

C58-GD
C58-GC
C58-GB

18WH
18WH

18BN
C58F

C58-GF
C58C

18WH

18WH
C58-GE
C58B

C58D
18BN

C58E

18WH
18BN

18BN
18BN

A B A B A B A B A B

CLEARANCE CLEARANCE CLEARANCE CLEARANCE


CLEARANCE
LIGHT (520) LIGHT (521) LIGHT (522) LIGHT (524)
LIGHT (523)

N/ SUNSHADE
ROOF / IP
BODY CONTROLLER #J2 (2000-3)
(1604) A63-GA A11-GCA
16WH 12WH
PARK, IP / ROOF
D63-GA
16WH

MARKER, (2000-1)
CLEARANCE, A54 A58T D58T
G
ID LAMP 16BN 18BN 18BN LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
18WH
D58-GH

D58-GJ
18WH

D58R
D58-GD

D58-GF

18BN
18WH

18WH
D58-GE
18WH
D58M
D58Z
18BN

D58P
18BN

18BN
D58N
18BN

A B A B A B A B A B

MID RIGHT RIGHT


LEFT LEFT
MARKER MARKER CLEARANCE
CLEARANCE MARKER
LAMP LAMP LAMP
LAMP LAMP
(2004M) (2005M) (2006M)
(2002M) (2003M)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055901 011

Figure 144 Light System — Clearance, ID

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 145
CIRCUIT DIAGRAMS

9.12. LIGHT SYSTEM — SKIRT LIGHT, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LIGHT SYSTEM - SKIRT LIGHT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ LOAD SHEDDING
BATTERY FEED A14Y
CH3_03 6RD
FUSE F8-E (1017)
BATTERY FEED A14W A14M A14NJ A1 B1 A54XV
CH3_01 6RD 10RD 12RD 16BN
15A
BODY
N/ LOAD SHEDDING
CONT #J4
(1601)
CUSTOMER
SUPPLIED A54XD
F16
SKIRT 16BN A1 A2
LIGHTS
86
30

BODY
CONT #J1
87
(1603)
87A
RIGHT 85
A57 SKIRT LIGHT B2 B1
FRONT A
16OR RELAY
TURN
(1010)

A54X
16BN
RIGHT TURN SIGNAL
(8053)

IP / FORWARD
W/ TOPGUN CHASSIS
A57A
B (1700-24)
16OR
#M54XB
16OR CONNECTION
A54XB CUSTOMER FOR CUSTOMER
C
16BN SUPPLIED

#M54XC
SUPPLIED

16OR

M54X
16OR
LIGHTS LIGHTS
A54-GXE
A (8052) (8050)
16WH
A54XA
16BN
A54-GXB

A54-GXB
20WH

20WH

A A
#M54XB
SKIRT LIGHT 16OR
(8052)
B B

A57B
B

M54-GA
#M54-GE

#M54-GA

16WH
16OR
16WH
16VT

GROUND
W/ TOPGUN ADAPTER
A54XC (8800)
C
16BN A
W/ TOPGUN
A54-GXD
A
16WH
E
#M54-GBB
16WH

#M11-GC
#M11-G
10WH

12WH

M11-GD
12WH

W/ TOPGUN
GROUND
ADAPTER
(1023)

9
A54-GX A54-GXC
#M54-GCC
#M54-GDD

10WH
M11-G

16WH 16WH
16WH

16WH

A54-GX RADIATOR
16WH GROUND
(8600)
A54-GXA
16WH

A54XE

A54XE
16BN

16BN

1 A54-GXA
A11-GCB 16WH
12WH LEFT SIDE
CUSTOMER SUPPLIED
MODESTY LAMP/

DASH MOUNTED
LEFT TURN LAMP

(8102) CH9_06

DUAL POST
(8100-A) CH9_10

LIGHT

GND PLATE

B A
LEFT SIDE LEFT SIDE
DASH MOUNTED DASH MOUNTED
CONNECTION FOR CUSTOMER
# W/ LONESTAR DUAL POST GND
SUPPLIED LIGHTS DUAL POST
PLATE GND PLATE
(8051)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 012

Figure 145 Light System — Skirt Light

S08339
146 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.13. TRAILER LIGHT SYSTEM — MARKER, STOP, TAIL, TURN, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TRAILER LIGHT SYSTEM - MARKER, STOP,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TAIL, TURN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A56T IP / CENTER
BODY A56C
12OR CHASSIS
18OR

BATTERY FEED

BATTERY FEED
CONTROLLER #J4 H1 H2 (1701) CH9_14,15
(1601) GROUND

CH3_01

CH3_01
ADAPTER 85
87A
(1023)
87
LEFT 2 TRAILER LEFT
A56-GT TURN RELAY
TURN F13 18WH (1011)
SIGNAL 30
86
1
A11-GCB J2 J1
12WH

6RD
8RD

*A14
A14
(A56J)
FUSE F2-A (1011)
A14FC A14F
LEFT SIDE E1 F1 14RD 8RD
DASH MOUNTED 15A
DUAL POST *A14FC
GND PLATE 12RD

IP / CENTER
RIGHT A57T
A57C CHASSIS
TURN E15 12OR
18OR H3 H4 (1701) CH9_14,15
SIGNAL
85
A57-GT
18WH

87A
87 TRAILER RIGHT
TURN RELAY
(1011)
30
86
FUSE F2-C (1011)
J4 J3 A14FD

A14H
8RD
(A57J)
E3 F3 16RD
15A *A14FD
12RD
MARKER
LIGHT A54C A58T IP / CENTER
F14 CHASSIS
SIGNAL 18BN E3 F3 12BN
(1701) CH9_14,15
85
87A
A58-GT
18WH

87 TRAILER MARKER
LIGHT RELAY
(1012)

30
86
FUSE F3-D (1012)
F4 E4
A14HA
(A58J)
C4 D4 12RD
20A
TAIL IP / CENTER
A68 A68T
LIGHT E10 CHASSIS
18BN 12BN
SIGNAL E1 F1 (1701) CH9_14,15
85
87A
A68-GT
18WH

87 TRAILER TAIL
LIGHT RELAY
(1012)
30
86
FUSE F3-B (1012)
F2 E2 A14HB
(A68J)
C2 D2 14RD
TRAILER 20A
*A14HB
STOP A70C
F15 12RD
LIGHT 18OR A70T IP / CENTER
SIGNAL G3 12OR CHASSIS
J3
(1701) CH9_14,15
85
87A
A70-GT
18WH

87 TRAILER STOP
LIGHT RELAY
(1016)
30
86 FUSE F7-D (1016)
* W/ LONESTAR J4 G4 A14HC
(A70J) 12RD
E4 F4
30A
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 013

Figure 146 Trailer Light System — Marker, Stop, Tail, Turn

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 147
CIRCUIT DIAGRAMS

9.14. TRAILER SOCKET — BOC, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRAILER SOCKET - BOC
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER ABS
IP / CENTER CONNECTOR 2 TRAILER
CHASSIS (9779 / 9979F / SOCKET
(1701) 9779F1 / 9783F1) (9902)

LEFT 5 B
A56T N56T
TURN SIGNAL YL YL
12OR 10YL
(1011) CH9_13
RIGHT 6 C
TURN SIGNAL A57T N57T
GN GN
(1011) CH9_13 12OR 10LTGN

7 A
MARKER A58T N58T
LIGHT SIGNAL BK BK
12BN 10BK
(1012) CH9_13 SLEEPER TRAILER
SOCKET2-TG
(9781F)

*N56T
B
10YL

*N57T
C
10LTGN

*N58T
A
10BK

TRAILER
CONNECTOR 1
(9780 / *9780M /
*9780M1 / *9784M)

8 B
TAIL
A68T N68T
LIGHT SIGNAL BN BN
12BN 10BN
(1012) CH9_13
STOP 9 C
A70T N70T
LIGHT SIGNAL RD RD
12OR 10RD
(1016) CH9_13

10 A
TRAILER ABS ECU
A94T N94T
RELAY BL BL
12GY 10DKBL
(1017) CH10_06

11 D
A72V N72V
AUXILIARY 12OR WH WH
12DKBL
BATTERY POWER SLEEPER
*A72V
(1110M)CH9_16 TRAILER
12DKBL
SOCKET #1-TG
(9782M)
AUX
ON LEFT TRAILER
SIDE SOCKET
FRAME (9902)
*N68T RAIL NEAR
B
10BN BATTERY TRAY
ISO TRAILER
SOCKET *N94T
(9783M) CH8_16 10DKBL RD RD

BN BN
*N70T
C
10RD
BK BK

GN GN
*N94T
A
10DKBL YL YL

BL BL

*N72V WH WH
D
12DKBL
* W/ LONESTAR LEFT SIDE DASH
MOUNTED DUAL POST
GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055901 014

Figure 147 Trailer Socket — BOC

S08339
148 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.15. TRAILER SOCKET — BOC AND EOF, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TRAILER SOCKET - BOC AND EOF
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER EOF
TRAILER
SOCKET 1 TRAILER
CONNECTOR 1
(9790 / #9790M SOCKET
(9715 / #9715M)
/ #9790MA) (9902)
C C
N94W R94W
BL BL
10DKBL 10DKBL
A A
N70W R70W
10RD RD RD
10RD
B B
N68W R68W
10BN 10BN BN BN

TRAILER
TRAILER SOCKET 2
CONNECTOR 2 (9789 / #9789F/
(9716 / #9716F) #9789FA)
B B
N56W R56W
10YL YL YL
10YL
C
C
N57W R57W
GN GN
10LTGN 10LTGN
A A
N58W R58W
BK BK
10BK 10BK

WH WH
TRAILER
IP / CENTER ON REAR END
CONNECTOR 2 ABS TRAILER
CHASSIS OF LEFT SIDE
(9779 / #9779F/ SOCKET
(1701) FRAME RAIL
#9783F) (9902)
5 B
LEFT N56T N56U
A56T
TURN SIGNAL YL YL
12OR 10YL 10YL
(1011) CH9_13

6 C
RIGHT A57T
N57T N57U GN GN
TURN SIGNAL 12OR 10LTGN
(1011) CH9_13 10LTGN

MARKER 7 A
A58T N58T N58U
LIGHT SIGNAL BK BK
12BN 10BK 10BK
(1012) CH9_13

TRAILER
CONNECTOR 1
(9780 / 9780M/
#9784M)
TAIL 8 B
LIGHT SIGNAL A68T N68T N68U
BN BN
(1012) CH9_13 12BN 10BN 10BN

STOP 9 C
LIGHT SIGNAL A70T N70T N70U
RD RD
(1016) CH9_13 12OR 10RD 10RD

TRAILER ABS 10 A
A94T N94T N94U
ECU RELAY BL BL
12GY 10DKBL 10DKBL
(1017) CH10_06
#N72V
11 10DKBL
D
A72V N72V
AUXILIARY WH
12OR 12DKBL
BATTERY POWER
WH

(1110M)CH9_16 #A72V
12DKBL

LEFT SIDE
WH

DASH MOUNTED
GN

RD
BK

BN

BL
YL

DUAL POST GND ON LEFT


PLATE SIDE FRAME
RAIL NEAR
BATTERY TRAY
AUX TRAILER
# W/ LONESTAR
WH

GN

RD
BK

BN

BL
YL

SOCKET
(9902)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30AUG06 AE08055901 015

Figure 148 Trailer Socket — BOC and EOF

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 149
CIRCUIT DIAGRAMS

9.16. TRAILER SOCKET — AUXILIARY, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TRAILER SOCKET - AUXILIARY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GAUGE CLUSTER#1
(1500)
FUSE F2-G (1011)
D3 C3 A14JA
BATTERY A14EE A14J A14

ACCESSORY FEED
2 BATTERY FEED
16RD 12RD 8RD 6RD
15A CH3_01
PANEL LIGHT A62SC
ADAPTER 18DKBL
(1002) CH9_21

CH03_10
- +

W/ AUX ISO TRAKER


10
8
AUXILIARY
TRAILER

SOCKET
SWITCH 4

@A72B
160R
(1110M)
5B
6

DIGITAL IN # 2 A72D
10 1
18OR

2B
DIGITAL IN # 1 A72C
9 18OR 3

A109C
18GY
A11-GKE A11-GCA 7
GROUND 1
16WH 12WH

LEFT SIDE DASH MOUNTED


DUAL POST GND PLATE - +
A72V A72B 4
IP / CENTER 12OR 14OR
CHASSIS
(1701) CH9_14,15
{ @A72V
12DKBL

ELECTRONIC GROUND
BATTERY
FEED **A14Y
CH3_03 6RD

*A14W A14R
BATTERY
6RD 8RD
FEED
CH3_01
A14RB
12RD

GAUGE CLUSTER#2
F2 25A (1501)
12OR
A72A

FUSE F7-B
(1016) @A72-GB GROUND
A72-G
E2 18WH ADAPTER
18WH
(1023)

11
A14SC

A72-GA
12RD

18WH

G2 J2
85
87A AUXILIARY
* N/ LOAD SHEDDING 87 TRAILER
** W/ LOAD SHEDDING RELAY 14
(1016) BODY CONTROLLER#J4
@ W/ LONESTAR
(1601)
30 86

J1 G1
A72 TRAILER AUX
E11
18OR CIRCUIT

LEFT SIDE 1
FUSE F7 @A72A DASH MOUNTED A11-GCB
(1016) CH3_02 120R DUAL POST 12WH
GND PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 016

Figure 149 Trailer Socket — Auxiliary

S08339
150 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.17. FLOOR LIGHT, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FLOOR LIGHT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N/ LOAD SHEDDING

BATTERY FEED A14W A14K A14KB


CH3_01 6RD 8RD 12RD

A14Y
BATTERY FEED
6RD
CH3_03
FUSE F1-C (1010)
W/ LOAD SHEDDING F3 E3
A63JJ A63JV
20DKBL 18DKBL 5A

D3 D4
86
30

BODY FLOOR LIGHT RELAY


CONTROLLER#J4 87 (1010)
(1601) 87A
85
C3 C4
FLOOR LIGHT A63J
E5
RELAY 20DKBL

W/ DAY CAB OR
18DKBL
A63JB

W/ SLEEPER

GROUND ADAPTER
18DKBL

CONNECTOR
A63JA

IP / SLEEPER (1003)
(5000-7)

9 1
18DKBL
H63JB

W/ LONESTAR W/ SLEEPER
18WH
A63-GJ

A11-GKA
14WH
#H63SJC

#H63GSD
18DKBL

18DKBL
H63-GJA

18DKBL

H63JBB
H63-GJB
18DKBL
H63JBA

18WH
18WH

LEFT SIDE
H11-GSK

DASH MOUNTED
H11-GSN

10WH
10WH

DUAL POST GND


PLATE

A B A B
B A A B

RIGHT LEFT RIGHT


GROUND STUD FLOOR LIGHT
CRESENT LIGHT FLOOR LIGHT FLOOR LIGHT
IN SLEEPER (1907)
(5126) (5128) (5129)
REAR FACE OF
FRONT LEFT
BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 017

Figure 150 Floor Light

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 151
CIRCUIT DIAGRAMS

9.18. DOME AND ACCENT LIGHT — SLEEPER, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
DOME AND ACCENT LIGHT - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONT#J4
N/ LOAD SHEDDING (1601)
FUSE F7-A (1016)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_01 10RD 12RD
6RD DOME
30A LIGHT
BATTERY FEED A14Y
CH3_03 6RD F2

A14VA
10RD
W/ LOAD SHEDDING

18DKBL
A63C
SLEEPER
RIGHT LEFT LEFT
RIGHT DOME
SLEEPER SLEEPER SLEEPER
SLEEPER LIGHT IP / SLEEPER
AUX AUX ACCENT
ACCENT (5107) (5000)
ACCENT ACCENT LIGHT
LIGHT LIGHT W/ LONESTAR
LIGHT (5105) 1 37
(5106) (5103)
(5104)

H14VA
10RD
GROUND STUD
IN SLEEPER
A C A C A B C D A C A C REAR FACE OF

H11-GSN
10WH
FRONT LEFT

H14VAA
BUNK PANEL

16RD
CONNECTOR
SCP SWITCH
H1-B1
18DKBL
18DKBL

SLEEPER
V63-GBE

CH9_19
V63-GBD
18WH

H63-GB
V63-GBB
V63-GBC

16WH
18WH
V63EB

18WH
18WH

V63D

FUSE

(5125)
10A
BLOCK
(5001)
H1-C1

18DKBL
H63C
H14VAB
16RD
ROOF
HARNESS
V9NCB

V63HBD

V63GHBB
18DKBL
V63HBC

18GY

#H63D
V63HBE

18DKBL
18DKBL

18DKBL

(5103)
V63-GA
18WH

16DKBL

18DKBL
H63HB

H63-GB
16WH

CH13_05 SLEEPER
DOME
LIGHT

18DKBL
H63DV
RELAY
(5001
-H3)

C3 A3
ROOF HARNESS T-RAIL
(5102) (1000 / #8000) 86
30
A 1
V63HB 63HB
18DKBL 18DKBL
87
B 2 87A
V63-GB 63-GB 85
18WH 18WH A4 C4
C 3
V63D 63D H63D
18DKBL 18DKBL 18DKBL
E 4
V9NCB H109SB H109S H109S
IP /
18GY 18GY 18GY 18GY SLEEPER
6 (5000)
H63-GD

H63E
18WH

H63E
CH9_19
18DKBL 18DKBL
5
H109SA H109SA
SCP SW
18GY 18GY
CONNECTOR
V63EB F 7 (5125)
H63EB H63EA H63EA
18DKBL 18DKBL 18DKBL 18DKBL CH9_19
# W/ LONESTAR

H11-GSK
10WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 18

Figure 151 Dome and Accent Light — Sleeper

S08339
152 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.19. DOME AND ACCENT LIGHT — SLEEPER, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
DOME AND ACCENT LIGHT - SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

H63E
T-RAIL 18DKBL SLEEPER CONTROL PANEL
(1000 / #8000) H63EA SWITCH DOME / FLOOR
CH9_18 18DKBL CONNECTOR
LIGHT
IP / (5125) (5124)
SLEEPER
33 (5000) F 1
A63F H63F H63C
18DKBL 18DKBL 18DKBL
B 3
GAUGE 32 H63D
CLUSTER A63E 18DKBL
18DKBL PANEL LIGHT
#1 E 2B
W/ NO IDLE
(1500) H63ZVR
CH8_11 18GY NO IDLE ENG HEAT
31 H62AJ
D
A62A H62A H62AS H62 (5222) CH7_09 18DKBL 8
18DKBL 18DKBL 18DKBL 18DKBL

C 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL 7
GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT
BUNK PANEL H62A
18DKBL

SLEEPER HVAC
H62AH W/ NO #H62C
CONTROLLER 17
18DKBL IDLE 18DKBL
(5210)
CONTROL
ACCENT LIGHT
NO IDLE ON / OFF
H62AH (5126)
CONTROLLER C1 17
18DKBL
(5210)
A 2B
H63
H109SA
18DKBL
18GY
T-RAIL H 3
(1000 / #8000) H109S
CH9_18 18GY
G
H63HB 7
16DKBL H62C
BATTERY BATTERY 18DKBL
16DKBL
H63SA

FEED FEED
CH3_01 8
H63-GSF

CH3_03
18WH
**A14Y

H1-A2
6RD
*A14W
6RD

SLEEPER #H62A
GAUGE FUSE 18DKBL
10A 9
CLUSTER#2 BLOCK
(1501) CH8_11 (5001)
H11-GSJ

H1-B2
18WH

{
H14VAC
16RD
10RD
A14R

A109S
18GY

ACCENT LIGHT
DIMMER
(512)
(5222) CH07_09
NO IDEL ENGINE HEAT

A
22 H63A BLUE
H11-GSN

18DKBL
10WH
A14RD

C
12RD

H63B YELLOW
H14VA
10RD

18DKBL

FUSE F7-A (1016) B


1 H63-GA BLACK
F1 E1 A14VA 18DKBL
10RD
30A F
H62-GB
BLACK
IP / SLEEPER 18DKBL
(5000)
GROUND STUD IN D
SLEEPER REAR H62B BLUE
* N/ LOAD SHEDDING FACE OF FRONT LEFT 18DKBL
** W/ LOAD SHEDDING BUNK PANEL H62D
# W/ LONESTAR
18DKBL
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 19

Figure 152 Dome and Accent Light — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 153
CIRCUIT DIAGRAMS

9.20. LIGHTED AIR SHIELD, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LIGHTED AIR SHIELD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHTED
BODY CONTROLLER#J2
AIR SHIELD
(1604)
W/ DAYCAB (1906)

A
AIR SHIELD A58C
F 18BK HEAT SHRINK
LIGHT 16BN
(LOCATED IN UPPER RIGHT
REAR ROOF (DAYCAB))
GROUND ADAPTER
(1006)

7 B
A58-GC 18WH HEAT SHRINK
16WH
W/ SLEEPER CAB
1 (LOCATED IN UPPER RIGHT
A11-GKB
REAR ROOF (DAYCAB))
14WH

LEFT SIDE DASH


A58C
16BN

MOUNTED DUAL POST


GROUND PLATE

LIGHTED
AIR SHIELD
T-RAIL
(5117)
(1001 / *8001)
IP / SLEEPER
(5000-19)
A
H58C H58C
16BK HEAT SHRINK
16BK 16BK
G
(LOCATED IN UPPER LEFT
SLEEPER SIDE OF SLEEPER)
GROUND ADAPTER
(5007)

2 B
H58-G H58-G
16WH HEAT SHRINK
16WH 16WH
H
1 (LOCATED IN UPPER LEFT
H11-GM
SIDE OF SLEEPER)
16WH

GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 20

Figure 153 Lighted Air Shield

S08339
154 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.21. PANEL LIGHTS, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE PANEL LIGHTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A62DD STEERING WHEEL


18DKBL CH4_04

SWITCH PACK A62DB


A62DA HVAC CONTROL
(1101M) CH4_20 18DKBL
18DKBL (1200) CH12_02

CLUSTER #1
(1500)

PANEL LIGHT A62 A62DC RADIO CONN


4
DIMMER 18DKBL 18DKBL (1300)CH4_18

PANEL LIGHT
6
DIMMER

PANEL LIGHT
ADAPTER
(1002)
A
A62B
16DKBL

B
A62BB CAT-MESSENGER DISPLAY
18DKBL (1556) CH4_24

C
A62BE DRIVER DISPLAY
18DKBL (7905) CH11_02

D
A62BD MIRROR SWITCH
18DKBL CH4_05
E
A62BH SECONDARY INSTRUMENT CLUSTER
18DKBL (1502) CH8_12

W/ TELEMATICS ALERT SWITCH


A62N
18DKBL
PANIC BUTTON

}
H (1111M)CH4_15
A62SD
18DKBL
W/ QUALCOMM
J
A62SA SINGLE CUSTOMER ACCESSORY SPARE '1'
18DKBL (1112) CH4_27

K
A62SB DUAL CUSTOMER ACCESSORY SPARE '2'
18DKBL (1112M) CH4_28
G
A62SC AUXILIARY TRAILER SOCKET
18DKBL (1110M) CH9_16

F
A62T ENGINE PRE HEAT
18DKBL (1115M) CH12_06

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055901 021

Figure 154 Panel Lights

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 155
CIRCUIT DIAGRAMS

9.22. WORK LIGHTS — DAY CAB, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WORK LIGHTS - DAY CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER #J1


WIRING FOR CUSTOMER
(1603)
SUPPLIED WORKLIGHT

WORK
LIGHT
W/ LOAD SHEDDING

BATTERY FEED A14Y


CH3_03 6RD
FUSE F7-F (1016) G

BATTERY FEED A14W A14M B2 A2 A65BD


A14MD
CH3_01 6RD 8RD 16OR W/ CUSTOMER
12RD
15A SUPPLIED
N/ LOAD SHEDDING WORK LIGHT

N/ CUSTOMER
GROUND CUSTOMER SUPPLIED
ADAPTER WORKLIGHT RELAY WORK LIGHT

A65AA
16OR
(1023) (1010)
C2
10 A65-GW D2 86
30
18WH

87

18OR
A65
85
C1 D1
LEFT SIDE
1
A11-GCB DASH MOUNTED A65AB
12WH DUAL POST GND 16OR
PLATE
@A65AB
18OR

16OR
A65BF

A65
A65BC
14OR
16OR
LOW
MOUNT
LIGHT
CENTER GROUND
51 68 CHASSIS ADAPTER
(1701) (8804)
A11-GKA
14WH
16WH
A65-GF

F
N65-GA
LEFT SIDE
A65-GFA

A65BFA
A65-GFB

18WH

14WH
18OR
18WH
A65BFB
18OR

DASH MOUNTED E
@N65BC

DUAL POST GND


N65BC
16OR
14OR

PLATE

4 1 A
16WH
N65-G
16OR
N65

GROUND ADAPTER
(1003)

CUSTOMER
(9718) A B
SUPPLIED
CUSTOMER
A B WORKLIGHT
SUPPLIED
HIGH B A
N11-GB

WORKLIGHT
10WH

MOUNTED HIGH
(2201)
MOUNTED
(2200)
N65BD
16OR

N65-GB
16WH
BLACK

WHITE

BLACK
18WH
WHITE
18BK

18WH

18BK

N65BE
16OR
N65-GC
16WH

DAY CAB
A B
WORK LIGHT
CUSTOMER
(LOCATED IN LEFT BACK
SUPPLIED
PANEL (DAYCAB)) LEFT SIDE
WORKLIGHT
(LOCATED IN RIGHT LOW MOUNTED CUSTOMER DASH MOUNTED
BACK PANEL (DAYCAB)) (9719 / @9719A) SUPPLIED DUAL POST GND
WORKLIGHT PLATE
LOW MOUNTED
HEAT SHRINK HEAT SHRINK (9720 / @9720A)
SLEEVE SLEEVE
@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055901 022

Figure 155 Work Lights — Day Cab

S08339
156 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

9.23. WORK LIGHTS — SLEEPER CAB, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WORK LIGHTS - SLEEPER CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY WIRING FOR CUSTOMER


FEED FEED SUPPLIED WORKLIGHT
CH3_01 CH3_03

BODY
**A14Y
6RD

CONTROLLER#J1
*A14W

WORK
6RD

(1603)
LIGHT
FUSE F7-F (1016) G
A14M B2 A2 A65BD
A14MD
16OR W/ CUSTOMER
8RD 12RD
SUPPLIED
15A
D2 C2 WORK LIGHT
10
A65-GW 86 30 CUST.

#A65AA
18WH

A65AA
18OR

16OR
WORKLIGHT
RELAY
(1010) N/ CUSTOMER
87

18OR
GROUND SUPPLIED

A65
ADAPTER 87A WORK LIGHT
85
(1023)
C1 D1
1 A65AB
18OR

16OR
18OR
#A65
A65
A11-GCB

A65B
12WH

16OR

SLEEPER
GND IP / SLEEPER
21 20
ADAPTER (5000)
(5007)
H11-GSN
10WH
16OR
H6S

LEFT SIDE
1 4
16WH
H65-G

DASH MOUNTED
16OR
H65B

DUAL POST GND


PLATE
H65-GE
16WH
H11-GM

GROUND STUD
#H11-GM

16WH
10WH

BACK IN SLEEPER
E F PANEL REAR FACE OF
(5300) FRONT LEFT
T-RAIL BUNK PANEL
GROUND STUD IN (1001 / C
D
SLEEPER REAR FACE
16WH

#8001)
16OR

V65-G
V65

OF FRONT LEFT
BUNK PANEL

V6SA
18OR
H65BB
16OR
H65-GE
16WH

V65-GA
18WH
H65BA
16OR

A B B A
H65-GD
16WH
H65-GC
16WH

LEFT WORK RIGHT WORK


* N/ LOAD SHEDDING LIGHT LIGHT
A B B A (5100) (5101)
** W/ LOAD SHEDDING
# W/ LONESTAR RIGHT OPTIONAL
WORK LIGHT LEFT OPTIONAL
(5119) WORK LIGHT
(5118)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055901 023

Figure 156 Work Lights — Sleeper Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 157
CIRCUIT DIAGRAMS

9.24. DOME AND ACCENT LIGHTS — SLEEPER, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 9
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
DOME AND ACCENT LIGHT - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CONTINUED FROM SHEET 19


SLEEPER CONTROL PANEL /
IP /
SKY RISE CABINET LIGHT DOME / FLOOR
SLEEPER
(5130 / 5134) LIGHT
(5000)
(5124)
33 A6
H63C 1
A63F H63F
18DKBL 18DKBL 18DKBL

32 A2 3
A63E H63E H63D
GAUGE
18DKBL 18DKBL 18DKBL
CLUSTER
#1 A5 2B
(1500) H63ZVR H63ZVR
CH8_11 18GY 18GY
31
A62A H62A
18DKBL 18DKBL

A3 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL
GROUND STUD A4 H62AS 7
H62AS H62C
IN SLEEPER 18DKBL
18DKBL 18DKBL
REAR FACE OF FRONT
LEFTBUNK PANEL

SLEEPER HVAC H62C NO IDLE


CONTROLLER H62AH ENGINE HEAT
17 18DKBL
(5210) 18DKBL (5222) CH7_09

ROOF HARNESS ACCENT LIGHT


H63L
(5103) ON / OFF
16DKBL
CH13_5 (5126)

A1 2B
H63
18DKBL
ROOF HARNESS A7
H50A 3
(5103)
16YL
CH13_5
A8
H63GSF 7
18WH H62C
BATTERY BATTERY 18DKBL
16DKBL
H63SA

FEED FEED
CH3_01 CH3_03 8

H1-A2
**A14Y
*A14W

6RD
6RD

SLEEPER
GAUGE
10A FUSE 9
CLUSTER#2
BLOCK
(1501) CH8_11
H1-B2 (5001)
H14VAC
16RD
10RD
A14R

HA109S
A109S
18GY

18GY

LEFT CRESENT
SPEAKER
(5127)
A
22 H63A BLUE
A10GS 18DKBL
18GY
A14RD

C
12RD

H63B YELLOW
H14VA

18DKBL
10RD

FUSE F7-A (1016) B


1 H63-GA BLACK
F1 E1 A14VA 18DKBL
10RD
30A F
H62-GB BLACK
IP / SLEEPER 18DKBL
(5000)
D
H62B BLUE
** W/ LOAD SHEDDING 18DKBL
* N/ LOAD SHEDDING W/ LONESTAR H62D
18DKBL
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 18AUG08 AE08055901 024

Figure 157 Dome and Accent Lights — Sleeper

S08339
158 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10. CHASSIS ACCESSORIES (CHAPTER 10)


10.1. TIRE PRESSURE MONITOR, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TIRE PRESSURE MONITOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TIRE PRESSURE MODULE PLATE


MONITORING INTERCONNECT
SYSTEM (TPMS) (ICON / TIRE
CONTROLLER -PRESSURE)
(8952) (1962)
FUSE F4-J (1013) FUSE F4-K
(1013)
A4 B1 A1 ACCESSORY
2 A22E A22E A12V RELAY # 2,4
IGNITION (A12V)
18TN 18TN 12LTBL (1011/1013) CH3_10
10A A2
R REAR TIRE
PRESSURE ANTENNA
(R FWD AND R REAR
TIRES - 6x4)(8984)
(R REAR TIRES - 4x2)
IP / CENTER (8982 / #8984)
CENTER /
CHASSIS HARNESS REAR R22C
CONNECTOR CHASSIS 3
20TN
(1701) (9801)
R22ZC
B1 57 R 1
A22C A22C N22C 20TN
R REAR 4
SIGNAL 18TN 18TN 18TN
B6 55 N R22VC
A22ZC A22ZC N22ZC 2
ZVR 12 20TN
18TN 18TN 18TN
(R REAR)
B3 56 P L REAR TIRE
12V A22VC A22VC N22VC PRESSURE ANTENNA
7
(R REAR) 18TN 18TN 18TN (L FWD AND L REAR
B4 TIRES - 6x4)(8983)
53 L
12V A22VB A22VB N22VB (L REAR TIRES - 4x2)
8
(L REAR) 18TN 18TN 18TN (8981 / #8983)

B5 52 K
ZVR A22ZB A22ZB N22ZB R22VB
11 2
(L REAR) 18TN 18TN 18TN 20TN

B2 54 M
A22B A22B N22B R22ZB
L REAR 5 1
18TN 18TN 18TN 20TN
SIGNAL
R22B
3
IP / FORWARD R & L FRONT TIRE 20TN
CHASSIS PRESSURE ANTENNA
(1700) (8980)

B10 49
FRONT A22A A22A M22A
6 3
SIGNAL 18TN 18TN 20TN

48 W/ LOAD SHEDDING
B11
12V A22VA A22VA M22VA
9 2
(FRONT) 18TN 18TN 20TN

B12 47 BATTERY
A22ZA A22ZA M22ZA A14Y
ZVR 10 1 FEED
18TN 18TN 20TN 6RD
(FRONT) CH3_03
FUSE F11-B (1020)
N/ LOAD SHEDDING
A5 F2 E2 F1 BATTERY
A22D A22D A14NF A14NE A14R A14W
BATTERY 3 12RD FEED
18TN 18TN 12RD 8RD 6RD
5A CH3_02
FUSE F11-A #A14Y BATTERY
(1020) 6RD FEED
CH3_03
#A14NF #A14N #A14W BATTERY
12RD 8RD 6RD FEED
A3 A22-G
A22-G CH3_02
GROUND 1 18WH
18WH
A11-GKA
14WH

B8
#A5K(-) #A5P(-)
18GN 18GN
J1939 ADAPTER
LEFT SIDE
B7 CH3_13
#A5K(+) #A5P(+) (DASH MOUNTED
18YL 18YL DUAL POST GND
PLATE)
A5K(-) GROUND
J1939 13 1
15 18GN ADAPTER
LOW 1 J1939 ADAPTER # W/ LONESTAR
(1003)
CH3_13
J1939 A5K(+)
HIGH 1 13 18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055902 001

Figure 158 Tire Pressure Monitor

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 159
CIRCUIT DIAGRAMS

10.2. AIR DRYER, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR DRYER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
RELAY#2
(1012/1014)
CH3_09,09A
(A13FB)

W/ BENDIX AIR DRYER (TOPGUN)


(LONESTAR)

FUSE F5-E C1 A
(1014) N39
16GY LEFT SIDE
AIR DRYER
FUSE F5-J A1 B (9902)
(1014) N39-G
16WH
A13FB
12PK

A2
IP / CENTER
FUSE F5-K(1014) 15A CHASSIS
(1701-31)
B2
A
A39 N39
16GY 16GY
LEFT SIDE
GND ADAPTER #N10-GP B AIR DRYER
(1010) 16WH N39-G (9900)
CH9_01 16WH
#N58AC
12 16BN

(9800)
W/ SINGLE
AIR DRYER

A
N39
16GY LEFT SIDE
DUAL AIR DRYER
B
N39-G (9901)
16WH

CHASSIS GROUND
ADAPTER 1
(8803)

W/ DUAL
E AIR DRYER

A
N11-GA
10WH

# W/ LONESTAR
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055902 002

Figure 159 Air Dryer

S08339
160 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.3. AIR SOLENOID PACK — 4 WAY, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR SOLENOID PACK - 4 WAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SOLENOID 4 - PACK


(9736)
BODY CONTROLLER # J5 IP / CENTER CHASSIS
(1602) (1701)

32 B
A59A N59A
AIR SOLENOID #1 E12
18GY 18GY

BODY CONTROLLER # J4
(1601)

33 C
A59B N59B
AIR SOLENOID 2 F10
18GY 18GY

34 D
A59C N59C
AIR SOLENOID 3 E12
18GY 18GY

35 E
A59D N59D
AIR SOLENOID 4 F8
18GY 18GY

GROUND
ADAPTER
(8804)

B A
N59-G
14WH

A
N11-GB
10WH

LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055902 003

Figure 160 Air Solenoid Pack — 4 Way

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 161
CIRCUIT DIAGRAMS

10.4. AIR SOLENOID PACK — 4 WAY, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR SOLENOID PACK - 4 WAY (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

2ND AIR SOLENOID 4 -PACK


BODY CONTROLLER # J4 (9737)
IP / CENTER CHASSIS
(1601)
(1701)

36 B
A59E N59E
AIR SOLENOID 5 E13
18GY 18GY

37 C
A59F N59F
AIR SOLENOID 6 F4
18GY 18GY

38 D
AIR SOLENOID 7 A59H N59H
E9
18GY 18GY

39 E
AIR SOLENOID 8 A59J N59J
F5
18GY 18GY

GROUND
ADAPTER A
N59-GA
(8804)
14WH
C N59K
18GY
*N59K
16GY
N59K
A 18GY
N11-GB *N59K
10WH 16GY
LEFT SIDE
N59K
DASH MOUNTED
18GY
BODY CONTROLLER # J4 DUAL POST GND *N59K
PLATE 16GY A
(1601)
N59K
*A59C
18GY
18GY
35
A59C N59K
AIR SOLENOID 3 F12
18GY 18GY
36
A59D N59K
AIR SOLENOID 4 F8
18GY 18GY
34 B
*A59C *N59K
AIR SOLENOID 4 E12
18GY 16GY

GROUND 5TH WHEEL JAW LOCK SOLENOID


IP / CENTER
ADAPTER (9738)
CHASSIS
(8803) (1701)
C
N59-GB
16WH

A
N11-GA
10WH * W/ LONESTAR
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28OCT05 AE08055902 004

Figure 161 Air Solenoid Pack — 4 Way

S08339
162 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.5. AIR SUSPENSION W/LOAD INDICATOR, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR SUSPENSION W/ LOAD INDICATOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT LOAD FORWARD GAUGE CLUSTER#1


INDICATOR CHASSIS / IP (1500)
(8750) (1700)

ELECTRONIC 25
M109AB M109A A109 ELECTRONIC
GROUND A 8
18GY 18GY 18GY GROUND
TERMINAL

GAUGE CLUSTER#2
(1501)

41
OUTPUT M61 A61 ANALOG
C 18GY 8
TERMINAL 18GY IN # 2

42
+5V M106A A106A
B 18GY 18GY
TERMINAL

REAR LOAD INDICATOR CENTER


LOAD INDICATOR 4X2 TO CHASSIS CHASSIS / IP
(9830) (9865) (1701)

C 40
OUTPUT R61B N61B A61B
C 7 ANALOG
TERMINAL 18GY 18GY 18GY
IN # 1
B 41
+5V R106B N106B A106B A106 +5V
B 2
TERMINAL 18GY 18GY 18GY 18GY OUTPUT # 1
A 42
ELECTRONIC R109B N109B A109B
A 1 ELECTRONIC
GROUND 18GY 18GY 18GY GROUND
TERMINAL

REAR
LOAD INDICATOR 6X4
(9832)

OUTPUT R61B
C
TERMINAL 18GY

+5V R106B
B
TERMINAL 18GY

ELECTRONIC R109B
GROUND A
18GY
TERMINAL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055902 005

Figure 162 Air Suspension With Load Indicator

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 163
CIRCUIT DIAGRAMS

10.6. BATTERY FEED — TRAILER AUXILIARY, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED - TRAILER AUXILIARY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A13FF IGNITION RELAY #3


(1012 / 1014) TRAILER TRANS
18PK (5758F/5759F) (5758M)
CH3_07,08
##94TT2 A3 B3 ##N94TT A ##N94TT
##94TT1
A
12GY 14GY 14GY 14GY
(1017)
ABS TRAILER
TRAILER SOCKET
W/ IGN IP / CENTER CONNECTOR 1 (9902)
W/ BOC AND EOF
CENTER PIN CHASSIS (9780-A)
A94T (1701-10) N94T N94U
10DKBL BL
12GY 10DKBL
N94T
BATTERY
G3 J3 H4 10DKBL
FEED
85 87A CH3_01
W/ DAYCAB AND EOF
87

TRAILER

6RD
A14
ABS ECU
12GY
A94T

30
RELAY 86 W/ BATTERY
(1017) CENTER PIN
J4 G4 SOCKET
A94TV
12GY
(A94TC)
18WH

8RD
A14J
A12-G

A13-GFF
18WH

FUSE F8-D (1017)


30A
E4 F4 A14JC
12RD
W/ IGN
CENTER PIN

ACCESSORY IGNITION W/ SW CONTROLLED


RELAY #2, 4 RELAY #3 CENTER PIN
(1011 / 1013) (1012 / 1014)
CH3_10 CH3_07,08
A94TC
12GY

A94TB A94T
12GY 12GY AUXILIARY
TRAILER
RELAY
W/ SW (1016)
CONTROLLED
A94TA
12GY

CENTER PIN

IGNITION ##A12 H2 87A 30


GROUND SWITCH 18LTBL J1
ADAPTER (1100M) CH3_10 G2 87 A14R @A14W
(1023) BATTERY FEED CH3_01
8RD 6RD
@@A14Y
11 BATTERY FEED CH3_03
A14RB

J2 6RD
12RD

A72-GC
IP / PARK BRAKE
18WH
85 FORWARD PRESSURE
86 FUSE F7-B CHASSIS SWITCH
(1016) (1700) (8454)
G1
1 51 C
F2 E2 A72E M72EA
A72-GB
18WH

18OR 16OR
##A72F

A72EC
16OR

25A/10A
18OR

##A72FA 52
A11-GCB

A72EB M72EB
12WH

18OR
18OR 16OR
A72ED D
18OR

LEFT SIDE
DASH MOUNTED
AUXILIARY
DUAL POST
TRAILER
GROUND PLATE 10 3 7 2B SOCKET
(1110M)
* IGN FEED W/ ICON,N/ FREEDOMLINE
** IGN FEED STANDARD
# IGN FEED REMOTE START/STOP
## W/ LONESTAR @ N/ LOAD SHEDDING
@@ W/ LOAD SHEDDING
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055902 006

Figure 163 Battery Feed — Trailer Auxiliary

S08339
164 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.7. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#3 IP / CENTER
(1402) CHASSIS
(1701) BENDIX TRAILER
13 TRACTION CONTROL
A94SJ N94SJ
TCV (SA) 5 (9512)
18GY 16GY
1

2
67 BENDIX LEFT
TCV ##A94BM N94SK REAR MODULATOR
COMMON 3
16GY 16GY (9502B)
(SA)
BENDIX SIX CHANNEL
ABS INLINE CONN
(9516M)
CENTRE CHASSIS
52 B
1
##A94BN ##N94BN ##N94BN
7 16GY 16GY 16GY
53 2
##A94BG ##N94BN ##N94BN A
6 16GY 16GY 16GY
54 3 C
4 ##A94BR ##N94BP ##N94BP
16GY 16GY 16GY
55 4
##A94BS ##N94BG ##N94BG
14 16GY
16GY 16GY
56 5
##A94BT ##N94BR ##N94BR
11 1
16GY 16GY 16GY

ABS#1 2
(1400)
FUSE F8-B (1017)

16 A94AY A14HE A14H A14 BATTERY FEED


BATTERY BENDIX RR LEFT
12GY E2 F2 12RD 8RD 6RD CH3_01
WHEEL SPEED
30A SENSOR
IP / CENTER CENTER / REAR (9501D)
CHASSIS CHASSIS
(1701) (9800) BENDIX AUTO
TRACTION
15 24 CONTROLLER
TCV A94BN N94BN R94BN
4 (9505 / ##9505A)
COMMON 18GY 16GY 16GY
(DA) 2

1
14 23
A94BM N94BM R94BM
TCV (DA) 5
18GY 16GY 16GY

A5N(-)
J1939 LOW 7
18GN
CAB J1939 * IGN FEED W/ ICON,N/ FREEDOMLINE
CH3_11 ** IGN FEED STANDARD
8 A5N(+)
J1939 HIGH # IGN FEED REMOTE START/STOP
18YL
## W / LONESTAR
A3BA(-)
J1708 (-) 13
18GY
J1708 PUBLIC
CH3_20
A3BA(+) TRAILER
J1708 (+) 14
18DKBL ABS ECU
FUSE F11-D *A13HH RELAY
(1020) 18GY (1017-G3) IGNITION
A94V **A13FH A13FF
IGNITION 3 RELAY #3
18GY F4 E4 18PK 18PK
(1012 / 1014)
5A #A13FH CH3_07,08
18GY
##13FJ FUSE BLOCK (1020)
18PK CH7_04
LEFT SIDE
A94-GA DASH MOUNTED
GROUND 1
12WH DUAL POST
GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055902 007

Figure 164 Antilock Brake System W/Bendix

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 165
CIRCUIT DIAGRAMS

10.8. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX RR RIGHT
MODULATOR
(9504A)
ABS#3 BENDIX SIX CHANNEL
(1402) IP / CENTER ABS INLINE CONN
CHASSIS (9516M)
(1701) CENTRE CHASSIS B
57 6
A94BS N94BS N94BS
13 16GY A
16GY 16GY
58 7
N94BT N94BT
A94BT
9 16GY 16GY
16GY
59 8 C
A94BU N94BU N94BU
10
16GY 16GY 16GY

BATTERY
A116L
FEED
18GY
CH4_28 BENDIX RR RIGHT
WHEEL SPEED SENSOR
(9503D)

60 9 1
A94BU N94BV N94BV
15 16GY
16GY 16GY

64 10 2
A94BW N94BW N94BW
12 16GY
16GY 16GY

FUSE BLOCK #10 A116U


(1019) CH7_04 18GY

FUSE BLOCK #5 A116M


(1014_D1) 18GY
CH12_02

W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 18AUG08 AE08055902 07A

Figure 165 Antilock Brake System W/Bendix

S08339
166 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.9. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS#2 IP / CHASSIS
(1401) FORWARD HARNESS
(1700)

30
WSS SA A94C M94C BENDIX LEFT FRONT
5 1
LEFT (+) 16GY 18GY AIR ABS
SPEED SENSOR
31 (8502)
WSS SA A94D M94D
8 2
LEFT (-) 16GY 18GY

28
PMV SA A94A M94A B
3
LEFT CMN 18GY 18GY

27
PMV SA A94 M94 A
2 BENDIX
LEFT REL 18GY 18GY LEFT ABS
29 MODULATOR
PMV SA A94B M94B (8500) / (8500A)
LEFT HLD 1
18GY 18GY C

35
PMV SA A94J M94J B
6
RIGHT CMN 18GY 18GY

34
PMV SA A94H M94H A
7 18GY 18GY
RIGHT REL
BENDIX
36 RIGHT ABS
PMV SA A94K M94K
4 MODULATOR
RIGHT HLD 18GY 18GY C (8501) / (8501A)

32
WSS SA A94E M94E BENDIX RIGHT FRONT
11 1
RIGHT (+) 16GY 18GY AIR ABS
SPEED SENSOR
33
WSS SA A94F M94F (8503)
14 2
RIGHT (-) 16GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055902 008

Figure 166 Antilock Brake System W/Bendix

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 167
CIRCUIT DIAGRAMS

10.10. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX
RIGHT REAR
WHEEL SPEED
ABS#1 IP / CHASSIS CHASSIS SENSOR
(1400) CENTER REAR / CENTER (9503 / #9511)
(1701) (9800)

19 18
WSS DA A94BF N94BF R94BF
11 1
RIGHT (-) 16GY 16GY 16GY
18 19
WSS DA A94BH N94BH R94BH 2
10
RIGHT (+) 16GY 16GY 16GY

BENDIX
RIGHT REAR
MODULATOR
(9504 / #9504B / #9514)

ABS#2
(1401)

22 21
PMV DA A94BK N94BK R94BK
9
RIGHT CMN 18GY 16GY 16GY B

21 20 A
PMV DA A94BJ N94BJ R94BJ
13
RIGHT REL 18GY 16GY 16GY

20 22 C
PMV DA A94BL N94BL R94BL
10
RIGHT HLD 18GY 16GY 16GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055902 009

Figure 167 Antilock Brake System W/Bendix

S08339
168 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.11. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX
LEFT WHEEL SPEED
ABS#2 IP / CHASSIS CHASSIS SENSOR
(1401) CENTER REAR / CENTER (9501 / #9512)
(1701) (9800)

17 16
WSS DA A94BD N94BD R94BD
18 16GY 1
LEFT (-) 16GY 16GY

16 17
WSS DA A94BE N94BE
15 R94BE 2
LEFT (+) 16GY 16GY 16GY

BENDIX
LEFT MODULATOR
(9502 / #9513)

24 14
PMV DA A94BB N94BB R94BB
12
LEFT CMN 18GY 16GY 16GY B

23 13 A
PMV DA A94BA N94BA R94BA
17
LEFT REL 18GY 16GY 16GY

25 15
PMV DA A94BC N94BC R94BC C
16 16GY
LEFT HLD 18GY 16GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055902 010

Figure 168 Antilock Brake System W/Bendix

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 169
CIRCUIT DIAGRAMS

10.12. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS PRIMARY
ABS#4 IP / DCM AIR TRANSDUCER
(1403) (1800) (1822)

BRAKEDEMAND D5 C
PRIMARY A94SE B94SE
2 18GY
CIRC SIGNAL 18GY
C3 B
PRESS SNSR A94SVD A94SV B94SV B94SVA
4
SUPPLY 16GY 16GY 18GY 18GY
C10 A
A94SZD A94SZ B94SZ B94SZA
PRESS SNSR 1
16GY 16GY 18GY 18GY
COMMON
D6
BRAKEDEMAND 5 A94SF B94SF
SECONDARY 16GY 18GY
ABS SECONDARY
CIRC SIGNAL AIR TRANSDUCER
(1823)

B
B94SVB
18GY
A
B94SZB
18GY
C

IP / CENTER
ABS 6 PRESSURE
CHASSIS ABS 6 PRESSURE
SENSOR
(1701) SENSOR
(4X2) / (6X4)
(9510F / 9510M)
(9510 / #9510A)

63 A A
A94SZC N94SZC R94SZC
16GY 16GY 18GY
75 B B
A94SVC N94SVC R94SVC
16GY 16GY 18GY
76 C C
N94SH R94SH
LOAD SNSR 3 A94SH
16GY 18GY
SIGNAL 16GY

BENDIX
TRAILER
MODULATOR
(9513)

74
A94SL N94SL
PMV TRLR 6 C
18GY 16GY
HOLD
72
PMV TRLR A94SM N94SM
9 A
RELEASE 18GY 16GY
73
PMV TRLR A94SN N94SN
12 18GY B
COMMON 16GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 31AUG06 AE08055902 011

Figure 169 Antilock Brake System W/Bendix

S08339
170 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.13. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ANTILOCK BRAKING SYSTEM W/ BENDIX (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / CENTER
CHASIS YAW SENSOR
ABS#4 (1701) (9511 / #9511A)
(1403)
46 1
N94SAB
18GY
A94SDA
CAN LOW 7 48 2
18GY N94SCB
18GY
A94SBA 47 3
CAN HIGH 8 N94SBB
18GY
18GY
49 4
A94SCA N94SDB
CAN COM 10 18GY 18GY

CAN A94SAA
SUPPLY 11 18GY

ATC & RSP


SPLICE PACK
(1410)

A
A94SAA
18GY
B
12V A94SAB
18GY
C
A94SA
18GY

D
A94SCA
18GY
E
A94SCB
GND 18GY
F
A94SC
18GY

G
A94SBA
18GY
CAN H STEERING WHEEL
A94SBB
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821)
J
A94SB
18GY A 2
B94SA
20GY
K C 1
A94SDA B94SC
18GY 20GY
L B 3
CAN A94SDB B94SB
LOW 18GY 20GY
M D 4
A94SD B94SD
18GY 20GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 012

Figure 170 Antilock Brake System W/Bendix

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 171
CIRCUIT DIAGRAMS

10.14. ANTILOCK BRAKE SYSTEM W/WABCO, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ WABCO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO AIR CONTROLLER


TRAILER
(1420)
ABS ECU
*A13HH
RELAY
FUSE F11-D 18GY
(1017-G3)
(1020) IGNITION
IGNITION A94V **A13FH A13FF RELAY #3
7
(ECU+) 14GY F4 E4 18PK 18PK (1012 / 1014)
5A CH3_07,08
#A13FH
18GY
FUSE F8-B (1017)
A94AY A14H A14 BATTERY FEED
BATTERY 8 A14HE
14GY E2 12RD 8RD 6RD CH3_01
F2
30A

A3BA(-)
J1708(-) 10
18GY J1708 PUBLIC
CH3_20
A3BA(+) * IGN FEED W/ ICON,N/ FREEDOMLINE
J1708(+) 11 ** IGN FEED STANDARD
18DKBL
# IGN FEED REMOTE START/STOP
A5N(-) @ W/ LONESTAR
J1939(-) 1 CAB J1939
18GN
CH3_11
A5N(+)
J1939(+) 3
18YL
A94BB WABCO LEFT REAR WHEEL MODULATOR
18GY (9507)
GROUND A94-GB CH10_16
ECU (-) 4 WABCO RIGHT REAR WHEEL MODULATOR
18WH A94BK
18GY (9509)
CH10_15
A94-GA
GROUND 9
18WH WABCO LEFT FRONT ABS MODULATOR
A94-GC
16WH

A94MA
(8504) / (8504A)
18GY CH10_14

A94MJ WABCO RIGHT FRONT ABS MODULATOR


18GY (8505) / (8505A)
CH10_14

WABCO ABS LEFT SIDE DASH


CONTROLLER MOUNTED DUAL POST IP / CENTER CENTER / REAR
GND PLATE CHASSIS CHASSIS WABCO AUTO TRACTION
(1421) CONTROL SOLENOID
(1701) (9800)
(9515 / @9515A / @9515B)
15 24
TRACTION CONTROL A94BN N94BN R94MBN
7 18GY
VALVE (-) 16GY 18GY

1
14 23
TRACTION CONTROL A94BM N94BM R94MBM
16 18GY 16GY 18GY
VALVE (+)

WABCO ABS
CONTROLLER IP / CENTER CHASSIS
(1422) (1701)
TRAILER RELAY
13 WABCO RSC SOLENOID
A94SJ N94SJ (9514)
RSC(+) 8 18GY 16GY

2
67
A94SK N94SK
RSC(-) 13
18GY 16GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 013

Figure 171 Antilock Brake System W/WABCO

S08339
172 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.15. ANTILOCK BRAKE SYSTEM W/WABCO, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / CHASSIS
WABCO ABS CONTROLLER FORWARD HARNESS
(1421) (1700)

30
LEFT FRONT A94MC M94MC
12 1 WABCO FRONT
WHEEL SPEED SNSR 18GY 18GY
LEFT AIR ABS
31 SPEED SENSOR
LEFT FRONT A94MD M94MD (8506)
15 2
WHEEL SPEED SNSR 18GY 18GY

GROUND 28
A94MA M94MA 2
SPLICE 18GY
18GY
CH10_13
27
LEFT FRONT MOD A94M M94M 1
6
OUTLET 18GY 18GY
WABCO LEFT
FRONT ABS
MODULATOR
29 (8504) / (8504A)
LEFT FRONT MOD A94MB M94MB 3
3
INLET 18GY 18GY

GROUND 35
A94MJ M94MJ 2
SPLICE
18GY 18GY
CH10_13

A94MH 34
RIGHT FRONT MOD 4 M94MH 1
OUTLET 18GY
18GY
WABCO RIGHT
FRONT ABS
36 MODULATOR
RIGHT FRONT MOD A94MK M94MK 3
1 (8505) / (8505A)
INLET 18GY 18GY

32
RIGHT FRONT A94ME M94ME WABCO FRONT
10 1
WHEEL SPEED SNSR 18GY 18GY RIGHT AIR ABS
SPEED SENSOR
33
RIGHT FRONT A94MF M94MF (8507)
13 2
WHEEL SPEED SNSR 18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055902 014

Figure 172 Antilock Brake System W/WABCO

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 173
CIRCUIT DIAGRAMS

10.16. ANTILOCK BRAKE SYSTEM W/WABCO, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO
RIGHT REAR
WABCO ABS WHEEL SPEED
CONTROLLER IP / CHASSIS CHASSIS SENSOR
(1421) CENTER REAR / CENTER (9508 / #9508D / #9508E)
(1701) (9800)

19 18
RR WHL A94BF N94BF R94MBF
18 1
SPEED SNSR 18GY 16GY 18GY

18 19
RR WHL A94BH N94BH R94MBH
17 2
SPEED SNSR 18GY 16GY 18GY

GROUND
WABCO RIGHT
SPLICE
REAR WHEEL
CH10_13
MODULATOR
(9509 / #9509B / #9509A)

22 21
A94BK N94BK R94MBK
18GY 16GY 18GY 2

21 20 1
RIGHT REAR A94BJ N94BJ R94MBJ
9
MOD OUTLET 18GY 16GY 18GY

20 22
A94BL N94BL R94MBL 3
RIGHT REAR 8
MOD INLET 18GY 16GY 18GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 015

Figure 173 Antilock Brake System W/WABCO

S08339
174 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.17. ANTILOCK BRAKE SYSTEM W/WABCO, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO
LEFT REAR
WABCO ABS WHEEL SPEED
IP / CHASSIS CHASSIS SENSOR
CONTROLLER
CENTER REAR / CENTER (9506 / #9506D / #9506E)
(1421)
(1701) (9800)

17 16
LR WHL A94BD N94BD R94MBD
11 1
SPEED SNSR 18GY 16GY 18GY

16 17
LR WHL A94BE N94BE R94MBE
14 2
SPEED SNSR 18GY 16GY 18GY

GROUND
SPLICE WABCO
CH10_13 LEFT REAR
WHEEL
MODULATOR
(9507 / #9507A / #9507B)

24 14
A94BB N94BB R94MBB
18GY 16GY 18GY 2

23 13 1
LEFT REAR A94BA N94BA R94MBA
5 16GY
MOD OUTLET 18GY 18GY

25 15
LEFT REAR A94BC N94BC R94MBC 3
2 16GY
MOD INLET 18GY 18GY

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 016

Figure 174 Antilock Brake System W/WABCO

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 175
CIRCUIT DIAGRAMS

10.18. BLANK PAGE, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTENTIONALLY

LEFT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055902 017

Figure 175 Blank Page

S08339
176 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.19. POWER TAKE OFF, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
POWER TAKE OFF

IGNITION
RELAY # 2
(1012/1014)
CH3_07,08

(A13FB)
G2

FUSE F5-B (1014) 10A

H2
IP / ENGINE
(1702)

14
B *K88 A88
16LTGN 18LTGN

FUSE BLOCK # 11
PTO A
*K88A (1020)
A
18TN
A88V D4
18LTGN

85

86
PTO ENGAGED C3
A88VA
SWITCH
18LTGN
FOR HOUR 87
METER D3
(7800 / @7800A) A9ZC
18GY
C4
30

FUSE BLOCK # 11
K88 PTO B
A
16LTGN (1020)

D2 BODY CONTROLLER # J5
85

41 C1 (1602)
86

K88A A88A
B 18LTGN
18VT
PTO
87

A88B STATE
D1 F14
K88A 18LTGN INPUT A
PTO ENGAGED 16LTGN
PTO
SWITCH A88C
F15 STATE
FOR HOUR C2 18LTGN
INPUT B
30

METER
(7800 / @7801)

W/ IBB ENGINE

W/ ISX ENGINE
ZERO VOLT
REF SPLICE
(1620)

C
A9ZB
* W/ CAT ENGINE 18GY
A
A9Z
@ W/ LONESTAR E3 ZVR
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 018

Figure 176 Power Take Off

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 177
CIRCUIT DIAGRAMS

10.20. FUEL LEVEL, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FUEL LEVEL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUEL FUEL
ZVR SENSOR SENSOR
INPUT 1 INPUT 2

BODY E7 B9 BODY
B8
CONTROLLER #J5 CONTROLLER#J3
(1602) (1600)
18GY
A9B
A9BC
18GY

A36A
A36B
18TN

18TN

IP / CHASSIS
28 27 CENTER
29
(1701)

LEFT FUEL
SENSOR
ELECTRONIC (9100)
GROUND
ADAPTER A
(8802) N36A
18TN SENDER
A RESISTANCE
N9BC (FULL 29 TO
18GY 37 OHMS)
B (EMPTY 234
C
N9BE TO 246 OHMS)
18GY

RIGHT FUEL
SENSOR
(9103)

A
N36B
18TN SENDER
RESISTANCE
(FULL 29 TO
37 OHMS)
B B (EMPTY 234
N9BD TO 246 OHMS)
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055902 019

Figure 177 Fuel Level

S08339
178 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.21. VEHICLE SENSOR MODULE, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE VEHICLE SENSOR MODULE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VEHICLE
CENTER
SENSOR MODULE N/ LOAD BATTERY
CHASSIS / IP A14W
(8950) SHEDDING FEED
(1701) 6RD
FUSE F8-A (1017) CH3_01
66 F1 E1
N14U A14U A14NJ A14M A14Y BATTERY
BATTERY 8 16RD 16RD 8RD FEED
10A 12RD 6RD
CH3_02,03
FUSE F4-E (1013) W/ LOAD
ACCESSORY
65 D1 C1 SHEDDING
N12U A12U RELAY#2,4
16LTBL (A12V) (1011/1013)
16PK
N12UA 10A CH3_10
62 CHASSIS GROUND
16PK #N5U(+) BODY CONTROLLER ADAPTER
18YL (1602) CH3_12
ACC N13UB (8806)
9
16PK
D
N11-GU
GROUND 7
16WH
18YL
#5U(+)

CENTER GROUND
#N5UA(+)
5 (ON LEFT SIDE
18YL
DASH MOUNTED
DUAL POST GND PLATE)

N11-GA
10WH

16WH
N11-GJ
FUEL
12
SENSOR

V_REF 10 CHASSIS
GROUND GROUND A F
ADAPTER
EYEMAX FUEL
PROG AND DIAG (8803)
FILTER SENSOR
(8953)
GROUND ADAPTER (8990)
(8805) D
N110V M110V
C V+
D 16TN 16TN
N108Z F
16TN N110B M110A A FILTER
18TN 18TN SENSOR
A K
N110Z M110ZA
B V_REF
16TN 18TN GROUND

VEHICLE
SENSOR MODULE LEFT FRONT BRAKE
(8951) WEAR SENSOR
(8960)

BRAKE G
N107A M107A [MRFL1]
PAD WEAR 3 2
18TN 18TN 18TN
AXLE 1
[MRFL2]
18TN 1
M107AA

RIGHT FRONT BRAKE


18TN

WEAR SENSOR
(8961)
CHASSIS GROUND
ADAPTER
(8806) [MRFR1]
1
18TN
B H
N107-GA M107-GA [MRFR2]
2
18TN 18TN 18TN
E
N11-GJ
16WH
N11-GA
10WH
CENTER GROUND
F A (ON LEFT SIDE # W/ LONESTAR
CHASSIS GROUND
ADAPTER DASH MOUNTED
(8803) DUAL POST GND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 020

Figure 178 Vehicle Sensor Module

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 179
CIRCUIT DIAGRAMS

10.22. VEHICLE SENSOR MODULE, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
VECHICLE SENSOR MODULE (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT REAR REAR / CENTER VEHICLE


BRAKE WEAR PROGNASTIC & DIAGNOSTICS SENSOR MODULE
SENSOR(6X4) (9801) (8951)
(8964)

C BRAKE
[RURRL1] R107C N107C
1 1 PAD WEAR
18BK 18TN 18TN AXLE 3

[RURRL2] R107CD
2
18BK 18TN
CHASSIS GROUND
ADAPTER
(8806)
RIGHT REAR
BRAKE WEAR S A
N107-GB
SENSOR(6X4)
18TN
(8965)
C

R107-GD
N107-GC

18TN
18TN

R107-GD
2 [RURRR2]

18TN
18BK E
N11-GJ
16WH
[RURRR1]
1
18BK

LEFT REAR
R107C
18TN

BRAKE WEAR
SENSOR(4X2)
(8966)

CHASSIS GROUND
[RTRRL1] ADAPTER
1
18BK (8803)

[RTRRL2] R107CD
2 F
18BK 18TN

RIGHT REAR
BRAKE WEAR
A
SENSOR(4X2) N11-GA
(8967) 10WH

[RTRRR2] CENTER GROUND


2
18BK (ON LEFT SIDE
DASH MOUNTED
DUAL POST GND PLATE)
[RTRRR1]
1
18BK
VEHICLE
B SENSOR MODULE
LEFT FORWARD REAR (8951)
BRAKE WEAR SENSOR(6*4)
(8962)

H BRAKE
[RURFL1] R107B N107B PAD WEAR
1 2
18BK 18TN 18TN AXLE 2

[RURFL2]
2
18BK
R107BC

R107-GC

RIGHT FORWARD REAR


18TN

18TN

BRAKE WEAR SENSOR(6*4)


(8963)

[RURFR2]
2
18BK

[RURFR1]
1 18BK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055902 021

Figure 179 Vehicle Sensor Module

S08339
180 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

10.23. BRAKE SENSOR — WEAR/STROKE, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BRAKE SENSOR - WEAR / STROKE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VEHICLE
SENSOR MODULE
(8950) CENTRE / REAR
PROG AND DIAG
(9801F)

+5V_REF N108V #N108VB


11 16TN A
16TN

V_REF 10
GROUND

GROUND ADAPTER
(8805)

D
N108Z
16TN
N108VA

B
16TN

N108ZA
16TN

LEFT FRONT
BRAKE STROKE SENSOR
PROG AND DIAG
(8970)
(8953 / 8954M / #8953M)

VEHICLE B
SENSOR MODULE M108VA M108VD
(8951) 16TN A V+
18TN
J
M108ZA M108ZD
16TN B ZVR
18TN
FR LEFT
A
BRAKE N108A M108A
5 C OUTPUT
STROKE 18TN 18TN

C
FR RIGHT
6 N108B
BRAKE
18TN
STROKE

RIGHT FRONT
BRAKE STROKE SENSOR
(8971)

M108VC A V+
18TN

M108ZC
B ZVR
18TN

M108B
C OUTPUT
18TN

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055902 022

Figure 180 Brake Sensor — Wear/Stroke

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 181
CIRCUIT DIAGRAMS

10.24. BRAKE SENSOR — WEAR/STROKE, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BRAKE SENSOR - WEAR / STROKE (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VEHICLE
SENSOR MODULE GROUND ADAPTER
(8950) (8805)

D
V_REF N108Z
10
GROUND 16TN

C
+5V_REF 11

REAR CENTRAL
VEHICLE PROGNOSTIC & LEFT FORWARD REAR
N108ZB
16TN

SENSOR MODULE DIAGNOSTIC BRAKE STROKE (6X4)


(8951) (9801) (8972)

E
LEFT FR N108E R108E
BRAKE 9 C OUTPUT
18TN 18TN
STROKE
J
R108ZB R108ZE
N108V

B ZVR
16TN

16TN 18TN

R108ZB R108VE
A V+
16TN 18TN

A
N108VB R108VB
16TN 16TN
RIGHT FORWARD REAR
BRAKE STROKE (6X4)
R108VB
(8973)
16TN

F
RIGHT RR N108D R108DA R108VL
BRAKE 8 A V+
18TN 18TN 18TN
STROKE
R108D R108ZL
B ZVR
18TN 18TN

D
RIGHT FR N108F R108F
10 C OUTPUT
BRAKE 18TN 18TN
STROKE
G
LEFT RR R108C
7 N108C
BRAKE 18TN
18TN
STROKE

R108CA RIGHT REAR REAR


LEFT REAR REAR
18TN BRAKE STROKE (6X4)
BRAKE STROKE (6X4)
(8975)
(8974)

R108VH R108VJ
V+ A A V+
18TN 18TN

R108ZH R108ZJ
ZVR B B ZVR
18TN 18TN

R108CA R108DA
OUTPUT C C OUTPUT
18TN 18TN

LEFT REAR RIGHT REAR


BRAKE STROKE (4X2) BRAKE STROKE (4X2)
(8976) (8977)

R108VF R108VK
V+ A A V+
18TN 18TN

R108ZF R108ZK
ZVR B B ZVR
18TN 18TN

R108C R108D
OUTPUT C C OUTPUT
18TN 18TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055902 023

Figure 181 Brake Sensor — Wear/Stroke

S08339
182 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

11. TRANSMISSION CONTROL MODULE (CHAPTER 11)


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ICON
KEYSWITCH
MODULE 'B' 5
OUTPUT(+)
(1930)

IGNITION
RELAY #1

A17HD
G3

16PK
(1011/1013) (A13FC) G4
FUSE F4-D
CH3_07,08 10A FUSE F4-C 10A (1013)
H3 (1013) H4
MODULE PLATE
INTERCONNECT
W/ ISX ENGINE (1962-C4)
EATON GEN 3

#A92U
16TN

*A92U
18TN
TCM CONNECTOR W/ IBB AND CAT ENGINE SHIFTER
(7105) CONNECTION
ENGINE / IP
K13A (7905)
(1702)
14PK

A17HD
16PK
8
IGNITION K13AA K13A A13A A92UA
35 D IGNITION
12PK 16PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL
BATTERY FEED

A97FA
16PL
MEGA FUSE A14A A92VA
9 C BATTERY
12RD 16TN
XMSN FUSE
(8103)

**A97FA
ULTRASHIFT XMSN

16PL
&K14AF IGNITION RELAY
A
12RD (1019)
&K14A
B
12RD

B4
87A

K14D

30
B
12RD
BATTERY + K14A
38 A
12RD C3
MEIIR
CONTACT XMSN FUSE
(8103 / 8104)
K92E
16TN
MEIIR + W/ IBBE 25
K92E A92E A4
87

20
18TN 16TN
W/ ISXE 27
K92H A92H A3
22
MEIIR - 18TN 18TN
86
85

C4

BATTERY - 26
K92F A92F
(GROUND) 21 18TN
18TN
K10-GE
36
12WH W/ ISX ENGINE
&K11-GE
12WH

EIM CONNECTOR 3
(6020) ENGINE BLOCK GND W/ IBB ENGINE
(ON LEFT SIDE OF ENGINE)
24
K97F A97F
3
18VT 16PL

TCM CONNECTOR W/ ISX ENGINE


(6000) & W/ CAT ENGINE
A97FB
* W/ AUTOSHIFT XMSN
K97FA K97F 16PL
39 # W/ ULTRASHIFT XMSN
IGNITION 18VT 18VT
37 ** FOR IDLE
A97F
REDUCTION
16PL
ENGINE SENSOR INTERFACE W/ ULTRASHIFT
(6033) W/ IBB ENGINE
NOTE :
K13A 8103 : XMSN FUSE FOR PROSTAR
8
18PK 8104 : XMSN FUSE FOR TOPGUN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT E 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 01SEP06 AE08055903 001

Figure 182 Eaton Autoshift and Ultrashift Transmission

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 183
CIRCUIT DIAGRAMS

11.2. COLUMN SHIFTER AND MERITOR G TRANSMISSION, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COLUMN SHIFTER AND MERITOR G TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SHIFTER
A71C BACK-UP
CONNECTION COLUMN SHIFTER
18OR LIGHT RELAY
(7905)
(1019) CH11_03

A92VA A14A ENGINE / IP


BATTERY C
16TN 12RD (1702) CH11_01,03

FUSE F4-C (1013) IGNITION


RELAY #1 GROUND ADAPTER
A92UA
IGNITION D (A13FC) (1011/1013) (1003)
18TN H3 G3
10A CH3_09
8
A92-G
GROUND B
16WH
1
A5FA(+) A11-GKA
F 14WH
18YL J1939
J1939+
SPLICE PACK PANEL LIGHT
LEFT SIDE DASH
(1024) CH3_12 ADAPTER
A5FA(-) MOUNTED DUAL
G (1002)
J1939- 18GN POST GND PLATE
C
PANEL A62BE
J
LIGHTS 18DKBL
EATON GEN 3
TCM CONNECTOR A
IP / IENGINE
(1702) (7105)

16DKBL
A62B
39 SHIFT CONTROL
XMSN A92A K92A
N 16 MANUAL NEUTRAL
CONTROL 18TN 18TN
40
XMSN A92B K92B
P 17 SHIFT CONTROL
CONTROL 18TN 18TN
COMMON NEUTRAL 6

CLUSTER #1
(1500)
B
A9ZA
ELECTRONIC K
18GY
GROUND ZERO VOLT
BODY CONTROLLER#J5 REF SPLICE
(1602) (1620) STEERING WHEEL
SWITCHES
A
A9Z
ZVR E3
18GY
15.8K OHM
1/4 WATT 1%
IP / DCM CLOCK SPRING
(1800) (1802)

1.21K OHM
C7 4 B 1 WATT 1%
STEERING A92 B92
L 20TN TN
WHEEL SW 18TN
UP SHIFT

2.49K OHM
1 WATT 1%
BODY CONTROLLER#J5
(1602) AUTO / MANUAL
4.99K OHM
A4 5 A 1/2 WATT 1%
A9A A9 B9 B9C
ZVR E5 BK
18GY 18GY 18GY 20GY
DOWN SHIFT

MERITOR G POWER
(7111) MERITOR G TRANSMISSION

K13A ENGINE / IP
IGNITION A (1702-8)
16PK

K10-GX
GROUND B
16WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055903 002

Figure 183 Column Shifter and Meritor G Transmission

S08339
184 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

11.3. FREEDOMLINE TRANSMISSION, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FREEDOMLINE TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F5-L
IGNITION FUSE F5-M (1014)
(1014)
RELAY #3 A4 B4
A13FA A71B
(1012 / 1014) (A13FA)
12PK 16OR
CH3_09 A3 10A
C3 C4
86
30
BACK-UP
LIGHT RELAY
FUSE BLOCK # 10
(1019) 87
87A
85
N/ WORK LIGHT B4 A4 A3

A71BA

18OR
16OR

A71C
TAIL LIGHT
CONNECTOR
CH9_02 A71BD
16OR

W/ WORK LIGHT
FUSE F4-C
FUSE F4-G (1013)
IGNITION (1013) H3
G3
RELAY #1 (A13FC)
(1011 / 1013) C3 10A
FREEDOMLINE
CH3_07,08
TRANSMISSION ENGINE / IP
TCM CONNECTOR (1702)
(7104)
W/FREEDOMLINE
XMSN - TG 8
IGNITION A K13A A13A
16PK 16PK
*K71-G
16WH 6
REVERSE K71-G A71-G
F 18WH 18WH
RELAY

XMSN FUSE
BATTERY + B K14AA
(8103 / 8104)
12RD SHIFTER
CONNECTION
K14AB K14A
A (7905)
BATTERY + G 12RD
12RD
K14D
B
12RD A92VA
C BATTERY
16TN

*K14A B
BATTERY FEED
12RD
MEGA FUSE
*K14D
A
12RD

XMSN FUSE
(8103) 19
K17-GC A17-GC CRANK RELAY
NEUTRAL C
16WH 16WH (1010) CH5_03
RELAY *K3BA(+)
18YL
35 J1708
K3BC(+) K3BA(+) A3BA(+) PUBLIC(+)
J1587A(+) H B 1708+
16DKBL 18DKBL 18DKBL ADAPTER
(1660)
36
K3BC(-) K3BA(-) A3BA(-) J1708
J1587B(-) J 16GY B 1708- PUBLIC(-)
18GY 18GY
ADAPTER
*K3BA(-) (1661)
18GN
K10-GHA
BATTERY - D
12WH
ENGINE BLOCK GND
(ON LEFT SIDE
K10-GHB OF ENGINE)
BATTERY - E
12WH

NOTE :
8103 : W/ XMSN FUSE FOR PROSTAR
8104 : W/ XMSN FUSE FOR TOPGUN
* W/ CAT ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055903 003

Figure 184 Freedomline Transmission

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 185
CIRCUIT DIAGRAMS

12. HVAC (CHAPTER 12)


12.1. AIR CONDITIONING, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR CONDITIONING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HVAC CONTROL
BODY CONTROLLER#J3
(1200)
(1600)

A77A AC REQUEST
AC REQUEST A2 A4 OUTPUT
20LTGN

A77C
AC DIGN A3 A9 DIAGNOSTICS
20LTGN

A77D
EVAPORATOR B13 A
20LTGN
OUTLET
EVAPORATOR OUTLET
THERMISTOR
THERMISTOR
(4200)
ZERO VOLT
EVAPORATOR REFERENCE
A77E
INLET B5 ADAPTER
20LTGN A9AB
THERMISTOR B (6702)
20GY
A
EVAPORATOR INLET K9AA
BODY CONTROLLER#J5 THERMISTOR 16GY
(1602) (4201)
W/ OIL TEMP K9AAA B
A OR AIR 18GY
ZVR E5 A9A RESTRICTION
18GY GAUGE-TG
*K9AB
18GY
AC PRESS
TRANSDUCER E6 A9AC
FEED 20GY B

AC PRESSURE
IP / ENGINE
TRANSDUCER
(1702)
(6201 / #6202)
2 A
BODY CONTROLLER#J3 A9AA K9AA
(1600) 20GY 18GY
3 B
A6DB K6DB
20GY 18GY
AC PRESS 4 C
A77B
TRANSDUCER B12 K77B
20LTGN
SIGNAL 18LTGN
N/ OIL TEMP
AND N/ AIR FREON
BODY CONTROLLER#J1 RESTRICTION COMPRESSOR
(1603) GAUGE (6200)
10
B
AC A77 K77
C
COMPRESSOR 18LTGN 16LTGN

42
FUSE BLOCK F9 #A97FZ
(1018) CH3_03 14RD

HEATED NOZZLE RELAY


(6713)

C W/ ISX ENGINE A
*K97FZ
1
14RD

B GROUND ADAPTER
*K10E-G K77-G
2 (6704A)
14WH 16WH W/ IBB
A ENGINE
K10-GA K77-G C
12WH 16WH

K10-GA A
* W/ CAT ENGINE GROUND ADAPTER K10-GB
(6701) 10WH 10WH
# W/ LONESTAR

ENGINE BLOCK GND HARNESS GROUND


(ON LEFT SIDE (LOCATED AT LEFT SIDE
OF ENGINE) ENGINE BLOCK GROUND)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055904 001

Figure 185 Air Conditioning

S08339
186 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.2. HVAC SYSTEM — CAB, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STANDARD
HVAC CONTROL IGNITION FEED
(1200) FUSE F4-L (1013)
A73A B3 A3 IGNITION RELAY #1
(A13FC)
18LTGN (1011/1013)
10A
CH3_07,08
FOR
PROSTAR ONLY

FUSE F5-E (1014)


D1 C1 IGNITION RELAY #2
SWITCH IGNITION A73A
A1 (A13FB) (1012/1014)
18LTGN
10A CH3_07,08

W/ ICON AND
N/ FREEDOMLINE

*A116M CENTER CHASSIS


18GY (1701) CH10_07A

FUSE F1-B (1010)

A75D F2 E2 A14FA A14F A14 BATTERY FEED


BATTERY A2
18LTGN 16RD 8RD 8RD CH3_01
5A
*A14FA *A14F
12RD 6RD

BODY CONTROLLER#J3
(1600)

AC REQUEST A77A
A4 A2 AC REQUEST
OUTPUT 20LTGN

A77C
DIAGNOSTICS A9 A3 AC DIGN
20LTGN

A74-G A11-GCA
GROUND B6 18WH 12WH

LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE CLUSTER #1
(1500)

A62DA A62
PANEL DIM I/P A12 4
18DKBL 18DKBL

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 30APR06 AE08055904 002

Figure 186 HVAC System — Cab

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 187
CIRCUIT DIAGRAMS

12.3. HVAC SYSTEM — CAB, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HVAC CONTROL RECIRCULATION


(1200) ACTUATOR
(4202)

A
A74D
RECIRC MOTOR B1
18LTGN

F
A74E
RECIRC MOTOR B2
18LTGN

BLOWER HOUSING ASSEMBLY

HVAC UNIT
CONNECTION
(1210) MODE
ACTUATOR

A A
A74
MODE DOOR B9 18LTGN
MOTOR (+)

B F
MODE DOOR B10 A74A
MOTOR (-) 18LTGN

C A
TEMP SEN A74B
B11
MOTOR 1 18LTGN

D F
TEMP SEN A74C
B12
MOTOR 18LTGN
BLOWER FAN A75AB
A11 TEMP
CONTROL 18LTGN
FUSE F6-A ACTUATOR
(1015)
BATTERY
B4 A4 E
FEED A14 A14F A14FE A75
CH3_01 6RD 8RD 12RD 12LTGN
30A
BODY CONTROLLER #J3
(1600)

F
BLOWER FAN A75AA A75A
B15
CONTROL 18LTGN 18LTGN

BLOWER
G
A75-G MOTOR
12WH
A
LEFT SIDE H D C B A
DASH MOUNTED
DUAL POST GND
PLATE
18LTGN

F
A75B

FUSE F4-L (1013) FUSE F4-M (1013)


IGNITION 1 2 3 4 5 6
RELAY #1 A3 A13FC A4 B4
(1011/1013) (A13FC) 12PK LPM
CH3_07,08 10A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055904 003

Figure 187 HVAC System — Cab

S08339
188 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.4. HVAC SYSTEM — SLEEPER, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER HVAC
CONTROLLER
(5210)

H5SA(-)
J1939- 16
18GN
J1939 SLEEPER HVAC

}
CH3_17 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2

1 1
H77TSA
+V SENSOR 13
20LTGN

H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN

H77TV H77TVB A BLOWER SPEED


CONTROL + 18
18LTGN 18LTGN CONTROL
B
BLOWER H77TB (5201)
CONTROL 23 (RESISTANCE =
18LTGN
SIGNAL 0 TO 10K
H77TZ H77TZB 12%)
CONTROL - 19 C
18LTGN 18LTGN
W/ TRIM 1&2

H75F
DISPLAY + 24 18LTGN 7 +12V

H75-GA
DISPLAY - 25 18WH 8 GROUND

TEMP H75R TEMP


26 9
CONTROL 18LTGN SETTING

BLOWER H75H BLOWER


27 10 HVAC
CONTROL 18LTGN SETTING
CONTROL
(5200)
TEMP H75J TEMP
28 11
SW UP 18LTGN SW UP

TEMP H75K TEMP


29 12
SW DOWN 18LTGN SW DOWN

BLOWER H75L BLOWER


30 13
SW UP 18LTGN SW UP

BLOWER H75M BLOWER


31 14
SW DOWN 18LTGN SW DOWN W/ TRIM 3

PWM DIM H75N PWM DIM


32 15
OUT 18LTGN INPUT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055904 004

Figure 188 HVAC System — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 189
CIRCUIT DIAGRAMS

12.5. HVAC SYSTEM — SLEEPER, P. 4A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER HVAC
CONTROLLER
(5210)

H5SA(-)
J1939- 16
18GN
J1939 SLEEPER HVAC

}
CH3_17 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2

1 1
H77TSA
+V SENSOR 13
20LTGN

H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN

H77TV H77TVB A BLOWER SPEED


CONTROL + 18
18LTGN 18LTGN CONTROL
B
BLOWER H77TB (5201)
CONTROL 23 (RESISTANCE =
18LTGN
SIGNAL 0 TO 10K
H77TZ H77TZB 12%)
CONTROL - 19 C
18LTGN 18LTGN
W/ TRIM 1&2

IP INTERCONNECT / SLPR CONTROL PANEL


(5130 / 5134)

B7
H75F H75F
DISPLAY + 24 18LTGN 7 +12V
18LTGN

B8
H75-GA H75-GA
DISPLAY - 25 8 GROUND
18WH 18WH

B9
TEMP H75R H75R TEMP
26 18LTGN 9
CONTROL 18LTGN SETTING

B10
BLOWER H75H H75H BLOWER
27 10
CONTROL 18LTGN 18LTGN SETTING
HVAC
B11 CONTROL
H75J H75J TEMP
TEMP 28 11
18LTGN 18LTGN (5200)
SW UP SW UP
B12
TEMP H75K H75K
29 12 TEMP
SW DOWN 18LTGN 18LTGN
SW DOWN

C7 H75L
BLOWER H75L BLOWER
30 18LTGN 13
SW UP 18LTGN SW UP
C8
H75M H75M W/ TRIM 3
BLOWER 31 14 BLOWER
18LTGN 18LTGN
SW DOWN SW DOWN
C9
H75N H75N PWM DIM
PWM DIM 32 15
18LTGN 18LTGN INPUT
OUT

W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 10SEP08 AE08055904 04A

Figure 189 HVAC System — Sleeper

S08339
190 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.6. HVAC SYSTEM — SLEEPER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F7-E (1016)

A14ND B1 A1 A75C
12RD 10LTGN
BATTERY 30A
**A14Y
FEED IP / SLEEPER
6RD SLEEPER FUSE BOX
CH3_03 (5000)
FUSE F7-H (1016) (5001)
42
BATTERY A14NA B4 A4 H2-B2 H2-A2
*A14W A14N A14VB H14VB H14VBB
FEED 6RD 12RD
8RD 10RD 10RD 16RD
CH3_01 30A 5A
17

16LTGN
H12B

H75BV
IGNITION SWITCH A12 A12B
(1100M) CH3_10 18LTBL 18LTBL 18VT

ICON \ RMT H97TA


START RELAY 18VT
(5001) CH7_06 W/PROSTAR H3-A1 H3-C1

SLEEPER 86
SLEEPER 30
GND ADAPTER
ACCESSORY
(5007)
RELAY
(5001) 87
9 1 87A
85
H3-C2 H3-A2

SLEEPER HVAC H11-GM H11-GSK H11-GS


CONTROLLER 10WH 10WH 18WH
(5210)/
AUX HEATER
#CONTROLLER
(5210)
SLEEPER HVAC
GROUND STUD IN SLEEPER
BLEND MOTOR
REAR FACE OF FRONT LEFT
H75-GB (5212)/
GROUND 4 BUNK PANEL
18WH AUX HEATER
#BLEND MOTOR
V_BAT H75V (5212)
3
18LTGN
+5V H77TFA
7 10 +5 V_REG
ACTUATOR 18LTGN

FEEDBACK H77TF
8 9 FEEDBACK
ACTUATOR 18LTGN

VS - H77TFB
9 7 VS-
ACTUATOR 18LTGN
INPUT
H77TMB INPUT
CONTROL 10 6
18LTGN CONTROL
ACTUATOR
VS + H75TMA
11 5 VS+
ACTUATOR 18LTGN
BLOWER H75CB
CONTROL 5
18LTGN
SLEEPER HVAC LPM
(5214)/
AUX HEATER
#LPM(5214)
SLEEPER BLOWER
BLOWER (1215)
CONTROL 4

A
V_ACC 6 H75C
12LTGN
B
H11-GSM A75-GC
GROUND 5
12WH 10WH

* N/ LOAD SHEDDING LEFT SIDE DASH MOUNTED


** W/ LOAD SHEDDING DUAL POST GND PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055904 005

Figure 190 HVAC System — Sleeper

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 191
CIRCUIT DIAGRAMS

12.7. NO IDLE HEAT AND HVAC — SWITCHES, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NO IDLE HEAT & HVAC - SWITCHES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE CONTROLLER 1 SCP SWITCH CONN


GROUND STUD IN NO IDLE (5216) (5125-D)
1 H11-GM SLEEPER REAR ENGINE HEAT DIM H62AH H62AS H62AS
10WH FACE OF FRONT (5220) 17
IN 18DKBL 18DKBL 16DKBL
LEFT BUNK PANEL
13 D
H75-GSX H75-GAS H75-GAS
14WH 18LTGN 18LTGN

18DKBL
B

H62J
SLEEPER GND NO IDLE
H75AF H75AF
ADAPTER ENGINE HEAT
18LTGN 18LTGN
(5007) (5222)
NO IDLE
C
CONTROLLER H75AR 7 2B 5B
+ 8
(5216) H75AR
18LTGN
CH12_09 18LTGN
+
A 1 6
3 4
NO IDLE H75AG H75AG -
CONTROLLER 2 18LTGN 18LTGN
10 -
(5217)

18LTGN
9

H75AT
H75AT
ON/OFF

18DKBL
H62AA
18LTGN

18LTGN
H75HA
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)

7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON

COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF
9 10

NO IDLE
CONTROLS H77NA

18DKBL
H62AB
18LTGN
H75HC
(5230) 18LTGN
CH12_07 NO IDLE APU
18LTGN
H77NC

(5234)

APU C 7 2B 5B
H77NH + 8
REQUEST H77NH
9 18LTGN
SIGNAL 18LTGN +
(LSD)
3 1 6 4
-

SLEEPER / IP 9 10
(5000)
ENGINE
ON/OFF PANEL
H75TN 39 A75TN LIGHT FEED
HEAT ENGINE PRE HEAT
1 18LTGN 18LTGN (1002)
BUTTON (1115M)

38
ENGINE H75TM A75TM 7 2B 5B
F
8
6
18LTGN

18LTGN 18LTGN + A62T


A75TE

HEAT
LED + 18DKBL
ON/OFF A
3 1 6 4
-
FUSE F11-C (1020)
-
16DKBL

E3 F3
A62B

A14HD A75T 9 10
12RD
A75T-GC
18LTGN

18LTGN
5A A75TF
18LTGN
A14H
8RD

A11-GCB A75T-G 6
12WH 18LTGN
DIMR
BATTERY FEED A14 LEFT SIDE OUT2
GROUND
CH3_01 6RD (DASH MOUNTED 12 PANEL
ADAPTER 1 CLUSTER #1
DUAL POST GROUND (1023) LT
(1500)
PLATE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055904 006

Figure 191 No Idle Heat and HVAC — Switches

S08339
192 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.8. NO IDLE HEAT AND HVAC — APU, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NO IDLE HEAT & HVAC - APU
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY **A14Y
FEED 6RD
CH3_03 FUSE F7-H (1016) IP / SLEEPER
(5000-42)
BATTERY B4 A4
*A14W A14N A14NA A14VB H14VB
FEED
6RD 8RD 12RD 10RD 10RD
CH3_01
30A

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING

MAXXSAVER APU

18LTGN
H75AN
MAXXSAVER APU DISPLAY DISPLAY INTERCONNECT
(5033) (5035A / 5035)

A B5
H5U+ H5T(+)
4 18YL
22WH FUSE
(5001-H2) 5A
J1939
B DATA LINK
C5
H5U- H5T(-) CH3_17
5 18GN
22BL

D
H12-G H11-G
3 MAXXSAVER APU
22BK 20WH
GROUND

C
H77C H77NN
2 H77A
22RD 14LTGN
20RD

W/ NO IDLE HEAT ONLY

H75AH H75AP
NO IDLE 18LTGN 18LTGN
CONTROLLER 2
(5217) NO IDLE CONTROLS
W/ MECHRON APU (5230)

APU
F
INPUT H77ND H77NC
19 H77NC
SIGNAL 18LTGN 18LTGN
18LTGN
0-VBAT

NO IDLE
APU (5234)
H77ND H77NC
CH12_06
18LTGN 18LTGN
E

H77NA
W/ MAXXSAVER APU 18LTGN

MAXXSAVER APU APU / PDC


MAXXSAVER APU (5034) (5031)

4 H77NB H77NA
18LTGN 1
18LTGN

3 H77NB
H77NA 2
18LTGN
18LTGN
1 H5MB(+)
H5MB(+)
18YL 5
18YL J1939
J1939 DATA LINK
DATA LINK H5MB(-)
2 CH3_17
H5MB(-) CH3_17 18GN 4
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055904 007

Figure 192 No Idle Heat and HVAC — APU

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 193
CIRCUIT DIAGRAMS

12.9. NO IDLE HEAT AND HVAC — SENSORS AND HVAC CONTROL, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE
CONTROLLER 1
(5216)

1
INTAKE H75AD
20
SENSOR 20LTGN 2
AUX HEATER
INTAKE SENSOR
(5218)
2 1
H75AC
20LTGN

2
SENSOR H77TSB H77TSC
18
RETURN 18LTGN 20LTGN 2
AUX HEATER
TEMP SENSOR
(5213)
1 1
DUCT H77TSA
13
SENSOR 20LTGN

2
H77TSE
20LTGN 2
AUX HEATER
EVAP SENSOR
(5215)

1 1
EVAP H77TSD
SENSOR 19
20LTGN

J1939(+) HSA(+)
15
18YL J1939 DATA LINK
HVAC CONTROL
CH3_17
J1939(-) HSA(-) (5200)
16
18GN

DISPLAY H75F
23 7 +12V
POWER 18LTGN

DISPLAY H75-GA
21 8 GROUND
GND 18LTGN

SERIAL H75AB TEMP


2 9
DATA 18LTGN SETTING

SERIAL H75AA BLOWER


1 10
CLOCK 18LTGN SETTING

DIM H75N PWM DIM


22 15
OUT 18LTGN INPUT

NO IDLE
CONTROLLER 2
(5217)

TEMP UP H75J TEMP


15 11
BUTTON 18LTGN SW UP

TEMP DOWN H75K 12 TEMP


16
BUTTON 18LTGN SW DOWN
H75L BLOWER
BLOWER UP 7 13
18LTGN SW UP
BUTTON
H75M BLOWER
BLOWER DOWN 14 14
18LTGN SW DOWN
BUTTON

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055904 008

Figure 193 No Idle Heat and HVAC — Sensors and HVAC Control

S08339
194 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.10. NO IDLE HEAT AND HVAC — POWER SUPPLY, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NO IDLE HEAT & HVAC - POWER SUPPLY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY **A14Y
FEED
6RD IP / SLEEPER SLEEPER FUSE BOX
CH3_03
FUSE F7-H (1016) (5000) (5001)
42
BATTERY B4 A4 H2-B2 H2-A2
*A14W A14N A14NA A14VB H14VB H14VBB
FEED
6RD 8RD 12RD 10RD 10RD 16RD
CH3_01 30A 5A
17

16LTGN
H12B

H75BV
IGNITION SWITCH A12 A12B
(1100M) CH3_10 18LTBL 18LTBL 18VT

H3-A1 H3-C1
86
SLEEPER 30
ACCESSORY
* N/ LOAD SHEDDING
RELAY
** W/ LOAD SHEDDING
(5001) 87
87A
85
H3-C2 H3-A2
H11-GSK H11-GS
10WH 18WH
NO IDLE
CONTROLLER 1 GROUND STUD IN SLEEPER
(5216) REAR FACE OF FRONT LEFT
BUNK PANEL

H75V
VACCESORY 6
18LTGN

H75AE
BATTERY 24 18LTGN

18LTGN
H75AE H75AN
18LTGN

NO IDLE B5
CONTROLLER 2 FUSE
(5217) (5001-H2) 5A
W/ NO IDLE HVAC
C5

FUSE (5001-H4)
PARKING H75X H75AP C1 B1 H77NM H77NN
BRAKE 20 18LTGN 18LTGN 18LTGN 14LTGN
5A

H75AR NO IDLE ENGINE HEAT


18LTGN (5220-C)
NO IDLE
H75X H75AR H75AR ENGINE HEAT
18LTGN 18LTGN 18LTGN (5222)
CH12_06

W/ NO IDLE HEAT ONLY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055904 009

Figure 194 No Idle Heat and HVAC — Power Supply

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 195
CIRCUIT DIAGRAMS

12.11. NO IDLE HEAT AND HVAC — HEAT VALVE, LPM AND BLEND MOTOR, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HEAT & HVAC - HEAT VALVE , LPM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& BLEND MOTOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE
CONTROLLER 2 PARKED HEAT
(5217) VALVE 1B
(4204)
BATTERY FEED
SLEEPER / IP CH3_01
(5000-30) A B
HEATER VALVE
H75TL A75TL
B (LSD) 10
18LTGN 18LTGN

A14H
6RD
IGN RELAY
(1018) CH3_08 A75T-GB

18LTGN
A75TK
18LTGN
NO IDLE
HEAT - VALVE # 1B
BODY CONTROLLER #J4 F1 G1
RELAY
(1601) @A104-GA

A14H
8RD
85
18WH 87A (1018)

87

F3
@A97AA
18PL

30
86
18LTGN
A75TP

A14HD
G2 F2

12RD
A75TD

18LTGN
A75TC
18LTGN FUSE F11-C
G1 H2 (1020)
86 F3 E3
87 87A A75T
NO IDLE HEAT 18LTGN
CONTROL 5A
(1017) @A12D ACCESSORY RELAY
BATTERY BATTERY
18LTBL (1013) CH3_10
FEED FEED
85 30
CH3_01 CH3_03
J2 J1
A75TR
18LTGN 12

*A14W
6RD
A75T-GD A75T-G

**A14Y
6RD
18LTGN 18LTGN GROUND
NO IDLE ADAPTER
CONTROLLER 1 1 (1023)
(5216) A11-GCB
12WH

BLOWER

A14N
8RD
H75CB LEFT SIDE
OUTPUT 5 (DASH MOUNTED
18LTGN
CONTROL DUAL POST GROUND
SLEEPER HVAC LPM PLATE)
(5214)
AUX HEATER /

A14ND
SLEEPER BLOWER

12RD
FUSE F7-E
DC INPUT 4 (5009/1215) (1016)
A A1 B1
H75C A75C
V_ACC 6
12LTGN 10LTGN
30A
B
H11-GSM A75-GC
GROUND 5
12WH 10WH

5 VOLT LEFT SIDE


H77TFA
EXTERNAL 7 10 +5 V_REG DASH MOUNTED
18LTGN
REF. DUAL POST
GND PLATE
ACTUATOR H77TF
8 9 FEEDBACK
FEEDBACK 18LTGN

VS- H77TFB SLEEPER HVAC


9 7 VS-
ACTUATOR 18LTGN BLEND MOTOR
(5212)
ACTUATOR H77TMB INPUT
10 6
CONTROL 18LTGN CONTROL
SIGNAL
H75TMA * N/ LOAD SHEDDING
VS+ 11 5 VS+
18LTGN ** W/ LOAD SHEDDING
ACTUATOR @ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

61296K 16APR08 AE08055904 010

Figure 195 No Idle Heat and HVAC — Heat Valve, LPM and Blend Motor

S08339
196 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.12. NO IDLE HEAT AND HVAC — FUEL FIRED HEATER AND A/C COMPRESSOR,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER &
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A/C COMPRESSOR

BATTERY FEED **A14Y


CH3_03 6RD

BATTERY FEED *A14W A14R A14RD


CH3_01 6RD 8RD 12RD

IP / SLEEPER FUSE F7-A (1016)


(5000-1)
E1 F1
A14VA
10RD
NO IDLE ENGINE HEAT 30A
NO IDLE
(5220-D)

H14VA
ENGINE HEAT

10RD
H75-GAS CHS MODULE
(5222) H75-GAS (FUEL FIRED HEATER)
CH12_06 18LTGN 18LTGN
(5219)
FUSE (5001-H1)
NO IDLE
B6 A6
CONTROLLER 1 H75AM H75AL
B
(5216) 18LTGN 16LTGN
15A

H75-GB H75-GAK
GROUND 4 18LTGN A
16LTGN

H75AJ
18LTGN C

SLEEPER
ACCESSORY
RELAY
(5001)
BATTERY BATTERY
CONDENSOR H77NJ FEED FEED
12 18LTGN CH3_01 CH3_03
ON/OFF H4-A3
85
RELAY H4-C4 86
LSD H77NK
18LTGN

*A14W

**A14Y
6RD
6RD
87

H77NL
18LTGN
H4-C3 30 87A

A14N
H4-A4

8RD
16LTGN

NO IDLE
H77NP

CONTROLLER 2
NO IDLE
A14NA

(5217)
12RD

EXTERNAL MODULE
(A/C COMPRESSOR)
(5232)
CHS ON/OFF H75AJ
CONTROL 22 B4
18LTGN
A
FUSE F7-H 30A
COMPRESSOR H77NR (1016)
ON / OFF 11 18LTGN C A4
(HSD)
HIGH
H77NS
A14VB
10RD
14LTGN

PRESS 18 D
H77NN

18LTGN
SWITCH

IP /
SLEEPER
13 (5000-42)
H75-GSX
14WH H77NV
H
16LTGN C5
SLEEPER FUSE
H14VB
10RD

GND ADAPTER 9 (5001-H2)


H77NT H77NU 5A
(5007) E
14LTGN 18LTGN
B5
1 H11-GM
10WH H75AN
18LTGN
GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT * N/ LOAD SHEDDING
BUNK PANEL ** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 16APR08 AE08055904 011

Figure 196 No Idle Heat and HVAC — Fuel Fired Heater and A/C Compressor

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 197
CIRCUIT DIAGRAMS

12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
HEATER W/LVD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

B2 BATT B1 BATT
FEED FEED
CH3_01,03 CH3_01

WEBASTO HEATER MODULE


(5000)
CAV 1
H14VA
10RD

A14H
8 RD

1 2 13 12 11 10 16
WEBASTO HEATER
LOW VOLTAGE IS IN FAN ONLY
RELAY MODE WHEN PIN
16 IS GROUNDED
86
30
18LTGN
H75AM

A14HF
14RD

87A
85 87

PARKING WEBASTO
BRAKE SUPPLIED
B6 15AMP B3 15AMP MAIN JUMPER
RELAY
FUSE FUSE HARNESS
H1 F6-B 86
30
A6 (5001) A3 (1015)

87A
A75WA

87
18RD

85

CAV 25
(5000) WEBASTO HEATER
A B C D E F G H J
CONN (5236)
H75WA
18RD

H75WC

H75WD

H75WH
H75WP
H75WB

H75WE

H75WF
18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

18LTGN
18RD

H75WJ
18WH

ACCENT LIGHT
CAV 26 SWITCH (5126)
CH9 PG19
(5000)
8
NO IDLE
A75WP
18LTGN

CONTROL A B C D E F
18DKBL
H62AV

(5230)
H75WJ
18WH
H75WC

H75WD

H75WH
H75WE

H75WF
18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

H75WG
18WH H62AY
18DKBL

THERMASTAT
CONTROL(5235)
C D B A 8 5B 2B 7

A G
WEBASTO 6 4 3 1
9
SUPPLIED 10
H75WK
16WH

CONTROL JUMPER
HEAT
HARNESS H62AX SWITCH
F1 3 4 2 1 18DKBL

BODY
GROUND CONTROLER WEBASTO H62AW
ADAPTER 9 (1601) DRIVER 18DKBL
(5007) CONTROL
OUTPUT 12V
WHEN PARKBRAKE
IS APPLIED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00GSC2 CIRCUIT DIAGRAM, WEBASTO HEATER W/LVD


JPM8 21NOV08 GSC2 ADDED W/LVD TO B 61746B PART NO.
RELEASE NO. DATE SHEET

TITLE 61462F 21AUG08 AE08055904 012

Figure 197 No Idle Heater, Webasto in Cab Fuel Fired Heater w/LVD

S08339
198 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 13

Figure 198 No Idle Heater, Espar in Cab Fuel Fired Heater

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 199
CIRCUIT DIAGRAMS

12.15. HVAC SYSTEM — SLEEPER W/BERGSTROM NO IDLE, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE HVAC
CONTROLLER
(5205)

H5SA(-)
J1939- A06
18GN

}
J1939 CH03_17

H5SA(+)
J1939+ A05
18YL

H14HA
BATTERY1 A07 12RD

NO IDLE HVAC POWER SUPPLY CH12_17

BATTERY2

PARK
BRAKE
A08

A04
H14HB
12RD

H75X
} PARK BRAKE INPUT CH08_14
18LTGN
SIGNAL

SOLENOID H75TL
A10 ENGINE PRE-HEAT SOLENOID VALVE CH12_18
VALVE 18LTGN

FUEL
H75AJ
FIRED A03 CHASSIS MODULE FUEL FIRED HEATER CH12_19
18LTGN
HEATER

MAIN SLPR/SCP HARN


(5130 / 5135)
W/LONESTAR

H75F
DISPLAY + A01 7 7 +12V
18LTGN

DISPLAY - H75-GA
A02 8 8 GROUND
18WH

TEMP H75R TEMP


B01 9 9
CONTROL 18LTGN SETTING HVAC
LED
BLOWER H75H BLOWER CONTROL
B02 10 10
CONTROL 18LTGN SETTING
(5200)

TEMP H75J TEMP


B03 11 11 MOUNTED
SW UP 18LTGN SW UP
IN
SLEEPER
TEMP H75K TEMP CONTROL
B04 12 12
SW DOWN 18LTGN SW DOWN PANEL

BLOWER H75L BLOWER


B05 13 13
SW UP 18LTGN SW UP

BLOWER H75M BLOWER


B06 14 14
SW DOWN 18LTGN SW DOWN

DIM CTRL H75N PWM DIM


A12 15 15
TO SLPR 18LTGN INPUT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 07NOV08 AE08055904 014

Figure 199 HVAC System — Sleeper w/Bergstrom No Idle

S08339
200 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.16. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER


CONTROL PANEL, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND NO IDLE HVAC W/BERGSTROM HVAC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / MAIN SLPR SCP SWITCH


(5000) (5125)
GAUGE
CLUSTER #1 D
A62A 31 H62AS
(1500) H62AS
18DKBL 18DKBL 18DKBL
CH08_11

NO IDLE
ENGINE HEAT
(5220)
NO IDLE HVAC
(5205) D
H75-GAS H75-GAS
18LTGN 18LTGN

18DKBL
B

H62J
NO IDLE
H75AF H75AF
HEAT SW B15 HEAT SWITCH
18LTGN 18LTGN
ON/OFF (5222)

C
H75AR 7 2B 5B
+ 8
H75AR
18LTGN
18LTGN
+
A 1 6
3 4
HEAT LED H75AG H75AG -
B14
ON/OFF 18LTGN 18LTGN
10 -
18LTGN

9
H75AT

18DKBL
H62AA
18LTGN
H75HA
H75HB NO IDLE
NO IDLE CTRLS 18LTGN COOL SWITCH
(5230)
(5233)

7 2B 5B
A 8
COOL SW H77NE H77NE +
ON/OFF B13 18LTGN +
18LTGN

B 1 6 4
H77NF H77NF -
COOL LED B12 3 -
18LTGN 18LTGN
ON/OFF
9 10

18DKBL
H62AB
E NO IDLE
H77NA H77NA
APU SWITCH
18LTGN 18LTGN
18LTGN
H75HC

(5234)

F 7 2B 5B
H77NC + 8
H77NC
18LTGN 18LTGN +

3 1 6 4
- -

9 10

APU C
REQUEST H77NH H77NH
A14
SIGNAL 18LTGN 18LTGN
(LSD)

SLEEPER GROUND H77NC


ADAPTER 18LTGN CH12_17
(5007) H77NA NO IDLE HVAC

}
18LTGN POWER SUPPLY
13 75-GSX W/BERGSTROM HVAC
H75AR
14WH 18LTGN

11-GM GROUND STUD IN SLEEPER


10WH REAR FACE OF FRONT LEFT
1
BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 29OCT08 AE08055904 015

Figure 200 No Idle HVAC w/Bergstrom HVAC Switches — Located in Sleeper Control Panel

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 201
CIRCUIT DIAGRAMS

12.17. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES — LOCATED IN SLEEPER


CONTROL PANEL, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HVAC W/BERGSTROM HVAC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GAUGE MAIN SLEEPER/ SCP HARN


CLUSTER#1 IP / MAIN SLPR (5130 / 5135)
(1500) (5000)
CH08_11
A04
31
H62A H62AS H62AS
18DKBL 18DKBL 18DKBL
NO IDLE HVAC
CONTROLLER
(5205)
B04
H75-GAS H75-GAS
18LTGN 18LTGN

18DKBL
B02

H62J
NO IDLE
H75AF H75AF
HEAT SW B15 HEAT SWITCH
18LTGN 18LTGN
ON/OFF (5222)

B03
H75AR 7 2B 5B
+ 8
H75AR
18LTGN
18LTGN
+
B01 1 6
3 4
HEAT LED H75AG H75AG -
B14
ON/OFF 18LTGN 18LTGN
10 -
18LTGN 9
H75AT

18DKBL
H62AA
18LTGN
H75HA
H75HB NO IDLE
18LTGN COOL SWITCH
(5233)

7 2B 5B
D04 8
COOL SW H77NE H77NE +
ON/OFF B13 18LTGN +
18LTGN

D05 1 6 4
H77NF H77NF -
COOL LED B12 3 -
18LTGN 18LTGN
ON/OFF
9 10

18DKBL
H62AB
C11 NO IDLE
H77NA H77NA
APU SWITCH
18LTGN 18LTGN

18LTGN
H75HC
(5234)

C12 7 2B 5B
H77NC + 8
H77NC
18LTGN 18LTGN +

3 1 6 4
- -

9 10

APU C10
REQUEST H77NH H77NH
A14
SIGNAL 18LTGN 18LTGN
(LSD)

SLEEPER GROUND H77NC


18LTGN CH12_17
ADAPTER
H77NA NO IDLE HVAC
(5007)

}
18LTGN POWER SUPPLY
13 W/BERGSTROM HVAC
75-GSX H75AR
14WH 18LTGN

11-GM GROUND STUD IN SLEEPER


10WH REAR FACE OF FRONT LEFT
1
BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, LONESTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 13NOV08 AE08055904 016

Figure 201 No Idle HVAC w/Bergstrom HVAC Switches — Located in Sleeper Control Panel

S08339
202 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.18. NO IDLE HVAC W/BERGSTROM HVAC POWER SUPPLY, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HVAC W/BERGSTROM HVAC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
POWER SUPPLY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP/MAIN SLPR
(5000)

BATTERY
H14AC H14AC
FEED
10RD 10RD
CH03_04
34

14LTGN

16LTGN
H75AV

H75AX
MAXPOWER
APU HMI
OPT FUSE
(5035)
B5 NO IDLE HVAC B6 OPT FUSE
(5001-H4) NO IDLE
A 25A 15A ENGINE PRE-HEAT
H5T(+) (5001-H4)
18YL C5 A6

B J1939
DATA LINK H75AW
14LTGN

16LTGN
H75AL
H5T(-) CH03_17
18GN
C
H77A
20RD
D
H77NG
18LTGN
CH12_19
CHASSIS MODULE
FUEL FIRED
NO IDLE
18LTGN

HEATER
H75AP

CONTROLLER
(5205)

B1
BATTERY1 A07 H14HA
OPT FUSE
12RD
5A NO IDLE HVAC
(5001-H4)
BATTERY2 A08 H14HB C1
12RD

GROUND1 B07 H75-GBA H75AR NO IDLE


12WH 18LTGN SWITCHES
IN SLEEPER
GROUND2 H75-GBB H75-GAS CONTROL PANEL
B08
12WH 16LTGN

}
CH12_15
APU INPUT W/PROSTAR
H77ND H77NC
SIGNAL A15
18LTGN 18LTGN CH12_16
(FEEDBACK)
W/LONESTAR

H77NA
MAXPOWER 18LTGN
APU
(5034) GROUND STUD
IN SLEEPER
H75-GSX
REAR FACE OF
4 14WH SLEEPER
H77NB FRONT LEFT 13
GROUND
18LTGN BUNK PANEL
ADAPTER
3 (5007)
H77NY 11-GM
18LTGN 10WH 1
MAXPOWER 5
H77NW
APU 18LTGN
1
H5MB(+)
18YL J1939
2 DATA LINK
H5MB(-) CH03_17 BATTERY
18GN CHARGER
A
(5036)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 13NOV08 AE08055904 017

Figure 202 No Idle HVAC w/Bergstrom HVAC Power Supply

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 203
CIRCUIT DIAGRAMS

12.19. NO IDLE HVAC W/BERGSTROM ENGINE PRE-HEAT VALVE, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HVAC W/BERGSTROM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ENGINE PRE-HEAT VALVE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
ENGINE PRE-HEAT
FEED
PARKED HEAT
CH03_01
VALVE 1B
(4204)

NO IDLE

A14H
6RD
PRE-HEAT
A A75TK
VALVE # 1B
18LTGN
RELAY
A75TL (1018)
A75T-GB
B 18LTGN
18LTGN
F1 G1
85

A14H
8RD
87A
87

30
86

IGN RELAY G2 F2

A14HD
12RD
@A104-GA
(1018)
18WH
CH03_08

18LTGN
A75TC
BODY CONTROLLER #J4
(1601)

18LTGN
A75TD
NO IDLE FUSE E3
HEAT F11-C
@A97AA
F3 CONTROL (1020) 5A
18PL
(1017)
F3
A75TP
18LTGN

18LTGN
A75T
G1 H2
86
87 87A

A75TR
30 18LTGN
85

J2 J1
ACCESSORY
RELAY
A75T-GD
18LTGN

@A12D (1013)
18LTBL

18LTGN
CH03_10

A75TE
12
A75T-G IP GROUND
18LTGN ADAPTER
NO IDLE HVAC (1023)
1
CONTROLLER SLEEPER / IP A11-GCB
(5205) (5000) 12WH

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
SOLENOID H75TL PLATE)
A10
VALVE 18LTGN
30

A75T-GC PANEL LIGHT


ENGINE FEED
18LTGN
PRE-HEAT B11 H75TN A75TN
(1002)
SWITCH 18LTGN 18LTGN
ON/OFF 39 2B 5B A62AT
NO IDLE 7 8
18CKBL
ENGINE
PRE-HEAT + + A62B
F

SWITCH
18DKBL
(1115M)
- 9 - A

ENGINE 3 1 6 4 10
B12 H75TM A75TM
PRE-HEAT 6
18LTGN 18LTGN
LED A75TF
38 CLUSTER#1
ON/OFF 18LTGN
DIMR OUTPUT
(1500)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 13NOV08 AE08055904 018

Figure 203 No Idle HVAC w/Bergstrom Engine Pre-Heat Valve

S08339
204 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

12.20. NO IDLE HVAC W/BERGSTROM FUEL FIRED HEATER, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HVAC W/BERGSTROM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
FUEL FIRED HEATER

NO IDLE HVAC
POWER SUPPLY

CH12_17

NO IDLE HVAC
CONTROLLER
(5205)

H75-GBA
GROUND1 B07 12WH CHS MODULE
(FUEL FIRED HEATER)
(5219)

H75AL
B
16LTGN

H75-GBB H75-GAK
GROUND2 B08 A
12WH 16LTGN

FUEL
H75AJ
FIRED A03 C
18LTGN
HEATER

NO IDLE
SWITCHES

H75-GAS W/PROSTAR

{
18LTGN CH12_15

W/LONESTAR
CH12_15

13 H75-GSX
14WH
SLEEPER
GND ADAPTER
(5007)

1 H11-GM
10WH

GROUND STUD IN SLEEPER


REAR FACE OF FRONT LEFT
BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


KDD2 14NOV08 INITIAL RELEASE. A 51089U PART NO.
RELEASE NO. DATE SHEET

51089U 13NOV08 AE08055904 019

Figure 204 No Idle HVAC w/Bergstrom Fuel Fired Heater

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 205
CIRCUIT DIAGRAMS

12.21. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
HEATER N/LVD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

B1 BATT
FEED
CH3_01

WEBASTO HEATER MODULE


A14H
8 RD

1 2 13 12 11 10 16
WEBASTO HEATER
IS IN FAN ONLY
MODE WHEN PIN
16 IS GROUNDED
PARKING
BRAKE
A14HF
14RD

RELAY
86
30

WEBASTO
SUPPLIED
15AMP 87A
B3 87
MAIN JUMPER
FUSE 85
HARNESS
F6-B
A3 (1015)
A75WA
18RD

CAV 25
(5000) WEBASTO HEATER
A B C D E F G H J
CONN (5236)
H75WA
18RD

H75WC

H75WD

H75WH
H75WP

H75WE

H75WF
18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

H75WJ
18WH

ACCENT LIGHT
CAV 26 SWITCH (5126)
CH9 PG19
(5000)
8
NO IDLE
A75WP
18LTGN

CONTROL A B C D E F
18DKBL
H62AV

(5230)
H75WJ
18WH
H75WC

H75WD

H75WH
H75WE

H75WF
18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

H75WG
18WH H62AY
18DKBL

THERMASTAT
CONTROL(5235)
C D B A 8 5B 2B 7

A G
6 4 3 1
WEBASTO SUPPLIED 9
10
CONTROL JUMPER
H75WK
16WH

HARNESS HEAT
H62AX SWITCH
F1 3 4 2 1 18DKBL

BODY
GROUND CONTROLER WEBASTO H62AW
ADAPTER 9 (1601) DRIVER 18DKBL
(5007) CONTROL
OUTPUT 12V
WHEN PARKBRAKE
IS APPLIED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00GSC2 CIRCUIT DIAGRAM, WEBASTO NO IDLE HEATER N/LVD


JPM8 21NOV08 INITIAL RELEASE A 61746B PART NO.
RELEASE NO. DATE SHEET

61746B 20NOV08 AE08055904 021

Figure 205 No Idle Heater, Webasto in Cab Fuel Fired Heater n/LVD

S08339
206 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)


13.1. READING AND WARDROBE LIGHTS — BUNK, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 13
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
READING AND WARDROBE LIGHTS - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
*A14W
**A14Y

6RD
6RD

FUSE F7-A (1016) IP / SLEEPER


(5000-1)
A14R A14RD F1 E1 A14VA
8RD 12RD 10RD
30A

H14VA
10RD
H14CD
18RD

H14VAA
16RD
W/ UPPER BUNK &
WARDROBE LIGHTS W/ UPPER
BUNK LIGHT H1-B5 H1-B1
SLEEPER SLEEPER
5A FUSE BOX 10A FUSE BOX
H63KU (5001) (5001)
18DKBL H1-C5 H1-C1
W/ WARDROBE
LIGHT ONLY
18DKBL
#H63U

H14VAB
16RD

H63-GK
18WH
18DKBL
H63U

18DKBL
H63U
18DKBL
18DKBL

H63-GU
H63K

18WH
H63K

CH4_19A
(5135)
LOWER CABINET

18DKBL
H63SB

A B
9 8
T-RAIL
(1000 / #8000)
A
A
A

H63-GSD
B B 18WH
B

UPPER BUNK
WARDROBE LOWER BUNK
H63-GK

H63-GX

H63-GU

READING LIGHT
18WH

18WH

18WH
#H63-GU

READING LIGHT
18WH

CABINET (5131)
(5109) (5130)
W/ UPPER
BUNK LIGHT ONLY
W/ WARDROBE H11-GM H11-GSK
LIGHT ONLY 10WH 10WH

SLEEPER
GROUND 8 1
ADAPTER
* N/ LOAD SHEDDING GROUND STUD IN SLEEPER
(5007)
** W/ LOAD SHEDDING REAR FACE OF FRONT LEFT
# W/ LONESTAR BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055905 001

Figure 206 Reading and Wardrobe Lights — Bunk

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 207
CIRCUIT DIAGRAMS

13.2. LUGGAGE COMPARTMENT LIGHTS — BUNK, P. 2

ELECTRICAL CIRCUIT DIAGRAMCHAPTER


INTERNATIONAL TRUCK AND ENGINE CORPORATION 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LUGGAGE COMPARTMENT LIGHTS - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / SLEEPER
(5000)

18
BATTERY BATTERY H63AW
FEED FEED 18DKBL
CH3_01 CH3_03 H1-B1 H1-C1
1 10A
H14VA H14VAA
10RD 16RD
DOOR
SLEEPER

H14VAB
SWITCH
FUSE BOX

16RD
A63AW

DOOR RIGHT
18DKBL
*A14W

**A14Y

(5001)
6RD
6RD

SWITCH
(5112-A) (5112-A / #5114-A)
LEFT H63SD
A 18DKBL A
H63SE
18DKBL
#H63SD
(5113-A) 16DKBL
A A
H63SDA H63SEA
18DKBL 18DKBL
OPT
#H63SDA
#A14R

WARNING
10RD
A14R

H A
8RD

LIGHT LUGGAGE 16DKBL (5113-A / #5115-A)


(1510) LIGHT (5132-A)
SWITCH (#5011-A)

18DKBL

18DKBL
H63SH
H63SF
A
H63SC
18DKBL
A63-GC
18WH

GROUND
A
ADAPTER H63SCA
(1003) 18DKBL
B6 A6 C6
A14RD
12RD

10 (5133-A) 85
87A
(#5012-A)
87
LUGGAGE LIGHT
1 RELAY
(5001-H3) 30 86
F1
C5 A5
FUSE F7-A H63-GSA
A11-GKA

30A
14WH

(1016) 18WH
18DKBL
H63SJ

E1
A14VA
10RD

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
18DKBL
H63SJA

H63-GSC

18DKBL
H63-GSB

H63SJB
18WH
18WH

LEFT
LUGGAGE A RIGHT
A B B
LIGHT LUGGAGE
(5110 / #5015) LIGHT
H11-GSN

(5111 / #5020)
10WH

H11-GSK
* N/ LOAD SHEDDING 10WH
** W/ LOAD SHEDDING
# W/ LONESTAR GROUND STUD IN
SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055905 002

Figure 207 Luggage Compartment Lights — Bunk

S08339
208 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

13.3. POWER SOURCE — BUNK, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
POWER SOURCE - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
6RD
A14Y
6RD

W/ LOAD N/ LOAD
SHEDDING SHEDDING
FUSE F7-H (1016)
A14N A14NA B4 A4
8RD 12RD
30A

A14VB
10RD
IP / SLEEPER
(5000 - 42)

H14VB
10RD
SLEEPER CONTROL PANEL
INTERCONNECT

H14VBA
(5134 / 5130)

14RD
B5
#H86SBA #H86SBA
A
16LTBL 16LTBL

B6 H2-B1
#H86-GSA
C 16WH SLEEPER
FUSE BOX 15A
(5001)
12V POWER H2-C1
#H86-GSA
16WH

SOURCE
(5003)
14LTGN
H86SB

H86SBA
16LTBL

H86-GSA H11-GSN H11-GSK


16WH 10WH 10WH
H86-GSC

16LTGN
H86SA
16WH

GROUND STUD
IN SLEEPER
REAR FACE OF
# W/ LONESTAR FRONT LEFT
BUNK PANEL A B

12V POWER
SOURCE
(5005 / #5125)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055905 003

Figure 208 Power Source — Bunk

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 209
CIRCUIT DIAGRAMS

13.4. TV / REFRIGERATOR WIRING, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 13
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TELEVISION / REFRIGERATOR WIRING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REFRIGERATION WIRING

BATTERY FEED **A14Y


CH3_03 6RD IP / SLEEPER
FUSE F7-A (1016) (5000-1)
BATTERY FEED *A14W A14R A14RD F1 E1 A14VA H14VA H14CC
CH3_01 6RD 8RD 12RD 10RD 10RD 18RD
30A
H1-B4
SLEEPER FUSE
CENTER 10A
(5001)
SLEEPER H1-A4
GROUND
ADAPTER

18LTGN
(5007)

H86AG
6
H86-GK
18WH
1
H11-GM
10WH A B

GROUND STUD REFRIGERATOR


IN SLEEPER CONNECTION
REAR FACE OF (5500 / #5502)
FRONT LEFT
BUNK PANEL

# W/ LONESTAR

TV POWER SOURCE

BATTERY FEED **A14Y


CH3_03 6RD

BATTERY FEED *A14W A14R


CH3_01 6RD 8RD
TV POWER SOURCE
(5012/5013/5600) SLEEPER
FUSE BOX
SLEEPER / IP
(5001) FUSE F7-A (1016)
(5000-1)
H1-C3 H1-B3 E1 F1
H86SBB H14VAD H14VA A14VA A14RD
B
16LTGN 18RD 10RD 10RD 12RD
10A 30A

#H86-GSB
16WH

H86-GSB H11-GM
A
16WH 16WH GROUND STUD
IN SLEEPER
SLEEPER REAR FACE OF
GROUND 14 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)

NOTE :

5012 : W/ LOW ROOF


5013 : W/ LONG SLEEPER & SKYRISE
5600 : W/ SHORT SLEEPER

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055905 004

Figure 209 TV / Refrigerator Wiring

S08339
210 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

13.5. SPEAKER — BUNK, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SPEAKER - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RADIO CONNECTOR SLEEPER


(1300) IP / SLEEPER BACK PANEL LEFT SPEAKER
(5000) (5300 / #5103) (5301)

3 1 A
LEFT REAR *A86BB H86BB V86BB
15
SPEAKER + 18LTGN 18LTGN 18LTGN

4 2 B
LEFT REAR *A86CB H86CB V86CB
16 18LTGN 18LTGN 18LTGN
SPEAKER -

SLEEPER
RIGHT SPEAKER
(5302)

5 3 A
RIGHT REAR *A86DB H86DB V86DB
9
SPEAKER + 18LTGN 18LTGN 18LTGN
6 4 B
RIGHT REAR *A86EB H86EB V86EB
10
SPEAKER - 18LTGN 18LTGN 18LTGN

SLEEPER DOME
5 LIGHT
#H63D
(5141)
18DKBL
AMPLIFIER 6 C
#V63L #V63LA DOME
CONNECTOR B LIGHT
16DKBL 16DKBL
(5312) A
#V63CB
7 16DKBL
H86BBP #V63-GB
LEFT REAR 5 18LTGN 16WH
SPEAKER +
B
8 #V63-GCF
LEFT REAR H86CBP 16WH
13
SPEAKER - 18LTGN
#H50A

H86DBP
#H63-GB

16YL

RIGHT REAR
16WH

6
SPEAKER + 18LTGN
#V50A
16YL

RIGHT REAR H86EBP


14
16DKBL

SPEAKER -
#H63L

18LTGN
#V63-GCC
#V50AA

16WH
}

#V50AC
#V63-GCA
16YL

16YL
16WH
SLEEPER DOME LIGHT
(5107) CH09_18

(5134) CH9_24
(5001) CH09_18
SLEEPER DOME LIGHT RLY

C A C A
SKY RISE CABINET LIGHT

* W/ SLEEPER SPEAKER WIRING


# W/ LONESTAR RIGHT LEFT
** SLEEPER WIRING BASE W/72" CAB SLEEPER SLEEPER
ACCENT ACCENT
LIGHT LIGHT
(5142) (5143)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 22SEP06 AE08055905 005

Figure 210 Speaker — Bunk

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 211
CIRCUIT DIAGRAMS

13.6. FAN — BUNK, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 13
FAN - BUNK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY SKY RISE BUNK FAN


FEED FEED (5222)
CH3_03 CH3_01

A B
A14W
6RD
A14Y
6RD

W/ LOAD N/ LOAD
SHEDDING SHEDDING

18WH
H76-G
18BK
H76
A14N
8RD

T-RAIL
(1001 / *8001) A B

LOW ROOF
BUNK FAN
A14NA
12RD

(5221)

A B
B4

30A FUSE F7-H (1016)

18BK

18WH
H76

H76-G
A4

18WH
18BK

H76-G
H76
A14VB
10RD

T-RAIL A B
(1001 / *8001)
IP / SLEEPER
(5000-42)
18WH
H76-G
18BK
H76

SLEEPER
H14VB
10RD

GROUND ADAPTER
SLEEPER FUSE (5007)
BOX
(5001)
12
H14VBD H2-B4 H2-A4
12RD

1
18WH
H76-G

H11-GM
18BK
H76

10WH

BUNK FAN
A B GROUND STUD
(1305)
IN SLEEPER
REAR FACE OF
FRONT LEFT
BK

BK

* W/ LONESTAR
BUNK PANEL

GND

FAN
SWITCH LOW RD
OFF M
HIGH OR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055905 006

Figure 211 Fan — Bunk

S08339
212 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

13.7. SKY RISE LIGHTS — BUNK, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 13
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SKY RISE LIGHTS - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
FEED *A14W
CH3_01 6RD IP / SLEEPER
FUSE F7-A (1016)
(5000-1)
A14R A14RD F1 E1 A14VA
8RD 12RD 10RD
BATTERY **A14Y
FEED

H14VA
10RD
6RD
CH3_03
18LTGN
H75AM

H1-B6
H14CD
18RD

SLEEPER
10A FUSE BOX
(5001)
H1-A6
SKY RISE
UPPER BUNK H1-B5 T-RAIL
16LTGN
H86M

POWER SOURCE SLEEPER (1000 / #8000)


(5015) 5A FUSE BOX
(5001)
H1-C5 10
H63U
A 18DKBL
16DKBL
H63M

11
H86-GJJ
C H63-GU
16WH
18WH
18DKBL
H63SB

18DKBL
H63U
H63-GSD H63-GK
18WH 18WH
H63-GU
18WH
18DKBL
H63K

T-RAIL
F E
(1001 / #8001)

A C
18DKBL
H63SB

H63-GSD

A B
18WH

C A
A B

A B

A
SKY RISE SKY RISE
SKY RISE LOWER CABINET LIGHT READING LIGHT
H11-GT
14WH

BUNK LIGHT (5134) UPPER BUNK


(5135M) (5136)
B H11-GM
10WH

SLEEPER
10 1
GROUND
* N/ LOAD SHEDDING ADAPTER GROUND STUD IN SLEEPER
** W/ LOAD SHEDDING (5007) REAR FACE OF FRONT LEFT
# W/ LONESTAR BUNK PANEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055905 07

Figure 212 Sky Rise Lights — Bunk

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 213
CIRCUIT DIAGRAMS

13.8. FLAT PANEL TV/DVD PLAYER — BUNK, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 13
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FLAT PANEL TV / DVD PLAYER - BUNK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TV / DVD PLAYER

PART OF
18 LTBL

18 LTBL
86-GSA
86SBA

TV / DVD
ASSY

RCA JACKS

PLUGS INTO BUNK 12V


POWER SOURCE SEE
CH13 PG 03

PART OF
TRIM PANEL
ASSY

TV / DVD AUDIO FEED


A B C
(5601 / 5603)
H86-GSG
H86RSIG

H86LSIG
18 LTGN

18LTGN

18LTGN

TV / DVD AUDIO FEED


A B C
(5602)
A86-GSG
A86RSIG
18 LTGN

18 LTGN

18 LTGN
A86LSIG
18 LTGN
A86-GS2

A86-GS1
18 LTGN

IP RADIO CONNECTOR (1301) 10 9 8 7

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00GSC2 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61152K 16MAR08 AE08055905 008

Figure 213 Flat Panel TV/DVD Player — Bunk

S08339
214 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14. CONNECTOR COMPOSITES (CHAPTER 14)


14.1. CONNECTOR COMPOSITES (7A), (8A), (9A), (10A), P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM DISPLAY
RECEPTACLE END
(LOCATED ON LEFT SIDE - CAV CIR GAUGE COLOR TERMINAL
BACK OF DOOR) 1 ABLK 22 BK ASSY
(7A)
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
4 AYEL 22 YL ASSY
9 5 5 AGRN 22 GN ASSY
6 AGRA 22 GY ASSY
6# ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 ABLU 22 BL ASSY
6 1 9# AGRA 22 GY ASSY

# W/ LONESTAR
CONNECTOR 3594066C92

QUALCOMM DISPLAY
PLUG END
(LOCATED IN LEFT SIDE
B PILLAR) CAV CIR GAUGE COLOR TERMINAL
(8A) 1 ABLK 22 BK ASSY
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
6 1
4 AYEL 22 YL ASSY
5 AGRN 22 GN ASSY
6 AGRA 22 GY ASSY
6# ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 5 9 ABLU 22 BL ASSY
9# AGRA 22 GY ASSY
CONNECTOR 3594066C9X
# W/ LONESTAR

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAY CAB)))
(9A) CAV CIR GAUGE COLOR TERMINAL
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY
4 2 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY

6 5 ABLK 22 BK ASSY
5 1 6 ARED 22 RD ASSY

CONNECTOR 3668104C91

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK
PANEL (DAYCAB))
(10A)
CAV CIR GAUGE COLOR TERMINAL
3 1 AORN 24 OR ASSY

2 4 2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6 5 ABLK 22 BK ASSY
1 5 6 ARED 22 RD ASSY

CONNECTOR 3668104C9X

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 001

Figure 214 Connector Composites (7A), (8A), (9A), (10A)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 215
CIRCUIT DIAGRAMS

14.2. CONNECTOR COMPOSITES (10F), (11A), (12A), (13A), P. 1A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AUXILARY POWER
(10F)
(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)

CAV CIR GAUGE COLOR TERMINAL

B A A86M 16 LTGN 1661214C2


A* A86N 14 LTGN 1661214C2
B A86-GA 16 WH 1661214C2
A
B* A86-GB 14 WH 1661214C2

* W/ 2 POST & CIGAR ONLY


CONNECTOR 1661197C1

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(11A)

3 CAV CIR GAUGE COLOR TERMINAL

2 4 1 AORN 24 OR ASSY
2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
6 4 ABLU2 24 BL ASSY
1 5 5 ABLK 22 BK ASSY
6 ARED 22 RD ASSY
CONNECTOR 3668104C91

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(12A)
CAV CIR GAUGE COLOR TERMINAL
3 1 AORN 24 OR ASSY

2 4 2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6
1 5 5 ABLK 22 BK ASSY
6 ARED 22 RD ASSY

CONNECTOR 3668104C9X

QUALCOMM DISPLAY
RECEPTACLE END
(13A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -

9 5 2 ABLK 22 BK ASSY
3 ABLU 22 BL ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
7 AYEL 22 YL ASSY
8 - - - -
6 1
9 AVIO 22 VT ASSY

CONNECTOR 3679731C91
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 01A

Figure 215 Connector Composites (10F), (11A), (12A), (13A)

S08339
216 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.3. CONNECTOR COMPOSITES (14A), (344), (345), (512), (520), P. 1B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM DISPLAY PLUG END


(14A) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN LEFT BACK PANEL (DAYCAB))
1 - - - -
(W/ LONESTAR)
2 ABLU 22 BL ASSY
1 5 3 ABLK 22 BK ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
7 AYEL 22 YL ASSY
6 9
8 - - - -
CONNECTOR 3679731C9X 9 AVIO 22 VT ASSY

CB SPEAKER
(344)
(LOCATED IN INSTRUMENT PANEL BY DRIVER)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A
A A86H 18 LTGN 1661208C1
B A86J 18 LTGN 1661208C1
B

CONNECTOR 1661196C1

SUNSHADE
(345)
(LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)

A A

B B

CONNECTOR 1661259C1 CONNECTOR 1661260C1


BODY LOCK 1661263C1 BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D58T 18 BN 1661262C1 A C58A 18 BK 1661261C1
B D58-GL 18 WH 1661262C1 B C58-GA 18 WH 1661261C1

ACCENT LIGHT DIMMER


(512)
(LOCATED ON SLEEPER CONTROL PANEL) CAV CIR GAUGE COLOR TERMINAL
A C63A 18 DKBL 1661208C1
B C63-GA 18 DKBL 1661208C1
F A C C63B 18 DKBL 1661208C1
D* C62B 18 DKBL 1661209C1
E B
D# C62D 18 DKBL 1661209C1

D C E - - - -
F C62-GB 18 DKBL 1661208C1

* W/ ACCENT LIGHT ON / OFF


CONNECTOR 16611200C1 # W/ DOME LIGHT ON / OFF

CLEARANCE LIGHT
(520)
(LOCATED IN SUNSHADE)

A CAV CIR GAUGE COLOR TERMINAL


A C58B 18 BN 1661261C1
B B C58-GB 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300525 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R
RELEASE NO. DATE PART NO. SHEET

61254R 15SEP08 AE08055906 01B

Figure 216 Connector Composites (14A), (344), (345), (512), (520)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 217
CIRCUIT DIAGRAMS

14.4. CONNECTOR COMPOSITES (521), (522), (523), (524), P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CLEARANCE LIGHT
(521)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


A C58C 18 BN 1661261C1
B B C58-GC 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CLEARANCE LIGHT
(522)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


A C58D 18 BN 1661261C1

B B C58-GD 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CLEARANCE LIGHT
(523)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


A C58E 18 BN 1661261C1

B B C58-GE 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CLEARANCE LIGHT
(524)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


A A C58F 18 BN 1661261C1
B C58-GF 18 WH 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 002

Figure 217 Connector Composites (521), (522), (523), (524)

S08339
218 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.5. CONNECTOR COMPOSITES (1002), (1003), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANEL LIGHT FEED


(1002)
(LOCATED IN INSTRUMENT PANEL)
CAV CIR GAUGE COLOR TERMINAL
A A62B 16 DKBL 1661208C1
B## A62BB 18 DKBL 1661208C1
K C A62BE 18 DKBL 1661208C1
J D A62BD 18 DKBL 1661208C1
H E A62BH 18 DKBL 1661208C1
G F A63AB 18 DKBL 1661208C1
F F% A62T 18 DKBL 1661208C1
E F@ A62TRI 18 DKBL 1661208C1
D G A62SC 18 DKBL 1661208C1
C H* A62SD 18 DKBL 1661208C1
B H# A62N 18 DKBL 1661208C1
I - - - -
A
J A62SA 18 DKBL 1661208C1
K A62SB 18 DKBL 1661208C1
K** A62BLT 18 DKBL 1661208C1
CONNECTOR 2007315C1
BODY LOCK 2007316C1 * W/ PANIC BUTTON
** W/ BEACON LIGHT
# W/ TELEMATICS ALERT SWITCH
## W/ LONESTAR
% N/ IDLE HEAT - CAB
@ W/ TRI-PAC

CAV CIR GAUGE COLOR TERMINAL


GROUND 1 A11-GKA 14 WH 3613770C1
(1003)
2@ A11-GSE 18 WH 3613771C1
(LOCATED IN INSTRUMENT PANEL)
2@ 11-GSE 18 WH 3613771C1
3 A14-GL 18 WH 3613771C1
4 A65-GF 16 WH 3613770C1
5 A11-GSF 16 WH 3613770C1
14 7
6 A84-G 16 WH 3613770C1
7 A14-GS 18 WH 3613771C1
7@ A14-GS 18 WH 3613771C1
7@ A116-G 18 WH 3613771C1
8 A92-G 16 WH 3613770C1
9 A63-GJ 18 WH 3613771C1
10 A63-GC 18 WH 3613771C1
11 A11-GKH 18 WH 3613771C1
12* A11-GNA 18 WH 3613771C1
12# A11-GEC 16 WH 3613770C1
8 1 12% A11-GT 18 WH 3613771C1
13 A22-G 18 WH 3613771C1
14 A11-GN 18 WH 3613771C1
CONNECTOR 3613769C1
* W/ XMSN
# W/ TELEMATICS
% W/ REMOTE START / STOP
@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 003

Figure 218 Connector Composites (1002), (1003)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 219
CIRCUIT DIAGRAMS

14.6. CONNECTOR COMPOSITES (1006), (1007), (1010), (1015), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


GROUND 1 A11-GKB 14 WH 3613770C1
(1006) 2 A86-GP 16 WH 3613770C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
3 A11-GSA 18 WH 3613771C1
4 A11-GSB 18 WH 3613771C1

14 7 5* A11-GSH 18 WH 3613771C1
5** A11-GMB 18 WH 3613771C1
5## A11-GMB 16 WH 3613771C1
5# A11-GMA 16 WH 3613770C1
5! A11-GMB 16 WH 3613770C1
5@ A53-G 18 GY 3613771C1
6 A28-G 18 WH 3613771C1
7 A58-GC 16 WH 3613770C1
8 A11-GMC 18 WH 3613771C1
8& A11-GMB 18 WH 3613771C1
* W/ DAY CAB TRIPMETER 8# A11-GMB 16 WH 3613770C1
8 1 ** W/ QUALCOMM 9 A13-GFH 18 WH 3613771C1
# W/ XATA FOR DAY CAB
10 A13-GF 18 WH 3613771C1
## W/ QUALCOMM SLEEPER
CONNECTOR 3613769C1 @ W/ SLEEPER TRIPMETER 11 A97-GB 18 PL 3613771C1
& W/ MOTIENT MOBILE 12 A97-GA 18 PL 3613771C1
% W/ BEACON LIGHT
13 A62GTRI 18 WH 3613771C1
@@ W/ LONESTAR
14%@@ A13-GBN 18 WH 3613771C1

LATCHING RELAY
(1007)
(LOCATED IN INSTRUMENT PANEL CENTER)

A CAV CIR GAUGE COLOR TERMINAL


B A A14LB 18 RD 1661261C1
C B A14-GL 18 WH 1661261C1
C A14LA 18 RD 1661261C1
CONNECTOR 1661889C1
BODY LOCK 1661890C1

GROUND ADAPTER
(1010)
F (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R10-G 16 WH 3535303C1 3535424C1
C
B R10-GA 16 WH 3535303C1 3535424C1
B
C PLUG - - 3535425C1 -
A D R10-GP 16 WH 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1
BODY LOCK 3543731C1

(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL)

(1015)
FUSEBLOCK #6

FUSEBLOCK #9 FUSEBLOCK #7 FUSEBLOCK #4 FUSEBLOCK #2


(1018) (1016) (1013) (1011)

FUSEBLOCK #11 FUSEBLOCK #10 FUSEBLOCK #8 FUSEBLOCK #1


FUSEBLOCK #5 FUSEBLOCK #3
(1020) (1010)
(1019) (1017) (1014) (1012)

FUSE BOX ASSEMBLY (SEE SHEETS 5 TO 15)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 004

Figure 219 Connector Composites (1006), (1007), (1010), (1015)

S08339
220 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.7. CONNECTOR COMPOSITE (1010), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


FUSE BLOCK 1 A1 A54XD 16 BN 3573312C1
(1010) A2 A54XV 16 BN 3573312C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3 A17B 18 PK 3534164C1
A4* A104AH 16 DKBL
3573311C1
A4 A17H 16 PK
A54X 16 BN 3573311C1
B1%&&
A54XA 16 BN 3573311C1
B2 A54-GXB 20 WH 3535484C1
A104AH 16 DKBL 3573311C1
B3&
A A17 16 PK 3573311C1
A17 16 PK
B3%* 3573312C1
B A17C 18 PK
B3# A17HB 18 PK 3534164C1
C A17C 18 PK
B3%** 3573312C1
4 A17HB 18 PK
D B4## A17-GC 16 WH 3573312C1
3 B4* A17-GC 18 WH 3534164C1
4 3 2 1 C1 A65AB 18 OR 3534164C1
2 C2 A65BD 16 OR 3573312C1
C3 A63J 20 DKBL 3535484C1
1 A63JA 18 DKBL
C4% 3573312C1
A63JB 18 DKBL
F E C4@@ A63JA 18 DKBL 3534164C1
D1@ A65BC 14 OR 3573312C1
D1@ A65B 16 OR 3573312C1
D1@ A65BF 16 OR 3573312C1
D2 A65-GW 18 WH 3534164C1
D3 A63JJ 20 DKBL 3535484C1
CONNECTOR 3599539C1
BODY LOCK 3536085C1 A63JJ 20 DKBL
D4% 3573312C1
A63JV 18 DKBL
E1 A12C 18 LTBL 3534164C1
E2 A14FA 12 RD 3573312C1
* W/ ULTRASHIFT XMSN
% CRIMPED TOGRTHER E3 A14KB 12 RD 3573312C1
# W/ ICON & FREEDOMLINE A14KA 12 RD
& MANUAL XMSN E4% 3573311C1
A14KB 12 RD
** W/ ICON & ULTRASHIFT XMSN
## W/ FREEDOMLINE & AUTOSHIFT XMSN F1 A12CV 18 LTBL 3534164C1
@ MUTUALLY EXCLUSIVE F2 A75D 18 LTGN 3534164C1
@@ W/ DAY CAB FLOOR LIGHT
F3 A63JV 18 DKBL 3534164C1
& W/ MANUAL XMSN
&& W/ CUSTOMER SUPPLIED SKIRT LIGHTS F4 A14EF 18 RD 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F1-A E1, F1 5 3534208C1 - BODY CONTROLLER
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - FLOOR LIGHTS
F1-D E4, F4 5 3534208C1 - SECONDARY GAUGE CLUSTER

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2, B1, B2 3600330C1 SKIRT LIGHTS
A3, A4, B3, B4 3600330C1 START
C1, C2, D1, D2 3600330C1 CUSTOMER SUPPLIED WORK LIGHTS
C3, C4, D3, D4 3600330C1 FLOOR LIGHTS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 005

Figure 220 Connector Composite (1010)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 221
CIRCUIT DIAGRAMS

14.8. CONNECTOR COMPOSITE (1011), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 2
(1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A C E G J

1 % CRIMPED TOGETHER
* W/ STD BATTERY FEED/ PROSTAR
** W/ LOAD SHEDDING/ PROSTAR
2 @ W/ XATA
# W/ TRIPMASTER
3 ## W/ QUALCOMM
@@ W/ LONESTAR
%% W/ TELEMATICS
4
B D F H
CAV CIR GAUGE COLOR TERMINAL
D2# A14SD 18 RD 3534164C1
CONNECTOR 3534572C1 D3 A14EE 16 RD 3573312C1
BODY LOCK 3536085C1
D4 A64C 16 YL 3573312C1
E1 (A56J) 3536301C1
CAV CIR GAUGE COLOR TERMINAL E2 (A14KD) 3536304C1
A1 A14KF 12 RD 3573311C1 E3 (A57J) 3536301C1
A2 A12-G 18 WH 3534164C1 E4 (A14KH) 3536304C1
A3 A14FB 12 RD 3573311C1 F1 A14FC 12 RD 3573312C1
A13-GF 18 WH F2 A84 16 LTGN 3573312C1
A4% 3573312C1
A13-GFD 18 WH F3 A14FD 12 RD 3573312C1
B1 - - - - F4 A63BD 18 DKBL 3534164C1
B2 - - - - G1 (A56J) 3536301C1
B3 - - - - G2 - - - -
B4 - - - - G3 (A57J) 3536301C1
C1 A14FF 12 RD 3573312C1 G4 - - - -
C2* A14KD 12 RD 3536304C1 H1 A56C 18 OR 3534164C1
C2** A14KD 12 RD 3536304C1 H2 A56T 12 OR 3573311C1
C2@@ A14KC 12 RD 3573311C1 H3 A57C 18 OR 3534164C1
C3 A14JA 12 RD 3573312C1 H4 A57T 12 OR 3573311C1
C4 A14KH 12 RD 3536304C1 J1 (A56J) 3536301C1
D1 A86P 18 LTGN 3534164C1 A56-GT 18 WH
J2% 3573312C1
A14EA 16 RD A57-GT 18 WH
D2%@ 3573312C1
A14EB 18 RD J3 (A57J) 3536301C1
D2## A14ED 18 RD 3534164C1 A57-GT 18 WH
J4% 3573312C1
D2%% A14NN 18 RD 3534164C1 A58-GT 18 WH

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
F2-F C2, D2 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
F2-H C4, D4 10 3534209C1 3536178C1 SPOT LIGHT

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2 3600329C1 ACCESSORY *
A3, A4 3600329C1 IGNITION RELAY # 1 *
H1, H2, J1 J2 3600330C1 TRAILER LEFT TURN
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN

* ALSO SEE CONNECTOR 1013

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 006

Figure 221 Connector Composite (1011)

S08339
222 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.9. CONNECTOR COMPOSITE (1012), P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 3
(1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J G E C A

4
H F D B

% CRIMPED TOGETHER CONNECTOR 3534572C1


@ W/ LONESTAR BODY LOCK 3536085C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A1 A14MA 12 RD 3573311C1
E1 A68 18 BN 3534164C1
A13-GFD 18 WH
A2% 3573312C1 E2 (A68J) 3536299C1
A13-GFE 18 WH E3 A54C 18 BN 3534164C1
A3 A14MC 12 RD 3573311C1 E4 (A58J) 3536299C1
A13-FE 18 WH F1 A68T 12 BN 3573311C1
A4% 3573312C1
A13-FF 18 WH A68-GT 18 WH
F2% 3573312C1
A13-GFE 18 WH A70-GT 18 WH
A4%@ 3573312C1
A13-GFF 18 WH F3 A58T 12 BN 3573311C1
B1 - - - - A58-GT 18 WH
F4% 3573312C1
B2 - - - - A68-GT 18 WH
B3 - - - - G1 A82M 18 GY 3534164C1
B4 - - - - G2 A82E 16 GY 3573312C1
A15 18 RD G3 A82N 18 GY 3534164C1
C1% 3573312C1
A98H 18 BK G4 A82K 16 GY 3573312C1
C2 (A68J) 3536299C1 H1 - - - -
C3 A86P 16 LTGN 3573312C1 H2 A82J 16 GY 3573312C1
C4 (A58J) 3536299C1 H3 - - - -
D1 A14JB 12 RD 3573312C1 H4 A82L 16 GY 3573312C1
D2 A14HB 12 RD 3573312C1 J1 A82P 16 GY 3573312C1
D3 A14KK 12 RD 3573312C1 J2 A82F 18 GY 3534164C1
D4 A14HA 14 RD 3573312C1 J3 A82P 16 GY 3573312C1
D4@ A14HA 12 RD 3573312C1 J4 A82H 18 GY 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER TAIL LIGHT
F3-C C3, D3 15 3534210C1 3536179C1 AUX POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER MARKER LIGHTS

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2 3600329C1 IGNITION RELAY # 2 *
A3, A4 3600329C1 IGNITION RELAY # 3 *
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT
G1, G2, H2, J1, J2 3519350C1 WIPER POWER
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO

* ALSO SEE CONNECTOR 1014

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 007

Figure 222 Connector Composite (1012)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 223
CIRCUIT DIAGRAMS

14.10. CONNECTOR COMPOSITE (1013), P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 4
## W/ STD IGN FEED % CRIMPED TOGETHER
(1013)
& W/ INTERNATIONAL ENGINE ECM * W/ TIRE PRESSURE DISPLAY
(LOCATED IN INSTRUMENT
! W/ LONESTAR ** W/ AUTOSHIFT XMSN
PANEL RIGHT SIDE)
&& W/ NO IDLE PACKAGE-TRI PAC @ W/ ULTRA SHIFT XMSN
@@ W/ ULTRASHIFT 3 XMSN
# W/ REMOTE START / STOP
A C E G J CAV CIR GAUGE COLOR TERMINAL

1 E1 (A12V) 3536301C1
E2 (A12V) - - 3536306C1
E3 (A13FC) - - 3536304C1
2
E4 (A13FC) - - 3536306C1

3 F1 - - - -
F2 - - - -
F3 - - - -
4
B D F H F4 - - - -
G1 (A12V) 3536301C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 G2 (A12V) - - 3536306C1
CAV CIR GAUGE COLOR TERMINAL G3 (A13FC) - - 3536304C1
A1 A12V 12 LTBL 3573311C1 G4 (A13FC) - - 3536306C1
A2 A12V 12 LTBL 3536306C1 A73B 16 OR 3573311C1
H1%!
A3 A13FC 12 PK 3536304C1 A94AM 14 GY 35733111C1
A4 A13FC 12 PK 3536306C1 H2 A78V 18 LTGN 3534164C1
A22E 18 TN A13A 16 PK
B1%* 3573312C1 H3% 3573312C1
A12C 18 LTBL A92UA 18 TN
B1 A12C 18 LTBL 3534164C1 H3** A92U 16 TN 3534164C1
B2 A12F 18 LTBL 3534164C1 H3@ A92U 16 TN 3573312C1
A73A 18 LTGN A97F 16 PL 3573312C1
B3% 3573312C1 H4%&
A13EA 18 PK A97FB 16 PL 3573312C1
A75B 18 LTGN H4@@ A97FA 16 PL 3573312C1
B4% 3573312C1
A13 18 PK J1 A12A 18 LTBL 3534164C1
C1 (A12V) 3536301C1 A12A 18 LTBL 3536295C1
J1%!
C2 (A12V) - - 3536306C1 A12D 18 LTBL 3536295C1
C3 (A13FC) - - 3536304C1 J2 (A12V) - - 3536306C1
C4 (A13FC) - - 3536306C1 A13FD 18 PK
J3%# 3573312C1
D1 A12U 16 LTBL 3573312C1 A13FL 16 PK
A86F 18 LTGN A97FB 18 PL 3573312C1
D2% 3573312C1 J3%##!
A86R 18 LTGN A13FE 18 PK 3573312C1
D3 A13B 18 PK 3534164C1 J3## A97FB 18 PL 3534164C1
D4 A97FC 16 PL 3573312C1 A13F 18 PK
J3% 3573312C1
D4#! A104AK 16 DKBL 3573312C1 A13FD 18 PK
D4&&! A13TRIB 16 PK 3573312C1 J4 (A13FC) - - 3536306C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F4-A G1, H1 - - - OPEN / ISO TRAILER SOCKET
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRROR
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION - SEE NOTE 1
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE ECU - N/ ICON
F4-E C1, D1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 REMOTE START / STOP / TRI-PAC
F4-J A1, B1 10 3534209C1 3536178C1 SECONDARY DISPLAY / TIRE PRESSURE
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER N/ ICON
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC / LPM / N/ ICON

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


J1, J2 3600329C1 * ACCESSORY RELAY
J3, J4 3600329C1 * IGNITION RELAY # 1
* ALSO SEE CONNECTOR 1011
NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN
CHK DATE CHANGE REV REFERENCE DRAWN NAME

UOOK640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 008

Figure 223 Connector Composite (1013)

S08339
224 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.11. CONNECTOR COMPOSITE (1014), P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 5
(1014) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A1 A13FB 12 PK 3536304C1
A2 A13FB 12 PK 3536306C1
A C E G J A3 A13FA 12 PK 3536304C1

1 A4 A13FA 12 PK 3536306C1
A13SD 18 PK 3573312C1
B1%#
2 A70D 18 OR 3573312C1
B1& A13EE 16 DKBL 3515517C1

3 B1@ A13EE 18 PK 3534164C1


A13EE 18 PK 3573312C1
B1%##
4 A13EF 18 PK 3573312C1

B D F H B1## A70D 18 GY 3573312C1


B1 A13N 18 PK 3515517C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 B2 A39 16 GY 3573312C1
% CRIMPED TOGETHER * MUTUALLY EXCLUSIVE B3%% A67FA 18 PK 3534164C1
@@ W/ ICON # W/ SLEEPER TRIPMETER B4* A71B 16 OR 3573312C1
@ W/ QUALCOMM FOR SLEEPER ## W/ DAYCAB TRIPMETER
** W/ SMARTCRUISE ONLY %% W/ LONESTAR B4* A71A 16 OR 3573312C1
(VORAD VS-400) & W/ QUALCOMM FOR DAYCAB B4* A71A 18 OR 3534164C1
CAV CIR GAUGE COLOR TERMINAL C1 (A13FB) - - 3536304C1
G1 (A13FB) - - 3536304C1 C2%% (A13FB) - - 3536306C1
G2 (A13FB) - - 3536306C1 C3 (A13FA) - - 3536304C1
G3 (A13FA) - - 3536304C1 C4 (A13FA) - - 3536306C1
G4 (A13FA) - - 3536306C1 D1%% A13BL1 18 PK 3515517C1
H1 A67A 16 GY 3573312C1 D1@@%% A75B 18 LTGN 3534764C1
H1** A67A 16 PK 3573312C1 A13EA 18 PK 3573312C1
D1%
H2 A88V 18 LTGN 3534164C1 A73A 18 LTGN 3573312C1
H3 A87C 18 GY 3534164C1 D2%% A13SE 18 PK 3534164C1
H4 A13EH 18 PK 3534164C1 D3 A1A 18 PK 3515517C1
A13FD 18 PK 3573312C1 D4 A28V 18 TN 3534164C1
J1%
A13FE 18 PK 3573312C1 E1 (A13FB) - - 3536304C1
J1@@ A13FH 18 PK 3573312C1 E2 (A13FB) - - 3536306C1
J2 (A13FB) 3536306C1 E3 (A13FA) - - 3536304C1
A13-GFE 18 PK 3573312C1 E4 (A13FA) - - 3536306C1
J3%
A13-GFF 18 PK 3573312C1 F1 - - - -
J4 (A13FA) 3536306C1 F2 - - - -
F4 - - - - F3 - - - -

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 COLLISION AVOIDANCE
F5-B G2, H2 10 3534209C1 3536178C1 PTO
F5-C G3, H3 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F5-D G4, H4 10 3534209C1 3536178C1 SECONDARY GAUGE CLUSTER
F5-E C1, D1 10 3534209C1 3536178C1 CLUSTER / CAB HAVC CONTROLLER W/ ICON
10 CLUSTER / CAB HAVC CONTROLLER W/ ICON
F5-E C1, D1 3534209C1 3536178C1
10/5 CAB HVAC CPM W/ ICON / BEACON N/ ICON
F5-F C2, D2 10 3534209C1 3536178C1 DRIVER DISPLAY
F5-G C3, D3 - - - A
* ALSO SEE CONNECTOR 1012

5A ALTERNATOR WARNING
F5-G C3, D3 10A - - 5TH WHEEL JAW UNLOCK AND MNTR
5A BEACON W/ ICON
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 15 3534210C1 3536179C1 AIR DRYER
F5-L A3, B3 - - - COLLISION AVOIDANCE SIDE
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


J1, J2 3600329C1 IGNITION RELAY # 2 *
J3, J4 3600329C1 IGNITION RELAY # 3 *
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 009

Figure 224 Connector Composite (1014)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 225
CIRCUIT DIAGRAMS

14.12. CONNECTOR COMPOSITE (1015), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 6
(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV CIR GAUGE COLOR TERMINAL


A1 A19V 16 GY 3573312C1
A2 A37V 18 TN 3534164C1
A3 - - - -
A4 A75 12 LTGN 3573311C1
B1 A14RA 16 RD 3573312C1
B1* A14RA 12 RD 3573311C1
D C B2 A14NC 14 RD 3573312C1
B2* A14NC 12 RD 3573311C1
4 B3 - - - -
B4 A14FE 12 RD 3573311C1
3 C1 A37 20 TN 3535484C1
C2 A37A 18 TN 3534164C1
2 C3 A19A 18 GY 3534164C1
C4 A19 16 GY 3573312C1
1 D1 A37V 18 TN 3534164C1
D2 A37-GA 18 TN 3534164C1

1 2 3 4 D3 A19V 16 GY 3573312C1
D4 A19-GB 18 WH 3534164C1
B
* W/ LONESTAR
A

CONNECTOR 3599501C1
BODY LOCK 3536085C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 - - - OPEN
F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
F6-D A1, B1 20 3534211C1 3536180C1 FUEL HEATER

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP
C3, C4, D3, D4 3600330C1 FUEL HEATER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 010

Figure 225 Connector Composite (1015)

S08339
226 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.13. CONNECTOR COMPOSITE (1016), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 7
(1016)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A C E G J

1 % MUTUALLY EXCLUSIVE
* W/ SWITCH CONTROLLED CENTER PIN
# W/ AUX ISO TRAILOR SOCKET
2 @ W/ LONESTAR

3 CAV CIR GAUGE COLOR TERMINAL


E3 - - - -
4 E4 (A70J) 3536299C1
B D F H F1 A14RD 12 RD 3573311C1
F2 A14RB 12 RD 3573311C1
CONNECTOR 3536085C1
F3 - - - -
CAV CIR GAUGE COLOR TERMINAL F4 A14HC 12 RD 3573311C1
A1 A75C 10 LTGN 3573311C1 G1 A72 18 OR 3534164C1
A2 A65BD 16 OR 3573312C1 G1* A72EC 18 OR 3534164C1
A3 - - - - G1#@ A72F 16 OR 3573312C1
A4 A14VB 10 RD 3573311C1 G2* A94TA 12 GY 3573311C1
B1 A14ND 12 RD 3573311C1 G2 A14SC 12 RD 3573311C1
B2 A14MD 16 RD 3573312C1 G2#@ A72V 12 DKBL 3573311C1
B2@ A14MD 12 RD 3573311C1 G3 A70C 18 OR 3534164C1
B3 - - - - G4 (A70J) 3536299C1
B4 A14NA 12 RD 3573311C1 H1 - - - -
C1 - - - - H2 - - - -
C2 - - - - H3 - - - -
C3 - - - - H4 - - - -
C4 - - - - J1 A72A 12 OR 3573311C1
D1 - - - - J1* A94TC 12 GY 3573311C1
D2 - - - - A72-GB 18 WH
J2%* 3573312C1
D3 - - - - A72-GC 18 WH
D4 - - - - A72-G 18 WH
J2% 3573312C1
E1 A14VA 10 RD 3573311C1 A72-GA 18 WH
E2 A14SC 12 RD 3573311C1 J2#@ A72-GA 16 WH 3573312C1
E2* A72E 18 OR 3534164C1 J3 A70T 12 OR 3573311C1
E2#@ A72A 12 OR 3573311C1 J4 A70-GT 18 WH 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED
F7-B E2, F2 25 / 10 3534209C1 3536178C1 TRAILER SOCKET AUX /SWITCHED CENTER PIN/ISO
F7-C E3, F3 - - - OPEN
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 30 3534213C1 3536182C1 SLEEPER HVAC BLOWER
F7-F A2, B2 15 3534210C1 3536179C1 CUSTOMER SUPPLIED WORK LIGHT
F7-G A3, B3 - - - OPEN
F7-H A4, B4 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


G1, G2, J1, J2 3600329C1 TRAILER AUX / SOCKET CENTER PIN
G3, G4, J3, J4 3600329C1 TRAILER STOP LIGHTS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 011

Figure 226 Connector Composite (1016)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 227
CIRCUIT DIAGRAMS

14.14. CONNECTOR COMPOSITE (1017), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 8
(1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

% CRIMPED TOGETHER
A C E G J * IGNITION FEED WIRING
# REMOTE START / STOP IGNITION FEED
1 @ IGNITION FEED W/ ICON & N/ FREEDOMLINE
& IGNITION CENTRE PIN FEED
2 ## N/ IDLE HEAT - CAB
** SLEEPER ACCESSORY FEED W/ ICON
&& ANTILOCK BRAKES W/ WABCO
3 @@ LONESTAR

4 CAV CIR GAUGE COLOR TERMINAL


B D F H F1 A14U 16 RD 3573312C1
F2 A14HE 12 RD 3573311C1
CONNECTOR 3536085C1 F3 - - - -
F4 A14JC 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL G1## A75TP 18 LTGN 3515517C1
A1 A14NJ 12 RD 3536301C1 G2## A14HHE 18 RD 3515517C1
A2 A14JE 12 RD 3573311C1 A13FF 18 PK
G3%* 3573312C1
A3@@ A94TT2 14 GY 3573312C1 A13FH 18 PK
A4 A14JD 12 RD 3573311C1 A13FF 18 PK 3534164C1
G3%@
B1 A54XV 16 BN 3573312C1 A13HH 18 GY 3573312C1
B2 A97VT 14 PL 3573312C1 A13FF 18 PK
G3%# 3573312C1
B3@@ A94TT 14 GY 3573312C1 A13FH 18 GY
B4 - - - - G3 A13FF 18 PK 3573312C1
C1 (A14NJ) - - 3536301C1 G4 (A94TC) - - 3536299C1
C2 - - - - G4& A94TV 12 GY 3573311C1
C3 - - - - H1 - - - -
C4 - - - - H2** A12 18 LTBL 3515517C1
D1 - - - - A75TB 18 LTGN
H2##% 3573312C1
D2 - - - - A75TD 18 LTGN
D3 - - - - H3 - - - -
D4 - - - - H4 - - - -
E1 (A14NJ) - - 3536301C1 J1## A75TR 18 LTGN 3515517C1
E2 A94AY 12 GY 3597157C1 J1** A12D 18 LTBL 3515517C1
E2&& A94AY 14 GY 3548972C1 J2## A75T-GD 18 LTGN 3515517C1
E3 - - - - J2** A97-GA 18 PL 3515517C1
E2 A94AY 18 GY 3515517C1 J3& A94T 12 GY 3573311C1
E4 A94T 12 GY 3573311C1 J3 A94TB 12 GY 3573311C1
E4& A94TV 12 GY 3573311C1 A13-GFF 18 WH 3573312C1
J4%
E4 A94TC 12 GY 3573311C1 A12-G 18 WH 3573312C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F8-B E2, F2 30 3534213C1 3536182C1 TRACTOR ABS ECU
F8-C E3, F3 - - - OPEN
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER ABS ECU
F8-E A1, B1 15 3534210C1 3536179C1 SKIRT LIGHTING
F8-F A2, B2 30 3534213C1 3536182C1 TRANSMISSION - SEE NOTE 1
F8-F A2, B2 20 3534213C1 3536182C1 INTERNATIONAL ENGINE ACTUATOR
F8-G A3, B3 5 3534208C1 - TRLR TRACS
F8-H A4, B4 30 3534213C1 3536182C1 ENGINE ECU
F8-H A4, B4 25/10 3534213C1 3536182C1 INTERNATIONAL ENGINE ECM OR ICON

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


G3, G4, H4, J3, J4 3600329C1 TRAILER ABS ECU
G1, G2, J1, J2 3600329C1 ICON ACCESSORY NO IDLE HEAT CONTROL

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 012

Figure 227 Connector Composite (1017)

S08339
228 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.15. CONNECTOR COMPOSITE (1018), P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

% CRIMPED TOGETHER
* IDLE REDUCTION
FUSE BLOCK 9 # IGNITION FEED WIRING
(1018) ** N/ IDLE HEAT - CAB
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) ## W/ REMOTE START / STOP
@ W/ LONESTAR
%% W/ NO IDLE PACKAGE (TRI-PAC)

CAV CIR GAUGE COLOR TERMINAL


A C E G J A104AN 16 DKBL
F1%## 3573312C1
A104AP 18 DKBL
1
F1** A75TL 18 LTGN 3515517C1
F2** A75TC 18 LTGN 3515517C1
2
F2## A104AJ 16 DKBL 3573312C1
F3 - - - -
3
F4 A14KL 12 RD 3573311C1
G1 A97X 18 PL 3573312C1
4
G1 A97Z 18 PL 3573312C1
B D F H
A104AL 16 DKBL
G1%## 3573311C1
CONNECTOR 3536085C1 A104AK 16 DKBL
G1** A75TK 18 LTGN 3515517C1
CAV CIR GAUGE COLOR TERMINAL G2## A104-GA 18 WH 3573312C1
A1 A81C 12 LT GN 3573311C1 G2** A75TD 18 LTGN 3515517C1
A2 - - - - A104G 18 WH
G2%##@ 3573312C1
A3 A97E 14 PL 3573312C1 A104-GA 18 WH
A3@ A97FZ 14 RD 3573312C1 G3 A97HB 16 PL 3573312C1
A4 - - - - G4 (A97H) 3536301C1
B1 A14NB 12 RD 3573311C1 A104AP 18 DKBL 3515517C1
B2 - - - - H1** A75TJ 18 LTGN 3515517C1
B3 A14KJ 12 RD 3573311C1 H2 A13FH 18 PK 3534164C1
B4 - - - - A13FH 18 PK
H2%&@ 3573312C1
C1 A81B 12 LT GN 3573311C1 A97Z 18 PL
C2& A13FK 18 PK 3534164C1 H2## A9RB 18 GY 3534164C1
C2%% A14TR1A 16 RD 3515517C1 H2** A75TA 18 LTGN 3534164C1
C3 - - - - H3 - - - -
C4 - - - - H4 - - - -
D1 A14MB 12 RD 3573311C1 A13F 18 PK
J1%# 3573312C1
A13HA 18 PK A13FK 18 PK
D2%* 3573312C1
A13HB 18 PK J1** A75TH 18 LTGN 3515517C1
D3 - - - - J1## A104AR 18 DKBL 3515517C1
D4 - - - - J2 A13-GFH 18 WH 3534164C1
E1 - - - - J2## A104-GA 18 WH 3534164C1
E2 - - - - J2** A75TB 18 LTGN 3534164C1
E3 - - - - J3 A97HA 14 PL 3573312C1
E4 (A97H) - - 3536301C1 J4 (A97H) 3536301C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE CIR BREAKER
F9-A C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - DRIVER
F9-B C2, D2 7.5/3 3546109C1 3536177C1 ICON OR TRI-PAC
F9-C E3, F3 10 3534209C1 3536178C1 INTERNATIONAL ENGINE AFTER TREATMENT
F9-D E4, F4 20 3534211C1 3536180C1 INTERNATIONAL ENGINE ECM RELAY
F9-E A1, B1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F9-F A2, B2 - - - OPEN
F9-G A3, B3 20 3534211C1 3536180C1 INTERNATIONAL ENGINE
F9-H A4, B4 - - - OPEN

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


H1, H2, J1, J2 3600330C1 SEE NOTE 1
G1, G2, F1, F2 3600330C1 SEE NOTE 2
G3, G4, H4, J3, J4 3600329C1 INTERNATIONAL ENGINE
NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY
NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 013

Figure 228 Connector Composite (1018)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 229
CIRCUIT DIAGRAMS

14.16. CONNECTOR COMPOSITE (1019), P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK 10
(1019) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C3@ A97FA 16 PL 3573312C1
C3** A71B 16 OR 3573312C1
A C E G J C4** A71-G 18 WH 3534164C1
C4@ A92F 18 TN 3534164C1
1
D1 - - - -
D2 - - - -
2 D3 - - - -
D4 - - - -
3
E1 - - - -
E2 A14SAC 12 RD 3573311C1
4 E3 - - - -
B D F H
E4 A14SBC 12 RD 3573311C1
E4&&%% A14BLT 14 RD 3573312C1
CONNECTOR 3534572C1 E4&! A14HHD 16 RD 3573312C1
BODY LOCK 3536085C1
F1 - - - -
F2 A14RC 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL
F3 - - - -
A53ABA 18 YL 3573312C1
A1%* F4 A14NH 12 RD 3573311C1
A53AB 18 YL 3573312C1
G1 A14SAB 18 RD 3534164C1
A2 A52AB 18 YL 3534164C1
G2 A14SAC 12 RD 3573311C1
A3**@ A92H 18 TN 3534164C1
G3& A17HE 18 PK 3534164C1
A3@** A71C 18 OR 3534164C1
G3&&%% A13BLT 18 PK 3534164C1
A4@@@ A71BD 16 OR 3573312C1
G3## A14SBB 18 RD 3534164C1
A4@@@ A92E 16 TN 3573312C1
G4 A14SBC 12 RD 3573311C1
A4@** A71BA 16 OR 3573312C1
G4& A17 16 PK 3573312C1
B1 - - - -
G4&&%% A14BLT 14 RD 3573312C1
B2 A53ABA 18 YL 3534164C1
G4## A14SBC
B3 - - - -
H1 - - - -
A97F 16 PL
B4% 3573312C1 H2 - - - -
A97FB 16 PL
H3 - - - -
B4# A97FB 16 PL 3573312C1
H4 - - - -
C1 A50S 18 YL 3534164C1
J1 A14SAD 12 LTGN 3573311C1
C2 A53-G 18 GY 3534164C1
J2 A14-GSB 18 WH 3534164C1
J3 A14SBD 12 LTGN 3573311C1
% CRIMPED TOGETHER
* W/ TRIPMASTER J3& A14HHD 16 RD 3573312C1
** FREEDOMLINE XMSN J3&&%% A58BLT 14 BN 3534164C1
@ ULTRASHIFT XMSN J3## A14SBD
& IDLE REDUCTION
# W/ INTERNATIONAL ENGINE J4 A14-GSD 18 WH 3534164C1
## W/ DUAL CUSTOMER ACCESSORY J4& A17HF 18 PK 3534164C1
@@ W/ FREEDOMLINE & WORKLIGHT FEED J4&&%% A13-GBM 18 WH 3534164C1
&& W/ BEACON LIGHT
%% W/ LONESTAR J4## A14GSD 18 WH
! W/ PROSTAR

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE CIR BREAKER
F10-A E1, F1 - - - 5TH WHL JAW MNTR - LOCK
F10-B E2, F2 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 1
F10-C E3, F3 - - - OPEN
F10-D E4, F4 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 2 / ICON

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2, B2, C1, C2 3600329C1 TRIPMASTER HEADLIGHT INPUT
A3, A4, B4, C3, C4 3600329C1 SEE NOTE 1
G1, G2, H2, J1, J2 3600329C1 CUSTOMER ACCESSORY # 1
G3, G4, H4, J3, J4 3600329C1 CUSTOMER ACCESSORY # 2

NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP


CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 014

Figure 229 Connector Composite (1019)

S08339
230 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.17. CONNECTOR COMPOSITE (1020), P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


A1& A97AB 18 PL 3515517C1
A1@@ A13FJ 18 PK 3515517C1
A2& A97J 16 PL 3573312C1
FUSE BLOCK 11
A2&&*@ A97VT 14 PL 3573312C1
(1020)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A3 - - - -
A4 - - - -
B1*@ A97VT1 14 PL 3573312C1
B1& A97S 16 PL 3573312C1
B2& A97-GB 18 PL 3515517C1
B2@@ A13-GFG 18 WH 3515517C1
A
B3 - - - -
B4 - - - -
B
C1 A88VA 18 LTGN 3534164C1
C2 A88C 18 LTGN 3534164C1
C
A88V 18 LTGN
4 C3%** 3573312C1
A88VA 18 LTGN
D
C3* A88V 18 LTGN 3534164C1
3
C4 A88B 18 LTGN 3534164C1
4 3 2 1
D1 A9ZC 18 GY 3534164C1
2
D2 A88A 18 LTGN 3534164C1
A9ZB 18 GY
1 D3%** 3573312C1
A9ZC 18 GY
D3* A9ZB 18 GY 3534164C1
F E
D4 A88 18 LTGN 3534164C1
A14SA 18 RD
E1% 3573312C1
A14SB 18 RD
E1# A14SA 18 RD 3534164C1
E2 A14NF 12 RD 3573312C1
CONNECTOR 3599540C1
BODY LOCK 3536085C1 E3 A14HD 12 RD 3573312C1
A13FH 18 PK
E4@@ 3534164C1
% CRIMPED TOGETHER A13FJ 18 PK
* W/ SINGLE PTO OVERLAY E4#* A13FH 18 GY 3534164C1
** W/ DOUBLE PTO OVERLAY
E4*# A13HH 18 GY 3534164C1
# W/ SINGLE CUSTOMER ACCESSORY
@ W/ TIRE PRESSURE DISPLAY F1 A14NE 12 RD 3573311C1
## W/ PRODUCTIVITY DISPLAY F2 A14SE 18 PK 3534164C1
%% N/ IDLE HEAT - CAB
A14SE 18 RD
& W/ IDLE REDUCTION WITH FREEDOMLINE F2%@ 3573312C1
&& W/ IDLE REDUCTION A22D 18 TN
@@ W/ INTERNATIONAL ENGINE & REMOTE F2## A14SE 18 PK 3534164C1
START / STOP
A14HH 18 RD
*@ W/ INTERNATIONAL ENGINE F3%&& 3536295C1
%* W/ BENDIX ABS A14HHE 18 RD
%# W/ WABCO ABS A75T 18 LTGN
#* W/ REMOTE START / STOP F3%#& 3536295C1
A75TR 18 LTGN
*# W/ ICON
#& W/ NO IDLE HEAT F3%% A75T 18 LTGN 3536295C1
F4%* A94V 18 GY 3534164C1
F4%# A94V 14 GY 3516158C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F11-A E1, F1 5 3534208C1 N/A CUSTOMER ACCESSORY SWITCH FEED
F11-B E2, F2 5 3534208C1 N/A DRIVER DISPLAY / SECONDARY DISPLAY
F11-C E3, F3 5 3534208C1 N/A ICON / NO - IDLE RELAY
F11-D E4, F4 5 3534208C1 N/A TRACTOR ABS ECU

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


MERITOR FREEDOMLINE TRANSMISSION W/ ICON
A1, A2, B1, B2 3600330C1
INTERNATIONAL ENGINE ACTUATOR (W/ LONESTAR)
A3, A4, B3, B4 - NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 PTO B
C3, C4, D3. D4 3600330C1 PTO A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 015

Figure 230 Connector Composite (1020)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 231
CIRCUIT DIAGRAMS

14.18. CONNECTOR COMPOSITES (1023), (1024), (1025), P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
CAV CIR GAUGE COLOR TERMINAL
(1023)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 1 A11-GCB 12 WH 3612307C1
2 A56-GT 18 WH 3613771C1
3 A17-GC 18 WH 3613771C1
14 7 4 A37-GA 18 TN 3613771C1
5 A78-GA 16 WH 3613770C1
6 A78-GB 16 WH 3613770C1
7 A19-GB 18 WH 3613771C1
8** A67-G 16 WH 3613770C1
8* A67-G 18 WH 3613771C1
9 A54-GX 16 WH 3613770C1
10 A65-GW 18 WH 3613771C1
11## A72-GA 18 WH 3613771C1
11# A72-GC 18 WH 3613771C1
12 A75T-G 18 LTGN 3613771C1
8 1
13 A13-GFG 18 WH 3613771C1
14@ A72-GB 18 WH 3613771C1

CONNECTOR 3613769C1 * W/ EATON VORAD VS-400


** W/ COLLISION WARNING-VORAD(EVT-300)
# TRLR SOCKET W/ SW CONTROLLED CENTER PIN
## W/ AUXILIARY TRAILER SOCKET
@ W/ LONESTAR

J1939 ADAPTER
(1024) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C A5RH(-) 18 LTGN 3534164C1
A M D A5RH(-) 18 LTGN 3534164C1
E A5J(-) 18 GN 3534164C1
B L F A5RJ(-) 18 GN 3534164C1
C K G A5RJ(+) 18 YL 3534164C1
H CB5J(+) 18 YL 3534164C1
D J J A5RH(+) 18 YL 3534164C1

E H K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
F G M A5RF(+) 18 YL 3534164C1

CONNECTOR 3601838C1

J1939 ADAPTER
(1025)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER)
A A5RD(-) 18 GN 3534164C1
B A5HA(-) 18 GN 3534164C1
C A5RE(-) 18 LTGN 3534164C1
A M D A5RE(-) 18 LTGN 3534164C1
E A5K(-) 18 GN 3534164C1
B L F A5RF(-) 18 GN 3534164C1
C K G A5RF(+) 18 YL 3534164C1
H A5K(+) 18 YL 3534164C1
D J J A5RE(+) 18 YL 3534164C1
E H K A5RE(+) 18 YL 3534164C1
L A5HA(+) 18 YL 3534164C1
F G M A5RD(+) 18 YL 3534164C1

CONNECTOR 3601838C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 016

Figure 231 Connector Composites (1023), (1024), (1025)

S08339
232 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.19. CONNECTOR COMPOSITES (1026), (1100M), (1101M), (1110M), P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 ADAPTER CAV CIR GAUGE COLOR TERMINAL


(1026)
A A5RB(-) 18 GN 3534164C1
(LOCATED IN INSTRUMENT PANEL CENTER)
A* A5R(-) 18 GN 3534164C1
B A5P(-) 18 GN 3534164C1
C A5RC(-) 18 LTGN 3534164C1
A M D A5RC(-) 18 LTGN 3534164C1
B L E A5L(-) 18 GN 3534164C1
F A5RD(-) 18 GN 3534164C1
C K G A5RD(+) 18 YL 3534164C1
D J H A5L(+) 18 YL 3534164C1
J A5RC(+) 18 YL 3534164C1
E H K A5RC(+) 18 YL 3534164C1

F G L A5P(+) 18 YL 3534164C1
M A5RB(+) 18 YL 3534164C1

CONNECTOR 3601838C1 M* A5R(+) 18 YL 3534164C1


BODY LOCK 3601839C1 * W/ ALL OPTIONS & N/ ABS OR COMPASS

KEY SWITCH CONNECTOR SWITCH PACK CONNECTOR


(1100M) (1101M)
(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL - CENTER)

A D
D C
E B
B
F A
C

CONNECTOR 3546518C1 CONNECTOR 2031871C1


BODY LOCK 3546519C1 BODY LOCK 2031873C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A15 18 RD 1661208C1 A A11-GKD 18 WH 1661261C1
B* A17H 16 PK 1661208C1 B A12F 18 LTBL 1661261C1
B# A17HA 16 PK 1661208C1 C A62DB 18 DKBL 1661261C1
C A12 18 LTBL 1661208C1 D* A3AA(+) 20 DKBL 3544254C1
D A13F 18 PK 1661208C1 D A3A(+) 18 DKBL 1661261C1
D&@ A13F 16 PK 1661208C1 E* A3AA(-) 20 GY 3544254C1
* W/ FREEDOM LINE XMSN E A3A(-) 18 GY 1661261C1
# W/ MANUAL XMSN
F - - - -
& W/ REMOTE START-STOP
@ W/ LONESTAR * W/ POWER DOOR LOCK & WINDOWS

AUX TRAILER SOCKET SWITCH CONNECTOR CAV CIR GAUGE COLOR TERMINAL
(1110M) 1 A72D 18 OR 1661224C1
(LOCATED IN INSTRUMENT PANEL CENTER)
2B A109C 18 GY 1661224C1
2B* A72EB 18 OR 1661224C1
2B#@ A72B 16 OR 1661226C1
10 8 A72-F 16 OR 1661226C1
3%#@
A72-FA 18 OR 1661226C1
3 6
A72ED 18 OR 3541250C1
3*%
2B 5B A72EC 18 OR 3541250C1
3 A72C 18 OR 1661224C1
4 - - - -

1 4 5B - - - -
6 - - - -
9 7 7 A72B 14 OR 1661226C1
7* A72ED 18 OR 1661224C1

CONNECTOR 3520850C1 7#@ A72FA 18 OR 1661224C1


8 A62SC 18 DKBL 1661224C1
* TRAILER SOCKET W/ SWITCH
CONTROLLED CENTER PIN 9 A72-G 18 WH 1661224C1
% CRIMPED TOGETHER 9#@ A72GB 18 WH 1661224C1
# W/ AUX ISO TRAILER SOCKET
10 A72-GB 18 WH 1661224C1
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 017

Figure 232 Connector Composites (1026), (1100M), (1101M), (1110M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 233
CIRCUIT DIAGRAMS

14.20. CONNECTOR COMPOSITES (1111M), (1112M), (1113M), P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANIC BUTTON
(1111M)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B* A98NS 18 BK 1661224C1

10 8 2B# A11-GSA 18 WH 1661224C1


3# A98J 18 BK 1661224C1
3 6 3* A98Z 18 BK 1661224C1
4 - - - -
2B 5B
5B - - - -
6 - - - -
7# A62SDA 18 DKBL 1661224C1
1 4 7* A98NL 18 BK 1661224C1
A62SDA 18 DKBL
9 7 8#% 3541250C1
A62SD 18 DKBL
8* A62N 18 DKBL 1661224C1
9 - - - -
10# A11-GSB 18 WH 1661224C1
CONNECTOR 3520850C1
10* A11-GN 18 WH 1661224C1

* W/ TELEMATICS ALERT SWITCH


# W/ QUALCOMM PANIC BUTTON
% CRIMPED TOGETHER

SPARE # 1
(1112M)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -

10 8 2B A14SA 18 RD 1661224C1
3% A14SAA 18 RD 3541250C1
3 6
A14SAB 18 RD 3541250C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A14SAA 18 RD 1661224C1
8 A62SA 18 DKBL 1661224C1
9 7
9 A14-GSA 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1
% CRIMPED TOGETHER

SPARE # 2
(1113M)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B A14SB 18 RD 1661224C1
10 8
3% A14SBB 18 RD 3541250C1
3 6 A14SBA 18 RD 3541250C1

2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A14SBA 18 RD 1661224C1
8 A62SB 18 DKBL 1661224C1
9 7
9 A14-GSC 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1 % CRIMPED TOGETHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 018


AND 1113M,MOVED CONN 1110M

Figure 233 Connector Composites (1111M), (1112M), (1113M)

S08339
234 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.21. CONNECTOR COMPOSITES (1114M), (1115M), (1116M), (1117M), P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANIC BUTTON
(1114M)
(LOCATED IN INSTRUMENT PANEL CENTER)

CAV CIR GAUGE COLOR TERMINAL

10 8 1 - - - -
2B A104 18 DKBL 1661224C1
3 6
3 A9RA 18 GY 1661224C1
2B 5B 4 - - - -
CONNECTOR 3520850C1
5B A104A 18 DKBL 1661224C1
6 A104AD 18 DKBL 1661224C1
1 4 7 - - - -
8 A63AB 18 DKBL 1661224C1
9 7
9 - - - -
10 A63-G 18 WH 1661224C1

ENGINE PRE HEAT


CAV CIR GAUGE COLOR TERMINAL
(1115M)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 - - - -
2B A75TN 18 LTGN 1661224C1
3 A75TF 18 LTGN 1661224C1
10 8 4 - - - -
5B - - - -
3 6
6 - - - -
2B 5B A75TE 18 LTGN
CONNECTOR 3520850C1 7% 3541250C1
A75TF 18 LTGN
8 A62T 18 DKBL 1661224C1
1 4 9 A75TM 18 LTGN 1661224C1
10 A75T-GC 18 LTGN 1661224C1
9 7
% CRIMPED TOGETHER

TRI-PAC
(1116M)
(LOCATED IN INSTRUMENT PANEL CENTER)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 A14TRIA 16 RD 1661226C1
10 8 2B A77SBY 16 LTGN 1661226C1
3 13TRIA 16 PK 1661226C1
3 6
4 - - - -
2B 5B 5B - - - -
CONNECTOR 3520850C1
6 - - - -
7 - - - -

1 4 8 A62TRI 18 DKBL 1661224C1


9 - - - -
9 7 10 A62GTRI 18 WH 1661224C1

BEACON LIGHT
(1117M)
(LOCATED IN INSTRUMENT PANEL CENTER)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
10 8 2B A13BL1 18 PK 1661224C1
A13BL2
3 6 3 18 PK 3541250C1
A13BLT
2B 5B 4 - - - -
CONNECTOR 3520850C1
5B - - - -
6 - - - -
7 A13BL2 18 PK 1661224C1
1 4
8 A62BLT 18 DKBL 1661224C1
9 7 9 A13-GBL 18 WH 1661224C1
10 - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 019

Figure 234 Connector Composites (1114M), (1115M), (1116M), (1117M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 235
CIRCUIT DIAGRAMS

14.22. CONNECTOR COMPOSITES (1200), (1210), (1215), (1300), P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


HVAC CONTROL CONNECTOR A7 - - - -
(1200)
A8 - - - -
(LOCATED IN INSTRUMENT PANEL CENTER)
A9 A77C 20 LTGN 3534303C1
B

A10 - - - -
1
2 3 4 5 6 7 8 9 10 11 12

A11 A75AB 18 LTGN 3522073C1


A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
CAV CIR GAUGE COLOR TERMINAL B6 A74-G 18 WH 3522073C1
A1 A73A 18 LTGN 3522073C1 B7 - - - -
CONNECTOR 3534302C1 A2 A75D 18 LTGN 3522073C1 B8 - - - -
BODY LOCK 3539892C1 A3 - - - - B9 A74 18 LTGN 3522073C1
3539893C1
A4 A77A 20 LTGN 3534303C1 B10 A74A 18 LTGN 3522073C1
A5 - - - - B11 A74B 18 LTGN 3522073C1
A6 - - - - B12 A74C 18 LTGN 3522073C1

SLEEPER BLOWER
HVAC UNIT CONNECTOR (1215)
(1210) (LOCATED ON PASSENGER SIDE TRANSITION AREA -
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) SLEEPER)

CAV CIR GAUGE COLOR TERMINAL


A A74 18 LTGN 1661208C1 B
A H B A74A 18 LTGN 1661208C1

B G C A74B 18 LTGN 1661208C1 A


D A74C 18 LTGN 1661208C1
C F E A75 12 LTGN 3566715C1
D E F A75A 18 LTGN 1661208C1
G A75-G 12 WH 3566715C1 CONNECTOR 2031522C1
H A75B 18 LTGN 1661208C1 BODY LOCK 2033927C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CONNECTOR 2005835C1 A A75C 10 LTGN 2031531C1 2025427C1
BODY LOCK 2006503C1
B A75-GC 10 WH 2031531C1 2025427C1

CAV CIR GAUGE COLOR TERMINAL


1 A86(+) 18 YL 3597102C1
2 A86(-) 18 GN 3597102C1
RADIO CONNECTION
(1300) 3 A54D 18 BN 3597102C1
(LOCATED IN INSTRUMENT PANEL - RADIO) 4 A86AE 18 LTGN 3597102C1
5 A86AA 18 LTGN 3597102C1
6 A62DC 18 DKBL 3597102C1
7 A86P 18 LTGN 3597102C1
8 A86-G 18 WH 3597102C1
9 10 1 2 9# A86DB 18 LTGN 3597102C1
9* A86DA 18 LTGN 3597102C1
11 12 3 4
10# A86EB 18 LTGN 3597102C1
13 14 5 6 10* A86EA 18 LTGN 3597102C1
11 A86K 18 LTGN 3597102C1
15 16 7 8
12 A86L 18 LTGN 3597102C1
13 A86H 18 LTGN 3597102C1
14 A86J 18 LTGN 3597102C1
CONNECTOR 3597143C1 15* A86BA 18 LTGN 3597102C1
15# A86BB 18 LTGN 3597102C1
# W/ SLEEPER SPEAKER
* W/ DAYCAB SPEAKER 16* A86CA 18 LTGN 3597102C1
16# A86CB 18 LTGN 3597102C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 REVISED AND REDRAWN B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 020

Figure 235 Connector Composites (1200), (1210), (1215), (1300)

S08339
236 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.23. CONNECTOR COMPOSITES (1301), (1305), (1378), P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RADIO CONNECTION CAV CIR GAUGE COLOR TERMINAL


(1301)
1 - - - -
(LOCATED IN INSTRUMENT PANEL - RADIO)
2 A86AC 18 LTGN 3600062C1
3 - - - -
4 - - - -

2 5 A86 20 LTGN 3600062C1


1
3 6 - - - -
4 5
6
7* A86LSIG 18 LTGN 3600062C1
7 8 8* A86-GS1 18 LTGN 3600062C1
9
10 11 9* A86-GS2 18 LTGN 3600062C1
12
10* A86RSIG 18 LTGN 3600062C1
13 14 11 - - - -
15
16 17
18 12 - - - -
19 20
13 - - - -
14 - - - -
15 - - - -
16 - - - -
CONNECTOR 3600061C1
17 - - - -
18 - - - -
19 - - - -
20 - - - -

* W/ LONESTAR

BUNK FAN
(1305)
(LOCATED IN ROOF ON PASSENGER SIDE - SLEEPER)

A B
CAV CIR GAUGE COLOR TERMINAL
A H76 18 BK 0333732C1
B H76-G 18 WH 0333732C1
CONNECTOR 0969541R1

COOLANT MODULE
(1378)
(LOCATED AT UPPER LEFT SIDE OF ENGINE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A K97FB 18 VT 2033819C1 1652325C1
E
B K34 16 TN 2033819C1 1652325C1
C K34E 16 TN 2033819C1 1652325C1
D
D K34A2 16 TN 2033819C1 1652325C1
E PLUG - - 0587579C1 -
C

CONNECTOR 1687789C1
BODY LOCK 1661376C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 021

Figure 236 Connector Composites (1301), (1305), (1378)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 237
CIRCUIT DIAGRAMS

14.24. CONNECTOR COMPOSITES (1400), (1401), (1402), P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


ABS # 1
1 A94-GA 12 WH 3597157C1
(1400)
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE) 2 - - - -
3 A94V 18 GY 3598072C1
4 A94BN 18 GY 3598072C1
18 17 16 5 A94BM 18 GY 3598072C1
6 - - - -
7 A5N(-) 18 GN 3598072C1
8 A5N(+) 18 YL 3598072C1
9 - - - -
10 A94BH 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 A94-GB 16 WH 3548970C1
13 A3BA(-) 18 GY 3598072C1

3 2 1 14 A3BA(+) 18 DKBL 3598072C1


15 - - - -

CONNECTOR 3596926C1 16 A94AY 12 GY 3597157C1


BODY LOCK 3562309C1 17 - - - -
18 - - - -

CAV CIR GAUGE COLOR TERMINAL


ABS # 2
1 A94B 18 GY 3598072C1
(1401)
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE) 2 A94 18 GY 3598072C1
3 A94A 18 GY 3598072C1

18 17 16 4 A94K 18 GY 3598072C1
5 A94C 16 GY 3598073C1
6 A94J 18 GY 3598072C1
7 A94H 18 GY 3598072C1
8 A94D 16 GY 3598073C1
9 A94BK 18 GY 3598072C1
10 A94BL 18 GY 3598072C1
11 A94E 16 GY 3598073C1
12 A94BB 18 GY 3598072C1
13 A94BJ 18 GY 3598072C1
3 2 1 14 A94F 16 GY 3598073C1
15 A94BE 16 GY 3598073C1
CONNECTOR 3596929C1
16 A94BC 18 GY 3598072C1
17 A94BA 18 GY 3598072C1
18 A94BD 16 GY 3598073C1

ABS # 3 CAV CIR GAUGE COLOR TERMINAL


(1402) 1 - - - -
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
2 - - - -
3 A94SK 18 GY 3598072C1
15 14 13
4* A94BP 16 GY 3598073C1
5 A94SJ 18 GY 3598072C1
6* A94BN 16 GY 3598073C1
7* A94BM 16 GY 3598073C1
8 - - - -
9* A94BT 16 GY 3598073C1
10* A94BU 16 GY 3598073C1
11* A94BR 16 GY 3598073C1
12* A94BW 16 GY 3598073C1
3 2 1 13* A94BS 16 GY 3598073C1
14* A94BQ 16 GY 3598073C1
CONNECTOR 3596928C1 15* A94BV 16 GY 3598073C1
* W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 022

Figure 237 Connector Composites (1400), (1401), (1402)

S08339
238 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.25. CONNECTOR COMPOSITES (1403), (1410), (1420), P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS #4
(1403)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
1 A94SZD 16 GY 3598073C1
12 11 10 2 A94SE 18 GY 3598072C1
3 A94SH 16 GY 3598073C1
4 A94SVD 16 GY 3598073C1
5 A94SF 16 GY 3598073C1
6 A94SL 18 GY 3598072C1
7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9 A94SM 18 GY 3598072C1
10 A94SCA 18 GY 3598072C1
3 2 1
11 A94SAA 18 GY 3598072C1
12 A94SN 18 GY 3598072C1
CONNECTOR 3596927C1

ABS ATC & RSP


SPLICE PACK WABCO ABS CONN
(1410) (1420)
(LOCATED IN INSTRUMENT PANEL - CENTER) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)

15 14 13

A M
B L
C K
D J
E H 3 2 1
F G
CONNECTOR 3557922C1
BODY LOCK 3549120C1

CONNECTOR 3601838C1 CAV CIRCUIT GAUGE COLOR TERMINAL


BODY LOCK 3601839C1 1 A5N(-) 18 GN 3548971C1
2 - - - -
3 A5N(+) 18 YL 3548971C1

CAV CIR GAUGE COLOR TERMINAL 4 A94-GB 18 WH 3548971C1

A A94SAA 18 GY 3534164C1 5 - - - -

B A94SAB 18 GY 3534164C1 6 - - - -

C A94SA 18 GY 3534164C1 7 A94V 18 GY 3548971C1

D A94SCA 18 GY 3534164C1 7* A94V 14 GY 3548972C1

E A94SCB 18 GY 3534164C1 8 A94AY 18 GY 3548971C1

F A94SC 18 GY 3534164C1 8* A94AY 14 GY 3548972C1

G A94SBA 18 GY 3534164C1 9 A94-GA 18 WH 3548969C1

H A94SBB 18 GY 3534164C1 10 A3BA(-) 18 GY 3548971C1

J A94SB 18 GY 3534164C1 11 A3BA(+) 18 DK BL 3548971C1

K A94SDA 18 GY 3534164C1 12 - - - -

L A94SDB 18 GY 3534164C1 13 - - - -

M A94SD 18 GY 3534164C1 14 - - - -
15 - - - -

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 023

Figure 238 Connector Composites (1403), (1410), (1420)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 239
CIRCUIT DIAGRAMS

14.26. CONNECTOR COMPOSITES (1421), (1422), (1500), (1501), P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO ABS CONN WABCO ABS CONN


(1421) (1422)
18 17 16 (LOCATED ON RIGHT - (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
SIDE KICK PANEL -
ABS MODULE) 15 14 13

CONNECTOR 3548978C1
CONNECTOR 3557921C1 BODY LOCK 3549120C1
BODY LOCK 3562309C1

3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL 3 2 1
1 A94MK 18 GY 3548971C1
2 A94BC 18 GY 3548971C1
3 A94MB 18 GY 3548971C1 CAV CIRCUIT GAUGE COLOR TERMINAL
4 A94MH 18 GY 3548971C1 1 - - - -
5 A94BA 18 GY 3548971C1 2 - - - -
6 A94M 18 GY 3548971C1 3 - - - -
7 A94BN 18 GY 3548971C1 4 - - - -
8 A94BL 18 GY 3548971C1 5 - - - -
9 A94BJ 18 GY 3548971C1 6 - - - -
10 A94ME 18 GY 3548971C1 7 - - - -
11 A94BD 18 GY 3548971C1 8 A94SJ 18 GY 3548971C1
12 A94MC 18 GY 3548971C1 9 - - - -
13 A94MF 18 GY 3548971C1 10 - - - -
14 A94BE 18 GY 3548971C1 11 - - - -
15 A94MD 18 GY 3548971C1 12 - - - -
16 A94BM 18 GY 3548971C1 13 A94SK 18 GY 3548971C1
17 A94BH 18 GY 3548971C1 14 - - - -
18 A94BF 18 GY 3548971C1 15 - - - -

CLUSTER #1 CLUSTER #2
(1500) (1501)
7 1 (LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL - CLUSTER)
8 2 PANEL - CLUSTER)
9 3 5 12
10 4 11
11 10 CONNECTOR 2018590C1
9
12 4
13 5 3 8
14 6 CONNECTOR 3548792C1
2 7
1 6
CAV CIR GAUGE COLOR TERMINAL
1 A11-GKE 16 WH 2018639C1
2 A14EE 16 RD 2018639C1 CAV CIR GAUGE COLOR TERMINAL

3 - - - - 1 A109B 18 GY 2018639C1

4 A62 18 DKBL 2018639C1 2 A106 18 GY 2018639C1

5 A62A 18 DKBL 2018639C1 3 - - - -

6 A62B 16 DKBL 2018639C1 4 A109C 18 GY 2018639C1

7 A13EA 18 PK 2018639C1 5 - - - -

8 A109 18 GY 2018639C1 6 A109S 18 GY 2018639C1

9 A72C 18 OR 2018639C1 7 A61B 18 GY 2018639C1

10 A72D 18 OR 2018639C1 8 A61 18 GY 2018639C1

11 A63E 18 DKBL 2018639C1 9 A41 18 TN 2018639C1

12 A63F 18 DKBL 2018639C1 10 A52C 20 YL 2018639C1

13 - - - - 11 A5D(-) 18 GN 2018639C1

14 - - - - 12 A5D(+) 18 YL 2018639C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 024

Figure 239 Connector Composites (1421), (1422), (1500), (1501)

S08339
240 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.27. CONNECTOR COMPOSITES (1502), (1510), P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SECONDARY INSTRUMENT CLUSTER


(1502)
(LOCATED IN INSTRUMENT PANEL - CENTER)
CAV CIR GAUGE COLOR TERMINAL
1 A14EF 18 RD 3534193C1
5 1 2 A13EH 18 PK 3534193C1

6 3 - - - -
4 A5J(-) 18 GN 3534193C1
7
5 A11-GSF 16 WH 3534193C1
8 4 6 A62BH 18 DKBL 3534193C1
7 A5J(+) 18 YL 3534193C1
8 - - - -

CONNECTOR 3534177C1

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510)
(LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

CAV CIR GAUGE COLOR TERMINAL


A H A A63-GC 18 WH 1661208C1
B G B A13BA 20 PK 1661208C1

C F C A13BB 20 PK 1661208C1
D A13BC 20 PK 1661208C1
D E E A49 18 GY 1661208C1
E* A95H 18 TN 1661208C1
F A24A 18 GY 1661208C1
G A49A 18 GY 1661208C1
G* A95F 18 TN 1661208C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1 H A63AW 18 DKBL 1661208C1

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 025

Figure 240 Connector Composites (1502), (1510)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 241
CIRCUIT DIAGRAMS

14.28. CONNECTOR COMPOSITES (1511), (1550), (1556), P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)
(LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)
CAV CIR GAUGE COLOR TERMINAL
A* A97W 18 PL 1661208C1
A H A# A1A 18 PK 1661208C1
B G B A13BD 20 PK 1661208C1
C A13BE 20 PK 1661208C1
C F
D A13BF 20 PK 1661208C1
D E E A49 18 GY 1661208C1
F@ A98F 18 BK 1661208C1
F@@ A98F 18 TN 1661208C1
CONNECTOR 2005835C1
F## A98F 18 LTGN 1661208C1
BODY LOCK 2006503C1
G A49A 18 GY 1661208C1
@@ W/ SLEEPER CAB
H* A97V 18 PL 1661208C1
@ W/ DAY CAB
* W/ IDLE REDUCTION H# A1 18 LTBL 1661208C1
# ALTERNATOR WARNING LIGHT
## MOTIENT MOBILE MAX - SLEEPER / DAYCAB

VEHICLE INFORMATION DISPLAY


(1550)
(LOCATED IN INSTRUMENT PANEL - CENTER) CAV CIR GAUGE COLOR TERMINAL
A - - - -
B A12C 18 LTBL 3522073C1
A M C A5L(-) 18 GN 3522073C1
D A3BC(+) 20 DKBL 3534303C1
E - - - -
F - - - -
G - - - -
H - - - -
J A11-GKH 18 WH 3522073C1
F G K A3BC(-) 20 GY 3534303C1
L A5L(+) 18 YL 3522073C1
M* A14SE 18 RD 3522073C1
M A14SE 18 PK 3522073C1
CONNECTOR 3609945C1
BODY LOCK 3609946C1 * W/ TIRE PRESSURE
3609947C1

CAT MESSENGER DISPLAY


(1556)
(LOCATED IN INSTRUMENT PANEL CENTER)
(W/ LONESTAR)

5
4 CAV CIR GAUGE COLOR TERMINAL
1 A14SE 18 RD 1680205C1
2 A11-GSE 18 WH 1680205C1
3 A13SE 18 PK 1680205C1
4 A62BB 18 DKBL 1680205C1
5 A3BC(-) 18 GY 1680205C1
6 A3BC(+) 18 DKBL 1680205C1
8 1 7 PLUG - - 0453133C1
8 PLUG - - 0453133C1

CONNECTOR 3534763C1
BODY LOCK 3534766C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 026

Figure 241 Connector Composites (1511), (1550), (1556)

S08339
242 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.29. CONNECTOR COMPOSITES (1557), (1600), P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ROAD RELAY FOR DISPLAY POWER


(1557)
(LOCATED IN INSTRUMENT PANEL - CENTER)
(W/ LONESTAR) CAV CIR GAUGE COLOR TERMINAL
A A11-GSE 18 WH 1661261C1

D C B A14SE 18 RD 1661261C1

B C A13SE 18 PK 1661261C1

E A D A3BC(-) 20 GY 3544254C1

F E A3BC(+) 20 DKBL 3544254C1


F A62BB 18 DKBL 1661261C1

CONNECTOR 2031871C1
BODY LOCK 2031873C1

BODY CONTROLLER # J3
(1600)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
CAV CIR GAUGE COLOR TERMINAL
A1 A12CV 18 LTBL 3522073C1
A2 A77A 20 LTGN 3534303C1
B1 A1 A3 A77C 20 LTGN 3534303C1
A4 A52D 20 YL 3534303C1
A5 A85A 20 GY 3534303C1
A6 A57B 20 OR 3534303C1
A7 A56B 20 OR 3534303C1
A8 A87A 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 A44 20 GY 3534303C1
A13 A63A 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 A13 18 PK 3522073C1
B1 A100 20 GY 3534303C1
B16 A16 B2 A40 20 GY 3534303C1
B3 A40A 20 GY 3534303C1
B4 A97A 18 PL 3522073C1
CONNECTOR 3598706C1 B5 A77E 20 LTGN 3534303C1
BODY LOCK 1618846C1 B6 A30 16 TN 3522073C1
1618847C1
B7 A31 18 TN 3522073C1
B8 A36B 18 TN 3522073C1
B9 A36A 18 TN 3522073C1
B10 A32 18 TN 3522073C1
B11 A32A 18 TN 3522073C1
B12 A77B 20 LTGN 3534303C1
B13 A77D 20 LTGN 3534303C1
B14 A40B 18 GY 3522073C1
B15 A75AA 18 LTGN 3522073C2
B16 A97 20 PL 3534303C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 027

Figure 242 Connector Composites (1557), (1600)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 243
CIRCUIT DIAGRAMS

14.30. CONNECTOR COMPOSITE (1601), P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER # J4
(1601)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

E1 F1

E16 F16
CONNECTOR 3598707C1
BODY LOCK 1618846C1
1618847C1

CAV CIR GAUGE COLOR TERMINAL


E1 A95F 18 TN 3522073C1
E2 A95H 18 TN 3522073C1
E3 - - - -
E4 A24A 18 GY 3522073C1
E5 A63J 20 DKBL 3534303C1
E6 A82H 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
E8 A104AA 18 DKBL 3522073C1
E9 A59H 18 GY 3522073C1
E10 A68 18 BN 3522073C1
E11 A72 18 OR 3522073C1
E12 A59C 18 GY 3522073C1
E13 A59E 18 GY 3522073C1
E14 A104A 18 DKBL 3522073C1
E15 A57C 18 OR 3522073C1
E16 - - - -
F1 A104AB 18 DKBL 3522073C1
F2 A63C 18 DKBL 3522073C1
F3 A104AF 18 DKBL 3522073C1
F3* A75TP 18 LTGN 3522073C1
F3# A97AA 18 PL 3522073C1
F4 A59F 18 GY 3522073C1
F5 A59J 18 GY 3522073C1
F6 A14LA 18 RD 3522073C1
F7 A14LB 18 RD 3522073C1
F8 A59D 18 GY 3522073C1
F9 A97AB 18 PL 3522073C1
F10 A59B 18 GY 3522073C1
F11 A37 20 TN 3534303C1
F12 A19A 18 GY 3522073C1
F13 A56C 18 OR 3522073C1
F14 A54C 18 BN 3522073C1
F15 A70C 18 OR 3522073C1
F16 A54XD 16 BN 3522073C1

* NO IDLE HEAT WIRING


# SLEEPER ACCESSORY FEED W/ ICON
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 028

Figure 243 Connector Composite (1601)

S08339
244 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.31. CONNECTOR COMPOSITE (1602), P. 29

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


E1@ A3A(-) 20 GY 3534303C1
E1* A3A(-) 18 GY 3522073C1
E2* A3A(+) 18 DKBL 3522073C1
E2@ A3A(+) 20 DKBL 3534303C1
E3 A9Z 18 GY 3522073C1
E4 A6 20 GY 3534303C1
E5 A9A 18 GY 3522073C1
E6 A6DB 20 GY 3534303C1
E7 A9B 18 GY 3522073C1

BODY CONTROLLER # J5 E8 - - - -
(1602) E9 - - - -
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
E10 - - - -
E11 A52C 20 YL 3534303C1
E12 A59A 18 GY 3522073C1
E13 A23A 18 TN 3522073C1

E1 F1 E14 A70 20 OR 3534303C1


E15 - - - -
E16 A11-GL 18 WH 3522073C1
F1 - - - -
F2 A5(-) 18 GN 3522073C1
F2@^ A5(-) 18 GN 3522073C1
F2*^ A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F3@^ A5(+) 18 YL 3522073C1
F3*^ A5(+) 18 YL 3522073C1
F4 - - - -
F5 A5E(-) 18 GN 3522073C1
F6 A5E(+) 18 YL 3522073C1
F7 - - - -
F8 A24 18 GY 3522073C1
E16 F16 F9 A28 18 TN 3522073C1
F10 A71BB 18 OR 3522073C1
F10# A71BC 18 OR 3522073C1
CONNECTOR 3598705C1 F11^ A116LB 18 GY 3522073C1
BODY LOCK 1618846C1 F12** A104AC 18 DKBL 3522073C1
1618847C1
F12## A97P 18 PL 3522073C1
F13** A104AR 18 DKBL 3522073C1
F13& A23A 18 TN 3522073C1
F14 A88B 18 LTGN 3522073C1
F15&& A88C 18 LTGN 3522073C1
F15** A104 18 DKBL 3522073C1
F16^ A116UB 18 GY 3522073C1

* N/ POWER DOOR LOCK & WINDOWS


@ W/ POWER DOOR LOCK & WINDOWS
# W/ FREEDOM LINE
** W/ REMOTE START / STOP
## W/ IDLE REDUCTION
& VARIABLE SPEED ENGINE FAN
&& W/ DUAL PTO
^ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 029

Figure 244 Connector Composite (1602)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 245
CIRCUIT DIAGRAMS

14.32. CONNECTOR COMPOSITES (1603), (1604), P. 30

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER # J1
(1603)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)

CAV CIR GAUGE COLOR TERMINAL


A@ A57 16 OR 3544876C1
A* A57N 16 OR 3544876C1
B@ A56 16 OR 3544876C1
B* A56N 16 OR 3544876C1
F A
C A77 18 LTGN 3544876C1
D A56A 14 OR 3544877C1
M G
E A85 16 GY 3544876C1
F A64A 16 YL 3544876C1
G A65 18 OR 3544876C1
G# A65AA 16 OR 3544876C1
CONNECTOR 3598711C1 H A78A 16 LTGN 3544876C1
J - - - -
K A64B 16 YL 3544876C1
L A78B 16 LTGN 3544876C1
M A57A 14 OR 3544877C1

@ N/ COLLISION WARNING
* W/ MIRROR MTD TURN
# W/ CUSTOMER SUPPLIED LIGHT

BODY CONTROLLER # J2
(1604)
(LOCATED ON LEFT-SIDE TRIM KICK PANEL - BODY CONTROLLER)

CAV CIR GAUGE COLOR TERMINAL


A A82 16 GY 3544876C1
B@ A53AA 14 YL 3544877C1
B* A53A 14 YL 3544877C1
C@ A52AA 14 YL 3544877C1
E A
C* A52A 14 YL 3544877C1
D - - - -
K F
E A11-GKC 12 WH 3544877C1
F# A58C 16 BN 3544876C1
F## A58C 18 BN 3544876C1
G@ A54 16 BN 3544876C1
CONNECTOR 3598707C1
&3598710C1 G*& A54 16 BN 3544876C1
H@ A53B 14 YL 3544877C1
H*& A53B 14 YL 3544877C1
J A63 18 DKBL 3544876C1
K@ A52B 14 YL 3544877C1
K*& A52B 14 YL 3544877C1

@ W/ TRIP MASTER
* N/ TRIP MASTER
# W/ DAY CAB AIR SHIELD
## W/ SLEEPER CAB AIR SHIELD
& W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 030

Figure 245 Connector Composites (1603), (1604)

S08339
246 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.33. CONNECTOR COMPOSITES (1620), (1650), (1657), (1657M), P. 31

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ZERO VOLT REFERENCE SPLICE


(1620)
G (LOCATED IN INSTRUMENT PANEL - CENTER)

F CAV CIR GAUGE COLOR TERMINAL


E A A9Z 18 GY 1661208C1
B A9ZA 18 GY 1661208C1
D
C* A9ZB 18 GY 1661208C1
C C#@ A9ZB 18 GY 1661208C1
B D@ A9R 18 GY 1661208C1
E@ A9P 18 GY 1661208C1
F@ A9FS 18 GY 1661208C1
A
G@ A116UV 18 GY 1661208C1
* W/ SINGLE PTO OVERRELAY
CONNECTOR 2006789C1
# W/ DUEL PTO OVER RELAY
BODY LOCK 2006792C1
@ W/ LONESTAR

DIAGNOSTIC CONNECTOR
(1650)
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A A98-G 18 WH 1651968C1
D B A98H 18 BK 1651968C1
E
C C A5B(+) 18 YL 1651968C1
D A5B(-) 18 GN 1651968C1
F A B
E - - - -
J
G F A3B(+) 18 DKBL 1651968C1
H G A3B(-) 18 GY 1651968C1
H - - - -
J - - - -
CONNECTOR 3544066C1

J1939 PUBLIC
TERMINATING RESISTOR
(1657)
(LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A5SB(+) 18 YL 1661875C1
C B - - - -
B C A5SB(-) 18 GN 1661875C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

J1939 PRIVATE
TERMINATING RESISTOR
(1657M)
(LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)
(W/ LONESTAR)

C CAV CIR GAUGE COLOR TERMINAL SEAL

B A A5SB(+) 18 YL 1661875C1 3568570C


B - - - - -
A C A5SB(-) 18 GN 1661875C1 3568570C

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 031

Figure 246 Connector Composites (1620), (1650), (1657), (1657M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 247
CIRCUIT DIAGRAMS

14.34. CONNECTOR COMPOSITES (1660), (1661), P. 32

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1708 PUBLIC(+)
CONNECTOR
(1660)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL


G A A3B(+) 18 DKBL 1661208C1
F B* A98A(+) 18 DKBL 1661208C1
B A3BA(+) 18 DKBL 1661208C1
E
B** A3BD(+) 18 DKBL 1661208C1
D C A3H(+) 18 DKBL 1661208C1
C D# A3BC(+) 18 DKBL 1661208C1
D## A3BC(+) 20 DKBL 1661208C1
B
E@ A3BN(+) 18 DKBL 1661208C1
E A3BD(+) 18 DKBL 1661208C1
A F* A3BE(+) 20 DKBL 1661208C1
F** A3BD(+) 18 DKBL 1661208C1
G A3BF(+) 20 DKBL 1661208C1

* W/ DAY CAB
CONNECTOR 2006789C1 ** W/ SLEEPER
BODY LOCK 2006792C1 # W/ CAT ENGINE DISPLAY
## W/ CUMMINS ENGINE DISPLAY
@ W/ TELEMATICS

J1708 PUBLIC(-)
CONNECTOR
(1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL


A A3B(-) 18 GY 1661208C1
B* A98B(-) 18 GY 1661208C1
B A3BA(-) 18 GY 1661208C1
G
B** A98BD(-) 18 GY 1661208C1
F C A3H(-) 18 GY 1661208C1

E D# A3BC(-) 18 GY 1661208C1
D## A3BC(-) 20 GY 1661208C1
D
E@ A3BN(-) 18 GY 1661208C1
C E A3BD(-) 18 GY 1661208C1

B F** A3BD(-) 18 GY 1661208C1


F* A3BE(-) 20 GY 1661208C1
G A3BF(-) 20 GY 1661208C1
A

* W/ DAY CAB
** W/ SLEEPER
# W/ CAT ENGINE DISPLAY
## W/ CUMMINS ENGINE DISPLAY
@ W/ TELEMATICS
CONNECTOR 2006789C1
BODY LOCK 2006792C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 032

Figure 247 Connector Composites (1660), (1661)

S08339
248 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.35. CONNECTOR COMPOSITE (1700), P. 33

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

* W/ BENDIX ABS
FORWARD CHASSIS
# W/ WABCO ABS
(1700)
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER)) @ W/ SWITCH CONTROLLED CENTER PIN
% W/ REMOTE START / STOP
& W/ VORAD (EVT-300)
&& W/ VORAD (EVT-400)
** W/ LONESTAR

12 1 CAV CIR GAUGE COLOR TERMINAL


34# A94MH 18 GY 2003343C1
26 13 34* A94H 18 GY 2003343C1

27
35# A94MJ 18 GY 2003343C1
38
35* A94J 18 GY 2003343C1
50 39
36# A94MK 18 GY 2003343C1
64 51 36* A94K 18 GY 2003343C1
37& A67B 16 GY 3574285C1
76 65
37&& A67-GY 18 WH 2003343C1
38 A67C 16 GY 3574285C1
38&& 67Y 18 PK 2003343C1
39 A67D 16 GY 3574285C1
CONNECTOR 3595625C1
40 A67E 16 GY 3574285C1
CAV CIR GAUGE COLOR TERMINAL
41 A61 18 GY 2003343C1
1 A52A 14 YL 3574288C1
42 A106A 18 GY 2003343C1
2 A53A 14 YL 3574288C1
43 A97R 16 PL 3574285C1
3 A52B 14 YL 3574288C1
43% A104AN 16 DKBL 3574285C1
4 A53B 14 YL 3574288C1
44 A97J 16 PL 3574285C1
5 A58 16 BN 3574288C1
44% A104AM 16 DKBL 3574285C1
6 A19 16 GY 3574288C1
45 A97K 18 PL 2003343C1
7 - - - -
46 A97L 18 PL 2003343C1
8 - - - -
47 A22ZA 18 TN 2003343C1
9 - - - -
48 A22VA 18 TN 2003343C1
10 - - - -
49 A22A 18 TN 2003343C1
11 - - - -
50 A97N 16 PL 3574285C1
12 - - - -
51 A72E 18 OR 3574289C1
13 - - - -
52@ A72EB 18 OR 2003343C1
14 A56 16 OR 3574285C1
52 AOUT2 18 TN 2003343C1
15 A57 16 OR 3574285C1
53 A5VREF 18 TN 2003343C1
16 A41 18 TN 2003343C1
54 APPU 18 TN 2003343C1
17 A87A 18 GY 2003343C1
55 AANG1 18 TN 2003343C1
18 A9BB 18 GY 2003343C1
56 AANG2 18 TN 2003343C1
19 A87C 18 GY 2003343C1
57 AANG3 18 TN 2003343C1
20 A87D 18 GY 2003343C1
58 AANG4 18 TN 2003343C1
21 A85 16 GY 3574285C1
59 AANG5 18 TN 2003343C1
22 A64A 16 YL 3574285C1
60 AANG-G 18 GY 2003343C1
23 A64B 16 YL 3574285C1
61 A98ZA 18 BK 2003343C1
24 A54X 16 BN 3574285C1
62 A14NP 16 RD 3574285C1
25 A109 18 GY 2003343C1
63** OUT2 18 TN 2003343C1
26 - - - -
63 - - - -
27* A94 18 GY 2003343C1
64 - - - -
27# A94M 18 GY 2003343C1
65 - - - -
28# A94MA 18 GY 2003343C1
66 - - - -
28* A94A 18 GY 2003343C1
67 - - - -
29# A94MB 18 GY 2003343C1
68 - - - -
29* A94B 18 GY 2003343C1
69 - - - -
30# A94MC 18 GY 2003343C1
70 - - - -
30* A94C 16 GY 3574285C1
71 - - - -
31# A94MD 18 GY 2003343C1
72 - - - -
31* A94D 16 GY 3574285C1
73 - - - -
32# A94ME 18 GY 2003343C1
74 - - - -
32* A94E 16 GY 3574285C1
75 - - - -
33# A94MF 18 GY 2003343C1
76 - - - -
33* A94F 16 GY 3574285C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 033

Figure 248 Connector Composite (1700)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 249
CIRCUIT DIAGRAMS

14.36. CONNECTOR COMPOSITE (1700F), P. 34

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FORWARD CHASSIS CONNECTOR CAV CIR GAUGE COLOR TERMINAL


(1700F) 31* M94D 18 GY 3549418C1
(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
31# M94MD 18 GY 3549418C1
32* M94E 18 GY 3549418C1
32# M94ME 18 GY 3549418C1
1 12 33* M94F 18 GY 3549418C1
33# M94MF 18 GY 3549418C1
13 26

27 38
34* M94H 18 GY 3549418C1
39 50 34# M94MH 18 GY 3549418C1
51 64
35* M94J 18 GY 3549418C1
65 76 35# M94MJ 18 GY 3549418C1
36* M94K 18 GY 3549418C1
36# M94MK 18 GY 3549418C1
37 M67B 16 GY 3549417C1
37% M67-GY 18 WH 3549418C1
CONNECTOR 3595624C1 38 M67C 16 GY 3549417C1
38% M67Y 18 PK 3549418C1
39 M67D 16 GY 3549417C1
40 M67E 16 GY 3549417C1
CAV CIR GAUGE COLOR TERMINAL
41 M61 18 GY 3549418C1
1 M52A 14 YL 3549416C1
42 M106A 18 GY 3549418C1
2 M53A 14 YL 3549416C1
43@ M97H 18 VT 3549418C1
3 M52B 14 YL 3549416C1
43@@ M97R 18 VT 3549418C1
4 M53B 14 YL 3549416C1
44 M97J 18 VT 3549418C1
5 M58 14 BN 3549416C1
45 M97K 18 VT 3549418C1
6 M19 14 GY 3549416C1
46 M97L 18 VT 3549418C1
7 PLUG - - 3598921C1
47 M22ZA 20 TN 3549418C1
8 PLUG - - 3598921C1
48 M22VA 20 TN 3549418C1
9 PLUG - - 3598921C1
49 M22A 20 TN 3549418C1
10 PLUG - - 3598921C1
50 M97N 18 VT 3549418C1
11 PLUG - - 3598921C1
51 M72EA 16 OR 3549416C1
12 PLUG - - 3598921C1
52 M72EB 16 OR 3549417C1
13 PLUG - - 3598921C1
53 PLUG - - 3598921C1
14 M56 16 OR 3549417C1
54 PLUG - - 3598921C1
15 M57 16 OR 3549417C1
55 PLUG - - 3598921C1
16 M41 18 GY 3549418C1
56 PLUG - - 3598921C1
17 M87A 18 GY 3549418C1
57 PLUG - - 3598921C1
18 M9BB 18 GY 3549418C1
58 PLUG - - 3598921C1
19 M87C 16 GY 3549417C1
59 PLUG - - 3598921C1
20 M87D 16 GY 3549417C1
60 PLUG - - 3598921C1
21 M85 16 GY 3549417C1
61 PLUG - - 3598921C1
22 M64A 16 YL 3549417C1
62 PLUG - - 3598921C1
23 M64B 16 YL 3549417C1
63 PLUG - - 3598921C1
24 M54X 16 OR 3549417C1
64 PLUG - - 3598921C1
25 M109A 18 GY 3549418C1
65 PLUG - - 3598921C1
26 PLUG - - 3598921C1
66 PLUG - - 3598921C1
27* M94 18 GY 3549418C1
67 PLUG - - 3598921C1
27# M94M 18 GY 3549418C1
68 PLUG - - 3598921C1
28* M94A 18 GY 3549418C1
69 PLUG - - 3598921C1
28# M94MA 18 GY 3549418C1
70 PLUG - - 3598921C1
29* M94B 18 GY 3549418C1
71 PLUG - - 3598921C1
29# M94MB 18 GY 3549418C1
72 PLUG - - 3598921C1
30* M94C 18 GY 3549418C1
73 PLUG - - 3598921C1
30# M94MC 18 GY 3549418C1
74 PLUG - - 3598921C1
* W/ BENDIX ABS
75 PLUG - - 3598921C1
# W/ WABCO ABS
@ W/ REMOTE START STOP
@@ W/ CUMMINS ICON
% W/ VORAD VS-400
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 034

Figure 249 Connector Composite (1700F)

S08339
250 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.37. CONNECTOR COMPOSITE (1701), P. 35

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

* W/ BENDIX ABS
CENTER CHASIS @ W/ WABCO ABS
(1701) # W/ STANDARD BACKUP LIGHTS
(LOCATED ON DASH PANEL - LEFT SIDE (LOWER)) @@ W/ DAY CAB CUSTOMER SUPPLIED
% W/ VORAD VS-400 COLLISION AVOIDANCE
& W/ LONESTAR
** W/ MUTUALLY EXCLUSIVE
CAV CIR GAUGE COLOR TERMINAL
12 1
35 A59D 18 GY 2003343C1
36 A59E 18 GY 2003343C1
26 13
37 A59F 18 GY 2003343C1
38 27
38 A59H 18 GY 2003343C1
50 39 39 A59J 18 GY 2003343C1

64 51 40 A61B 18 GY 2003343C1
41 A106B 18 GY 2003343C1
76 65 42 A109B 18 GY 2003343C1
43 A32A 18 TN 2003343C1
44 A32 18 TN 2003343C1
45 A49 18 GY 2003343C1
CONNECTOR 3595623C1 46 A94SAB 18 GY 2003343C1
CAV CIR GAUGE COLOR TERMINAL 47 A94SBB 18 GY 2003343C1
1# A71B 16 OR 3574288C1 48 A94SCB 18 GY 2003343C1
1 A71BA 16 OR 3574288C1 49 A94SDB 18 GY 2003343C1
2 A56A 14 OR 3574288C1 50 A49A 18 GY 2003343C1
3 A57A 14 OR 3574288C1 51 A65BC 14 OR 3574288C1
4 A68A 14 BN 3574288C1 52 A22ZB 18 TN 2003343C1
5 A56T 12 OR 3574287C1 52& A94BM 16 GY 3574287C1
6 A57T 12 OR 3574287C1 53 A22VB 18 TN 2003343C1
7 A58T 12 BN 3574287C1 53& A94BN 16 GY 3574287C1
8 A68T 12 BN 3574287C1 54 A22B 18 TN 2003343C1
9 A70T 12 OR 3574287C1 54& A94BP 16 GY 3574287C1
10 A94T 12 GY 3574287C1 55 A22ZC 18 TN 2003343C1
11 A72V 12 OR 3574287C1 55& A94BQ 16 GY 3574287C1
11& A72V 12 DKBL 3574287C1 56 A22VC 18 TN 2003343C1
12 A67TA 18 PK 3574289C1 56& A94BR 16 GY 3574287C1
13 A94SJ 18 GY 3574289C1 57 A22C 18 TN 2003343C1
14 A94BM 18 GY 2003343C1 57& A94BS 16 GY 3574287C1
15 A94BN 18 GY 2003343C1 58&** A116L 18 GY 2003343C1
16@ A94BE 18 GY 2003343C1 58&** A94BT 16 GY 3574287C1
16* A94BE 16 GY 3574285C1 59& A94BU 16 GY 3574287C1
17@ A94BD 18 GY 2003343C1 60& A94BV 16 GY 3574287C1
17* A94BD 16 GY 3574285C1 61 A5U(-) 18 GN 2003343C1
18@ A94BH 18 GY 2003343C1 62 A5U(+) 18 YL 2003343C1
18* A94BH 16 GY 3574285C1 63 A94SZC 16 GY 3574285C1
19@ A94BF 18 GY 2003343C1 64 - - - -
19* A94BF 16 GY 3574285C1 65 A12U 16 LTBL 3574288C1
20 A94BL 18 GY 2003343C1 66 A14U 16 RD 3574288C1
21 A94BJ 18 GY 2003343C1 67 A94SK 18 GY 3574289C1
22 A94BK 18 GY 2003343C1 68@@ A65 16 OR 3574288C1
23 A94BA 18 GY 2003343C1 68 A65 18 OR 3574289C1
24 A94BB 18 GY 2003343C1 69 A67H 16 GY 3574288C1
25 A94BC 18 GY 2003343C1 69% A67U 18 GY 3574289C1
26& A94TA 12 YL 3574285C1 70 A67J 16 GY 3574288C1
27 A36B 18 TN 2003343C1 70% A67W 18 GY 3574289C1
28 A9BC 18 GY 2003343C1 71 A67K 16 GY 3574288C1
29 A36A 18 TN 2003343C1 71% A67V 18 GY 3574289C1
30 A37A 18 TN 2003343C1 72 A94SM 18 GY 3574289C1
31 A39 16 GY 3574285C1 73 A94SN 18 GY 3574289C1
32 A59A 18 GY 2003343C1 74 A94SL 18 GY 3574289C1
33 A59B 18 GY 2003343C1 75 A94SVC 16 GY 3574288C1
34 A59C 18 GY 2003343C1 76 A94SH 16 GY 3574288C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 035

Figure 250 Connector Composite (1701)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 251
CIRCUIT DIAGRAMS

14.38. CONNECTOR COMPOSITE (1701F), P. 36

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CENTER CHASSIS CONNECTOR


(1701F)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

35 N59D 18 GY 3549418C1
35** N59K 18 GY 3549418C1
1 12
36 N59E 18 GY 3549418C1

13 26
36** N59K 16 GY 3549417C1

38
37 N59F 18 GY 3549418C1
27

39 50 37** N59K 18 GY 3549418C1

51 64 38 N59H 18 GY 3549418C1
38** N59K 16 GY 3549418C1
65 76
39 N59J 18 GY 3549418C1
40 N61B 18 GY 3549418C1
41 N106B 18 GY 3549418C1
42 N109B 18 GY 3549418C1
CONNECTOR 3595622C1
43 N32A 18 TN 3549418C1
CAV CIR GAUGE COLOR TERMINAL
44 N32 18 TN 3549418C1
1 N71BA 14 OR 3549416C1
45 N49 18 GY 3549418C1
2 N56A 14 OR 3549416C1
46 N94SAB 18 GY 3549418C1
3 N57A 14 OR 3549416C1
47 N94SBB 18 GY 3549418C1
4 N68A 14 BN 3549416C1
48 N94SCB 18 GY 3549418C1
5 N56T 10 YL 3549415C1
49 N94SDB 18 GY 3549418C1
6 N57T 10 LTGN 3549415C1
50 N49A 18 GY 3549418C1
7 N58T 10 BK 3549415C1
51 N65BC 14 OR 3549416C1
8 N68T 10 BN 3549415C1
52 N22ZB 18 TN 3549418C1
9 N70T 10 RD 3549415C1
52&@ N94BM 16 GY 3549417C1
10 N94T 10 DKBL 3549415C1
53 N22VB 18 TN 3549418C1
11 N72V 12 DKBL 3549415C1
53&@ N94BN 16 GY 3549417C1
11##@ N72V 10 DKBL 3549415C1
54 N22B 18 TN 3549418C1
12 N67TA 18 PK 3574289C1
54&@ N94BP 16 GY 3549417C1
12@ N67TA 16 PK 3549416C1
55 N22ZC 18 TN 3549418C1
13 N94SJ 16 GY 3549416C1
55&@ N94BQ 16 GY 3549417C1
14 N94BM 16 GY 3549417C1
56 N22VC 18 TN 3549418C1
15 N94BN 16 GY 3549417C1
56&@ N94BR 16 GY 3549417C1
16 N94BE 16 GY 3549417C1
57 N22C 18 TN 3549418C1
17 N94BD 16 GY 3549417C1
57&@ N94BS 16 GY 3549417C1
18 N94BH 16 GY 3549417C1
58 - - - -
19 N94BF 16 GY 3549417C1
59 - - - -
20 N94BL 16 GY 3549417C1
60 - - - -
21 N94BJ 16 GY 3549417C1
61 N5U(-) 18 GN 3549418C1
22 N94BK 16 GY 3549417C1
62 N5U(+) 18 YL 3549418C1
23 N94BA 16 GY 3549417C1
63 N94SZC 16 GY 3549417C1
24 N94BB 16 GY 3549417C1
64 - - - -
25 N94BC 16 GY 3549417C1
65 N12UA 16 PK 3549416C1
26##@ N94TA 12 YL 3549415C1
65 N12U 16 PK 3549416C1
27 N36B 18 TN 3549418C1
66 N14U 16 RD 3549416C1
27@ N36A 18 TN 3549418C1
67 N94SK 16 GY 3549416C1
28 N9BC 18 GY 3549418C1
68 N65 16 OR 3549416C1
29 N36A 18 TN 3549418C1
69 N67H 16 GY 3549416C1
30 N37A 18 TN 3549418C1
69* N67U 16 GY 3549416C1
31 N39 16 GY 3549417C1
70 N67J 16 GY 3549416C1
32 N59A 18 GY 3549418C1
70* N67W 16 GY 3549416C1
33 N59B 18 GY 3549418C1
71 N67K 16 GY 3549416C1
34 N59C 18 GY 3549418C1
71* N67V 16 GY 3549416C1
34** N59K 16 GY 3549417C1
72 N94SM 16 GY 3549416C1
** W/ VORAD VS-400
73 N94SN 16 GY 3549416C1
* W/ 5TH WHEEL JAW LOCK SENSOR
## W/ TRAILER SOCKET W/ ISO 74 N94SL 16 GY 3549416C1
& W/ BENDIX 6 CHANNEL ABS W/ ACT 75 N94SVC 16 GY 3549416C1
&& W/ NO FUEL FILTER SENSOR W/ VSM
76 N94SH 16 GY 3549416C1
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 036

Figure 251 Connector Composite (1701F)

S08339
252 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.39. CONNECTOR COMPOSITE (1702), P. 37

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


1* A97D 10 RD 3574287C1
1* A97D 10 PL 3574287C1
2 A9AA 20 GY 2003343C1
3 A6DB 20 GY 2003343C1
4 A77B 20 LTGN 2003343C1
5 A28 18 TN 2003343C1
6# A71A 16 OR 3574285C1
6 A71-G 18 WH 2003343C1
6## A71A 18 OR 2003343C1
7 A71B 16 OR 3574285C1
8 A13A 16 PK 3574285C1
9* A14A 16 RD 3574288C1
IP CONNECTOR
9* A14A 12 RD 3574287C1
(1702)
(LOCATED ON FRONT CENTER DASH PANEL) 10 A77 18 LTGN 2003343C1
11 A5R(+) 18 YL 2003343C1
12 A1 18 LTBL 2003343C1
13 A31 18 TN 2003343C1
14 A88 18 LTGN 2003343C1

42 34
15 A95 18 TN 2003343c1

33
38
28
16 A17 16 PK 3574285C1
31 30
17 A5R(-) 18 GN 2003343C1
27 25 24 22 18* A23A 18 TN 3522073C1
21 19 18 16
18* A97A1 18 PL 3515517C1
15 13 12 10 19* A17-GC 16 WH 3574285C1
5
9 1 19* A17-GC 18 WH 2003343C1
20 A17B 18 PK 2003343C1
21 A17C 18 PK 2003343C1
22 A97C 18 PL 2003343C1
CONNECTOR 3595621C1
23 A97B 18 PL 2003343C1
24@ A97M 18 PL 2003343C1
24@@ A30 16 TN 3574285C1
24& A97F 16 PL 3595621C1
25 A92E 16 TN 3574285C1
26 A92F 18 TN 2003343C1
27 A92H 18 TN 2003343C1
28 A99B 18 PL 2003343C1
29 A97N 18 PL 2003343C1
30* A99D 18 PL 2003343C1
30* A97N 18 PL 2003343c1
31 PLUG - - 3508928C1
32 A97S 16 PL 3574285C1
32% A104AL 16 DKBL 3574285C1
33% A104AM 16 DKBL 3574285C1
* MUTUALLY EXCLUSIVE 33 A97J 16 PL 3574285C1
# W/ STD BACKUP LIGHT
34 A97KB 14 PL 0382181C1
## W/ WORK LIGHT FEED
@ W/ CUMMINS ENGINE 35 A3BA(+) 18 DKBL 2003343C1
@@ W/ ENGINE OIL TEMPRATURE 36 A3BA(-) 18 GY 2003343C1
% W/ REMOTE START / STOP
37 A97F 16 PL 3574285C1
& W/ INTERNATIONAL ENGINE
** W/ LONESTAR 37& A97FB 16 PL 3574285C1
38 PLUG - - 3508928C1
39 A92A 18 TN 2003343C1
40 A92B 18 TN 2003343C1
41 A88A 18 LTGN 2003343C1
42 A97VT1 14 PL 3574288C1
42** A97FZ 14 RD 3574288C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 037

Figure 252 Connector Composite (1702)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 253
CIRCUIT DIAGRAMS

14.40. CONNECTOR COMPOSITE (1702), P. 38

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE CONNECTOR (1702)


ENGINE CONNECTOR (LOCATED ON FRONT CENTER DASH PANEL)
(1702) (W/ PROSTAR)

34 42 (LOCATED ON FRONT
38 CENTER DASH PANEL)
28 33 34 42
30 31 (W/ ISX ENGINE)
38
28 33
30 31
22 24 25 27
16 18 19 21
22 24 25 27
16 18 19 21
10 12 13 15
* W/ FREEDOMLINE XMSN
5
1 9 # W/ AUTOSHIFT XMSN 10 12 13 15
W/ IBB ENGINE
@ W/ LONESTAR 5
1 9 CONNECTOR 3595620C1
CONNECTOR 3595620C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 K97D 10 VT 3549415C1 1 K14 14 RD 3549416C1
2 K9AA 16 GY 3549417C1 2* K9AA 16 GY 3549417C1
2@ K9AA 18 GY 3549418C1 2* K9AA 18 GY 3549418C1
3 K6DB 16 GY 3549417C1 3 K6DB 18 GY 3549418C1
3@ K6DB 18 GY 3549418C1 4 K77B 18 LTGN 3549418C1
4 K77B 16 LTGN 3549417C1 5 K28 18 TN 3549418C1
5 K28 18 TN 3549418C1 6 K71A 16 OR 3549417C1
6 K71A 16 OR 3549417C1 7 K71B 16 OR 3549417C1
6* K71-G 16 OR 3549417C1 8* K13A 16 PK 3549417C1
6@ K71-G 16 WH 3549417C1 8* K13A 14 PK 3549417C1
7 K71B 16 OR 3549417C1 9 PLUG - - 3508928C1
8 K13A 16 PK 3549417C1 10 K77 16 LTGN 3549417C1
9 PLUG - - 3508928C1 11 K5R(+) 18 YL 3549418C1
10 KA77 16 LTGN 3549417C1 12 PLUG - - 3508928C1
11 K5R(+) 18 YL 3549418C1 13 K31 18 TN 3549418C1
12 K1B 18 LTBL 3549418C1 14 K88 16 LTGN 3549417C1
13 K31 18 TN 3549418C1 15 K14C 16 RD 3549417C1
14 K88 16 LTGN 3549417C1 16* K17 16 PK 3549417C1
15 PLUG - - 3508928C1 16* K17 18 PK 3549418C1
16 K17 16 PK 3549417C1 17 K5R(-) 18 GN 3549418C1
17 K5R(-) 18 GN 3549418C1 18 K97A1 18 VT 3549418C1
18 K23A 16 TN 3508928C1 19 K17-GC 18 PK 3549418C1
19# K17-GC 18 WH 3549418C1 20 K17B 18 PK 3549418C1
19* K17-GC 16 WH 3549417C1 21 K17C 16 PK 3549417C1
20 K17B 18 PK 3549418C1 22 K97C 18 VT 3549418C1
21 K17C 18 PK 3549418C1 23 K97B 18 VT 3549418C1
22 K97C 18 VT 3549418C1 24 K97F 18 VT 3549418C1
23 K97B 18 VT 3549418C1 25 K92E 16 TN 3549417C1
24 K97M 18 VT 3549418C1 26 K92F 18 TN 3549418C1
25 K92E 18 TN 3549418C1 27 K92H 18 TN 3549418C1
26 K92F 18 TN 3549418C1 28 K99B 18 VT 3549418C1
27 K92H 18 TN 3549418C1 29 PLUG - - 3508928C1
28 K99B 18 VT 3549418C1 30 K97N 18 VT 3549418C1
29 K97N 18 VT 3549418C1 31 PLUG - - 3508928C1
30 K99D 18 VT 3549418C1 32 K97S 18 VT 3549418C1
31 PLUG - - 3508928C1 33 K97J 18 VT 3549418C1
32 K97S 18 VT 3549418C1 34 K14RD2 14 RD 3549416C1
33 K97J 18 VT 3549418C1 35 K3BA(+) 18 DKBL 3549418C1
34 PLUG - - 3508928C1 36 K3BA(-) 18 GY 3549418C1
35 K3BA(+) 18 DKBL 3549418C1 37 K13A 18 PK 3549418C1
36 K3BA(-) 18 GY 3549418C1 38* K92A15 18 TN 3549418C1
37 K97F 18 VT 3549418C1 38* K47T 18 GY 3549418C1
38 PLUG - - 3508928C1 39 K92A 18 TN 3549418C1
39 K92A 18 TN 3549418C1 40 K92B 18 TN 3549418C1
40 K92B 18 TN 3549418C1 41 K88A 16 LTGN 3549417C1
41 K88A 18 VT 3549418C1 42 K97VT1 14 VT 3549416C1
42 - - - - * MUTUALLY EXCLUSIVE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 038

Figure 253 Connector Composite (1702)

S08339
254 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.41. CONNECTOR COMPOSITE (1702), P. 38A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT ENGINE

CAV CIR GAUGE COLOR TERMINAL


1 PLUG - - 3508928C1
2* K9AA 16 GY 3549417C1
2* K9AA 18 GY 3549418C1
2 K30B 18 TN 3549418C1
3 K6DB 18 GY 3549418C1
4 K77B 18 LTGN 3549418C1
ENGINE CONNECTOR 5 K28 18 TN 3549418C1
(1702) 6* K71A 16 OR 3549417C1
(LOCATED ON FRONT CENTER DASH PANEL)
(W/ CAT ENGINE) 6* K71-G 16 WH 3549417C1
7 K71B 16 OR 3549417C1
K13A 16 PK 3549417C1
8
K13A 14 PK 3549417C1
34 42
9 PLUG - - 3508928C1
38
28 33 10 K77 16 LTGN 3549417C1
30 31

11 K5R(+) 18 YL 3549418C1
22 24 25 27
16 18 19 21 12 PLUG - - 3508928C1
K31H 18 TN 3549418C1
10 12 13 15 13
K31 18 TN 3549418C1
5
1 9
14 K88 16 LTGN 3549417C1
15 PLUG - - 3508928C1
16 K17 16 PK 3549417C1
17 K5R(-) 18 GN 3549418C1

CONNECTOR 3595620C1 18 K23A 16 TN 3549417C1


K17-GC 16 WH 3549417C1
19
K17-GC 18 WH 3549418C1
20 K17B 18 PK 3549418C1
21 K17C 18 PK 3549418C1
22 K97C 18 VT 3549418C1
23 K97B 18 VT 3549418C1
24 K30A 18 TN 3549418C1
25 K92E 18 TN 3549418C1
26 K92F 18 TN 3549418C1
27 K92H 18 TN 3549418C1
28 K99B 18 VT 3549418C1
29 PLUG - - 3508928C1
30 PLUG - - 3508928C1
31 PLUG - - 3508928C1
32 PLUG - - 3508928C1
33 PLUG - - 3508928C1
34 PLUG - - 3508928C1
35 K3BA(+) 18 YL 3549418C1
35 K3BA(+) 18 DKBL 3549418C1
36 K3BA(-) 18 GN 3549418C1
36 K3BA(-) 18 GY 3549418C1
37 K97F 18 VT 3549418C1
38 PLUG - - 3508928C1
39 K92A 18 TN 3549418C1
40 K92B 18 TN 3549418C1
41 K88A 18 TN 3549418C1
42 K97FZ 14 RD 3549416C1

* MUTUALLY EXCLUSIVE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61406U 15JUN08 AE08055906 38A

Figure 254 Connector Composite (1702)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 255
CIRCUIT DIAGRAMS

14.42. CONNECTOR COMPOSITE (1800), P. 39

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DCM CONNECTOR
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A1 A56B 20 OR 3544883C1
B C
A D A2 A57B 20 OR 3544883C1
1 1
1 1 A3 A11-GA 18 GY 3544876C1
2 2
2 2 A4 A9 18 GY 3544876C1
3 3
A5 A87E 18 GY 3544876C1
3 4 4 3
5 5 A6 - - - -
4 6 4 A7 A52D 20 YL 3544883C1
6
A8 A102A 20 YL 3544883C1
7 7
5 5 B1 A82C 20 GY 3544883C1
8 8
9 9 B2 A40A 20 GY 3544883C1
6 6
10 10 B3 A6 20 GY 3544883C1
7 7
11 11 B4 A97B 18 PL 3544884C1
8 8
12 12 B5 A99D 18 PL 3544884C1
A D
B C B6 A97N 18 PL 3544884C1
B7 A44 20 GY 3544883C1
B8 A86 20 LTGN 3544883C1
B9 A70 20 OR 3544883C1
CONNECTOR 3553649C1
B10 A85A 20 GY 3544883C1
B11 A100 20 GY 3544883C1
BODY LOCK 3553650C1
B12 A97 20 PL 3544883C1
C1 A82B 20 GY 3544883C1
C2 A40B 18 GY 3544884C1
C3 A94SV 16 GY 3544884C1
C4 A99B 18 PL 3544884C1
C5 A97C 18 PL 3544884C1
C6 A97M 18 PL 3544884C1
C7 A92 18 TN 3544884C1
C8 A86A 18 LTGN 3544884C1
C9 A82A 20 GY 3544883C1
C10 A94SZ 16 GY 3544884C1
C11 A97A 18 PL 3544884C1
C12 A40 20 GY 3544883C1
D1* A70E 18 OR 3544884C1
D1# A14EB 18 RD 3544884C1
D1@ A14EB2 18 RD 3544884C1
D2** A70D 18 GY 3544884C1
D2*** A70D 18 OR 3544884C1
D2# A14EBA 18 RD 3544884C1
D2@ A11-GMB 16 WH 3544884C1
D3 A62DD 18 DKBL 3544876C1
D4 A24 18 GY 3544876C1
D4@ A24C 18 GY 3544884C1
D5 A94SE 18 GY 3544876C1
D6 A94SF 16 GY 3544876C1
D7 A17A 18 PK 3544884C1
D8 A17B 18 PK 3544884C1

* W/ TRIP MASTER
** W/ DAY CAB TRIPMASTER
*** W/ SLEEPER TRIPMASTER
# W/ XATA
@ W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 039

Figure 255 Connector Composite (1800)

S08339
256 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.43. CONNECTOR COMPOSITE (1800F), P. 40

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB HARNESS CONN


(1800F)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


B C A1 B56B 18 OR 3544886C1
A2 B57B 18 OR 3544886C1
A D A3 B11-GA 18 WH 3544880C1
A4 B9 18 GY 3544880C1
12 12
8 8 A5 B87E 18 GY 3544880C1
11 11
7 7
10 10 A6 - - - -
6 9 9 6 A7 B52B 18 YL 3544886C1
8 8 A8 B102A 18 YL 3544886C1
5 7 7 5
B1 B82C 18 GY 3544886C1
6 6 B2 B40A 18 GY 3544886C1
4 4
5 5 B3 B6 18 GY 3544886C1
3 4 4 3 B4 B97B 18 VT 3544886C1
3 3
2 2 B5 B99D 18 VT 3544886C1
2 2
1 1 B6 B97N 18 VT 3544886C1
1 1
B7 B44 18 GY 3544886C1
A D B8 B86 20 LTGN 3544885C1
B9 B70 18 OR 3544886C1
B C B10 B85A 20 GY 3544885C1
B11 B100 20 GY 3544885C1
B12 B97 20 GY 3544885C1
CONNECTOR 3612512C1 C1 B82B 18 GY 3544886C1
BODY LOCK 3553654C1
3553652C1 C2 B40B 18 GY 3544886C1
C3 B94SV 18 GY 3544886C1
C4 B99B 18 VT 3544886C1
C5* B97C 18 GY 3544886C1
C5* B97C 18 VT 3544886C1
C6 B97M 18 VT 3544886C1
C7 B92 20 TN 3544885C1
C8 B86A 20 LTGN 3544885C1
C9 B82A 18 GY 3544886C1
C10 B94SZ 18 GY 3544886C1
C11 B97A 18 VT 3544886C1
C12 B40 18 GY 3544886C1
D1 B70E 18 OR 3544886C1
D2 B70D 18 GY 3544886C1
D3 B62DD 20 DKBL 3544879C1
D4 B24 20 GY 3544879C1
D5 B94SE 18 GY 3544880C1
D6 B94SF 18 GY 3544880C1
D7 B17A 18 PK 3544886C1
D8 B17AA 18 PK 3544886C1

* MUTUALLY EXCLUSIVE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 040

Figure 256 Connector Composite (1800F)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 257
CIRCUIT DIAGRAMS

14.44. CONNECTOR COMPOSITES (1801), (1802), (1803), P. 41

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TURN SIGNAL SWITCH CONNECTOR


(1801) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON STEERING COLUMN)
1 B56B 18 OR 3571717C1
2 B57B 18 OR 3571717C1
3 B52B 18 YL 3571717C1
4 B102A 18 YL 3571717C1
6 1 5 B82C 18 GY 3571717C1
6 B87-G 18 WH 3571717C1
12 7 7 B9D 18 GY 3571717C1
8 B82A 18 GY 3571717C1
9 - - - -
CONNECTOR 3539212C1
10 - - - -
11 B82B 18 GY 3571717C1
12 B87E 18 GY 3571717C1

CLOCKSPRING
(1802)
(LOCATED ON STEERING COLUMN)
(W/ PROSTAR)
1 CAV CIR GAUGE COLOR TERMINAL
1 B62DD 20 DKBL 3608495C1
2 B97 20 GY 3608495C1
3 B86 20 LTGN 3608495C1
4 B92 20 TN 3608495C1
5 B9C 20 GY 3608495C1
6 B100 20 GY 3608495C1
7 B85A 20 GY 3608495C1
8 B24 20 GY 3608495C1
10
9 B86A 20 LTGN 3608495C1
CONNECTOR 3608496C1 10 B62-GDD 20 WH 3608495C1

CLOCKSPRING
(1802)
(LOCATED ON STEERING COLUMN)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 1 B62DD 20 DKBL 3608497C1
2 B97 20 GY 3608497C1
3 B86 20 LTGN 3608497C1
4 B92 20 TN 3608497C1
5 B9C 20 GY 3608497C1
6 B100 20 GY 3608497C1
7 B85A 20 GY 3608497C1
8 B24 20 GY 3608497C1
9 B86A 20 LTGN 3608497C1
10
10 B62-GDD 20 WH 3608497C1
CONNECTOR 3608496C1

PRIMARY AIR TRANSDUCER


(1803)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


B A B9E 18 GY 1651943C1
C B B6A 18 GY 1651943C1
A
C B40 18 GY 1651943C1

CONNECTOR 1678137C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 041

Figure 257 Connector Composites (1801), (1802), (1803)

S08339
258 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.45. CONNECTOR COMPOSITES (1804), (1805), (1806), P. 42

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SECONDARY AIR TRANSDUCER


(1804)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


B A B9F 18 GY 1651943C1
C B B6B 18 GY 1651943C1
A C B40A 18 GY 1651943C1

CONNECTOR 1678137C1

TRANSDUCER CONNECTOR
(1805)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A B9H 18 GY 1651943C1
B B6C 18 GY 1651943C1
B C B40B 18 GY 1651943C1
C
A

CONNECTOR 1678137C1

STOP LIGHT SWITCH CONNECTOR


(1806)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


C B70 18 OR 1661875C1 1661872C1
D
D B9K 18 GY 1661875C1 1661872C1
B A
C

CONNECTOR 1661777C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 042

Figure 258 Connector Composites (1804), (1805), (1806)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 259
CIRCUIT DIAGRAMS

14.46. CONNECTOR COMPOSITES (1808), (1809), (1810), P. 43

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PARK BRAKE
(1808)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D C B44 18 GY 1661875C1 1661872C1
B A D B9J 18 GY 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

ACCELERATOR PEDAL
(1809)
(LOCATED ABOVE ACCELERATOR PEDAL)

F
E CAV CIR GAUGE COLOR TERMINAL
A B99B 18 VT 1651943C1
D
B B97B 18 VT 1651943C1
C
C B97C 18 VT 1651943C1
B
D B99D 18 VT 1651943C1
A
E B97N 18 VT 1651943C1
F B97M 18 VT 1651943C1

CONNECTOR 1687790C1

ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
(W/ PROSTAR)

A B CAV CIR GAUGE COLOR TERMINAL


A B97C 18 GY 3572625C1
C B B97B 18 VT 3572625C1
C B99B 18 VT 3572625C1

CONNECTOR 0453133C1
BODY LOCK 1655704C1

ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A B97C 18 GY 1680205C1

B A B B97B 18 VT 1680205C1
C B99B 18 VT 1680205C1
C

CONNECTOR 1655702C1
BODY LOCK 1655704C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 043

Figure 259 Connector Composites (1808), (1809), (1810)

S08339
260 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.47. CONNECTOR COMPOSITES (1811), (1812), (1820F/1820M), P. 44

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CLUTCH SWITCH
(1811)
(LOCATED ON CLUTCH PEDAL)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A B17A 18 PK 1667742C1 1661872C1

B B B17AA 18 PK 1667742C1 1661872C1


C B97A 18 VT 1667742C1 1661872C1
C
D B9M 18 GY 1667742C1 1661872C1
D

CONNECTOR 3540757C1
BODY LOCK 3540758C1

BRAKE INPUT
(1812)
(LOCATED AT BASE OF STEERING COLUMN)

D CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


B A D B70D 18 GY 1661875C1 1661872C1
C C B70E 18 OR 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

CAB HARNESS STEERING WHEEL SENSOR


(1820F / 1820M)
(LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)

A B
BA
D C
CD

CONNECTOR 1667305C1
CONNECTOR 1667529C1 BODY LOCK 1661263C1
BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A B94SA 20 GY 3534481C1 A A94SA 18 GY 1661261C1
B B94SB 20 GY 3534481C1 B A94SB 18 GY 1661261C1
C B94SC 20 GY 3534481C1 C A94SC 18 GY 1661261C1
D B94SD 20 GY 3534481C1 D A94SD 18 GY 1661261C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 044

Figure 260 Connector Composites (1811), (1812), (1820F/1820M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 261
CIRCUIT DIAGRAMS

14.48. CONNECTOR COMPOSITES (1821), (1822), (1823), (1860), P. 45

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STEERING WHEEL
POSITION SENSOR
(1821)
(LOCATED ON STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


1 B94SC 20 GY 3601801C1
4 2 B94SA 20 GY 3601801C1
1
5 3 B94SB 20 GY 3601801C1
2
6 4 B94SD 20 GY 3601801C1
3
7 5 - - - -
6 - - - -
7 - - - -

CONNECTOR 3601800C1

ABS PRIMARY
AIR TRANSDUCER
(1822)
(LOCATED AT BASE OF STEERING COLUMN)

B CAV CIR GAUGE COLOR TERMINAL


C A B94SZA 18 GY 1651943C1
A
B B94SVA 18 GY 1651943C1
C B94SE 18 GY 1651943C1

CONNECTOR 1678137C1

ABS SECONDARY
AIR TRANSDUCER
(1823)
(LOCATED AT BASE OF STEERING COLUMN)

B
C CAV CIR GAUGE COLOR TERMINAL
A A B94SZB 18 GY 1651943C1
B B94SVB 18 GY 1651943C1
C B94SF 18 GY 1651943C1

CONNECTOR 1678137C1

CIGAR LIGHTER TYPE


POWER SOURCE
(1860)
(LOCATED IN INSTRUMENT PANEL - CENTER)
(JUMPER HARNESS)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


A A86M 16 LT GN 3534165C1
B A B - - - -
C A86-GA 16 WH 3534165C1
C
CONNECTOR 3613000C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 045

Figure 261 Connector Composites (1821), (1822), (1823), (1860)

S08339
262 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.49. CONNECTOR COMPOSITES (1861), (1901), (1903), P. 46

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TWO POST POWER SOURCE


(1861)
(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)

A
CAV CIR GAUGE COLOR TERMINAL
A B86N 14 LTGN 3517476C1
B B86-GB 14 WH 3517476C1
B

CONNECTOR 3517473C1

AUX POWER
(1901)
(LOCATED IN INSTRUMENT PANEL - CENTER)

A
CAV CIR GAUGE COLOR TERMINAL
A A86P 16 LTGN 1661208C1
B
B A86-GP 16 WH 1661208C1

CONNECTOR 1661196C1

CIGAR LIGHTER
(1903)
(LOCATED IN INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERMINAL

B A A A84 16 LTGN 3534165C1


B - - - -
C C A84-G 16 WH 3534165C1

CONNECTOR 3590298C1
BODY LOCK 3557682C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 046

Figure 262 Connector Composites (1861), (1901), (1903)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 263
CIRCUIT DIAGRAMS

14.50. CONNECTOR COMPOSITES (1906), (1907), (1909M), (1910), (1912), (1916), P. 47

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FLOOR LIGHT
LIGHTED AIR SHIELD (1907)
(1906) (LOCATED IN INSTRUMENT PANEL - CENTER)
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

CAV CIR GAUGE COLOR TERMINAL


C A
CAV CIR GAUGE COLOR TERMINAL A A63JA 18 DKBL 1661261C1
B A A58C 16 BN 1661262C1 B B A63-GJ 18 WH 1661261C1
A B A58-GC 16 WH 1661262C1
C - - - -
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 1661891C1

XATA RESISTOR ASSY


(1909M) XATA MODULE
(LOCATED IN INSTRUMENT PANEL (1910)
TO THE RIGHT OF STEERING COLUMN) (LOCATED AT RIGHT SIDE BACK OF DOOR)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


B A A14EA 16 RD 1661261C1
DC
B A11-GMA 16 WH 1661261C1
A AB C A3BE(+) 20 DKBL 3544254C1
D A3BE(-) 20 GY 3544254C1
CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL CONNECTOR 1667305C1


A A14EB 18 RD 0879630R1 BODY LOCK 1661263C1

B A14EB1 18 RD 0879630R1

COMPASS
(1912)
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

5 CAV CIR GAUGE COLOR TERMINAL


1 A28V 18 TN 3614754C1
4
2 A5C(+) 18 YL 3614754C1
3 3 A5C(-) 18 GN 3614754C1
4 A28-G 18 WH 3614754C1
2 5 - - - -

CONNECTOR 3609957C1

QUALCOMM OMNIVISION
SPKR SWITCH
(1916)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A A86H 18 LT GN 2005836C1

D E C A86HA 18 LT GN 2005836C1
B A86J 18 LT GN 2005836C1
C F D A86JA 18 LT GN 2005836C1
B G E A86-GD1 18 WH 2005836C1
A H F A86HB 18 LT GN 2005836C1
G A86JB 18 LT GN 2005836C1
CONNECTOR 2005836C1
H - - - -
BODY LOCK 2006504C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 047

Figure 263 Connector Composites (1906), (1907), (1909M), (1910), (1912), (1916)

S08339
264 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.51. CONNECTOR COMPOSITES (1917), (1918/1918A), (1919/1919A), (1920), (1922),


(1922M), P. 48

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM OMNIVISION
QUALCOMM OMNIVISION POWER
REMOTE CONTROL (1918 / *1918A)
(1917) (LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED ON LEFT SIDE - BACK OF DOOR)

C
A
B B
A
CONNECTOR 1661259C1
CONNECTOR 1661199C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A A14ED 16 RD 1661212C1
A A86RCD 18 LT GN 1661261C1
B A13EE 16 DK BL 1661212C1
B A86-GD2 18 WH 1661261C1
C A11-GMB 16 WH 1661212C1
* W/ LONESTAR

QUALCOMM OMNIVISION
ACCESSORY QUALCOMM IMCT
(1919 / *1919A) (1920)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT SIDE B PILLAR)

D E
F A
C F
E B
B G
D C
A H
CONNECTOR 2005836C1

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 2011340C1
A A86RCD 18 LT GN 1661212C1 BODY LOCK 2011364C1
B A98F 18 TN 1661212C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
C A3BD(+) 18 DK BL 1661212C1
A A3BD(+) 18 DKBL 1661875C1 3568570C1
D A3BD(-) 18 GY 1661212C1
B A3BD(-) 18 GY 1661875C1 3568570C1
E A86-GND 18 WH 1661212C1
C A14ED 18 RD 1661875C1 3568570C1
F A86HA 18 LT GN 1661212C1
D A11-GMB 18 WH 1661875C1 3568570C1
G A86JA 18 LT GN 1661212C1
E A13EE 18 PK 1661875C1 3568570C1
H - - - -
F A98F 18 BK 1661875C1 3568570C1
* W/ LONESTAR

QUALCOMM DISPLAY POWER


QUALCOMM (1922M)
(1922) (LOCATED ON LEFT SIDE - BACK OF DOOR)
(LOCATED ON LEFT SIDE - BACK OF DOOR) (W/ LONESTAR)

A
B

A B

CONNECTOR 1669972C1
CONNECTOR 1669973C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A13EF 18 PK 1661212C1 A A13EF 18 PK 1661208C1
B A11-GMC 18 WH 1661212C1 B A11-GMC 18 WH 1661208C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 048

Figure 264 Connector Composites (1917), (1918/1918A), (1919/1919A), (1920), (1922), (1922M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 265
CIRCUIT DIAGRAMS

14.52. CONNECTOR COMPOSITES (1923), (1925), P. 49

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOMM TMCT
(1923)
(LOCATED ON RIGHT SIDE BACK OF DOOR)

CAV CIR GAUGE COLOR TERMINAL

F A A A13EE 18 PK 1661212C1
B A14ED 18 RD 1661212C1
E B C A98F 18 BK 1661212C1
D A11-GMB 18 WH 1661212C1
D C
E A3BD(+) 18 DKBL 1661212C1
F A3BD(-) 18 GY 1661212C1

CONNECTOR 1661201C1

CAV CIR GAUGE COLOR TERMINAL


C1 A67A 18 GY 3522073C1
C2 A67-GA 18 WH 3522073C1
VORAD
(1925) C3 A67E 16 GY 3522073C1
(LOCATED ON MODULE BRACKET) C4 A67D 16 GY 3522073C1
(W/ PROSTAR)
C5* A67C 16 GY 3522073C1
C5* A67C 18 GY 3522073C1
C6 A67B 16 GY 3522073C1
C7 A3BF(+) 18 DKBL 3522073C1
C8 A3BF(-) 18 GY 3522073C1
C9 - - - -
D1 C1 C10 - - - -
C11 - - - -
C12 A67KA 16 GY 3522073C1
C13 A67J 16 GY 3522073C1
C14 A67HA 16 GY 3522073C1
C15 A67F 18 GY 3522073C1
C16 A67L 18 GY 3522073C1
D1 - - - -
D2 - - - -
D3 A67M 18 GY 3522073C1
D4 A67N 18 GY 3522073C1
D5 A67P 18 GY 3522073C1
D6 A67R 18 GY 3522073C1
D7 A5HA(+) 18 YL 3522073C1
D16 C16 D8 A5HA(-) 18 GN 3522073C1
D9 - - - -
D10 - - - -
D11 - - - -
D12 - - - -
CONNECTOR 3545189C1
D13 - - - -
BODY LOCK 1618846C1
1618847C1 D14 - - - -
D15 - - - -
D16 - - - -

* MUTUALLY EXCLUSIVE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 REVISED AND REDRAWN A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 049

Figure 265 Connector Composites (1923), (1925)

S08339
266 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.53. CONNECTOR COMPOSITES (1927), (1929), (1930), (1931), P. 50

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VORAD DISPLAY CONNECTION


(1927)
(LOCATED IN RIGHT SIDE A PILLAR)

CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2 A67KB 16 GY 3522073C1
3 A67HB 16 GY 3522073C1
4 A67L 16 GY 3522073C1

CONNECTOR 3545777C1
BODY LOCK 3545778C1

VORAD DISPLAY
(1929)
(LOCATED ON TOP OF INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERMINAL

D A A67R 18 GY 2036586C1
B A67P 18 GY 2036586C1
C
C A67N 18 GY 2036586C1
B D A67M 18 GY 2036586C1

CONNECTOR 2036585C1

ICON MODULE "B" CONNECTOR


(1930)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR) CAV CIR GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
4 5
2 A97N 16 VT 3518961C1
3 A17HC 18 PK 3518961C1
4 A97X 18 VT 3518961C1
5 A17HD 16 PK 3518961C1
6 A17HF 18 PK 3518961C1
7 A3H (+) 18 DKBL 3518961C1
8 A3H (-) 18 GY 3518961C1
1
8

CONNECTOR 3539140C1
BODY LOCK 3539145C1

ICON MODULE "A" CONNECTOR


(1931)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
1 A14HHA 18 RD 3518963C1
5 4
2 A11-GEC 16 WH 3518963C1
3 A97S 18 VT 3518963C1
4 A97T 18 VT 3518963C1
5 A97U 18 VT 3518963C1
6 A97V 18 VT 3518963C1
7 A13HA 18 PK 3518963C1
8 1
8 A17HB 18 PK 3518963C1

CONNECTOR 3539139C1
BODY LOCK 3539144C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEPO6 AE08055906 050

Figure 266 Connector Composites (1927), (1929), (1930), (1931)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 267
CIRCUIT DIAGRAMS

14.54. CONNECTOR COMPOSITES (1932), (1933), (1942/1942F), (1943), (1943M), P. 50A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUALCOM TMCT
(1932)
(LOCATED IN LEFT BACK PANEL(DAYCAB))
CAV CIR GAUGE COLOR TERMINAL
A A14EA 18 RD 1661208C1
A H B A14EE 18 RD 1661208C1
B G C A11-GMC 18 WH 1661208C1
D A11-GMA 18 WH 1661208C1
C F
E A13EE 18 PK 1661208C1
D E F A3BD(+) 18 DKBL 1661208C1
G A3BD(-) 18 GY 1661208C1
CONNECTOR 2005835C1 H - - - -
BODY LOCK 2006503C1

MOTIENT MOBILE MAX


DISCRETE I/O
(1933)
(LOCATED IN LEFT BACK PANEL(DAYCAB)) CAV CIR GAUGE COLOR TERMINAL
A - - - -
B A98F 18 LTGN 1661212C1
D E
C - - - -
C F D - - - -
B G E - - - -

A H F - - - -
G - - - -
H - - - -
CONNECTOR 2005836C1
BODY LOCK 2006504C1

EATON VORAD RIGHT SIDE DISPLAY


(1942 / *1942F)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
1 A67V 18 GY 1680206C1
2 A67W 18 GY 1680206C1
3 1 3 A67U 18 GY 1680206C1
4 A57NA 18 OR 1680206C1
4 2
(* W/ LONESTAR)

CONNECTOR 3673259C1
BODY LOCK 3503599C1

EATON VORAD DRIVER


INTERFACE UNIT CAV CIR GAUGE COLOR TERMINAL
(1943) 1 - - - -
(LOCATED IN INSTRUMENT PANEL
TO THE RIGHT OF STEERING COLUMN) 2 - - - -
(W/ PROSTAR) 3 - - - -
4 A67E 18 PK 3673333C1
4 3 2 1 5 A67-GD 18 WH 3673333C1
8 7 6 5
6 A5HA(-) 18 GN 3673333C1
7 A5HA(+) 18 YL 3673333C1
8 - - - -
CONNECTOR 367333C1

EATON VORAD DRIVER INTERFACE UNIT


(1943M) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL 1 - - - -
TO THE RIGHT OF STEERING COLUMN)
(W/ LONESTAR) 2 - - - -
3 - - - -
4 A67E 18 PK 3673333C1
1 2 3 4

5 6 7 8 5 A67-GD 18 WH 3673333C1
6 A5HA(-) 18 GN 3673333C1
7 A5HA(+) 18 YL 3673333C1
CONNECTOR 3673332C1
8 - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 50A

Figure 267 Connector Composites (1932), (1933), (1942/1942F), (1943), (1943M)

S08339
268 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.55. CONNECTOR COMPOSITES (1953), (1960), P. 51

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

JAKE BRAKE FOOT PEDAL


(1953)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
(W/ LONESTAR)

B CAV CIR GAUGE COLOR TERMINAL


A A9FS 18 GY 0879630R1

A B A24B 18 GY 0879630R1

CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL


A1 A67E 16 GY 3544884C1
A2 A67D 16 GY 3544884C1
A3 A67A 16 GY 3544876C1
A4 A67-G 16 WH 3544876C1
MODULE BRACKET
A5 A57NA 18 OR 3544876C1
"B" CONNECTOR
(1960) A5# A57NA 16 OR 3544876C1
(LOCATED ON MODULE BRACKET) A6 A98ZA 18 BK 3544876C1
A7 A67C 16 GY 3544884C1
A8 A67B 16 GY 3544884C1
B1 A3BF(+) 20 DKBL 3544883C1
B2 A3BF(-) 20 GY 3544883C1
B C
A D B3 A67KA 16 GY 3544884C1
1 1
1 1 B4 A67J 16 GY 3544884C1
2 2
2 2 B5 A67HA 16 GY 3544884C1
3 3
3 4 4 3 B6 A67L 16 GY 3544884C1
5 5 B7 A67M 18 GY 3544884C1
4 6 4
6 B8 A67N 18 GY 3544884C1

7 7 B9 A67P 18 GY 3544884C1
5 5
8 8 B10 A67R 18 GY 3544884C1
6 9 9 6 B11 A5HA(+) 18 YL 3544884C1
10 10 B12 A5HA(-) 18 GN 3544884C1
7 7
11 11 C1 A3BN(+) 18 DKBL 3544884C1
8 8
12 12
A D C2 A3BN(-) 18 GY 3544884C1
B C
C3 A98NS 18 BK 3544884C1
C4 AOUT2 18 TN 3544884C1

CONNECTOR 3553649C1 C5 A5VREF 18 TN 3544884C1


BODY LOCK 3553652C1 C6 APPU 18 TN 3544884C1
3553654C1
C7 AANG1 18 TN 3544884C1
3553650C1
C8 AANG2 18 TN 3544884C1
C9 AANG3 18 TN 3544884C1
C10 AANG4 18 TN 3544884C1
C11 AANG5 18 TN 3544884C1
C12 AANG-G 18 GY 3544884C1
D1 A98Z 18 BK 3544884C1
D2 A98NL 18 BK 3544884C1
D3 A14NN 18 RD 3544876C1
D4 A13N 18 PK 3544876C1
D5 A11-GNA 18 WH 3544876C1
D6 A14NP 16 RD 3544876C1
D7 A5K(+) 18 YL 3544884C1
D8 A5K(-) 18 GN 3544884C1

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 06SEP06 AE08055906 051

Figure 268 Connector Composites (1953), (1960)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 269
CIRCUIT DIAGRAMS

14.56. CONNECTOR COMPOSITES (1960), P. 52

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


A1 A67E 16 GY 3544886C1
A2 A67D 16 GY 3544886C1
IP HARNESS INTERCONNECT A3 A67A 16 GY 3544880C1
(1960) A4 A67-G 18 WH 3544880C1
(LOCATED ON MODULE BRACKET)
A5 A67F 18 GY 3544880C1
A6 - - - -
A7 A67C 18 GY 3544886C1
A8 A67B 16 GY 3544886C1
B1 A3BF(+) 18 DKBL 3544886C1
B C
B2 A3BF(-) 18 GY 3544886C1
B3 A67KA 16 GY 3544886C1
A D B4 A67J 16 GY 3544886C1

12 12 B5 A67HA 16 GY 3544886C1
8 8
11 11 B6 A67L 18 GY 3544886C1
7 7
10 10 B7 A67M 18 GY 3544886C1
6 9 9 6
B8 A67N 18 GY 3544886C1
8 8
B9 A67P 18 GY 3544886C1
5 7 7 5
B10 A67R 18 GY 3544886C1
6 6 B11 A5HA(+) 18 YL 3544886C1
4 4
5 5
B12 A5HA(-) 18 GN 3544886C1
3 4 4 3
C1* A3BN(+) 18 DKBL 3544886C1
3 3
2 2 C1# A3BN(+) 20 DKBL 3544885C1
2 2
1 1 C2* A3BN(-) 18 GY 3544886C1
1 1
C2# A3BN(-) 20 GY 3544885C1
A D
C3* A98NS 18 BK 3544886C1
C3# A91AC 20 BK 3544885C1
B C C4 - - - -
C5 - - - -
C6 - - - -
CONNECTOR 3612512C1
BODY LOCK 3553652C1 C7 - - - -
3553654C1 C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1* A98Z 18 BK 3544886C1
D1# A91AA 20 BK 3544885C1
D2* A98NL 18 A14NN 3544886C1
D2# A91AB 20 GY 3544885C1
D3* A14NN 18 RD 3544880C1
D3# A14NN 20 RD 3544879C1
D4 A13N 18 PK 3544880C1
D5* A11-GNA 18 WH 3544880C1
D5# A98NL 18 BK 3544880C1
D6 - - - -
D7 A5K(+) 18 YL 3544886C1
D8 A5K(-) 18 GN 3544886C1

* W/ TELEMATICS GEN I
# W/ AWARE II

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 052

Figure 269 Connector Composites (1960)

S08339
270 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.57. CONNECTOR COMPOSITES (1962), P. 53

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


A1 - - - -
A2 - - - -
A3 A22-G 18 WH 3544876C1
MODULE BRACKET "A" CONNECTOR
A4 A22E 18 TN 3544876C1
(1962)
(LOCATED ON MODULE BRACKET) A5 A22D 18 TN 3544876C1
A6 - - - -
A7 - - - -
A8 - - - -
B1 A22C 18 TN 3544884C1
B2 A22B 18 TN 3544884C1
B3 A22VC 18 TN 3544884C1
B C B4 A22VB 18 TN 3544884C1
A D
1 1 B5 A22ZB 18 TN 3544884C1
1 1
2 2 B6 A22ZC 18 TN 3544884C1
2 2
3 3
B7 A5P(+) 18 YL 3544884C1
3 4 4 3
B8 A5P(-) 18 GN 3544884C1
5 5
4 4 B9 - - - -
6 6
B10 A22A 18 TN 3544884C1
7 7
5 5 B11 A22VA 18 TN 3544884C1
8 8
B12 A22ZA 18 TN 3544884C1
6 9 9 6
C1 A97N 16 PL 3544884C1
10 10
7 7 C2 A17HC 18 PK 3544884C1
11 11
8 8
12 12 C3 A97X 18 PL 3544884C1
A D
B C C4 A17HD 16 PK 3544884C1
C5 A17HF 18 PK 3544884C1
C6 A3H(+) 18 DKBL 3544884C1
C7 A3H(-) 18 GY 3544884C1
CONNECTOR 3612515C1 C8 - - - -
BODY LOCK 3553650C1 C9 - - - -
C10 - - - -
C11# A97P 18 PL 3544884C1
C12# A9P 18 GY 3544884C1
D1 A14HHA 18 RD 3544884C1
D2 A97T 18 PL 3544884C1
D3 A97S 16 PL 3544876C1
D4 A13HA 18 PK 3544876C1
D5 A11-GEC 16 WH 3544876C1
D6 A17HB 18 PK 3544876C1
D7 A97V 18 PL 3544884C1
D8 A97U 18 PL 3544884C1

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 06SEP06 AE08055906 053

Figure 270 Connector Composites (1962)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 271
CIRCUIT DIAGRAMS

14.58. CONNECTOR COMPOSITES (1962), P. 54

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


A1 - - - -
A2 - - - -
A3 A22-G 18 WH 3544880C1
A4 A22E 18 TN 3544880C1
IP HARNESS INTERCONNECT
A5 A22D 18 TN 3544880C1
(1962)
(LOCATED ON MODULE BRACKET) A6 - - - -
A7 - - - -
A8 - - - -
B1 A22C 18 TN 3544886C1
B C
B2 A22B 18 TN 3544886C1
B3 A22VC 18 TN 3544886C1
A D B4 A22VB 18 TN 3544886C1

12 12 B5 A22ZB 18 TN 3544886C1
8 8
11 11 B6 A22ZC 18 TN 3544886C1
7 7
10 10 B7 A5 (+) 18 GN 3544886C1
6 9 9 6
B8 A5 (-) 18 YL 3544886C1
8 8
B9 - - - -
5 7 7 5
B10 A22A 18 TN 3544886C1
6 6 4 B11 A22VA 18 TN 3544886C1
4
5 5
B12 A22ZA 18 TN 3544886C1
3 4 4 3
C1 A97N 16 VT 3544886C1
3 3
2 2 C2 A17HC 18 PK 3544886C1
2 2
1 1 C3 A97X 18 VT 3544886C1
1 1
C4 A17HD 16 PK 3544886C1
A D
C5 A17HF 18 PK 3544886C1
C6 A3H (+) 18 DKBL 3544886C1
B C C7 A3H (-) 18 GY 3544886C1
C8 - - - -
C9 - - - -
CONNECTOR 3612511C1
C10 - - - -
BODY LOCK 3553652C1
3553654C1 C11 - - - -
C12 - - - -
D1 A14HHA 18 RD 3544886C1
D2 A97T 18 VT 3544886C1
D3 A97S 18 VT 3544880C1
D4 A13HA 18 PK 3544880C1
D5 A11-GEC 16 WH 3544880C1
D6 A17HB 18 PK 3544880C1
D7 A97V 18 VT 3544886C1
D8 A97U 18 VT 3544886C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 054

Figure 271 Connector Composites (1962)

S08339
272 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.59. CONNECTOR COMPOSITES (1963), (1964), P. 55

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TELEMATICS CONNECTOR 1
(1963)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


7 6 1 A14NN 18 RD 1680205C1
2 PLUG - - 0453133C1
3 A13N 18 PK 1680205C1
4 PLUG - - 0453133C1
5 A98NL 18 BK 1680205C1
6 PLUG - - 0453133C1
7 PLUG - - 0453133C1
1 8 PLUG - - 0453133C1
12
9 A5K(+) 18 YL 1680205C1
10 A5K(-) 18 GN 1680205C1
11 A98Z 18 BK 1680205C1
12 A11-GNA 18 WH 1680205C1
CONNECTOR 3601924C1
BODY LOCK 1689428C1

TELEMATICS CONNECTOR 2
(1964)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR)

7 6 CAV CIR GAUGE COLOR TERMINAL


1 A3BN(+) 18 DKBL 1680205C1
2 A3BN(-) 18 GY 1680205C1
3 PLUG - - 0453133C1
4 PLUG - - 0453133C1
5 PLUG - - 0453133C1
6 A98NS 18 BK 1680205C1

1 7 PLUG - - 0453133C1
12
8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
CONNECTOR 1689427C1 12 PLUG - - 0453133C1
BODY LOCK 1689428C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 06SEP06 AE08055906 055

Figure 272 Connector Composites (1963), (1964)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 273
CIRCUIT DIAGRAMS

14.60. CONNECTOR COMPOSITES (1970), (1973), P. 56

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SATELLITE COMMUNICATIONS AWARE II


(1970) (1973)
(LOCATED ON RIGHT SIDE BACK OF DOOR) (W/ PROSTAR)

A B C D E

1 7
8 13
14 19
20 26
K F

J H G

CONNECTOR 3672049C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GA COLOR TERMINAL
A* A14SD 18 RD 1661875C1 3568570C1 1 A14NN 20 RD 3672049C1
A* A14EA 16 RD 1661875C1 1661872C1 2 PLUG - - 3674969C1
A* A14ED 18 RD 1661875C1 3568570C1 3 HSD1 20 GY 3672049C1
B* A13SD 18 PK 1661875C1 3568570C1 4 PLUG - - 3674969C1
B* A13EE 18 PK 1661875C1 3568570C1 5 A91AB 20 GY 3672049C1
C A3BD(-) 18 GY 1661875C1 3568570C1 6 HSD4 20 GY 3672049C1
D A3BD(+) 18 DK BL 1661875C1 3568570C1 7 HSD5 20 GY 3672049C1
E* A14EBA 18 RD 1661875C1 3568570C1 8 A13N 18 PK 3672054C1
E* A98F 18 TN 1661875C1 3568570C1 9 A5K(+) 20 YL 3672049C1
F A98J 18 BK 1661875C1 3568570C1 10 A5K(-) 20 GN 3672049C1
F# A11-GMB 18 WH 1661875C1 3568570C1 11 ANA8 20 LTGN 3672049C1
G PLUG - - 2025431C1 2025431C1 12 A91AA 20 BK 3672049C1
H PLUG - - 2025431C1 2025431C1 13 HSD6 18 GY 3672054C1
J A70E 18 OR 1661875C1 3568570C1 14 A98NM 18 BK 3672054C1
K A50S 18 YL 1661875C1 3568570C1 15 ANA5 20 GY 3672049C1
16 A3BN(+) 20 DKBL 3672049C1
* MUTUALLY EXCLUSIVE 17 PLUG - - 3674969C1

# W/ LONESTAR 18 ANA7 20 GY 3672049C1


19 HSD7 18 GY 3672054C1
20 A98NN 18 BK 3672054C1
21 PLUG - - 3674969C1
22 A91AC 20 BK 3672049C1
23 A3BN(-) 20 GY 3672049C1
24 PLUG - - 3674969C1
25 5VREF1 20 LTGN 3672049C1
26 HSD8 20 GY 3672049C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 056

Figure 273 Connector Composites (1970), (1973)

S08339
274 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.61. CONNECTOR COMPOSITES (1974), (1975), P. 56A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AWARE II
AWARE II
(1975)
(1974)
(W/ PROSTAR)
(W/ PROSTAR)

1 7 1 9
10 17
8 13
18 25
14 19
26 34
20 26

CONNECTOR 3672022C1 CONNECTOR 3672024C1

CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL


1 PLUG - - 3674969C1 1 5VREF5 20 LTGN 3672049C1
2 PLUG - - 3674969C1 2 PLUG - - 3674969C1
3 PLUG - - 3674969C1 3 PLUG - - 3674969C1
4 PLUG - - 3674969C1 4 PLUG - - 3674969C1
5 PLUG - - 3674969C1 5 ANA4 20 LTGN 3672049C1
6 PLUG - - 3674969C1 6 ANA9 20 LTGN 3672049C1
7 PLUG - - 3674969C1 7 ANA10 20 LTGN 3672049C1
8 PLUG - - 3674969C1 8 ANA11 20 LTGN 3672049C1
9 PLUG - - 3674969C1 9 PLUG - - 3674969C1
10 PLUG - - 3674969C1 10 5VREF4 18 LTGN 3672054C1
11 PLUG - - 3674969C1 11 5VREF6 20 LTGN 3672049C1
12 PLUG - - 3674969C1 12 5VREF7 20 LTGN 3672049C1
13 PLUG - - 3674969C1 13 5VREF8 20 LTGN 3672049C1
14 PLUG - - 3674969C1 14 PLUG - - 3674969C1
15 PLUG - - 3674969C1 15 PLUG - - 3674969C1
16 PLUG - - 3674969C1 16 PLUG - - 3674969C1
17 PLUG - - 3674969C1 17 GDREF4 18 GY 3672054C1
18 PLUG - - 3674969C1 18 5VREF3 18 LTGN 3672054C1
19 PLUG - - 3674969C1 19 GDREF8 20 GY 3672049C1
20 PLUG - - 3674969C1 20 GDREF6 20 GY 3672049C1
21 PLUG - - 3674969C1 21 GDREF5 20 GY 3672049C1
22 PLUG - - 3674969C1 22 PLUG - - 3674969C1
23 PLUG - - 3674969C1 23 PLUG - - 3674969C1
24 PLUG - - 3674969C1 24 PLUG - - 3674969C1
25 PLUG - - 3674969C1 25 PLUG - - 3674969C1
26 PLUG - - 3674969C1 26 5VREF2 18 LTGN 3672054C1
27 GDREF1 20 GY 3672049C1
28 GDREF7 20 GY 3672049C1
29 GEREF2 20 GY 3672049C1
30 GEREF3 20 GY 3672049C1
31 PLUG - - 3674969C1
32 PLUG - - 3674969C1
33 PLUG - - 3674969C1
34 PLUG - - 3674969C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 18OCT07 AE08055906 56A

Figure 274 Connector Composites (1974), (1975)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 275
CIRCUIT DIAGRAMS

14.62. CONNECTOR COMPOSITES (2000), P. 56B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)

1 2 3 4 4 3 2 1

5 6 7 8 9 10 10 9 8 7 6 5

CONNECTOR 3544687C1
CONNECTOR 3544688C1
BODY LOCK 3540615C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 A58T 18 BN 3544692C1 1 D58T 18 BN 3544691C1
2 A86F 18 LTGN 3544692C1 2 D86F 16 LTGN 3544693C1
3 A63-GA 16 WH 3544694C1 3 D63-GA 16 WH 3544693C1
4 A63D 18 DKBL 3544692C1 4 D63D 18 DKBL 3544691C1
5 A63BD 18 DKBL 3544692C1 5 D63E 18 DKBL 3544691C1
6* A86HB 18 LTGN 3544692C1 6 - - - -
7 A86K 18 LTGN 3544692C1 7 D86K 18 LTGN 3544691C1
7* A86JB 18 LTGN 3544692C1 8 D86L 18 LTGN 3544691C1
8 A86L 18 LTGN 3544692C1 9 D86H 18 LTGN 3544691C1
9 A86H 18 LTGN 3544692C1 10 D86J 18 LTGN 3544691C1
10 A86J 18 LTGN 3544692C1

* W/ LONESTAR

IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


K A A D58T 18 BN 1661261C1
J B B D86F 16 LT 1661261C1
H C C D63-GA 16 WH 1661261C1
G D D D63D 18 DK 1661261C1
F E E D63E 18 DK 1661261C1
F - - - -
G D86K 18 LT 1661261C1
CONNECTOR 3540614C1
BODY LOCK 3540614C1 H D86L 18 LT 1661261C1
I - - - -
J D86H 18 LT 1661261C1
K D86J 18 LT 1661261C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 56B

Figure 275 Connector Composites (2000)

S08339
276 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.63. CONNECTOR COMPOSITES (2002M), (2003M), (2004M), (2005M), (2006M),


(2007F), P. 57

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT CLEARANCE
(2002M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


B A D58Z 18 BN 1661261C1
B D58-GD 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

LEFT MARKER
(2003M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


A D58M 18 BN 1661261C1
B
B D58-GE 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

MID MARKER
(2004M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A D58N 18 BN 1661261C1
B B D58-GF 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

RIGHT MARKER
(2005M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL


B A D58P 18 BN 1661261C1

CONNECTOR 1661259C1 B D58-GH 18 WH 1661261C1


BODY LOCK 1661263C1

RIGHT CLEARANCE
(2006M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A D58R 18 BN 1661261C1
B B D58-GJ 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

SUNSHADE
(2007F)
(LOCATED AT SUNSHADE)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


B
A D58T 18 BN 1661262C1
A B D58-GL 18 WH 1661262C1

CONNECTOR 1661260C1
BODY LOCK 1661264C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 057

Figure 276 Connector Composites (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 277
CIRCUIT DIAGRAMS

14.64. CONNECTOR COMPOSITES (2100), (2101), (2102), (2103), P. 58

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEADLINER TO DOME LIGHT


(2100)
(LOCATED IN CAB ROOF)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A C63-GE 18 WH 1661261C1
B B C63D 18 DKBL 1661261C1
C C C63E 18 DKBL 1661261C1
CONNECTOR 1661198C1

HEADLINER TO ROOF HARNESS


(2101)
(LOCATED IN CAB ROOF FRONT) CAV CIR GAUGE COLOR TERMINAL
(W/ PROSTAR) A# D63L 18 BL 1661212C1
A** D63D 18 DKBL 1661208C1

A A* D63-GM 18 DKBL 1661208C1


B# D63L-G 18 WH 1661212C1
B* D63-GM 18 WH 1661208C1
B
B** D63-GM 18 DKBL 1661208C1

# W/ DOME LIGHT
CONNECTOR 1669972C1
* W/ SLEEPER
** W/ SLEEPER-2

ROOF / DOME LIGHT CONNECTION


(2101)
(LOCATED IN CAB ROOF FRONT)
(W/ LONESTAR)

B CAV CIR GAUGE COLOR TERMINAL


A D63D 18 DK 1661262C1
A B D63-GM 18 WH 1661262C1

CONNECTOR 1661260C1
BODY LOCK 1661264C1

MAP / READING LIGHT MAP / READING LIGHT


(2102) (2102)
(LOCATED IN CAB ROOF) (LOCATED IN CAB ROOF)
(W/ PROSTAR) (W/ LONESTAR)

A B

B A

CONNECTOR 1669972C1 CONNECTOR 1669973C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D63M 18 DKBL 1661208C1 A D63M 18 DK 1661212C1
B D63-GF 18 WH 1661208C1 B D63-GF 18 WH 1661212C1

MAP / READING LIGHT MAP / READING LIGHT


(2103) (2103)
(LOCATED IN CAB ROOF) (LOCATED IN CAB ROOF)
(W/ PROSTAR) (W/ LONESTAR)

A
B
B
A
CONNECTOR 1669972C1
CONNECTOR 1669973C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A D63C 18 DKBL 1661208C1
A D63C 18 DK 1661212C1
B D63-GE 18 WH 1661208C1
B D63-GE 18 WH 1661212C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 058

Figure 277 Connector Composites (2100), (2101), (2102), (2103)

S08339
278 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.65. CONNECTOR COMPOSITES (2200), (2201), (2300), P. 59

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CUSTOMER SUPPLIED WORK LIGHT


(2200)
(LOCATED IN LEFT BACK PANEL DAYCAB))

A
CAV CIR GAUGE COLOR TERMINAL
B A A65BFA 18 OR 1661261C1
B A65-GFA 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CUSTOMER SUPPLIED WORK LIGHT


(2201)
(LOCATED IN RIGHT BACKPANEL (DAYCAB))

A CAV CIR GAUGE COLOR TERMINAL


B A A65BFB 18 OR 1661261C1
B A65-GFB 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

LEFT SPEAKER
(2300)
(LOCATED IN LEFT B PILLAR (DAYCAB))
(W/ PROSTAR)

B A CAV CIR GAUGE COLOR TERMINAL


A A86BA 18 LTGN 1661261C1
B A86CA 18 LTGN 1661261C1

CONNECTOR 3535769C1
BODY LOCK 3535770C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 07SEP06 AE08055906 059

Figure 278 Connector Composites (2200), (2201), (2300)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 279
CIRCUIT DIAGRAMS

14.66. CONNECTOR COMPOSITES (2301), (2302), (2303F/2303M), (2304), (2312), P. 60

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT SPEAKER LEFT CONSOLE SPEAKER


(2301) (2302)
(LOCATED IN RIGHT B PILLAR (DAYCAB) (LOCATED IN CAB ROOF)
(W/ PROSTAR) (W/ LONESTAR)

B A B A

CONNECTOR 3535769C1 CONNECTOR 3535769C1


BODY LOCK 3535770C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A A86DA 18 LTGN 1661261C1
A C86H 18 LT 1661261C1
B A86EA 18 LTGN 1661261C1
B C86J 18 LT 1661261C1

CB RADIO POWER
(2303F / 2303M)
(LOCATED IN CAB ROOF)
(W/ PROSTAR)
A
B
B
A
CONNECTOR 1661196C1

CONNECTOR 1661197C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A C86M 16 LTGN 1661209C1
A C86F 16 LTGN 1661209C1
B C86-GG 16 WH 1661209C1
B C86-GF 16 WH 1661209C1

DOOR / SW SPEAKER JUMPER


RIGHT CONSOLE SPEAKER (2312)
(2304) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
(LOCATED IN CAB ROOF) (W/ LONESTAR)
(W/ LONESTAR)

B A

A B

C D
CONNECTOR 3535769C1
BODY LOCK 3535770C1 CONNECTOR 3533975C1
BODY LOCK 3534158C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A C86K 18 LT 1661261C1 A A63B 16 DKBL 3534165C1
B C86L 18 LT 1661261C1 B A9BAA 16 GY 3534165C1
C A86BA 18 LTGN 3534164C1
D A86CA 18 LTGN 3534164C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 060

Figure 279 Connector Composites (2301), (2302), (2303F/2303M), (2304), (2312)

S08339
280 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.67. CONNECTOR COMPOSITES (2313), (2500), P. 61

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOOR / SW SPEAKER JUMPER


(2313)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A A63C 16 DKBL 3534165C1
A B B A9BAB 16 GY 3534165C1
C A86DA 18 LTGN 3534164C1

C D D A86EA 18 LTGN 3534164C1

CONNECTOR 3533975C1
BODY LOCK 3534158C1

CONSOLE / ROOF STANDARD


(2500)
(LOCATED IN CAB ROOF)
(W/ PROSTAR)
E D
H A
F C
G B
G B
F C
H A
E D

CONNECTOR 3515762C1 CONNECTOR 3515763C1


BODY LOCK 3515764C1 BODY LOCK 3515765C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D86F 16 LTGN 1661262C1 A C86F 16 LTGN 1661261C1
B D63-GL 16 WH 1661262C1 B C63-GL 16 WH 1661261C1
C D63D 18 DKBL 1661262C1 C C63D 18 DKBL 1661261C1
D D63E 18 DKBL 1661262C1 D C63E 18 DKBL 1661261C1
E D86L 18 LTGN 1661262C1 E C86L 18 LTGN 1661261C1
F D86J 18 LTGN 1661262C1 F C86J 18 LTGN 1661261C1
G D86H 18 LTGN 1661262C1 G C86H 18 LTGN 1661261C1
H D86K 18 LTGN 1661262C1 H C86K 18 LTGN 1661261C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 061

Figure 280 Connector Composites (2313), (2500)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 281
CIRCUIT DIAGRAMS

14.68. CONNECTOR COMPOSITES (3000), (3003/3003M), (3100/3100M), P. 62

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVER DOOR CONNECTOR


(3000)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D A78A 16 LTGN 1661261C1
C H E A62BD 18 DKBL 1661261C1
D G F A58DA 18 BN 1661261C1
E F G A78V 18 LTGN 1661261C1
H A78-GA 16 WH 1661261C1
J A56D 18 OR 1661261C1
K - - - -
CONNECTOR 3540612C1
BODY LOCK 3540614C1

PASSENGER DOOR HARNESS


(3003 / 3003M)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D A78B 16 LTGN 1661261C1
C H E - - - -
D G F A58DB 18 BN 1661261C1
E F G - - - -
H A78-GB 16 WH 1661261C1
J A57D 18 OR 1661261C1
K - - - -
CONNECTOR 3540612C1
BODY LOCK 3540614C1

WINDOW MOTOR
(3100 / 3100M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A E83A 14 LTGN 3535486C1 0589391C1
A B
B E83E 14 LTGN 3535486C1 0589391C1

CONNECTOR 3534424C1
BODY LOCK 3534425C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 07SEP06 AE08055906 062

Figure 281 Connector Composites (3000), (3003/3003M), (3100/3100M)

S08339
282 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.69. CONNECTOR COMPOSITES (3200/3200F), (3201M), (3202M), (3203), (3203M),


P. 63
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOOR / IP DOOR POD


(3200 / 3200F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

D C F A
E B E B
F A
D C

CONNECTOR 1661201C1 CONNECTOR 1661200C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E3W(+) 18 DKBL 1661212C1 A A3AB(+) 20 DKBL 1661208C1
B E3X(-) 18 GY 1661212C1 B A3AB(-) 20 GY 1661208C1
C E81B 12 LTGN 3534167C1 C A81B 12 LTGN 3566715C1
D E81-GA 12 WH 3534167C1 D A81-GA 12 WH 3566715C1
E - - - - E - - - -
F - - - - F - - - -

DRIVER OR PASSENGER
DOOR POD LOAD DOOR POD SIGNAL
(3201M) (3202M)
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (LOCATED IN DOOR (DRIVER AND PASSENGER))
(W/ PROSTAR)

D
D

E
C C

F
B
B

A
G
A

CONNECTOR 3535482C1
BODY LOCK 3535483C1 CONNECTOR 3540565C1
BODY LOCK 3540617C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A E83E 14 LTGN 2033816C1 A PLUG - - 2025431C1 -
B E83A 14 LTGN 2033816C1 B PLUG - - 2025431C1 -
C E81A 14 LTGN 2033816C1 C E3X(-) 18 GY 1661875C1 1661872C1
D E81E 14 LTGN 2033816C1 D E3W(+) 18 DKBL 1661875C1 1661872C1
E E81-GA 12 WH 2031531C1 2025428C1
F PLUG - - 2025431C1 -
G E81B 12 LTGN 2031531C1 2025428C1

DOOR LOCK
DOOR LOCK (3203M)
(3203) (LOCATED IN DOOR (DRIVER AND PASSENGER))
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (W/ LONESTAR)

B B

A A

CONNECTOR 1671608C1 CONNECTOR 1671610C1


BODY LOCK 1671608C1 BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A E81A 14 LTGN 2033816C1 0589391C1 A E81A 14 LTGN 2033816C1 0589391C1
B E81E 14 LTGN 2033816C1 0589391C1 B E81E 14 LTGN 2033816C1 0589391C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 22SEP06 AE08055906 063

Figure 282 Connector Composites (3200/3200F), (3201M), (3202M), (3203), (3203M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 283
CIRCUIT DIAGRAMS

14.70. CONNECTOR COMPOSITES (3204/3204M), (3205M/3205F), (3206M),


(3300/3300M), (3400), (3410), P. 64

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOOR / IP DOOR POD


(3204 /3204M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A A3AC(+) 20 DKBL 1661208C1
D C C D A E3W(+) 18 DKBL 1661875C1
B A3AC(-) 20 GY 1661208C1
B E3X(-) 18 GY 1661875C1
E B C A81C 12 LTGN 3566715C1 B E
C E81B 12 LTGN 2031531C1
D A81-GC 12 WH 3566715C1
F A A F D A81-GC 12 WH 2031531C1
E* A86AT 18 LTGN 1661208C1
E - - - -
F* A86AU 18 LTGN 1661208C1
F - - - -

CONNECTOR 1661200C1 * W/ LONESTAR CONNECTOR 1661201C1

IP / DOOR CONN LEFT


(3205M / 3205F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CAV CIRCUIT GAUGE COLOR TERMINAL


CAV CIRCUIT GA COLOR TERMINAL
A A63BB 18 DKBL 1661261C1
A E63BB 18 DKBL 1661262C1
B A63-G 18 WH 1661261C1 A B B E63-G 18 WH 1661262C1
DC C A86H 18 LTGN 1661261C1
C E86S 18 LTGN 1661262C1
C* A86AH 18 LTGN 1661261C1 D C
D E86T 18 LTGN 1661262C1
AB D A86J 18 LTGN 1661261C1
D* A86AJ 18 LTGN 1661261C1
CONNECTOR 1667529C1
CONNECTOR 1667305C1 BODY LOCK 1667530C1
BODY LOCK 1661263C1 * W/ AMPLIFIER

IP / DOOR CONN RIGHT SPEAKER


(3206M) (3300 / *3300M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR) (LOCATED ON DOOR INSIDE CAB)

DC
B A
AB
CONNECTOR 1667305C1
BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63BC 18 DKBL 1661261C1 CONNECTOR 3535769C1
BODY LOCK 3535770C1
B A63-GK 18 WH 1661261C1
C A86K 18 LTGN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
C* A86AK 18 LTGN 1661261C1
A E86S 18 LTGN 1661261C1
D A86L 18 LTGN 1661261C1
B E86T 18 LTGN 1661261C1
D* A86AL 18 LTGN 1661261C1
* W/ LONESTAR
* W/ AMPLIFIER

COURTESY LIGHT
(3400) SPOT LIGHT DRIVERS DOOR
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (3410)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

A B
B A

CONNECTOR 1661259C1 CONNECTOR 1661260C1


BODY LOCK 1661263C1 BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E63BB 18 DKBL 1661261C1 A A64C 16 YL 1661262C1
B E63-G 18 WH 1661261C1 B - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 22SEP06 AE08055906 064

Figure 283 Connector Composites (3204/3204M), (3205M/3205F), (3206M), (3300/3300M), (3400), (3410)

S08339
284 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.71. CONNECTOR COMPOSITES (4101), (4200), (4201), (4202), (4203), (4204), P. 65

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AC ACCUMULATOR EVAPORATOR
ICON ALARM OUTLET THERMISTOR
(4101) (4200)
(LOCATED ON DASH PANEL UNDER COWL TRAY) (LOCATED ON DASH PANEL - RIGHT SIDE)

B
B A
A

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A17HC 18 PK 2033819C1 3517771C1
CONNECTOR 3535379C1
A* A104AE 18 DK BL 2033819C1 3517771C1
B A14HHC 18 RD 2033819C1 3517771C1 CAV CIR GAUGE COLOR TERMINAL
B* A104AF 18 DK BL 2033819C1 3517771C1 A A77D 20 LTGN 3536590C1
B A9AB 20 GY 3536590C1
* W/ REMOTE START / STOP

AC ACCUMULATOR EVAPORATOR HVAC RECIRCULATION ACTUATOR


INLET THERMISTOR (4202)
(4201) (LOCATED UNDER HOOD)
(LOCATED ON DASH PANEL - RIGHT SIDE) (W/ LONESTAR)

B A

F A
E B
D C

CONNECTOR 3535379C1

CAV CIR GAUGE COLOR TERMINAL CONNECTOR 2011340C1


BODY LOCK 2011364C1
A A77E 20 LTGN 3536590C1
B A9AC 20 GY 3536590C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A74D 18 LTGN 1661875C1 3568570C1

PARKED HEAT VALVE 1A B PLUG - - 2025431C1 -


(4203) C PLUG - - 2025431C1 -
(W/ PROSTAR) D PLUG - - 2025431C1 -
E PLUG - - 2025431C1 -
F A74E 18 LTGN 1661875C1 3568570C1

F A
PARKED HEAT VALVE 1B
E B (4204)
D C (W/ PROSTAR)
B
A

CONNECTOR 2011340C1
BODY LOCK 2011364C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A74D 18 LTGN 1661875C1 3568570C1
CONNECTOR 3590299C1
B PLUG - - 2025431C1 - BODY LOCK 1661874C1
C PLUG - - 2025431C1 -
D PLUG - - 2025431C1 - CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
E PLUG - - 2025431C1 - A A75TK 18 LTGN 1661875C1 3568570C1
F A74E 18 LTGN 1661875C1 3568570C1 B A75T-GB 18 LTGN 1661875C1 3568570C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 065

Figure 284 Connector Composites (4101), (4200), (4201), (4202), (4203), (4204)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 285
CIRCUIT DIAGRAMS

14.72. CONNECTOR COMPOSITES (4328), (4500), (4705), (4706), P. 65A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 14
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WIPER MOTOR
(4500)
ENGINE DIAGNOSTICS CONNECTOR
(LOCATED UNDER HOOD)
(4328)
(W/ PROSTAR)

C
B A
B
C
A

CONNECTOR 3602454C1
CONNECTOR 1661375C2
BODY LOCK 1655705C1
BODY LOCK 1661376C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL6 18 YL 3572626C1 A A82D 16 GY 2033819C1 1652325C1
B K98GN6 18 GN 3572626C1 B A82J 16 GY 2033819C1 1652325C1
C K91A 18 VT 3572626C1 C A82-G 16 WH 2033819C1 1652325C1
D A82K 16 GY 2033819C1 1652325C1
E A82L 16 GY 2033819C1 1652325C1

BODY BUILDER CONNECTOR 2


BODY BUILDER CONNECTOR (4706)
(4705) (W/ PROSTAR)
(W/ PROSTAR)

4 5

5 4

1 8
8 1

CONNECTOR 3539140C1
BODY LOCK 3539145C1
CONNECTOR 3539139C1
BODY LOCK 3539144C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92A15 18 TN 3518963C1 1 K92A5 18 TN 3518961C1
2 K92A11 18 TN 3518963C1 2 K92A4 18 TN 3518961C1
3 K92A12 18 TN 3518963C1 3 K92A3 18 TN 3518961C1
4 K92A13 18 TN 3518963C1 4 K92A14 18 TN 3518961C1
5 K92A9 18 TN 3518963C1 5 K92A2 18 TN 3518961C1
6 K92A10 18 TN 3518963C1 6 K92A6 18 TN 3518961C1
7 K92A8 18 TN 3518963C1 7 K92A7 18 TN 3518961C1
8 PLUG - - 3527276C1 8 K92A1 18 TN 3518961C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055906 65A

Figure 285 Connector Composites (4328), (4500), (4705), (4706)

S08339
286 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.73. CONNECTOR COMPOSITES (5000/5000A), P. 66

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


1 A14VA 10 RD 3574287C1
2## A97Z 18 PL 2003343C1
3## A86BB 18 LTGN 2003343C1
4## A86CB 18 LTGN 2003343C1
5## A86DB 18 LTGN 2003343C1
6## A86EB 18 LTGN 2003343C1
7## A63JB 18 DKBL 2003343C1
8## A86AA 18 LTGN 2003343C1
CAB CONNECTOR
IP/SLEEPER CONNECTION 9 PLUG - - 3508928C91
(5000 / ##5000A) 10## A86AC 18 LTGN 2003343C1
(LOCATED LEFT SIDE, 11## A86K 18 LTGN 2003343C1
BACK OF DRIVER DOOR)
12## A86L 18 LTGN 2003343C1
13## A86AK 18 LTGN 2003343C1
14## A86AL 18 LTGN 2003343C1
15## A86AH 18 LTGN 2003343C1
16## A86AJ 18 LTGN 2003343C1
17 A12B 18 LTBL 2003343C1
18 A63AW 18 DKBL 2003343C1
19 A58C 16 BN 3574285C1
42 34 19## A58BLT 14 BN 3574285C1
38 16 3574285C1
33 28 20## A65 OR
31 30
18 2003343C1
21 A65B 16 OR 3574285C1
27 25 24 22
19 18 16 22 A109S 18 GY 2003343C1
21
23 A86H 18 LTGN 2003343C1
15 13 12 10 24 A86J 18 LTGN 2003343C1
5 25# A104AC 18 DKBL 2003343C1
9 1
26# A104AB 18 DKBL 2003343C1
27# A104AA 18 DKBL 2003343C1
28# A104AH 16 DKBL 3574285C1
29 A97K 18 PL 2003343C1
29## A104AE 18 DKBL 2003343C1
29%& A75TJ 18 LTGN 2003343C1
CONNECTOR 3595621C1
30 A97L 18 PL 2003343C1
BODY LOCK 3598918C1
3598919C1 30% A75TL 18 LTGN 2003343C1
30#% A104AJ 18 DKBL 3574285C1
31 A62A 18 DKBL 2003343C1
* W/ ICON 32 A63E 18 DKBL 2003343C1
# W/ REMOTE START STOP
33 A63F 18 DKBL 2003343C1
% N/ IDLE HEAT - CAB
& W/ PROSTAR 34 PLUG - - 3508928C91
## W/ LONESTAR 35 A5S(+) 18 YL 2003343C1
36 A5S(-) 18 GN 2003343C1
37 A63C 18 DKBL 2003343C1
38 A14HHB 18 RD 2003343C1
38% A75TM 18 LTGN 2003343C1
38# A13FL 16 PK 3574285C1
39 A97T 18 PL 2003343C1
39% A75TN 18 LTGN 2003343C1
39# A13F 16 PK 3574285C1
40* A13HB 18 PK 2003343C1
40# A104AD 18 DKBL 2003343C1
41# A9RC 18 GY 2003343C1
42 A14VB 10 RD 3574287C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 066

Figure 286 Connector Composites (5000/5000A)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 287
CIRCUIT DIAGRAMS

14.74. CONNECTOR COMPOSITES (5000), P. 67

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


1 H14VA 10 RD 3549415C1
2 H97Z 18 VT 3549418C1
3 H86BB 18 LTGN 3549418C1
4 H86CB 18 LTGN 3549418C1
5 H86DB 18 LTGN 3549418C1
6 H86ED 18 LTGN 3549418C1
7 H63JB 18 DKBL 3549418C1
8 H86AB 18 LTGN 3549418C1
9 PLUG - - 3508928C1
10 H86AC 18 LT GN 3549418C1
11 H86K 18 LT GN 3549418C1
CAB / SLEEPER
12 H86L 18 LT GN 3549418C1
SLEEPER CONNECTOR
(5000) 13 H86AK 18 LT GN 3549418C1
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR) 14 H86AL 18 LT GN 3549418C1
15 H86AH 18 LT GN 3549418C1
16 H86AJ 18 LT GN 3549418C1
17* H12B 18 LTBL 3549418C1
17# H12B 18 VT 3549418C1
18 H63AW 18 DKBL 3549418C1
19 H58C 16 BK 3549418C1
20 H65 16 OR 3549417C1
21 H65B 16 OR 3549418C1
22 H109S 18 GY 3549418C1
42 34
38 23## H86H 18 LTGN 3549418C1
33 28
31 30 24## H86J 18 LTGN 3549418C1
25** H104AC 18 DKBL 3549418C1
27 25 24 22
26** H104AB 18 DKBL 3549418C1
21 19 18 16
27** H104AA 18 DKBL 3549418C1
28** H104AH 18 DKBL 3549418C1
15 13 12 10
5 29 H97K 18 VT 3549418C1
9 1
29%& HH75TJ 18 LTGN 3549418C1
29** H104AE 18 DKBL 3549418C1
30 H97L 18 VT 3549418C1
30% HH75TL 18 LTGN 3549418C1
30** H104AJ 18 DKBL 3549418C1
31 H62A 18 DKBL 3549418C1
32 H63E 18 DKBL 3549418C1
CONNECTOR 3595620C1
BODY LOCK 3598916C1 33 H63F 18 DKBL 3549418C1
3598917C1 34 PLUG - - 3508928C1
35 H5S(+) 18 YL 3549418C1
36 H5S(-) 18 GN 3549418C1
37 H63C 18 DKBL 3549418C1
38 H14HHB 18 RD 3549418C1
38% H75TM 18 LTGN 3549418C1
38** H13FL 16 PK 3549418C1
39 H97T 18 VT 3549418C1
39% H75TN 18 LTGN 3549418C1

* W/ IDLE MANAGEMENT 39** H13F 18 DKBL 3549418C1


# N/ ICON 40 H13HB 18 PK 3549418C1
% N/ IDLE HEAT - CAB 40** H104AD 18 DKBL 3549418C1
** W/ REMOTE START / STOP
& W/ PROSTAR 41** H9RC 18 GY 3549418C1
## W/ LONESTAR 42 H14VB 10 RD 3549415C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 067

Figure 287 Connector Composites (5000)

S08339
288 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.75. CONNECTOR COMPOSITES (5001), P. 68

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


H1-A1 - - - -

SLEEPER FUSE CENTER H1-A2 H63SA 16 DKBL 3584674C1


(5001) H1-A3 - - - -
(LOCATED REAR FACE OF THE LEFT H1-A4 H86AG 18 LTGN 3577500C1
FRONT BUNK COVER PLATE)
H1-A5 - - - -
H1-A6 H75AL 16 LTGN 3584674C1
H1-B1 H14VAA 16 RD 3584674C1
H1-B2 H14VAC 16 RD 3584674C1
H1-B3 H14VAD 18 RD 3577500C1
H1-B4 H14CC 18 RD 3577500C1
H1-B5 H14CD 18 RD 3577500C1
H1-B6 H75AM 18 LTGN 3577500C1
H1
H1-C1 H14VAB 16 RD 3584674C1
A B C
C H2 H1-C2 - - - -
1
B H1-C3 H86SBB 16 LTGN 3584674C1
2
H1-C3##^ H86SBB 18 LTGN 3662131C1
A
3 1 2 3 4 5 6 H1-C3##^ H86SBM 18 LTGN 3662131C1

4 H1-C4 - - - -
C H3
H1-C5* H63K 18 DKBL 3577500C1
5 B H1-C5# H63U 18 DKBL 3577500C1
6 A H1-C5 H63KU 18 DKBL 3577500C1
1 2 3 4 5 6 H1-C6 - - - -
H2-A1 - - - -
C H4
H2-A2 H75BV 16 LTGN 3584674C1
B
H2-A3 - - - -
A H2-A4 H76 18 BK 3577500C1
1 2 3 4 5 6
H2-A5 - - - -
H2-A6## H86M 16 LTGN 3584674C1
H2-B1 H14VBA 14 RD 3584674C1
H2-B2 H14VBB 16 RD 3584674C1
H2-B3 H14VBC 16 RD 3584674C1
H2-B4 H14VBD 12 RD 3584673C1
H2-B5 H75AN 18 LTGN 3577500C1
CONNECTOR 3600905C1 H2-B6## H14VBE 14 RD 3584674C1
H2-C1 H86SB 14 LTGN 3584674C1
H2-C2 - - - -
H2-C3 H86AP 16 LTGN 3584674C1

* W/ WARDROBE LIGHT H2-C4 - - - -


# W/ UPPER BUNK LIGHT H2-C5&& H75AP 18 LTGN 3577500C1
@ W/ IDLE MANAGEMENT H2-C5& H75NA 14 LTGN 3584674C1
% W/ REMOTE START / STOP
** CRIMPED TOGETHER H2-C5## H77NN 14 LTGN 3587674C1
& W/ NO IDLE HVAC H2-C6 - - - -
&& W/ NO IDLE HEAT ONLY H3-A1 H12B 18 VT 3577500C1
## W/ LONESTAR
^ MUTUALLY EXCLUSIVE H3-A1@ H97TA 18 VT 3577500C1
H3-A2 H75V 16 LTGN 3577500C1
H3-A3 H63C 18 DKBL 3577500C1
H3-A4 H63D 18 DKBL 3577500C1
H3-A5 H63-GSA 18 WH 3577500C1
H3-A6 H63SF 18 DKBL 3577500C1
H3-B1 - - - -
H3-B2 - - - -
H3-B3 - - - -
H3-B4 - - - -
H3-B5 - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 068

Figure 288 Connector Composites (5001)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 289
CIRCUIT DIAGRAMS

14.76. CONNECTOR COMPOSITES (5001), P. 68A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER FUSE CENTER


(5001)
(LOCATED REAR FACE OF THE LEFT
FRONT BUNK COVER PLATE) H3-B6 H63SCA 18 DKBL 3577500C1
H3-C1 H75BV 16 LTGN 3584674C1
H3-C2 H11-GS 18 WH 3577500C1
H3-C3 H63DV 18 DKBL 3577500C1
H3-C4 H63-GD 18 WH 3577500C1
H3-C5 H63SJ 18 DKBL 3577500C1
H3-C6 H63SH 18 DKBL 3577500C1
H1
H4-A1 - - - -
A B C
C H2 H4-A2 - - - -
1

2 B H104ADA 18 DKBL
H4-A3%** 3662131C1
A
H104DA 18 DKBL
3 1 2 3 4 5 6 H4-A3& H77NK 18 LTGN 3577500C1
4 H4-A3## H77WR 18 LTGN 3577500C1
C H3
H4-A4## H77NL 16 LTGN 3584674C1
5 B H4-A5 H97Z 18 VT 3577500C1
6 A H104ABB 18 DKBL
1 2 3 4 5 6 H4-A5%** 3662131C1
H104AE 18 DKBL

H4 H4-A6% H104AHA 18 DKBL 3662131C1


C
H4-A6## H104AH 18 DKBL 3662131C1
B
H4-A6## H97TA 18 VT 3577500C1
A
H4-B1 H70NM 18 LTGN 3577500C1
1 2 3 4 5 6
H4-B2 - - - -
H4-B3 - - - -
H4-B4% H13FL 18 PK 3577500C1
H4-B5 - - - -
H4-B6 H97TA 18 VT 3577500C1
H4-C1## H75AP 18 LTGN 3577500C1
H4-C2 - - - -
H4-C3## 13F 18 DKBL 3577500C1
CONNECTOR 3600905C1 H4-C3 H77NP 16 LTGN 3584674C1
H4-C4 H77NJ 18 LTGN 3577500C1
H4-C4## 104AA 18 DKBL 3577500C1
H4-C5 H12B 18 LTBL 3577500C1
H4-C5% H104AJ 18 DKBL 3577500C1
H4-C6 H11-GEA 18 WH 3577500C1
H104AB 18 DKBL
H4-C6%** 3662131C1
H104ABA 18 DKBL

* W/ WARDROBE LIGHT
# W/ UPPER BUNK LIGHT
@ W/ IDLE MANAGEMENT
% W/ REMOTE START / STOP
** CRIMPED TOGETHER
& W/ NO IDLE HVAC
&& W/ NO IDLE HEAT ONLY
CONTINUED FROM SHEET NO. 68
## W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 04SEP08 AE08055906 68A

Figure 289 Connector Composites (5001)

S08339
290 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.77. CONNECTOR COMPOSITES (5003), (5005), (5006), (5007), P. 69

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

12V POWER SOURCE


(5003)
(LOCATED IN SLEEPER CONTROL PANEL)

CONNECTOR 3613000C1
BODY LOCK 3557682C1
B A CAV CIR GAUGE COLOR TERMINAL

C A H86SBA 16 LTBL 3534165C1


B - - - -
C H86-GSA 16 WH 3534165C1

12V POWER SOURCE


(5005)
(LOCATED UNDER BUNK - RIGHT SIDE)

CONNECTOR 0872291R1
B
CAV CIR GAUGE COLOR TERMINAL

A A H86-GSC 16 WH 0188396R1
B H86SA 16 LTGN 0188396R1

POWER PANEL GROUND


(5006)
(LOCATED UNDER BUNK)

CONNECTOR 1661197C1

B
CAV CIR GAUGE COLOR TERMINAL
A - - - -
A
B HA11-GSP 14 WH 3534167C1

GROUND ADAPTER CAV CIR GAUGE COLOR TERMINAL


(5007)
1 H11-GM 10 WH 3613770C1
(LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)
1^ H11-GM 10 WH 3612307C1
2 H58-G 16 WH 3613771C1
14 7 2^ H58-G 16 WH 3613770C1
3 H86-GH 16 LTGN 3613770C1
3^ H86-GH 16 LTGN 3613770C1
4 H65-GE 16 WH 3613771C1
4^ H65-GE 16 WH 3613770C1
5 H86-GHW 18 LTGN 3613771C1
6 H86-GK 18 WH 3613771C1
7 H11-GSP 14 WH 3613770C1
8 H63-GK 18 WH 3613771C1
8&& H63-GU 18 WH 3613771C1
8 1 8& H63-GX 18 WH 3613771C1

CONNECTOR 3613769C1 9 H75-GB 18 WH 3613771C1


9# H75-GB 18 LTGN 3613771C1
9% H77NT 14 LTGN 3613770C1
10 H11-GT 14 WH 3613770C1
* W/ TRIP MASTER
+ W/ QUALCOMM W/ TMCT 10^ H63-GU 18 WH 3613771C1
++ W/ QUALCOMM W/ IMCT 11* H11-GSD 18 WH 3613771C1
@ W/ SATELLITE COMMUNICATION
11+ H11-GMB 18 WH 3613771C1
** W/ XATA
# W/ COOLANT HEATER 11++ H11-GMC 18 WH 3613771C1
## W/ REMOTE START / STOP 11@ H11-GMB 18 WH 3613771C1
& W/ WARDROBE & UPPER BUNK
11** H11-GMD 18 WH 3613771C1
LIGHTS-W/72"CAB
&& W/ UPPER BUNK LIGHT-W/72"CAB 12 H76-G 18 WH 3613771C1
@@ W/ IDLE MANAGEMENT-W/51" CAB 12^ H86-GSB 16 WH 3613770C1
% W/ NO IDLE HVAC
13 H75-GSX 14 WH 3613770C1
^ W/ LONESTAR
13## H104-GB 18 DKBL 3613771C1
13@@ H11-GEC 18 WH 3613771C1
14 H86-GSB 16 WH 3613770C1

CHK DATE CHANGE REV REFERENCE DRAWN 14^


NAME H86-GSM 16 WH 3613770C1
U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR
CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 069

Figure 290 Connector Composites (5003), (5005), (5006), (5007)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 291
CIRCUIT DIAGRAMS

14.78. CONNECTOR COMPOSITES (5009), (5010), (5011M/5011F), P. 69A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AUX HEATER
(5009)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A H75C 12 LT GN 2025422C1 2025428C1
B H11-GSM 12 WH 2025422C1 2025428C1

CONNECTOR 2031520C1
BODY LOCK 2033927C1

SAT COMMUNICATION CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


(5010) A* H14SD 18 RD 1667742C1 1661872C1
(LOCATED ON RIGHT SIDE, A** H14ED 18 RD 1667742C1 1661872C1
BACK OFPASSENGER DOOR)
A@ H14EA 18 RD 1667742C1 1661872C1
E D C B A B@ H13EE 18 PK 1667742C1 1661872C1
B* H13SD 18 PK 1667742C1 1661872C1
B H13EE 18 PK 1667742C1 1661872C1
C@ H3BD(-) 18 GY 1667742C1 1661872C1
C** H3BE(-) 18 GY 1667742C1 1661872C1
C* H98B 18 BK 1667742C1 1661872C1
D@ H3BD(+) 18 DKBL 1667742C1 1661872C1
F G J K D** H3BE(+) 18 DKBL 1667742C1 1661872C1
D* H98A 18 BK 1667742C1 1661872C1
H E@ H98F 18 BK 1667742C1 1661872C1
CONNECTOR 3538634C1 E** H14EBA 18 RD 1667742C1 1661872C1
BODY LOCK 3538636C1
F H11-GSC 18 WH 1667742C1 1661872C1
G PLUG - - - 2025431C1
H PLUG - - - 2025431C1
J H70E 18 OR 1667742C1 1661872C1
K H50S 18 YL 1667742C1 1661872C1
* W/ TRIP MASTER
** W/ XATA
@ W/ QUALCOMM

REMOTE RADIO & TWEETER


(5011M / 5011F)
(LOCATED ON LEFT SIDE - BACK OF DOOR)
E F
A K
D G
C H B J
C H
B J
D G
A K E F
CONNECTOR 3540612C1 CONNECTOR 3540613C1
BODY LOCK 3540614C1 BODY LOCK 3540615C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86R 18 LTGN 1661262C1 A A86R 18 LTGN 1661262C1
B H86AE 18 LTGN 1661262C1 B A86AE 18 LTGN 1661262C1
C H86(+) 18 YL 1661262C1 C A86(+) 18 YL 1661262C1
D H86(-) 18 GN 1661262C1 D A86(-) 18 GN 1661262C1
E H86AF 18 LTGN 1661262C1 E A86F 18 LTGN 1661262C1
F H86AR 18 LTGN 1661262C1 F A86AR 18 LTGN 1661262C1
G H86AS 18 LTGN 1661262C1 G A86AS 18 LTGN 1661262C1
H H86AT 18 LTGN 1661262C1 H A86AT 18 LTGN 1661262C1
J H86AU 18 LTGN 1661262C1 J A86AU 18 LTGN 1661262C1
K - - - - K - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 18OCT07 AE08055906 69A

Figure 291 Connector Composites (5009), (5010), (5011M/5011F)

S08339
292 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.79. CONNECTOR COMPOSITES (5012), (5013), (5014), (5015), (5020), (5031), P. 70

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LONG SLEEPER SKY / RISE 12V POWER SOURCE LONG SLEEPER SKY / RISE 12V POWER SOURCE
(5012) (5013)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)

B B

A A

CONNECTOR 0872291R1 CONNECTOR 0872291R1


BODY LOCK 3557682C1 BODY LOCK 3557682C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A H86-GSB 16 WH 0188396R1
A H86-GSB 16 WH 0188396R1
A* H86-GSM 16 WH 0188396R1
A* H63-SCA 18 DKBL 0573092C1
B H86SBB 16 LTGN 0188396R1
B H86SBB 16 LTGN 0188396R1
B* H86-SBM 18 LTGN 0879630R1
* W/ LONESTAR
* W/ LONESTAR
PASS UPPER CABINET
(5014) UNDER BUNK LIGHT LEFT
(LOCATED IN RIGHT SIDE OF SLEEPER) (5015)
(W/ LONESTAR) (LOCATED IN LEFT SIDE OF SLEEPER)
(W/ LONESTAR)

3
4
1 B
2

A
CONNECTOR 3825188C1
CONNECTOR 1669973C1
CAV CIR GAUGE COLOR TERMINAL
1 H63UB 18 DKBL 3825382C1
CAV CIR GAUGE COLOR TERMINAL
2 H63-GUB 18 WH 3825382C1
A H63-SJA 18 DKBL 1661212C1
3 H86-BBA 18 LTGN 3825382C1
B H63-GSB 18 WH 1661212C1
4 H86-BBB 18 LTGN 3825382C1

SKY RISE UPPER BUNK POWER SOURCE UNDER BUNK LIGHT RIGHT
(5015) (5020)
(W/ PROSTAR) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)

B A
B
C
CONNECTOR 3613000C1 A
CAV CIR GAUGE COLOR TERMINAL CONNECTOR 1669973C1
A H86M 16 LT GN 3534165C1 CAV CIR GAUGE COLOR TERMINAL
B - - - -
A H63-SJB 18 DKBL 1661212C1
C H86-GJJ 16 WH 3534165C1
B H63-GSB 18 WH 1661212C1

APU/PDC
5 (5031)
4 (LOCATED UNDER BUNK)

CAV CIR GAUGE COLOR TERMINAL


1 H77NA 18 LTGN 1680205C1
2 H77NB 18 LTGN 1680205C1
3 PLUG - - 0453133C1
4 H5MB(-) 18 GN 1680205C1
5 H5MB(+) 18 YL 1680205C1
8 1
6 PLUG - - 0453133C1
7 PLUG - - 0453133C1
CONNECTOR 3674957C1
8 PLUG - - 0453133C1
BODY LOCK 3534766C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 070

Figure 292 Connector Composites (5012), (5013), (5014), (5015), (5020), (5031)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 293
CIRCUIT DIAGRAMS

14.80. CONNECTOR COMPOSITES (5033), (5034), (5035/5035A), (5100), (5101), P. 70A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MAXXSAVER APU DISPLAY


(5033)
(LOCATED UNDER BUNK LEFT SIDE)

1 CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2 H77C 22 RD ASSY
4 2 3 H77NJ 22 BK ASSY
4 H5U(+) 22 WH ASSY
5 5 H5U(-) 22 BL ASSY
3

CONNECTOR 3824839C91

MAXXSAVER APU
(5034)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

1
CAV CIR GAUGE COLOR TERMINAL
2
1 H5MB(+) 18 YL 2206584C1
3 2 H5MB(-) 18 GN 2206584C1
3 H77NA 18 LTGN 2206584C1
4
4 H77NB 18 LTGN 2206584C1
5
5 PLUG - - 3522197C1

CONNECTOR 2206592C1

MAXXSAVER APU DISPLAY INTERCONNECT


(5035 / 5035A)
DC (LOCATED ON FRAME RAIL NEAR CAB MOUNTING) A B
AB D C

CONNECTOR 1667305C1 CONNECTOR 1667529C1


BODY LOCK 1661263C1 - 2 REQD BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H5T(+) 18 YL 1661261C1 A H5U+ 22 WH 3534481C1
B H5T(-) 18 GN 1661261C1 B H5U- 22 BL 3534481C1
C H77A 20 RD 3544254C1 C H77C 22 RD 3534481C1
D H11-G 20 WH 3544254C1 D H12-G 22 BK 3534481C1

LEFT WORK LIGHT


(5100)
(LOCATED ON SLEEPER BACK PANEL)
CAV CIR GAUGE COLOR TERMINAL
V65 16 OR
A% 0333736C1
V65A 18 OR
A B V65-GA 18 WH
B% 0333736C1
V65-G 16 WH

CONNECTOR 0969541R1 % CRIMPED TOGETHER

RIGHT WORK LIGHT


(5101)
(LOCATED ON SLEEPER BACK PANEL)

CAV CIR GAUGE COLOR TERMINAL


A V65A 18 OR 0333732C1
A B
B V65-GA 18 WH 0333732C1

CONNECTOR 0969541R1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 REVISED AND REDRAWN B 61254R
RELEASE NO. DATE PART NO. SHEET

61296K 16APR08 AE08055906 70A

Figure 293 Connector Composites (5033), (5034), (5035/5035A), (5100), (5101)

S08339
294 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.81. CONNECTOR COMPOSITES (5102), (5103), (5104), (5105), P. 71

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ROOF / SLEEPER CONNECTOR


(5102)
(LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)

D C
F A E B
B A
E F
C
D
CONNECTOR 2031872C1
CONNECTOR 2031871C1
BODY LOCK 2031874C1
BODY LOCK 2031873C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V63HB 18 DKBL 1661262C1 A H63HB 16 DKBL 1661261C1
B V63-GB 18 WH 1661262C1 B H63-GB 16 WH 1661261C1
C V63D 18 DKBL 1661262C1 C H63D 18 DKBL 1661261C1
D - - - - D - - - -
E V9NCB 18 GY 1661262C1 E H109SB 18 GY 1661261C1
F V63EB 18 DKBL 1661262C1 F H63EB 18 DKBL 1661261C1

ROOF HARNESS
LEFT SLEEPER AUX ACCENT LIGHT
(5103)
(5103)
(LOCATED IN SLEEPER ROOF)
(LOCATED IN SLEEPER ROOF)
(W/ LONESTAR)

A
CAV CIR GAUGE COLOR TERMINAL
B A V63-GBD 18 WH 1661208C1
B - - - - 2
C 1
C V63HBD 18 DKBL 1661208C1 4
3
6
5
8
CONNECTOR 1661198C1 7
10
9
12
11

RIGHT SLEEPER AUX ACCENT LIGHT


(5104) CONNECTOR 3825185C1
(LOCATED IN SLEEPER ROOF)

CAV CIR GAUGE COLOR TERMINAL


1* H86BB 18 LTGN 3571717C1
A CAV CIR GAUGE COLOR TERMINAL 1# H86BBP 18 LTGN 3571717C1

B A V63-GBE 18 WH 1661208C1 2* H86CB 18 LTGN 3571717C1


B - - - - 2# H86CBP 18 LTGN 3571717C1
C
C V63HBE 18 DKBL 1661208C1 3* H86DB 18 LTGN 3571717C1
3# H86DBP 18 LTGN 3571717C1
4* H63EB 18 DKBL 3571717C1
CONNECTOR 1661198C1
4# H86EBP 18 LTGN 3571717C1
5 H63D 18 DKBL 3571717C1
LEFT SLEEPER ACCENT LIGHT
(5105) 6 H63L 16 DKBL 3571717C1
(LOCATED IN SLEEPER ROOF) 7 H63-GB 16 WH 3571717C1
8 H50A 16 YL 3571717C1
9 - - - -
CAV CIR GAUGE COLOR TERMINAL 10 - - - -
A
A V63-GBB 18 WH 1661208C1 11 - - -
B B - - - - 12 - - - -

C C V63HBB 18 DKBL 1661208C1

* RADIO SPEAKER-W/ 72" CAB


# RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB
CONNECTOR 1661198C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 071

Figure 294 Connector Composites (5102), (5103), (5104), (5105)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 295
CIRCUIT DIAGRAMS

14.82. CONNECTOR COMPOSITES (5106), (5107), (5109), (5110), (5111), P. 72

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT SLEEPER ACCENT LIGHT


(5106)
(LOCATED IN SLEEPER ROOF)
(W/ PROSTAR)

A CAV CIR GAUGE COLOR TERMINAL

B A V63-GBC 18 WH 1661208C1
B - - - -
C C V63HBC 18 DKBL 1661208C1

CONNECTOR 1661198C1

SLEEPER DOME LIGHT


(5107)
(LOCATED IN SLEEPER ROOF)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


DC A V63D 18 DKBL 1661261C1
B V63-GA 18 WH 1661261C1
AB
C V63EB 18 DKBL 1661261C1
D V9NCB 18 GY 1661261C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1

WARDROBE CABINATE
(5109)
(LOCATED ON LEFT SIDE BY WARDROBE CABINET)

CAV CIR GAUGE COLOR TERMINAL


A A H63K 18 DKBL 1661261C1
B B H63-GK 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

LEFT LUGGAGE LIGHT


(5110)
(LOCATED UNDER BUNK - LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL

A A H63SJA 18 DKBL 1661212C1


B H63-GSB 18 WH 1661212C1

CONNECTOR 1669973C1

RIGHT LUGGAGE LIGHT


(5111)
(LOCATED UNDER BUNK - RIGHT SIDE)

CAV CIR GAUGE COLOR TERMINAL


A A H63SJB 18 DKBL 1661212C1
B H63-GSC 18 WH 1661212C1
B

CONNECTOR 1669973C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 072

Figure 295 Connector Composites (5106), (5107), (5109), (5110), (5111)

S08339
296 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.83. CONNECTOR COMPOSITES (5117), (5118), (5119), P. 73

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SHIELD LIGHT


(5117)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)

C C
B B
A
A

CONNECTOR 1661891C1
CONNECTOR 1661889C1
BODY LOCK 1661892C1
BODY LOCK 1661890C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H58C 16 BK 1661262C1 A BLACK 16 BK 1661261C1
B H58-G 16 WH 1661262C1 B WHITE 16 WH 1661261C1
C - - - - C - - - -

OPTIONAL WORK
LIGHT CONNECTOR
(5118)
(LOCATED ON LEFT SIDE WALL OF SLEEPER)

A A
B B
CONNECTOR 1661259C1
BODY LOCK 1661263C1 CONNECTOR 1661260C1
BODY LOCK 1661264C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A BLACK 16 BK 1661262C1 A H65BB 16 OR 1661261C1
B WHITE 16 WH 1661262C1 B H65-GD 16 WH 1661261C1

RIGHT OPTIONAL WORK LIGHT


(5119)
(LOCATED ON RIGHT SIDE WALL OF SLEEPER)

A
CAV CIR GAUGE COLOR TERMINAL
B A H65BA 16 OR 1661261C1
B H65-GC 16 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 07SEP06 AE08055906 073

Figure 296 Connector Composites (5117), (5118), (5119)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 297
CIRCUIT DIAGRAMS

14.84. CONNECTOR COMPOSITES (5123), (5124), (5125), P. 74

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT CRESENT SPEAKER


(5123)
(LOCATED IN SLEEPER CONTROL PANEL)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
B A
A H86AT 18 LTGN 1661261C1
B H86AU 18 LTGN 1661261C1

CONNECTOR 3535769C1
BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL


DOME / FLOOR LIGHT 1 H63C 18 DKBL 1661224C1
(5124)
(LOCATED IN SLEEPER CONTROL PANEL) 2B H63ZVR 18 GY 1661224C1
3 H63D 18 DKBL 1661224C1
4 - - - -
5B - - - -
10 8
6 - - - -
3 6 H62 18 DKBL
7% 3541250C1
H62A 18 DKBL
2B 5B 7* H62C 18 DKBL 1661224C1
8 H62D 18 DKBL 1661224C1
8# H62AJ 18 DKBL 3541250C1
1 4 H11-GA 18 WH
9% 3541250C1
H62-GA 18 DKBL
9 7
10 - - - -
% CRIMPED TOGETHER
# PANEL LIGHTS W/ NO IDLE
CONNECTOR 3520850C1
* W/ LONESTAR
SLEEPER CONTROL PANEL
SWITCH CONNECTOR
(5125)
(LOCATED IN SLEEPER CONTROL PANEL)

D E A H
C F B G
B G C F
A H D E
CONNECTOR 2005835C1
CONNECTOR 2005836C1 BODY LOCK 2006503C1
BODY LOCK 2006504C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H63 18 DKBL 1661212C1
A H63SA 16 DKBL 1661209C1 B H63D 18 DKBL 1661212C1
B H63EA 18 DKBL 1661208C1 C H11-GA 18 WH 1661212C1
C H62-GSD 18 WH 1661208C1
D H62AS 18 DKBL 1661212C1
D H62AS 18 DKBL 1661208C1 E H63ZVR 18 GY 1661212C1
E H109SA 18 GY 1661208C1 F H63C 18 DKBL 1661212C1
F H63F 18 DKBL 1661208C1
G H63B 18 DKBL 1661212C1
G H63HB 16 DKBL 1661209C1 H H63-GA 18 DKBL 1661212C1
H H63-GSF 18 WH 1661208C1

SLEEPER CONTROL PANEL


SWITCH CONNECTOR
(5125)
(LOCATED IN SLEEPER CONTROL PANEL)
(W/ LONESTAR)

B CAV CIR GAUGE COLOR TERMINAL


A H86-GSC 16 WH 0188396R1

A B H86SA 16 LTGN 0188396R1

CONNECTOR 0872291R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 074

Figure 297 Connector Composites (5123), (5124), (5125)

S08339
298 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.85. CONNECTOR COMPOSITES (5126), (5127), (5128), (5129), (5130), P. 75

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCENT LIGHT ON / OFF


(5126)
(LOCATED IN SLEEPER CONTROL PANEL)
RIGHT CRESENT LIGHT
CAV CIR GAUGE COLOR TERMINAL (5126)
(LOCATED IN SLEEPER CONTROL PANEL)
1 - - - -
(W/ LONESTAR)
2B H63 18 DKBL 1661224C1
H62C 18 DKBL 3541250C1
10 8 3%
H63A 18 DKBL 3541250C1 A
3 6 4 - - - -
B
5B - - - -
2B 5B
6 - - - -
CONNECTOR 1661259C1
7 H62C 18 DKBL 1661224C1
BODY LOCK 1661263C1
H62A 18 DKBL
8% 3541250C1
1 4 H62B 18 DKBL
CAV CIR GAUGE COLOR TERMINAL
H62-GA 18 DKBL
9 7 9% 3541250C1 A H63SJC 18 DKBL 1661261C1
H62-GB 18 DKBL
B H63-GSD 18 WH 1661261C1
10 - - - -
CONNECTOR 3520850C1
% CRIMPED TOGETHER

LEFT CRESENT SPEAKER


(5127)
(LOCATED ON BULK HEAD
ACCENT LIGHT DIMMER
CENTER, LEFT SIDE
(5127)
(W/ LONESTAR)
(LOCATED IN SLEEPER CONTROL PANEL)
(W/ LONESTAR)
B A

CAV CIR GAUGE COLOR TERMINAL


A H63A 18 DKBL 1661208C1
D C
B H63-GA 18 DKBL 1661208C1
E B C H63B 18 DKBL 1661208C1
CONNECTOR 3535769C1
D H62B 18 DKBL 1661208C1
F A BODY LOCK 3535770C1
E - - - -
F H63-GB 18 DKBL 1661208C1
CAV CIR GAUGE COLOR TERMINAL

CONNECTOR 3520850C1 A H86AR 18 LTGN 1661261C1


B H86AS 18 LTGN 1661261C1

LEFT FLOOR LIGHT


(5128)
(LOCATED ON BULKHEAD CENTER SECTION, LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL


A A H63JBA 18 DKBL 1661261C1

B B H63-GJA 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

RIGHT FLOOR LIGHT LOWER BUNK READING LIGHT


(5129) (5130)
(LOCATED ON BULKHEAD - CENTER SECTION, RIGHT SIDE) (LOCATED ON LEFT SIDE, WALL OF SLEEPER)

A
A
B

CONNECTOR 1661259C1
B
BODY LOCK 1661263C1
CONNECTOR 1669972C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63JBB 18 DKBL 1661261C1 A H63SB 18 DKBL 1661208C1
B H63-GJB 18 DKBL 1661261C1 B H63-GSD 18 WH 1661208C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 075

Figure 298 Connector Composites (5126), (5127), (5128), (5129), (5130)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 299
CIRCUIT DIAGRAMS

14.86. CONNECTOR COMPOSITES (5130), (5134), P. 75A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER CONTROLER PANEL SCP INTERCONNECT


(5130) B C (5134)
(W/ LONESTAR) (LOCATED IN SLEEPER CONTROL PANEL)
A D
(W/ LONESTAR)
12 12
8 8 B C
11 11 A D
7 7 1 1
10 10 1
1
6 9 9 6 2 2
2 2
8 8 3 3
5 5 3 4 4 3
7 7
5 5
6 6 4 6 4
4 4 6
5 5
4 4 7 7
3 3 5 5
3 3 8 8
CONNECTOR 3612512C1 2 2 9 9
2 2 6 6
BODY LOCK 3553652C1 1 1
1 1 10 10 CONNECTOR 3553649C1
3553654C1 7 7
11 11 BODY LOCK 3553650C1
8 8
A D 12 12
A D
B C B C

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A1 H63SA 18 DKBL 3544886C1
A1 H63 18 DKBL 3544884C1
A2 H63E 18 DKBL 3544886C1
A2 H63D 18 DKBL 3544884C1
A3 H62-GSD 18 WH 3544880C1
A3 H11-GA 18 WH 3544876C1
A4 H62AS 18 DKBL 3544880C1
A4 H62AS 18 DKBL 3544876C1
A5 H62ZVR 18 GY 3544880C1
A5 H63ZVR 18 GY 3544876C1
A6 H63F 18 DKBL 3544880C1
A6 H63C 18 DKBL 3544876C1
A7 H50A 16 YL 3544886C1
A7 H63B 18 DKBL 3544884C1
A8 H63-GSF 18 WH 3544886C1
A8 H63-GA 18 DKBL 3544884C1
B1 - - - -
B1 H75AG 18 LTGN 3544884C1
B2 - - - -
B2 H75AF 18 LTGN 3544884C1
B3 - - - -
B3 H75AR 18 LTGN 3544884C1
B4 - - - -
B4 H75-GAS 18 LTGN 3544884C1
B5 H86SBA 16 LTGN 3544886C1
B5 H86SBA 16 LTGN 3544884C1
B6 H86-GSA 16 WH 3544886C1
B6 H86-GSA 16 WH 3544884C1
B7 H75F 18 LTGN 3544886C1
B7 H75F 18 LTGN 3544884C1
B8 H75-GA 18 WH 3544886C1
B8 H75-GA 18 WH 3544884C1
B9 H75R 18 LTGN 3544886C1
B9 H75R 18 LTGN 3544884C1
B10 H75H 18 LTGN 3544886C1
B10 H75H 18 LTGN 3544884C1
B11 H75J 18 LTGN 3544886C1
B11 H75J 18 LTGN 3544884C1
B12 H75K 18 LTGN 3544886C1
B12 H75K 18 LTGN 3544884C1
C1 H9RC 18 GY 3544886C1
C1 H9RC 18 GY 3544884C1
C2 H104AC 18 DKBL 3544886C1
C2 H104AC 18 DKBL 3544884C1
C3 H104ADA 18 DKBL 3544886C1
C3 H104ADA 18 DKBL 3544884C1
C4 H104ABB 18 DKBL 3544886C1
C4 H104ABB 18 DKBL 3544884C1
C5 H104GB 18 DKBL 3544886C1
C5 H104-GB 18 DKBL 3544884C1
C6 - - - -
C6 - - - -
C7 H75L 18 LTGN 3544886C1
C7 H75L 18 LTGN 3544884C1
C8 H75M 18 LTGN 3544886C1
C8 H75M 18 LTGN 3544884C1
C9 H75N 18 LTGN 3544886C1
C9 H75N 18 LTGN 3544884C1
C10 - - - -
C10 H77NH 18 LTGN 3544884C1
C11 - - - -
C11 H77NA 18 LTGN 3544884C1
C12 - - - -
C12 H77NC 18 LTGN 3544884C1
D1 H86F 18 LTGN 3544886C1
D1 H86F 18 LTGN 3544884C1
D2 H86R 18 LTGN 3544886C1
D2 H86R 18 LTGN 3544884C1
D3 H86-GHW 18 LTGN 3544880C1
D3 H86-GHW 18 LTGN 3544884C1
D4 - - - -
D4 H77NE 18 LTGN 3544876C1
D5 - - - -
D5 H77NF 18 LTGN 3544876C1
D6 H86(-) 18 GN 3544880C1
D6 H86(-) 18 GN 3544876C1
D7 H86(+) 18 YL 3544886C1
D7 H86(+) 18 YL 3544884C1
D8 H86AE 18 LTGN 3544886C1
D8 H86AE 18 LTGN 3544884C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 10SEP08 AE08055906 75A

Figure 299 Connector Composites (5130), (5134)

S08339
300 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.87. CONNECTOR COMPOSITES (5131), (5134), (5135), (5135M), (5136), (5200),


(5201), P. 76

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

UPPER BUNK READING LIGHT SKY RISE CABINET LIGHT


(5131) (5134)
(LOCATED IN LEFT SIDE WALL OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ PROSTAR)

A A CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
B A H63-GK 18 WH 1661208C1
A H63U 18 DKBL 1661208C1 B& H63K 18 DKBL 1661208C1
B B H63-GU 18 WH 1661208C1 C
C H63K 18 DKBL 1661208C1

CONNECTOR 1669972C1 CONNECTOR 1661198C1 & W/ LONESTAR

LOWER CABINET
SKY RISE LOWER BUNK LIGHT
(5135)
(5135M)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
(LOCATED AT LOWER BUNK)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL 3 1 H63UA 18 DKBL 3825382C1
A A H63SB 18 DKBL 1661208C1
4
2 H63-GUA 18 WH 3825382C1
1
B H63-GSD 18 WH 1661208C1 2 3 H86BBB 18 LTGN 3825382C1
B 4 H86CBA 18 LTGN 3825382C1

CONNECTOR 1661196C1 CONNECTOR 3825188C1

LOWER CABINET SKY RISE UPPER BUMK


(5136) READING LIGHT
(LOCATED ON LEFT SIDE, WALL OF SLEEPER) (5136)
(W/ LONESTAR) (LOCATED AT UPPER BUNK)
(W/ PROSTAR)
A CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H63U 18 DKBL 1661208C1
2 1 1 H63K 18 DKBL 3593251C1
B B H63-GU 18 WH 1661208C1
2 H63-GK 18 WH 3593251C1

CONNECTOR 3825182C91 CONNECTOR 1669972C1

DIGITAL HVAC CONTROLS CAV CIR GAUGE COLOR TERMINAL


(5200)
(LOCATED IN SLEEPER CONTROL PANEL) 7 H75F 18 LTGN 2029980C1
8** H75-GA 18 WH 2029980C1
15
8** H75-GA 18 LTGN 2029980C1
9# H75R 18 LTGN 2029980C1
9* H75AB 18 LTGN 2029980C1
10# H75H 18 LTGN 2029980C1
10* H75AA 18 LTGN 2029980C1
11 H75J 18 LTGN 2029980C1
7 12 H75K 18 LTGN 2029980C1
13 H75L 18 LTGN 2029980C1
CONNECTOR 2029979C1
BODY LOCK 2038190C1 * W/ ELECTRONIC HEATER CONTROL 14 H75M 18 LTGN 2029980C1
# W/ COOLANT HEATER 15 H75N 18 LTGN 2029980C1
** MUTUALLY EXCLUSIVE

BLOWER SPEED CONTROL


(5201)
(LOCATED IN SLEEPER CONTROL PANEL)

CAV CIR GAUGE COLOR TERMINAL


A H77TVB 18 LTGN 1661261C1
B H77TB 18 LTGN 1661261C1
A B C
C H77TZB 18 LTGN 1661261C1

CONNECTOR 3536187C1
BODY LOCK 1661890C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 076

Figure 300 Connector Composites (5131), (5134), (5135), (5135M), (5136), (5200), (5201)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 301
CIRCUIT DIAGRAMS

14.88. CONNECTOR COMPOSITES (5202), (5210), (5212), (5213), P. 77

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TEMPERATURE CONTROL
(5202) AUX HEATER CONTROLLER
(LOCATED IN SLEEPER CONTROL PANEL) SLEEPER HVAC CONTROLLER
(5210)
(LOCATED UNDER BUNK - RIGHT SIDE)
C
B
A
17 32

CONNECTOR 3599251C1
BODY LOCK 3599255C1

CAV CIR GAUGE COLOR TERMINAL


1 16
A H77TVT 18 LTGN 3534164C1
B H77TT 18 LTGN 3534164C1
C H77TZT 18 LTGN 3534164C1
CONNECTOR 3548957C91

CAV CIR GAUGE COLOR TERMINAL


SLEEPER HVAC BLEND DOOR 1 PLUG - - 3517247C1
(5212)
2 PLUG - - 3517247C1
(LOCATED UNDER BUNK - RIGHT SIDE)
3 H75V 18 LTGN 3517243C1
4 H75-GB 18 WH 3517243C1
10
5 H75CB 18 LTGN 3517243C1
9
8 6 PLUG - - 3517247C1
7 7 H77TFA 18 LTGN 3517243C1
6 8 H77TF 18 LTGN 3517243C1
5
9 H77TFB 18 LTGN 3517243C1
10 H77TMB 18 LTGN 3517243C1
CONNECTOR 3522071C1 11 H77TMA 18 LTGN 3517243C1

CAV CIR GAUGE COLOR TERMINAL 12 H77TSB 20 LTGN 3533507C1

5 H77TMA 18 LTGN 3522073C1 13 H77TSA 20 LTGN 3533507C1

6 H77TMB 18 LTGN 3522073C1 14 PLUG - - 3517247C1

7 H77TFB 18 LTGN 3522073C1 15 H5SA(+) 18 YL 3517243C1

8 - - - - 16 H5SA(-) 18 GN 3517243C1

9 H77TF 18 LTGN 3522073C1 17 H62AH 18 DKBL 3517243C1

10 H77TFA 18 LTGN 3522073C1 18 H77TV 18 LTGN 3517243C1


19 H77TZ 18 LTGN 3517243C1
20 PLUG - - 3517247C1
21 H77TT 18 LTGN 3517243C1
SLEEPER HVAC TEMP SENSOR
(5213) 22 PLUG - - 3517247C1
(LOCATED UNDER BUNK - RIGHT SIDE) 23 H77TB 18 LTGN 3517243C1
24 H75F 18 LTGN 3517243C1
25 H75-GA 18 WH 3517243C1
1 2

26 H75R 18 LTGN 3517243C1


27 H75H 18 LTGN 3517243C1
28 H75J 18 LTGN 3517243C1
CONNECTOR 3602659C1
29 H75K 18 LTGN 3517243C1
CAV CIR GAUGE COLOR TERMINAL 30 H75L 18 LTGN 3517243C1
1 H77TSA 20 LTGN 3602660C1 31 H75M 18 LTGN 3517243C1
2 H77TSC 20 LTGN 3602660C1 32 H75N 18 LTGN 3517243C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 REVISED AND REDRAWN C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 07SEP06 AE08055906 077

Figure 301 Connector Composites (5202), (5210), (5212), (5213)

S08339
302 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.89. CONNECTOR COMPOSITES (5214), (5215), (5216), (5217), (5218), (5219), P. 78

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE CONTROLLER 2
AUX HEATER LPM (5217)
(5214) (LOCATED UNDER BUNK
(LOCATED UNDER BUNK - RIGHT SIDE) - RIGHT SIDE)
13 24
4
3 6
2
5
CONNECTOR 3627940C1
1
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
1
2 - - - - 12
CONNECTOR 3664417C91
3 - - - -
4 H75CB 18 LTGN 3544884C1 CAV CIR GAUGE COLOR TERMINAL
5 H11-GSM 12 WH 3605694C1 1 H75TN 18 LTGN 3517243C1
6 H75C 12 LTGN 3544884C1 2 H75AF 18 LTGN 3517243C1
3 PLUG - - 3518314C1
AUX HTR EVAP SENSOR
(5215) 4 PLUG - - 3518314C1
(LOCATED UNDERBUNK-RIGHT SIDE) 5 PLUG - - 3518314C1
6 H75TM 18 LTGN 3517243C1
1 2

CAV CIR GAUGE COLOR TERMINAL


7 H75L 18 LTGN 3517243C1
1 H77-TSD 20 LTGN 3602660C1
8 H75TL 18 LTGN 3517243C1
2 H77-TSE 20 LTGN 3602660C1
9 H77NH 18 LTGN 3517243C1
CONNECTOR 3602659C1 10** H75TL 18 LTGN 3517243C1
11 H77NR 18 LTGN 3517243C1
NO IDLE CONTROLLER 1
12 H75AG 18 LTGN 3517243C1
(5216)
(LOCATED UNDER BUNK - RIGHT SIDE) 13 PLUG - - 3518314C1
13 24 14 H75M 18 LTGN 3517243C1
15 H75J 18 LTGN 3517243C1
16 H75K 18 LTGN 3517243C1
17 H77NE 18 LTGN 3517243C1
12 18 H77NS 18 LTGN 3517243C1
1 19* H75AH 18 LTGN 3517243C1
CONNECTOR 3664416C91
19# H77ND 18 LTGN 3517243C1
CAV CIR GAUGE COLOR TERMINAL 20 H75X 18 LTGN 3517243C1
1 H75AA 18 LTGN 3517243C1 21 PLUG - - 3518314C1
2 H75AB 18 LTGN 3517243C1 22 H75AJ 18 LTGN 3517243C1
3 PLUG - - 3518314C1 23 H77NF 18 LTGN 3517243C1
4 H75-GB 18 LTGN 3517243C1 24 PLUG - - 3518314C1
5 H75CB 18 LTGN 3517243C1
** W/ LONESTAR
6 H75V 18 LTGN 3517243C1
* W/ NO IDLE HEAT ONLY
7 H77TFA 18 LTGN 3517243C1 # W/ NO IDLE HVAC
8 H77TF 18 LTGN 3517243C1
AUX HEATER IN TAKE SENSOR
9 H77TFB 18 LTGN 3517243C1
(5218)
10 H77TMB 18 LTGN 3517243C1 (LOCATED UNDER BUNK - RIGHT SIDE)
11 H77TMA 18 LTGN 3517243C1
CAV CIR GAUGE COLOR TERMINAL
1 2

12 H77NJ 18 LTGN 3518314C1


1 H75AD 20 LTGN 3602660C1
13 H77TSA 20 LTGN 3533507C1
2 H75AC 20 LTGN 3602660C1
14 PLUG - - 3518314C1
15 H5SA(+) 18 YL 3517243C1 CONNECTOR 3602659C1
16 H5SA(-) 18 GN 3517243C1 CHS MODULE
17 H62AH 18 DKBL 3517243C1 (5219)
(LOCATED UNDER BUNK - RIGHT SIDE)
18 H77TSB 18 LTGN 3517243C1
19 H77TSD 20 LTGN 3533507C1
20 H75AD 20 LTGN 3533507C1 A CAV CIR GAUGE COLOR TERMINAL

21 H75-GA 18 LTGN 3517243C1 A H75-GAK 16 LTGN 1661209C1


B B H75AL 16 LTGN 1661209C1
22 H75N 18 LTGN 3517243C1
23 H75F 18 LTGN 3517243C1
C C H75AJ 18 LTGN 1661208C1

24 H75AE 18 LTGN 3517243C1


CONNECTOR 1661198C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 07SEP06 AE08055906 078

Figure 302 Connector Composites (5214), (5215), (5216), (5217), (5218), (5219)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 303
CIRCUIT DIAGRAMS

14.90. CONNECTOR COMPOSITES (5220), (5222), (5230), P. 78A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NO IDLE ENGINE HEAT


(5220)
(LOCATED IN SLEEPER CONTROL PANEL)

C D D C

B A A B

CONNECTOR 1667305C1
CONNECTOR 1667529C1 BODY LOCK 1661263C1
BODY LOCK 1667530C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H75AG 18 LTGN 1661261C1
A H75AG 18 LTGN 1661262C1
B H75AF 18 LTGN 1661261C1
B H75AF 18 LTGN 1661262C1
C H75AR 18 LTGN 1661261C1
C H75AR 18 LTGN 1661262C1
D H75-GAS 18 LTGN 1661261C1
D H75-GAS 18 LTGN 1661262C1

NO IDLE ENGINE HEAT CAV CIR GAUGE COLOR TERMINAL


(5222)
1 - - - -
(LOCATED IN SLEEPER CONTROL PANEL)
2B H75AF 18 LTGN 1661224C1
3* H75AT 18 LTGN 1661224C1

10 8 3* H75HB 18 LTGN 1661224C1


3*# H75ARB 18 LTGN 1661224C1
3 6 4 - - - -
5B - - - -
2B 5B
6 - - - -
7* H75AT 18 LTGN 3541250C1
7* H75AR 18 LTGN 3541250C1
1 4 7*# H75ARA 18 LTGN 1661224C1
8* H62AA 18 DKBL 1661224C1
9 7
8* H62J 18 DKBL 1661224C1
9 H75AG 18 LTGN 1661224C1
CONNECTOR 3520850C1 10* H75-GAS 18 LTGN 1661224C1
10* H75HA 18 LTGN 3541250C1
* MUTUALLY EXCLUSIVE
# W/ LONESTAR

SKY RISE BUNK FAN


(5222)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


A H76 18 BK 0879630R1
A B
B H76-G 18 WH 0879630R1

CONNECTOR 0969541R1

NO IDLE CONTROLS
(5230)
D C (LOCATED IN SLEEPER CONTROL PANEL) F A
E B E B
F A D C

CONNECTOR 1661200C1
CONNECTOR 1661201C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H77NE 18 LTGN 1661208C1 A H77NE 18 LTGN 16611212C1
B H77NF 18 LTGN 1661208C1 B H77NF 18 LTGN 16611212C1
C H77NH 18 LTGN 1661208C1 C H77NH 18 LTGN 16611212C1
D - - - - D - - - -
E H77NA 18 LTGN 1661208C1 E H77NA 18 LTGN 16611212C1
F H77NC 18 LTGN 1661208C1 F H77NC 18 LTGN 16611212C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 61296K 16APR08 AE08055906 78A

Figure 303 Connector Composites (5220), (5222), (5230)

S08339
304 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.91. CONNECTOR COMPOSITES (5232), (5233), (5234), P. 79

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 14
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE EXTERNAL MODULE


(5232)
(LOCATED UNDER BUNK-RIGHT SIDE)
CAV CIR GAUGE COLOR TERMINAL
A H77NP 16 LTGN 1661209C1
A H
B - - - -
B G C H77NR 18 LTGN 1661208C1
C F D H77NS 18 LTGN 1661208C1

D E E H77NU 18 LTGN 1661208C1


F - - - -
G - - - -
H H77NV 16 LTGN 1661209C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1

NO IDLE COOL
(5233)
(LOCATED IN SLEEPER CONTROL PANEL) CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B H77NE 18 LTGN 1661224C1
3 - - - -
10 8 4 - - - -
5B - - - -
3 6
6 - - - -
2B 5B H75AT 18 LTGN
7% 3541250C1
H75HB 18 LTGN
H62AA 18 DKBL
8% 3541250C1
1 4 H62AB 18 DKBL
9 H77NF 18 LTGN 1661224C1
9 7 H75HA 18 LTGN
10% 3541250C1
H75HC 18 LTGN

CONNECTOR 3520850C1 % CRIMPED TOGETHER

NO IDLE APU
(5234)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


1 H77NH 18 LTGN 1661224C1
10 8 2B H77NA 18 LTGN 1661224C1

3 6 3 - - - -
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 H77NC 18 LTGN 1661224C1
1 4 8 H62AB 18 DKBL 1661224C1
9 - - - -
9 7 10 H75HC 18 LTGN 1661224C1

CONNECTOR 3520850C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 07SEP06 AE08055906 079

Figure 304 Connector Composites (5232), (5233), (5234)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 305
CIRCUIT DIAGRAMS

14.92. CONNECTOR COMPOSITES (5300), (5301), (5302), (5303), P. 79A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BACK PANEL
(5300)
(LOCATED ON LEFT REAR CORNER OF SLEEPER)

D C F A
E B E B
F A D C

CONNECTOR 2031871C1 CONNECTOR 2031872C1


BODY LOCK 2031873C1 BODY LOCK 2031874C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V86BB 18 LTGN 1661262C1 A* H86BBP 18 LTGN 1661261C1
B V86CB 18 LTGN 1661262C1 A H86BB 18 LTGN 1661261C1
C V86DB 18 LTGN 1661262C1 B* H86CBP 18 LTGN 1661261C1
D V86EB 18 LTGN 1661262C1 B H86CB 18 LTGN 1661261C1
E V65 16 OR 1661262C1 C* H86DBP 18 LTGN 1661261C1
F V65-G 16 WH 1661262C1 C H86DB 18 LTGN 1661261C1
D* H86EBP 18 LTGN 1661261C1
D H86EB 18 LTGN 1661261C1
E H65 16 OR 1661261C1
F H65-G 16 WH 1661261C1

* RADIO SPEAKER W/ WOOFER

SLEEPER LEFT SPEAKER SLEEPER RIGHT SPEAKER


(5301) (5302)
(LOCATED IN SLEEPER BACK PANEL (LEFT SIDE)) (LOCATED IN SLEEPER BACK PANEL (RIGHT SIDE))
(W/ PROSTAR) (W/ PROSTAR)

B A B A

CONNECTOR 3535769C1 CONNECTOR 3535769C1


BODY LOCK 3535770C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86BB 18 LTGN 1661261C1 A H86DB 18 LTGN 1661261C1
B H86CB 18 LTGN 1661261C1 B H86EB 18 LTGN 1661261C1

REMOTE RADIO
(5303)
(LOCATED IN SLEEPER CONTROL PANEL)
CAV CIR GAUGE COLOR TERMINAL
1 H86F 18 LTGN 1661261C1
2 H86R 18 LTGN 1661261C1
3 2 1 3 H86-GHW 18 LTGN 1661261C1
6 5 4 4 H86(+) 18 YL 1661261C1
5 H86(-) 18 GN 1661261C1
6 H86AE 18 LTGN 1661261C1
CONNECTOR 3815785C1
BODY LOCK 3815993C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 61296K 16APR08 AE08055906 79A

Figure 305 Connector Composites (5300), (5301), (5302), (5303)

S08339
306 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.93. CONNECTOR COMPOSITES (5312), (5313), (5314), (5500), (5502), (5600), P. 80

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AMPLIFIER CONNECTOR A
AMPLIFIER CONNECTOR B (5313)
(5312) (LOCATED UNDER BUNK LEFT SIDE)
(LOCATED UNDER BUNK LEFT SIDE)

26 14
16 9

8 1

CONNECTOR 3663001C1 13 1
CAV CIR GAUGE COLOR TERMINAL
CONNECTOR 3663000C1
1 H86AH 18 LTGN 3577376C1 BODY LOCK 1661263C1
2 H86AK 18 LTGN 3577376C1 CAV CIRCUIT GA COLOR TERMINAL
3 - - - - 1 H86DBA 18 LTGN 3577373C1
4 H86AC 18 LTGN 3577376C1 2 H86BBA 18 LTGN 3577373C1
5 H86BBP 18 LTGN 3577376C1 3 H86AR 18 LTGN 3577376C1
6 H86DBP 18 LTGN 3577376C1 4 H86AT 18 LTGN 3577376C1
7 - - - - 5 - - - -
8 - - - - 6 H86AB 18 LTGN 3577376C1
9 H86AJ 18 LTGN 3577376C1 7 H86DB 18 LTGN 3577376C1
10 H86AL 18 LTGN 3577376C1 8 H86BB 18 LTGN 3577376C1
11 - - - - 9 H86K 18 LTGN 3577376C1
12 - - - - 10 H86H 18 LTGN 3577376C1
13 H86CBP 18 LTGN 3577376C1 11 H86APX 18 LTGN 3577373C1
14 H86EBP 18 LTGN 3577376C1 12 H86APY 18 LTGN 3577373C1
15 - - - - 13 H86APZ 18 LTGN 3577373C1
16 - - - - 14 H86EBA 18 LTGN 3577375C2
15 H86CBA 18 LTGN 3577373C1
SUBWOOFER CONN
(5314) 16 H86AS 18 LTGN 3577376C1
(LOCATED UNDER BUNK LEFT SIDE) 17 H86AU 18 LTGN 3577376C1

CAV CIRCUIT GAUGE COLOR TERMINAL 18 - - - -

A H86DBA 18 LTGN 1661208C1 19 - - - -

A* H86DBB 18 LTGN 1661208C1 20 H86EB 18 LTGN 3577376C1

B H86BBA 18 LTGN 1661208C1 21 H86CB 18 LTGN 3577376C1


D C
B* H86DBC 18 LTGN 1661208C1 22 H86L 18 LTGN 3577376C1
E B C - - - - 23 H86J 18 LTGN 3577376C1

F A D - - - - 24 H86-GHX 18 LTGN 3577373C1

E H86CBA 18 LTGN 1661208C1 25 H86-GHY 18 LTGN 3577373C1

E* H86EBC 18 LTGN 1661208C1 26 H86-GHZ 18 LTGN 3577375C2

F H86EBA 18 LTGN 1661208C1 REFRIGERATOR


F* H86EBB 18 LTGN 1661208C1 (5502)
(LOCATED ON RIGHT SIDE,BACK OF PASSENGER SEAT)
(* W/ LONESTAR) (W/ LONESTAR)
CONNECTOR 1661200C1

B CAV CIR GAUGE COLOR TERMINAL


REFRIGERATOR
A H86-GK 18 WH 0879630R1
(5500)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT) A B H86AG 18 LTGN 0879630R1

CONNECTOR 0872291R1
B 12V POWER SOURCE
(5600)
A (LOCATED IN RIGHT SIDE OF SLEEPER)

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 0872291R1
B A H86-GSB 16 WH 0188396R1
CAV CIR GAUGE COLOR TERMINAL B H86SBB 16 LTGN 0188396R1
A H86-GK 18 WH 0879630R1 A B* H86SBB 16 LTGN 0879630R1
B H86AG 18 LTGN 0879630R1 (* W/ LONESTAR)

CONNECTOR 0872291R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055906 080

Figure 306 Connector Composites (5312), (5313), (5314), (5500), (5502), (5600)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 307
CIRCUIT DIAGRAMS

14.94. CONNECTOR COMPOSITES (5601M), (5602F), (5602M), (5603M), (5700), P. 80A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TV / DVD AUDIO
TV / DVD AUDIO (5602F)
(5601M) (LOCATED IN RIGHT SIDE OF SLEEPER)
(LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)
(W/ LONESTAR)

C
A
B B
C A
CONNECTOR 1661889C1 CONNECTOR 1661891C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86RSIG 18 LTGN 1661261C1 A H86RSIG 18 LTGN 1661262C1
B H86-GSG 18 LTGN 1661261C1 B H86-GSG 18 LTGN 1661262C1
C H86LSIG 18 LTGN 1661261C1 C H86LSIG 18 LTGN 1661262C1

TV / DVD AUDIO
TV / DVD AUDIO
(5603M)
(5602M)
(LOCATED IN RIGHT SIDE OF SLEEPER)
(LOCATED IN RIGHT BACK PANEL(DAYCAB))) (W/ LONESTAR)
(W/ LONESTAR)

A
A B
B C
C
CONNECTOR 1661889C1
CONNECTOR 1661889C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL

A H86RSIG 18 LTGN 1661261C1 A H86RSIG 18 LTGN 1661261C1

B H86-GSG 18 LTGN 1661261C1 B H86-GSG 18 LTGN 1661261C1

C H86LSIG 18 LTGN 1661261C1 C H86LSIG 18 LTGN 1661261C1

REMOTE START / STOP SWITCH


(5700)
(LOCATED IN SLEEPER CONTROL PANEL)
CAV CIR GAUGE COLOR TERMINAL
1* H77NH 18 LTGN 1661224C1
2B H104ABB 18 DKBL 1661224C1
10 8 2B* H77NA 18 LTGN 1661224C1
3 H104-GB 18 DKBL 1661224C1
3 6 4 - - - -
5B H104AC 18 DKBL 1661224C1
2B 5B
6 H9RC 18 GY 1661224C1
7 H104ADA 18 DKBL 1661224C1
7* H77NC 18 LTGN 1661224C1
1 4
8* G2-AB 18 DKBL 1661224C1

9 7 9 - - - -
10* H77-GDS 18 LTGN 1661224C1

(* W/ LONESTAR)
CONNECTOR 3520850C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 04SEP08 AE08055906 80A

Figure 307 Connector Composites (5601M), (5602F), (5602M), (5603M), (5700)

S08339
308 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.95. CONNECTOR COMPOSITES (5701), (5702), (5752), (5753), (5754), P. 81

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REMOTE ENG START / STOP


(5701)
(LOCATED IN SLEEPER CONTROL PANEL)

F A
D C
E B E B

F A D C

CONNECTOR 1661201C1
CONNECTOR 1661200C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL

A A9RC 18 GY 1661208C1 A H9RC 18 GY 1661212C1

B A104AC 18 DKBL 1661208C1 B H104AC 18 DKBL 1661212C1

C A104ADA 18 DKBL 1661208C1 C H104ADA 18 DKBL 1661212C1

D A104ABB 18 DKBL 1661208C1 D H104ABB 18 DKBL 1661212C1


E H104-GB 18 DKBL 1661212C1
E A104-GB 18 DKBL 1661208C1
F - - - - F - - - -

DIODE CONN ICON THERMOSTAT


(5702) (5752)
(LOCATED REAR FACE OF THE (LOCATED IN LEFT REAR OF SLEEPER)
LEFT FRONT BUNK COVER PLATE)

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL 1 4
1 H14HHB 18 RD 3555249C1
B A H104AHA 18 DKBL 0879630R1
2 H11-GEB 18 WH 3555249C1
B H104ABA 18 DKBL 0879630R1
3 H97T 18 VT 3555249C1
A
4 H13HB 18 PK 3555249C1
2 3

CONNECTOR 0872291R1 CONNECTOR 3539141C1


BODY LOCK 3539146C1

TRI-PAC
ICON AMBIENT TEMPERATURE (5754)
(5753) (W/ PROSTAR)
(LOCATED IN LEFT REAR OF SLEEPER)

CAV CIR GAUGE COLOR TERMINAL


1 H97K 18 VT 3555249C1
B CAV CIR GAUGE COLOR TERMINAL
3 2 1 A A14TRI 16 RD 1661212C1
2 PLUG - - 3527276C1
B A77SBY 16 LTGN 1661212C1
3 H97L 18 VT 3555249C1 A

CONNECTOR 3536823C1
CONNECTOR 3536823C1
BODY LOCK 3536825C1
BODY LOCK 3536825C1

TRI-PAC
(5754)
(LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
(W/ LONESTAR)

B CAV CIR GAUGE COLOR TERMINAL


A A14TRI 16 RD 1661212C1
A B A77SBY 16 LTGN 1661212C1

CONNECTOR 1661197C1
BODY LOCK 3536825C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 081

Figure 308 Connector Composites (5701), (5702), (5752), (5753), (5754)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 309
CIRCUIT DIAGRAMS

14.96. CONNECTOR COMPOSITES (5757), (5758), (5803), (5900), (5902), (5903), P. 82

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

QUAL COMM TMCT


(5902)
TRI-PAC RECTIFIER (LOCATED UNDER BUNK - CENTER SECTION)
(5757)
(LOCATED IN LEFT REAR OF SLEEPER)

F A
E B
B
D C
A
CONNECTOR 1661201C1

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 0872291R1
A H13EE 18 PK 1661212C1
B H14ED 18 RD 1661212C1
CAV CIR GAUGE COLOR TERMINAL
C H98F 18 BK 1661212C1
A A13TRIB 16 PK 0188396R1
D H11-GMB 18 WH 1661212C1
B A13TRIA 16 PK 0188396R1
E H3BD(+) 18 DKBL 1661212C1
F H3BD(-) 18 GY 1661212C1

TRALER TRACKS
(5758)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
(W/ LONESTAR)

B A

A CONNECTOR 0587568C91 B
CONNECTOR 0587567C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A* H94TT 14 GY 0587575C1 0589391C1 A* H94TT 14 GY 0587577C1 0589391C1
A* H94TT 14 GY 0587576C1 1652325C1 A* A94TT 14 GY 0587577C1 1652325C1
B - - - - - B - - - - -

* MUTUALLY EXCLUSIVE * MUTUALLY EXCLUSIVE

QUALCOMM IMCT
(5900)
(LOCATED UNDER BUNK) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A H3BD(+) 18 DKBL 1661875C1 1661872C1
B H3BD(-) 18 GY 1661875C1 1661872C1
F A C H14ED 18 RD 1661875C1 1661872C1
E B D H11-GMB 18 WH 1661875C1 1661872C1
E* H13EH 18 PK 1661875C1 1661872C1
D C
E# H13EE 18 PK 1661875C1 1661872C1
F H98F 18 BK 1661875C1 1661872C1

* W/ QUALCOMM IMCT
CONNECTOR 2011340C1 # W/ SATELLITE COMMUNICATIONS
BODY LOCK 2011364C1

QUALCOMM IMCT W / MVPC KEYBOARD QUALCOMM IMCT W/ MVPC KEY BOARD


(5803) (5903)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR) (LOCATED IN RIGHT SIDE OF SLEEPER
(W/ LONESTAR) IN TRANSITION AREA)

A A

B B

CONNECTOR 1669972C1 CONNECTOR 1669972C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H13EF 18 BK 1661208C1 A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1 B H11-GMC 18 WH 1661208C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 08SEP06 AE08055906 082

Figure 309 Connector Composites (5757), (5758), (5803), (5900), (5902), (5903)

S08339
310 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.97. CONNECTOR COMPOSITES (5904/5904M), (5905/5905F), P. 83

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MOTIENT MOBILE MAX POWER


(5904 / 5904M)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

D E A H
C F B G
B G C F
A H D E

CONNECTOR 2005836C1
CONNECTOR 2005836C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H14EA 18 RD 1661212C1 A H14EA 18 RD 1661208C1
B H14EE 18 RD 1661212C1 B H14EE 18 RD 1661208C1
C H11-GMC 18 WH 1661212C1 C H11-GMC 18 WH 1661208C1
D H11-GMA 18 WH 1661212C1 D H11-GMA 18 WH 1661208C1
E H13EE 18 PK 1661212C1 E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661212C1 F H3BD(+) 18 DKBL 1661208C1
G H3BD(-) 18 GY 1661212C1 G H3BD(-) 18 GY 1661208C1

MOTIENT MOBILE MAX


DISCRETE I/O
(5905 / 5905F)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

A H D E
B G C F
C F B G
D E A H

CONNECTOR 2005835C1 CONNECTOR 2005836C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A - - - - A - - - -
B H14EE 18 RD 1661208C1 B H14EE 18 RD 1661212C1
C - - - - B* H98F 18 LTGN 1661208C1
D - - - - C - - - -
E - - - - D - - - -
F - - - - E - - - -
G - - - - F - - - -
H - - - - G - - - -
H - - - -

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 083

Figure 310 Connector Composites (5904/5904M), (5905/5905F)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 311
CIRCUIT DIAGRAMS

14.98. CONNECTOR COMPOSITES (5906), (5907), P. 83A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2 - - - -
3 - - - -
QUALCOMM MCT
(5906) 4 - - - -
(LOCATED LEFT SIDE, 5 H3BD(-) 20 GY 2028495C1
BACK OF DRIVER DOOR)
6 H3BD(+) 20 DKBL 2028495C1
(W/ LONESTAR)
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
1 20 15 - - - -
16 - - - -
17 - - - -
18 - - - -
19 - - - -
20 - - - -
21 - - - -
22 - - - -
23 - - - -
24 - - - -
25 - - - -
26 - - - -

19 37 27 - - - -
28 - - - -
29 - - - -
30 - - - -
31 - - - -
CONNECTOR 2028493C1 32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 H94TT 20 GY 2028495C1

QUALCOMM MCT
(5907)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A H14EA 18 RD 2017535C1
B H14EB 18 RD 2017535C1
A G
B H F C H11-GMA 18 WH 2017535C1
C E D H11-GMC 18 WH 2017535C1
D
E H13EE 18 PK 2017535C1
F H98F 18 BK 2017535C1
G - - - -
H - - - -
CONNECTOR 2017533C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 83A

Figure 311 Connector Composites (5906), (5907)

S08339
312 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.99. CONNECTOR COMPOSITES (5909), (5925/5926), (5927), (5930M), (5940), P. 83B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVER TECH
(5909)
(LOCATED UNDER BUNK)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A H A H14ED 18 RD 1661208C1
B G C H11-GMB 18 WH 1661208C1

C F E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661208C1
D E G H3BD(-) 18 GY 1661208C1

CONNECTOR 2005835C1

TRIP MASTER
INVERTER CONTROLER (5927)
(5925 / 5926) (LOCATED UNDER BUNK - CENTER SECTION)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
(W/ LONESTAR)

D E
C F
B G
A H

CONNECTOR 2005836C1
CONNECTOR 3822477C91
BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 HX0 8 BK ASSY A H98A 18 BK 1661212C1
1 HX1 24 - ASSY B H98B 18 BK 1661212C1
2 HX2 24 - ASSY C H13SD 18 PK 1661212C1
3 HX3 24 - ASSY D H11-GSD 18 WH 1661212C1
4 HX4 24 - ASSY E H14SD 18 RD 1661212C1
5 HX5 24 - ASSY F H50S 18 YL 1661212C1
6 HX6 24 - ASSY G H70E 18 OR 1661212C1
7 HX7 24 - ASSY H - - - -
8 HX8 24 - ASSY

J1939 XATA MODULE


(5930M) (5940)
(LOCATED UNDER BUNK - RIGHT SIDE) (LOCATED UNDER BUNK - CENTER SECTION)

C DC
AB
B
CONNECTOR 1667305C1
A BODY LOCK 1661263C1

CONNECTOR 1667741C1 CAV CIR GAUGE COLOR TERMINAL


A JE14EA 18 RD 1661261C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B JE11-GMD 18 WH 1661261C1
A H5T(+) 18 YL 1661875C1 3568570C1
C JE3BE(+) 18 DKBL 1661261C1
B PLUG - - 2025431C1 -
D JE3BE(-) 18 GY 1661261C1
C H5T(-) 18 GN 1661875C1 3568570C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300638 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 15SEP08 AE08055906 83B

Figure 312 Connector Composites (5909), (5925/5926), (5927), (5930M), (5940)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 313
CIRCUIT DIAGRAMS

14.100. CONNECTOR COMPOSITE (6000), P. 84

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAV CIR GAUGE COLOR TERMINAL


1 PLUG - - 0453133C1
2 PLUG - - 0453133C1
3 PLUG - - 0453133C1
4 PLUG - - 0453133C1
5 PLUG - - 0453133C1
6 PLUG - - 0453133C1
7 K95E 18 TN 3555249C1
8 PLUG - - 0453133C1
9 K99B 18 VT 3555249C1
10* K3BA(+) 18 DKBL 3555249C1

ECM CONNECTOR 10 K3BB(+) 18 DKBL 3555249C1


(6000) 11 PLUG - - 0453133C1
(LOCATED ON LEFT SIDE OF ENGINE)
12 PLUG - - 0453133C1
13 PLUG - - 0453133C1
14 PLUG - - 0453133C1
15 PLUG - - 0453133C1
16 PLUG - - 0453133C1
50 10 17 PLUG - - 0453133C1
18 PLUG - - 0453133C1
19# K41A 16 TN 3555048C1
20* K3BA(-) 18 GY 3555249C1
20 K3BB(-) 18 GY 3555249C1
21 K97PA 18 VT 3555249C1
46 6 22 K97C 18 VT 3555249C1
23 K97B 18 VT 3555249C1
24 PLUG - - 0453133C1
25 PLUG - - 0453133C1
45 5 26 PLUG - - 0453133C1
27 K47 16 GY 3555249C1
28 K34E 16 TN 3555249C1
29 PLUG - - 0453133C1
30 PLUG - - 0453133C1
31 K95B 18 TN 3555249C1
41 1
32 K97PB 18 WH 3555249C1
33 K95-GA 18 WH 3555249C1
34 PLUG - - 0453133C1
CONNECTOR 3555048C1 35 K97M 18 VT 3555249C1
36 K47A 16 GY 3555249C1
37 K95A 18 TN 3555249C1
38 K23 16 TN 3555249C1
39 K97FA 18 VT 3555249C1
40 K21 16 TN 3555249C1
41 PLUG - - 0453133C1
42 K34A1 16 TN 3555249C1
43 PLUG - - 0453133C1
44 PLUG - - 0453133C1
45 PLUG - - 0453133C1
46 K5S(+) 18 YL 3555249C1
47 K5S(-) 18 GN 3555249C1
48 PLUG - - 0453133C1
49 PLUG - - 0453133C1
50 K95C 18 TN 3555249C1
* W/ MANUAL XMSN
# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 08SEP06 AE08055906 084

Figure 313 Connector Composite (6000)

S08339
314 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.101. CONNECTOR COMPOSITE (6010), P. 84A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6010)
(LOCATED ON LEFT SIDE OF ENGINE)
(ONLY FOR CAT ENGINE)

58 70

CAV CIR GAUGE COLOR TERMINAL


29 PLUG - - 2023143C1
30 PLUG - - 2023143C1
31 PLUG - - 2023143C1
32 K47 16 GY 3526966C1
33 K47A 16 GY 3526966C1
34 K5S(-) 20 GN 3547816C1
35 PLUG - - 2023143C1
36 PLUG - - 2023143C1
37 PLUG - - 2023143C1
1 13 38 PLUG - - 2023143C1
39 PLUG - - 2023143C1
CONNECTOR 3526965C1
40 PLUG - - 2023143C1
41 PLUG - - 2023143C1
CAV CIR GAUGE COLOR TERMINAL 42 PLUG - - 2023143C1
1 PLUG - - 2023143C1 43 PLUG - - 2023143C1
2 K34B 16 TN 3526966C1 44 PLUG - - 2023143C1
3 PLUG - - 2023143C1 45 PLUG - - 2023143C1
4 K97C 18 VT 3526966C1 46 PLUG - - 2023143C1
5 K97BA 18 VT 3526966C1 47 PLUG - - 2023143C1
6 PLUG - - 2023143C1 48 K97DA 14 VT 3526966C1
7 PLUG - - 2023143C1 49 K34C 16 TN 3526966C1
8 K3BB(+) 18 DKBL 3526966C1 50 K5S(+) 20 YL 3547816C1
9 K3BB(-) 18 GY 3526966C1 51 PLUG - - 2023143C1
10 K21 16 TN 3526966C1 52 K97DB 14 VT 3526966C1
11 PLUG - - 2023143C1 53 K97DC 14 VT 3526966C1
12 PLUG - - 2023143C1 54 K34D 16 TN 3526966C1
13 PLUG - - 2023143C1 55 K97DD 14 RD 3526966C1
14 PLUG - - 2023143C1 56 PLUG - - 2023143C1
15 PLUG - - 2023143C1 57 PLUG - - 2023143C1
16 PLUG - - 2023143C1 58 PLUG - - 2023143C1
17 K41A 16 TN 3526966C1 59 PLUG - - 2023143C1
18 K41-G 16 TN 3526966C1 60 PLUG - - 2023143C1
19 PLUG - - 2023143C1 61 PLUG - - 2023143C1
20 PLUG - - 2023143C1 62 PLUG - - 2023143C1
21@ K23 16 TN 3526966C1 63 K10A-G 14 WH 3526966C1
21 K23 16 TN 3526966C1 64 PLUG - - 2023143C1
22 PLUG - - 2023143C1 65 K10B-G 14 WH 3526966C1
23 PLUG - - 2023143C1 66 K99B 18 VT 3526966C1
24 PLUG - - 2023143C1 67 10C-G 14 WH 3526966C1
25 PLUG - - 2023143C1 68 PLUG - - 2023143C1
26 PLUG - - 2023143C1 69 K10-G 14 WH 3526966C1
27 PLUG - - 2023143C1 70 K97F 18 VT 3526966C1
28 PLUG - - 2023143C1

@ W/ ON/OFF FAN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 REVISED AND REDRAWN B 61254R PART NO.
RELEASE NO. DATE SHEET

61406U 17JUN08 AE08055906 84A

Figure 314 Connector Composite (6010)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 315
CIRCUIT DIAGRAMS

14.102. CONNECTOR COMPOSITES (6001), (6018), (6019), P. 85

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM POWER CONNECTOR EIM CONNECTOR


(6001) (6018)
(LOCATED ON LEFT SIDE OF ENGINE) (LOCATED ON LEFT SIDE OF ENGINE)
(W / PROSTAR)

24 8
1 4
2 3

CONNECTOR 3557533C1
BODY LOCK 3557539C1 17 1

CAV CIR GAUGE COLOR TERMINAL


1 K10-G 12 WH 3557534C1 CONNECTOR 3803077C1

2 PLUG - - 0453133C1
3 K14AC 12 RD 0505040C1
4 K14AD 12 RD 0505040C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3562316C1
EIM CONNECTOR 2 PLUG - - 3562316C1
(6019) 3 PLUG - - 3562316C1
(LOCATED ON LEFT SIDE OF ENGINE)
4 PLUG - - 3562316C1
(W / PROSTAR)
5 K92A2 18 TN 3562314C1
24 8 6 K34-GB 18 WH 3562314C1
7 K41 16 TN 3562315C1
8 PLUG - - 3562316C1
9 PLUG - - 3562316C1
10 PLUG - - 3562316C1
11 PLUG - - 3562316C1
17 1
12 PLUG - - 3562316C1
13 K21B3 18 TN 3562314C1
CONNECTOR 3803078C1
14 K34BA 18 TN 3562314C1
CAV CIRCUIT GAUGE COLOR TERMINAL 15 PLUG - - 3562316C1
1 PLUG - - 3562316C1 16 K92A1 18 TN 3562314C1
2 K23C 18 TN 3562314C1 17 K21TN1 18 TN 3562314C1
3 PLUG - - 3562316C1 18* K23 18 TN 3562314C1
4 PLUG - - 3562316C1 18@ K23 16 TN 3562315C1
5 PLUG - - 3562316C1 19 PLUG - - 3562316C1
6 K98YL5 18 YL 3562314C1 20 K92A5 18 TN 3562314C1
7 PLUG - - 3562316C1 21 PLUG - - 3562316C1
8 PLUG - - 3562316C1 22 PLUG - - 3562316C1
9 PLUG - - 3562316C1 23 PLUG - - 3562316C1
10 K92A6 18 TN 3562314C1 24 PLUG - - 3562316C1
11 PLUG - - 3562316C1
12 PLUG - - 3562316C1
* W/ VARIABLE SPEED FAN
13 K98GN5 18 GN 3562314C1 @ W/ TWO SPEED FAN
14 PLUG - - 3562316C1
15 PLUG - - 3562316C1
16 PLUG - - 3562316C1
17 PLUG - - 3562316C1
18 K21B1 18 TN 3562314C1
19 PLUG - - 3562316C1
20 PLUG - - 3562316C1
21 PLUG - - 3562316C1
22 PLUG - - 3562316C1
23 PLUG - - 3562316C1
24 PLUG - - 3562316C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 085

Figure 315 Connector Composites (6001), (6018), (6019)

S08339
316 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.103. CONNECTOR COMPOSITES (6020), (6021), (6033), P. 85A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 14
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
EIM CONNECTOR
(6020)
(LOCATED ON LEFT SIDE OF ENGINE)
(W / PROSTAR)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3562316C1 13 K5S(-) 18 GN 3562314C1
8
24 2 K34C 18 TN 3562314C1 14 K92A9 18 TN 3562314C1
3 K97F 18 VT 3562314C1 15 PLUG - - 3562316C1
4 K34D 18 TN 3562314C1 16 PLUG - - 3562316C1
5 K97A1 18 VT 3562314C1 17* K92A10 18 TN 3562314C1
6 K92A16 16 WH 3562315C1 17* K47T 18 GY 3562314C1
7 K92B16 16 WH 3562315C1 18 PLUG - - 3562316C1
17 1 8 K97A2 18 VT 3562314C1 19 K92A11 18 TN 3562314C1
9 PLUG - - 3562316C1 20 K92A12 18 TN 3562314C1
10 PLUG - - 3562316C1 21 K92A13 18 TN 3562314C1
CONNECTOR 3562311C1
11 K92A8 18 TN 3562314C1 22 PLUG - - 3562316C1
12 K5S(+) 18 YL 3562314C1 23 PLUG - - 3562316C1
* MUTUALLY EXCLUSIVE
24 PLUG - - 3562316C1

EIM CONNECTOR 4
(6021)
(LOCATED ON LEFT SIDE OF ENGINE)
(W / PROSTAR)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K14G 16 RD 3562315C1 13 PLUG - - 3562316C1
24 8 2 K14H 16 RD 3562315C1 14 K21B2 18 TN 3562314C1
3 PLUG - - 3562316C1 15 PLUG - - 3562316C1
4 K97C 18 VT 3562314C1 16 PLUG - - 3562316C1
5 PLUG - - 3562316C1 17 K92A14 18 TN 3562314C1
6 K92A7 18 TN 3562314C1 18 K99B 18 VT 3562314C1
7 PLUG - - 3562316C1 19 PLUG - - 3562316C1
8 PLUG - - 3562316C1 20% K3BB(+) 18 DKBL 3562314C1
9# K47A 16 GY 3562315C1
17 1 20*# K3BA(+) 18 DKBL 3562314C1
9* K47A 18 GY 3562314C1 21% K3BB(-) 18 GY 3562314C1
10# K47 16 GY 3562315C1 21*# K3BA(-) 18 GY 3562314C1
10* K47 18 GY 3562314C1 22 PLUG - - 3562316C1
CONNECTOR 3562312C1 11 PLUG - - 3562316C1 23 K97N 18 VT 3562314C1
12 PLUG - - 3562316C1 24 K97B 18 VT 3562314C1
* W/ MANUAL XMSN
# W/ MERITOR G XMSN
% W/ AUTOSHIFT & ULTRASHIFT GEN3 XMSN

ENGINE SENSOR INTERFACE


(6033)
(LOCATED ON LEFT SIDE OF ENGINE)
(W / PROSTAR)

7 1

CONNECTOR 3803137C1
21 15 BODY LOCK 3803139C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3803117C1 10 K98YL1 18 YL 3803140C1 3803134C1
11 PLUG - - 3803138C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 12 PLUG - - 3803138C1 -
1 K10-GC 16 WH 3803140C1 3803134C1 13 K91A 18 VT 3803140C1 3803134C1
2 K10-GD 16 WH 3803140C1 3803134C1 14 PLUG - - 3803138C1 -
3 K10-GE 16 WH 3803140C1 3803134C1 15 K14A 16 RD 3803140C1 3803134C1
4 K10-GF 16 WH 3803140C1 3803134C1 16 K14B 16 RD 3803140C1 3803134C1
5 PLUG - - 3803138C1 - 17 K14C 16 RD 3803140C1 3803134C1
6 PLUG - - 3803138C1 - 18 K14D 16 RD 3803140C1 3803134C1
7 K10-GJ 16 WH 3803140C1 3803134C1 19 PLUG - - 3803138C1 -
8 K13A 18 PK 3803140C1 3803134C1 20 PLUG - - 3803138C1 -
9 K98GN1 18 GN 3803140C1 3803134C1 21 K14F 18 RD 3803140C1 3803134C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300152 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 18OCT07 AE08055906 85A

Figure 316 Connector Composites (6020), (6021), (6033)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 317
CIRCUIT DIAGRAMS

14.104. CONNECTOR COMPOSITES (6200), (6201), (6202), (6260VH), (6260VL),


(6260VM), (6304), (6316M), P. 85B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AC PRESSURE TRANSDUCER
(6201)
FREON COMPRESSOR
(LOCATED ON A/C COMPRESSOR
(6200)
DISCHARGE HOSE FORWARD OF ENGINE)
(LOCATED ON A/C COMPRESSOR
FRONT RIGHT OF ENGINE)
B
C
A
CONNECTOR 1678137C1

B CAV CIR GAUGE COLOR TERMINAL


A* K9AA 18 GY 1651943C1
A# K9AAA 18 GY 1651943C1
A
A## K9AAA 18 GY 3554322C1
K9AB 18 GY 3554322C1
CONNECTOR 1671610C1 A@
K9AA 18 GY 3554322C1
BODY LOCK 1671608C1
B K6DB 18 GY 1651943C1
B@ K6DB 18 GY 3554322C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE C K77B 18 LTGN 1651943C1
A K77-G 16 WH 2033819C1 1652325C1 C@ K77B 18 LTGN 3554322C1
B K77 16 LTGN 2033819C1 1652325C1 * N/ OIL TEMPERATURE & N/ AIR RESTRICTION GAUGE
# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
@ W/ CAT ENGINE
## W/ LONESTAR

A/C PRESSURE TRANSDUCER


(6202) HCI INJECTOR (6260VH)
(LOCATED ON A/C COMPRESSOR (W / PROSTAR)
DISCHARGE HOSE FORWARD OF ENGINE)

B 2
C
A CONNECTOR 3662921C1 1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3626435C1
A K9AA 18 GY 3554322C1 3554318C1
A K9AAA 18 GY 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B K6DB 18 GY 3554322C1 3554318C1 1 K95H 18 TN 3613771C1
C K77B 18 LTGN 3554322C1 3554318C1 2 K95J 18 TN 3613771C1

HCI FUEL VALVE (6260VL) HCI DUMP VALVE (6260VM)


(W / PROSTAR) (W/ PROSTAR)

2 2
CONNECTOR 3626435C1
1 1
CONNECTOR 3626435C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95K 18 TN 3613771C1 1 K95L 18 TN 3613771C1
2 K95M 18 TN 3613771C1 2 K95N 18 TN 3613771C1

THERMAL OVERCRANK THERMAL OVERCRANK


(6304) (6316M)
(LOCATED ON STARTER LOWER LEFT SIDE OF ENG) (LOCATED BY STARTER)
(W/ IBB ENGINE)
(W / PROSTAR)
B
2
A CONNECTOR 3662425C1
CONNECTOR 2036583C1 1 BODY LOCK 3662518C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K17D 16 PK 2036586C1
A K17 16 PK 3554322C1 3554318C1
B K17 16 PK 2036586C1
B K17 18 PK 3554322C1 3554318C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

61296K 08APR08 AE08055906 85B

Figure 317 Connector Composites (6200), (6201), (6202), (6260VH), (6260VL), (6260VM), (6304),
(6316M)

S08339
318 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.105. CONNECTOR COMPOSITES (6400), (6401), (6402), (6403), (6406/6402), P. 86

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FAN SOLENOID (6400)


FAN SOLENOID (W/ IBB ENGINE)
(6400) (W /PROSTAR)
(LOCATED ON LEFT REAR OF ENGINE)

B A

B
A
CONNECTOR 1671610C1 CONNECTOR 3522068C1
BODY LOCK 1671608C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K23 16 TN 2033819C1 1652325C1 A K23 16 TN 1661875C1 1661872C1
B K23-G 16 WH 2033819C1 1652325C1 B K23-G 16 WH 1661875C1 1661872C1

LOW COOLANT SENSOR 8600 (6401)


LOW COOLANT SENDER
(W/ IBB ENGINE)
(6401)
(W / PROSTAR)
(LOCATED ON COOLANT RESERVOIR)

D
B B A
C CONNECTOR 1673746C1
A BODY LOCK 1667873C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A K34D 18 TN 1661875C1 1661872C1

A K34 16 TN 2033819C1 1652325C1 B K34-GA 18 WH 1661875C1 1661872C1

B K34A 16 TN 2033819C1 1652325C1 C K34B 18 TN 1661875C1 1661872C1


D K34C 18 TN 1661875C1 1661872C1

LOW COOLANT SENSOR TRAILER SOCKET 2


(6402) (6403)
(LOCATED ON LEFT FRONT SIDE OF THE ENGINE) (LOCATED ON LEFT FRONT SIDE OF THE ENGINE)

B
B
A
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1 CONNECTOR 1671610C1
BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34 16 TN 2033819C1 1652325C1 A K23 16 TN 2033819C1 1652325C1
B K34A 16 TN 2033819C1 1652325C1 B K23-G 16 WH 2033819C1 1652325C1

LOW COOLANT SENSOR VARIABLE SPEED FAN DRIVE


(6403) (6406 / *6402)
(W/ CAT ENGINE) (LOCATED ON LEFT FRONT SIDE OF THE ENGINE)

A CONNECTOR 3540756C1
D BODY LOCK 3540758C1
B A B
C
C CONNECTOR 1673746C1
D
BODY LOCK 1667873C1
* W/ CAT ENGINE

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34D 16 TN 1661875C1 1661872C1 A K23 16 TN 1661875C1 1661872C1
B K34-GA 16 WH 1661875C1 1661872C1 B K9AD 18 GY 1661875C1 1661872C1
C K34B 16 TN 1661875C1 1661872C1 C K23A 16 TN 1661875C1 1661872C1
D K34C 16 TN 1661875C1 1661872C1 D K23-G 16 WH 1661875C1 1661872C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 086

Figure 318 Connector Composites (6400), (6401), (6402), (6403), (6406/6402)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 319
CIRCUIT DIAGRAMS

14.106. CONNECTOR COMPOSITES (6420), (6550), (6551), (6561), (6650), (6700),


(6701), P. 86A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VARIABLE SPEED FAN (6420) ETHER START


(W/ IBB ENGINE) (6550)
(W/ PROSTAR) (LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL)
(W/ ISX ENGINE)

B
CONNECTOR 1671610C1
A BODY LOCK 1671608C1
CONNRCTOR 3579124C1
BODY LOCK 3579126C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K21 16 TN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL B K21A 16 TN 2033819C1 1652325C1
1 K23-G 18 TN 3518963C1
ETHER START
2 K23A1 18 TN 3518963C1 (6550)
3 K23 18 TN 3518963C1 (LOCATED ON ETHER BOTTLE -
A FRONT LEFT RAIL)
4 K23B1 18 TN 3518963C1
(W/ CAT ENGINE)
5 K23C 18 TN 3518963C1 (W/ LONESTAR)
6 PLUG - - 3527276C1
B
CONNECTOR 1671611C1
BODY LOCK 1671608C1
ETHER START
(6551) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL) A K21 16 TN 2033911C1 1652325C1
(W/ ISX ENGINE)
B K21A 16 TN 2033911C1 1652325C1

COLD START ASSIST FUEL SOLENOID (6561)


(W/ IBB ENGINE)
B (W/ PROSTAR)
4
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1

1 2
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K21 16 TN 2033819C1 1652325C1 CONNRCTOR 3664975C1
B K21A 16 TN 2033819C1 1652325C1 BODY LOCK 3664978C1
3
ENGINE OIL TEMP. CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(6650) 1 K21TN1 18 TN 3664980C1 3664976C1
(NEAREST TO STARTER MOTOR)
2 K10WH1 18 WH 3664980C1 3664976C1
(W/ CAT ENGINE)
3 PLUG - - 3664977C1 -
4 PLUG - - 3664977C1 -
CONNECTOR 3536868C1
2 1 ENGINE BLOCK GROUND SPLICE
BODY LOCK
(6701)
F (LOCATED AT LEFT REAR OF ENGINE)

E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K30A 18 TN 3561584C1 3536868C1 D
2 30B 16 TN 3561584C1 3536868C1
C

B * W/ CAT ENGINE
PRIMING PUMP
(6700) A CONNECTOR 3551896C1
(LOCATED ON FRONT LEFT OF ENGINE) BODY LOCK 3551897C1
(W/ ISX ENGINE)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GA 12 WH 2033816C1 0589390C1
B K10-GB 12 WH 2033816C1 0589390C1
B* K77G 16 WH 2033819C1 1652325C1
CONNECTOR 3577412C1 C K77-G 16 WH 2033819C1 1652325C1
2 1 BODY LOCK 3577413C1 C* K23-G 16 WH 2033819C1 1652325C1
D K23-G 16 WH 2033819C1 1652325C1
CAV CIR GAUGE COLOR TERMINAL D* K21A 16 WH 2033819C1 1652325C1
1 K10-GB 12 WH 3557534C1 E K21A 16 TN 2033819C1 1652325C1
2 K97DC 12 VT 3557534C1 E* K10E-G 14 WH 2033816C1 0589390C1
F PLUG - - 0587579C1 -
CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

61296K 08APR08 AE08055906 86A

Figure 319 Connector Composites (6420), (6550), (6551), (6561), (6650), (6700), (6701)

S08339
320 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.107. CONNECTOR COMPOSITES (6702), (6703), (6703/6703A), (6704), (6704A), P. 87

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

0V REFERENCE SPLICE
(6702)
(LOCATED UPPER REAR OF ENGINE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A K9AA 16 GY 3535303C1 3535424C1

F
B K9AAA 18 GY 3535303C1 3535424C1
B* K9AB 18 GY 3535303C1 3535424C1
E
C K9AAD 18 GY 3535303C1 3535424C1
D
C* K9AC 18 GY 3535303C1 3535424C1
C
D K9AAB 18 GY 3535303C1 3535424C1
B
D* K30B 18 TN 3535303C1 3535424C1
A
E PLUG - - 3535425C1 -
E* K9AD 18 GY 3535303C1 3535424C1
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1 F* K9AAB 18 GY 3535303C1 3535424C1
BODY LOCK 3543731C1
* W/ CAT ENGINE

INTAKE AIR TEMPERATURE


AIR RESTRICTION GAUGE (6703)
(6703 / #6703A) (LOCATED ON AIR FILTER HOUSING)
(LOCATED ON AIR CLEANER - LEFT REAR OF ENG) (W/ IBB ENGINE)
(W/ PROSTAR)

A
CONNECTOR 3522068C1
BODY LOCK 1661874C1
B A
B
CONNECTOR 1689462C1
BODY LOCK 1689463C1
# W/ IBB & CAT ENGINE

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K9AAB 18 GY 1661875C1 1661872C1 A K41 16 TN 1689464C1
B K28 18 TN 1661875C1 1661872C1 B K41-G 16 WH 1689464C1

FLEETGUARD AFTER
TREATMENT HARNESS GROUND ADAPTER (6704A)
(6704) (W/ IBB ENGINE)
(LOCATED ON RIGHT SIDE OF BELL HOUSING) (W/ PROSTAR)

5 4 F

C
CONNRCTOR 3551896C1
B BODY LOCK 3551897C1
CONNECTOR 3539139C1
1 BODY LOCK 3539144C1 A
8 * MUTUALLY EXCLUSIVE

CAV CIR GAUGE COLOR TERMINAL


1 K95A 18 TN 3555249C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K95B 18 TN 3555249C1 A K10-GB 10 WH 1687847C1 0589390C1
3 K95C 18 TN 3555249C1 B K10WH1 18 WH 2033819C1 3517771C1
4 K95-GA 18 WH 3555249C1 C K77-G 16 WH 2033819C1 1652325C1
5 K95D 18 TN 3555249C1 D K10-G 16 WH 2033819C1 1652325C1
6 K95E 18 TN 3555249C1 E* K23-G 16 WH 2033819C1 1652325C1
7 K95-GB 18 WH 3555249C1 E* K23-G 18 TN 2033819C1 1652325C1
8 PLUG - - 3527276C1 F PLUG - - 0587579C1 -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 087

Figure 320 Connector Composites (6702), (6703), (6703/6703A), (6704), (6704A)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 321
CIRCUIT DIAGRAMS

14.108. CONNECTOR COMPOSITES (6705), (6706), (6707), P. 88

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR RESTRICTION GAUGE


(6705)
(NEAR TO FRCON COMPRESSOR FRONT RIGHT OF ENGINE)

A
B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K9AAB 18 GY 1661875C1 1661872C1
CONNECTOR 3522068C1 B K28 18 TN 1661875C1 1661872C1
BODY LOCK 1661874C1

ENGINE HARNESS CONNECTOR


(6706)
(LOCATED ON RIGHT SIDE OF BELL HOUSING)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
4 5
1 K95A 18 TN 3518961C1
2 K95B 18 TN 3518961C1
3 K95C 18 TN 3518961C1
4 K95-GA 18 WH 3518961C1
CONNECTOR 3539139C1
5 K95D 18 TN 3518961C1
BODY LOCK 3539145C1
6 K95E 18 TN 3518961C1
7 K95-GB 18 WH 3518961C1
1 8 PLUG - - 3527276C1
8
EIM ZVR ADAPTER
EIM 5V ADAPTER (6707)
(6706) (W/ IBB ENGINE)
(W/ IBB ENGINE) (W/ PROSTAR)
(W/ PROSTAR)

F F

E E

D D

C C

B B CONNECT0R 3543729C1
CONNECT0R 3543729C1
A BODY LOCK 3543731C1 A BODY LOCK 3543731C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34BA 18 TN 3535303C1 3535424C1 A K34-GA 18 WH 3535303C1 3535424C1
B PLUG - - 3535425C1 - B PLUG - - 3535425C1 -
C K34B 18 TN 3535303C1 3535424C1 C K34-GA 18 WH 3535303C1 3535424C1
D K23A1 18 TN 3535303C1 3535424C1 D K23B1 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1 E K92A3 18 TN 3535303C1 3535424C1
F PLUG - - 3535425C1 - F PLUG - - 3535425C1 -

DPF CONNECTOR
(6707)
(LOCATED BY MUFFLER)
CAV CIR GAUGE COLOR TERMINAL
(W/ PROSTAR)
1 K95A 18 TN 3518963C1
2 K95B 18 TN 3518963C1
5 4 3 K95C 18 TN 3518963C1
4 K95-GA 18 WH 3518963C1
5 K95D 18 TN 3518963C1
6 K95E 18 TN 3518963C1
7 K95-GB 18 WH 3518963C1
8 PLUG - - 3527276C1

CONNECTOR 3539139C1
BODY LOCK 3539144C1
8 1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 088

Figure 321 Connector Composites (6705), (6706), (6707)

S08339
322 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.109. CONNECTOR COMPOSITES (6708), (6709), (6712), (6713), (6714), P. 88A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE HARNESS DPF


AFTER TREATEMENT DPF (6709)
(6708) (NEAR TO STARTER MOTOR)
(W/ CAT ENGINE)
(LOCATED BY MUFFLER)
(W/ CAT ENGINE)

3 1
3 1
6 4
6 4 CONNECTOR 3662015C1

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 3662015C1
1 K95D 16 TN 1651988C1
2 K95-GB 16 WH 1651988C1
CAV CIR GAUGE COLOR TERMINAL
3 K95E 16 TN 1651988C1
1 K95D 16 TN 1651988C1
4 K95A 16 TN 1651988C1
2 K95-GB 16 WH 1651988C1
5 K95C 16 TN 1651988C1
3 K95E 16 TN 1651988C1
6 K95-GA 16 WH 1651988C1
4 K95A 16 TN 1651988C1
5 K95C 16 TN 1651988C1 ECM FUSE
(6713)
6 K95-GA 16 WH 1651988C1
(W/ PROSTAR)

ECM FUSE B
(6712)

A CONNECTOR 3535482C1
BODY LOCK 3535483C1
B
CAV CIR GAUGE COLOR TERMINAL
A K14AF 10 RD 1661708C1
A
B K14AE 10 RD 1661708C1

ECM FUSE
CONNECTOR 3535482C1 (6713)
BODY LOCK 3535483C1 (W/ ISX ENGINE)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
A 14AF 10 RD 1661708C1
A* K97D 10 VT 3679001C1 B
B 14AE 10 RD 1661708C1
B* K97DF 10 VT 3679001C1
* W/ CAT ENGINE
A
CONNECTOR 3512967C1

HEATED NOZZLE RELAY CAV CIR GAUGE COLOR TERMINAL


(6713)
A K14AF 10 RD 3679001C1
(LOCATED ON - FRONT LEFT RAIL)
(W/ CAT ENGINE) B K14AE 10 RD 3679001C1

AMBIENT AIR TEMPRETURE


(6714)
(LOCATED NEAR STARTER LOWER LEFT SIDE OF ENGINE)
2 1
(W/ CAT ENGINE)

CONNECTOR 3602747C1 1 2
CONNECTOR 3518183C1
BODY LOCK 3539784C1
BODY LOCK 3518174C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97FZ 14 RD 2034787C1
1 K41-G 16 TN 3518961C1
2 K10E-G 14 WH 2034787C1
2 K41A 16 TN 3518961C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

61296K 09APR08 AE08055906 88A

Figure 322 Connector Composites (6708), (6709), (6712), (6713), (6714)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 323
CIRCUIT DIAGRAMS

14.110. CONNECTOR COMPOSITES (6715), (6720/6721), (6730), (6731), P. 88B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IDLE CONTROL SENSOR


(6715)
(LOCATED NEAR STARTER LOWER LEFT SIDE OF ENGINE)
1 2

CAV CIR GAUGE COLOR TERMINAL


1 K41-G 16 TN 3518961C1
2 K41A 16 TN 3518961C1

CONNECTOR 3518183C1

MOTOTRON CONNECTOR B
AFTERTREATMENT SENSOR JUMPER / AFTERTREATMENT
(6731)
SENSOR JUMPER-LSM EXHAUST
(W/ IBB ENGINE)
(6720 / 6721)
(W/ PROSTAR)
(W/ IBB ENGINE)
(W / PROSTAR)

5 4 24 8

8 1

CONNECTOR 3539139C1
17 1
BODY LOCK 3539144C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 K95A 18 TN 3555249C1
2 K95B 18 TN 3555249C1 CONNECTOR 3805646C1

3 K95C 18 TN 3555249C1
4 K95-GA 18 WH 3555249C1
CAV CIRCUIT GAUGE COLOR TERMINAL
5 K95D 18 TN 3555249C1
1 K95T1 18 TN 3562314C1
6 K95E 18 TN 3555249C1
2 PLUG - - 3562316C1
7 K95-GB 18 WH 3555249C1
3 PLUG - - 3562316C1
8 PLUG - - 3527276C1
4 PLUG - - 3562316C1
5 PLUG - - 3562316C1
HCL FUEL PRESSURE
(6730) 6 PLUG - - 3562316C1
(W / IBB ENGINE) 7 PLUG - - 3562316C1
(W / PROSTAR)
8 K15A 18 RD 3562314C1
3 9 PLUG - - 3562316C1
10 PLUG - 3562316C1
11 PLUG - - 3562316C1
12 K95A 18 TN 3562314C1
13 PLUG - - 3562316C1
14 K95C 18 TN 3562314C1
15 K95B 18 TN 3562314C1
16 PLUG - - 3562316C1
1 17 K10-GB 16 WH 3562314C1
18 K95E 18 TN 3562314C1
CONNECTOR 3803116C1
19 PLUG - - 3562316C1
CAV CIRCUIT GAUGE COLOR TERMINAL 20 K98YL4 18 YL 3562314C1
1 K95P 18 TN 3613771C1 21 K98GN4 18 GN 3562314C1
2 K95R 18 TN 3613771C1 22 K14A 16 RD 3562314C1
3 K95S 18 TN 3613771C1 23 K95S 18 TN 3562314C1
24 K95F 18 TN 3562314C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300523 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61406U 15JUN08 AE08055906 88B

Figure 323 Connector Composites (6715), (6720/6721), (6730), (6731)

S08339
324 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.111. CONNECTOR COMPOSITES (6732), (7103), (7104), P. 89

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MOTOTRON CONNECTOR A (6732) FREEDOMLINE XMSN


(W/ IBB ENGINE) J1939 CONNECTION
(W/ PROSTAR) (7103)
(LOCATED ON TOP OF TRANSMISSION)

B A
24 8
C

CONNECTOR 3602454C1
BODY LOCK 1655705C1
CAV CIR GAUGE COLOR TERMINAL
A K5V(+) 18 YL 1680206C1
17 1 B K5V(-) 18 GN 1680206C1
C PLUG - - 0453133C1

FREEDOMLINE XMSN
MAIN CONNECTION
(7104)
(LOCATED ON LEFT SIDE OF TRANSMISSION)

CONNECTOR 3805644C1

J H X
K W
B G
CAV CIRCUIT GAUGE COLOR TERMINAL
L V
1 K95L 18 TN 3562314C1
C A F
M U
2 K95K 18 TN 3562314C1
D E
3 PLUG - - 3562316C1 N T
4 PLUG - - 3562316C1 P S
5 PLUG - - 3562316C1
R
* W/ CAT ENGINE
6 PLUG - - 3562316C1
# W/ PROSTAR
7 PLUG - - 3562316C1
8 PLUG - - 3562316C1 CONNECTOR 3573145C1
9 PLUG - - 3562316C1
CAV CIR GAUGE COLOR TERMINAL
10 PLUG - 3562316C1
A K13A 16 PK 1680205C1
11 PLUG - - 3562316C1
B K14AA 12 RD 3557534C1
12 PLUG - - 3562316C1
C K17-GC 16 WH 1680205C1
13 PLUG - - 3562316C1
D K10-GHA 12 WH 3557534C1
14 PLUG - - 3562316C1
E K10-GHB 12 WH 3557534C1
15 PLUG - - 3562316C1
F# K71-G 16 OR 1680205C1
16 K10-GA 16 WH 3562315C1
F* K71-G 16 WH 1680205C1
17 K95H 18 TN 3562314C1
G K14AB 12 RD 3557534C1
18 K95J 18 TN 3562314C1
H K3BC(+) 16 DKBL 1680205C1
19 PLUG - - 3562316C1
J K3BC(-) 16 GY 1680205C1
20 PLUG - - 3562316C1
K PLUG - - 0453133C1
21 PLUG - - 3562316C1
L PLUG - - 0453133C1
22 PLUG - - 3562316C1
M PLUG - - 0453133C1
23 K14B 16 RD 3562315C1
N PLUG - - 0453133C1
24 PLUG - - 3562316C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 089

Figure 324 Connector Composites (6732), (7103), (7104)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 325
CIRCUIT DIAGRAMS

14.112. CONNECTOR COMPOSITES (7105), (7107/7110), (7111), (7500/7500A), P. 90

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON GEN3 TCM CONNECTOR


J1939
(7105)
(7107 / &7110)
(LOCATED ON LEFT SIDE OF TRANSMISSION)
(LOCATED ON TRANSMISSION HARNESS)

34
32
31
29
37

38
C
25

26
23

28
B
13

22
17

18

A
10

12
9
7
35

36
6
3

CONNECTOR 1667741C1
1

BODY LOCK 1667771C1

CONNECTOR 3599542C1 * MUTUALLY EXCLUSIVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
@ W/ PROSTAR # W/ CAT ENGINE A K5TB(+) 18 YL 1661875C1 3568570C1
CAV CIR GAUGE COLOR TERMINAL B PLUG - - 2025431C1 -
1 PLUG - - 3527276C1 C K5TB(-) 18 GN 1661875C1 3568570C1
2 K5V(-) 18 GN 3555249C1
& W/ IBB AND CAT ENGINE
3 K5V(+) 18 YL 3555249C1
4* K17-GC 18 WH 3555249C1
4*@ K17-GC 18 PK 3555249C1 MERITOR G POWER (7111)
5 PLUG - - 3527276C1 (LOCATED ON LEFT SIDE OF TRANSMISSION)
(W/ PROSTAR)
6 PLUG - - 3527276C1
7 PLUG - - 3527276C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
B
10 K3BC(+) 18 DKBL 3555249C1
11 K3BC(-) 18 GY 3555249C1
12 PLUG - - 3527276C1
A
13 PLUG - - 3527276C1
14 PLUG - - 3527276C1
15 PLUG - - 3527276C1
CONNECTOR 1671610C1
16 K92A 18 TN 3555249C1 BODY LOCK 1671608C1
17 K92B 18 TN 3555249C1
18 PLUG - - 3527276C1
19 PLUG - - 3527276C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
20* K92E 18 TN 3555249C1
A K13A 16 PK 2033819C1 1652325C1
20*@ K92E 16 TN 3555249C1
B K10-GX 16 WH 2033819C1 1652325C1
21 K92F 18 TN 3555249C1
22 K92H 18 TN 3555249C1
23 PLUG - - 3527276C1
24 PLUG - - 3527276C1
25 PLUG - - 3527276C1 BACK-UP LIGHT
(7500 / &7500A)
26* K17C 18 PK 3555249C1 (LOCATED ON TOP REAR OF TRANSMISSION)
26*@ K17C 16 PK 3555249C1
27 PLUG - - 3527276C1
28 PLUG - - 3527276C1
29 PLUG - - 3527276C1
A
30 PLUG - - 3527276C1
B
31 PLUG - - 3527276C1
32 K17B 18 PK 3555249C1
33 PLUG - - 3527276C1 CONNECTOR 1661778C1
34 PLUG - - 3527276C1 BODY LOCK 1661874C1
35* K13AA 12 PK 3557534C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
35* K13A 14 PK 3557534C1
A K71A 16 OR 1661875C1 1661872C1
36* K10-GE 12 WH 3557534C1
B K71B 16 OR 1661875C1 1661872C1
36*# K11-GE 12 WH 3557534C1
37 PLUG - - 3527276C1 & W/ IBB AND CAT ENGINE
38 K14A 12 RD 3557534C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 090

Figure 325 Connector Composites (7105), (7107/7110), (7111), (7500/7500A)

S08339
326 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.113. CONNECTOR COMPOSITES (7500W), (7600), (7600/7600A),


(7700/7700L/7700K), (7802), (7905), P. 91

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVERSE LIGHT VEHICLE SPEED SENSOR


(7500W) (7600)
(LOCATED ON TOP OF TRANSMISSION) (LOCATED ON TOP OF TRANSMISSION)
(W/ PROSTAR) (W/ PROSTAR)

A B
B A
CONNECTOR 1661778C1 CONNECTOR 3662425C1
BODY LOCK 1661874C1 BODY LOCK 3662518C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K71A 16 OR 1661875C1 1661872C1 A K47 18 GY 3554322C1 3554318C1
B K71B 16 OR 1661875C1 1661872C1 B K47A 18 GY 3554322C1 3554318C1

SPEED SENSOR
(7600 / &7600A) TRANSMISSION OIL TEMP SENSOR
(LOCATED ON REAR OF TRANSMISSION) (7700 / **7700L / 7700K)
(LOCATED ON UNDERSIDE OF TRANSMISSION)

B
A

CONNECTOR 2036583C1
1 2
CAV CIR GAUGE COLOR TERMINAL
A K47 16 GY 2036586C1
B K47A 16 GY 2036586C1
(& W/ IBB / CAT ENGINE)
CONNECTOR 3536864C1

NEUTRAL SWITCH
(7802) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON TOP OF TRANSMISSION) 1 K31 18 TN 3536865C1 3536868C1
1** K31H 18 TN 3561584C1 3536868C1
2& K9AAD 18 GY 3536865C1 3536868C1
B
2* K9AA 16 GY 3561584C1 3536868C1

A 2# K9AC 18 GY 3561584C1 3536868C1


2@ K9AAD 18 GY 3561584C1 3536868C1
2** K9AAD 18 GY 3561584C1 3536868C1
CONNECTOR 3593684C91
#3540054C91 & W/ ISX ENGINE
* W/ IBB / CAT ENGINE N/ AC
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
@ W/ IBB ENGINE W/ AC
A K97J 18 VT 0587578C1 1652325C1 # W/ CAT ENGINE W/ AC
B K97S 18 VT 0587578C1 1652325C1 **W/ CAT ENGINE W/ FREEDOMLINE XMSN

# W/ LONESTAR

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


SHIFTER CONNECTION
(7905) A PLUG - - 3535425C1 -
(LOCATED ON SHIFTER MODULE) B A92-G 16 WH 3535303C1 3535424C1
C A92VA 16 TN 3535303C1 3535424C1
D A92UA 18 TN 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F A5FA(+) 18 YL 3535303C1 3535424C1
G A5FA(-) 18 GN 3535303C1 3535424C1
A B C D E F G H PLUG - - 3535425C1 -

H J K L M N P J A62BE 18 DKBL 3535303C1 3535424C1


K A9ZA 18 GY 3535303C1 3535424C1
L A92 18 TN 3535303C1 3535424C1
M PLUG - - 3535425C1 -
CONNECTOR 3601746C1 N A92A 18 TN 3535303C1 3535424C1
P A92B 18 TN 3535303C1 3535424C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 091

Figure 326 Connector Composites (7500W), (7600), (7600/7600A), (7700/7700L/7700K), (7802), (7905)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 327
CIRCUIT DIAGRAMS

14.114. CONNECTOR COMPOSITES (8000), (8001), (8001/8001F), P. 92

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT HEADLIGHT T / S HARNESS CONNECTOR


(8000)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)
(W/ PROSTAR)

E A
D B
C C CONNECTOR 0587579C1
*1677851C1
B D BODY LOCK 1677914C1
CONNECTOR 1661375C2
A BODY LOCK 1661376C1 E
(* W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52B 14 YL 2033816C1 0589391C1 A C52B 14 YL 2033912C1 0589391C1
B M11-GB 14 WH 2033816C1 0589391C1 B C11-GB 14 WH 2033912C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 C C53B 14 YL 2033912C1 0589391C1
D M57AC 16 OR 2033819C1 1652325C1 D C57 16 OR 2033911C1 1652325C1
E M58B 16 BN 2033819C1 1652325C1 E C58B 16 BN 2033911C1 1652325C1

12 WAY CONNECTION FOR T-RAIL


(8000) 8 WAY CONNECTION FOR T-RAIL
(LOCATED ON UNDER SIDE OF HOOD (8001)
BY HEADLIGHT MODULE - LEFT SIDE) (W/ LONESTAR)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL E D
1 M63HB 116 DKBL 1680205C1 F C
7 6 2 M63-GB 16 WH 1680205C1 G B
3 M63D 18 DKBL 1680205C1 H A
4 M109S 18 GY 1680205C1 CONNECTOR 3515762C1
5 M109SA 18 GY 1680205C1
6 M63E 18 DKBL 1680205C1 CAV CIR GAUGE COLOR TERMINAL
7 M63EA 18 DKBL 1680205C1 A M76 18 BK 1661261C1
8 M63U 18 DKBL 1680205C1 B M76-G 18 WH 1661261C1
9 M63-GU 18 WH 1680205C1 C M65B 16 OR 1661261C1
12 1 D M65-GE 16 WH 1661261C1
10 M86MA 16 LTGN 1680205C1
11 M86-GJJ 16 WH 1680205C1 E M63SB 18 DKBL 1661261C1
12 - - - - F M63-GSD 18 WH 1661261C1
G M58C 16 BK 1661261C1
CONNECTOR 3601924C1
BODY LOCK 3601925C1 H M58-G 16 WH 1661261C1

LEFT HEADLIGHT T / S HARNESS CONNECTOR


(8001 / 8001F)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)
(W/ PROSTAR)

E A

D B

C C

B D

A E
CONNECTOR 1677851C1
CONNECTOR 1661375C2 BODY LOCK 1677914C1
BODY LOCK 1661376C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52A 14 YL 2033816C1 0589391C1 A C52A 14 YL 2033912C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B C11-GA 14 WH 2033912C1 0589391C1
C M53A 14 YL 2033816C1 0589391C1 C C53A 14 YL 2033912C1 0589391C1
D M56AC 16 OR 2033819C1 1652325C1 D C56 16 OR 2033911C1 1652325C1
E M58A 16 BN 2033819C1 1652325C1 E C58A 16 BN 2033911C1 1652325C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 092

Figure 327 Connector Composites (8000), (8001), (8001/8001F)

S08339
328 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.115. CONNECTOR COMPOSITES (8002), (8003), (8006R), (8006T), (8050), (8051),


P. 93
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT HEADLIGHTS T/S HARNESS CONN RIGHT HEADLIGHTS T/S HARNESS CONN
(8002) (8003)
(W/ LONESTAR) (W/ LONESTAR)

4 1 4 1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 52A 14 YL 3618273C1 1 52B 14 YL 3618273C1
2 11GA 14 WH 3618273C1 2 11GB 14 WH 3618273C1
3 53A 14 YL 3618273C1 3 53B 14 YL 3618273C1
4 56AC 16 OR 3618273C1 4 57 16 OR 3618273C1
5 58A 16 BN 3618273C1 5 58B 16 BN 3618273C1
6 - - - - 6 - - - -
6 3 6 3 CONNECTOR 3612306C1
CONNECTOR 3612306C1

HEADLIGHT LOW HEADLIGHT HIGH


(8006T) (8006R)
(LOCATED IN HEADLIGHT MODULE) (LOCATED INBOARD IN HEADLIGHT MODULE)

B B

A A
CONNECTOR 3600046C1 CONNECTOR 3600047C1
BODY LOCK 3600054C1 BODY LOCK 3600054C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A# C53A 14 YL 2033816C1 0589391C1 A# C52A 14 YL 2033816C1 0589391C1
A* C53B 14 YL 2033816C1 0589391C1 A* C52B 14 YL 2033816C1 0589391C1
B# C11-GAB 14 WH 2033816C1 0589391C1 B# C11-GAA 14 WH 2033816C1 0589391C1
B* C11-GBB 14 WH 2033816C1 0589391C1 B* C11-GBA 14 WH 2033816C1 0589391C1

# W/ HEADLIGHT LOW BEAM LEFT # W/ HEADLIGHT HIGH BEAM LEFT


* W/ HEADLIGHT LOW BEAM RIGHT * W/ HEADLIGHT HIGH BEAM RIGHT

SKIRT LIGHTS
CUSTOMER SUPPLIED LIGHTS
(8051)
(8050)
(LOCATED ON RIGHT SIDE DASH PANEL)
(LOCATED ON CHASSIS HARNESS BY DASH PANEL)

A A
B B

CONNECTOR 1661778C1
CONNECTOR 1661778C1 BODY LOCK 1661874C1
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A54XA 16 BN 1661875C1 1661872C1
A M54X 16 OR 1661875C1 1661872C1
A* A54XE 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1
B A54-GXA 16 WH 1661875C1 1661872C1

* W/ TOPGUN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 093

Figure 328 Connector Composites (8002), (8003), (8006R), (8006T), (8050), (8051)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 329
CIRCUIT DIAGRAMS

14.116. CONNECTOR COMPOSITES (8052), (8053), (8100), (8100A), (8100B), P. 93A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SKIRT LIGHTING
(8052) CUSTOMER SUPPLIES LIGHTS
(LOCATED ON RIGHT SIDE DASH PANEL) (8052)
(W/ LONESTAR)

A
B B
C
A
CONNECTOR 1667740C1
BODY LOCK 1667771C1 CONNECTOR 1671610C1
BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A54-GXD 16 WH 1667742C1 1661872C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A57B 16 OR 1667742C1 1661872C1 A M54XC 16 OR 2033819C1 1652325C1

C A54XC 16 BN 1667742C1 1661872C1 B M54-GE 16 VT 2033819C1 1652325C1

LEFT MODESTY TURN LAMP


(8100)
RIGHT TURN SIGNAL
(LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
(8053)
(LOCATED AT FORWARD END OF RIGHT FRAME RAIL)

C B

B A

A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GBB 16 WH 1661875C1 1661872C1
A* M54-GDD 16 WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE B M56AB 16 OR 1661875C1 1661872C1

A A54-GXE 16 WH 1661875C1 1661872C1 B* M56AE 16 OR 1661875C1 1661872C1

B A57A 16 OR 1661875C1 1661872C1 C M58AB 16 BN 1661875C1 1661872C1

C A54XB 16 BN 1661875C1 1661872C1 C* M54A 16 BN 1661875C1 1661872C1

* W/ LONESTAR

LEFT FORWARD MODESTY LEFT REAR MODESTY PANEL


PANEL TURN LIGHT TURN LIGHT W/ SLEEPER
(8100A) (8100B)(OPTIONAL)
(LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL) (LOCATED AT LEFT SIDE MODESTY PANEL)
(W/ PROSTAR) (W/ PROSTAR)

C
C
B
B
A
A

CONNECTOR 1667741C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GBA 16 WH 1661875C1 1661872C1 A J11GBB 16 WH 1661875C1 1661872C1
B J56AA 16 OR 1661875C1 1661872C1 B J56AB 16 OR 1661875C1 1661872C1
C J58AA 16 BN 1661875C1 1661872C1 C J58AB 16 BN 1661875C1 1661872C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R
RELEASE NO. DATE PART NO. SHEET

61254R 29AUG08 AE08055906 93A

Figure 329 Connector Composites (8052), (8053), (8100), (8100A), (8100B)

S08339
330 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.117. CONNECTOR COMPOSITES (8101), (8101A), (8101B), (8102), (8103), (8104),


P. 94
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT FORWARD MODESTY


RIGHT MODESTY TURN LAMP PANEL TURN LIGHT
(8101) (8101A)
(LOCATED AT FRONT OF RIGHT SIDE MODESTY PANEL) (LOCATED AT RIGHT SIDE MODESTY PANEL)
(W/ PROSTAR) (W/ PROSTAR)

C C
B B
A A

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GAA 16 WH 1661875C1 1661872C1
A M11-GBC 16 WH 1661875C1 1661872C1
B J57AA 16 OR 1661875C1 1661872C1
B M57AB 16 OR 1661875C1 1661872C1
C J58BA 16 BN 1661875C1 1661872C1
C M58AC 16 BN 1661875C1 1661872C1

RIGHT REAR MODESTY PANEL


TURN LIGHT W/ SLEEPER MODESTY LAMP / CUSTIMER SUPPLIED LIGHTS
(8101B)(OPTIONAL) (8102)
(LOCATED AT RIGHT SIDE MODESTY PANEL) (LOCATED AT RIGHT SIDE MODESTY PANEL)
(W/ PROSTAR) (W/ LONESTAR)

A
C
B
B
A C

CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GAB 16 WH 1661875C1 1661872C1 A J-GCC 16 WH 1667742C1 1661872C1
B J57AB 16 OR 1661875C1 1661872C1 B J56AD 16 OR 1667742C1` 1661872C1
C J58BB 16 BN 1661875C1 1661872C1 C J54B 16 BN 1667742C1 1661872C1

XMSN ECU LS
TRANSMISSION FUSE
(8104)
(8103)
(MOUNTED ON TRANSMISSION)
(W/ LONESTAR)

B
B

A
A

CONNECTOR 1667639C1
BODY LOCK 1675451C1
CONNECTOR 3552915C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14A 12 RD 1661708C1
CAV CIR GAUGE COLOR TERMINAL
A# K14AF 12 RD 1661708C1
A K14A 12 RD 1661708C1
B K14D 12 RD 1661708C1
B K14D 12 RD 1661708C1
B# K14A 12 RD 1661708C1

# W/ CAT ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 094

Figure 330 Connector Composites (8101), (8101A), (8101B), (8102), (8103), (8104)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 331
CIRCUIT DIAGRAMS

14.118. CONNECTOR COMPOSITES (8165), (8166), (8166T), (8200), (8201), (8203), P. 95

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MARKER LIGHT TURN / MARKER LIGHT


(8165) (8166)
(LOCATED OUTBOARD IN HEADLIGHT MODULE) (LOCATED IN HEADLIGHT MODULE RIGHT SIDE)

1
3
2
2
CONNECTOR 3591983C1
1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3600048C


1* M58AA 16 BN 3590956C1 3591990C1 *3625557C1
1# M58BA 16 BN 3590956C1 3591990C1
2* M11-GAD 16 WH 3590956C1 3591990C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

2# M11-GBD 16 WH 3590956C1 3591990C1 1 M11-GBC 16 WH 3600050C1 3600058C1


2 M58BB 16 BN 3600050C1 3600058C1
* W/ LH HEAD LIGHT 3 M57 16 OR 3600050C1 3600058C1
# W/ RH HEAD LIGHT
(* W/ LONESTAR)

TURN / MARKER LIGHT RIGHT FOG LIGHT


(8166T) (8200)
(LOCATED IN HEADLIGHT MODULE LEFT SIDE) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL)
(W/ PROSTAR & LONESTAR) (W/ PROSTAR)

A
3

2 B

1
CONNECTOR 0587567C91
CONNECTOR 3600048C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M11-GAC 16 WH 3600050C1 3600058C1
A M64B 16 YL 0587577C1 1652325C1
2 M58AB 16 BN 3600050C1 3600058C1
B M64-GB 16 WH 0587577C1 1652325C1
3 M56 16 OR 3600050C1 3600058C1

FOG LIGHT
LEFT FOG LIGHT (8203)
(8201) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL) (W/ LONESTAR)
(W/ PROSTAR)

A 3

B 2

1
CONNECTOR 3824986C1
CONNECTOR 0587567C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 1 M64A 16 YL 3825461C1 3578677C1
A M64A 16 YL 0587577C1 1652325C1 2 M64-GA 16 WH 3825461C1 3578677C1
B M64-GA 16 WH 0587577C1 1652325C1 3 M64B 16 YL 3825461C1 3578677C1
4 M64-GB 16 WH 3825461C1 3578677C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 095

Figure 331 Connector Composites (8165), (8166), (8166T), (8200), (8201), (8203)

S08339
332 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.119. CONNECTOR COMPOSITES (8303), (8310), (8311), (8312), P. 96

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRIC HORN
(8303)
(LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR & LONESTAR)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A M85 16 GY 1661875C1 1661872C1


B M85-GA 16 WH 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

DUAL ELECTRIC HORNS


(8310)
(LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


B

A M85J 16 GY 1667742C1 1661872C1


B M85-GC 16 WH 1667742C1 1661872C1
A

CONNECTOR 3543888C1
BODY LOCK 1661874C1

ELECTRIC HORN # 1
(8311)
(LOCATED UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A* M85J 16 GY 1661875C1 1661872C1
A
A** M85K 16 GY 1661875C1 1661872C1
B B* M85-GC 16 WH 1661875C1 1661872C1
B** M85-GD 16 WH 1661875C1 1661872C1

CONNECTOR 1661778C1 * W/ SINGLE HORN


BODY LOCK 1661874C1 ** W/ DUAL HORN

ELECTRIC HORN # 2
(8312)
(LOCATED UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A M85L 16 GY 1661875C1 1661872C1
B M85-GE 16 WH 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 096

Figure 332 Connector Composites (8303), (8310), (8311), (8312)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 333
CIRCUIT DIAGRAMS

14.120. CONNECTOR COMPOSITES (8350), (8351), (8352), (8410), (8450), P. 97

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WASHER PUMP WASHER FLUID


(8350) LEVEL SENSOR
(LOCATED UNDER HOOD ON RIGHT FRAME RAIL) (8351)
(W/ PROSTAR) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)

2
1 2
1

CONNECTOR 3536864C1 CONNECTOR 3554317C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87C 16 GY 3536865C1 3536868C1 1 M87A 18 GY 3554322C1 3554318C1
2 M87D 16 GY 3536865C1 3536868C1 2 M9BB 18 GY 3554322C1 3554318C1

COLD START ASSIST RELAY WASHER PUMP


(8410) (8352)
(W/ IBB ENGINE) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
(W/ LONESTAR)

7 2 8
A
B
5
3

CONNECTOR 3522068C1
6 1 9 BODY LOCK 1661874C1
CONNECTOR 3664985C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K21A1 12 TN 3664983C1 3664987C1 A M87C 16 GY 1661875C1 1661872C1
2 K21A2 12 TN 3664983C1 3664987C1 B M87D 16 GY 1661875C1 1661872C1
3 K14A1 8 RD 3664982C1 3664986C1
5 PLUG - - 3664989C1 -
6 K21B1 18 TN 3664984C1 3664988C1
7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -

HOOD SWITCH
(8450)
(LOCATED ON UNDERSIDE OF HOOD)

B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M97H 18 VT 2033819C1 1652325C1
A B M97J 18 VT 2033819C1 1652325C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 097

Figure 333 Connector Composites (8350), (8351), (8352), (8410), (8450)

S08339
334 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.121. CONNECTOR COMPOSITES (8450A), (8450B), (8451), (8453), (8454), (8455),


(8456), (8500), P. 98

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERCONNECT TO FORWARD HARNESS


(8450A)
(LOCATED ON UNDERSIDE OF HOOD - LEFT FRONT)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A M97H 18 VT 2033911C1 1652325C1


B M97J 18 VT 2033911C1 1652325C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1

ICON HOOD SWITCH


(8450B)
(LOCATED UNDER HOOD ON LEFT SIDE SPLASH PANEL)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M97H 18 VT 2033819C1 1652325C1
CONNECTOR 1671610C1 B M97J 18 VT 2033819C1 1652325C1
BODY LOCK 1671608C1
PARK BRAKE SWITCH
ICON TEMP SENDER (8453)
(8451) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
(LOCATED ON FRONT OF FRAME - LEFT SIDE)

D
A CONNECTOR 1661777C1
2 1 B
BODY LOCK 1661873C1
C
CONNECTOR 3518182C1
BODY LOCK 3518184C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
CAV CIR GAUGE COLOR TERMINAL
B - - - - -
1 M97K 18 VT 3518963C1
C M97R 18 VT 3594831C1 1661872C1
2 M97L 18 VT 3518963C1
D M97M 18 VT 3594831C1 1661872C1

PARK BRAKE PRESSURE SWITCH IDLE CONTROL TEMP SENDER


(8454) (8455)
(LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL) (LOCATED AT FRONT OF LEFT FRAME RAIL)

D
B A 2 1
C CONNECTOR 1661777C1
BODY LOCK 1661873C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
CAV CIR GAUGE COLOR TERMINAL
B - - - - -
1 M41-G 16 TN 3518963C1
C M72EA 16 OR 3594831C1 1661872C1
2 M41A 16 TN 3518963C1
D M72EB 16 OR 3594831C1 1661872C1

BENDIX LEFT ABS MODULATOR


(8500)
IDLE CONTROL TEMP SENDER
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(8456)

2 1 B

CONNECTOR 3518182C1 CONNECTOR 1686834C1


BODY LOCK 3518184C1 BODY LOCK 1664408C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL A M94 18 GY 2033819C1 1652325C1
1 M41-G 16 TN 3518963C1 B M94A 18 GY 2033819C1 1652325C1
2 M41A 16 TN 3518963C1 C M94B 18 GY 2033819C1 1652325C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 098

Figure 334 Connector Composites (8450A), (8450B), (8451), (8453), (8454), (8455), (8456), (8500)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 335
CIRCUIT DIAGRAMS

14.122. CONNECTOR COMPOSITES (8501), (8502), (8503), (8504), P. 99

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX RIGHT ABS MODULATOR


(8501)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M94H 18 GY 2033819C1 1652325C1
C
B M94J 18 GY 2033819C1 1652325C1
C M94K 18 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX LEFT AIR ABS SPEED SENSOR


(8502)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CAV CIR GAUGE COLOR TERMINAL


2 1 1 M94C 18 GY 1680205C1
2 M94D 18 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

BENDIX RIGHT AIR ABS SPEED SENSOR


(8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 M94E 18 GY 1680205C1
2 1 2 M94F 18 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

WABCO LEFT ABS MODULATOR


(8504)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 M94M 18 GY ASSY
1 2 M94MA 18 GY ASSY
3 M94MB 18 GY ASSY
3 2

CONNECTOR 3667691C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 08SEP06 AE08055906 099

Figure 335 Connector Composites (8501), (8502), (8503), (8504)

S08339
336 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.123. CONNECTOR COMPOSITES (8505), (8506), (8507), (8550), P. 100

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO RIGHT ABS MODULATOR


(8505)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 M94MH 18 GY ASSY
1 2 M94MJ 18 GY ASSY
3 M94MK 18 GY ASSY
3 2

CONNECTOR 366769C1

WABCO LEFT ABS SPEED SENSOR


(8506)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

1
CAV CIR GAUGE COLOR TERMINAL
1 M94MC 18 GY ASSY
2 M94MD 18 GY ASSY

CONNECTOR 3519878C1

WABCO RIGHT ABS SPEED SENSOR


(8507)
(LOCATED ON ROGHT FRAME RAIL BY FRONT AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 M94ME 18 GY ASSY
2 M94MF 18 GY ASSY
2
CONNECTOR 3526351C1

FUEL HEATER
(8550)
(LOCATED ON LEFT FRAME RAIL ON FUEL FILTER)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A M19 14 GY 0587577C1 0589391C1
B M19-GA 14 WH 0587577C1 0589391C1

CONNECTOR 0587567C91 # W/ LONESTAR


#CONNECTOR 3824963C91

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 08SEP06 AE08055906 100

Figure 336 Connector Composites (8505), (8506), (8507), (8550)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 337
CIRCUIT DIAGRAMS

14.124. CONNECTOR COMPOSITES (8601), (8750), (8800), (8802), P. 101

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HVAC TEMP SENDER


(8601)
(LOCATED AT FRONT OF LEFT FRAME RAIL)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M41 18 GY 1661875C1 1661872C1
A
B M109A 18 GY 1661875C1 1661872C1
B B* M109AA 18 GY 1661875C1 1661872C1

* W/ FRONT LOAD INDICATOR


CONNECTOR 3522068C1
BODY LOCK 1661874C1

FRONT LOAD INDICATOR


(8750)
(LOCATED AT FRONT LEFT SUSPENSION AIR BAG)

CAV CIR GAUGE COLOR TERMINAL


B
C A M109AB 18 GY 1651943C1
A B M106A 18 GY 1651943C1
C M61 18 GY 1651943C1

CONNECTOR 1678137C1

GROUND SPLICE PACK # 1


(8800)
(LOCATED ON LEFT FRAME RAIL BY ENGINE CROSSMEMBER)

E CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

D A M11-GD 12 WH 2033816C1 0589390C1


B M64-GA 16 WH 2033819C1 1652325C1
C C M64-GB 16 WH 2033819C1 1652325C1
B D M19-GA 14 WH 2033816C1 0589391C1
E M54-GA 16 WH 2033819C1 1652325C1
A
F M85-GA 16 WH 2033819C1 1652325C1

CONNECTOR 3551896C1
BODY LOCK 3551897C1

ELECTRONIC GND SPLICE PACK


(8802)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D A N9BC 18 GY 2033819C1 1652325C1
B N9BD 18 GY 2033819C1 1652325C1
C
C N9BE 18 GY 2033819C1 1652325C1
B D N9BF 18 GY 2033819C1 1652325C1
E PLUG - - 0587579C1 -
A
F PLUG - - 0587579C1 -

CONNECTOR 3551896C1
BODY LOCK 3551897C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 101

Figure 337 Connector Composites (8601), (8750), (8800), (8802)

S08339
338 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.125. CONNECTOR COMPOSITES (8803), (8804), (8805), (8806), P. 102

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHASSIS GND ADAPTER


(8803)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

E CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D A N11-GA 10 WH 1687847C1 0589390C1

C B N10-G 12 WH 2033816C1 0589391C1


C N59-GB 16 WH 2033819C1 1652325C1
B
D N37-G 18 WH 2033819C1 1652325C1
A
E N39-G 16 WH 2033819C1 1652325C1
F N11-GJ 16 WH 2033819C1 1652325C1

CONNECTOR 3551896C1
BODY LOCK 3551897C1

CHASSIS GND ADAPTER


(8804)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

F
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
E
A N11-GB 10 WH 1687847C1 0589390C1
D B N59-G 14 WH 2033816C1 0589391C1
C C N59-GA 14 WH 2033816C1 0589391C1
B D N49-G 18 WH 2033819C1 1652325C1
E N65-G 16 WH 2033819C1 1652325C1
A
F N65-GA 14 WH 2033816C1 0589391C1

CONNECTOR 3551896C1
BODY LOCK 3551897C1

ELECTRONIC GROUND ADAPTER


(8805)
(LOCATED ON CENTRE CHASSIS HARNESS, BOTTOM OF DASH PANEL)

E CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D A N110Z 16 TN 2033819C1 1652325C1
C B N108ZA 16 TN 2033819C1 1652325C1

B
C N108ZB 16 TN 2033819C1 1652325C1
D N108Z 16 TN 2033819C1 1652325C1
A
E PLUG - - 0587579C1 -
F PLUG - - 0587579C1 -

CONNECTOR 3551896C1
BODY LOCK 3551897C1

CHASSIS GROUND ADAPTER


(8806)
(LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

F
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
E A N107-GB 18 TN 2033819C1 3517771C1
D B N107-GA 18 TN 2033819C1 1652325C1
C C N107-GC 18 TN 2033819C1 1652325C1

B D N11-GU 16 WH 2033819C1 1652325C1


E N11-GJ 16 WH 2033819C1 1652325C1
A
F PLUG - - 0587579C1 -

CONNECTOR 3551896C1
BODY LOCK 3551897C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 102

Figure 338 Connector Composites (8803), (8804), (8805), (8806)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 339
CIRCUIT DIAGRAMS

14.126. CONNECTOR COMPOSITES (8900), (8901), (8950), (8951), P. 103

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON VORAD ANTENNA ASSEMBLY


(8900)
(LOCATED CENTER OF BUMPER SUPPORT BRACKET)
(W/ PROSTAR)

CAV CIR GAUGE COLOR TERMINAL


1 4
1 M67B 16 GY 1651969C1
2 M67C 16 GY 1651969C1
3 M67D 16 GY 1651969C1
4 M67E 16 GY 1651969C1
2 3
CONNECTOR 3545577C1
BODY LOCK 3545579C1

EATON VORAD VS - 400


(8901) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED CENTER OF BUMPER SUPPORT BRACKET) 1 PLUG - - 3577744C1 -
2 PLUG - - 3577744C1 -
3 PLUG - - 3577744C1 -
4 M5UE(+) 18 YL 3673404C1 3573653C1
5 M5UE(-) 18 GN 3673404C1 3573653C1
2 4 6 8 10
6 PLUG - - 3577744C1 -
1 3 5 7 9 7 PLUG - - 3577744C1 -
8 PLUG - - 3577744C1 -
9 M67-GY 18 WH 3673404C1 3573653C1
CONNECTOR 3673402C1 10 M67Y 18 PK 3673404C1 3573653C1

VEHICLE SENSOR MOD CONNECTOR 1 CAV CIR GAUGE COLOR TERMINAL


(8950)
1 PLUG - - 3527276C1
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB)
OR UNDER CAB CROSSMEMBER (SLEEPER)) 2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
7 6
5 N5UA(+) 18 YL 3518963C1
5* N5UD(+) 18 YL 3518963C1
6 N5UA(-) 18 GN 3518963C1
6* N5UD(-) 18 GN 3518963C1
7 N11-GU 16 WH 3518963C1
8 N14U 16 RD 3518963C1
9** N12UB 16 PK 3518963C1
9 N12U 16 PK 3518963C1
12 1 10 N108Z 16 TN 3518963C1
11 N108V 16 TN 3518963C1
CONNECTOR 3553404C1 12 N110B 18 TN 3518963C1
BODY LOCK 3553460C1
* W/ VORAD VS-400 (TG)
** w/ FUEL FILTER SENSOR (TG)

VEHICLE SENSOR MOD CONNECTOR 1


(8951)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) CAV CIR GAUGE COLOR TERMINAL
OR UNDER CAB CROSSMEMBER (SLEEPER)) 1 N107C 18 TN 3518963C1
2 N107B 18 TN 3518963C1
7 6
3 N107A 18 TN 3518963C1
4 PLUG - - 3527276C1
5 N108A 18 TN 3518963C1
6 N108B 18 TN 3518963C1
7 N108C 18 TN 3518963C1
8 N108D 18 TN 3518963C1
9 N108E 18 TN 3518963C1
10 N108F 18 TN 3518963C1
12 1 11 PLUG - - 3527276C1
12 PLUG - - 3527276C1
CONNECTOR 3586750C1
BODY LOCK 3553460C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 103

Figure 339 Connector Composites (8900), (8901), (8950), (8951)

S08339
340 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.127. CONNECTOR COMPOSITES (8952), (8953/8954M/8953F), P. 104

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TIRE PRESSURE MONITORING


SYSTEM (TPMS)CONTROLLER
(8952) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON MODULE BRACKET (IN CAM))
(W/ PROSTAR) 1 D22-G 18 WH 3598072C1
2 D22E 18 TN 3598072C1
3 D22D 18 TN 3598072C1
15 14 13 4 D22C 18 TN 3598072C1
5 D22B 18 TN 3598072C1
6 D22A 18 TN 3598072C1
7 D22VC 18 TN 3598072C1
8 D22VB 18 TN 3598072C1
9 D22VA 18 TN 3598072C1
10 D22ZA 18 TN 3598072C1
11 D22ZB 18 TN 3598072C1
12 D22ZC 18 TN 3598072C1
13 D5 (+) 18 GN 3598072C1
3 2 1
14 - - - -
15 D5 (-) 18 YL 3598072C1
BODY LOCK 3596928C1

FORWARD / CENTER
PROGNOSTICS & DIAGNOSTICS
(8953 / #8954M / #8953F)
(LOCATED ON LEFT SIDE DASH PANEL)

E D C B A A B C D E

F G J K K F

H J H G

CONNECTOR 3538635C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1
BODY LOCK 3538636C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M108A 18 TN 1667742C1 1661872C1 A N108A 18 TN 1661875C1 1661872C1
B M108VA 16 TN 1667742C1 1661872C1 B N108VA 16 TN 1661875C1 1661872C1
C M108B 18 TN 1667742C1 1661872C1 C N108B 18 TN 1661875C1 1661872C1
D M110V 16 TN 1667742C1 1661872C1 D N110V 16 TN 1661875C1 1661872C1
E - - - - - E - - - - -
F M110A 18 TN 1667742C1 1661872C1 F N110B 18 TN 1661875C1 1661872C1
G M107A 18 TN 1667742C1 1661872C1 G N107A 18 TN 1661875C1 1661872C1
H M107-GA 18 TN 1667742C1 1661872C1 H N107-GA 18 TN 1661875C1 1661872C1
J M108ZA 16 TN 1667742C1 1661872C1 J N108ZA 16 TN 1661875C1 1661872C1
K M110ZA 18 TN 1667742C1 1661872C1 K N110Z 16 TN 1661875C1 1661872C1

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06
AE08055906 104

Figure 340 Connector Composites (8952), (8953/8954M/8953F)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 341
CIRCUIT DIAGRAMS

14.128. CONNECTOR COMPOSITES (8954), (8954M), (8960), (8961), (8962), P. 105

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 TERMINATING RESISTOR CONNECTOR PROGNOSTIC AND DIAGNOSTIC-TG


(8954) (8954M)
(LOCATED ON LEFT FRAME RAIL UNDER CAB) (W/ LONESTAR)

E F
C D G
B C H
A
B J

CONNECTOR 1667741C1
A K CONNECTOR 3538635C1
BODY LOCK 1667771C1 BODY LOCK 3538636C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A* P5UB(+) 18 YL 1661875C1 3568570C1 A P108A 18 TN 1661875C1 1661875C1
A P5U(+) 18 YL 1661875C1 3568570C1 B P108VA 16 TN 1661875C1 1661875C1
A# P5UC(+) 18 YL 1661875C1 3568570C1 C P108B 18 TN 1661875C1 1661875C1
B PLUG - - 2025431C1 - D P110V 16 TN 1661875C1 1661875C1
C* P5UB(-) 18 GN 1661875C1 3568570C1 E - - - - -
C P5U(-) 18 GN 1661875C1 3568570C1 F P110B 18 TN 1661875C1 1661875C1
C# P5UC(-) 18 GN 1661875C1 3568870C1 G P107A 18 TN 1661875C1 1661875C1
H P107-GA 18 TN 1661875C1 1661875C1
* W/ PROGNOSTICS & DIAGNOSTICS COMMON WIRING I - - - - -
# W/ LONESTAR
J P108ZA 16 TN 1661875C1 1661875C1
K P110Z 16 TN 1661875C1 1661875C1

FRONT LEFT BRAKE WEAR SENSOR


(8960)
(LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)

2
CAV CIR GAUGE COLOR TERMINAL
1 1 [MRFL2] 18 TN ASSY
2 [MRFL1] 18 TN ASSY

CONNECTOR 3600334C1

FRONT RIGHT BRAKE WEAR SENSOR


(8961)
(LOCATED ON RIGHT FRAME RAIL BY FRONT SUSPENSION)

CAV CIR GAUGE COLOR TERMINAL


1 [MRFR1] 18 TN ASSY
2 [MRFR2] 18 TN ASSY

1
CONNECTOR 3600334C1

LEFT FRONT BRAKE (6X4) WEAR SENSOR


(8962)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

2
CAV CIR GAUGE COLOR TERMINAL
1 [RURFL1] 18 BK ASSY
2 [RURFL2] 18 BK ASSY

1
CONNECTOR 3600334C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 105

Figure 341 Connector Composites (8954), (8954M), (8960), (8961), (8962)

S08339
342 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.129. CONNECTOR COMPOSITES (8963), (8964), (8965), (8966), (8967), P. 106

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT FRONT BRAKE (6X4) WEAR SENSOR


(8963)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

2
CAV CIR GAUGE COLOR TERMINAL
1 [RURFR1] 18 BK ASSY
2 [RURFR2] 18 BK ASSY

1
CONNECTOR 3600334C1

LEFT REAR BRAKE (6X4) WEAR SENSOR


(8964)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 [RURRL1] 18 BK ASSY
2 [RURRL2] 18 BK ASSY
1
CONNECTOR 3600334C1

RIGHT REAR BRAKE (6X4) WEAR SENSOR


(8965)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2
CAV CIR GAUGE COLOR TERMINAL
1 [RURRR1] 18 BK ASSY
2 [RURRR2] 18 BK ASSY

1
CONNECTOR 3600334C1

LEFT REAR (4X2) WEAR SENSOR


(8966)
(LOCATED ON LEFT FRAME BY REAR AXLE)

2
CAV CIR GAUGE COLOR TERMINAL
1 [RTRRL1] 18 BK ASSY
2 [RTRRL2] 18 BK ASSY

1
CONNECTOR 3600334C1

REAR BRAKE (4X2) WEAR SENSOR


(8967)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2
CAV CIR GAUGE COLOR TERMINAL
1 [RTRRR1] 18 BK ASSY
2 [RTRRR2] 18 BK ASSY

1
CONNECTOR 3600334C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 106

Figure 342 Connector Composites (8963), (8964), (8965), (8966), (8967)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 343
CIRCUIT DIAGRAMS

14.130. CONNECTOR COMPOSITES (8970), (8971), (8972), (8973), P. 107

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT LEFT BRAKE STROKE


(8970)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

C
B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A M108VD 18 TN 1661875C1 1661872C1
B M108ZD 18 TN 1661875C1 1661872C1
C M108A 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

FRONT RIGHT BRAKE STROKE


(8971)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A M108VC 18 TN 1661875C1 1661872C1
A B M108ZC 18 TN 1661875C1 1661872C1
C M108B 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

LEFT FR BRAKE STROKE (6X4)


(8972)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

C
B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VE 18 TN 1661875C1 1661872C1
A B R108ZE 18 TN 1661875C1 1661872C1
C R108E 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT FR BRAKE STROKE (6X4)


(8973)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A R108VL 18 TN 1661875C1 1661872C1
A B R108ZL 18 TN 1661875C1 1661872C1
C R108F 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 107

Figure 343 Connector Composites (8970), (8971), (8972), (8973)

S08339
344 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.131. CONNECTOR COMPOSITES (8974), (8975), (8976), (8977), P. 108

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT REAR BRAKE STROKE (6X4)


(8974)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R108VH 18 TN 1661875C1 1661872C1

A B R108ZH 18 TN 1661875C1 1661872C1


C R108CA 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT REAR BRAKE STROKE (6X4)


(8975)
(LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)

C CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


B A R108VJ 18 TN 1661875C1 1661872C1
B R108ZJ 18 TN 1661875C1 1661872C1
A
C R108DA 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

LEFT REAR BRAKE STROKE (4X2)


(8976)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


C
A R108VF 18 TN 1661875C1 1661872C1
B B R108ZF 18 TN 1661875C1 1661872C1
A C R108C 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT REAR BRAKE STROKE (4X2)


(8977)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R108VK 18 TN 1661875C1 1661872C1
A B R108ZK 18 TN 1661875C1 1661872C1
C R108D 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 108

Figure 344 Connector Composites (8974), (8975), (8976), (8977)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 345
CIRCUIT DIAGRAMS

14.132. CONNECTOR COMPOSITES (8980), (8981), (8982), (8983), (8984), P. 109

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT TIRE PRESSURE MONITOR


(8980)
(LOCATED ON ENGINE CROSS MEMBER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 M22ZA 20 TN 3600325C1 3600327C1
2 M22VA 20 TN 3600325C1 3600327C1
2 4
1 3 3 M22A 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -

CONNECTOR 3600324C1

LEFT REAR TIRE PRESSURE MONITOR


(8981)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


2 4 1 R22ZB 20 TN 3600325C1 3600327C1
1 3 2 R22VB 20 TN 3600325C1 3600327C1
3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -
CONNECTOR 3600324C1

RIGHT REAR TIRE PRESSURE MONITOR


(8982)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R22ZC 20 TN 3600325C1 3600327C1
2 4 2 R22VC 20 TN 3600325C1 3600327C1
1 3
3 R22C 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -

CONNECTOR 3600324C1

LEFT REAR TIRE PRESSURE MONITOR(6X4)


(8983)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R22ZB 20 TN 3600325C1 3600327C1
2 4 2 R22VB 20 TN 3600325C1 3600327C1
1 3 3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -

CONNECTOR 3600324C1

RIGHT REAR TIRE PRESSURE MONITOR(6X4)


(8984)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


2 4 1 R22ZB 20 TN 3600325C1 3600327C1
1 3 2 R22VC 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -
CONNECTOR 3600324C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 109

Figure 345 Connector Composites (8980), (8981), (8982), (8983), (8984)

S08339
346 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.133. CONNECTOR COMPOSITES (8990), (9100/9100A/9100B/9100C), (9102/9102A),


P. 110
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EYEMAX FUEL FILTER SENSOR


(8990)
(LOCATED ON FUEL FILTER - LEFT SIDE UNDER HOOD)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M110A 18 TN 0587578C1 1652325C1
B B M110ZA 18 TN 0587578C1 1652325C1
C M110V 16 TN 0587577C1 1652325C1
C

CONNECTOR 0587569C91

LEFT FUEL SENDER


(9100 / *9100A / *9100B / *9100C)
(LOCATED ON LEFT SIDE FUEL TANK)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A N36A 18 TN 1661875C1 1661872C1
B B N9BE 18 GY 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

(* W/ LONESTAR)

FUEL TRANSFER
(9102 / *9102A)
(LOCATED ON FUEL PUMP-TOP OF BELL HOUSING)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A N37-G 18 WH 1661875C1 1661872C1


B N37A 18 TN 1661875C1 1661872C1

CONNECTOR 3522068C1
BODY LOCK 1661874C1

(* W/ LONESTAR)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 110

Figure 346 Connector Composites (8990), (9100/9100A/9100B/9100C), (9102/9102A)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 347
CIRCUIT DIAGRAMS

14.134. CONNECTOR COMPOSITES (9103), (9303), (9303A), (9304), (9304A), P. 111

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

(6*4) STOP TAIL AND TURN


(9303A)
RIGHT FUEL SENDER (LOCATED AT REAR END OF LEFT FRAME RAIL)
(9103) (W/ LONESTAR)
(LOCATED ON RIGHT SIDE FUEL TANK)

D
A
B C

A
CONNECTOR 1661778C1
BODY LOCK 1661874C1

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BA 12 OR 2033816C1 0589391C1
A N36B 18 TN 1661875C1 1661872C1
B R56A 14 OR 2033816C1 0589391C1
B N9BD 18 GY 1661875C1 1661872C1
C R57A 14 OR 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1

(6*4) STOP TAIL AND TURN TOP GUN


STOP TAIL AND TURN (9304A)
(9303 - COMMON BASE (6X4)) (LOCATED AT REAR END OF LEFT FRAME RAIL)
(9304 - COMMON BASE - TOPGUN (6x4) (W/ LONESTAR)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

E
E

D D
C C
B
B
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BA 12 OR 2033816C1 0589391C1 A R71BA 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1 B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 C R57A 14 OR 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1 D R68A 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1 E R10-GA 16 WH 2033816C1 0589391C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 111

Figure 347 Connector Composites (9103), (9303), (9303A), (9304), (9304A)

S08339
348 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.135. CONNECTOR COMPOSITES (9501), (9501D), (9502/9502A), (9502B),


(9503/9503D), (9504/9504A/9504B), P. 112

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX RR LEFT WHEEL


SPEED SENSOR (6X4)
(9501D)
BENDIX LEFT WHEEL
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
SPEED SENSOR (4X2)
(W/ LONESTAR)
(9501)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2 1 CONNECTOR 1684261C1
2 1 BODY LOCK 1684263C1

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 1684261C1
BODY LOCK 1684263C1 1* R94BD 16 GY 1680205C1
1* R94BQ 16 GY 1680205C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
2* R94BE 16 GY 1680205C1
1 R94BD 16 GY 1680205C1 1652325C1
2* R94BR 16 GY 1680205C1
2 R94BE 16 GY 1680205C1 1652325C1
* MUTUALLY EXCLUSIVE

BENDIX LEFT MODULATOR BENDIX LEFT REAR MODULATOR


(9502 / #9502A) (9502B)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
(W/ LONESTAR)

A
A
B
B
C
C * MUTUALLY EXCLUSIVE
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94BA 16 GY 2033819C1 1652325C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B R94BB 16 GY 2033819C1 1652325C1 A* R94BA 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 A* R94BM 16 GY 2033819C1 1652325C1
B* R94BB 16 GY 2033819C1 1652325C1
(# W/ LONESTAR)
B* R94BN 16 GY 2033819C1 1652325C1
C* R94BC 16 GY 2033819C1 1652325C1
C* R94BP 16 GY 2033819C1 1652325C1

BENDIX RIGHT WHEEL SPEED SENSOR


(9503 / #9503D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 R94BF 16 GY 1680205C1
2 1 1# R94BV 16 GY 1680205C1
2 R94BH 16 GY 1680205C1

CONNECTOR 1684261C1 2# R94BW 16 GY 1680205C1


BODY LOCK 1684263C1 (# W/ LONESTAR)

BENDIX RR RIGHT MODULATOR


(9504 / #9504A / #9504B)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A R94BJ 16 GY 2033819C1 1652325C1
A# R94BS 16 GY 2033819C1 1652325C1
B
B R94BK 16 GY 2033819C1 1652325C1
C B# R94BT 16 GY 2033819C1 1652325C1
C R94BL 16 GY 2033819C1 1652325C1
CONNECTOR 1686834C1 C# R94BU 16 GY 2033819C1 1652325C1
BODY LOCK 1664408C1
(# W/ LONESTAR)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 11SEP06 AE08055906 112

Figure 348 Connector Composites (9501), (9501D), (9502/9502A), (9502B), (9503/9503D),


(9504/9504A/9504B)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 349
CIRCUIT DIAGRAMS

14.136. CONNECTOR COMPOSITES (9505/9505A), (9506/9506D/9506E),


(9507/9507A/9507B), (9508/9508B/9508D/9508E), (9509/9509A/9509B), P. 113

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX AUTO
TRACTION CONTROL
(9505 / *9505A)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CAV CIR GAUGE COLOR TERMINAL


1
1 R94BM 16 GY 3518961C1
3 2
2 R94BN 16 GY 3518961C1
3 - - - -

CONNECTOR 3518183C1 (* W/ LONESTAR)


BODY LOCK 3518174C1

WABCO LEFT WHEEL SPEED SENSOR


(9506 / *9506D / *9506E )
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1

CAV CIR GAUGE COLOR TERMINAL


1 R94MBD 18 GY ASSY
2 R94MBE 18 GY ASSY
2
(* W/ LONESTAR)
CONNECTOR 3519878C1

WABCO LEFT MODULATOR


(9507 / *9507A / * 9507B)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1 CAV CIR GAUGE COLOR TERMINAL


1 R94MBA 18 GY ASSY
3 2
2 R94MBB 18 GY ASSY
3 R94MBC 18 GY ASSY

(* W/ LONESTAR)
CONNECTOR 3667691C1

WABCO RIGHT WHEEL SPEED SENSOR


(9508 / *9508B / *9508D / *9508E)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

1
CAV CIR GAUGE COLOR TERMINAL
1 R94MBF 18 GY ASSY
2 R94MBH 18 GY ASSY

(* W/ LONESTAR)
2
CONNECTOR 3519878C1

WABCO RIGHT WHEEL MODULATOR


(9509 / *9509A / *9509B)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL


1 1 R94MBJ 18 GY ASSY
2 R94MBK 18 GY ASSY
3 2
3 R94MBL 18 GY ASSY

(* W/ LONESTAR)
CONNECTOR 3667691C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 113

Figure 349 Connector Composites (9505/9505A), (9506/9506D/9506E), (9507/9507A/9507B),


(9508/9508B/9508D/9508E), (9509/9509A/9509B)

S08339
350 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.137. CONNECTOR COMPOSITES (9510/9510A/9510F), (9510F/9510M), (9511),


(9511/9511A), (9512), P. 114

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABS6 PRESSURE SENSOR


(9510 / *9510A / *9510F)
(LOCATED ON REAR SUSPENSION AIR BAG:
LEFT SIDE (6X4)
RIGHT SIDE (4X2))

CAV CIR GAUGE COLOR TERMINAL


B A R94SZC 18 GY 1651943C1
C
A B R94SVC 18 GY 1651943C1
C R94SH 18 GY 1651943C1

CONNECTOR 1678137C1 * W/ LONESTAR

ABS6 PRESSURE SENSOR


(9510F / 9510M)
(LOCATED ON LEFT FRAME RAIL, BACK OF CAB)

C C
B B
A A

CONNECTOR 1667741C1 CONNECTOR 1667740C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94SZC 16 GY 1661875C1 1661872C1 A R94SZC 18 GY 1667742C1 1661872C1
B N94SVC 16 GY 1661875C1 1661872C1 B R94SVC 18 GY 1667742C1 1661872C1
C N94SH 16 GY 1661875C1 1661872C1 C R94SH 18 GY 1667742C1 1661872C1

YAW SENSOR
(9511 / *9511A)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB),
BEHIND CAB CROSSMEMBER (SLEEPER))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 4 1 N94SAB 18 GY 3601686C1 3601687C1
2 N94SCB 18 GY 3601686C1 3601687C1
3 2
3 N94SBB 18 GY 3601686C1 3601687C1
4 N94SDB 18 GY 3601686C1 3601687C1

CONNECTOR 3601685C1 * W/ LONESTAR

BENDIX FR RIGHT WHEEL SPEED SENSOR


(9511) BENDIX AUTO TRACTION CONTROL
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (9512)
(W/ LONESTAR) (LOCATED ON LEFT FRAME RAIL UNDER CAB)

2 1 1 2

CONNECTOR 1684261C1 CONNECTOR 3518183C1


BODY LOCK 3518174C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 R94BF 16 GY 1680205C1 1 N94SJ 16 GY 3518961C1
2 R94BH 16 GY 1680205C1 2 N94SK 16 GY 3518961C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 114

Figure 350 Connector Composites (9510/9510A/9510F), (9510F/9510M), (9511), (9511/9511A), (9512)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 351
CIRCUIT DIAGRAMS

14.138. CONNECTOR COMPOSITES (9512), (9513), (9514), (9515/9515A/9515B), P. 115

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX FR LEFT WHEEL SPEED SENSOR


(9512)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


1 R94BD 16 GY 1680205C1
2 1
2 R94BE 16 GY 1680205C1

CONNECTOR 1684261C1

BENDIX TRAILER MODULATOR


(9513)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N94SM 16 GY 2033819C1 1652325C1
B N94SN 16 GY 2033819C1 1652325C1
C C N94SL 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX FR LEFT MODULATOT WABCO RSC CONNENCTOR


(9513) (9514)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
(W/ LONESTAR) (W/ PROSTAR)

A
1

CONNECTOR 1686834C1
B 2

CONNECTOR 3567225C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL
A R94BA 16 GY 2033819C1 1652325C1
1 N94SJ 16 GY ASSY
B R94BB 16 GY 2033819C1 1652325C1
2 N94SK 16 GY ASSY
C R94BC 16 GY 2033819C1 1652325C1

BENDIX FR RIGHT MODULATOT


(9514)
LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A R94BJ 16 GY 2033819C1 1652325C1
B R94BK 16 GY 2033819C1 1652325C1
B C R94BL 16 GY 2033819C1 1652325C1

C CONNECTOR 1686834C1

WABCO AUTO TRACTION CONTROL SOLENOID


(9515 / *9515A / *9515B)
(LOCATED ON CROSSMEMBER BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL


1
1 R94MBM 18 GY ASSY
2 2 R94MBN 18 GY ASSY

* W/ LONESTAR

CONNECTOR 3567225C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 115

Figure 351 Connector Composites (9512), (9513), (9514), (9515/9515A/9515B)

S08339
352 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.139. CONNECTOR COMPOSITES (9516M), (9635), (9715F/9715M), P. 116

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX 6- CHANNEL ABS INLINE CONNECTOR


(9516M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
(W/ LONESTAR)
REAR CHASSIS
CENTRE CHASSIS
7 6
6 7

1 12 12 1
CONNECTOR 3602757C1 CONNECTOR 3519462C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 94BM 16 GY 1680205C1 1 94BM 16 GY 1680206C1
2 94BN 16 GY 1680205C1 2 94BN 16 GY 1680206C1
3 94BP 16 GY 1680205C1 3 94BP 16 GY 1680206C1
4 94BQ 16 GY 1680205C1 4 94BQ 16 GY 1680206C1
5 94BR 16 GY 1680205C1 5 94BR 16 GY 1680206C1
6 94BS 16 GY 1680205C1 6 94BS 16 GY 1680206C1
7 94BT 16 GY 1680205C1 7 94BT 16 GY 1680206C1
8 94BU 16 GY 1680205C1 8 94BU 16 GY 1680206C1
9 94BV 16 GY 1680205C1 9 94BV 16 GY 1680206C1
10 94BW 16 GY 1680205C1 10 94BW 16 GY 1680206C1
11 - - - - 11 - - - -
12 - - - - 12 - - - -

EATON VORAD SIDE SENSOR


(9635)
(LOCATED ON RIGHT SIDE OF CAB)

CAV CIR GAUGE COLOR TERMINAL


A N67H 16 GY 1680206C1
CONNECTOR 3519059C1
B N67J 16 GY 1680206C1
B A C N67K 16 GY 1680206C1

TRAILER SOCKET 1
(9715F / 9715M)
(LOCATED ON LEFT ARM RAIL BEHIND CAB)

A B C
A B C

CONNECTOR 1667732C1 CONNECTOR 1667733C1


BODY LOCK 1667734C1 BODY LOCK 1667734C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R70W 10 RD 2025425C1 1667735C1 A N70W 10 RD 1667737C1 1667735C1
B R68W 10 BN 2025425C1 1667735C1 B N68W 10 BN 1667737C1 1667735C1
C R94W 10 DKBL 2025425C1 1667735C1 C N94W 10 DKBL 1667737C1 1667735C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 116

Figure 352 Connector Composites (9516M), (9635), (9715F/9715M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 353
CIRCUIT DIAGRAMS

14.140. CONNECTOR COMPOSITES (9716M/9716F), (9718), (9736), (9737), P. 117

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET 2
(9716M / 9716F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

C C

B B

A A

CONNECTOR 1667732C1 CONNECTOR 1667733C1


BODY LOCK 1667734C1 BODY LOCK 1667734C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N58W 10 BK 2025425C1 1667735C1 A R58W 10 BK 1667737C1 1667735C1
B N56W 10 YL 2025425C1 1667735C1 B R56W 10 YL 1667737C1 1667735C1
C N57W 10 LTGN 2025425C1 1667735C1 C R57W 10 LTGN 1667737C1 1667735C1

DAYCAB WORK LIGHT


(9718)
(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A N65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
B

CONNECTOR 1661778C1
BODY LOCK 1661874C1

AIR SOLENOID 4-PACK 2ND AIR SOLENOID 4-PACK


(9736) (9737)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

E E

D D

C C

B B

A A

CONNECTOR 1661375C2 CONNECTOR 1661375C2


BODY LOCK 1661376C1 BODY LOCK 1661376C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59-G 14 WH 2033816C1 0589391C1 A N59-GA 14 WH 2033816C1 0589391C1
B N59A 18 GY 2033819C1 1652325C1 B N59E 18 GY 2033819C1 1652325C1
C N59B 18 GY 2033819C1 1652325C1 C N59F 18 GY 2033819C1 1652325C1
D N59C 18 GY 2033819C1 1652325C1 D N59H 18 GY 2033819C1 1652325C1
E N59D 18 GY 2033819C1 1652325C1 E N59J 18 GY 2033819C1 1652325C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 REVISED AND REDRAWN A 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 117

Figure 353 Connector Composites (9716M/9716F), (9718), (9736), (9737)

S08339
354 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.141. CONNECTOR COMPOSITES (9738), (9768), (9769), P. 118

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

5TH WHEEL JAW LOCK SOLENOID


(9738)
(LOCATED AT END OF FRAME - LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A* N59K 16 GY 0587575C1 1652325C1
B A# N59K 18 GY 0587576C1 1652325C1
A** N59K 18 GY 0587576C1 1652325C1

A A## N59K 16 GY 0587575C1 1652325C1


A& N59K 16 GY 0587575C1 1652325C1
B N59-GB 16 WH 0587575C1 1652325C1
CONNECTOR 0587568C91

* W/ ONE SOLENOID 4 PACK W/ CNT = 3


# W/ ONE SOLENOID 4 PACK W/ CNT = 4
** W/ TWO SOLENOID 4 PACK W/ CNT = 6
## W/ TWO SOLENOID 4 PACK W/ CNT = 5
& W/ TWO SOLENOID 4 PACK W/ CNT = 7

EATON VORAD VS-400


(9768)
(LOCATED ON RIGHT SIDE CAB)

CAV CIR GAUGE COLOR TERMINAL


1 N67TA 16 PK 3572626C1
2 N67GU 16 WH 3572626C1
6 1
3 N67U 16 GY 3572626C1
5 2 4 N67V 16 GY 3572626C1
4 3 5 N67W 16 GY 3572626C1
6 PLUG - - 0453133C1

CONNECTOR 3673640C1
BODY LOCK 2005243C1

J1939 CENTER CHASSIS TO


FWD CHASSIS
(9769)
(LOCATED ON LEFT SIDE DASH PANEL)

A A
B B
C C

CONNECTOR 1667741C1 CONNECTOR 1667740C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M5U(+) 18 YL 1661875C1 3568570C1 A N5U(+) 18 YL 1667742C1 3568570C1
B - - - - - B - - - - -
C M5U(-) 18 GN 1661875C1 3568570C1 C N5U(-) 18 GN 1667742C1 3568570C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 16JAN09 REVISED AND REDRAWN B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 118

Figure 354 Connector Composites (9738), (9768), (9769)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 355
CIRCUIT DIAGRAMS

14.142. CONNECTOR COMPOSITES (9770), (9779/9779F/9779FA), (9779F1),


(9780/9780M), (9780M1), P. 119

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 CENTER CHASSIS TO FWD CHASSIS


(9770)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

A A
B
B
C
C
CONNECTOR 1667733C1
CONNECTOR 1667741C1 *CONNECTOR 1667740C1
BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A M5UB(+) 18 YL 1661875C1 3568570C1 A N5UB(+) 18 YL 1667742C1 3568570C1

B PLUG - - - 2025431C1 B PLUG - - - 2025431C1

C M5UB(-) 18 GN 1661875C1 3568570C1 C N5UB(-) 18 GN 1667742C1 3568570C1


(* W/ LONESTAR)

DAYCAB TRAILER SOCKET # 2 TRAMEC TRAILER SOCKET #12


(9779 / @9779F / @9779FA) (9779F1)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
(W/ LONESTAR)

A
A
B
B
C CONNECTOR 1667732C1
BODY LOCK 1667734C1 C

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A* N58U 10 BK 2025425C1 1667735C1 CONNECTOR 1667732C1
A# N58T 10 BK 2025425C1 1667735C1 BODY LOCK 1667734C1

B* N56U 10 YL 2025425C1 1667735C1


B# N56T 10 YL 2025425C1 1667735C1 CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

C* N57U 10 LTGN 2025425C1 1667735C1 A N58T 10 BR 2025425C1 1667735C1

C# N57T 10 LTGN 2025425C1 1667735C1 B N56T 10 YL 2025425C1 1667735C1


C N57T 10 LTGN 2025425C1 1667735C1
* TRAILER SOCKET W/ BOC & EOF
# TRAILER SOCKET W/ BOC
@ W/ LONESTAR

DAYCAB TRAILER SOCKET # 1 TRAMEC TRAILER SOCKET #1


(9780 / 9780M) (9780M1)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
(W/ LONESTAR)

D C
C
CONNECTOR 3535482C1 B
B BODY LOCK 3535483C1
A A

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A# N94U 10 DKBL 1687847C1 0589390C1
CONNECTOR 1667740C1
A* N94T 10 DKBL 1687847C1 0589390C1 BODY LOCK 1667771C1
B# N68U 10 BN 1687847C1 0589390C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B* N68T 10 BN 1687847C1 0589390C1
A N94T 10 DKBL 1667737C1 1667735C1
C# N70U 10 RD 1687847C1 0589390C1
B N68T 10 BN 1667737C1 1667735C1
C* N70T 10 RD 1687847C1 0589390C1
C N70T 10 RD 1667737C1 1667735C1
D N72V 12 DKBL 2033816C1 0589390C1

* TRAILER SOCKET W/ BOC


# TRAILER SOCKET W/ BOC & EOF
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 119

Figure 355 Connector Composites (9770), (9779/9779F/9779FA), (9779F1), (9780/9780M), (9780M1)

S08339
356 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.143. CONNECTOR COMPOSITES (9781F), (9782M), (9783F), (9783M), (9784M),


P. 120
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET 2 TRAILER SOCKET 2


(9781F) (9782M)
(LOCATED AT END OF FRAME - LEFT SIDE) (LOCATED AT END OF FRAME - LEFT SIDE)

A C

B B

C A

CONNECTOR 3535482C1
CONNECTOR 1667732C1 BODY LOCK 3535483C1
BODY LOCK 1667734C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94T 10 DKBL 1687847C1 0589390C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE B N68T 10 BN 1687847C1 0589390C1
A N58T 10 BK 2025425C1 1667735C1 C N70T 10 RD 1687847C1 0589390C1
B N56T 10 YL 2025425C1 1667735C1 D N72V 12 DKBL 2033816C1 0589390C1
C N57T 10 LTGN 2025425C1 1667735C1

ISO TRAILER SOCKET


TRAILER SOCKET 2
(9783M)
(9783F)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
(LOCATED AT END OF FRAME - LEFT SIDE)
(W/ LONESTAR)

B B

CONNECTOR 1667732C1
BODY LOCK 1667734C1
CONNECTOR 2031522C1
BODY LOCK 2033927C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N58U 10 BK 2025425C1 1667732C1
A* N58T 10 BK 2025425C1 1667732C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B N56U 10 YL 2025425C1 1667732C1
A N94T 10 DKBL 2031531C1 2025427C1
B* N56T 10 YL 2025425C1 1667732C1
B N94TA 10 YL 2031531C1 2025427C1
C N57U 10 LTGN 2025425C1 1667732C1
C* N57T 10 LTGN 2025425C1 1667732C1

* W/ LONESTAR

TRAILER SOCKET 1
(9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D A* N94U 10 DKBL 1687847C1 0589390C1
A N94T 10 DKBL 1687847C1 0589390C1
C
B* N68U 10 BN 1687847C1 0589390C1
B B N68T 10 BN 1687847C1 0589390C1
A C N70T 10 RD 1687847C1 0589390C1
C* N70U 10 RD 1687847C1 0589390C1
D N72V 12 DKBL 2033816C1 0589391C1

CONNECTOR 3535482C1
* W/ LONESTAR
BODY LOCK 3535483C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 11SEP06 AE08055906 120

Figure 356 Connector Composites (9780), (9781F), (9782M), (9783F), (9783M), (9784M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 357
CIRCUIT DIAGRAMS

14.144. CONNECTOR COMPOSITES (9789/9789F/9789FA), (9790/9790M/9790MA),


P. 121
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET 2
(9789 / *9789F / *9789FA)
(LOCATED AT END OF FRAME - LEFT SIDE)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R58W 10 BK 2025425C1 1667735C1

C B R56W 10 YL 2025425C1 1667735C1


C R57W 10 LTGN 2025425C1 1667735C1

(* W/ LONESTAR)

CONNECTOR 1667732C1
BODY LOCK 1667734C1

TRAILER SOCKET 1 (4X2)


(9790 / *9790M/ *9790MA)
(LOCATED AT END OF FRAME - LEFT SIDE)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R70W 10 RD 1667737C1 1667735C1
B R68W 10 BN 1667737C1 1667735C1
A
C R94W 10 DKBL 1667737C1 1667735C1

(* W/ LONESTAR)

CONNECTOR 1667733C1
BODY LOCK 1667734C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 11SEP06 AE08055906 121

Figure 357 Connector Composites (9789/9789F/9789FA), (9790/9790M/9790MA)

S08339
358 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.145. CONNECTOR COMPOSITES (9800/9800F/9800M), P. 122

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CONNECTION TO REAR / CENTER CHASSIS HARNESS


(9800 / 9800F / 9800M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
13 1 1 13

12 12
24 24

CONNECTOR 3558022C1
BODY LOCK 3558056C1
CONNECTOR 3558026C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 3558056C1

1 R71BA 14 OR 3559037C1 3575783C1


2 R56A 14 OR 3559037C1 3575783C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
3 R57A 14 OR 3559037C1 3575783C1 1 N71BA 14 OR 3559035C1 3575783C1
4 R68A 14 BN 3559037C1 3575783C1 2 N56A 14 OR 3559035C1 3575783C1
5 R10-G 12 WH 3559037C1 3575783C1 3 N57A 14 OR 3559035C1 3575783C1
5& R10-G 16 WH 3559037C1 3509903C1 4 N68A 14 BN 3559035C1 3575783C1
6 R32A 18 TN 3559036C1 3509903C1 5 N10-G 12 WH 3559035C1 3575783C1
6## 32 18 TN 3559036C1 3509903C1 6 N32A 18 TN 3509874C1 3509903C1
7* R9A 18 GY 3559036C1 3509903C1 7 N9BF 18 GY 3509874C1 3509903C1
7* R9 18 GY 3559036C1 3509903C1 8 N32 18 TN 3509874C1 3509903C1
7## 9C 18 GY 3559036C1 3509903C1 9 N49 18 GY 3509874C1 3509903C1
8 R32 18 TN 3559036C1 3509903C1 10 N49-G 18 WH 3509874C1 3509903C1
9 R49 18 GY 3559036C1 3509903C1 11 N49A 18 GY 3509874C1 3509903C1
10* R49-GC 18 WH 3559036C1 3509903C1 12 PLUG - - 3532129C1 -
10* R49-G 18 WH 3559036C1 3509903C1 13 N94BA 16 GY 3559035C1 3509903C1
11 R49A 18 GY 3559036C1 3509903C1 14 N94BB 16 GY 3559035C1 3509903C1
12 R58AC 16 BN 3559037C1 3509903C1 15 N94BC 16 GY 3559035C1 3509903C1
13@ R94BA 16 GY 3559037C1 3509903C1 16 N94BD 16 GY 3559035C1 3509903C1
13# R94MBA 18 GY 3559036C1 3509903C1 17 N94BE 16 GY 3559035C1 3509903C1
14@ R94BB 16 GY 3559037C1 3509903C1 18 N94BF 16 GY 3559035C1 3509903C1
14# R94MBB 18 GY 3559036C1 3509903C1 19 N94BH 16 GY 3559035C1 3509903C1
15@ R94BC 16 GY 3559037C1 3509903C1 20 N94BJ 16 GY 3559035C1 3509903C1
15# R94MBC 18 GY 3559036C1 3509903C1 21 N94BK 16 GY 3559035C1 3509903C1
16@ R94BD 16 GY 3559037C1 3509903C1 22 N94BL 16 GY 3559035C1 3509903C1
16# R94MBD 18 GY 3559036C1 3509903C1 23 N94BM 16 GY 3559035C1 3509903C1
17@ R94BE 16 GY 3559037C1 3509903C1 24 N94BN 16 GY 3559035C1 3509903C1
17# R94MBE 18 GY 3559036C1 3509903C1
18@ R94BF 16 GY 3559037C1 3509903C1
18# R94MBF 18 GY 3559036C1 3509903C1
19@ R94BH 16 GY 3559037C1 3509903C1
19# R94MBH 18 GY 3559036C1 3509903C1
20@ R94BJ 16 GY 3559037C1 3509903C1
20# R94MBJ 18 GY 3559036C1 3509903C1
21@ R94BK 16 GY 3559037C1 3509903C1 * MUTUALLY EXCLUSIVE
21# R94MBK 18 GY 3559036C1 3509903C1 @ W/ BENDIX ABS
# W/ WABCO ABS
22@ R94BL 16 GY 3559037C1 3509903C1
& W/ TOPGUN
22# R94MBL 18 GY 3559036C1 3509903C1 ## W/ LONESTAR
23@ R94BM 16 GY 3559037C1 3509903C1
23# R94MBM 18 GY 3559036C1 3509903C1
24@ R94BN 16 GY 3559037C1 3509903C1
24# R94MBN 18 GY 3559036C1 3509903C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 11SEP06 AE08055906 122

Figure 358 Connector Composites (9800/9800F/9800M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 359
CIRCUIT DIAGRAMS

14.146. CONNECTOR COMPOSITES (9801/9801F/9801M), P. 123

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CENTER / REAR PROGNOSTICS & DIAGNOSTICS


(9801 / 9801F / 9801M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

H G F E D C B A
A B C D E F G H
J K L M N P R S
S R P N M L K J

CONNECTOR 3533853C1

CONNECTOR 3533852C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A R108VB 16 TN 3534160C1 3535428C1
A N108VB 16 TN 3534162C1 3535428C1 B R107-GC 18 TN 3535305C1 3535424C1
B N107-GC 18 TN 3535303C1 3535424C1 C R107C 18 TN 3535305C1 3535424C1
C N107C 18 TN 3535303C1 3535424C1 D R108F 18 TN 3535305C1 3535424C1
D N108F 18 TN 3535303C1 3535424C1 E R108E 18 TN 3535305C1 3535424C1
E N108E 18 TN 3535303C1 3535424C1 F* R108D 18 TN 3535305C1 3535424C1
F N108D 18 TN 3535303C1 3535424C1 F# R108DA 18 TN 3535305C1 3535424C1
G N108C 18 TN 3535303C1 3535424C1 G* R108C 18 TN 3535305C1 3535424C1
H N107B 18 TN 3534162C1 3535427C1 G# R108CA 18 TN 3535305C1 3535424C1
J N108ZB 16 TN 3534162C1 3535428C1 H R107B 18 TN 3534160C1 3535427C1
K N22ZB 18 TN 3535303C1 3535424C1 J R108ZB 16 TN 3534160C1 3535428C1
L N22VB 18 TN 3535303C1 3535424C1 K R22ZB 20 TN 3535304C1 3535423C1
M N22B 18 TN 3535303C1 3535424C1 L R22VB 20 TN 3535304C1 3535423C1
N N22ZC 18 TN 3535303C1 3535424C1 M R22B 20 TN 3535304C1 3535423C1
P N22VC 18 TN 3535303C1 3535424C1 N R22ZC 20 TN 3535304C1 3535423C1
R N22C 18 TN 3535303C1 3535424C1 P R22VC 20 TN 3535304C1 3535423C1
S N107-GB 18 TN 3534162C1 3535427C1 R R22C 20 TN 3535304C1 3535423C1
S R107-GD 18 TN 3534160C1 3535427C1

* W/ SLACK ADJUSTER SENSOR 4X2


# W/ SLACK ADJUSTER SENSOR 6X4

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 123

Figure 359 Connector Composites (9801/9801F/9801M)

S08339
360 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.147. CONNECTOR COMPOSITES (9811), (9812), (9813), P. 124

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FRONT AXLE TEMP SENDER


(9811)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A R32 18 TN 0587576C1 1652325C1
B R9C 18 GY 0587576C1 1652325C1

CONNECTOR 0587568C91

REAR AXLE TEMP (6X4) SENDER


(9812)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R32A 18 TN 0587576C1 1652325C1


B R9B 18 GY 0587576C1 1652325C1

CONNECTOR 0587568C91

REAR AXLE TEMP SENDER (4X2)


(9813)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


B A R32A 18 TN 0587576C1 1652325C1
B R9 18 GY 0587576C1 1652325C1

CONNECTOR 0587568C91

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 124

Figure 360 Connector Composites (9811), (9812), (9813)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 361
CIRCUIT DIAGRAMS

14.148. CONNECTOR COMPOSITES (9814), (9815), (9816), P. 125

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

6X4 FORWARD REAR AXLE DIFF


LOCKED INDICATOR SWITCH
(9814)
(LOCATED ON FRONT OF FORWARD REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A* R49A 18 GY 0587578C1 1652325C1
A# R49 18 GY 0587578C1 1652325C1
B
B* R49-GB 18 WH 0587578C1 1652325C1
B# R49-G 18 WH 0587578C1 1652325C1

CONNECTOR 0587567C91
* W/ TWO DIFF LOCK WARN LIGHT (6X4)
# W/ ONE DIFF LOCK WARN LT(6X4) W/ TAG

6X4 REAR REAR AXLE DIFF


LOCKED INDICATOR SWITCH
(9815)
(LOCATED ON FRONT OF REAR REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A R49 18 GY 0587578C1 1652325C1


B* R49-G 18 WH 0587578C1 1652325C1
B B# R49-GA 18 WH 0587578C1 1652325C1

* W/ ONE DIFF LOCK WARN LIGHT


# W/ TWO DIFF LOCK WARN LIGHT
CONNECTOR 0587567C91

4X2 REAR AXLE DIFF


LOCKED INDICATOR SWITCH
(9816)
(LOCATED ON FRONT OF REAR AXLE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A R49 18 GY 0587578C1 1652325C1

B B R49-G 18 WH 0587578C1 1652325C1

CONNECTOR 0587567C91

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 11SEP06 AE08055906 125

Figure 361 Connector Composites (9814), (9815), (9816)

S08339
362 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS

14.149. CONNECTOR COMPOSITES (9830/9832), (9865/9865F/9865M), P. 126

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REAR LOAD INDICATOR


(9830 - 4X2)
(9832 - 6X4)

(LOCATED ON REAR SUSPENSION AIR BAG:


LEFT SIDE - 6X4
RIGHT SIDE 4X2)

CAV CIR GAUGE COLOR TERMINAL


B
C A R109B 18 GY 1651943C1
A B R106B 18 GY 1651943C1
C R61B 18 GY 1651943C1

CONNECTOR 1678137C1

LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS


(9865 / 9865M / 9865F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

C C
B B
A
A

CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N109B 18 GY 1667742C1 1661872C1 A R109B 18 GY 1661875C1 1661872C1
A* N109B 18 GY 1661875C1 1661872C1 A* R109B 18 GY 1667742C1 1661872C1
B N106B 18 GY 1667742C1 1661872C1 B R106B 18 GY 1661875C1 1661872C1
B* N106B 18 GY 1661875C1 1661872C1 B* R106B 18 GY 1667742C1 1661872C1
C N61B 18 GY 1667742C1 1661872C1 C R61B 18 GY 1661875C1 1661872C1
C* N61B 18 GY 1661875C1 1661872C1 C* R61B 18 GY 1667742C1 1661872C1

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 126

Figure 362 Connector Composites (9830/9832), (9865/9865F/9865M)

S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 363
CIRCUIT DIAGRAMS

14.150. CONNECTOR COMPOSITES (9900), (9901), (9902), P. 127

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT SIDE AIR DRYER


(9900)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

B
B

A A

CONNECTOR 1673790C1 CONNECTOR 1671610C1


BODY LOCK 1673791C1 (W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A S10-GP 16 WH 2033819C1 1652325C1 A S10-GP 16 WH 2033819C1 1652325C1
B S58AC 16 BN 2033819C1 1652325C1 B S58AC 16 BN 2033819C1 1652325C1

* W/CUSTOMER SUPPLIED LIGHTS

LEFT SIDE DUAL AIR DRYER


(9901)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N39 16 GY 0587577C1 1652325C1
B N39-G 16 WH 0587577C1 1652325C1

CONNECTOR 0587567C91

LEFT SIDE AIR DRYER


(9902)
(LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLV


A A N39 16 GY 2033819C1 1652325C1
B N39-G 16 WH 2033819C1 1652325C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1

ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET


(9902)
(LOCATED ON BACK OF CAB AND END OF FRAME)

WHITE
BROWN

BLACK
GREEN

YELLOW

BLUE
RED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R
RELEASE NO. DATE PART NO. SHEET

50297W 18OCT07 AE08055906 127

Figure 363 Connector Composites (9900), (9901), (9902)

S08339

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