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SENSORS FOR
INFRASTRUCTURE
HEALTH
MONITORING,
VOLUME I
FIBER-OPTIC
SENSORS FOR
INFRASTRUCTURE
HEALTH
MONITORING,
VOLUME I
Introduction and Fundamental
Concepts
ZHISHEN WU
JIAN ZHANG
MOHAMMAD NOORI
Fiber-Optic Sensors for Infrastructure Health Monitoring, Volume I:
Introduction and Fundamental Concepts
DOI: 10.5643/9781945612251
10 9 8 7 6 5 4 3 2 1
KEYWORDS
Acknolwedgments ix
Chapter 1 Introduction 1
Chapter 2 Fiber-Optic Sensing Technologies 47
Chapter 3 Area Distributed Sensing/Monitoring Utilizing
Fiber-Optic Sensors (FOS) 89
Chapter 4 Design of the FOS-based Structural Health
Monitoring System 123
About the Authors 165
Index 167
Acknowledgments
Introduction
1.1.1 INTRODUCTION
Civil infrastructure and lifeline systems are the bedrocks of any functional
society, regardless of culture, religious belief, geographical location,
technological advancement, and economic development. These infra-
structure systems include bridges, buildings, tunnels, airports, transpor-
tation systems, and other life-supporting facilities such as water supply
and distribution, waste and wastewater systems, power plants and grids,
telecommunications, and oil and gas installations. A healthy infrastruc-
ture system supports the economic well-being of a society by facilitating
the production of goods and services and their effective and efficient dis-
tribution. Hence, the sustainable economic growth, productivity, and the
prosperity of any nation depend heavily on the safety, durability, health,
and resilience of its civil infrastructure systems. The civil infrastructure
around the world, which represents an enormous financial investment,
faces a deterioration problem of unprecedented magnitude. Large-scale
engineering structures in developed countries have already begun expe-
riencing deterioration and aging. Figures 1.1 and 1.2 show the number
of bridges starting to go through a serious aging process, in a recurring
period of 2 to 4 years, in the United States and Japan, respectively. As
these graphs show, the United States began experiencing a drastic growth
in number of bridges that started to age and deteriorate in the 1980s, and
this process began in Japan in the 2010s. Over the past decade, the prob-
lem of deteriorating infrastructure has become a topic of critical impor-
tance in Europe, and to an equal extent in the United States and Japan.
2 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
60000
1980s, a large number
50000
of bridges began to age
Number of bridges
40000
30000
20000
10000
0
Year
6
6
90
91
92
93
94
95
96
97
98
99
00
-1
-1
-1
-1
-1
-1
-1
-1
-1
-1
-2
12
22
32
42
52
62
72
82
92
02
19
19
19
19
19
19
19
19
19
20
Figure 1.1. Deterioration of bridges in the United States
Source: MLITT (2013).
25000
2010s, a large
20000 number of
Number of bridges
bridges began
15000 to age aging
10000
5000
0
Year
1
0
92
93
94
95
96
97
98
99
00
01
-1
-1
-1
-1
-1
-1
-1
-1
-2
-2
27
37
47
57
67
77
87
97
07
19
19
19
19
19
19
19
19
20
There are other causes and factors, as part of structural reliability and
safety assessment, which have contributed to the deterioration and failure
of structures. As reported by the U.S. Department of Defense, in 2013
an estimated $20.8 billion annual expense were related to preventing and
mitigating corrosion of assets, including facilities and infrastructure. As
of 2007, over 50 percent of the world population live in cities, and the
balance has tipped toward urbanization and subsequently an increased de-
mand on infrastructure and urban safety. In the United States alone, it is
expected that over the next 15 years 50 percent of the nation’s bridges,
nearly 300,000, exceed their intended 50-year lives, requiring more vig-
ilant inspections. Moreover, thousands of commercial and other aircrafts
are aging. These are only a few examples and reasons that demonstrate
the importance of the consideration of reliability and safety assessment of
infrastructure systems and the catastrophic impacts that may result due to
lack of such consideration.
building codes, do not consider the need for a radically new approach to
address the infrastructure deterioration by taking into account the struc-
tural reliability analysis and uncertainty quantifications. For instance, the
Chinese Standard of Durability Design of Concrete Structures defines
structural durability as “structural component enables itself to keep appli-
cability and safety during designed service life in terms of environmen-
tal effect, repair and usage confirmed by design.” This criteria is defined,
and is based on, the Structural Reliability Design Standard that states,
“[W]orsening of structural material ability will not cause unaccepted fail-
ure probability in specified working conditions and due period.” It might
be true that under ideal design circumstances and normal use a structure
is able to serve through the end of the specified designed service life.
However, and unfortunately, due to ever-increasing demand worldwide on
infrastructure systems—which has resulted due to rapid and unexpected
growth in urbanization, transportation, population, as well as environmen-
tal, climate change, and natural hazards—these perceived “normal” con-
ditions have changed drastically and are no longer present. Fortunately,
over the past two decades, developed countries have begun investing
greatly in scientific research in reliability assessment and reliability-based
design. Findings from these research studies have resulted in enhancing
the durability of construction materials and, subsequently, infrastructures.
For instance, to improve the durability of concrete structures we have wit-
nessed encouraging developments. As an example, to address the problem
with salt scaling and freeze-thaw damage of roads and bridges in Ontario,
Canada, smallest thickness of concrete and steel containment vessels
increased gradually from 2.5 cm in the 1950s to 4 to 6 cm and then to
7 cm in the 1970s. The lowest grade of concrete strength increased from
C25 in the 1950s to C40. The requirements for using concrete in bridge
panels shifted from not considering additional air-entraining agent, and
no requirement for a waterproof layer, to strict usage of air-entraining,
and utilizing advanced waterproof films and epoxy-coated steel. In China,
although an extensive and large volume of research in structural durability
has been carried out over the past two decades, the relatively short life of
infrastructures is still a challenging problem that needs to be overcome.
In order to better understand the severity of this problem in China, let
us consider Japan as an example. Prior to 1970, the service life of roads
and bridges in Japan ranged from 30 to 40 years. In 1971 design stan-
dard of bridge deck slab was updated. Subsequently, in 1973 the design
standards of roads were updated. In 1984 the standard and measures for
preventing salt corrosion were updated. In 1989 related requirements for
alkaline aggregates were updated, and in 2001 standard of fatigue design
was updated. In the meantime numerous other regulations and guidelines
Introduction • 7
Figure 1.5. Change of service life and design standard of the road bridge in
Japan (MLC)
8 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
in most courtiers, especially in the United States, far fewer resources are
dedicated to repairing, updating, and replacing the country’s infrastruc-
ture and the government and the lawmakers continue to neglect the main-
tenance of this vital network. According to numerous reports, especially
those published by the American Society of Civil Engineers (ASCE),
the country’s infrastructure is woefully underfunded and its condition is
severely degraded, despite local and state agencies’ continued efforts to
form private–public partnerships to manage America’s infrastructure in a
tight fiscal climate. The ASCE documents these shortcomings of invest-
ment in its series of reports and has assigned a grade of D+ to the state
of the infrastructure (http://www.infrastructurereportcard.org). The ASCE
estimates that the investment shortfall will be $1.1 trillion by 2020, increas-
ing to $4.7 trillion by 2040. The bottom line, according to the ASCE, is
that if investments in surface transportation aren’t made in conjunction
with significant policy reforms, families will have a lower standard of
living, businesses will be paying more and producing less, and the United
States will lose ground in the global economy. The assets of the civil infra-
structure system in the United States are estimated to be about $20 trillion,
and the system is deterioration at an alarming rate. About 26 percent of the
existing nearly 600,000 highway bridges are either structurally deficient
or functionally obsolete, and an estimated 5,000 additional bridges are
becoming deficient each year. The average age of structures in the inter-
state highway system is 35 to 40 years old. Hence, continuous upkeep of
the civil infrastructure systems like bridges is one of the ongoing planning,
operational, and economic challenges that federal, state, and local trans-
portation agencies constantly grapple with.
This dangerous scenario is not, however, merely limited to the United
States. For instance, over 40 percent of the bridges currently in use in Can-
ada were built before the 1970s, and a significant number of these struc-
tures are in urgent need of strengthening, rehabilitation, or replacement. A
vast majority of investments in the development of civil infrastructure in
Japan are provided by the government. The present railway network was
established in the 1940s, and the first set of high-speed train railway line
began in the mid-1960s. Moreover, Japan currently has over 140,000 exist-
ing bridges. A large number of these stocks are approaching the end of their
service life. Therefore, it is anticipated that the number of aged bridges
(50 years and older) will constitute one-half of all road and railway bridges
by 2025 (Wu and Abe 2003). Deterioration and aging are also important
issues for many highway bridges in Japan, and many of these bridges are
in need of extensive maintenance. The trend of deterioration and aging of
bridges and tunnels reported by the Japanese Ministry of Land, Infrastruc-
ture and Transportation’s white paper are shown in Figure 1.7.
12 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
Number of bridges over 50 years old Number of tunnels over 50 years old
Number of bridges Number of tunnels
60000 3000
National roads National roads
50000 2500
Regional roads Regional roads
40000 2000
30000 1500
20000 1000
10000 500
0 0
1995 2005 2015 2025 1995 2005 2015 2025
Year Year
to select the best solution to the life cost. The concept of LCCA basically
implies the fact that it is better to consider protective measures in advance,
in the design stage, in order the extend the structure’s life cycle, or ignore
those measures and repair the system after it is broken. Thus, it requires
making technical and logistical decisions based on the economic feasibility
and other necessary factors. In construction, it is the responsibility of the
contractors to assess the expected life cycle of construction and account
for, and circumvent the possibility of, short-term malfunctions, damages,
and breaking down in order to prevent huge economic losses to be han-
dled by later generations. The aim and the standards of life-cycle analysis
for bridge construction evaluation are to realize minimal integrated cost,
implement reliable and long-lasting technologies, and considering the
economical feasibilities under the premise of ensuring project life.
The Transportation Equity Act of the 21st Century launched by
FHWA in September 1998 defined life cycle as a process to analyze the
project life cycle in order to assess the total economic value of the proj-
ect, including the initial cost and discounted future costs such as the costs
associated with maintenance, reconstruction, restoration, recovery, and
resurfacing. The project NCHRP12-43 of National Engineering Technol-
ogy Corporation, responsible for overseeing the Transportation Research
Committee in 2003, developed a comprehensive procedure for LCCA. Of
particular note in this procedure was the explicit introduction of vulnera-
bility and uncertainty in the analysis. Consideration of vulnerability and
uncertainty results in a more realistic estimate of LCC. The three costs
model (agency cost, user cost, and vulnerability cost) was used to ana-
lyze the bridge life-cycle process. The analysis used stochastic process
and Monte Carlo simulation theory to analyze the bridge LCC uncertainty,
and applied that method to the bridge management system. Meanwhile, a
program for analyzing bridge LCC was developed to apply to new bridges
for their assessment, maintenance, decision, timing selection, cost uncer-
tainty evaluation, new structure materials evaluation, etc. The analysis
could automatically generate discounted rate report, maintain event time
report, maintain event cost report, cost probability distribution report, and
cost comparison analysis report.
In the past 20 years, studies of bridges LCC have resulted in remark-
able achievements. Many researchers have proposed methods for bridge
design, maintenance, updating LCC analysis, and LCC assessment. Some
of the specific achievements in the relevant fields include setting up
conceptual model of bridges LCC, studying degenerative LCC based on
the structures of completed bridge projects, reviewing LCCA of bridges
aiming at avoiding risks of natural disasters, cases of bridge maintenance
plans and optimization based on minimum expected LCC criterion, etc. In
18 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
the LCC will reduce due to assuring a longer life. The second approach is
associated with the implementation of preventive maintenance which, as
described above, can be divided into two types: the life-prolongation effect
and the ideal type. The former ensures that structural safety and reliability
is extended as far as possible to achieve the maximum B/C by monitoring
data for deducting future structural defects and occurring damages. This
case also requires no, or highly reduced, maintenance costs and results in
the maximization of structural function and cost ratio. The third option
achieves minimal structural LCC by monitoring the data to detect changes
in behavior, and thus potential malfunctions, based on which advanced
maintenance is carried out. These three specific measurements can reduce
structural LCC compared with traditional postmaintenance (breakdown
maintenance), while structural predictive maintenance offers the most ef-
ficient and promising results.
Maintenance action is
Post maintenance/Break-down
undertaken only when the
Maintenance
component/structure fails
Cost
Initial
cost
Life Time
Cost Post maintenance Cost Preventive Post maintenance Cost Post maintenance
maintenance
Long life technology Predictive maintenance
Maintenance management
concept Corresponding Strategy
Table 1.1. Typical NDE techniques for civil structures (McCann and
Forde 2001) (Continued )
Inspection Parameter
method measured Advantages Disadvantages Cost
Ultrasonic Wave Relatively Only works Moderate
velocities quick on individual
through structural
structure elements due
to signal at-
tenuation; no
information
on major
element
applications
Sonics Wave Moderately Requires skills Moderately
velocity, slow; gives to interpret high
tomo- useful data
graphic information
cross- on major
sections elements
Conductiv- Relative Quick; gives Limited depth Low
ity conductiv- relative penetration
ity conductiv- of 1.5 m;
ities over a complements
large area radar
to a maxi-
mum depth
of 1.5 m
Radar Electromag- Quick; can Poor penetra- Moderately
netic wave give good tion through high.
velocity penetration; clay infill
can give and salt-con-
good image taminated
of internal fill; requires
structure skills to un-
derstand data
Introduction • 31
maintenance costs while the reliability declines as the structure ages (Wu
and Abe 2003). Hence, the transition to supplement or replace the limited
and intermittent traditional inspection procedures with continuous, online,
real-time, and automated systems has prompted a significant volume of
research in SHM.
The progress of SHM launched by Los Alamos National Laboratory
covering the years 1996 to 2001 is fundamentally one of the statistical
pattern recognition consisting of operational evaluation, data acquisition,
fusion and cleansing, feature extraction and information condensation,
and statistical model development for feature discrimination (Farrar et al.
2004). A comprehensive evaluation for major infrastructure systems during
the life cycle needs a long period of time. A diagram that clearly shows
an overview of the SHM covering online monitoring, real-time analysis,
damage diagnosis, state assessment, and maintenance resolution is shown
in Figure 1.13.
For instance, statistical procedure is applied to vibration test data
acquired from a concrete bridge column as the column is progressively
damaged (Sohn et al 2000). As an example of the application of intelli-
gence algorithms, the versatility of artificial neural networks shows how it
can be effectively applied in different types of problems in civil engineer-
ing—in particular, vector mapping, dynamic systems modeling, problems
in which objectives vary with time, and optimization problems (Flood and
Kartam 1994a, 1994b).
In recent years, there have been growing economic and societal de-
mands to periodically monitor structures for safety against long-term
deterioration and for condition assessment of facilities immediately af-
ter extreme natural or man-made events. Continuous or periodic mon-
itoring of civil structures is essential to ensure safety, serviceability,
and adequate performance during the life span of the structures, while
condition assessment of civil structures after extreme events is of great
importance for prompt and efficient allocation of resources for emer-
gency response.
Therefore, monitoring of the changes in structural response pa-
rameters has been implemented as an SHM tool for the assessment
of structural integrity and for identification of damage at the earliest
possible stage. For effective condition assessment and health moni-
toring of constructed facilities, (Rytter 1993) identified four levels of
damage identification of a structural system; namely, (i) identifying
the presence of damage, (ii) localization of damage, (iii) estimation of
damage severity, and (iv) prediction of the remaining service life of the
structure.
Introduction • 33
MONITORING
excitation GPS
ONLINE
model identification
Simulation Data
analysis statistics
Model updating
DIAGNOSIS
DAMAGE
Structural
Structural damage Structural damage
damage
localization assessment
alarming
Updating of structural
ASSESSMENT
parameters
SATAE
The ability to promptly detect, localize, and quantify structural damage has
become an increasingly important issue in maintaining performance, reli-
ability, and cost-effectiveness in civil, mechanical, and aerospace commu-
nities. The subject of SHM has emerged as a novel performance-based, or
condition-based, maintenance philosophy designed to achieve serviceability,
34 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
Diagnosis/Prognosis
-Damage identification and
residual life assessment
Start
Basic Consideration
Object Structure
• Setting on Monitoring Period
Operational Evaluation
(Constraints on Structural and
Environmental Condition)
System Integration
Information
Management System Consideration on Hardware and Software • User Interface
• Presentation of Monitoring
• Smartness of System
Database
Consideration on Data Processing & Archiving
• Data Communication
• Data Compression, etc.
OK
End
Continuous maintenance
Long-term
monitoring
Damage detection/identification
(Damage mechanism, capacity,
durability evaluation, etc.)
Serviceability
limitation
Inspection Period Without
maintenance
Year
Sensors play the important role of providing information about the state
of strain, stress, and temperature of the structure. Their selection for a
particular application is governed by application, sensor sensitivity, power
requirements, robustness, and reliability. Sensors are deployed to measure
absolute values of, or changes in, strains, deformations, accelerations,
temperatures, displacement, humidity, acoustic emission, electric poten-
tial, pressure, load or stress, and other attributes of a structure.
A typical SHM system comprises an array of sensors, sensor exci-
tation hardware, a host computer, and communication hardware and soft-
ware. Most SHM systems reported in the past few decades have focused
on traditional sensing technologies such as electrical resistance strain sen-
sors, vibrating wire strain gauges and piezoelectric accelerometers. While
the traditional sensors are robust and strong enough for civil engineering
applications, they often require many cables to support them, and for long
distance monitoring these cables suffer from electromagnetic interference.
Moreover, only sparse populations of electrical resistance sensors can be
installed due to costs.
Structural integration of fiber-optic sensing systems represents a
new interdisciplinary branch of engineering which involves the unique
42 • FIBER-OPTIC SENSORS FOR HEALTH MONITORING, VOL I
sewerage systems, and harbor and offshore structures. The industrial mon-
itoring applications considered are nuclear power plant and telecommuni-
cations installations. Finally, existing challenges and promising research
efforts in improving the performance of FOSs for SHM are highlighted.
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Index
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