Professional Documents
Culture Documents
for
[Based on TOR Letter Issued by Honourable Ministry of Environment & Forests & Climate
Change Vide letter F.N.J-11011/61/2015-IA II (I) dated 26th May, 2015]
August, 2015
PREPARED BY
INDEX
S.NO. CONTENTS PAGE NO.
TOR letter issued by Honourable Ministry
Compliance on TOR
CHAPTER – 1
INTRODUCTION
CHAPTER- 2
PROJECT DESCRIPTION
CHAPTER - 3
DESCRIPTION OF ENVIRONMENT
CHAPTER - 4
ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES
4.0 INTRODUCTION 4 -1
4.1 AIR ENVIRONMENT 4 -1
4.1.1 IMPACT ON TPOPGRAPHY AND CLIMATE 4-2
4.1.1.1 IMPACT ON TOPOGRAPHY 4-2
4.1.1.2 IMPACT ON CLIMATE 4-2
4.1.2 PREDICTIONS OF IMPACT ON AIR ENVIRONMENT 4-2
4.1.3 STACK HEIGHT CALCULATION FOR 10 TPH BOILER 4-3
4.2 PREDICTION OF IMPACTS ON WATER ENVIRONMENT 4-6
4.2.1 WATER REQUIREMENT 4-6
4.2.2 WASTE WATER GENERATION 4-7
4.2.3 IMPACT ON MANJIRA RIVER 4-8
4.3 PREDICTION OF IMPACTS DUE TO NOISE 4-9
4.3.1 PREDICTION OF IMPACT DUE TO THE PROPOSED ACTIVITY 4-9
4.3.2 PREDICTION OF IMPACTS ON COMMUNITY 4-10
4.3.3 PREDICTION OF IMPACT ON OCCUPATIONAL HEALTH 4-11
4.4 PREDICTION OF IMPACTS ON LAND ENVIRONMENT 4-11
4.5 PREDICTION OF IMPACTS ON VEHICULAR MOVEMENT 4-11
4.5.1 TRAFFIC STUDY OF THE AREA 4-12
4.5 PREDICTION OF IMPACTS ON FLORA & FAUNA, HUMAN BEING AND
AGRICULTURAL LAND 4-14
4.6 PREDICTION OF IMPACTS ON SOCIO ECONOMIC ENVIRONMENT 4-14
CHAPTER - 5
ANALYSIS OF ALTERNETIVES
CHAPTER – 6
ENVIRONMENTAL MONITORING PROGRAM
CHAPTER - 7
ADDITIONAL STUDIES
CHAPTER - 8
PROJECT BENIFITS
CHAPTER - 9
ENVIRONMENTAL COST BENEFIT ANALYSIS
CHAPTER - 10
ENVIRONMENTAL MANAGEMENT PLAN
CHAPTER - 11
SUMMARY 11-1
TOR COMPLIANCE
Compliance made on Terms of Reference (TOR) for Ganpati Sugar Industries Limited issued by Ministry of
Environment, Forest & Climate Change (MoEF & CC) vide letter No. F.N. J-11011 / 61 / 2015 - IA. II (I)
dated 26/05/ 2015
S.NO. TOR POINT TOR COMPLIANCE Pg. No.s
SPECIFIC TOR
1. List of existing distillery units in the study area along with their Kindly refer to Chapter – 2 2-3
capacity and sourcing of raw material.
2. Number of working days of the distillery unit. Kindly refer to Chapter – 2 2-4
3. Details of raw materials such as molasses/grains, their source with Kindly refer to Chapter – 2 2-5 to 2-6
availability.
4. Details of the use of steam from the boiler. Kindly refer to Chapter – 2 2-13
5. Surface and Ground water quality around proposed spent wash Kindly refer to Chapter – 3 3-15 to 3-25
storage lagoon, and compost yard.
6. Plan to reduce spent wash generation within 6-8 KL/KL of alcohol Kindly refer to Chapter – 4 4.7
produced. Kindly refer to Chapter - 10 10-5 to 10-17
7. Proposed effluent treatment system for molasses/grain based Kindly refer to Chapter – 10 10-5 to 10-17
distillery (spent wash, spent lees, condensate and utilities) as well
as domestic sewage and scheme for achieving zero effluent
discharge (ZLD).
8. Proposed action to restrict fresh water consumption within 10 Kindly refer to Chapter – 4 4.6 to 4.7
KL/KL of alcohol production.
9. Details about capacity of spent wash holding tank, material Kindly refer to Chapter – 10 10-5 to 10-17
used, design consideration. No. of peizometers to be proposed
around spent wash holding tank.
10. Action plan to control ground water pollution. Kindly refer to Chapter – 10 10-17
11. Details of solid waste management including management of boiler Kindly refer to Chapter – 10 10-18
TOR Compliance
1
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
TOR Compliance
2
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
TOR Compliance
3
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
TOR Compliance
4
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
TOR Compliance
7
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
TOR Compliance
11
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
CHAPTER – 1
INTRODUCTION
1.0 PURPOSE OF THE REPORT
Environmental management plays a vital role in sustainable development of a country.
Recognizing its importance, the Ministry of Environment and Forest, Government of India
had formulated policies and procedures governing the industrial and other developmental
activities to prevent indiscriminate exploitation of natural resources and to promote
integration of environmental concern in developmental projects.
The Ministry of Environment & Forest has made prior Environmental Clearance (EC) for
certain developmental projects mandatory through its notification issued on 14 th September
2006 and its subsequent amendment.
The proposed new distillery plant has both positive and negative impacts on the
environment. The negative impacts include environmental degradation and adverse socio
economic changes. It is the responsibility of the company to document the associated
positive and negative impacts, so that the attempts can be made to minimize the effects
due to the negative impacts and maximize the benefits due to the positive impacts. In this
regards, Environmental Impact Assessment (EIA) and Environmental Management Plan
(EMP) have been considered as the most important documentation in understanding the
environmental implications and safeguarding the environment.
Now the company has proposed to put up Molasses bas Distillery unit to manufacture RS /
ENA / Ethanol / Pharma Alcohol / Industrial Alcohols at Sy. No. 1421 A / 1421 AA / 1421 E /
1421 EE, Chowtkur village, Pulkal Mandal, Medak District in Telangana
The raw materials proposed to be used for Ethanol production will be Molasses as input for
producing Rectified Spirit / ENA/ Ethanol and Biomass/Coal (Indian/Imported) will be used
as fuels in the boiler for power generation.
As per the Ministry of Environment & Forests, New Delhi notification, dated 14 th September,
2006 and its subsequent amendment, all Molasses based Distillery plants are classified
under Category ‘A’.
In order to obtain Environmental Clearance for the proposed Distillery plant Form - 1,
proposed TOR along with Pre-Feasibility Report have been submitted to the Ministry of
Environment & Forests (MoEF), New Delhi. A presentation was made before the Expert
Appraisal Committee of MOEF on 16th March, 2015 for the approval of TOR for EIA study.
Accordingly TOR letter has been issued vide letter F. No. J-11011/61/2015- IA II (I) dated 26th
May 2015. Accordingly Draft EIA report has been prepared incorporating all the Terms of
Reference.
Pioneer Enviro Laboratories & Consultants Private Limited, Hyderabad, which is accredited
by NABET, Quality Council of India for conducting EIA studies for Distillery plants, have
prepared Environmental Impact Assessment (EIA) report for the proposed Distillery plant.
This report furnishes the details of location of Site, Description of the project, prevailing
baseline status w.r.t Air Environment, Water Environment, Noise Environment, Land
Environment, Flora & Fauna and Socio-economic environment. This report also helps in
identification of environmental impacts and suggesting mitigation measures to be followed
during Construction and Operation of the proposed as a part of Environmental Management
Plan. This report also acts as guidance manual for the proponent for following the
Environmental Management Plan (EMP) and for adopting post project Environmental
Monitoring Program as per statutory norms.
Project Proponent
Ganpati Sugar Industries Ltd. has procured ample land for the proposed unit. 16.7 acres of
land is already in possession of the management. Sufficient area will be made available for
the green belt and Effluent Treatment Facilities as it plans for zero discharge. A good
network of internal as well as main approach roads would be prepared. The unit would be
designed in a versatile fashion by adopting latest CDM (Clean Development mechanism)
process techniques as well as with state-of-the art machinery. The total capital investment
would be to the tune of Rs. 57.45 Crores for proposed project. The project would be
formulated in such a fashion and manner so that the utmost care of Safety Norms &
Environment Protection shall be taken care of.
The Promoters
The proposed project of the distillery Plant would be undertaken & implemented by the
management of GSIL. The promoters are well experienced in Business, Management,
Technology and process orchestration and have made a thorough study of entire project,
planning as well as implementation schedule. The names and designations of the Promoters
are as under:
Name Designation
Shri Arun Lohia Chairman
Shri Arvind Lohia Director
Shri R. Pittie Director
Shri G.Goswami Director
Shri M.Barasia Director ( Finance)
Shri R.Nandakumar Director ( Tech)
The project area does not fall under the industrial areas / cluster, which are listed in MoEF
office memorandum dated 13th January 2010 and its subsequent amendments for Critically
Polluted area.
Nearest Habitation Posanipalli is at a distance of 0.8 Kms. from the project site.
There are no National Parks/Tiger Reserves/Elephant corridors within 10 Km. radius of the
project site. However Manjira Wildlife Sanctuary is situated at a distance of 10.1 Kms. from
the project site.
Chatkuri Reserve Forest is situated at distance of 0.5 Kms. from the project site.
No historical places and places of tourist importance within 10 Km radius of the project site.
Manjira river is flowing at a distance of 3.8 Kms. from the project site. Jangum Canal is
flowing at a distance of 0.5 Km. From project site
A small stream is passing adjacent to the west boundary of the site.
Manjira Reservoir is situated at a distance of 6.5 Kms. from the project site.
There is no interstate boundary with 5 Km. radius of the plant site (Nearest Interstate
border Telangana - Karnataka at 48 Kms.)
The Geographical location and topographical map showing the location of the plant is shown in Fig.
1.1 & 1.2.
Project site
FIG : 1.2
The distillery industry today consists broadly of two parts like IMFL (Indian-made foreign
liquor), imported liquor, beer and country-made liquor, which is brimming with growth.
Challenges like the restrictive policies of states with regard to movement, production,
pricing, etc., increase in raw material prices (like ENA, glass, molasses etc.) and impositions
applied on advertising pose huge challenges for the industry.
But with favorable demographics, rising disposable income levels and greater acceptance of
alcoholic beverages in social circles, the outlook for the Indian alcoholic beverages
continues to remain positive. In addition, changing consumer preference towards premium
varieties of IMFL is likely to result in sales-mix gradually improve in favor of premium
brands.
Further, it is a potential fuel in the form of power alcohol when blended with petrol. Ethanol
is substitute to the imported petroleum. Being produced from renewable source it is an
environmental friendly product. Large demand is also anticipated for its use as fuel. Under
the National Ethanol Program, there is a mandate to blend 5 % ethanol, in petrol in nine
states and 4 Union Territories in the year 2003 and subsequently mandated 5 per cent
blending of ethanol with petrol in 20 States and 8 Union Territories in November 2006 on an
all-India basis except a few North East states and Jammu & Kashmir.
The program was a significant step in utilizing alternative, renewable and environment-
friendly sources of energy like ethanol to supplement fossil fuels. The EBP program is
The ethanol of commerce contains about five per cent water; hence, termed as "Hydrous
(water-containing) alcohol". If the last traces of water are removed, "Anhydrous alcohol"
(water free or "absolute") is obtained, which is used to mix with petrol.
The world total ethanol production in the year 2011-12 was 102.58 Billion liters and major
consumption of alcohol was for fuel purpose. Many countries, including Brazil, USA, Canada,
Sweden and China have already started using anhydrous ethanol for blending with petrol. In
India, the Central Government has taken a policy decision to start using anhydrous alcohol
(fuel ethanol) for blending with petrol. Thus, it is expected that the demand of alcohol for
fuel purpose is going to increase in coming years.
The Cabinet Committee on Economic Affairs (CCEA) of the Central Government has
approved a proposal for implementation of the ethanol blended petrol (EBP) programme in
the country. As a result, in January 2013 Petroleum Ministry floated a tender for supply of
ethanol. As per the tender ethanol requirement was 1404.10 million liters for 5 % blending
for 20 States and 4 Union territories and 315.20 million liters for Maharashtra for 10 %
blending.
INDUSTRIAL ALCOHOL
Ethyl alcohol is an important feedstock for the manufacture of chemicals. These chemicals
are primarily the basic carbon based products like Acetic Acid, Butanol, Butadiene, Acetic
Anhydride, Vinyl acetate, PVC etc. The existing plants such as synthetic rubber requiring
large quantities of alcohol will grow to a larger capacity. The shortage of alcohol is
widespread and it has hit most of the chemical, drugs and other industries. The drug
industry is also influenced by the scarcity of industrial alcohol. Producers of insulin,
antibiotics, tonics and several other essential bulk drugs and finished formulations are
unable to obtain their quota of industrial alcohol at cheaper rate which is a vital raw
material for them. Thus it follows that the supply of industrial alcohol to chemical and drug
units in the country will remain below normal for some more time. In order to maintain
proper rate of growth of industries, production of alcohol must be increased.
POTABLE ALCOHOL
The use of alcohol for the purpose of potable liquor is as higher as its use for industrial
purposes. Alcohol is used for manufacture of country liquor consumed by common masses.
This is manufactured by diluting rectified spirit with water to different grades of 250 UP
strength. Different varieties are produced by addition of flavors and are called spiced
liquors. Good quality liquors are manufactured in a synthetic way to imitate Foreign Liquors
like Whisky, Brandy, Rum and Gin, which are called as Indian-Made-Foreign liquors (IMFL). It
requires alcohol of high purity. For this purpose, separate distillation plant to redistill and
purify Rectified Spirit is necessary. This alcohol is called as Extra-Neutral-Alcohol (ENA). It is
also useful for manufacture of cosmetics and perfumes. As a source of Income to the
Government, the potable liquor units get an assured quota of alcohol.
During last few years, substantial quantity of alcohol (R.S., ENA and fuel ethanol) from the
country has been exported to mostly Africa and countries of South-East Asia. During 2013,
about 230 million liters of alcohol was exported from India. The demand of alcohol for
industrial, potable & fuel alcohol in Telangana State as well as in whole country will increase
significantly in coming years. The proposed 30 KLPD distillery plant will contribute in
fulfilling the alcohol and fuel ethanol requirement of Telangana State and neighboring
deficit states.
In the present scenario, sugar industry is forced to explore the alternatives so as to attain
financial viability while producing sugar. Distillery is one such alternative, because of the
availability of molasses as a raw material, bagasse as a fuel, own power generation ability
and availability of the steam energy from own Captive power plant.
Therefore, the management of the factory has planned to establish a 30KLPD molasses
based distillery.
CHAPTER – 2
PROJECT DESCRIPTION
2.0 TYPE OF PROJECT
Ganpati Sugar Industries Limited has proposed to establish a 30 KLPD Molasses based
Distillery plant and 2 MW Captive Power Plant at Sy. No. 1421 A / 1421 AA / 1421 E / 1421
EE, Chowtkur village, Pulkal Mandal, Medak District in Telangana.
Total 16.7 acres of land is already in possession of management.
The proposed project involves:
30 KLPD Rectified Spirit / ENA / Ethanol generation by using Molasses as raw
material.
2MW captive Power generation using Biomass/Coal as raw materials.
The site of the proposed Distillery plant is located at Sy. No. 1421 A / 1421 AA / 1421 E /
1421 EE, Chowtkur village, Pulkal Mandal, Medak District in Telangana.
The proposed distillery plant will be operated for a maximum of 270 days in a year.
1. Land : 100
2. Land Development & Civil Works : 20
3. Plant & Machinery : 4000
4. Interest during construction : 25
5. Preliminary & pre-operative expenses : 100
Margin money for working capital &
6. contingency 1500
Total : 5745
The proposed project will be implemented within 18-24 months from the date of issue of
Environmental Clearance by the Hon`ble Ministry of Environment & Forests & Consent for
Establishment by SPCB.
(Covered trucks)
OR
d Biogas from Biomethanation of 429 Through pipeline
Spent wash cum/hr
Fermentation:
The purpose of fermentation is to convert the fermentable sugars into alcohol. During
fermentation, sugars are broken down into alcohol and carbon-di-oxide. Significant heat
At the end of fermentation, the wash is fed through a yeast separator where the yeast
cream is separated, acidified in the yeast treatment tank and returned to the yeast
activation vessel for activation. Sludge is separated in a sludge decanter. The clear wash
from both the yeast separator and sludge separator flows to the clarified wash tank. The
wash is then pumped to distillation.
Distillation:
Fermented Wash about 8% v/v alcohol is preheated in two stages i.e. in the beer heater
using the Rectifier vapours and then in the Fermented wash PHE using the effluent. The
preheated wash is then fed the Degasifying Column to remove residual CO 2 and volatiles.
The wash then flows down to Analyser Column, which acts as a total stripper. The alcohol
water vapour mixture which rises upward in this column is fed to the Rectifier Column. The
spent wash, which is devoid of alcohol, flows down the Analyser Column for suitable
treatment.
The lower boiling impurities are concentrated in the Aldehyde Column where about 5%
spirit is drawn off as impure spirit with a minimum strength of 66 0 OP.
The alcohol vapours are concentrated in the Rectifier Column to produce Rectified Spirit of
95% v/v strength. Higher boiling impurities, which are formed during fermentation, are
removed by taking side draw purges to a decanter from the Rectifier Column. A trace
stream of spirit is drawn off as impure spirit (about 2% of plant capacity) to remove the
concentrated volatile compounds. The high grade Rectified Spirit is taken as a draw from
the upper trays of the Rectifier Column.
The Rectified spirit is fed to the purification column. Dilution water is fed on the top most
tray of the column with a dilution ratio of 1: 9. This column serves to remove the impurities
based on the principle of HYDROEXTRACTION. The water is fed to the column in such a way
that it selects the higher alcohols and other impurities to move upwards and extracts
ethanol down. The purifier bottom alcohol composition is maintained at 12 % v/v. At this
composition there is an inversion in relative volatiles of higher alcohols as compared to
ethanol and these alcohols get separated in the top distillate. Top draw for volatiles is fed
to the Fusel oil concentration column.
The purified dilute ethanol is removed from the bottom of the purification column and fed
to the rectification column, which concentrates the ethanol to 96% v/v. The high grade
spirit is drawn from one of the upper trays of the rectification column. A small heads cut is
removed from the overhead stream as technical alcohol (T.A.) cut to with draw impurities
and is fed to the heads concentration column. The lees from the exhaust column is recycled
as dilution water after a part of it is purged. The purged spent lees is used to preheat the
make-up dilution water.
Lower side draw streams are taken from rectification column to avoid fusel oil build up in
the column. These streams are then taken to the fusel oil column. This column
concentrates the dilute streams of ethanol containing esters and fusel oils to approximately
95% v/v of ethanol. The concentrated ethanol is removed as T.A. cut from the top of the
column. T.A. cut is removed out of the system in order to remove propanol and remaining
is fed to the heads concentration column where the heads from the purification column and
rectification are fed to the static mixer. Soft water, which has been preheated, is used for
diluting the high proof ethanol. An impure spirit cut of about 5% of the rectified spirit feed
is drawn from the top of the column. The dilute ethanol solution at the bottom of this
column is pumped back to the purification column for repurification.
Ethanol Production:
This plant is filled with imported 3A grade Molecular Sieve. It is operated with vaporized
Alcohol and removes water completely. Then Molecular sieves are regenerated under
vacuum of 710 mm Hg. Feed Alcohol comes to this Plant in a Day Tank continuously from
bulk storage tank. From this tank alcohol is pumped to a steam vaporizer at 4 Kg/cm2
pressure. This is vaporized in a steam heater and then vapor is super-heated to 160oC in a
super heater and taken to Molecular Sieve Unit. This super-heated vapor now pressure
through one Molecular Sieve column for moisture removal. There are 2 Molecular Sieve
columns. At a time one column remain in drying cycle while other columns under goes
vacuum regeneration. Each column remains in cycle for 6 minutes. Here drying process
takes place at 3.0 Kg/cm2 pressure and dry alcohol vapour of 99.8% purity comes out as
final product. This alcohol vapour is condensed in a water cooler and then collected in
another day tank. From this tank dry alcohol is continuously pumped to bulk day storage
tank through a level controller and a control valve. In the regeneration process some left
over alcohol also comes out which is condensed in regeneration condenser. This alcohol is
around 95% strength and is re-cycled in to rectifier column continuously.
The other Molecular Sieves column under goes regeneration by a vacuum pump. In this
column vacuum pumps pulls and creates vacuum of 710 mm Hg. At this vacuum the
moisture from Molecular Sieve pores comes out and along with 30% pure alcohol from on
line Mole Sieve bed is sprayed. Thereafter during vacuum process, some left over alcohol
and water from Molecular Sieves comes out and is condensed. Concentration of this lean
alcohol is around 70% alcohol, which can be recycled to the Rectifying Column. From
Rectifier the pure water will be sent out automatically.
The process cum mass flow diagram is furnished as Fig 2.1
MASS BALANCE
(TOR # 45)
FIG : 2.1
This steam will be fed into the turbine and this steam expands in the turbine and generates
mechanical energy i.e. it starts rotating the rotor at high speed and further this mechanical
energy is converted into electrical energy in the alternator. The power generated at the
alternator terminal is 2 MW.
The feed water from the deaerator is pumped to the steam drum through HP heater and
economizer by means of feed water pump (two no's out of which normally one is working
and the one will be standby). The feed water gets preheated in the HP heater by recovery of
heat from MP steam extraction from turbine initially and in economizer by way of recovery
of heat from flue gases before it enters the steam drum, where it mixes with boiler water. A
minimum re-circulation flow line is provided in the feed water line to pump the water back
to deaerator and safeguard the pump from overheating in very low or no flow (to boiler)
condition.
FIRING SYSTEM
The spreader stoker with traveling grate is most widely used combustion process for
burning fuels for generation of steam. The primary purpose of this grate is to provide a
platform for the fuel to be distributed over and for the forced draft air to pass through,
providing oxygen for combustion. The travelling grate moves forward and towards the fuel
feed end. The design is such that it releases equal amounts of energy over each square
meter of the grate.
4. Solid waste
Yeast Sludge will be mixed with press mud and composted to dispose as manure
Ash from the boiler will be given to brick manufactures/Cement plants( when coal
will be used as fuel)
Ash from the boiler will be used as manure ( when Biomass will be used as fuel)
2.9 ASSESSMENT OF NEW & UNTESTED TECHNOLOGY FOR THE RISK OF TECHNOLOGICAL
FAILURE
Fermentation technology for production of ethanol with Molasses as raw materials are well
proven technologies all over the world. Hence there will not be any risk of technological
failure from this proposed project.
CHAPTER – 3
DESCRIPTION OF ENVIRONMENT
(BASELINE ENVIRONMENTAL STATUS)
3.0 BASELINE ENVIRONMENTAL STATUS
This chapter gives an idea and description of environmental status of the study area with
reference to the prominent environmental attributes. The main objective of describing the
environment is to assess present environmental quality & the environmental impacts. The
study area 10 Km. radius of the plant site is covered in Survey of India.
The impact identification always commences with the collection of baseline data such as
ambient air quality, ground water quality, surface water quality, noise levels, land
environment, land use pattern, flora & fauna and socio economic aspects with in the study
zone of 10 Km. radius during March, 2015 to May, 2015.
Cloud cover
During study period, generally light clouds were observed in the evenings with clear
mornings.
Temperature
The maximum temperature recorded was 45.60C and the minimum temperature was 29.80C
at the weather monitoring station at the project site.
Ambient air quality was monitored for 2 days in a week for three months (March, 2015 to
May, 2015) to assess the existing status of air pollution and pollution dispersion pattern
over the whole air basin of plant as per the National Ambient Air Quality Standards vide No.
S. No. 826 (E) dated 16th November, 2009.
At each Monitoring PM10, PM, SO2, NOx, CO & HC (methane & non-methane) are
monitored.
TABLE 3.1.2
AMBIENT AIR QUALITY MONITORING STATIONS
DIRECTION DISTANCE (in
W.R.T Kms.)
S.No. STATION CRITERIA
PROJECT W.R.T PROJECT
SITE SITE
A1. Project site Represents Project site -- --
A2. Posanipalli Represents Nearest habitation N 0.8
A3. Chatkur Represents Crosswind direction NE 1.9
A4. Lakshmisagar Represents Downwind & upwind NW 2.8
direction
A5. Sarafpalli Represents Upwind & downwind SE 2.4
direction
A6. Upparaguda Represents crosswind direction S 1.7
A7 Sultanpur Represents Upwind & downwind SE 3.0
direction
A8 Bommareddiguem Represents crosswind direction W 2.3
A4
A2
A3
A1
A8
Project site
A5
A6
A7
FIG : 3.2
TABLE 3.1.3
Sampling Location: Project Site Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 28.9 18.8 28.9 100
PM 95.3 85.8 95.3 200
SO2 7.8 6.5 7.8 80
NOX 8.9 7.6 8.9 80
CO 350 338 350 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.4
Sampling Location: Posanipalli Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 31.4 26.8 31.4 100
PM 105.7 98.7 105.7 200
SO2 9.7 9.1 9.7 80
NOX 12.9 11.6 12.9 80
CO 489 415 489 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.5
Sampling Location: Chatkur Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 33.7 30.7 33.7 100
PM 110.9 102.7 110.9 200
SO2 10.9 10.3 10.9 80
NOX 14.3 12.9 14.3 80
CO 568 517 568 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.6
Sampling Location: Lakshmisagar Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 28.7 26.8 28.7 100
PM 89.4 85.9 89.4 200
SO2 8.9 8.1 8.9 80
NOX 10.8 9.7 10.8 80
CO 310 289 310 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.7
Sampling Location: Sarafpalli Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 32.7 29.8 32.7 100
PM 98.4 91.6 98.4 200
SO2 12.4 11.9 12.4 80
NOX 13.7 12.3 13.7 80
CO 456 428 456 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.8
Sampling Location: Upparaguda Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 28.9 27.6 28.9 100
PM 87.7 86.8 87.7 200
SO2 9.2 7.8 9.2 80
NOX 10.4 8.9 10.4 80
CO 376 359 376 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.9
Sampling Location: Sultanpur Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 34.5 31.8 34.5 100
PM 109.4 102.3 109.4 200
SO2 12.8 12.1 12.8 80
NOX 14.5 13.9 14.5 80
CO 534 498 534 2000
Concentration levels of HC (Methane & Non methane) are BDL
TABLE 3.1.10
Sampling Location: Bommareddiguem Sampling Period:
Unit : g /m 3
March, 2015 to May, 2015
Parameter Maximum Minimum 98th percentile Standard as per NAAQS
PM10 28.6 27.9 28.6 100
PM 89.9 88.4 89.9 200
SO2 8.7 7.5 8.7 80
NOX 9.8 9.2 9.8 80
CO 289 278 289 2000
Concentration levels of HC (Methane & Non methane) are BDL
The physical description of sound concerns its loudness as a function of frequency. Noise in
general is sound, which is composed of many frequency components of various loudness
distributed over the audible frequency range. Various noise scales have been introduced to
describe, in a single number, the response of an average human being to a complex sound
made up various frequencies at different loudness levels. The most common and heavily
favoured of those scales is the weighted decibel (dBA). This is more suitable for audible
range of 20 to 20,000 Hertz. The scale has been designed to weigh various components of
noise according to the response of a human ear.
The impact of noise sources on surrounding community depends on
Characteristics of noise sources (instantaneous, intermittent or continuous in nature). It
is well known that steady noise is not as annoying as one that is continuously varying in
loudness.
The time, at which noise occurs, for example loud noise levels at night in residential
areas are not acceptable because of sleep disturbance.
The location of the noise source, with respect to noise sensitive area, which determines
the loudness and period of noise exposure.
The environmental impact of noise can have several effects varying from Noise Induced
Hearing Loss (NIHL) to annoyance depending on loudness of Noise levels.
The environmental impact assessment of noise from the project can be carried out by taking
into consideration of various factors: potential damage to hearing, potential physiological
responses, annoyance and general community responses.
The main objective of noise level monitoring is to assess the background noise levels in
different zones viz., industrial, commercial, residential and silence zones within the study
area.
The basic studies conducted were
a. Assessment of background noise levels.
b. Identification and monitoring the major noise generating sources in the study area.
c. Impact of noise on general population in the study zone of 10 Km. radius.
3.2.1 RECONNAISSANCE
Noise levels were measured at different locations within 10 Km. radius of the project such
as villages, bus stands etc.
radiation with direction. This concept of sound power level and directivity index makes it
possible to calculate the sound pressure level created by the source.
After characterizing the noise sources noise at receiver’s location, the impact must be
assessed. The environmental impact of noise can lead to the following effects.
a. Damages the hearing capacity.
b. Interference in communication.
c. Interference with work.
d. Interference with sleep.
e. Causes annoyance.
TABLE 3.2.1
NOISE LEVEL MONITORING STATIONS
S.No STATION DIRECTION DISTANCE (in Kms.) CATEGORY OF AREA
W.R.T. W.R.T. PROJECT
PROJECT SITE SITE
1. Project site -- -- Industrial
2. Posanipalli N 0.8 Residential
3. Chatkur NE 1.9 Residential
4. Lakshmisagar NW 2.8 Residential
5. Sarafpalli SE 2.4 Residential
6. Upparaguda S 1.7 Residential
7. Sultanpur SE 3.0 Residential
8. Bommareddiguem W 2.3 Residential
TABLE 3.2.2
EQUIVALENT DAY NIGHT NOISE LEVEL
S. No. LOCATION EQUIVALENT NOISE LEVELS (dBA) Standard
DAY NIGHT DAY-NIGHT
N1 Project site 42 36 43.9 *Industrial
Day time – 75 dBA
N2 Posanipalli 41 37 44.3 Night time – 70 dBA
N3 Chatkur 48 41 49.4
Residential
N4 Lakshmisagar 45 35 45 Day time – 55 dBA
N5 Sarafpalli 44 36 44.9 Night time – 45 dBA
N6 Upparaguda 42 37 44.6
N7 Sultanpur 49 42 50.4
N8 Bommareddiguem 45 37 45.9
N4
N2
N3
N1
N8
Project site
N5
N6
N7
FIG : 3.3
The ground water samples have to be collected and analyzed for various parameters like pH,
Suspended Solids, Total Dissolved Solids, Temperature, Total Hardness, Calcium Hardness,
Magnesium hardness, Alkalinity, Fluoride, Chloride, Sulphates, Nitrates, Chemical Oxygen
Demand (COD) and for various heavy metals and is compared with the standards to know
the water quality.
Selection of sampling locations will be generally done based on the following factors:
(i) Proximity of the industries to the project.
(ii) Residential areas.
(iii) Representation of project site.
Eight numbers of ground water samples from open wells / bore wells were collected from
the nearby villages to assess ground water quality impacts. The ground water sampling
locations and their distances from the proposed Project site are shown in Table 3.3.3. and in
Fig 3.4. These water samples are analyzed for various parameters as per IS: 10500. The
ground water characteristics were shown in table Nos. 3.3.4 to 3.3.9.
TABLE 3.3.3
GROUND WATER QUALITY SAMPLING STATIONS
G4
G2
G3
G1
G8
Project site
G5
G6
G7
FIG : 3.4
TABLE 3.3.4
GROUND WATER QUALITY ANALYSIS (TOR # 5)
Sampling Location: Near Project site Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.3
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 820
5. Total Dissolved Solids 500 (2000) mg/l 548
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 256
7. Calcium Hardness 200 (200 as Ca) mg/l 168
8. Magnesium Hardness 30 (100 as Ca) mg/l 88
9. Alkalinity 200 (600) mg/l 135
10. Sulphates 200 (400) mg/l 87
11. Chlorides 250 (1000) mg/l 196
12. Nitrates as NO3 45 (45) mg/l 27
13. Fluoride as F 1.0/1.5 mg/l 0.48
14. Sodium as Na Limit not specified mg/l 30
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.020
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) Mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) Mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.5
GROUND WATER QUALITY ANALYSIS
Sampling Location: Posanipalli Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.8
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 786
5. Total Dissolved Solids 500 (2000) mg/l 537
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 278
7. Calcium Hardness 200 (200 as Ca) mg/l 185
8. Magnesium Hardness 30 (100 as Ca) mg/l 93
9. Alkalinity 200 (600) mg/l 147
10. Sulphates 200 (400) mg/l 94
11. Chlorides 250 (1000) mg/l 188
12. Nitrates as NO3 45 (45) mg/l 29
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 36
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.015
21. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.6
GROUND WATER QUALITY ANALYSIS
Sampling Location: Chatkur Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.5
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 867
5. Total Dissolved Solids 500 (2000) mg/l 563
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 275
7. Calcium Hardness 200 (200 as Ca) mg/l 174
8. Magnesium Hardness 30 (100 as Ca) mg/l 101
9. Alkalinity 200 (600) mg/l 148
10. Sulphates 200 (400) mg/l 79
11. Chlorides 250 (1000) mg/l 187
12. Nitrates as NO3 45 (45) mg/l 24
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 32
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.010
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.7
GROUND WATER QUALITY ANALYSIS
Sampling Location: Lakshmisagar Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.5
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 785
5. Total Dissolved Solids 500 (2000) mg/l 538
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 248
7. Calcium Hardness 200 (200 as Ca) mg/l 159
8. Magnesium Hardness 30 (100 as Ca) mg/l 89
9. Alkalinity 200 (600) mg/l 128
10. Sulphates 200 (400) mg/l 83
11. Chlorides 250 (1000) mg/l 189
12. Nitrates as NO3 45 (45) mg/l 28
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 28
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.018
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.8
GROUND WATER QUALITY ANALYSIS
Sampling Location: Sarafpalli Month: May, 2015
S. NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.6
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 830
5. Total Dissolved Solids 500 (2000) mg/l 534
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 287
7. Calcium Hardness 200 (200 as Ca) mg/l 179
8. Magnesium Hardness 30 (100 as Ca) mg/l 108
9. Alkalinity 200 (600) mg/l 147
10. Sulphates 200 (400) mg/l 84
11. Chlorides 250 (1000) mg/l 187
12. Nitrates as NO3 45 (45) mg/l 28
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 32
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.020
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.9
GROUND WATER QUALITY ANALYSIS
Sampling Location: Upparaguda Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.4
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 870
5. Total Dissolved Solids 500 (2000) mg/l 527
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 243
7. Calcium Hardness 200 (200 as Ca) mg/l 157
8. Magnesium Hardness 30 (100 as Ca) mg/l 86
9. Alkalinity 200 (600) mg/l 128
10. Sulphates 200 (400) mg/l 82
11. Chlorides 250 (1000) mg/l 187
12. Nitrates as NO3 45 (45) mg/l 22
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 29
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.017
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.7
GROUND WATER QUALITY ANALYSIS
Sampling Location: Sultanpur Month: May, 2015
S.NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.6
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 835
5. Total Dissolved Solids 500 (2000) mg/l 541
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 286
7. Calcium Hardness 200 (200 as Ca) mg/l 189
8. Magnesium Hardness 30 (100 as Ca) mg/l 97
9. Alkalinity 200 (600) mg/l 142
10. Sulphates 200 (400) mg/l 96
11. Chlorides 250 (1000) mg/l 179
12. Nitrates as NO3 45 (45) mg/l 28
13. Fluoride as F 1.0/1.5 mg/l 0.6
14. Sodium as Na Limit not specified mg/l 37
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.01
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
TABLE 3.3.8
GROUND WATER QUALITY ANALYSIS
Sampling Location: Bommareddiguem Month: May, 2015
S. NO. PARAMETER Standard as per UNIT SAMPLE
IS: 10500
Desirable limit
(Permissible limit)
PHYSICAL CHARACTERISTICS
1. Colour --- ---
2. pH 6.5 – 8.5 7.6
3. Turbidity 5 (10) NTU 1
4. Electrical Conductivity Limit not specified s/cm 798
5. Total Dissolved Solids 500 (2000) mg/l 539
CHEMICAL CHARACTERISTICS
6. Total Hardness 300 (600) mg/l 249
7. Calcium Hardness 200 (200 as Ca) mg/l 148
8. Magnesium Hardness 30 (100 as Ca) mg/l 101
9. Alkalinity 200 (600) mg/l 142
10. Sulphates 200 (400) mg/l 94
11. Chlorides 250 (1000) mg/l 185
12. Nitrates as NO3 45 (45) mg/l 28
13. Fluoride as F 1.0/1.5 mg/l 0.5
14. Sodium as Na Limit not specified mg/l 28
15. Residual chlorine 0.2 mg/l <0.01
16. Cyanides as CN- 0.05 (0.05) mg/l <0.01
17. Phenols as C6H5OH 0.001 (0.002) mg/l Absent
18. Total chromium as Cr 0.05 (0.05) mg/l <0.01
19. Iron as Fe 0.3 (1.0) mg/l 0.015
20. Copper as Cu 0.05 (1.5) mg/l <0.01
21. Arsenic as As 0.01 (0.01) mg/l <0.01
22. Selenium as Se 0.01 (0.01) mg/l <0.01
23. Cadmium as cd 0.01 (0.01) mg/l <0.01
24. Boron as B 1.0 (5.0) mg/l <0.01
25. Mercury as Hg 0.001 (0.001) mg/l <0.001
26. Lead as Pb 0.05 (0.05) mg/l <0.01
27. Silica as SiO2 --- mg/l Absent
28. Manganese as Mn 0.1 (0.3) mg/l <0.01
29. Anionic detergents as MBAS 0.2 (1.0) mg/l <0.01
30. Total coliforms 10 (-) (MPN/100 ml) Absent
The Land Use and Land Cover map based Satellite Imagery is shown in Fig 3.5.
Fig : 3.5
Fig : 3.6
S4
S2
S3
S1
S8
Project site
S5
S6
S7
FIG : 3.7
TABLE 3.4.2
SOIL CHARACTERISTICS
Sampling Locations
S.No Parameter Units
S1 S2 S3 S4 S5 S6 S7 S8
1. Bulk Density g/cc 1.6 1.8 1.9 1.6 1.7 1.5 1.6 1.5
2. Infiltration rate cm/sec 1.7 1.8 1.6 1.9 1.8 1.5 1.7 1.5
3. pH --- 7.6 7.4 7.5 7.3 7.5 7.6 7.6 7.5
Soil type --- Sandy Sandy Sandy Sandy Sandy Sandy Sandy sandy
4.
Loam loamy loamy
5. Calcium mg/100 gm 852 836 814 798 854 841 845 848
6. Electrical Conductivity µS/cm 125 120 114 122 128 135 121 132
7. Nitrogen Kg/Ha 223 234 254 247 228 245 238 229
8. Potash Kg/Ha 78 79 83 85 79 81 76 93
Available Kg/Ha 21 22 19 18 21 22 19 23
9.
Phosphorous as P2O5
10. Mn mg/100 gm BDL BDL BDL BDL BDL BDL BDL BDL
11. Zn mg/100 gm BDL BDL BDL BDL BDL BDL BDL BDL
12. Pb mg/100 gm BDL BDL BDL BDL BDL BDL BDL BDL
The entire district is covered by hard rock except for 0.2% of the alluvium area. Ground water
occurs under unconfined to confined conditions in hard rock (Archaean and Deccan traps ages) and
recent alluvial formations. The common ground water abstraction structures are dug wells, dug-
cum-bore wells and bore wells and their yields mainly depending on the recharge conditions in the
area. Yield potential of the aquifers in the consolidated rocks varies widely from 3 to 7 lps. Due to
indiscriminate drilling of bore wells, the yields have fallen drastically, lack of recharge to fracture
confined aquifer and existing borewells becoming to defunct and even leading to failure.
Ground water is one of the important sources both for domestic and irrigation purposes in the
District and is being exploited through large diameter dug wells, dug-cum bore wells and bore wells.
In the Archaeans, ground water occurs under phreatic conditions, but it is desaturated and under
semi- confined conditions in the fractured zones. The depth of weathering varies between 5.5 and
15 m bgl. The yield of Extension bores down to a depth of 20 to 30 m in the dug wells, ranges from
0.17 to 0.3 litres per second (lps). The yields of irrigation dug wells range between 40 and 135
cu.m/day sustaining 1 to 5 hrs of pumping in a day. The depth of irrigation bore wells ranges
between 20 to 45m yielding 1.5 to 75 cu.m/day. In weathered granite (mostly dry) and alluvium,
the transmissivity values ranges from 100 to 150 sq.m/day and the specific capacity ranges from
0.005 to 0.16 cu.m/m per unit cross-section.
Basalts and laterites occupy about 20% of the area and ground water occurs under water table and
semi-confined conditions in joints, fractures. The density/intensity of fractures and joints play a
major role in movement and occurrence of ground water. The depth of open wells tapping laterites
and weathered basalts varies from 20 to 30m with yields varying from 5 to 20 cu.m/day
The wells are capable of sustaining 2 to 5hrs of pumping with an average discharge of 14400 lph.
The yield of bore wells constructed down to the depth of 50 to 100 m vary from 400 to 10,800 lph.
Higher yields of more than 20,000 lph was reported from bore wells located in laterites of
Zahirabad and Narayankhed areas. Further, the wells tapping the inter-trappean and intra-trappens
beds are also yielding higher discharges. The transmissivity values of these formations range
between 10 and 100 m2/day. The depth of wells, constructed by CGWB under Canadian Assisted
Ground Water Project, ranges from 48.50 to 193.0 m and the discharge varies from meager to 50.0
lps. The fracture zones are mostly confined upto 75 to 100 m bgl. Occasional occurrence of deeper
fractures of more than 100 m rare and noticed at places (Bibipet and Ramreddypet villages). The
yield of the bore wells ranges from meager to 9 lps (Bibipet). The transmissivity of these wells varies
from 15 to 68 sq.m/day.
Alluvium
Alluvial aquifers are very limited in extent and occur on either side of the Haldi, Nakkavagu and
Mantru streams along a narrow strip. The development of ground water in these alluvial tracts is
through shallow dug wells and filter points with depth ranges from 3.5 to 10 m. The yield of these
wells ranges from 5000 to 15,000 lph. The transmissiivty values ranges from 80 to 110 sq.m/day.
Pre-monsoon
The depth to water level varies from a minimum of 3.85 m.bgl (Medikonda) to a maximum of
21.00m.bgl (Kohir). Most of the area is having water levels below 5 mbgl. Water levels ranges from
5-10m and above 10m water levels in Zahirabad, Kohir, Sangareddy and Kondapuram
Post-monsoon
The depth to water level during post-monsoon ranges from a minimum of 0.98 m.bgl (Peroor) to
maximum of 22.65 m bgl (Melchelma). Water levels of less than 2m were recorded at North-
western parts of the district. The water levels of less than 10 m bgl cover the maximum area of the
district.
The water level fluctuation between pre-monsoon and post-monsoon ranges between 0.00 to
7.88m. The majority of the area shows rise in the range of 2-4m
Decline in water levels during pre-monsoon is noticed in 75% of the wells while 25% of wells show
rise in water levels during the last decade (1996- 2005). The decline in water levels varies between
1.06 to 5.19 metres. Rise in water levels occurred in the eastern part of the district.
The analysis of post-monsoon water levels (1996-2005) shows that there is a decline in 77% of the
wells while 23% show rise in water levels. The water level decline varies from 0.19 to 6.62 m
The land acquired for the proposed Distillery unit is a cropland. It was under cultivation of dry rain
fed crops of Red gram, Cotton, Castor and Sunflower. Other than annual and perennial weeds
associated with crops, there are no plantations or trees within the core area except for a couple of
Neem trees (Azadirachta indica) along the boundary. A list of plants in land identified for the
proposed Distillery unit is given in Table 3.5.1. It may be noted from the list that there are no rare
or endangered or threatened plants in the core area. They are mostly weeds.
Table 3.5.1
List of plants found in the project area
A survey of the land use and land cover of the buffer zone reveals the presence of croplands,
reserve forests, barren hillocks, wastelands, Manjira River and Reservoir. But there are no Wildlife
sanctuaries or National parks or biosphere reserves or other protected areas such as Important Bird
Areas (IBAs) within the 10 Km buffer zone. But Manjra Wildlife Sanctuary is at a distance of 10.1
Kms from the project site boundary. Chatkuri reserved forest is located toward the west of the core
area. One block of Chatkuri reserved forest is represented mostly by Subabul (Leucaena
leucocephala) and another block by Eucalyptus plantation. Though these forest blocks look more
like social forests, they are considered as forests in accordance with the Hon’ble Supreme Court
landmark judgment dated 12/12/1996 in WP (Civil) 202/1995 (Godavarman Thirumalpad vs Union
of India and others) defining the scope of ‘forest’ and ‘forest land’. Still there are many forests
elements within these reserve forests though they are now limited to ground level.
Except for the Manjira River and Singur Reservoir which are a home for Marsh or Mugger Crocodiles
(Crocodylus palustris), there are no ecologically sensitive areas in the buffer zone. Ipomea carnea
(local name “Besharam” means shameless) was most extensive all along the canals, road sides, and
river sides and along the banks of the reservoir. Cassia auriculata, Calotropis gigantea, Calotropis
procera, Senna uniflora, Parthenium hysterophorus and Hyptis suaveolens were most abundant,
dominant and widespread in all wastelands. Prosopis juliflora was the most common thorny bush
everywhere even along the banks of the reservoir. All common avenue trees and fruit trees are
represented. Besides plantations of Eucalyptus and Subabul, Mango orchards are also fairly
common. A list of trees and shrubs found in the buffer zone is given in Table 3.5.2.
Table 3.5.2
List of trees, shrubs and perennial climbers found in the buffer zone
The herbaceous flora was represented by palatable and non-palatable weeds represented by
Hyptis suaveolens, Parthenium hysterophorus, Celosia argentia, Sida acuta, Cassia occidentalis,
Cassia tora, Cleome viscosa, Heliotropium indicum, Croton bonplandianum, Amaranthus spinosus
and Cassia occidentalis. Cymbopogon coloratus, Heteropogon contortus, Erempogon foeveolatus,
Dicanthium annulatus, Digera arvensis, Chloris barbata, Dactyloctenium aegyptium, Iseilema laxum,
Andrographis echinoids etc were common in association with trees and shrubs. Forest grasses of
Heteropogon contortus, Cymbopogon coloratus, Cymbopogon caesius, Aristida setacea, Aristida
funiculatus, Chrysopogon fulvus, Chrysopogon verticillatus, Polycarpaea aurea, Polycarpaea
corymbosa, Indigofera astragalina, Indigofera glabra, Cassia absus, Digitaria stricta, Dinebra
retroflexus, Perotis indica etc were predominant in all wastelands and grazing lands. A list of
herbs and herbaceous species including graminoids found in the buffer zone is given in Table 3.5.3.
A survey of available literature as well as the present study indicates that there were no rare or
endangered or endemic or threatened (REET) species either in the project area. On the other
hand, most species were quite common and widely distributed in different areas of India.
Table 3.5.3
List of herbs and herbaceous plant resources found in the project area
The reserve forests found in the buffer zone are represented by plantations of Subabul or
Eucalyptus. As such there is no undisturbed wild habitat to provide safe and suitable habitat for
wildlife. However, because of the proximity of the buffer zone to the boundary of Manjira Wildlife
Sanctuary, Singur Reservoir and Manjra River, Marsh or Mugger Crocodiles (Crocodylus palustris)
could be found in some parts of the buffer zone, especially in Singur Reservoir and Manjira River.
Some of the migratory birds which nest and breed in the Manjira Wildlife Sanctuary are found to
feed in the reservoir within the buffer zone. There are no Biosphere reserves or National Parks or
Wildlife Sanctuaries or other protected areas within the 10 Km buffer zone of the proposed plant
site. Most mammals and birds listed were of widespread occurrence. Among the Mammals, only
Squirrels, Mongoose, Rats, Bandicoots and Rabbits were seen during the survey. Monkeys were
seen in only one locality. Among the resident birds, Crows, Parrots, Doves, Weaver birds, Quails
and Mynas were very common. Peacock (Pavo cristatus) is the only bird that is include in Schedule I
of the Indian Wildlife (Protection) Act of 1972. It is fairly common in forest as well as in non-forest
areas including some villages. Among the reptiles, Lizards, Garden lizards were very common. Rat
snake and Monitor lizard were seen during the survey. Other reptiles were very rare. The
amphibians were relatively more frequent but not abundant.
There are no thick forests, biosphere reserves, National parks, Wildlife Sanctuaries or other
protected areas either in the catchments or around the reservoir within a radius of 10 Km. As such,
it is not an important home for wildlife. But in the downstream, Pocharam bird habitat is located at
a distance of about 25 Km. A list of vertebrate species other than birds, either spotted or known to
occur in the area is given in Table 3.5.4. There are no RET species in the study area.
Many birds from the Manjira Wildlife Sanctuary as well as Pocharam wildlife sanctuary are known
to visit the reservoir and its surroundings for feeding in and around the Singur reservoir. A list of
birds spotted by the survey team is presented in Table 3.5.5. Some of them were found to breed on
the islands within the reservoir located outside the 10 Km buffer zone.
Table 3.5.4
List of vertebrates other than birds found in buffer zone
Table 3.5.5
Avian fauna of the study area
AQUATIC FLORA
The aquatic ecosystems are represented by lotic and lentic ecosystems. There are no marine
habitats in the area. Singur reservoir is the large perennial water body and Manjira River is a small
seasonal River. There are a number of village and irrigation tanks within the study area.
The deep waters of the reservoir were devoid of any macrophytes. The reservoir water was clear and
transparent up to 3 m. But along the border and around the islands, the shallow water was fully
colonized by Ipomea carnea (local name “Besharam” means shameless), Ipomoea aquatica, Typha
angustata, Pistia stratiotes, Eichhornia crassipes, Nelumbo nucifera, Nymphaea nauchali,
Nymphaea stellata, Nymphoides hydrophylla, Nymphoides indica, Ottelia alismoides etc. A list of
aquatic and semi aquatic macrophytes found in the area of study is given in Table 3.5.6. Almost all
aquatic species of plants recorded from the study area and of common and widespread occurrence.
Table 3.5.6
List of aquatic / semi aquatic macrophytes found along the borders of the Reservoir, River, Tanks
and ponds around the study area
AQUATIC FAUNA:
As already stated, the Singur reservoir and the Manjira River are potential habitats for aquatic life. In
Singur village, a local fisherman society has been formed. The fish caught from the reservoir are
supplied to nearby towns and also Hyderabd City. The fishes caught from the reservoir and river are
listed in Table 3.5.7. The local fishermen reported the presence of large fish weighing about 10 to
12 Kg but they could not catch any fish weighing more than 7.5 Kg. They also reported that they
have seen the Giant perch as well as a Crocodile. The Giant perch was neither caught nor seen.
Marsh Crocodile was seen during floods a few years ago by many people. But during the last two years,
the crocodile was not seen. The state fisheries department add fresh stocks of fish seedlings year every
to maintain fish stocks at sustainable level. Hence, most of the fish found in the reservoir are edible.
Table 3.5.7
List of fishes either caught by the fisherman or reported from the Singur reservoir and Manjira
River and its environs.
S.No. Common name Latin name
1 Catla Catla catla
2 Rohu Labeo rohita
3 Murrel Channa striatus
4 Murrel Channa punctatus
5 Wallago Wallago attu
6 Cat fish Mystus vittatus
7 Cat fish Hetyeropneustes fossilis
8 Spiny eel Mastecembalus armatus
9 Prawn Macrobrachium rosenberghii
10 Prawn Macrobrachium malcolmsonii
11 Giant prech Lates calcarifer
12 Silonia Silonia silonia
13 Pearl spot Etroplus suratensis
14 Indian Mottled Eel Anguilla bengalensis
15 Gobids Glossogobius giuris
16 Gobids Platycephalus sp.
17 Mrigal Cirrhinus mrigala
The study area covers within a radius of 10 km from the proposed project site. The 10 km radius
study area around the project site comprises of 30 villages. The socio-economic profile of the study
area is presented based on site visits; discussions with the villagers and the secondary data
available from various agencies such as Hand Books for Census 2011.
The details of Socio-economic details are furnished in Annexure – XI.
CHAPTER – 4
ANTICIPATED ENVIRONMENTAL IMPACTS
& MITIGATION MEASURES
4.0 INTRODUCTION
Impact prediction is a very important phenomenon in evaluating the environmentally
potential adverse impacts for any proposed industrial activities. The impact prediction is
always carried out under worst possible conditions so as to mitigate or to eliminate the
environmental hazards. These predictions thus calculated are superimposed over the baseline
data to know the quality of environment in the vicinity of the project site so as to calculate
the net impact on the environment after the project comes into production.
The mathematical models are the best tools to quantitatively describe cause-effect
relationships between sources of pollution and different components of environment. In case,
mathematical models are not available or it is not possible to identify / validate through
models for particular situation, prediction could be arrived at through available scientific
knowledge and judgments.
The mathematical model used for predictions in the present study include, steady state
Gaussian Plume dispersion model designed for multiple point sources for air quality, Wave
divergence and Federal Highway Administration (FHWA) models for noise levels. In case of
water, land, biological and socio-economic environments the prediction have been made
based on available scientific knowledge and judgments.
Model Input
Emissions
Emissions from boiler have also been considered. The emission data from the stack is shown
in Table 4.1.1
Receptor Locations
The software is capable of generating a polar receptor grid at every 10 radial angles at
specified distances (in Kms).
Meteorological data
For the prediction of rise in Ground Level concentrations of pollutants, the actual hourly
meteorological data recorded at the site during the study period (March, 2015 –May, 2015) is
converted to mean meteorological hourly data as specified by CPCB and the same is used in
the model. In the absence of site specific mixing heights, mixing heights published in ‘Spatial
distribution of hourly mixing depths over Indian region’ by Dr. R.N.Gupta have been used.
Presentation of results
In the present case model simulations have been carried out for the summer season. For the
short term simulations, the concentrations have been estimated around 1600 receptors to
obtain optimum description of variations in concentrations over the site in 10 Km. radius
covering 16 directions.
Model Output
The output contains the first through sixth highest concentration values at each receptor,
Maximum concentration tables and daily concentration tables for each averaging period.
The calculations for stack height, ash generation quantity have been done considering the
above scenarios to represent the worst scenarios. The expected emissions from the proposed
boiler are PM, SO2, NOX.
Hence stack of 38 m height will be provided to the 10 TPH Boiler for effective dispersion of
emissions into the atmosphere.
The emissions of concern are Particulate Matter (PM), Sulphurdioxide (SO 2) and Nitrogen
oxides (NOx). A stack height of 38 m will be provided to the 10 TPH boiler as per CPCB
guidelines for effective dispersion of sulphur dioxide emissions into the atmosphere. In the
proposed 10 TPH Boiler, Bagfilters will be provided for effective treatment of flue gases from
the boiler to bring down the particulate matter concentration in the exhaust gases to less
than 50 mg/Nm3. The boiler and the Bagfilters will be interlocked in such a way that in case
the Bagfilters fails, the raw material feed to the boiler will stop and consequently there will be
no steam generation in the Boiler. The following are the boiler stack details of the proposed
Distillery project.
TABLE 4.1.1
BOILER STACK DETAILS
Item Units 10 TPH Boiler
Number of stacks 1
Height of the stack m 38
Internal stack dia at top m 1.0
3
Volumetric flow rate m /sec 11.8
Exit velocity of flue gas m/sec 15
o
Temperature of flue gas C 130
PM emission quantity g/s 0.4
SO2 emission quantity g/s 6.9
NOx emission quantity g/s 4.0
EMISSIONS FROM BOILER WITH & WITH OUT AIR POLLUTION CONTROL MEASURES
(TOR # 55)
The max predicted incremental rise in SO2 concentrations (24 hourly) will be 3.6 g/m3 at a
distance of 600 m from the origin stack in the down wind direction over the baseline
concentrations.
The max predicted incremental rise in PM concentrations (24 hourly) will be 0.2 g/m3 at a
distance of 600 m from the origin stack in the down wind direction over the baseline
concentrations.
The max predicted incremental rise in NOX concentrations (24 hourly) will be 2.1 g/m3 at a
distance of 600 m from the origin stack in the down wind direction over the baseline
concentrations.
The net resultant concentrations (Maximum baseline conc. + predicted incremental rise in
conc.) of PM, SO2 and NOX are shown in Table No. 4.1.2. The net resultant concentrations of
PM10, SO2 and NOX during the operation of the plant are well within the revised National
Ambient Air Quality Standards (NAAQS). Hence there will not be any adverse impact on air
environment due to the proposed project.
TABLE 4.1.2
NET RESULTANT MAXIMUM CONCENTRATIONS DUE TO THE PROJECT (TOR # 56)
The Total Water requirement for the proposed project will be 610 KLD. Net water
requirement after recycling of condensate from Evaporation unit and spent lees will be 350
KLD. This includes Process water, CT make up, DM Water for Boiler & ENA plant, DM Plant
regeneration waste water and for Domestic requirement. Water requirement for the
proposed project will be sourced from Ground Water through Borewells and from Manjira
River which is at a distance of 3.8 Kms. from the project site. Prior permission from the State
Ground Water Board / CGWA and Irrigation department will be obtained before for drawl of
Water. The water requirement & waste water generation breakup of shown in Table 4.2.1 &
4.2.2. The characteristics of different effluent streams are presented in Tables 4.2.3 to 4.2.7.
TABLE 4.2.1
SECTION WATER CONSUMPTION (in KLD)
Process Water 172
DM Water For Boiler 120
Cooling Tower Requirement 240
DM plant, softener rejects & clarifier blowdown 68
Domestic 10
Total 610
Waste water generation from the proposed project will be 366 KLD. The following is the break-up of
waste water generation from the Project.
TABLE 4.2.2
SECTION WASTE WATER GENERATION (in KLD)
Spent Wash 240
Boiler blow down 20
Cooling tower blow down 30
DM plant, softener rejects & clarifier 68
blowdown
Sanitary waste water 8
Total 366
TABLE 4.2.4
CHARACTERISTICS OF SANITARY WASTE WATER(UNTREATED)
PARAMETER CONCENTRATION
pH 7.0 – 8.5
BOD 200 – 250 mg/l
COD 300 – 400 mg/l
TDS 800 – 900 mg/l
TABLE 4.2.5
CHARACTERISTICS OF COOLING TOWER BLOWDOWN
PARAMETER CONCENTRATION
pH 7.0 – 8.5
TDS 1000 mg/l
TABLE 4.2.6
CHARACTERISTICS OF BOILER BLOWDOWN
PARAMETER CONCENTRATION
pH 9.5 – 10.0
TDS 100 mg/l
TABLE 4.2.7
CHARACTERISTICS OF DM PLANT & SOFTENER REGENERATION
PARAMETER CONCENTRATION
pH 4.0 to 10.0
TDS 8000 – 15000 mg/l
Manjira river are flowing at a distance of 3.8 Kms. from the project site respectively.
Water requirement for the proposed project will be sourced from Ground Water
through Borewells and from Manjira River which is at a distance of 3.8 Kms. from the
project site. Prior permission from the State Ground Water Board and Water Irrigation
department will be obtained before for drawl of Water.
Ground water will be recharged by constructing Rain water harvesting pits in
consultation with State Ground Water Board.
High efficiency Bagfilters will be installed to minimize the particulate matter emission.
Flue gases will be treated in Bag filters and discharged into the atmosphere through a
stack of 38 m. Outlet dust emission from Bag filters will be below 50 mg/Nm3.
Spent wash generated from the proposed project will be treated in Bio-methanation
unit and concentrated in MEE. The concentrated Biomethanated spent wash will be
EIA report – Chapter 4
4.8
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
Bio-composted along with pressmud. Hence zero discharge will be implemented in the
proposed project as per CPCB norms.
Back wash from DM plant and Softener, Boiler blowdown will be neutralized in a
neutralization tank and will be mixed with Cooling tower blowdown in the CMB and will
be utilized for greenbelt development, dust suppression and ash conditioning after
ensuring compliance with treated effluent quality as per MoEF / SPCB Standards.
Ash generated from the project will be given to the nearby brick manufacturers /
cement plants.
Hence there will not be any impact on Manjira river and its downstream users due to the
proposed project.
The sound pressure level generated by noise source decreases with increasing distance from
the source due to wave divergence. An additional decrease in sound pressure level with
distance from the source is expected, due to atmospheric effect or its interaction with objects
in the path of transmission. For hemispherical sound wave propagation through
homogeneous loss free medium, one can estimate noise levels at various locations, due to
different sources using model based on first principle, as per the following equation:
Lp2 = Lp1 – 20 Log (r2/r1) - Ael.2
Where Lp1 and Lp2 are sound pressure levels at points located at distance r1 and r2 from the
source and Ae1.2 is the excess attenuation due to environmental conditions. Combined effect
of all the sources then can be determined at various locations by logarithmic addition.
It is first approximation one can assume that for all general population in the villages, every
noise source in the plane is a point source. The average equivalent sound power level of such
a point source can be estimated for different distances and directions from hypothetical
source by applying following equation:
Lp = Lw - 20 Log r – Ae – 8
Where Lw is the sound power level of the source, Lp is sound pressure level at a distance r
and Ae is environmental attenuation factor. A combined noise level Lp (total) of all the
sources at a particular place is given by:
Lp (total) = 10 Log (10Lp1/10) + 10 (Lp2/10) + ---------)
EIA report – Chapter 4
4.9
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
Major noise generating sources were identified from the proposed activity for prediction
purposes. The major noise generating sources will be STGs, Boiler, compressors. Predictions
have been made to represent the worst case. The noise levels at various distances were
calculated using wave divergence model.
The Ambient Noise levels will be within the standards prescribed by MoEF, GOI vide
Notification dated 14-02-2000 under the Noise Pollution (Regulation & Control) Rules, 2000.
The ambient noise levels will be less than 75dBA during day time & less than 70dBA during
night time.
Day and Night sound pressure levels, Ldn are often used to describe the community noise
exposure, which include 10 dBA night time penalty. As the nearest habitation is at a distance
of 0.8 Kms. from the proposed site, the impact of noise on general population would be
insignificant.
As per the WHO recommendation, there is no identified risk and damage of hearing due to
the noise levels (Leq = 8 hours) less than 75 dBA. Most of the international damage risk
criteria for hearing loss permit (Leq = 12 hours) upto 87 dBA. Further, WHO recommendation
on community noise annoyance, permits day time out door noise levels of 55 dBA. Leq and
night time outdoor noise level of 45 dBA leq to meet sleep criteria i.e. Leq (24 hours) = 52.2.
dBA and Ldn = 5.5 dBA.
The damage risk criteria as enforced by OSHA (Occupation Safety and Health Administration)
to reduce hearing loss, stipulates that noise level upto 85 dBA are acceptable for 8 hour
working shift per day. Plant authorities will provide ear plugs to the employees and will be
enforced to be used by the employees.
The proposed Distillery plant will be taken up in an area of 16.7 acres. Spent wash
generated from the proposed project will be treated in Bio-methanation unit and
concentrated in MEE. The concentrated Biomethanated spent wash will be Bio-
composted along with pressmud. Hence zero discharge will be implemented for Distillery
plant as per CPCB norms. Back wash from DM plant and Softener will be neutralized in a
neutralization tank and will be utilized for greenbelt development, dust suppression and
ash conditioning after ensuring compliance with treated effluent quality as per MoEF /
SPCB Standards. Boiler blow down will be reused cooling tower make up. As there are no
rare and endangered species in the vicinity of the proposed activity, there will not be any
concern for the loss of important germ plasm that needs conservation. Greenbelt is
considered essential for maintaining the stability of the environment of the area.
Extensive greenbelt will be developed in the proposed project site acquired.
Total no. of additional trucks/vehicles for transportation of raw materials, products & man
power will be 1.5 per hour. As the closed tankers and covered trucks will be used for the
transportation of raw material and finished product, there will not be any fugitive emission.
Hence there will not be any fugitive dust generation during transportation of raw materials.
Pucca road exist upto the site. The existing road is capable of absorbing this additional truck
movement. Hence there will not be any adverse impact on vehicular traffic due to the
proposed distillery project.
Total no. of trucks required for transportation of raw materials and products for the proposed
Distillery project will be 1.5 per hour. The existing road is capable of absorbing this additional
truck movement. Hence there will not be any adverse impact on vehicular traffic due to the
proposed Distillery project.
Good traffic management system will be developed and implemented for the incoming and
outgoing vehicles so as to avoid congestion on the public road. The area earmarked for
parking in the proposed project will be 1 acres.
The proposed project site well accessible by major district road (Medak – Sangareddy)
followed by pucca road. For traffic study purpose, we have considered the Major district road
(Medak to Sangareddy) as it is the major connecting road for the proposed site.
The width of the road considered for the study purpose is 9 m (30 feet).
The detailed study of the traffic showing existing traffic and incremental raise in traffic is
furnished in the table below
Type of Vehicle Existing Vehicular Traffic Peak Traffic due to the proposed project Carrying
Capacity
Sangareddy to Medak Medak to Sangareddy Total Sangareddy to Medak Medak to Sangareddy Total PCU
(per day) (per day) (per day)
as per
Actual Actual IRC : 73-
Count Count 1980
As % of As % of As % of As % of
Actua As % of Actua Actua As % of
Actual Total As Total As Total As Total As
l Total l l Total
Count Vehicula PCU Vehicula PCU Vehicula PCU Vehicula PCU
Count Vehicula Count Count Vehicular
r Count r Count r Count r Count
r Count Count
As PCU As PCU
Passanger car, tempo,
autorikshaw or 527 45.9 527.00 439 46.8 439.00 966.00 20 16.5 20.00 20 16.5 20.00 40.00
agricultural tractor
bullock cart 25 2.2 150.00 20 2.1 120.00 270.00 0 0.0 0.00 0 0.0 0.00 0.00
Total load on the road from Medak to Sangareddy, during operation of the distillery will be
Traffic load before project : 2918.5 PCU/day
Additional traffic load during operation of the Distillery : 351.00 PCU/day
Total load : 3269.50 PCU/day
Traffic capacity as per IRC 73:1980 : 10,000.00 PCU/day
Hence there will not be any impact on the traffic load due to the proposed Distillery unit.
4.6 PREDICTION OF IMPACTS ON FLORA & FAUNA, HUMAN BEING AND AGRICULTURAL LAND
Total no. of additional trucks/vehicles for transportation of raw materials, products & man
power will be 1.5 per hour. As the closed tankers and covered trucks will be used for the
transportation of raw material and finished product, there will not be any fugitive emission.
Hence there will not be any fugitive dust generation during transportation of raw materials.
The treated non process effluent will be utilized for dust suppression, ash conditioning and for
on land for after ensuring compliance with CPCB / SPCB norms. The proposed spent wash
treatment technology is approved by CPCB.
The flue gases from the Boiler will be treated in Bag filters and discharged through a stack
height of 38 m will be provided to the 10 TPH boiler as per CPCB guidelines for effective
dispersion of sulphur dioxide emissions into the atmosphere. The particulate matter in the
exhaust gas will be less than 50 mg/Nm3. There are no rare & endangered species in the study
area. All the required emission control systems will be installed and operated to comply with
MoEF / CPCB / SPCB norms. Hence there will not be any adverse impact on flora & fauna,
Human being and Agricultural land due to the proposed Distillery project.
enhancement of educational and medical standards of people in the study area. There will be
generally positive and beneficial impacts by the way of economic improvements,
transportation, aesthetic environment and business generation.
CHAPTER – 5
ANALYSIS OF ALTERNATIVES
(TECHNOLOGY & SITE)
5.1 ALTERNATIVE TECHNOLOGIES
Ganpati Sugar Industries Limited has proposed to establish a 30 KLPD Molasses based
Distillery plant and 2 MW Captive Power Plant at Sy. No. 1421 A / 1421 AA / 1421 E / 1421 EE,
Chowtkur village, Pulkal Mandal, Medak District in Telangana. 16 acres of land has already
been acquired for the proposed project
The following are the salient features of the Project site.
The project area does not fall under the industrial areas / cluster, which are listed in MoEF
office memorandum dated 13th January 2010 and its subsequent amendments for
Critically Polluted area.
Nearest Habitation Posanipalli is at a distance of 0.8 Kms. from the project site.
There are no National Parks/Tiger Reserves/Elephant corridors within 10 Km. radius of the
project site. However Manjira Wildlife Sanctuary is situated at a distance of 10.3 Kms.
from the project site.
Chatkuri Reserve Forest is situated at distance of 0.5 Kms. from the project site.
No historical places and places of tourist importance within 10 Km radius of the project
site.
Manjira river is flowing at a distance of 3.8 Kms. from the project site. Jangum Canal is
flowing at a distance of 0.5 Km. From project site
Manjira Reservoir is situated at a distance of 6.5 Kms. from the project site.
There is no interstate boundary with 5 Km. radius of the plant site (Nearest Interstate
border Telangana - Karnataka at 48 Kms.)
Based on the above the site has been selected for establishment of Distillery plant. The site is
in accordance with the MoEF guidelines. Hence no alternate sites has been examined for the
proposed project
CHAPTER – 6
ENVIRONMENTAL MONITORING PROGRAM (TOR # 70)
6.1 TECHNICAL ASPECTS
6.1.1 METHODOLOGIES
b. Ground water
Quality Once in a month Grab sampling As per BIS: 10500
(Peizometric wells
will be located
around spent wash
storage area, ETP )
2. AIR QUALITY
A. Stack Monitoring
(10 TPH Boiler) Online monitoring PM
system
All the parameters will be analysed as per IS procedures specified for those parameters. All
water samples will be analysed for various parameters as per IS: 10500 with the specified
procedures.
The methodology adopted for monitoring & analysis of PM10 & PM2.5 is as per IS: 5182 Part IV
SO2 & NOx as per IS: 5182 Part II & Part VI respectively. Samples were analysed for SO 2 using
improved West-Geake method for air samples using a spectrophotometer at a wavelength of
560 nm.
Samples were analysed for NOx using Jacob and Hocheiser modified (Na-As) method, for Air
samples using a spectrophotometer at wavelength of 540 nm.
PM10 & PM2.5 in ambient air are found by using Respirable Dust Sampler (RDS) & APM-550.
After completion of analysis, a copy of all the analysis reports will be sent to the Ministry of
Environment & SPCB on regular basis. Copy of the reports will be maintained in the plant and
will be made available to the concerned inspecting authorities.
The plant along with Boiler, turbine will be shut down as per the procedure to have least
environmental impact.
A third party will be engaged to monitor all the environmental parameters as per CPCB/SPCB
norms.
The annual budgetary allocation for environmental monitoring: Rs. 3.0 Lakhs.
CHAPTER – 7
ADDITIONAL STUDIES
RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN
(TOR # 71)
7.1 INTRODUCTION
Risk analysis deals with the identification and quantification of risks, the plant equivalent and
personnel are exposed to, due to accidents resulting from the hazards present in the factory.
Hazard analysis involves the identification and quantification of the various hazards (unsafe
conditions) Involved in the factory.
Both hazard and risk analysis very extensive studies, and require a very detailed design and
engineering information.
The various hazard analysis techniques that may be applied are Hazard and Operability
(HAZOP) studies, Fault – Tree Analysis (FTA), event –tree analysis and failure and effects mode
analysis.
Risk analysis follows an extensive hazard analysis. It involves the identification and
assessment of risks the neighbouring populations are exposed to as result of hazard present.
This requires a through knowledge of failure probability, credible accident scenario,
vulnerability of populations etc., much of this information is difficult to get or generate.
Consequently, the risk analysis is often confined to maximum creditable accident studies.
The scope of study includes the study of proposed operations, storage and handling of raw
materials with respect to Hazard Identification. Risk Assessment and preparation of Disaster
Management plan. Based on the Hazard Identification and analysis, the major disaster
scenarios would be worked out to estimate the consequence of failure. A Disaster
Management Plan (DMP) would also be evolved to meet the emergency situation including
the occupational health and safety.
7. 3 STORAGE TANKS
The following Fire Protection system has been proposed in the project
Hydrant system covering the entire plant including all important auxiliaries and buildings
is proposed. The system will be complete with piping, valves instrumentation, hoses,
nozzles and hydrants, valves etc.
Portable extinguisher such as pressurized water type, carbon dioxide type and foam type
will be located at strategic locations throughout the plant.
Modular type carbon dioxide panel injection fire extinguishing system will be provided in
control equipment room, cable space below control room and at other unmanned
electrical and electronic equipment room.
Automatic Medium Velocity water Sprinkler system for cable galleries / vaults / spreader
room, coal conveyors, crusher house, Transfer points.
Foam injection system for fuel oil storage tanks consisting of foam concentration tanks,
foam pumps, piping, instrumentation, valves etc.
Automatic high velocity water spray system will be provided for all the transformers
located in transformer yard, turbine generator lube oil equipment rooms, sets of Boiler
burners, boiler feed pump, lube oil systems, diesel engine driven fire pump, etc.
Fire water reservoir will be part of the water storage tank.
The MCA Analysis involved in ordering and ranking of various sections in terms of potential
vulnerability. The following steps were involved in MCA Analysis.
Preparation of an inventory of major storages and rank them on the basis of their hazard
properties.
Identification of potentially hazardous storage sections and representative failure cases
from the vessels and the pipelines.
Visualisation of chemical release scenarios.
Effect and damage calculation from the release cases through mathematical modeling.
Inventory Analysis and Fire & Explosion and Toxicity Index (FETI) are the two techniques
employed for hazard identification process.
The role of Fire & Explosion toxicity Index (FET) aids in quantitative hazard identification. The
FEI is calculated by evaluating the loss potential of all the units in the storage area and the
hazardous areas were classified accordingly. The role of FET is
Identification of the equipment/areas that could likely contribute to the creation or
escalation of incident and relatively rank the incidents.
Quantification of the expected damage of potential fire and explosion incidents.
Preparation of guidelines for mitigating fire hazards.
The loss of potential which could actually be experienced under the most adverse operating
conditions is quantitatively evaluated. The FEI is used for any operation in which a flammable,
combustible, or reactive material is stored, handled or processed.
FEI = MF * GPH * SPH
Where MF: Material factor
GPH: General Process Hazard
SPH: Special Process Hazard
TOXICITY INDEX
The Toxicity Index is calculated using the Nh, GPH and SPH. TI is calculated by the following
formula.
(Nh + Ts) * (1 + GPH + SPH)
TI = -------------------------------------------
100
The degree of hazard is identified based on FEI & TI range as per the criteria given below.
FEI RANGE DEGREE OF HAZARD
0 – 60 LIGHT
61 - 96 MODERATE
97 - 127 INTERMEDIATE
128 - 158 HEAVY
159 & Above SEVERE
TABLE 7.2
POSSIBLE RISKS FROM THE ETHANOL PLANT
S.No. Block / Areas Quantity Hazard Identified
1. Boilers 30 TPH Fire (mainly near oil burners
steam explosion, fire explosion
2. Spirit Storage 1795 m3 Fire
METEOROLOGICAL DATA
The atmosphere acts like a large non-homogeneous reactor with several accompanying
complimentary phenomena. Meteorological information plays an important role in the risk
analysis. The atmospheric stability conditions, wind speed, wind directions, humidity etc. are
necessary to find the damage potential due to any chemical release.
Atmospheric stability is a very important factor for predicting the dispersion characteristics of
gases/vapors of the surrounding environment. Change in atmospheric stability is due to the
direct consequence of its vertical temperature structure.
For a given location, this tends to vary from season to season. Wind speed and stability
conditions/ should be obtained from local meteorological records whenever possible. Where
these stability data are not available, the stability effects are mathematically represented
through pasquill parameters.
In Pasquill stability categorisation, class A is the one having most unstable and class F is the
most stable weather condition. An unstable weather condition promotes better dispersion; a
high wind speed and high incoming solar radiation favour the formation of unstable weather
condition. Turbulence induced by buoyancy forces in the atmosphere is closely related to the
vertical temperature structure. The magnitude of atmospheric temperature gradient is
compared against the Adiabatic Lapse Rate (ALR=0.98 0C/100m), which is the rate of
temperature change with height for a parcel of dry air rising adiabatically. In neutral stability
the gradient is equal to the ALR. Stable conditions refer to a gradient less than the ALR
(ultimately to a temperature inversion) and unstable conditions to greater than the ALR.
Stability Class Atmospheric Condition
A Very Unstable
B Unstable
C Slightly Unstable
D Neutral
E Stable
F Very Stable
Maximum Credible Accident and Consequence (MCAC) Analysis aims at identifying the
unwanted hazardous events which can cause damage to human beings and the environment
in and around proposed alcohol storage facilities at project site. For this purpose a host of
probable or potential accident scenarios have been visualized, examined, screened and the
credibility of the most probable events established.
The following steps have been followed for the analysis:
A detailed study of the storage and handling information
Identification of representative failure cases of the tanks.
Consequence analysis of the release cases and shortlisting of the most hazardous events.
The release scenarios are selected based on hazard identification, past accident data and
engineering judgement. Chemicals handled in this transfer operation are basically non-boiling
in nature. Spillage of these chemicals may lead to heat radiation effects.
The facilities are examined along with the terminal layout. An inventory of the amount of
various chemicals to be stored is made. The consequence in terms of heat radiation due to
release of chemicals are broadly analysed.
The release of chemical from the pipe line over the ground from the land point to the storage
terminal, storage tank failure are all the possible scenarios. Failure of underground pipe line
has not been considered credible. Even in case of such a failure, the released material will be
confined underground and is unlikely to find an ignition source.
Mathematical models are employed to estimate the outflow the liquids. In general, liquid
release can be expected from pipe failures as the pipe line extends over a long distance. The
released liquid will form the pool which can spread. The most vulnerable section of the piping
network will be near flanges, valves and other fittings. It may be worthwhile for Ganpati Sugar
Industries Limited to provide some sort of collecting mechanism to hold any unexpected
release near the loading area and isolation valves. Major failures of pipe line will lead to pool
formation which on ignition can lead to pool fire.
Consequence Analysis is a tool to estimate the potential damage due to accidental release of
a hazardous chemical. A large number of failure cases can lead to the same type of
consequences hence representative failure cases are selected for this analysis.
The release scenarios are selected based on hazard identification, past accident data and
engineering judgment. Alcohol, which is proposed to be handled in this storage and transfer
operation, is basically non-boiling in nature. Spillage of the alcohol, if it finds any ignition
source, may lead to heat radiation effects.
Ganpati Sugar Industries Limited handles alcohol which is basically non-boiling liquid; it can
cause heat radiation effects due to pool fires. The release of combustible liquid can take place
due to catastrophic rupture of the tank itself or rupture of a transfer line. In case of a transfer
line, the spillage can be stopped through isolation valves. However, in case of rupture of tanks
or the line close to the tank (before isolation valve), the release can be large enough to fill the
bund. This may likely to result in a pool fire in case of immediate ignition. This could be the
worst possible scenario in the storage area as far as the heat radiation effects are concerned.
It is found that pool fires generally tend to have localized effects and are mainly of concern in
establishing the potential for cascade effects and employee safety zones rather than for any
off-site problem. The estimation of damage distance can help in solving issues connected with
inter tank spacing, thermal insulation, fire/wall barrier specification etc.
The estimation of heat radiation depends on the bund size (which is same as pool volume in
the case of catastrophic rupture of the tank leading to spillage of large quantity of the
chemical), burning rate (a property which depends on the heat of combustion and latent heat
of vaporization), surface emitted power (which takes into consideration the radiated fraction
of total combustion power), besides the atmospheric transmissivity and geometric view
factor. However, the following points are to be noted:
Duration of burning varies with the quantity spilled. However, it does not have any
direct of effect on the radiation levels.
Burning rate is independent of the meteorological conditions so long as sufficient oxygen
is available in the atmosphere. We assume complete combustion in our calculation.
The pool fire doesn’t depend on the material of construction of bund and bund floor.
However, the surface emitted power by the chemical is included in the mathematical
calculation.
It should be noted that the damage distances due to heat radiation is independent of the
quantity spilled. It depends on the area exposed. However, the quantity will determine the
duration of the fire.
Release of flammable liquid followed by ignition may lead to pool fire. The transfer lines of
Ganpati Sugar Industries Limited mostly will go over the ground all over the storage terminal.
Release and spreading of chemicals at the storage tank area is quite possible.
In case of leak / rupture of transfer line at the storage terminal may spill and spread the
chemical. On immediate ignition the scenario will be spreading of burning pool. Delayed
ignition may also lead to spreading of burning pool or confined pool fire if there are bunds.
Spreading burning pools cause less damage than the pool fire resulting after spreading as the
spreading area is less due to loss of chemicals in the burning. In case of leak of underground
lines, released chemicals will diffuse from the ground and form a pool on the ground but
quantity in the pool will be low as the ground itself acts as an obstruction. On ignition, this
will damage pipeline due to heating which leads to catastrophic failure of transfer line.
Nevertheless, this situation has remote probability.
The thermal radiation effects due to pool fires at the storage terminal are calculated and the
results are presented in Table 7.5
TABLE 7.5
THERMAL RADIATION EFFECTES DUE TO FIRE
S.No. Thermal radiation intensity Hazard distance (m)
(KW/m2)
1 37.5 3
2 12.5 8
3 4.0 17
4 KW/m2 thermal radiation intensity occurs at a distance of 17m and will be within the
premises. Hence no outside population would be affected due to the pool fire scenario.
There will be no effect on any structure related to the plant.
A heat radiation effect of 37.5 KW/m2 can cause sufficient damage to adjacent units and
fatality rates will be 100%. 12.5 KW/m2 level can cause ignition of wood, melt plastic tubing
etc., while 4.0 KW/m2 can cause pain to personnel if unable to reach cover within 20s.
However, blistering of the skin (second degree burns) is likely but the lethality level will be
zero. The firemen with protective clothing can handle the fire without discomfort under this
heat radiation level.
If a tank ruptures and results in a pool fire, this will spread to other tanks in the same
enclosure. If the other tanks/bunds also catch fire because of the cascade effects, the
difference will mainly be that the total heat flux will remain the same but the fire will last for
a longer duration. This is because the scenario chosen covers the chemical with maximum
radiation intensity and maximum quantity.
The reliability data of pipelines and atmospheric storage tanks are presented here from the
international database. These cannot be taken as absolute values as there is no information
available for Indian conditions. Therefore, these can be taken indicative values
The probability of tank failures, pipe ruptures and ignition are presented below:
Atmospheric storage tank failure rate 1 x 10-5/yr
Pipe line failure (pipe lengths between connections)
25 mm $ or less 30 x 10-6/yr
50 mm $ 7.5 x 10-6/yr
EIA report – Chapter 7
7.12
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
100 mm $ 4 x 10-6/yr
150 mm $ or greater 3 x 10-6/yr
7.12 RECOMMENDATIONS
ii. The entire area has to be kept free from the sources of ignition and made sterile during
the storage, handling and transfer operation of all flammable chemicals.
iii. The piping design should conform to the codes and regulations.
iv. In case of a spill, mobile foam dispending system can be effective in reducing vapor
generation by minimizing surface area exposed to atmosphere in addition to providing
containment.
v. Other protective gadgets like gloves, DCP, CO2 Extinguishers should be made available.
The thick green belt to be developed will help to mitigate the radiation intensity level outside
plant boundary.
A disaster is catastrophic situation in which suddenly, people are plunged into helplessness
and suffering and as a result, need protection, clothing, shelter, medical and social care and
other necessities of life.
Disasters can be divided into two main groups. In the first, are Disasters resulting from natural
phenomena like earthquakes, volcanic eruptions, cyclones, tropical storms, floods,
avalanches, landslides etc. The second group includes disastrous events occasioned by man,
or by man’s impact upon the environment. Examples are industrial accidents, radiation
accidents, factory fires, explosions and escape of toxic gases or chemical substances, river
pollution, mining or other structural collapses, air, sea, rail and road transport accidents and
can reach catastrophic dimensions in terms of human loss.
There can be no set criteria for assessing the gravity of a disaster in the abstract since
depends to a large extent on the physical, economic and social environment in which it
occurs. What would be considered a major disaster in developing country, will be equipped to
cope with the problems involved, may not mean more than temporary emergency elsewhere.
However all disasters bring in their wake similar consequences that call for immediate action,
whether at the local, national or international level, for the rescue and relief of the victims.
This includes the search for the dead and injured, medical and social care, removal of the
debris, the provision of temporary shelter for the homeless food, clothing and medical
supplies, and the rapid reestablishment of essential services.
The disaster Management Plan is aimed to ensure safety of life, protection of environment,
protection of installation, restoration of production and salvage operations in this same order
of priorities. For effective implementation of Disaster Management Plan, it will be widely
circulated and personnel training through rehearsals.
The Disaster Management Plan would reflect the probable consequential severity of
undesired event due to deteriorating conditions or through knock on effects. Further the
management should be able to demonstrate that their assessment of the consequences uses
good supporting evidence and based on currently available and reliable information, incident
data from internal and external sources and if necessary the reports of out side agencies.
To tackle the consequences of a major emergency inside the factory or immediate vicinity of
the factory, a Disaster Management Plan has to be formulated and this planned emergency is
called Disaster Management Plan.
The objective of the Industrial Disaster Management Plan is to make use of the combined
resources of the plant and the outside services to achieve the following.
Minimise damage to property and the environment.
Effect the rescue and medical treatment of causalities.
Provide for the needs of relatives.
Provide authoritative information to news media.
Secure the safe rehabilitation of affected areas.
Safeguard other people.
Initially contain and then ultimately bring the situation under the control.
Preserve subsequent records and equipment for subsequent enquiry the cause and
circumstances leading to emergency.
7.13.3 EMERGENCIES
7.13.3.1 GENERAL, INDUSTRIAL, EMERGENCIES
Fire consequences can be disastrous as they involve in huge quantities of fuel. During the
study of risk assessment, the probabilities of occurrence of hazards are worked out along with
the nature of damage. This is the reason why one should study risk assessment in conjunction
with DMP.
In each shift, electrical supervisor, electrical filters, pump house Incharge and other
maintenance staff would be drafted for emergency operations. In the event of power
communication system failure, some of staff members in the office/ plant offices would be
drafted and their services would be utilised as messengers for quick passing of
communications. All these personnel would be declared as essential personnel.
Whoever notices an emergency situation such as fire, growth of fire, leakage etc. would
inform his immediate superior and Emergency Control Center. The person on duty in the
Emergency Control Centre would appraise the site controller. Site controller verifies the
situation from the Incident Controller of that area or the shift Incharge and takes a decision
about an implementing on Site Emergency. This would be communicated to all the Incident
Controllers, Emergency Coordinators. Simultaneously, the emergency warning system would
be activated on the instructions of the Site Controller.
On receiving information about emergency he would rush to Emergency Control Centre and
take charge of ECC and the situation and assesses the magnitude of the situation on the
advice of incident controller and decides.
Whether affected area needs to be evacuated.
Whether personnel who are at assembly points need to be evacuated.
Declares Emergency and orders for operation of emergency siren.
Organises announcement by public address system about location of emergency.
Assesses which areas are likely to be affected, or need to be evacuated or are to be
altered.
Maintains a continuous review of possible development and assesses the situation in
consultation with Incident Controller and other key personnel whether shutting down the
plant or any section of the plant required and if evacuation of persons is required.
Directs personnel of rescue, rehabilitation, transport, fire brigade, medical and other
designated mutual support systems locally available, for meeting emergencies.
Controls evacuation of affected areas, if the situation is likely to go out of control or
effects are likely to go beyond the premises of the factory, informs to District Emergency
Authority, Police, Hospital and seeks their intervention and help.
Informs Inspector of factories, Deputy Chief Inspector of factories, SPCB and other
statutory authorities.
Gives public statement if necessary.
Keeps record of chronological events and prepares an investigation report and preserves
evidence.
On completion of onsite Emergency and restoration of normalcy, declares all clear and orders
for all clear warning.
In the event of failure of electric supply and there by internal telephone, sets up
communication point and establishes contact with the Emergency Control Center (ECC).
Organises medical treatment to the injured and if necessary will shift the injured to near
by hospitals.
Mobilises extra medical help from outside, if necessary
Keeps a list of qualified persons first aiding workers of the factory and seek their
assistance.
Maintains first aid and medical emergency requirements.
Makes sure that all safety equipment are made available to the emergency team.
Assists Site Controller with necessary data and to coordinate the emergency activities.
EIA report – Chapter 7
7.19
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
Office block will be identified as Emergency control centre. It would have external Telephone
and Fax facility. All the Incident controller officers, senior personnel would be located here.
The following information and equipment will be provided at the Emergency control centre
(ECC).
Intercom, telephone
P&T telephone
Fire suit / gas tight goggles / gloves / helmets
Factory layout, site plan
Emergency lamp / torchlight
Plan indicating locations of hazard inventories, plant control room, locations of safety
equipment, road plan, assembly points, rescue location vulnerable zones, escape routes.
Hazard chart
Breathing apparatus
Wind direction, wind velocity indications
Public Address Megaphone, Hand bell, Telephone directories (Internal, P&T).
Address with telephone numbers and key personnel, Emergency coordinator.
Important addresses, telephone numbers such as experts from outside,
Government agencies neighboring industries etc
Emergency shutdown procedures
Nominal roll of employees
Plant facilities would be connected to Diesel Generator and would be placed in auto mode.
First Aid Firefighting equipment suitable for emergency should be maintained as per
stationary requirements as well as per TAC Regulations. Fire hydrant line converting major
areas would be laid. It would be maintained as 6 kg / sq. cm. Pressure.
On the top of each main block and on the top of administrative block wind sock would be
installed to indicate direction of wind during emergency period.
Gas masks and general first aid materials for dealing with chemical burns, fire burns etc.
would be maintained in the medical centre as well as in the emergency control room. Private
medical practitioners help would be sought. Government hospital would be approached for
emergency help.
Apart from plant first aid facilities, external facilities would be augmented. Names of Medical
Personnel, Medical facilities in Sangareddy town would be prepared and updated. Necessary
specific medicines for emergency treatment of Burns patients, and for those affected by
toxicity would be maintained.
Breathing apparatus and other emergency medical equipment would be provided and
maintained. The help of near by industrial managements in this regard would be taken on
mutual support basis.
Communication of emergency would be made familiar to the personnel inside the plant and
people outside. An emergency warning system would be established.
There are number of facilities which can be provided to the help deal with hazard conditions.
The suggested arrangements are
# Stop feed
# Deluge contents
# Remove heat
# Transfer contents
The area would have adequate number of exits, staircase. In the event of an emergency
unconnected personnel have to escape to assembly point. Operators have to take emergency
shutdown procedure and escape. Time office maintains a copy of deployment of employees
in each shift at Emergency Communication Centre. If necessary, persons can be evacuated by
rescue teams.
At the end of emergency, after discussing with Incident Controllers and Emergency
Coordinators, the site controller orders an all clear signal.
In large scale industries where multifarious activities are involved during construction,
erection, testing, commissioning, operation and maintenance, the men, materials and
machines are the basic inputs. Along with the booms, the industrialization generally brings
several problems like occupational health and safety. Occupational health needs attention
both during construction and operation phases. However the problem varies both in
magnitude and variety in the above phases.
The occupational health problems envisaged at this stage can be mainly due to constructional
accident and noise.
To overcome these hazards, in addition to arrangements to reduce it within TLV’S, personnel
protective equipments should also be supplied to workers.
The working personnel will be given the following appropriate personnel protective
equipments.
Industrial Safety helmets
Crash helmets
Face shield with replacement acrylic vision
Zero power plain goggles with cut type filters on both ends
EIA report – Chapter 7
7.23
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
Zero power goggles with cut type filters on both sides and blue colour glasses
Welders equipment for eye and face protection
Cylindrical type earplug
Ear plugs
Canister gas masks
Self contained breathing apparatus
Leather apron
Boiler suit
Safety belt / line man's safety belt
Leather hand gloves
Asbestos hand gloves
Canvas cum leather hand gloves with leather palm
Industrial safety shoes with steel toe
Electrical safety shoes without steel toe and gum boots
Occupational Health Surveillance (OHS) shall be under taken as regular exercise for all the
employees specifically for those engaged in handling hazardous substances. All the first aid
facilities shall be provided in the Occupational Health Centre. The medical records of each
employee shall be maintained separately.
Occupational health centre for medical examination of employees with all the basic facilities
will be established with in the plant.
The noise levels in critical area shall be monitored regularly and the workers at high noise
level generating areas should under go audiometric tests once in six months.
Capital amount of Rs. 0.75 crores will be allocated for Occupational Health & Safety and Rs. 2
Lakhs will be recurring cost / per annum.
Anticipated Occupational & Safety Hazards
Heat Stress & Stroke
Physical activity
Extremes of age, poor physical condition, fatigue
Excessive clothing
Dehydration
EIA report – Chapter 7
7.24
Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
Cardiovascular disease
Skin disorders
Noise
Dust Exposure
Illumination
Burns and shocks due electricity
• Spirometry
• Vision testing (Far & Near vision, color vision and any other ocular defect)
• ECG
• Haemogram (examination of the blood)
• Urine (Routine and Microscopic)
• Complete physical examination
Musculo-skeletal disorders (MSD)
Backache
Pain in minor and major joints
Fatigue, etc.
• Medical records of each employee will be maintained separately and will be updated as
per finding during monitoring.
• Medical records of the employee at the end of his / her term will be updated.
Safety of both men and materials during construction and operation phases is of concern. The
preparedness of an industry for the occurrence of possible disasters is known as emergency
plan. The disaster in any plant is possible due to collapse of structures and fire / explosion etc.
Keeping in view the safety requirement during construction, operation and maintenance,
Ganpati Sugar Industries Limited has formulated safety policy with the following regulations.
To take steps to ensure that all known safety factors are taken into account in the design,
construction, operation, and maintenance of plants, machinery and equipment.
To allocate sufficient resources to maintain safe and healthy conditions to work.
To ensure that adequate safety to instructions are given to all employees.
To provide protective equipment, safety appliances and clothing and to ensure their
proper use.
To inform employees about materials, equipment, or processes used in the work, which
are known to be potentially hazardous to health or safety
To promote the established machinery, joint consultation in health and safety to ensure
effective participation by all employees.
To keep all operations and methods of work under regular review for making necessary
changes from the point of view safety in the light of experience and up to date
knowledge.
To provide appropriate facilities for first aid and prompt treatment of injuries and illness
at work.
To provide appropriate instructions, training and supervision to employees health and
safety, first aid and to ensure that adequate publicity is given to these matters.
To ensure proper implementation of fire preventive methods and an appropriate
firefighting service together training facilities for personnel involved in this service.
To publish / notify regulations, instructions and notices in the common language of
employees.
To prepare separate safety rules for each type of process involved.
To ensure regular safety inspection by a competent person at suitable intervals of all
buildings, equipments, work places and operations.
A qualified and experienced safety officer will be appointed. The responsibilities of the safety
officers include identification of the hazardous conditions and unsafe acts of workers and
advice on corrective actions, conduct safety audit, organize training programmes and provide
professional expert advice on various issues related to Occupational Safety and Health.
When the construction is completed the posting of safety officers will be in accordance with
the requirement of factories act and their duties and responsibilities should be as defined
there off.
Safety training will be provided by the safety officers to all the employees with the assistance
of faculty members called from professional safety institutions and universities. In addition to
regular employees, limited contractor labours are also provided with safety training.
To create safety awareness safety films will be shown to workers and leaflets etc. will be
distributed.
Compartmentalization of the cable galleries, use of proper sealing techniques of cable
passages and crevices in all directions would help in localising and identifying the area of
occurrence of fire as well as ensure effective automatic and manual firefighting
operations.
Spread of fire in horizontal direction would be checked by providing fire stops for cable
shafts.
Reliable and dependable type of fire detection system with proper zoning and interlocks
for alarms
Housekeeping of high standard helps in eliminating the causes of fire and strengthens fire
prevention and firefighting.
The potential occupational hazardous work places will be monitored regularly. The health of
employees working in these areas will be monitored once in a year.
The project creates employment to about 30 persons once the plant is commissioned and for
500 persons during construction stage. Priority will be given to locals for Semi-Skilled and
Unskilled workers. With the development of this Plant there will be lot of scope for more
industrial investments which in turn will benefit the nation.
The project proponent intends to provide welfare activities recreational facilities in the
surrounding villages once the plant commences production. The project proponent intends to
conduct regular health checkups in the surrounding villages. Therefore there will be a certain
enhancement of educational and medical standards of people in the study area. There will be
generally positive and beneficial impacts by way of economic improvements, transportation,
aesthetic environment and business generation. There will be an overall upliftment of socio-
economic status of people in the area.
There is no habitation in the proposed project site. Hence no Rehabilitation & Resettlement
Action Plan has been envisaged in the proposed Distillery project.
CHAPTER – 8
PROJECT BENEFITS
8.0 SOCIO – ECONOMIC ACTIVITIES
8.1 PHYSICAL INFRASTRUCTURE
Once the Distillery project is commissioned the socio-economic status of the local people will
improve and there by infrastructure facilities like communication systems and others will
improve.
With the implementation of the Distillery project, the socio-economic status of the local
people will improve substantially. The land rates in the area will improve in the nearby areas
due to the proposed plant. This will help in upliftment of the social status of the people in the
area. Educational institutions will also come-up and will lead to improvement of educational
status of the people in the area. Medical facilities will certainly improve due to the proposed
Distillery project.
The proposed project creates employment to 500 people during construction and 40 people
during operation of the plant.
8.3.1 SKILLED
8.3.2 SEMI-SKILLED
Total Semi-skilled employment in the proposed plant will be 15. Priority will be given to local
people for semi-skilled jobs.
8.3.3 UNSKILLED
Total Unskilled employment in the proposed plant will be 15. Priority will be given to local
people for unskilled jobs.
Ganpati Sugar Industries Limited will contribute to improve the Socio economic conditions of
the area by providing assistance for local persons preferable from the nearby villages. The
following activities will be taken up:
Organizing General Medical Camps & Distribution of Medicines in the villages
Conducting Eye Checkup Camps in nearby villages and providing spectacles and medicines
to the needy people
Providing tri-cycles to Physically Handicapped people living nearby villages
Conducting sporting events in the villages
Conducting free medical checkup camps at the villages level
Providing Sanitation Facilities in Villages/Schools
Providing scholarships to the meritorious students in the villages
Setting up of drinking water outlets in schools and village centers
Construction of toilets with water facility in schools
Supply of drinking water through tankers in villages on need basis
Supply of sports kits/gym equipments/public address systems to villages
Providing street lights in villages
Providing technical training in the plant to the unemployed youth from the villages
Helping local farmers by providing training through the agriculture department
A budget of Rs. 2.875 Crores will be allocated for conducting CSR activities in the surrounding
villages.
CHAPTER – 9
ENVIRONMENTAL COST BENEFIT ANALYSIS
BENEFITS TO COUNTRY: ETHANOL AS A FUEL
exchange and strengthen our economy. This could also help in controlling/regulating the
prices of petrol in the market, since ethanol is cheaper compared to
petrol. Overall, it could have manifold effect on economy.
CHAPTER – 10
ENVIRONMENTAL MANAGEMENT PLAN
10.0 INTRODUCTION
The major objective and benefit of utilising Environmental Impact Assessment in project
planning stage itself is to prevent avoidable losses of environmental resources and values as a
result of Environmental Management. Environmental Management includes protection /
mitigation/enhancement measures as well as suggesting post project monitoring programme.
Environmental management may suggest revision of project site or operation to avoid
adverse impacts or more often additional project operations may have to be incorporated in
the conventional operation.
The industrial development in the study area needs to be intertwined with judicious
utilization of non-renewable resources of the study area and with in the limits of permissible
assimilative capacity. The assimilative capacity of the study area is the maximum amount of
pollution load that can be discharged in the environment without affecting the designated
use and is governed by dilution, dispersion, and removal due to physico-chemical and
biological processes. Detailed Environment Management Plan (EMP) is required to ensure
sustainable development in the study area of the plant. Hence it needs to be an all
encompassive plan for which the proposed industry, Government, Regulating agencies likes
Pollution Control Board working in the region and more importantly the affected population
of the study area need to extend their cooperation and contribution.
It has been evaluated that the study area is likely to get new economical fillip. The affected
environmental attributes in the region are air quality, water quality, soil, land use, ecology
and public health.
The Management Action Plan aims at controlling pollution at the source level to the possible
extent with the available and affordable technology followed by treatment measures before
they are discharged. Environmental Management aims at the preservation of ecosystem by
considering the pollution abatement facilities at the plant inception. In the upcoming modern
integrated sugar plants, pollution abatement has become an integral part of planning and
design along with Techno economic factors.
Environmental pollution is inevitable during the construction phase. The project proponent
will take appropriate steps to control pollution during construction phase. The following are
the factors requiring control during construction phase.
At the time of construction there will be a substantial quantity of soil and debris and produce
large quantities of unstable material. The disturbed slopes shall be well stabilized before the
on set of the monsoon. The leveling operation would also involve piling up of backfill
materials. Use of dust suppressant spraying to minimize fugitive dust during construction
activities is recommended. Dust masks will be provided to all workers working in the dust
prone areas. Good house keeping and proper maintenance will be practiced which will help in
further controlling the dust emissions during construction phase.
The employees at the proposed project site will be provided with water for their requirement
and for the construction activities. The proposed construction site will be provided with
sufficient and suitable toilet facilities to allow proper standards of hygiene. These facilities
would preferably be connected to a septic tank and will be maintained properly to have least
environmental impact. The existing facilities will be used during construction phase.
10.1.3 NOISE
Noise levels may increase during the construction phase due to the usage of various
construction equipment such as mechanical vibrator, mixers etc. The noise effect on the
nearest habitations due to construction activity will be negligible. However, it is advisable that
onsite workers working near the noise generating equipment will be provided with noise
protection devices like ear plugs.
One should be very careful in selecting the site for vehicle maintenance, so as to prevent the
ground water contamination due to the spillage of oil. Both diesel and petrol engine vehicles
will be maintained properly. Unauthorised dumping of waste oil should be prohibited. Wastes
should be disposed off at an approved dump.
10.1.5 WASTE
The solid waste will be collected, segregated and will be disposed off as per norms.
The following hazardous materials need to be stored at the site during construction.
a. Gas for welding purpose
b. LDO
c. Painting materials
All these materials would be stored as per international safety standards.
The proposed project activities will not create any major impact on land environment. As
soon as the construction activity is over the surplus earth will be utilized to fill up low lying
areas, the rubbish will be cleared and all inbuilt surfaces will be reinstated. Appropriate
vegetation will then be planned and all such areas shall be landscaped. Extensive green belt is
proposed to be developed in the plant site in addition to the existing greenbelt.
The steam requirement for the proposed Distillery project will be met from the 10 TPH boiler.
The fuel used for the 10 TPH Boiler will be Coal/Biomass. High efficiency bag filters will be
provided to boiler to bring down the particulate matter in the exhaust gas to less than 50
mg/Nm3 to comply with CREP recommendations. A stack height of 38 m will be provided for
effective dispersion of sulphur dioxide emissions into the atmosphere. An interlocking system
will be provided to the Boiler in such a way that whenever the Bag filter fail, the raw material
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Ganpati Sugar Industries Limited
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feed to the boiler will stop and the boiler will trip down. Consequently there will be no steam
generation till Bagfilters is rectified. The following are the Technical specifications of Bag
filters
10.2.1.2 ACTION PLAN TO CONTROL AMBIENT AIR QUALITY AS PER NAAQS STANDARDS
(TOR # 62)
The particulate matter from the proposed project will be < 50 mg/ Nm 3.
All the internal roads will be asphalted in the plant.
Water sprinklers will be installed at the raw material loading and unloading areas
Fly ash will be stored in silos only
Dust extraction system with bag filters will be provided at the dust emanating areas.
By following above control measures, we will comply with the National Ambient Air Quality
Standards issued by the Ministry vide G.S.R. No. 826(E) dated 16 th November, 2009.
The following measures will be taken up to prevent the fugitive dust emissions from the
proposed Distillery project.
Raw material unloading areas will be provided with dust suppression system.
All material transfer points will be provided with dust extraction system with bag filters.
All the conveyers will be covered to prevent the fly-off of fugitive dust.
All internal roads will be made pucca to prevent the fugitive dust to vehicular movement.
The emission level will always be maintained below the stipulated standards. In the event of
failure of any pollution control system adopted by the unit, the respective unit will not be
restarted until the control system is rectified.
Secondary fugitive emissions will be generated at Raw Material feeding points. These
emissions will be monitored regularly as per CPCB guidelines & the reports will be submitted
to MoEF & SPCB.
Recommendations
a. The proposed air pollution control equipment will be installed prior to commissioning
the plant.
b. Stack emissions for PM, SO2 and NOx will be monitored regularly to meet the statutory
requirements.
c. All the internal roads will be asphalted to reduce the fugitive dust due to truck
movement.
As per CPCB recommendations the spent wash quantity will be restricted to a maximum of 8
kl/kl of R.S. for Molasses by adopting continuous fermentation technology with yeast recycle.
The Maximum Spent wash input to Bio-methanation will be 240 KL/day
TREATMENT SCHEME
BIO-METHANATION
"CSTR" continuous flow stirred-tank reactor process will be adopted for Bio-methanation,
which is based on the concept of conversion of organic matter into biogas. The process of
conversion of organic matter into biogas occurs through a group of bacteria.
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Ganpati Sugar Industries Limited
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In 'CSTR' process, which is a high rate process, anaerobic digestion takes place in the
Mesophillic range of temperature, the pH inside the reactor is usually kept around 7.2 while
proper ratio of volatile acid and alkalinity is maintained.
The following three stages are involved in the process of anaerobic digestion
1. Hydrolysis: In the process of hydrolysis the complex molecular compounds i.e.
polymers are converted into the simple molecular form i.e. monomers.
2. Acidogenesis: The monomers so formed at the end of hydrolysis process are
converted into volatile fatty acids. Acetic acid forms the major portion of volatile fatty
acids. The process of conversion of monomers into acids is carried out by a group of
anaerobic bacteria known acid formers.
3. Methanogenesis: Acids produced at the end of Acidogenesis process are converted
into carbon dioxide and methane gases. The process of conversion of acid into gases
is carried out by group of anaerobic bacteria known as methane formers.
In CSTR process the bacteria responsible for digestion process are kept in suspension with
the help of Lateral as well as central mixers.
EVAPORATION PROCESS
Falling film evaporators will be operated at very low temperature differences between
the heating media and the boiling liquid, and they also have very short product
contact times, typically just a few seconds per pass.
These characteristics make the falling film evaporator particularly suitable for spent
wash evaporation.
This is specifically designed Spent wash distributors for the proper distribution of
Spent wash in tubes. Specific design of the liquid distribution system achieve full and
even product wetting of the tubes. Because of the low liquid holding volume in this
type of unit, the falling film Evaporator can be started up quickly and changed to
cleaning mode easily.
Falling film evaporators are highly responsive to alterations of parameters such as
energy supply, vacuum, feed rate, concentrations, etc. it will be equipped with a well-
designed automatic control system therefore it can produce a very consistent
concentrated product.
BIO METHANATED SPENT WASH EVAPORATION SECTION
BIO-COMPOSTING
A Composting cycle takes 8 weeks to complete and involves the following activities.
1st week
First week Filter Cake, Boiler Ash and organic residues compose one compost batch. They are
hauled from storage yard to the bioearth compost area, a level and well-drained land that
permit heavy equipment operations.
Using a pay loader the press mud is spread in piled windrows and trim to allow passage of
Aero tiller. Each windrow consists of 100-150 metric tons of press mud. Each windrow is of
1.5m width at bottom and 100m length.
2nd week
After the first aeration pass, the material will have achieved moderate mixing and ready for
application of acitobactor and Phosphorous soluble reagent at ½ kg per ton of waste. This will
accelerate composting stabilize temperature 65-750C and enhance beneficial microbes.
3. Aerate the pile after inoculation and retrim.
1. Maintenance of Moisture:
The Moisture of the pile is maintained to 50%to60% heat is evolved during process, this built
up together with solar heat and other factor increases. Temperature resulting to evaporation.
Moisture drops to a level of about 30%to35%.
3. Aeration:
Make one to two pass of the Mixovator after each effluent application and then retrim.
Mixovator grinds, blends, spreads, aerate and disperse the growing fungi for a uniform and
thorough decomposition of the windrow.
During the 5th week, culture is again applied at 0.5 kg/ton in order to restimulate microbial
activity and to stop the development of odour.
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Ganpati Sugar Industries Limited
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Effluent application is stopped at the end of the 6 th week and the compost is allowed to cure
and age. Water is applied during the 7 th week while mixing is continued twice in a week until
moisture stabilizes at 20%to 30%.
8th week:
Transport the bio earth to end-user farm or a suitable storage in order to vacate the area
occupied by the compost and accommodate another batch Otherwise, a large bio-earth
composting area may be needed to process the annual production of waste.
Availability of Pressmud
Total Pressmud generation from Company sugar plant is 30,000 TPA against the requirement
7,500 TPA. The above Bio-compost will be given to farmers to be used as manure in the
agricultural fields.
Hence availability of pressmud will not be a problem.
Compost quality
Moisture content : < 35%
Organic carbon : 20 -25%
Phosphorous : 1.5 - 2.0%
Nitrogen : 1.5 - 2.0%
Potassium : 2.0 - 3.5%
C: N ratio : <17
Equipment & Machinery available for composting in the plant (as per CPCB protocol)
1. Tractor for transportation of press mud from storage site to compost area - 1 No.
2. Homogenising machine along with auto spraying system with 70 HP tractor
(for churning up to the bottom) - 1 No.
3. Front end loader with tractor or JCB of bucket capacity of 600 -1000 kg -1 No.
4. Automatic windrow forming mechanism – 1 No
5. Sieving Machine - 1 No.
6. Sewing machine for bagging of compost (finished product) - 1 No.
Organic compost produced in the treatment of spent wash with pressmud will be supplied to
the farmers at subsidized prices. With this the usage of compost chemical fertilizers
consumption will come down. With compost the sugar cane yield will increase by about 25%.
Storage of Pressmud
Pressmud will be transferred to compost yard before on set of rainy season and shall be
covered with tarpaulin.
During the monsoon period bio-composting cannot be carried out. Hence distillery will be not
be operated during monsoon season and will be operated for only 270 days in a year. To
reduce the Biomethanated Evaporated Spent wash storage, we propose to spray 45 KL of
Biomethanated Evaporated Spent wash instead of 40 KL. Due to Biomethanated Evaporated
Spent wash storage lagoon size will be restricted to 5 days instead of 30 days.
The storage lagoon will be made impervious constructed with RCC M20 grade concrete along
with 250 micron HDPE lining. The storage capacity of the lagoon will be for 5 days. The
capacity of the Biomethanated Evaporated Spent wash storage tank will be 8 m x 6.3 m x
4.3m.
Spent wash storage lagoon having storage capacity for 3 days, which is far below the CPCB
norm of 30 days. This storage lagoon will be made impervious by providing 500 micron HDPE
lining as per CPCB specifications. The size of the lagoon will be 15 m x 12 m x 4.3 m (including
a freeboard of 0.3m).
Cooling tower blowdown will be treated in High Rate Solid Contact Clarifier and then sent to
filter feed tank along biologically treated effluent for further treatment.
EFFLUENT DISPOSAL
The non-process treated effluent of 54 KLD will be used for greenbelt development and 64
KLD will be used for dust suppression, CO2 scrubbing and ash condition.
The scrubbed water from CO2 recovery Plant will be utilized in the Fermentation section.
Sanitary waste water will be treated in septic tank fallowed by soak pit.
Condensate treatment
The condensate will be first taken into equalization tank with adequate retention time.
Condensate will be then pumped via cooler and buffer tank to UASB reactor.
UASB reactor consists of mainly feed distribution network at the bottom, Sludge blanket at
mid height and the gas, liquid, solid separator (GLSS) at the top of reactor. The bacteria
consume organic content of wastewater and metabolize it to produce biogas and biomass.
Biogas generated is collected at the top of reactor and send to flare stack.
The anaerobically digested condensate will be collected and taken to the MBBR Reactor.
MBBR technology employs thousands of polyethylene biofilm carriers operating in mixed
motion within an aerated wastewater treatment basin. Each individual biocarrier increases
productivity through providing protected surface area to support the growth of heterotrophic
and autotrophic bacteria within its cells. It is this high-density population of bacteria that
achieves high-rate biodegradation within the system. The excess sludge from the Tube settler,
UASB will be sent to Basket Centrifuge.
The biologically treated effluent from the treated effluent tank is pumped to flash mixer then
to flocculation tank. Adequate amount of caustic, ferric chloride and polyelectrolyte will be
dosed here. The effluent then enters into the tube settler for solids and liquid separation. The
over flow from tube settler enters into filter feed tank. The settled sludge from the bottom of
tube settler will be drained and sent to Basket Centrifuge.
The effluent from filter feed tank i.e biologically treated effluent and treated cooling tower
blow down will be pumped through series of filters (Multi-grade filters) and then to Ultra
filtration system for removal of suspended solids. Permeate from UF system will be pumped
using high pressure pumps via cartridge filter to RO System. Permeate coming out of RO
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Ganpati Sugar Industries Limited
(30 KLPD Distillery & 2 MW Power plant)
system (Typically about 80%) is collected in RO Permeate tank whereas reject will be sent to
the Evaporation section. Both UF & RO will be provided with Clean in Place System and back
wash system to clean system at regular intervals.
• Back wash from DM plant and Softener, Boiler blowdown will be neutralized in a
neutralization tank and will be mixed with Cooling tower blowdown in the CMB and will
be utilized for greenbelt development, dust suppression and ash conditioning after
ensuring compliance with treated effluent quality as per MoEF / SPCB Standards.
• Condensate will be recycled to process.
• Efforts will be made to conserve the water by exploring further possibilities for recycling
With the aforementioned measures fresh water requirement is reduced considerably.
Recommendations
a) Minimize the quantity of effluent through reuse to the maximum possible extent.
b) The ETP will be constructed before commissioning of the main plant.
c) The ETP units will be taken up for maintenance; whenever for main plant is taken for
maintenance.
d) Inlet and outlet effluent samples will be collected monthly and will be analyzed to ascertain
the efficiency of ETP and meet the statutory requirements.
The following measures will be taken to prevent the pollution of ground water
The spent wash will be treated in Bio digester followed by Multiple effect Evaporators
(MEE) followed by Bio-composting.
No spent wash will be allowed to mix with other other effluent streams or to percolate
into the ground water
Biocomposting yard will be constructed as per the guidelines stipulated by MoEF /
CPCB
All the guidelines stipulated by MoEF / CPCB will be followed during the
biocomposting operations
10.2.3 SOLID WASTE GENERATION & DISPOSAL METHOD (TOR # 11 & 64)
The following will be the solid waste generation during the operation of the proposed project
& their proposed method of disposal.
Total Quantity
S.No. Solid waste Disposal
(TPD)
Will be bio-composted along with bio-
1. Yeast sludge 1
methanated evaporated spent wash
Boiler Ash
Ash generated will be given to brick
when 100% biomass 4.8
manufacturers.
2. when 100% Indian
21
Coal is used Ash generated will be given to brick
when 100% Imported manufacturers /cement plants.
0.7
Coal is used
3 Sludge from ETP 1 Used as manure
The major solid waste from this proposed coal based power plant will be fly ash & bottom
ash. The daily coal requirement of the plant is 60 TPD. The maximum ash content in the coal
is 35%, and the ash generated per day is 21 TPD (worst scenario considering Indian coal as
fuel). The ash handling/ disposal system will be designed to meet the above ash generation.
The ash handling will be designed and constructed for dust free operation. Ash handling will
be fully automated.
envisaged for each unit. The system will be provided with heaters, fluidizing air blowers,
conveying air blowers/compressors, feed vessels, etc. for extraction of fly ash from hoppers
and conveyance through pipeline. The pressurized conveying system will deliver the fly ash to
intermediate surge hopper of 12 hours capacity located near ESP.
There will be alternate outlet from ash hoppers with ash wetting / hydro-sluicing system
and with high pressure water connected from the ash water pump house to convert the dry
ash into slurry form and convey to the ash slurry sump. The water requirement for the plant
would be made available from the wastewater from CMB. There will be two intermediate
silos to hold 12 hrs of ash generation in total. From the intermediate silos the ash will be
conveyed to the main ash silos. There will be two main silos each having a capacity to hold
16 hrs ash generation. The secondary conveying system will be a dense phase conveying
system to convey ash from intermediate silo to final silos.
Intermediate Silos
The intermediate silos will be located nearby the units. The silos will be provided with dust
collector, vent filter, level controller, fluidizing pads and two discharge outlets. One outlet
will be connected to the dense phase conveying system to convey ash to main ash silos.
The Ministry of Environment Notification vide S.O 513 (E) dated 3-04-2007, will be followed.
Maintain a record of all sale and disposal of fly ash Records of quantity of ash disposed
to cement plants / brick units will be
maintained
Submit annual compliance report including record of Annual compliance report will be
sale / disposal submitted
The major sources of noise generation will be STGs, Boiler & compressors. STG will be of
internationally reputed make which will be manufactured as per MOEF/OSHA/other
international guidelines on noise levels. Noise enclosures will be provided to Steam turbines.
The major noise levels will be confined to the working zones of the proposed activities. The
Leq of eight hours will be within the prescribed standards. Community noise levels are not
likely to be effected due to the proposed thick green belt which will act as physical barrier and
further attenuate the noise levels.
Recommendations
a) Noise enclosures will be provided to STGs.
b) By adopting shock-absorbing techniques noise impact can be reduced.
c) Earplugs shall be provided to the workers and this shall be enforced strictly.
d) Increase the distance between source and receiver, by altering the relative orientation of
receiver and the source.
e) Rotation of workers working in the noise prone areas.
f) Thick greenbelt will be developed to further mitigate the noise levels.
Spent wash will be treated through Bio-methanation and Bio-methanated spent wash will be
evaporated and finally Bio-methanated Evaporated spent wash will be Bio-composted thus
achieving zero discharge of spent wash generated.
Back wash from DM plant and Softener will be neutralized in a neutralization tank and will be
utilized for greenbelt development, dust suppression and ash conditioning after ensuring
compliance with treated effluent quality as per MoEF / SPCB Standards. Boiler blow down will
be reused cooling tower make up. Due to the extensive greenbelt development proposed
the aesthetics of the land will improve. The land prices in the area will increase due to the
proposed distillery project.
There are no National Parks/Sanctuaries within 10 Km. radius of the plant. The proposed
distillery will be zero discharge based plant as per CPCB norms. No significant vegetation
occurs in and around the existing plant. There are no rare and endangered species in the area.
Hence there will not be any adverse impact on flora & fauna due to the proposed distillery
project.
Recommendations
Plantation programme will be undertaken at several areas. They should include plantation in
the proposed plant premises, along the internal and external roads and along the
Administrative buildings and around the ETP.
People should be educated and trained in social forestry activities by local governmental and
non-governmental organizations.
Extensive greenbelt will be developed in the plant. This will further mitigate the pollution
impacts. 10 m wide greenbelt will be developed all around the plant. A detailed greenbelt
plan will be developed as per CPCB guidelines in consultation with local DFO.
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Ganpati Sugar Industries Limited
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Greenbelt plantation
Greenbelt will be developed in a set of rows of trees planted in such a way that they form an
effective barrier between the plant and the surroundings. The main purpose of greenbelt
development is to contribute to the following factors.
To maintain the ecological homeostatus.
To attenuate the air emissions from the boiler and the fugitive dust emissions.
To prevent the soil erosion.
To attenuate the noise levels.
To utilise the treated effluents.
Plantation of grass, bushes and trees will be taken up to reduce the generation of dust from
the bare earth and to enhance the aesthetic value.
Plantation species
Plantation species will be considered based on the following.
Suitable to the Geo-climatic conditions of the area.
Mix of round, spreading, oblong and conical canopies.
Ever green trees.
Different heights ranging from 4m to 20m.
Rain water harvesting structures will be constructed to harvest the run-off water from roof
tops by laying a separate storm water drainage system for recharging of ground water. Rain
harvesting pits will be constructed in consultation with Central Ground Water Board. The
harvested water will be reused to reduce the net water requirement of the plant.
The average rainfall and the land area have been taken up for the estimation of runoff for the
prediction from the project site. As the vacant exposed land would be converted in to built up
land, the natural recharge that had taken place during the pre-construction period would not
occur and hence there would be meager infiltration.
The losses such as, Percolation, evaporation and other unforeseen loses has been considered.
b. Ground water
Quality (Peizometric
wells will be located Once in a month Grab sampling As per BIS: 10500
around spent wash
storage area, ETP )
2. AIR QUALITY
A. Stack Monitoring
(40 TPH Boiler) Online monitoring PM
system
SO2 & NOx
Once in a month
B. Ambient Air quality Twice a week 24 hours PM10, PM2.5, SO2 &
continuously NOx
C. Fugitive emissions Once in a Month 8 hours SPM
3. METEOROLOGICAL DATA
Meteorological data to Daily Continuous Temperature,
be monitored at the monitoring Relative Humidity,
plant. rainfall, wind
direction & wind
speed.
4. NOISE LEVEL MONITORING
Ambient Noise levels Twice in a year Continuous for 24 Noise Levels
hours with 1 hour
interval
The project proponent will provide a fully equipped laboratory to carry out the analysis /
appoint an external testing laboratory. The following manpower will be provided on regular
basis.
The detailed break up for environmental management & protection is furnished below:
Cost Break-up for Environment Protection
S.No Item Capital Cost Recurring cost
(Rs.in Crores) (Rs. in
crores/annum)
1. Bag filters & Dust extraction systems
2.0 0.60
with bagfilters
2. Stack 1.0 --
3. Ash Handling & Management 0.4 0.10
4. Spent wash treatment system & 5.0
2.00
Biocomposting
5. Dust Suppression 0.1 0.03
6. Fire fighting 0.1 0.02
7. Environmental Lab Equipment & 0.2
0.06
online Monitoring equipment
8. Greenbelt Development 0.06 0.02
9. Occupational Health & Safety 0.5 0.15
TOTAL 9.36 2.98
A portion of treated effluent from ETP will be recycled to conserve the fresh water.
In house power generation thus no burden on state grid to supply electricity
Rain water harvesting system will be installed to conserve water & to replenish ground
water resources of the area for long term sustenance of the industry.
CHAPTER – 11
SUMMARY & CONCLUSION
INTRODUCTION
Ganpati Sugar Industries Limited. has proposed to establish a Molasses based Distillery unit of 30 KLPD to
produce Extra Neutral Alcohol / Ethanol (fuel ethanol or Anhydrous Alcohol (AA) / Rectified spirit / Industrial
Alcohol / Pharma Grade Alcohol and 2 MW Captive Co-gen unit at Sy. No. 1421 A / 1421 AA / 1421 E / 1421 EE,
Chowtkur village, Pulkal Mandal, Medak District in Telangana.
Total land identified for proposed project is 16.7 acres and total land is in possession of the management. The
cost of entire Project will be Rs. 57.45 Crores.
SITE DETAILS
The following is the environmental setting within the 10 Km. radius of the project site:
The project area does not fall under the industrial areas / cluster, which are listed in MoEF office
memorandum dated 13th January 2010 and its subsequent amendments for Critically Polluted
area.
Nearest Habitation Posanipalli is at a distance of 0.8 Kms. from the project site.
There are no National Parks/Tiger Reserves/Elephant corridors within 10 Km. radius of the project
site. However Manjira Wildlife Sanctuary is situated at a distance of 10.3 Kms. from the project
site.
Chatkuri Reserve Forest is situated at distance of 0.5 Kms. from the project site.
No historical places and places of tourist importance within 10 Km radius of the project site.
A small stream is passing adjacent to the west boundary of the site.
Manjira river is flowing at a distance of 3.8 Kms. from the project site. Jangum Canal is flowing at a
distance of 0.5 Km. from project site
Manjira Reservoir is situated at a distance of 6.5 Kms. from the project site.
There is no interstate boundary within 5 Km. radius of the project site (Nearest Interstate border
Telangana - Karnataka at 48 Kms.)
Only one major industry / Distillery, M/s Empee Distilleries Pvt. Ltd. (Grain based Ethanol plant) is
within 10 Km study area.
RAW MATERIALS
The following will be the raw materials and their requirement.
S.No Raw Material Source Quantity Method of Transport
(TPD)
1. Molasses Existing sugar plant of the 120 TPD By Road
group company at a
distance of 18 Kms by road
2. Fuel Consumption : 10 TPH Boiler
a Indian Coal Singareni collieries Ltd 60 TPD By Rail & Road
(Covered trucks)
OR
b Imported Coal Indonesia / Australia 35 TPD By Sea, Rail, Road
(Covered trucks)
OR
c Biomass Local Areas 120 TPD By Road
(Covered trucks)
OR
d Biogas from Biomethanation of 429 Through pipeline
Spent wash cum/hr
MANUFACTURING PROCESS
A) ENA / Ethanol / Rectified Spirit
Initially Yeast will be mixed with Molasses for multiplication of yeast cells. Through continuous fermentation,
sugars in Molasses will be broken to alcohol & Carbon dioxide. Then through distillation rectified spirit will be
produced. Ethanol will be produced by Molecular sieve technology from rectified spirit.
WATER ENVIRONMENT
The Proposed project requires 610 cum/day of water. Water requirement for the proposed project will be met
from Ground Water through Borewells and from Manjira River.
WATER CONSUMPTION
SECTION WATER CONSUMPTION (in KLD)
Process Water 172
DM Water For Boiler 120
Cooling Tower Requirement 240
DM plant, softener rejects & clarifier blowdown 68
Domestic 10
Total 610
Net water requirement after recycling of Condensate and spent lees will be 350 KLD
EFFLUENT CHARACTERISTICS
The characteristics of Spent wash, DM plant & softener regeneration water, cooling tower blow down, boiler
blow down and sanitary waste water are shown below.
CHARACTERISTICS OF SPENT WASH
S. NO. PARAMETER UNIT CONCENTRATION
1. pH 3.8 – 7.5
2. Total Dissolved Solids mg/l 60,000-90,000 mg/l
3. COD mg/l 110,000- 120,000 mg/l
4. BOD mg/l 60,000-65,000 mg/l
CHARACTERISTICS OF SANITARY WASTE, COOLING TOWER BLOWDOWN, BOILER BLOWDOWN, DM PLANT &
SOFTNER REGENERATION WATER
SANITARY COOLING BOILER DM PLANT &
S.NO. CHARACTERISTICS WASTE TOWER BLOW BLOW SOFTNER
WATER DOWN DOWN REGENERATION
WATER & ETP
rejects
1. pH 7.0 – 8.5 7.0 – 8.0 9.5 – 10.5 4.0-10.0
2. T.D.S. (mg/l) 800 – 900 800 -1 000 1000 8000-15000
3. B.O.D. (mg/l) 200 – 250 ------ ------ -----
4. C.O.D. (mg/l) 300 – 400 ------ ------ -----
AIR EMISSIONS
There will be one combined stack connected to the 10 TPH boiler in the proposed project. The fuel for the
boilers will be Biomass / Coal / Biogas.
The air emissions of concern from the plant will be PM, SO2 and NOX. Bag filters will be provided to bring down
the particulate emission in the exhaust of the boiler to less than 50 mg/Nm 3. A stack of 38 m height will be
provided for effective dispersion of Sulphur dioxide emissions into the atmosphere.
DESCRIPTION OF ENVIRONMENT
Baseline data has been collected on ambient air quality, water quality, noise levels, flora & fauna and socio-
economic details of the people within 10 km. radius of the proposed project site.
WATER QUALITY
Ground water samples were collected at 8 locations and analyzed for various physico – chemical &
Bacteriological parameters. The water sample shows that they are suitable for potable purpose.
NOISE LEVELS
Noise levels were measured at 8 stations during day time & night time. The noise levels at the monitoring
stations are ranging from 43.9 dBA to 50.4 dBA.
The major noise generating sources will be Turbo generator, Boiler, Compressors & DG set. The Ambient Noise
levels will not exceed the standards prescribed by MOE&F, GOI vide Notification under the Noise pollution
(regulation & control) Rules, less than 75 dBA during day time and less than 70 dBA during night time.
Extensive greenbelt proposed to be developed will further mitigate the noise levels.
The spent wash will be treated in Bio digester followed by Multiple effect Evaporators (MEE) followed by Bio-
composting. . This is totally a zero discharge based technology. This technology is already approved by CPCB
for treatment of spent wash.
Condensate & Spent lees will be treated in ETP and will be recycled back into process and as cooling tower
make up. Cooling tower blowdown, boiler blowdown, DM Plant & Softener regeneration will be neutralized
and utilized for greenbelt development, ash conditioning and dust suppression.
Hence there will not be any impact on Manjira river.
PREDICTION OF IMPACTS ON BIOLOGICAL ENVIRONMENT
There are no rare & endangered species in the area. All the required pollution control systems will be installed
and operated to comply with the norms. Once all the norms are complied with, then there will not be any
adverse impact on flora, fauna due to the proposed project.
ADDITIONAL STUDIES
No Rehabilitation and Resettlement is involved in the proposed project. Hence no R & R study has been
carried out.
PROJECT BENEFITS
With the establishment of the proposed project employment potential will increase. Land prices in the area
will increase. The economic status of the people in the area will improve due to the proposed project. Periodic
medical checkups will be carried out. Top priority will be given to locals in employment.
The steam required for the proposed project will be met from the Boilers. Bag filters will be provided for the
boiler to bring down the particulate matter in the exhaust gases to less than 50 mg/nm 3. A combined stack of
38 m height will be provided to the Boilers for effective dispersion of sulphur dioxide emissions into the
atmosphere.
WATER ENVIRONMENT
The spent wash will be treated in Bio digester followed by Multiple Effect Evaporators (MEE) followed by Bio-
composting. . Hence it will be a totally zero discharge spent wash treatment as per CPCB norms.
NOISE ENVIRONMENT
The major noise source in the proposed plant will be Turbo Generator, Boiler, Compressors & DG set. The
employees working near the noise generating sources will be provided with earplugs. The extensive greenbelt
proposed to be developed around the plant will also help in attenuating the noise levels further. Noise barriers
in the form of trees will be grown around the administrative block, ETP and other utility buildings.
LAND ENVIRONMENT
The effluent generated from the proposed project will be treated to comply with the T.S.Pollution Control
Board’s standards. All the solid waste will be disposed as per norms. Hence there will not be any adverse
impact on land environment due to the proposed project.
GREENBELT DEVELOPMENT
Green belt development will further enhance the environment quality through limitation of air emissions,
attenuation of noise levels, balancing Eco environment, prevention of soil erosion and creation of aesthetic
environment. 5.7 acres of greenbelt will be developed in the plant premises as per CPCB norms.