Installation, Start-Up and Service Instructions: 42C, D, S, V Series Fan Coil Air Conditioners

42C,D,S,V Series
Fan Coil Air Conditioners
Installation, Start-Up and Service

Instructions
CONTENTS
Page Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 APPENDIX A — POTENTIOMETER
ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2 APPENDIX B — EVO/ECM 4-SPEED
PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
PRE-INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 START-UP CHECKLIST FOR 42C,D,S,V SERIES
Unpack and Inspect Units . . . . . . . . . . . . . . . . . . . . . . . . 4 FAN COIL AIR CONDITIONERS. . . . . . . . .CL-1, CL-2
Protect Units From Damage . . . . . . . . . . . . . . . . . . . . . . 4
Prepare Jobsite for Unit Installation . . . . . . . . . . . . . . 4
Identify and Prepare Units. . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY CONSIDERATIONS
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-79 Installation of this unit can be hazardous due to electrical com-
Step 1 — Place Units in Position . . . . . . . . . . . . . . . . 42 ponents and equipment location (such as a ceiling or elevated
• 42C UNITS structure). Only trained, qualified installers and service
• 42V UNITS mechanics should install and service this equipment.
• 42D UNITS When installing this unit, observe precautions in the literature,
• 42S UNITS labels attached to the equipment, and any other safety precau-
Step 2 — Make Piping Connections . . . . . . . . . . . . . 53 tions that apply.
• VALVE PACKAGES • Follow all safety codes.
• 42C,D,V DRAIN CONNECTIONS • Wear safety glasses and work gloves. Never wear bulky
• 42C,D,V WATER SUPPLY/RETURN or loose fitting clothing when working on any mechani-
CONNECTIONS cal equipment. Gloves should be worn for proper protec-
• 42C,D,V STEAM CONNECTIONS tion against heat and other possible injuries. Safety
• 42C,D,V DIRECT EXPANSION (DX) REFRIGERANT glasses or goggles should always be worn when drilling,
PIPING cutting, or working with chemicals such as refrigerants
• TEST AND INSULATE or lubricants.
Step 3 — Make Electrical Connections . . . . . . . . . . 66 • Use care in handling and installing this unit.
• FACTORY-INSTALLED OPTIONS • Never pressurize any equipment beyond specified test
• STANDARD WIRING PACKAGES pressures. Always pressure test with an inert fluid or gas
Step 4 — Make Duct Connections . . . . . . . . . . . . . . . 77 such as clear water or dry nitrogen to avoid possible
Step 5 — Frame and Finish Unit. . . . . . . . . . . . . . . . . 77 damage or injury in the event of a leak or component
Step 6 — Cut Out Openings for Grilles and failure during testing. Always protect adjacent flamma-
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 ble material when welding or soldering. Use a suitable
Step 7 — Make Final Preparations. . . . . . . . . . . . . . . 77 heat-shield material to contain sparks or drops of solder.
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79-81 Have a fire extinguisher readily available.
Cooling/Heating System. . . . . . . . . . . . . . . . . . . . . . . . . 80
Air System Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Water System Balancing . . . . . . . . . . . . . . . . . . . . . . . . 80 WARNING
Water Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Controls Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ELECTRIC SHOCK HAZARD. To avoid the possibility
of electrical shock, open and tag all service switches before
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81,82 installing this equipment.
Excessive Condensation on Unit . . . . . . . . . . . . . . . . 81
To Clean Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Check Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 INTRODUCTION
Fan Motor Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Carrier fan coil units represent a prudent investment offer-
Clean Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ing trouble-free operation and long service with proper installa-
Clean Electric Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 tion, operation, and regular maintenance. Your equipment is
Clean or Replace Air Filters . . . . . . . . . . . . . . . . . . . . . 81 initially protected under the manufacturer’s standard warranty;
Electrical Wiring and Controls . . . . . . . . . . . . . . . . . . 82 however, this warranty is provided under the condition that the
Valves and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 steps outlined in this manual for initial inspection, proper in-
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 stallation, regular periodic maintenance, and everyday opera-
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 tion of the equipment be followed in detail. This manual should
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 be fully reviewed in advance before initial installation, start-up,
and any maintenance. Should any questions arise, please
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53420010-01 Printed in U.S.A. Form 42-5SI Pg 1 1-14 Replaces: 42-4SI
contact your local sales representative or the factory BEFORE See drawings for unit configurations, dimensions, clearances,
proceeding. and pipe connections. Refer to unit wiring label for all electrical
This document contains general installation instructions for connections; follow NEC (National Electrical Code) and local
the 42C,D,S,V unit fan coils. Refer to the unit wiring diagram codes.
installed on the blower housing or specific manufacturer litera- PHYSICAL DATA
ture for any other type of factory-mounted controls.
Component weight data, shipping weights, and filter data of
the 42C,D,S,V units are provided in Tables 1-4.
Table 1 — Physical Data — 42C Series Units
UNIT SIZE 42C 02 03 04 06 08 10 12
NOMINAL AIRFLOW (cfm) 200 300 400 600 800 1000 1200
SHIPPING WEIGHT (lb)*
42CA 36 39 49 59 64 95 107
42CE 55 60 70 82 95 135 154
42CG 98 118 126 168 176 215 245
42CK 115 120 135 150 155 227 241
COIL WATER WEIGHT
(Approx lb per row of coil)
42CA, CE, CG, CK 0.7 0.8 1.0 1.4 1.7 2.3 2.7
COILS
FPI 10 fins/inch
Coil Face Area (sq ft) 0.8 1.1 1.4 1.9 2.3 3.2 3.7
MOTOR (qty)
42C Series 1 1 1 1 1 2 2
BLOWER (qty)
42CA, CE, CG, CK 1 1 2 2 2 4 4
FILTERS
Nominal Size (in.) (1-in. thick)
42CA NA NA NA NA NA NA NA
42CE† 10 x 18 10 x 22 10 x 28 10 x 33 10 x 40 10 x 54 10 x 62
42CG
Bottom Return 10 x 231/2 10 x 28 10 x 321/2 10 x 37 10 x 41 10 x 541/2 10 x 63
Rear Return 8 x 231/2 8 x 28 8 x 321/2 8 x 37 8 x 41 8 x 541/2 8 x 63
42CK
Bottom Return 10 x 28 10 x 28 10 x 33 10 x 45 10 x 45 10 x 62 10 x 62
Rear Return 7 x 21 7 x 21 7 x 27 7 x 38 7 x 38 7 x 52 7 x 52
Qty 1 1 1 1 1 1 1
SUPPLY DUCT COLLAR 1-in.
PIPING CONNECTIONS (Sweat) (in. OD)
Coil Outlet and Inlet 5/
8
Drain Connection 7/
8
Tell-Tale Drain 5/
8
*Calculate Operating Weight of Unit: Shipping Weight + Coil Water

Weight x Number of Coil Rows.
†Filter size if located in return-air plenum.
2
Table 2 — Physical Data — 42V Series Units
UNIT SIZE 42V 01 02 03 04 06 08 10 12
NOMINAL AIRFLOW (cfm) 150 200 300 400 600 800 1000 1200
42VA — 42 47 57 77 79 108 127
42VB — 63 68 82 99 101 133 154
42VC — 50 60 72 110 — — —
42VE — 72 100 108 154 — — —
42VF — 64 69 83 100 102 135 156
42VG 40 — 74 — — — — —
COIL WATER WEIGHT
(Approx lb per row of coil)
42VA, VB, VC†, VF — 0.7 0.8 1.0 1.4 1.7 2.3 2.7
42VE — 0.9 1.2 1.6 2.3 — — —
42VG 0.4 — 1.0 — — — — —
COILS
FPI (42VA, VB, VF) 12 fins/inch
FPI (42VC, VE, VG) 10 fins/inch
Coil Face Area (sq ft) 0.8 0.8 1.1 1.4 1.9 2.3 3.2 3.7
MOTOR (qty)
42VA, VB, VF — 1 1 1 1 1 2 2
42VC, VE — 1 1 1 2 — — —
42VG 1 — 2 — — — — —
BLOWER (qty)
42VA, VB, VF — 1 1 2 2 2 4 4
42VC, VE — 2 2 2 4 — — —
42VG 1 — 2 — — — — —
FILTERS
42VA, VB, VF — 73/4 x 213/4 73/4 x 213/4 73/4 x 313/4 73/4 x 413/4 73/4 x 433/4 73/4 x 573/4 73/4 x 653/4
42VC, VE — 7 x 213/4 7 x 263/4 7 x 343/4 7 x 483/4 — — —
42VG 10 x 141/2 — 10 x 28 — — — — —
Qty 1 1 1 1 1 1 1 1
PIPING CONNECTIONS (Sweat) (in.)
Coil Outlet and Inlet 5/ OD
8
Drain Connection 3/ MPT
4
*Calculate Operating Weight of Unit: Shipping Weight + Coil Water Weight x †Available in sizes 02-06.
Number Of Coil Rows.
Table 3 — Physical Data — 42D Series Units

UNIT SIZE 42D 06 08 10 12 14 16 18 20
NOMINAL AIRFLOW (cfm) 600 800 1000 1200 1400 1600 1800 2000
42DA 64 79 90 108 119 124 141 151
42DC 94 107 150 169 174 178 195 220
42DD 135 145 155 180 190 200 215 230
42DE 150 160 170 195 205 215 230 235
42DF 157 167 177 202 215 225 240 255
COIL WATER WEIGHT
(Approx lb per row of coil) 1.3 1.6 1.9 2.3 2.7 3.0 3.4 3.7
COILS
FPI 10 fins/inch
Coil Face Area (sq ft) 1.6 2.1 2.5 3.0 3.5 4.1 4.6 5.0
MOTOR (qty) 1 1 1 2 2 2 2 2
BLOWER (qty) 1 1 1 2 2 2 2 2
FILTERS
42DA NA
42DC 14 x 21 14 x 26 14 x 30 14 x 35 14 x 40 14 x 45 14 x 50 14 x 54
42DD
(Front Return) 123/4 x 21 123/4 x 26 123/4 x 30 123/4 x 35 123/4 x 40 123/4 x 45 123/4 x 50 123/4 x 54
(Bottom Return) 123/4 x 20 123/4 x 25 123/4 x 29 123/4 x 34 123/4 x 39 123/4 x 44 123/4 x 49 123/4 x 53
42DE 14 x 143/4 14 x 193/4 14 x 233/4 14 x 283/4 14 x 333/4 14 x 383/4 14 x 433/4 14 x 473/4
42DF 14 x 14 14 x 20 14 x 24 14 x 28 14 x 34 14 x 38 14 x 44 14 x 48
Qty 1
PIPING CONNECTIONS
Coil Inlet/Outlet (in. OD)
1 and 2 Row 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/
8 8 8 8 8 8 8 8
3 Row 5/ 5/ 7/ 7/ 7/ 7/ 7/ 7/
8 8 8 8 8 8 8 8
4 Row 7/ 7/ 7/ 7/ 7/ 1
1 /8 1
1 /8 1
1 /8
8 8 8 8 8
5 Row 7/ 7/ 7/ 7/ 1
1 /8 1
1 /8 1
1 /8 1
1 /8
8 8 8 8
6 Row 7/ 7/ 7/ 7/ 1
1 /8 11/8 11/8 11/8
8 8 8 8
8 Row 1
1 /8 1
1 /8 1
1 /8 1
1 /8 15/8 15/8 15/8 15/8
*Calculate Operating Weight of Unit: Shipping Weight + Coil Water Weight x Number of Coil Rows.
3
Table 4 — Physical Data — 42S Series Units
UNIT SIZE 42S 03 04 06 08 10 12 14 16 20
NOMINAL AIRFLOW (cfm) 300 400 600 800 1000 1200 1400 1600 2000
42SGA,SGM,SU 180 225 240 260 280 305 — — —
42SH 202 247 262 286 311 336 — — —
42SJ 360 450 480 520 560 610 — — —
42SGS 162 203 216 234 252 275 — — —
42SM — — — — — — 390 390 390
COIL WATER WEIGHT
(Approx lb per row of coil) 1.79 2.63 3.45 4.09 4.09 4.39
COILS
FPI 14 fins/inch
BLOWER (qty)
42SGA,SH,SU,SGM,SGS,SM 1 1 1 1 1 1 1 1 1
42SJ 2 2 2 2 2 2 — — —
FILTERS
Nominal Size (in.) (1-in. thick) 121/2 x 241/4 161/4 x 263/4 201/2 x 291/4 241/2 x 291/2 261/2 x 291/2
Qty 1†
PIPING CONNECTIONS
Inlet (in. OD) 1/
2, unless larger size valve package is selected
*Calculate Operating Weight of Unit: Shipping Weight + Coil Water Weight x Number of Coil Rows.
†42SJ units require two filters.
PRE-INSTALLATION rugged appearance. Still, great care must be taken to assure

that no force or pressure is applied to the coil, piping, or drain
Unpack and Inspect Units — All units are carefully stub-outs during handling. Depending on the options and ac-
inspected at the factory throughout the manufacturing process cessories, some units may contain delicate components that
under a strict detailed quality assurance program, and, where may be damaged by improper handling. All units shall be han-
possible, ALL major components and sub-assemblies are care- dled by the chassis or as close as possible to the unit mounting
fully tested for proper operation and verified for full compli- point locations. In the case of a full cabinet unit, the unit must
ance with factory standards. Operational testing of some cus- be handled by the exterior casing. This is acceptable provided
tomer-furnished components such as electronic control valves the unit is maintained in an upright position, and no force is ap-
and digital controllers may be a possible exception. plied that may damage internal components or painted
Each unit is carefully packaged for shipment to avoid dam- surfaces.
age during normal transit and handling. Equipment should al- The equipment must always be properly supported. Tempo-
ways be stored in a dry place, and in the proper orientation as rary supports used during installation or service must be ade-
marked on the carton. All shipments are made F.O.B. factory quate to hold the equipment securely. Equipment should al-
and are the responsibility of the receiving party to inspect the ways be stored in the proper orientation as marked on the car-
equipment upon arrival. Any obvious damage to the carton ton. To maintain warranty, protect units against hostile
and/or its contents should be recorded on the bill of lading and environment (such as rain, snow, or extreme temperatures),
a claim should be filed with the transportation company, and theft, vandalism, and debris on jobsite. Equipment covered in
Carrier should be advised. After determining the condition of this manual is not suitable for outdoor installations. Do not al-
the carton exterior, carefully remove each unit from the carton low foreign material to fall into drain pan. Prevent dust and de-
and inspect for hidden damage. At this time, check to make bris from being deposited on motor, fan wheels and cooling/
sure that “furnished only” items such as thermostats, grilles etc. heating coils. Failure to do so may have serious adverse effects
are accounted for whether packaged separately or shipped at a on unit operation, and in the case of the motor and blower as-
later date. Any hidden damage should be recorded and imme- sembly, may result in immediate or premature failure. Manu-
diately reported to the transportation company, a claim should facturer's warranty is void if foreign material is allowed to be
be filed with the transportation company, and Carrier should be deposited on the motor or blower wheels of any unit. Some
notified. In the event a claim for shipping damage is filed, the units and/or job conditions may require some form of tempo-
unit, shipping carton, and all packing must be retained for rary covering during construction.
physical inspection by the transportation company. All equip-
ment should be stored in the factory shipping carton with inter- Prepare Jobsite for Unit Installation — To save
nal packing in place until installation. time and to reduce the possibility of costly errors, set up a com-
At the time of receipt, the equipment type and arrangement plete sample installation in a typical room at jobsite. Check all
should be verified against the order documents. Should any critical dimensions such as pipe, wire, and duct connection
discrepancy be found, the local sales representative should be requirements. Refer to job drawings and product dimension
notified immediately so that proper action may be taken. drawings as required (see Fig. 1-38). Instruct all trades in their
Should any questions arise concerning warranty repairs, the part of the installation.
factory must be notified BEFORE any corrective action is tak- Identify and Prepare Units — Be sure power require-
en. Where local repairs or alterations can be accomplished, the ments match available power source. Refer to unit nameplate
factory must be fully informed of the extent and expected cost and wiring diagram.
of those repairs before work is begun. Where factory opera-
tions are required, the factory must be contacted for authoriza- 1. Check all tags on unit to determine if shipping screws are
tion to return equipment and a Return Authorization Number to be removed. Remove screws as directed.
will be issued. Unauthorized return shipments of equipment 2. Rotate the fan wheel by hand to ensure that the fan is
and shipments not marked with an authorization number will unrestricted and can rotate freely. Check for shipping
be refused. In addition, any claims for unauthorized expenses damage and fan obstructions. Adjust blower motor as
will not be accepted by the manufacturer. required.
3. Perform "Dry Fit" of valve assembly that may be shipped
Protect Units from Damage — All equipment is de- unattached to unit coil assembly. Should any questions
signed and fabricated with robust materials and presents a
arise on fit up please contact your local representative.
4
LEGEND NOTES:
1 — Junction Box (remote mount) 1. Right hand unit shown; left hand unit opposite. Coil connection
2 — Flexible Metal Conduit locations are ±5/8-inch.
3 — Drain Conn, 7/8-in. OD 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04
4 — Tell-Tale Drain Conn, 5/8-in. OD (optional) through 08 have one motor, 2 blowers; sizes 10 and 12 have
5 — Drip Lip (optional, shipped loose) 2 motors, 4 blowers.
6 — Hanger Slots (4), Rubber Grommet 3. Standard 3-row coil shown.
has 3/8-in. Diameter Hole 4. Overall unit dimension increases by 4 in. with optional electric
7 — Supply Duct Collar, 1-in. heat.
8 — Air Vent, 1/8-in. MPT 5. Not shown: 3-speed fan switch; wall plate; closed cell foam on
9 — Return Conn, 5/8-in. OD main drain pan.
10 — Supply Conn, 5/8-in. OD 6. Units have galvanized finish.
7. For optional coil connections, view 42CA-203-1 using the Fan Coil
Builder.
a42-4099.eps 8. Dimensions shown in inches (mm).
UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

AIRFLOW AREA WEIGHT*
SIZE (Cfm) A A’ B D’ E F G H Blower Motor (sq ft) (lb)
02 200 211/4 311/4 16 13 181/4 61/4 83/4 193/4 1 1 0.83 36
03 300 251/4 361/4 20 14 221/4 61/4 83/4 233/4 1 1 1.08 39
04 400 311/4 431/4 26 15 281/4 61/4 83/4 293/4 2 1 1.35 49
06 600 361/4 431/4 31 10 331/4 71/2 10 343/4 2 1 1.88 59
08 800 431/4 571/4 38 17 401/4 71/2 10 413/4 2 1 2.31 64
10 1000 571/4 651/4 52 11 541/4 71/2 10 553/4 4 2 3.16 95
12 1200 651/4 751/4 60 13 621/4 71/2 10 633/4 4 2 3.65 107
*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
Fig. 1 — 42CA Furred-In Horizontal Unit Dimensions
5
LEGEND NOTES:
1. Right hand unit shown; left hand unit opposite. Coil connection
1 — Junction Box (remote mount) locations are ±5/8-inch.
2 — Flexible Metal Conduit 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04
3 — Strip Heater High Limit through 08 have one motor, 2 blowers; sizes 10 and 12 have
4 — Electric Strip Heater Element 2 motors, 4 blowers.
5 — Tell-Tale Drain Conn, 5/8-in. OD (optional) 3. Standard 3-row coil shown.
6 — Drain Conn, 7/8-in. OD 4. Overall unit dimension increases by 4 in. with optional electric
7 — Drip Lip (optional, shipped loose) heat.
8 — Supply Duct Collar, 1-in. 5. Not shown: 3-speed fan switch; wall plate; closed cell foam on
9 — Air Vent, 1/8-in. MPT main drain pan.
10 — Return Conn, 5/8-in. OD 6. Units have galvanized finish.
11 — Supply Conn, 5/8-in. OD 7. For optional coil connections, view 42CA-203-1 using the Fan Coil
12 — Hanger Slots (4), Rubber Grommet Builder.
has 3/8-in. Diameter Hole 8. Dimensions shown in inches (mm). a42-4100.eps

SIZE (Cfm) A A’ B D’ E F G H Blower Motor (sq ft) (lb)
02 200 211/4 311/4 16 13 181/4 6 1 /4 83/4 193/4 1 1 0.83 38
03 300 251/4 361/4 20 14 221/4 6 1 /4 83/4 233/4 1 1 1.08 41
04 400 311/4 431/4 26 15 281/4 6 1 /4 83/4 293/4 2 1 1.35 51
06 600 361/4 431/4 31 10 331/4 7 1 /2 10 343/4 2 1 1.88 61
08 800 431/4 571/4 38 17 401/4 7 1 /2 10 413/4 2 1 2.31 66
10 1000 571/4 651/4 52 11 541/4 7 1 /2 10 553/4 4 2 3.16 97
12 1200 651/4 751/4 60 13 621/4 7 1 /2 10 633/4 4 2 3.65 109
Fig. 2 — 42CA Furred-In Horizontal Unit with Electric Heat Dimensions
6
LEGEND NOTES:
1— Junction Box, 4 in. x 4 in. 1. Right hand unit with standard 3-row coil shown; left hand unit opposite. Coil
2— Flexible Metal Conduit connection locations are ±5/8-inch.
3— Mounting Bracket 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04 through 08 have
4— Drain Conn, 7/8-in. OD one motor, 2 blowers; sizes 10 and 12 have 2 motors, 4 blowers.
5— Tell-Tale Drain Conn, 5/8-in. OD (optional) 3. Standard 3-row coil shown.
6— Drip Lip (optional, shipped loose) 4. Unit available with bottom or rear return air.
7— Filter 5. Overall dimension increases by 4 in. with optional electric heat.
8— Return Duct Collar, 1-in. 6. Not shown: 3-speed fan switch; wall plate; 1/2-in. fiberglass insulation on
9— Filter Access Panel inside of plenum, closed cell foam on main drain pan.
10 — Access Panel 7. Units have galvanized finish.
11 — Supply Duct Collar, 1-in. 8. For optional coil connections, view 42CA-203-1 using the Fan Coil Builder.
12 — Air Vent, 1/8-in. MPT 9. Dimensions shown in inches (mm).
13 — Return Conn, 5/8-in. OD
14 — Supply Conn, 5/8-in. OD
15 — Hanger Slots (4), Rubber Grommet has a42-4101
3/ -in. Diameter Hole
8
NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT RETURN AIR

UNIT AIRFLOW AREA WEIGHT* DUCT
SIZE A A’ B C D’ E F G H Blower Motor (sq ft)
(Cfm) (lb) (inches)
02 200 211/4 311/4 16 181/4 13 193/4 61/4 83/4 153/8 1 1 0.83 55 101/2 x 181/4
03 300 251/4 361/4 20 221/4 14 233/4 61/4 83/4 193/8 1 1 1.08 60 101/2 x 221/4
04 400 311/4 431/4 26 281/4 15 293/4 61/4 83/4 253/8 2 1 1.35 70 101/2 x 281/4
06 600 361/4 431/4 31 331/4 10 343/4 71/2 10 303/8 2 1 1.88 82 101/2 x 331/4
08 800 431/4 571/4 38 401/4 17 413/4 71/2 10 373/8 2 1 2.31 95 101/2 x 401/4
10 1000 571/4 651/4 52 541/4 11 553/4 71/2 10 513/8 4 2 3.16 135 101/2 x 541/4
12 1200 651/4 751/4 60 621/4 13 633/4 71/2 10 593/8 4 2 3.65 154 101/2 x 621/4
Fig. 3 — 42CE Furred-In Horizontal Unit with Plenum Dimensions
7
LEGEND NOTES:
1— Junction Box, 4 in. x 4 in. 1. Right hand unit with standard 3-row coil shown; left hand unit opposite. Coil
2— Flexible Metal Conduit connection locations are ±5/8-inch.
3— Mounting Bracket 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04 through 08 have
4— Electric Strip Heater Element one motor, 2 blowers; sizes 10 and 12 have 2 motors, 4 blowers.
5— Drain Conn, 7/8-in. OD 3. Standard 3-row coil shown.
6— Strip Heater High Limit 4. Unit available with bottom or rear return air.
7— Tell-Tale Drain Conn, 5/8-in. OD (optional) 5. Overall dimension increases by 4 in. with optional electric heat.
8— Drip Lip (optional, shipped loose) 6. Not shown: 3-speed fan switch; wall plate; 1/2-in. fiberglass insulation on
9— Filter inside of plenum, closed cell foam on main drain pan.
10 — Return Duct Collar, 1-in. 7. Units have galvanized finish.
11 — Filter Access Panel 8. For optional coil connections, view 42CA-203-1 using the Fan Coil Builder.
12 — Access Panel 9. Dimensions shown in inches (mm).
13 — Supply Duct Collar, 1-in.
14 — Air Vent, 1/8-in. MPT A42-4102
15 — Return Conn, 5/8-in. OD
16 — Supply Conn, 5/8-in. OD
17 — Hanger Slots (4), Rubber Grommet has
3/ -in. Diameter Hole
8
NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

UNIT AIRFLOW AREA WEIGHT* RETURN AIR
SIZE A A’ B C D’ E F G H Blower Motor DUCT
(Cfm) (sq ft) (lb)
02 200 211/4 311/4 16 181/4 13 193/4 61/4 83/4 153/8 1 1 0.83 57 101/2 x 181/4
03 300 251/4 361/4 20 221/4 14 233/4 61/4 83/4 193/8 1 1 1.08 62 101/2 x 221/4
04 400 311/4 431/4 26 281/4 15 293/4 61/4 83/4 253/8 2 1 1.35 72 101/2 x 281/4
06 600 361/4 431/4 31 331/4 10 343/4 71/2 10 303/8 2 1 1.88 84 101/2 x 331/4
08 800 431/4 571/4 38 401/4 17 413/4 71/2 10 373/8 2 1 2.31 97 101/2 x 401/4
10 1000 571/4 651/4 52 541/4 11 553/4 71/2 10 513/8 4 2 3.16 137 101/2 x 541/4
12 1200 651/4 751/4 60 621/4 13 633/4 71/2 10 593/8 4 2 3.65 156 101/2 x 621/4
Fig. 4 — 42CE Furred-In Horizontal Unit with Plenum and Electric Heat Dimensions
8
LEGEND NOTES:
1. Right hand unit shown; left hand unit opposite. Coil connection locations
1— Junction Box, 4 in. x 4 in. are ±5/8-inch.
2— Optional Return Air Location 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04 through 08
3— Drip Lip (optional, shipped loose) have one motor, 2 blowers; sizes 10 and 12 have 2 motors, 4 blowers.
4— Mounting Holes (4), Rubber Grommets 3. Cabinet has an Arctic White baked finish.
have 3/8-in. Diameter Hole 4. Refer to supply and return connections above for coil stub-out locations.
5— Electrical Knockout, 7/8-in. Diameter 5. Not shown: optional drip lip, 3-speed fan switch; wall plate; 1/2-in. fiber-
6— Return Knockout, 1-in. Diameter glass insulation on inside of casing, closed cell foam on main drain pan.
7— Supply Knockout, 11/2-in. Diameter 6. For optional coil connections, view 42CA-203-1 using the Fan Coil
8— Drain Knockout, 11/2-in. Diameter Builder.
9— Supply, Return Connections, 5/8-in. OD 7. Valve package is factory-installed inside the cabinet when ordered with
10 — Drain Connection, 7/8-in. OD the unit (based on component size).
11 — Optional Valve Package (inside cabinet) 8. Dimensions shown in inches (mm).
12 — Filter
13 — Standard Stamped-Return Air Grille
14 — Removable Hinged Access Panel
15 — Supply Grille, Stamped, Standard A42-4105

SIZE (Cfm) A B C E F G Blower Motor (sq ft) (lb)
02 200 38 171/8 107/16 34 53/4 11 1 1 0.83 98
03 300 42 211/2 101/4 38 53/4 11 1 1 1.08 118
04 400 48 257/8 111/16 44 53/4 11 2 1 1.35 126
06 600 53 345/8 93/16 49 63/4 12 2 1 1.88 168
08 800 60 39 101/2 56 63/4 12 2 1 2.31 176
10 1000 74 521/8 1015/16 70 63/4 12 4 2 3.16 215
12 1200 82 607/8 109/16 78 63/4 12 4 2 3.65 245
Fig. 5 — 42CG Horizontal Cabinet Unit Dimensions
9
LEGEND NOTES:
1. Right hand unit shown; left hand unit opposite. Coil connection
1— Junction Box, 4 in. x 4 in. locations are ±5/8-inch.
2— Optional Stamped Rear Return Grille 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04
3— Drip Lip (optional, shipped loose) through 08 have one motor, 2 blowers; sizes 10 and 12 have
4— Electric Strip Heater Element 2 motors, 4 blowers.
5— Mounting Holes (4), Rubber Grommets 3. Cabinet has an Arctic White baked finish.
have 3/8-in. Diameter Hole 4. Refer to supply and return connections above for coil stub-out
6— Electrical Knockout, 7/8-in. Diameter locations.
7— Return Knockout, 1-in. Diameter 5. Not shown: 3-speed fan switch; wall plate; 1/2-in. fiberglass
8— Supply Knockout, 11/2-in. Diameter insulation on inside of casing, closed cell foam on main drain
9— Drain Knockout, 11/2-in. Diameter pan.
10 — Drain Connection, 7/8-in. OD 6. For optional coil connections, view 42CA-203-1 using the Fan
11 — Valve Package (optional, inside cabinet) Coil Builder.
12 — Filter 7. Valve package is factory-installed inside the cabinet when
13 — Standard Stamped-Return Air Grille ordered with the unit (based on component size).
14 — Removable Hinged Access Panel 8. Dimensions shown in inches (mm).
15 — Supply, Return Connections, 5/8-in. OD A42-4106
16 — Supply Grille, Stamped, Standard
NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

UNIT
SIZE AIRFLOW AREA WEIGHT*
(Cfm) A B C E F G Blower Motor (sq ft) (lb)
02 200 38 171/8 107/16 34 5 3 /4 11 1 1 0.83 98
03 300 42 211/2 101/4 38 5 3 /4 11 1 1 1.08 118
04 400 48 257/8 111/16 44 5 3 /4 11 2 1 1.35 126
06 600 53 345/8 93/16 49 6 3 /4 12 2 1 1.88 168
08 800 60 39 101/2 56 6 3 /4 12 2 1 2.31 176
10 1000 74 521/8 1015/16 70 6 3 /4 12 4 2 3.16 215
12 1200 82 607/8 109/16 78 6 3 /4 12 4 2 3.65 245
Fig. 6 — 42CG Horizontal Cabinet with Electric Heat Dimensions
10
1
2
3
5
6
10
D 9 7
LEGEND NOTES:
1 — Junction Box 1. Right hand unit shown; left hand unit opposite.
2 — L-shape Drip Lip (optional, shipped loose) 2. Internal factory valve package and drains may not align with cabinet
3 — Chilled/Hot Water Supply and Return Connection knockouts.
4 — Resilient Mounting Grommets with 3/8-in. Diameter Hole 3. Dimensions shown in inches (mm). All dimensions are ±1/4 inches.
(typically 4) 4. Bottom panel is Arctic White polyester powder coat paint.
5 — Electrical Knockout, 7/8-in. Diameter
6 — Drain Knockout, 11/2-in. Diameter
7 — Stamped Return Air Grille and 1-in. Filter A42-4149
8 — Condensate Drain Connection, 7/8-in. OD
9 — Hinged Bottom Return Air Panel
10 — Supply Duct Collar, 1-in. OD
DIMENSIONS (in.) QTY/UNIT BOTTOM

UNIT NOM RETURN UNIT WEIGHT*
AIRFLOW
SIZE (Cfm) A B C D E F Blower Motor FILTER SIZE (lb)
(in.)
02 200 35 16 123/4 37 32 6 1 1 10 x 231/2 115
03 300 35 20 83/4 37 32 6 1 1 10 x 28 120
04 400 41 26 83/4 43 38 6 2 1 10 x 321/2 135
06 600 53 31 153/4 55 50 7 2 1 10 x 37 150
08 800 53 38 83/4 55 50 7 2 1 10 x 41 155
10 1000 75 52 163/4 77 72 7 4 2 10 x 541/2 227
12 1200 75 60 83/4 77 72 7 4 2 10 x 63 241
Fig. 7 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,

Front Supply, and Bottom Return Dimensions
11
12
11
13 9
10
a42-4150
LEGEND NOTES:
1 — Contactor Box 1. Right hand unit shown; left hand unit opposite.
2 — Strip Heater High Limit 2. Internal factory valve package and drains may not align with
3 — Electric Strip Heater Element cabinet knockouts.
4 — L-shape Drip Lip (optional, shipped loose) 3. Dimensions shown in inches (mm). All dimensions are
5 — Chilled/Hot Water Supply and Return Connection ±1/4 inches.
6 — Resilient Mounting Grommets with 3/8-in. Diameter Hole 4. Bottom panel is Arctic White polyester powder coat paint.
(typically 4)
9 — Stamped Return Air Grille and 1-in. Filter
13 — Drain Pan
NOM DIMENSIONS (in.) QTY/UNIT BOTTOM

UNIT RETURN UNIT WEIGHT*
SIZE AIRFLOW FILTER SIZE (lb)
(Cfm) A B C D E F Blower Motor
(in.)
02 200 35 16 123/4 37 32 6 1 1 10 x 231/2 117
03 300 35 20 83/4 37 32 6 1 1 10 x 28 122
04 400 41 26 83/4 43 38 6 2 1 10 x 321/2 137
06 600 53 31 153/4 55 50 7 2 1 10 x 37 152
08 800 53 38 83/4 55 50 7 2 1 10 x 41 157
10 1000 75 52 163/4 77 72 7 4 2 10 x 541/2 229
12 1200 75 60 83/4 77 72 7 4 2 10 x 63 243

Front Supply, Bottom Return, and Heater Dimensions
12
2
1
3
4
6
7
11
10
LEGEND NOTES:
1 — Junction Box 1. Right hand unit shown; left hand unit opposite.
2 — 1-in. Ducted Rear Return and 1-in. Filter 2. Internal factory valve package and drains may not align with
3 — L-shape Drip Lip (optional, shipped loose) cabinet knockouts.
4 — Chilled/Hot Water Supply and Return Connection 3. Dimensions shown in inches (mm). All dimensions are
5 — Resilient Mounting Grommets with 3/8-in. Diameter Hole ±1/4 inches.
(typically 4) 4. Bottom panel is Arctic White polyester powder coat paint.
8 — 1-in. Ducted Rear Return and 1-in. Filter a42-4151
NOM DIMENSIONS (in.) QTY/UNIT

UNIT AIRFLOW REAR RETURN UNIT WEIGHT*
SIZE A B C D E F Blower Motor FILTER SIZE (in.) (lb)
(Cfm)
02 200 35 16 123/4 37 32 6 1 1 7 x 21 115
03 300 35 20 83/4 37 32 6 1 1 7 x 21 120
04 400 41 26 83/4 43 38 6 2 1 7 x 27 135
06 600 53 31 153/4 55 50 7 2 1 7 x 38 150
08 800 53 38 83/4 55 50 7 2 1 7 x 38 155
10 1000 75 52 163/4 77 72 7 4 2 7 x 52 227
12 1200 75 60 83/4 77 72 7 4 2 7 x 52 241

Front Supply, and Rear Return Dimensions
13
14
LEGEND NOTES:
1 — Contactor Box 1. Right hand unit shown; left hand unit opposite.
2 — Strip Heater High Limit 2. Internal factory valve package and drains may not align
3 — Electric Strip Heater Element with cabinet knockouts.
4 — 1-in. Ducted Rear Return and 1-in. Filter 3. Dimensions shown in inches (mm). All dimensions are
5 — L-shape Drip Lip (optional, shipped loose) ±1/4 inches.
6 — Chilled/Hot Water Supply and Return Connection 4. Bottom panel is Arctic White polyester powder coat paint.
7 — Resilient Mounting Grommets with 3/8-in. Diameter Hole
(typically 4) a42-4152
9 — Drain Knockout,11/2-in. Diameter
10 — 1-in. Ducted Rear Return and 1-in. Filter
14 — Drain Pan
UNIT NOM DIMENSIONS (in.) QTY/UNIT REAR RETURN UNIT WEIGHT*

AIRFLOW
SIZE (Cfm) A B C D E F Blower Motor FILTER SIZE (in.) (lb)
02 200 35 16 123/4 37 32 6 1 1 7 x 21 117

03 300 35 20 83/4 37 32 6 1 1 7 x 21 122
04 400 41 26 83/4 43 38 6 2 1 7 x 27 137
06 600 53 31 153/4 55 50 7 2 1 7 x 38 152
08 800 53 38 83/4 55 50 7 2 1 7 x 38 157
10 1000 75 52 163/4 77 72 7 4 2 7 x 52 229
12 1200 75 60 83/4 77 72 7 4 2 7 x 52 243

Front Supply, Rear Return, and Heater Dimensions
14
LEGEND NOTES:
1 — Junction Box, 4 in. x 4 in. 1. Right hand unit shown; left hand unit opposite. Coil connection
2 — Drip Lip (optional, shipped loose) locations are ±5/8-inch.
3 — Mounting Holes (4), Rubber Grommets 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04
have 3/8-in. Diameter Hole through 08 have one motor, 2 blowers; sizes 10 and 12 have
4 — Piping Knockout, 11/2-in. Diameter 2 motors, 4 blowers.
3. Bottom access panel has an Arctic White baked finish.
5 — Electrical Knockout, 7/8-in. Diameter 4. Refer to supply and return connections above for coil stub-out
6 — Drain Knockout, 11/2-in. Diameter locations.
7 — Supply Duct Collar 5. Not shown: 3-speed fan switch; wall plate; 1/2-in. fiberglass
8 — Return Connection, 5/8-in. OD insulation on inside of casing, closed cell foam on main drain
9 — Optional Rear Return. Consult factory for pan.
collar dimensions 6. For optional coil connections, view 42CA-203-1 using the Fan
10 — Drain, 7/8-in. OD Coil Builder.
11 — Stamped Bottom Return Air Grille 7. Valve package is factory-installed inside the cabinet when
12 — Filter ordered with the unit (based on component size).
8. Bottom return or bottom supply is an ETO (engineering to order)
13 — Stamped Air Supply Grille request.
14 — Hinged Bottom Access Panel 9. Dimensions shown in inches (mm). A42-4107
15 — Supply Connection, 5/8-in. OD
UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

AIRFLOW
SIZE (Cfm) A D E Blower Motor (sq ft) (lb)
02 200 35 37 32 1 1 0.83 115
03 300 35 37 32 1 1 1.08 120
04 400 41 43 38 2 1 1.35 135
06 600 53 55 50 2 1 1.88 150
08 800 53 55 50 2 1 2.31 155
10 1000 75 77 72 4 2 3.16 227
12 1200 75 77 72 4 2 3.65 241
Fig. 11 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel Dimensions
15
LEGEND NOTES:
1— Junction Box, 4 in. x 4 in. 1. Right hand unit shown; left hand unit opposite. Coil connection
locations are ±5/8-inch.
2— Strip Heater High Limit 2. Unit sizes 02 and 03 have one motor, one blower; sizes 04
3— Electric Strip Heater Element through 08 have one motor, 2 blowers; sizes 10 and 12 have
4— Drip Lip (optional, shipped loose) 2 motors, 4 blowers.
5— Mounting Holes (4), Rubber Grommets 3. Bottom access panel has an Arctic White baked finish.
have 3/8-in. Diameter Hole 4. Refer to supply and return connections above for coil stub-out
6— Piping Knockout, 11/2-in. Diameter locations.
7— Electrical Knockout, 7/8-in. Diameter 5. Not shown: 3-speed fan switch; wall plate; 1/2-in. fiberglass
8— Drain Knockout, 11/2-in. Diameter insulation on inside of casing; closed cell foam on main drain
9— Supply Duct Collar pan.
6. For optional coil connections, view 42CA-203-1 using the Fan
10 — Optional Rear Return. Consult factory for Coil Builder.
collar dimensions. 7. Valve package is factory-installed inside the cabinet when
11 — Drain, 7/8-in. OD ordered with the unit (based on component size).
12 — Stamped Bottom Return Air Grille 8. Bottom return or bottom supply is an ETO (engineering to order)
13 — Filter request.
14 — Stamped Air Supply Grille 9. Dimensions shown in inches (mm).
15 — Hinged Bottom Access Panel A42-4108
16 — Supply Connection, 5/8-in. OD
17 — Return Connection, 5/8-in. OD
NOM AIRFLOW DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

UNIT SIZE
(Cfm) A D E Blower Motor (sq ft) (lb)
02 200 35 37 32 1 1 0.83 117
03 300 35 37 32 1 1 1.08 122
04 400 41 43 38 2 1 1.35 137
06 600 53 55 50 2 1 1.88 152
08 800 53 55 50 2 1 2.31 157
10 1000 75 77 72 4 2 3.16 229
12 1200 75 77 72 4 2 3.65 243
Fig. 12 — 42CK Horizontal Cabinet with Telescopic Access Panel and Electric Heat Dimensions
16
FRONT VIEW
NOTES: a42-4381
1. Right hand unit shown; left hand unit opposite.
2. Dimensions shown in inches (mm). All dimensions are
±1/4 inches.
UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

SIZE A B C D Blower Motor (lb)
02 243/16 22 23 16 1 1 42
03 243/16 22 23 18 1 1 47
04 343/16 32 33 26 2 1 57
06 443/16 42 43 36 2 1 77
08 463/16 44 45 38 2 1 79
10 603/16 58 59 52 4 2 108
12 683/16 66 67 60 4 2 127
Fig. 13 — 42VA Furred-In Vertical Unit Dimensions
17
a42-4382
NOTES:
±1/4 inches.

SIZE A B C D Blower Motor (lb)
02 243/16 22 23 16 1 1 42
03 243/16 22 23 18 1 1 47
04 343/16 32 33 26 2 1 57
06 443/16 42 43 36 2 1 77
08 463/16 44 45 38 2 1 79
10 603/16 58 59 52 4 2 108
12 683/16 66 67 60 4 2 127
Fig. 14 — 42VA Furred-In Unit with Electric Heat Dimensions
18
a42-4383
NOTES:
±1/4 inches.

SIZE A B C D E Blower Motor (lb)
02 41 22 23 171/4 31/8 1 1 63
03 41 22 23 171/4 31/8 1 1 68
04 51 32 33 26 33/4 2 1 82
06 61 42 43 39 21/4 2 1 99
08 63 44 45 39 31/4 2 1 101
10 77 58 59 521/8 35/8 4 2 133
12 85 66 67 61 31/4 4 2 154
Fig. 15 — 42VB Vertical Cabinet Unit Dimensions
19
a42-4384
NOTES:
±1/4 inches.

02 41 22 23 171/4 31/8 1 1 63
03 41 22 23 171/4 31/8 1 1 68
04 51 32 33 26 33/4 2 1 82
06 61 42 43 39 21/4 2 1 99
08 63 44 45 39 31/4 2 1 101
10 77 58 59 521/8 35/8 4 2 133
12 85 66 67 61 31/4 4 2 154
Fig. 16 — 42VB Vertical Cabinet Unit with Electric Heater Dimensions
20
a42-4385
NOTES:
±1/4 inches.

02 41 22 23 171/4 31/8 1 1 64
03 41 22 23 171/4 31/8 1 1 69
04 51 32 33 26 33/4 2 1 83
06 61 42 43 39 21/4 2 1 100
08 63 44 45 39 31/4 2 1 102
10 77 58 59 521/8 35/8 4 2 135
12 85 66 67 61 31/4 4 2 156
Fig. 17 — 42VF Vertical Cabinet Unit with Slant Top Dimensions
21
a42-4386
NOTES:
±1/4 inches.

02 41 22 23 171/4 31/8 1 1 64
03 41 22 23 171/4 31/8 1 1 69
04 51 32 33 26 33/4 2 1 83
06 61 42 43 39 21/4 2 1 100
08 63 44 45 39 31/4 2 1 102
10 77 58 59 521/8 35/8 4 2 135
12 85 66 67 61 31/4 4 2 156
Fig. 18 — 42VF Vertical Cabinet Unit with Slant Top and Electric Heater Dimensions
22
14-3/8
(368)
LEGEND NOTES:
1 — Optional Unit Mounted Control Box 1. Right hand unit shown; left hand unit opposite. Coil connection
2 — Drain Pan, Auxiliary, Shipped Loose locations are ± 5/8-inch.
3 — Supply Conn, 5/8-in. OD 2. Unit sizes 02 through 04 have one motor, 2 blowers; size 06
4 — Drain, 3/4-in. MPT has 2 motors, 4 blowers.
5 — Return Conn, 5/8-in. OD 3. Standard 2-row coil shown.
6 — Air Vent, 1/8-in. MPT 4. Optional unit-mounted switch box and controls, when specified,
7 — Discharge Opening are installed on opposite side from cooling connections.
8 — Filter 5. Height increases by 2 in. with electric heat.
6. Not shown: 3-speed fan switch, 1/2-in. fiberglass insulation on
inside of casing, closed cell foam on main drain pan.
7. Units have galvanized finish.
8. For optional coil connections, view 42VC-203-1 using the Fan
Coil Builder.
9. Dimensions shown in inches (mm). A42-4112
NOM DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

UNIT SIZE AIRFLOW
(Cfm) A B C Blower Motor (sq ft) (lb)
02 200 23 22 17 2 1 1.18 50
03 300 28 27 22 2 1 1.53 60
04 400 36 35 30 2 1 2.08 72
06 600 50 49 44 4 2 3.06 110
Fig. 19 — 42VC Furred-In Lowboy Unit Dimensions
23
LEGEND NOTES:
1— Unit-Mounted Control Box (Optional) 1. Right hand unit shown; left hand unit opposite. Coil connection
2— Drain Pan, Auxiliary, Shipped Loose locations are ± 5/8-inch.
3— Air Vent, 1/8-in. MPT 2. Unit sizes 02 through 04 have one motor, 2 blowers; size 06 has
4— Supply Conn, 5/8-in. OD 2 motors, 4 blowers.
5— Drain, 3/4-in. MPT 3. Standard 2-row coil shown.
6— Return Conn, 5/8-in. OD 4. Optional unit-mounted switch box and controls, when specified,
7— Filter are installed on opposite side from cooling connections.
8— Electrical Sheath Heater Element 5. Height increases by 2 in. with electric heat.
9— Discharge Opening 6. Not shown: 3-speed fan switch, 1/2-in. fiberglass insulation on
inside of casing, closed cell foam on main drain pan.
7. Units have galvanized finish.
8. For optional coil connections, view 42VC-203-1 using the Fan Coil
Builder.
9. Dimensions shown in inches (mm).
A42-4113

FACE AREA UNIT WEIGHT*
UNIT SIZE AIRFLOW (sq ft) (lb)
(Cfm) A B C Blower Motor
02 200 23 22 17 2 1 1.18 50
03 300 28 27 22 2 1 1.53 60
04 400 36 35 30 2 1 2.08 72
06 600 50 49 44 4 2 3.06 110
Fig. 20 — 42VC Furred-In Lowboy Unit with Electric Heat Dimensions
24
14-3/8
(368)
LEGEND NOTES:
1— Fan Switch, 3-Speed, behind Access Door 1. Right hand unit shown; left hand unit opposite. Coil connection
2— Front Panel Fastener locations are ± 5/8-inch.
3— Stamped Supply Grille 2. Unit sizes 02 through 04 have one motor, 2 blowers; size 06 has
5— Return Conn, 5/8-in. OD 3. Cabinet has an Arctic White baked finish.
6— Stamped Return Grille 4. Height increases by 2 in. with electric heat.
7— Filter 5. Standard 2-row coil shown.
8— Air Vent, 1/8-in. MPT 6. Not shown: 1/2-in. fiberglass insulation on inside of casing,
9— Optional Valve Package (inside cabinet) closed cell foam on main drain pan.
10 — Drain Pan, Auxiliary, with 3/4-in. MPT 7. For optional coil connections, view 42VC-203-1 using the Fan
Drain Connection Coil Builder.
11 — Return Air Grille 8. Valve package is factory-installed inside the cabinet when
ordered with the unit (based on component size).

FACE AREA UNIT WEIGHT*
UNIT SIZE AIRFLOW (sq ft) (lb)
(Cfm) A B C D Blower Motor
02 200 41 22 33/4 17 2 1 1.18 72
03 300 46 27 4 211/2 2 1 1.53 100
04 400 54 35 35/8 301/4 2 1 2.08 108
06 600 68 49 41/16 433/8 4 2 3.06 154
Fig. 21 — 42VE Cabinet Lowboy Unit Dimensions
25
LEGEND NOTES:
1— Fan Switch, 3-Speed, behind Access Door 1. Right hand unit shown; left hand unit opposite. Coil connection
2— Electrical Sheath Heater Element locations are ± 5/8-inch.
3— Stamped Supply Grille 2. Unit sizes 02 through 04 have one motor, 2 blowers; size 06 has
5— Return Conn, 5/8-in. OD 3. Cabinet has an Arctic White baked finish.
6— Stamped Return Grille 4. Height increases by 2 in. with electric heat.
7— Filter 5. Standard 2-row coil shown.
8— Air Vent, 1/8-in. MPT 6. Not shown: 1/2-in. fiberglass insulation on inside of casing,
9— Front Panel Fastener closed cell foam on main drain pan.
10 — Optional Valve Package (inside cabinet) 7. For optional coil connections, view 42VC-203-1 using the Fan
11 — Drain Pan, Auxiliary, with 3/4-in. MPT Coil Builder.
Drain Connection 8. Valve package is factory-installed inside the cabinet when
12 — Return Air Grille ordered with the unit (based on component size).
NOM DIMENSIONS (in.) QTY/UNIT UNIT

FACE AREA
UNIT SIZE AIRFLOW (sq ft) WEIGHT*
(Cfm) A B C D Blower Motor (lb)
02 200 41 22 33/4 17 2 1 1.18 72
03 300 46 27 4 211/2 2 1 1.53 100
04 400 54 35 35/8 301/4 2 1 2.08 108
06 600 68 49 41/16 433/8 4 2 3.06 154
Fig. 22 — 42VE Cabinet Lowboy Unit with Electric Heat Dimensions
26
LEGEND NOTES:
1— Supply Conn, 5/8-in. OD 1. Right hand unit shown; left hand unit opposite. Coil connection
2— Air Vent, 1/8-in. MPT locations are ± 5/8-inch.
3— Filter 2. Front panel has an Arctic White baked finish.
4— Return Air Grille, Stamped 3. Standard 2-row coil shown.
5— Stamped Supply Grille 4. Unit size 01 has one motor, one blower; size 03 has 2 motors,
6— Return Conn, 5/8-in. OD 2 blowers.
7— Removable Front Panel 5. Unit has 1/2-in. flanges for mounting to wall surface.
8— Drain Conn, 7/8-in. OD 6. Front panel hooks at top of unit, swing down and snap in at bottom
9— Auxiliary Drain Pan against a spring clip.
10 — Valve Compartment 7. Not shown: 3-speed fan switch, wall plate, 1/2-in. fiberglass insula-
11 — Junction Box tion on inside of casing, closed cell foam on main drain pan.
NOM DIMENSIONS (in.) QTY/UNIT UNIT

UNIT SIZE AIRFLOW WEIGHT*
(Cfm) A B C D E Blower Motor (lb)
01 150 253/4 153/4 14 11/2 123/4 1 1 40
03 300 393/4 293/4 28 115/16 257/8 2 2 74
Fig. 23 — 42VG Furred-In Wall Unit Dimensions
27
a42-4120
LEGEND *Unit weights are based on dry coils and minimum rows. Weights
1— Motor Junction Box exclude packaging, valves, and other components.
2— Motor-Blower Assembly NOTES:
3— Electric Strip Heater Element (optional) 1. Right hand unit shown; left hand unit opposite. Coil connection
4— Auxiliary Drip Lip (optional, shipped loose) locations are ± 5/8 inch.
5— Tell-Tale Drain (optional) 2. Sizes 06, 08 and 10 have one motor, one blower; sizes 12
6— Drain Connection, 7/8-in. OD through 20 have 2 motors, 2 blowers.
7— Air Vent, 1/8-in. MPT 3. Standard 4-row coil shown. Other coil option dimensional data
8— Supply Connection available on request.
9— Supply Duct Collar, 1 in. 4. For optional coil connections, view 42DA-203-1 using the Fan
10 — Return Connection Coil Builder.
11 — Mounting Holes (four, 3/4-in. diameter) have Rubber 5. Fan switch, wall plate not shown.
Grommets with 3/8-in. holes. 6. Galvanized finish provided as standard.
7. Dimensions are in inches (mm).
NOM DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT

UNIT SIZE AIRFLOW WEIGHT*
A A’ B D’ E H Blower Motor (lb)
(cfm)
06 600 23 32 14 131/2 17 181/2 1 1 64
08 800 28 37 19 131/2 22 231/2 1 1 79
10 1000 32 42 23 141/2 26 271/2 1 1 90
12 1200 37 47 28 141/2 31 321/2 2 2 108
14 1400 42 52 33 141/2 36 371/2 2 2 119
16 1600 47 56 38 131/2 41 421/2 2 2 124
18 1800 52 62 43 141/2 46 471/2 2 2 141
20 2000 56 66 47 141/2 50 511/2 2 2 151
Fig. 24 — 42DA Furred-In Ceiling Unit with Electric Heat Dimensions
28
LEGEND *Unit weights are based on dry coils and minimum rows. Weights exclude
1— Motor Junction Box Opposite Piping packaging, valves, and other components.
2— Insulated Return Air Plenum NOTES:
3— Mounting Clips (shipped loose) 1. Right hand unit shown; left hand unit opposite. Coil connection locations are
4— Electrical Strip Heater Element (optional) ± 5/8 inch.
5— Auxiliary Drip Lip (shipped loose) with 3/8-in. Hole 2. Sizes 06, 08 and 10 have one motor, one blower. Sizes 12 through 20 have
6— Tell-Tale Drain (optional) 2 motors, 2 blowers.
7— Drain Connection, 7/8-in. OD 3. Filter and filter rack are standard.
8— Filter Retainer Angle 4. Standard 4-row coil shown. Other coil option dimensional data available on
9— Access Panel request.
10 — Return Duct Collar, 21/2 in. 5. For optional coil connections, view 42DA-203-1 using the Fan Coil Builder.
11 — Air Vent, 1/8-in. MPT 6. Fan switch, wall plate not shown.
12 — Return Connection 7. Galvanized finish provided as standard.
13 — Filter, 1-in. 8. Dimensions are in inches (mm).
14 — Supply Duct Collar, 1 in.
15 — Supply Connection
16 — Mounting Holes (four, 3/4-in. diameter) with
Rubber Grommet A42-4121

UNIT
SIZE AIRFLOW WEIGHT*
A A’ B D’ E F G H Blower Motor (lb)
(cfm)
06 600 23 32 14 131/2 17 21 251/4 181/2 1 1 94
08 800 28 37 19 131/2 22 26 301/4 231/2 1 1 107
10 1000 32 42 23 141/2 26 30 341/4 271/2 1 1 150
12 1200 37 47 28 141/2 31 35 391/4 321/2 2 2 169
14 1400 42 52 33 141/2 36 40 441/4 371/2 2 2 174
16 1600 47 56 38 131/2 41 45 491/4 421/2 2 2 178
18 1800 52 62 43 141/2 46 50 541/4 471/2 2 2 195
20 2000 56 66 47 141/2 50 54 581/4 511/2 2 2 220
Fig. 25 — 42DC Furred-In Ceiling Unit with Plenum and Electric Heat Dimensions
29
A42-4122
SEE NOTE 8
LEGEND *Unit weights are based on dry coils and minimum rows. Weights exclude packaging,
1— Motor Junction Box valves, and other components.
2— Air Vent, 1/8-in. MPT NOTES:
3— Return Connection 1. Right hand unit shown; left hand unit opposite. Coil connection locations are
4— Optional 6-in. Legs ± 5/8 inch.
5— Bottom Return (optional) 2. Standard 4-row coil shown. Other coil option dimensional data available on
6— Return Air Opening request.
7— Supply Connection 3. Sizes 06, 08 and 10 have one motor, one blower. Sizes 12 through 20 have
8— Drain Connection, 7/8-in. OD 2 motors, 2 blowers.
9— Front Access Panel 4. Supply and return connections terminate within unit when valves are factory
10 — Filter, Throwaway installed.
11 — Electric Strip Heater Element (optional) 5. For optional coil connections, view 42DD-203-1 using the Fan Coil Builder.
12 — Supply Duct Connection, 1-in. 6. Fan switch and wall plate are not shown.
7. Galvanized finish provided as standard.
8. Units with internal factory valve packages have external connections located in
triangular section above coil.
9. Consult Carrier for ducted front return air and external filter rack with 1-in. duct
collar and throwaway filters.
10. Units with electric heat require additional access on the side of unit for servicing
contactor box.
11. With bottom return, access to filter is through the front access panel.
12. Dimensions are in inches (mm).

UNIT
SIZE AIRFLOW WEIGHT*
(cfm) A B C Blower Motor (lb)
06 600 23 21 15 1 1 135
08 800 28 26 20 1 1 145
10 1000 32 30 24 1 1 155
12 1200 37 35 29 2 2 180
14 1400 42 40 34 2 2 190
16 1600 47 45 39 2 2 200
18 1800 52 50 44 2 2 215
20 2000 56 54 48 2 2 230
Fig. 26 — 42DD Vertical Unit with Full Casing and Electric Heat Dimensions
30
1 — Motor Junction Box valves, and other components.
2 — Unit Mounting Channel (2), 14-gage; 4 NOTES:
Mounting Slots, 1/2-in. x 2-in. 1. Right hand unit shown; left hand unit opposite.
3 — Auxiliary Drip Lip (optional, shipped loose) 2. Coil stub-out location data available on request.
4 — Side Access Panels 3. Unit fabricated of galvanized steel.
5 — Electrical Strip Heater Element (optional) 4. Internal parts fabricated of galvanized steel.
6 — Supply Air Duct Connection, 1 in. 5. Sizes 06, 08 and 10 have one motor, one blower. Sizes 12 through 20 have
7 — Manual Air Vent 2 motors, 2 blowers.
8 — Filter, Throwaway, 1-in. 6. Units must have drain line pitched and trapped externally.
9 — Return Air Duct Connection, 21/2 in. 7. For optional coil connections, view 42DA-203-1 using the Fan Coil Builder.
10 — Drain, 7/8-in. OD 8. Fan switch, wall plate not shown.
11 — Bottom Access Panel 9. Galvanized finished provided as standard.
12 — Drain Pan 10. Dimensions are in inches (mm).
13 — Coil Inlet, Copper Sweat Connection
14 — Coil Outlet, Copper Sweat Connection A42-4123
NOM AIRFLOW DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT WEIGHT*

UNIT SIZE
(cfm) A B C D Blower Motor (lb)
06 600 31 15 15 26 1 1 150
08 800 36 20 20 31 1 1 160
10 1000 40 24 24 35 1 1 170
12 1200 45 29 29 40 2 2 195
14 1400 50 34 34 45 2 2 205
16 1600 55 39 39 50 2 2 215
18 1800 60 44 44 55 2 2 230
20 2000 64 48 48 59 2 2 235
Fig. 27 — 42DE Ceiling Unit with Full Casing and Electric Heat Dimensions
31
1 —Junction Box valves, and other components.
2 —Return Air Grille, Hinged, Bar Type, with NOTES:
Filter Frame (Anodized Aluminum Only) 1. Right hand unit shown; left hand unit opposite.
3 —Unit Mounting Channel (2), 14-gage; 4 2. Coil stub-out connection data available on request.
Mounting Slots, 1/2 in. x 2-in. 3. Units fabricated of galvanized steel with an Arctic White baked finish.
4 —Auxiliary Drip Lip 4. Internal parts fabricated of galvanized steel.
5 —Electric Strip Heater Element (optional) 5. Sizes 06, 08 and 10 have one motor, one blower. Sizes 12 through 20 have
6 —Coil Inlet, Copper Sweat Connection 2 motors, 2 blowers.
7 —Coil Outlet, Copper Sweat Connection 6. Units must have drain line pitched and trapped externally.
8 —Manual Air Vent 7. Stamped supply and return grilles are not available.
9 —Filter, Throwaway 8. Bottom return air is not available.
10 —Bottom Access Panel 9. For optional coil connections, view 42DA-203-1 using the Fan Coil Builder.
11 —Drain, 7/8-in. OD 10. Fan switch and wall plate are not shown.
12 —Drain Pan Insulated with Styrofoam 11. Dimensions are in inches (mm).
13 —Side Access Panel (2) A42-4124
14 —Supply Air Grille (Double Deflection)
NOM AIRFLOW DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT WEIGHT*

UNIT SIZE (cfm) (lb)
A B C D E Blower Motor
06 600 31 131/2 14 26 81/2 1 1 150
08 800 36 181/2 20 31 8 1 1 160
10 1000 40 221/2 24 35 8 1 1 170
12 1200 45 271/2 28 40 81/2 2 2 195
14 1400 50 321/2 34 45 8 2 2 205
16 1600 55 371/2 38 50 81/2 2 2 215
18 1800 60 421/2 44 55 8 2 2 230
20 2000 64 461/2 48 59 8 2 2 235
Fig. 28 — 42DF Exposed Ceiling Unit with Supply and Return Grille and Electric Heat Dimensions
32
24
LEGEND
CR — Cold Water Return
CS — Cold Water Supply
D — Drain
HR — Hot Water Return
HS — Hot Water Supply
R — Return
S — Supply
ITEM DESCRIPTION QTY

*Drawing provided for reference only. Dimensions may vary with options ordered.
1 Electrical Knockouts 1 NOTES:
2 3-in. Expanded Section 3/5 1. Units are fabricated of galvanized steel with a 16-gage galvanized fan deck.
2. All risers are insulated with (1/2-in. or 3/4-in. thick) closed cell insulation.
3 Strip Heater (Optional) 1 3. Thermostats shipped loose for field connection.
4 Limit Switch**†† (Optional) 1 4. Risers are piped to coil with valves as specified.
5. Blower, motor, valves, coil, and filter are accessible through the return air opening.
5 1/ -in. Isolation Ball Valves** 2/4
2 6. Unit and control box are insulated.
6 Flexible Drain Tube/P-Trap 1 7. Riser length = [(floor to floor) +2 in.], maximum riser length = 119 inches.
8. Maximum riser size is 21/2-in. diameter. If larger sizes are required, please consult the factory.
7 Coil 1/2-in. OD Copper Tube 1 9. Expansion loops in hot water heating circuits as required.
10. A 9-in. x 21/4-in. slot is provided in the inside back panel for coil connection penetration to permit expansion
8 Filter, Throwaway, 1-in.** 1 and contraction of risers. Care must be taken to position the risers so that coil connection is at center of slot.
9 Return Air Opening 1 11. Drawing is pictorial (see unit arrangements for actual supply and return air orientation).
10 Air Vent, Manual 1
12. All dimensions are in inches. A42-4125
11 Molex Connector for Field-Installed Stat 1
12 Control Box 1 DIMENSIONS (in.)
NOM UNIT
13 Knockout (For Optional Remote Mounting) 2 UNIT AIRFLOW Single Supply Double Supply Top Supply WEIGHT†
SIZE E G H I
14 Riser, Supply and Return (Copper) 2/4 (cfm) (lb)
A B A B C D
15 Riser, Drain (Copper) 1 03 300 14 8 14 6 14 10 17 11/2 11/2 14 180
16 Drain Pan 1
04 400 14 12 14 6 14 10 17 11/2 11/2 14 225
17 Acoustical Bypass Panel 1
06 600 18 10 18 6 16 12 20 1 2 18 240
18 Blower 1
08 800 18 12 18 6 16 12 20 1 2 18 260
19 Motor, 3-Speed, PSC, with Quick Connect 1
20 Access Panel (Control Box) 1 10 1000 — — 22 8 18 16 24 1 3 22 280
21 Control Opening (Surface Mount Stat) 1 12 1200 — — 22 8 18 16 24 1 3 22 305
22 Duct Collar, 1/2-in. Extension (Typical) 1/2/3
23 Supply Air Opening(s) 1/2/3 †Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
Top Supply Collar 1-in Extension
24 1
(Optional)
**Factory-Installed.
††Field-Installed.
Fig. 29 — 42SG Furred-In Stack Dimensions
33
23
22
21
20
19
LEGEND
D — Drain
R — Return
S — Supply
ITEM DESCRIPTION QTY NOTES:
1 Full Riser Chase 1 1. Units are fabricated of 18-gage galvanized steel with a 16-gage galvanized fan deck, painted with Arctic White.
2. Risers are piped to coil with valves as specified.
2 Electrical Knockouts 1 3. Blower, motor, valves, coil, and filter are accessible through the return air opening.
3 3-in. Expansion Section 3/5 4. Unit and control box are insulated.
5. Riser length = [(floor to floor) +2 in.], maximum riser length = 119 inches.
4 Strip Heater (Optional) 1 6. Maximum riser size is 21/2-in. diameter. If larger sizes are required, please consult the factory.
5 Limit Switch**†† (Optional) 1 7. Expansion loops in hot water heating circuits as required.
1/ -in. Isolation Ball Valves**
8. A 9-in. x 21/4-in. slot is provided in the inside back panel for coil connection penetration to permit expansion and
6 2 2/4 contraction of risers. Care must be taken to position the risers so that coil connection is at center of slot.
7 Flexible Drain Tube/P-Trap 1 9. Drawing is pictorial (see unit arrangements for actual supply and return air orientation).
10. 42SHA available in front return only.
8 Drain Pan 1 11. All dimensions are in inches.
9 Coil 1/2-in. OD Tube 1 a42-4303
10 Filter, Throwaway, 1-in.** 1
11 Air Vent, Manual 1 DIMENSIONS (in.)
NOM UNIT
12 Control Box 1 UNIT AIRFLOW Single Supply Double Supply WEIGHT†
SIZE C D E F G
13 Cabinet Camloc® Fasteners 2 (cfm) (lb)
A B A B
14 3-Speed Switch (Optional) 1 03 300 14 8 14 6 17 223/8 21/2 221/8 143/4 202
15 Electrical Access Panel 1 04 400 14 12 14 8 17 223/8 21/2 221/8 143/4 247
16 Riser, Supply and Return (Copper) 2/4 06 600 14 12 14 8 20 253/8 21/2 265/8 173/4 262
17 Riser, Drain (Copper) 1
08 800 14 16 14 10 20 253/8 21/2 265/8 173/4 286
18 Return Air Panel 1
10 1000 18 16 14 12 24 293/8 21/2 311/8 173/4 311
19 Motor, 3-Speed, PSC 1
12 1200 18 16 14 12 24 293/8 21/2 311/8 173/4 336
20 Blower 1
21 Thermostat (Optional) 1
†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
22 Hinged Control Access Door 1
23 Double Deflection Steel Core Grille Assembly 1
Fig. 30 — 42SH Cabinet Dimensions
34
26
LEGEND
D — Drain
R — Return
S — Supply
ITEM DESCRIPTION QTY *Drawing provided for reference only. Dimensions may vary with options ordered.
NOTES:
1 Electrical Knockouts 6 1. Units are fabricated of 18-gage galvanized steel with a 16-gage galvanized fan deck.
2. All risers are insulated with closed cell insulation.
A42-4304
2 Gypsum Board, 5/8-in. Type “X” 1 3. Thermostats shipped loose for field connection.
3 3-in. Expanded Section 3/5 4. Risers are piped to coil with valves as specified.
4 Strip Heater**(Optional) 2 6. Unit and control box are insulated.
5 Limit Switch**†† (Optional) 2 7. Riser length = [(floor to floor) +2 in.], maximum riser length = 119 inches.
6 1/ -in. Isolation Ball Valves** 4/8
2 9. Expansion loops in hot water heating circuits as required.
7 Thermafiber Insulation 2 10. A 9-in. x 21/4-in. slot is provided in the inside back panel for coil connection penetration to permit expansion
and contraction of risers. Care must be taken to position the risers so that coil connection is at center of slot.
8 Flexible Drain Tube/P-Trap 2 11. Drawing is pictorial (see unit arrangements for actual supply and return air orientation).
9 Coil 1/2-in. OD Copper Tube 12. All dimensions are in inches.
2
10 Filter, Throwaway, 1-in.** 2
11 Return Air Opening 2
NOM UNIT
SIZE E G H I J
14 Molex Connector for Field Installed Stat 2 (cfm) (lb)
A B A B C D
15 Control Box 2 03 300 14 8 14 6 14 10 17 11/2 11/2 14 395/8 360
16 Riser, Drain (Copper) 1 04 400 14 12 14 6 14 10 17 11/2 11/2 14 395/8 450
17 Riser, Supply and Return (Copper) 2/4 06 600 18 10 18 6 16 12 20 1 2 18 455/8 480
18 Drain Pan 2
08 800 18 12 18 6 16 12 20 1 2 18 455/8 520
19 Return Air Blockoff Panel (Optional) 1
10 1000 — — 22 8 18 16 24 1 3 22 535/8 560
20 Blower 2
12 1200 — — 22 8 18 16 24 1 3 22 535/8 610
22 Access Panel (Control Box) 2
†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
23 Control Opening (Surface Mount Stat) 2
25 Supply Air Opening(s) 1/2/3
Top Supply Duct Collar, 1-in. Extension
26 1
(Optional)
Fig. 31 — 42SJ Back-to-Back Furred-In Stack Dimensions
35
24
LEGEND
D — Drain
R — Return
S — Supply
ITEM DESCRIPTION QTY NOTES:
2 3-in. Expanded Section 3/5 3. Thermostats shipped loose for field connection.
4. Risers are piped to coil with valves as specified.
A42-4128
3 Strip Heater** (Optional) 1
4 Limit Switch**†† (Optional) 1 6. Unit and control box are insulated.
5 1/ -in. Isolation Ball Valves**
2 2/4 7. Riser length = [(floor to floor) +2 in.], maximum riser length = 119 inches.
6 Flexible Drain Tube/P-Trap 1 9. Expansion loops in hot water heating circuits as required.
7 Coil 1/2-in. OD Copper Tube 1 10. A 9-in. x 21/4-in. slot is provided in the inside back panel for coil connection penetration to permit expansion
and contraction of risers. Care must be taken to position the risers so that coil connection is at center of slot.
8 Filter, Throwaway, 1-in.** 1 11. Drawing is pictorial (see unit arrangements for actual supply and return air orientation).
9 Return Air Opening 1 12. All dimensions are in inches.
10 Air Vent, Manual 1
11 Knockout (For Optional Remote Mounting) 2 DIMENSIONS (in.)
NOM UNIT
Molex Connector for Field-Installed Thermo- UNIT
12 1 AIRFLOW Single Supply Double Supply Top Supply WEIGHT†
stat SIZE E G H I
(cfm) (lb)
A B A B C D
13 Control Box 1
03 300 14 8 14 6 14 10 17 11/2 11/2 14 180
14 Riser, Supply and Return (Copper) 2/4
15 Riser, Drain (Copper) 1 04 400 14 12 14 6 14 10 17 11/2 11/2 14 225
16 Drain Pan 1 06 600 18 10 18 6 16 12 20 1 2 18 240
17 Acoustical Bypass Panel 1 08 800 18 12 18 6 16 12 20 1 2 18 260
18 Blower 1 10 1000 — — 22 8 18 16 24 1 3 22 280
19 Motor, 3-Speed, PSC, with Quick Connect 1 12 1200 — — 22 8 18 16 24 1 3 22 305
21 Control Opening (Surface Mount Thermostat) 1 †Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
Top Supply Duct Collar, 1-in. Extension
24 1
(Optional)
Fig. 32 — 42SGM Furred-In Master Stack Dimensions
36
23
LEGEND
D — Drain
R — Return
S — Supply
ITEM DESCRIPTION QTY *Drawing provided for reference only. Dimensions may vary with options ordered.
NOTES:
2 Strip Heater** (Optional) 1
3. Thermostats shipped loose for field connection. A42-4129
3 Limit Switch**†† (Optional) 1 4. Risers are piped to coil with valves as specified.
4 1/ -in. Isolation Ball Valves** 2/4 5. Blower, motor, valves, coil, and filter are accessible through the return air opening.
2 6. Unit and control box are insulated.
5 Coil Stub Outs 2/4 7. Riser length = [(floor to floor) +2 in.], maximum riser length = 119 inches.
6 Shipping Brace 2/4 8. Maximum riser size is 21/2-in. diameter. If larger sizes are required, please consult the factory.
9. Expansion loops in hot water heating circuits as required.
7 Flexible Drain Tube/P-Trap 1 10. A 9-in. x 21/4-in. slot is provided in the inside back panel for coil connection penetration to permit expansion and
8 Coil 1/2-in. OD Copper Tube contraction of risers. Care must be taken to position the risers so that coil connection is at center of slot.
1 11. Drawing is pictorial (see unit arrangements for actual supply and return air orientation).
9 Filter, Throwaway, 1-in.** 1 12. All dimensions are in inches.
NOM UNIT
SIZE E G H I
13 Molex Connector for Field-Installed Stat 1 (cfm) (lb)
A B A B C D
14 Control Box 1 03 300 14 8 14 6 14 10 17 11/2 11/2 14 162
15 Drain Pan 1 04 400 14 12 14 6 14 10 17 11/2 11/2 14 203
16 Return Air Blockoff Panel (Optional) 1
06 600 18 10 18 6 16 12 20 1 2 18 216
17 Blower 1
08 800 18 12 18 6 16 12 20 1 2 18 234
10 1000 — — 22 8 18 16 24 1 3 22 252
Control Opening (Surface Mount Thermo- 12 1200 — — 22 8 18 16 24 1 3 22 275
20 1
stat)
21 Duct Collar, 1/2-in. Extension (Typical) 1/2/3 †Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other components.
Top Supply Duct Collar 1-in. Extension
23 1
(Optional)
Fig. 33 — 42SGS Furred-In Slave Stack Dimensions
37
Item Description Qty 3 3
(76) (76)
1 Float Switch (Optional) 1 3-5/8 3-5/8
(92) HR (92) 1-1/4
2 Drain Pan 1 HS D CR CS
(32) 1
3 Flexible Drain Tube/P-Trap 1
2
1 each
4 Drain Knockout (3 Sides) side D 1-1/4
(32) 3
5 Blower 1 4
6 Riser Knockouts (3 Sides) 2/4 (102)
1-1/4
7 1/2 in. Flare Adaptor (SWT x 37.5) 2/4 17 (32)
8 Coil, 1/2 in. OD Copper Tube 1
9 1 in. Throwaway Filter 1 H C H 16

(Factory Installed) 4
10 Manual Air Vent 1 TOP VIEW DETAIL SIDE VIEW
23 A F
Knockout (For Optional Thermostat 15
12 3
Remote Mounting)
Molex Connector for Field-Installed
13 1
Thermostat B
14 Control Box 1
Duct Collar Extension
15 1/2/3
(1/2 in. Side, 1 in. Top) 14
Outside Air Knockout
22
16 1 13
(On Each Side Panel)
Electrical Knockouts
17 1
(Near Each Side) 21 88
18 Service Switch (Optional) 1 18 (2235) 5
12
Motor, 3-Speed, PSC, with Quick
19 1
Connect 20
6
20 Access Panel for Motor and Blower 1 19
Assembly
H H C C 11
22 Control Opening Knockout 1 R S R S
(Surface Mount Thermostat)
63 10 7
Supply Air Openings
23 1/2/3 (1600)
(4 Sides and Top, Stitch Cut) 51
(1295)
9
39
(991)
8
LEGEND 5
CR — Cold Water Return (127)
CS — Cold Water Supply 8
D — Drain (203)
HS — Hot Water Supply I
PSC — Permanent Split Capacitor
E E
SWT — Sweat
FRONT VIEW SIDE VIEW
NOTES:
1. Units are fabricated of 18-gage galvanized steel with a 16-gage galvanized fan deck.
2. Thermostats shipped loose for field connection.
4. Unit and control box are insulated with 1/2-in. (13 mm) coated fiberglass insulation.
5. All risers will ship separately from units. Riser dimensions are measured from centerline of knockout.
6. Drain knockouts on three sides of cabinet. a42-4305
7. Flex hoses ship with unit.
8. Thread fittings on both ends of flex hoses must be field tightened and leak tested.
9. Return air panel not shown.
10. All dimensions are in inches (mm).
DIMENSIONS (in.)
UNIT
UNIT FILTER SIZE
WEIGHT* Side Supply Top Supply
SIZE (in.)
(lb) A B Size C D Size E F H I
03 180
14 12 14 x 12 14 10 14 x 10 17 3 11/2 14 121/2 x 241/4 x 1
04 225
06 240
18 12 18 x 12 16 12 16 x 12 20 1 2 18 161/4 x 263/4 x 1
08 260
10 280
22 16 22 x 16 18 16 18 x 16 24 1 3 22 201/2 x 291/4 x 1
12 305
Fig. 34 — 42SU Universal Furred-In Stack Dimensions
38
3 3
(76) (76)
3-5/8 3-5/8
(92) 1-1/4 1
(92) HR HS D CR CS (32) 2
1-1/4
(32) 4 3
D
(102)
1-1/4
(32)
19
H C H 18
4
TOP VIEW DETAIL SIDE VIEW
25 A F
17
Item Description Qty
1 Float Switch (Optional) 1
B
2 Drain Pan 1
5 3 Flexible Drain Tube/P-Trap 1
24 16 1 each
4 Drain Knockout (3 Sides)
side
15
6 5 Limit Switch (Factory Installed) 1
88 6 Strip Heater 1
23
20 14 (2235) 7 7 Blower 1
8 Riser Knockouts (3 Sides) 2/4
22 8
9 1/2 in. Flare Adaptor (SWT x 37.5) 2/4
21
10 Coil, 1/2 in. OD Copper Tube 1
H H C C 13 1 in. Throwaway Filter
11 1
R S R S (Factory Installed)
12 9 12 Manual Air Vent 1
63
(1600) 51 13 Return Air Opening 1
(1295) Knockout (For Optional
11 14
Thermostat Remote Mounting)
3
39
(991) Molex Connector for
15 1
Field-Installed Thermostat
10
16 Control Box 1
5 17
Duct Collar Extension
1/2/3
8 (127) (1/2 in. Side, 1 in. Top)
(203) 18
Outside Air Knockout
1
(On Each Side Panel)
I E 19 Electrical Knockouts 1
E (Near Each Side)
SIDE VIEW 20 Service Switch (Optional) 1
FRONT VIEW Motor, 3-Speed, PSC,
LEGEND 21 1
with Quick Connect
CR — Cold Water Return Access Panel for Motor and Blower
CS — Cold Water Supply 22 1
Assembly
D — Drain 23 Access Panel (Control Box) 1
HS — Hot Water Supply Control Opening Knockout
24 (Surface Mount Thermostat) 1
PSC — Permanent Split Capacitor
SWT — Sweat Supply Air Openings
25 1/2/3
(4 Sides and Top, Stitch Cut)
NOTES:
1. Units are fabricated of 18-gage galvanized steel with a 16-gage galvanized fan deck.
2. Thermostats shipped loose for field connection.
4. Unit and control box are insulated with 1/2-in. (13 mm) coated fiberglass insulation.
5. All risers will ship separately from units. Riser dimensions are measured from centerline of a42-4306
knockout.
6. Drain knockouts on three sides of cabinet.
7. Flex hoses ship with unit.
8. Thread fittings on both ends of flex hoses must be field tightened and leak tested.
9. Return air panel not shown.
10. All dimensions are in inches (mm).
UNIT DIMENSIONS (in.)

UNIT FILTER SIZE
WEIGHT* Side Supply Top Supply
SIZE (in.)
(lb) A B Size C D Size E F H I
03 182
14 12 14 x 12 14 10 14 x 10 17 3 11/2 14 121/2 x 241/4 x 1
04 227
06 242
18 12 18 x 12 16 12 16 x 12 20 1 2 18 161/4 x 263/4 x 1
08 262
10 282
22 16 22 x 16 18 16 18 x 16 24 1 3 22 201/2 x 291/4 x 1
12 307
Fig. 35 — 42SU Universal Furred-In Stack with Heater Dimensions
39
3 3 3
3 (76)
(76) (76) (76)
3-5/8 3-5/8
(92) HR HS (92) 1-1/4 1-1/4
D CR CS (32) HS D CR
(32)
11 11
(280) (280)
ELECTRICAL
KNOCKOUTS
3 24 3 24
(76) (610) (76) (610)
4-PIPE 2-PIPE
22 1 (25) 22 1 (25)
4 (102) 4 (559) 4 (102) (559)
SUPPLY PLENUM
(OPTIONAL)
16 16
(406) (406) 22
SUPPLY (559)
SUPPLY AIR TOP DUCT
4-3/4 (121) OPENING COLLAR, 1"(25) 4-3/4 (121)
ACOUSTICAL
(OPTIONAL) SERVICE
INTERLOCKING CONTROL BOX
ACCESS PANEL
DISCONNECT
SWITCH MOTOR/BLOWER,
3 SPEED, PSC,
HIGH STATIC
RISER
KNOCKOUTS 66*
(OPTIONAL) (1676)
RETURN AIR
PANEL 59 SWT X 37.5
(1499) FLARE
ADAPTER
39 FILTER
(991)
COIL
DRAIN PAN
FLEXIBLE
28 DRAIN
(711) TUBE/P-TRAP 5
5 24
30 (127) (610) (127)
(762)
LEGEND NOTES:
1. Unit measurements on drawings are shown in inches (millimeters).
CR — Cold Water Return 2. Units are fabricated of galvanized steel with a 16 gage galvanized fan deck.
CS — Cold Water Supply 3. Blower, motor, valves, coil, and filter are accessible through the return air opening.
D — Drain 4. Unit and control box are insulated with 1/2-in. (13 mm) coated fiberglass insulation.
HR — Hot Water Return 5. Maximum riser size is 21/2-in. (64 mm) diameter. If larger sizes are required, please
HS — Hot Water Supply consult the factory.
PSC — Permanent Split Capacitor 6. This drawing is pictorial. (See unit arrangements for actual supply and return air
SWT— Sweat orientation.)
7. Riser length = [floor to floor + 2-in. (51 mm)]. Maximum riser length is 119-in.
(3023 mm).
8. Unit shipping weight is approximately 390 lb (176 kg).
Fig. 36 — 42SM Mega Furred-In Stack Dimensions
40
a42-4167
A
A42-4173
PANEL DIMENSIONS (in.) A A
PANEL NO. UNIT UNIT SIZE A
03, 04 15.5
42SG,SJ,
06, 08 19.5
1 SU
10, 12 23.5
42SM 14,16,20 29.5
03, 04 15.5
2 42SG,SJ 06, 08 19.5
10, 12 23.5
03, 04 15.2
3 42SG,SJ 06, 08 19.2
10, 12 23.2
NOTE: Dimensions in inches. 61.1

55.3
55.5
A42-4272
PANEL NO. 1 PANEL NO. 2 PANEL NO. 3
a42-4169
A A
A
A42-4275
A42-4274
60.5
61.1
52.5
PANEL NO. 2 WITHOUT DOOR PANEL NO. 1 FOR 42SU PANEL NO. 1 FOR 42SM
Fig. 37 — Return-Air Wall Panels for Furred-In Units — Panels with No Frame Dimensions
41
PANEL AND FRAME DIMENSIONS (in.)
PANEL NO. UNIT UNIT SIZE A
03, 04 15.1
42SG,SJ,
4 SU 06, 08 19.1
10, 12 23.1
03, 04 15.1
5 42SG,SJ 06, 08 19.1
10, 12 23.1
NOTE: Dimensions in inches. A42-4273
A42-4168 A42-4276
A A
A42-4277
60.4 60.4
54.7
51.7
PANEL NO. 4 PANEL NO. 5 WITH CONTROL DOOR PANEL NO. 5 WITHOUT DOOR PANEL NO. 4 FOR 42SU
Fig. 38 — Return-Air Wall Panels for Furred-In Units — Panels with Frame Dimensions
INSTALLATION unit. Hanger rods and fasteners and other required hard-
ware must be field-supplied.
Step 1 — Place Units in Position 4. Move unit into position. Ensure unit is level or pitched
42C UNITS towards drain to ensure proper drainage and operation.
1. Select the unit location. Allow adequate space for free air Pitch of suspended unit can change after coil is filled;
circulation, service clearances, piping and electrical recheck after filling coil.
connections, and any necessary ductwork. For specific 5. Mounting unit:
unit dimensions, refer to Fig. 1-12. Allow clearances ac- a. Use rods and fasteners to suspend the unit at the
cording to local and national electric codes.
factory-provided mounting holes with rubber
2. Make sure ceiling is able to support the weight of the unit. grommets on the top of the unit on 42CG, CK
See Table 1 for nominal unit weight. units. Reach into unit and attach unit to the ceiling
3. Ensure bottom panel has been removed from 42CG, CK using the 0.375-in. mounting holes (4) in top
units with mounting holes. When unit is lifted, access to panel; do not use any other locations.
the 0.375-in. mounting holes is through the bottom of the
42
b. Use rods and fasteners to suspend the unit at the Fasteners, furring strips, and other seals (if required) must
factory-provided 0.375-in. hanger slots (4) with be field-supplied.
rubber grommets on the top of the unit on the 4. Remove all wall and floor moldings from behind the unit.
42CA and CE units.
5. Ensure 42VA top panel (under window application) and
NOTE: The four mounting holes and hanger slots 42VB, VF front panel has been removed from unit to
with rubber grommets are NOT for balancing unit. obtain access to the four 0.75-in. mounting holes. Hanger
6. The 42CA units without plenums and 42CE with bottom rods and fasteners and other required hardware must be
inlet may be installed in noncombustible areas only. field-supplied.
NOTE: The installation of horizontal concealed units must 6. Move unit into position. Ensure unit is level or pitched
meet the requirements of the National Fire Protection Associa- towards drain to ensure proper drainage and operation.
tion (NFPA) Standard 90A or 90B concerning the use of con- Pitch of suspended unit can change after coil is filled;
cealed ceiling space as return-air plenums. recheck after filling coil.
42V UNITS — While the manufacturer is not involved in the 7. Adjust 42VA, VB, VC, VE, VF units leveling legs so unit
design and selection of support methods and components, it is level. Unit must be level for proper operation and
shall be noted that unacceptable system operating characteris- condensate drainage.
tics and/or performance may result from improper or inade- 8. Mounting unit:
quate unit structural support.
The type of mounting device is a matter of choice, how-
1. Select the unit location. Allow adequate space for free air ever, the mounting point shall always be that provided in
circulation, service clearances, piping and electrical the chassis or cabinet.
connections, and any necessary ductwork. For specific
unit dimensions, refer to Fig. 13-23. Allow clearances ac- a. Use rods and fasteners to suspend the unit at the
cording to local and national electric codes. See Fig. 39 factory-provided mounting holes with rubber
for minimum clearance recommendations. grommets on the top of the unit on 42VA, VB, VF
units. Reach into unit and attach unit to the wall
2. Make sure the floor is able to support the weight of the using the 0.375-in. mounting holes (4) in top
unit. See Table 2 for nominal unit weight. Vertical units panel; do not use any other locations. The four
are designed to be floor mounted or otherwise supported mounting holes and hanger slots with rubber
from below, and bolted to the wall or floor structure grommets are NOT for balancing unit.
through the mounting holes provided in the chassis.
These units may be wall hung only when originally or- b. On 42VG unit ensure unit is placed snug within
dered from the factory for wall mount applications. the wall.
3. Ensure wall behind unit is smooth and plumb; if c. On 42VC, VE unit ensure unit is placed flush
necessary, install furring strips on walls with irregular against the wall.
surfaces or mullions. Furring strips must be positioned NOTE: For any unit without a return-air duct connection,
behind mounting holes in unit (42VA, VB, VF units). applicable installation codes may limit unit to installation in
single-story residence only.
12" Level Unit ½" ½"

±¼" Minimum Minimum
30" Minimum
per building code
SIDE VIEW FRONT VIEW
Fig. 39 — Clearance Recommendations
43
42D UNITS construction, floor plans, and unit configurations, each installa-
tion is different. The actual step-by-step method of installation
1. Select the unit location. Allow adequate space for free air may vary from unit to unit. However, the risers should be
circulation, service clearances, piping and electrical con- moved as little as possible to avoid damage to the unit and in-
nections, and any necessary ductwork. For specific unit
ternal components.
dimensions, refer to the submittal drawings. Allow clear-
ances according to the local and national electrical codes. 42SG, SH, and SJ Units
2. Be sure either the ceiling (42DA, DC, DE, and DF units) 1. Begin on lowest floor and progress upward, floor by
or floor (42DD unit) is able to support the weight of the floor, to top.
unit. See Table 3 for nominal unit weight. 2. Examine drain line (Fig. 34 and 35). Be sure both ends
3. Move unit into position. Ensure unit is level or pitched are in place and that it forms a trap. Avoid pinching drain
towards drain to ensure proper drainage and operation. line.
See Fig. 24-28. Pitch of suspended unit can change after 3. Tip unit over riser hole in building floor. As unit is
coil is filled; recheck after filling coil. righted, align riser with unit below.
4. Mounting units to the ceiling: NOTE: The unit must be lowered into the space taking
a. When unit is lifted, access to the 0.375-in. mount- care to properly align the risers to engage the riser swaged
ing holes is on the top panel of the unit. Hanger section on the unit below. The riser should never be bent
rods and fasteners and other required hardware or pushed together to be passed through the floor slot and
must be field-supplied. should never be lifted up or pulled down to meet the riser
on the floor below or above.
b. Use rods and fasteners to suspend the unit at the
factory-provided mounting holes with rubber 4. Install isolator pads beneath the four corners of unit if
grommets on the top of the unit. Attach unit to the applicable.
ceiling using the 0.375-in mounting holes (4) in 5. Before anchoring the equipment in place, the unit must be
top panel; do not use any other locations. leveled and the cabinet must be squared and brought into
c. Use the rods and fasteners to suspend the unit at line with any adjacent or included walls. The unit may be
the factory-provided 0.375-in. hanger slots (4) anchored in place by bolting directly through the unit
with the rubber grommets on the top of the unit on floor or attaching to the cabinet in some location that will
the 42DA, DC, DE, and DF units. not interfere with drywall or other items such as the sup-
ply grille, thermostat, or return access panel. When at-
NOTE: The four mounting holes and hanger slots
taching to the unit cabinet, care must be taken to not pen-
with rubber grommets are NOT for balancing unit. etrate the cabinet in locations that may damage internal
d. Models 42DA and 42DC with bottom inlet may be components or wiring. The mounting technique is a mat-
installed in noncombustible return spaces only. ter of choice; however, the unit should always be an-
5. Mounting units on the floor: chored securely to prevent movement during construction
a. Ensure wall behind the unit is smooth and plumb; and riser expansion and contraction. On certain units,
if necessary, install furring strips on walls with shipping screws or braces must be removed after the unit
irregular surfaces or mullions. Furring strips must is installed. Be sure to check all tags on the unit to deter-
be positioned behind mounting holes on 42DD mine which, if any, of these devices need to be removed.
units. Fasteners, furring strips, and other seals (if 6. If installing a 42SJ unit, follow Steps a-h. For 42SG and
required) must be field-supplied. 42SH units, continue to Step 7.
b. If the unit has leveling legs, adjust them correctly NOTE: The 42SJ back-to-back fan coils have been de-
to level the unit. signed to serve two separate rooms. These products are
6. Protect units from damage caused by jobsite debris. Do classified by Underwriters Laboratories Inc. for use in
not allow foreign material to fall in unit drain pan. penetration firestop systems, control number 27WL when
Prevent dust and debris from being deposited on motor or ordered with 1-hr rated chase. See UL Fire Resistance
fan wheels. Directory for more information. Figure 40 shows the
42SJ unit with standard risers and with Siamese risers.
42S UNITS — A factory tag is on top of each unit. Tag states
riser tier number, floor, room number if furnished and supply- a. Lay out the control lines for the drywall track and
air arrangement. Check unit for any other labels that apply to studs in the floor and ceiling (see Fig. 41).
installation. Units should not be installed at locations other NOTE: Tracking may be installed now or after the
than that marked on the unit identification tag. If no specific unit is set.
detail is shown on tag for unit location then determine configu- b. Position the 42SJ fan coil assembly between two
ration for the Universal unit based on information within this rooms with the unit drywall separation spotted
manual. Should any questions arise regarding unit configura- over the wall control lines.
tion, contact the sales representative or the factory BEFORE
proceeding. Remove unit from pallet and take directly to
assigned space for installation. While all equipment is
designed and fabricated with sturdy materials and may present 42SJA 42SJA
a rugged appearance, great care must be taken to assure that no
force or pressure be applied to the coil, risers or piping during
handling. Never use the riser to lift the unit. To maintain the
straight and square cabinet alignment, avoid lifting or support-
ing the cabinet only at the top and bottom. For specific unit
dimensions refer to Fig. 29-33. 42SJB 42SJB
While the manufacturer does not become involved in the

design and selection of support methods and components, it
should be noted that unacceptable system operating character- Fig. 40 — 42SJ
istics and/or performance may result from improper or inade- Unit with Standard and Siamese Risers
quate unit structural support. Due to variations in building
44
7. Attach unit risers:
CHASE
SIDE
CAUTION
PANEL
Toxic residues and loose particles resulting from manufac-
turing and field piping techniques such as joint compounds,
soldering flux, and metal shavings may be present in the
unit and the piping system. Special consideration must be
given to system cleanliness when connecting to solar,
DRYWALL
TRACK AND
INSTALL WALL
STUD INTO domestic or potable water systems. Failure to heed this
STUD POCKET warning could result in equipment damage.
CONTROL FORMED BY
LINES CHASE SIDE
PANEL NOTE: Submittals and product literature detailing unit
operation, controls, and connections should be thorough-
ly reviewed BEFORE beginning the connection and test-
INSTALL STUDS FROM TOP OF ing of risers and piping. The supply and return connec-
UNIT TO CEILING (4 CORNERS)
tions are marked on the coil stub-outs and the valve pack-
Fig. 41 — 42SJ Wall Board Installation age with an “S” meaning supply or inlet and “R” meaning
c. If not already installed, install the floor and ceiling return or outlet indicating flow direction to and from the
tracks up to and over the 42SJ fan coil unit. coil. Blue letters mark the chilled water connections and
red letters mark the hot water connections.
d. Position the vertical studs and fasten into each of
the stud pockets formed into the chase side panels a. Each riser has a 3-in. swaged portion at top and
(see Fig. 41). sufficient extension at bottom for an inserted
length of approximately 2-inches. This unit-to-
NOTE: The studs may be mechanically fastened unit joint is NOT intended for full bottoming in
to the 42SJ fan coil. Care should be taken, how- the joint, but allows for variations in floor-to-floor
ever, not to penetrate the supply or return water
dimensions and for correct riser positioning.
risers or internal piping. Given the levelness of the
floor and/or the fan coil assembly, some shimming If job requires that unit risers be supplemented
may be necessary. with between-the-floor extensions, pieces may be
field-supplied or factory-supplied. If factory-
e. Assemble the specified wall construction up to supplied, insulation is also provided.
and over the top of the fan coil unit (see Fig. 42).
b. Level unit to ensure proper coil operation and
f. With the fire-wall separation being complete, the condensate drainage. Proper riser installation and
drywall skin on the surface of the individual fan vertical positioning in the unit provides for a unit
coils can be applied. Drywall can be applied piping run-out to the service valves which are cen-
directly to the surface, or, if necessary, studding tered in the access slots and level or sloping down
may be installed on the corners for vertical control slightly away from the riser. This prevents con-
(see Fig. 42). densation from running back to the riser and pos-
g. For ease of installation of the access panel, apply sible damage from dripping at the bottom of a
drywall on the return air side directly to the sur- riser column. Each job has specific requirements,
face of the unit (see Fig. 42). When applying the and satisfying those requirements is the responsi-
wall board directly to the unit cabinet, it may be bility of the installer. After units are positioned
necessary to shim the wall board in some areas to and riser centered in pipe chase, make unit plumb
achieve the desired finished wall surface. in two directions, using unit frame as a reference.
h. After all drywalling and painting is complete, c. Anchor unit to building. Use bolts or lag screws
install thermostats, supply air grilles and return air through holes provided in unit frame.
panels. d. After all units in a stack are anchored, make unit-
to-unit riser joints. First, center each coil-to-riser
INSTALL WALL
GYPSUM
line within the expansion slot in the unit back
WALL STUDS BOARD panel. Each riser joint must be in vertical
(TO WALL AND alignment with at least 1-in. penetration into the
OVER TOP OF
UNIT) swaged joint. This condition is met if floor-to-
floor dimension is as specified and coil-to-riser
lines are properly centered. Wide variations in
floor-to-floor dimensions may necessitate cutting
off or extending individual risers. Such modifica-
tions are the full responsibility of the installing
contractor.
INSTALL
GYPSUM e. Before making the riser joints, the riser insulation
INSTALL BOARD TO must be pulled back away from the joint and pro-
GYPSUM
BOARD TO
UNIT SIDES tected from heat during the brazing process. The
FACE OF riser joint filler material must be selected to with-
UNIT WITH
CUT OUTS
stand the total operating pressure (both static and
FOR SUPPLY, pumping head) to which the system will be sub-
RETURN AND jected. Low temperature lead alloy solders such as
THERMOSTAT
“50/50” and “60/40” are normally not suitable.
Fig. 42 — 42SJ Unit Installation
45
Potential 42SU Unit Configurations
IMPORTANT: Chilled water and hot water risers should
never be piped to drain down into the condensate riser. Risers: Three Locations — The pre-installed supply, return,
Extensive water damage can occur due to drain over- and drain risers (2-pipe or 4-pipe applications) can be oriented
flow. Drain chilled and hot water risers to a remote loca- on any of three sides of the unit (see Fig. 43).
tion away from the unit such as sink, room or floor NOTE: Risers cannot be installed on the return air side of the
drains. cabinet.
8. Anchor risers as required: a42-4283
HR HS D CR CS
a. Do not fasten risers rigidly within each unit.
Risers must be free to move within pipe chase
HR
CS
in response to normal vertical expansion and
contraction. The unit internal piping is designed to
HS
CR
accommodate a total riser vertical movement of 42SU
± 3/4 in., due to thermal expansion and/or contrac- CABINET
D
tion, when positioned properly at the jobsite.
HS
CR
b. Built-in risers must be anchored at some point
HR
CS
to building structure. Unit design accommodates
up to 11/2-in. expansion and contraction in riser
assemblies when positioned properly at the job-
site. Risers must be anchored to the building struc- RETURN AIR
ture to limit expansion and contraction movement R S HR HS CR CS
D D
to a maximum of 11/2 inches. Riser anchoring and
expansion compensation is not included in the fac-
tory-supplied unit and must be field provided. R = RETURN HR = HOT WATER RETURN
While some special riser features are available D = DRAIN HS = HOT WATER SUPPLY
from the factory, riser end caps, air vents, and/or S = SUPPLY D = DRAIN
flushing loops are normally provided on the job by 2- or 4-PIPE CR = COLD WATER RETURN
the installer. CS = COLD WATER SUPPLY
9. Test the system for leaks after the connections are com- Fig. 43 — 42SU Unit Configuration
pleted. When testing with air or some other gas, it might
be necessary to tighten stem packing nuts on some valves Unit orientation is determined based on the location of the
to maintain air pressure in the riser. Pressure testing risers risers in the building. The riser side of the universal stack unit
with water should be done with the unit service valves always determines the rear of the unit. See Fig. 44.
closed to prevent flushing debris into the unit valve pack-
ages. This will also allow risers to be drained down after a42-4284 REAR
(RISER SIDE)
testing in the winter to avoid freeze-up problems. In the
event that leaking or defective components are discov-
ered, the sales representative must be notified before any
repairs are attempted. All leaks should be repaired before
proceeding with the installation. LEFT
42SU RIGHT
10. After system integrity has been established, pull the riser CABINET
insulation back into place over the joint and glue or seal
to prevent sweating and heat loss or gain. Internal chilled
water piping and valves are located over the drain pan
and need not be insulated. FRONT
11. If required, fireproof where necessary. Any fireproofing Fig. 44 — 42SU Unit Orientation
requirements where risers or piping penetrate floors or
walls are the responsibility of the installer. This work Return Air: Single Location — The return air/access panel
should be done only after all pressure testing is complet- may then be oriented on the left, right, or front of the unit.
ed. The fireproofing method used must accommodate Supply Air: Five Locations (4 sides and top) includes stitched
pipe expansion and contraction and the piping must be design for 1/2-in. duct flanges.
protected from abrasion and chemical attack. The pipe in- Outside Air: Two Locations — Either side adjacent to the
sulation also must be maintained to prevent sweating and return air opening.
must be protected from wear or erosion at the joint be-
tween the insulation and the fireproofing material. NOTE: Outside air opening may be used on a side if risers are
configured on that same side.
42 SU Units — The unique design of the universal stack fan
coil unit allows for field configuration for each unit. Air dis- Supply, Return, and Drain Riser Installation
charge, riser, drain, and outside air knockouts have been strate- 1. Three sides of each universal stack unit have four supply
gically located on each unit. Risers, shown with unit, are for and return riser knockouts along the center and one drain
reference only. All risers are factory fabricated and shipped knockout near the lower part of the unit (see Fig. 45).
loose for field installation. Identify whether your application uses a 2-pipe or 4-pipe
It is important that you identify all of the unit feature loca- configuration.
tions and which knockouts you intend to use before proceeding a. Two-pipe configurations typically use the two
with the installation. See Fig. 43-47. Also, it must be deter- inner riser knockouts.
mined whether your application requires a Mating Unit (prima- b. Four-pipe configurations will use all four riser
ry/secondary) and its configuration. Consult your local sales knockouts.
representative or the factory for further details on primary/sec-
ondary arrangements.
46
2. Locate and mark the riser and drain knockouts that apply
to your particular unit application, ensuring proper orien- a42-4309
tation of the return air opening in room.
SUPPLY AND RETURN DRAIN
3. Insert a flat head screw driver into knockout slot shown in KNOCKOUT KNOCKOUT KNOCKOUT
Fig. 46. TAB
4. Pry screw driver back and forth until knockout tabs break
away from the unit. KNOCKOUT
5. Discard knockout. Be careful of sharp edges. SLOT
6. Use a sharp retractable knife (see Fig. 47) and vertically

cut the insulation down the center of the riser and drain
knockouts the full length of the knockout.
7. Use adhesive or glue to re-attach insulation that has
pulled away from the unit during knockout removal KNOCKOUT
process. TAB
a42-4285 SIDE VIEW Fig. 46 — Remove 42SU Unit Knockouts
a424287
SIDE SUPPLY AIR
KNOCKOUT DRAIN
(1 PER SIDE) SUPPLY AND RETURN INSULATION
INSULATION CUT LINE CUT LINE
OPTIONAL
ELECTRICAL
KNOCKOUTS Fig. 47 — 42SU Unit Knockout Insulation Removal
Double Riser Swag Installation
1. The riser carton should contain:
RISER KNOCKOUTS
RETURN (4 PER SIDE, a. 2-pipe application:
AIR EXCEPT ON
RETURN AIR SIDE) 1 supply riser with threaded ball valve stub-out
1 return riser with threaded ball valve stub-out
1 drain riser with copper stub-out
b. 4-pipe application:
2 supply riser with threaded ball valve stub-out
2 return riser with threaded ball valve stub-out
1 drain riser with copper stub-out
2. Measure the building’s floor-to-floor height and refer to
OUTSIDE AIR Table 5 for correct field supplied riser extension length
KNOCKOUT required.
(2 SIDES ONLY,
ADJACENT TO DRAIN KNOCKOUT
RETURN AIR (1 PER SIDE, Table 5 — Recommended Extension Length
OPENING) EXCEPT ON FLOOR-TO-FLOOR EXTENSION LENGTH
RETURN AIR SIDE) DIMENSION (in.) REQUIRED (in.)
a42-4286 102 26
TOP VIEW 104 28
106 30
3. Before cutting riser extensions, make sure the piece of
riser you are going to cut to make the extension matches
TOP SUPPLY the riser diameter that was ordered with unit. All transi-
AIR KNOCKOUT tion pieces like riser reducers are field supplied and
ELECTRICAL
KNOCKOUTS field installed.
4. Cut riser extensions using the recommended length from
Table 5.
5. Identify and orient each unit riser so the installer knows
which end is the top and which is the bottom. Use Fig. 48
Fig. 45 — Locate 42SU Unit Knockouts and Table 6 for reference.
47
9. Insert brazed extension/riser into the building’s floor
SUPPLY/
RETURN DRAIN
block-out hole in the order specified in Fig. 48. Insert ex-
TOP TOP tension into swage of unit below, approximately 2-inches.
10. Verify the floor to riser stub-out and/or ball valve assem-
bly dimension. For a return and supply riser, this dimen-
sion should be 39-inches. For a drain riser, this dimension
should be 5-inches. (See Table 6.)
11. Verify riser stub-out is correctly aligned so that stub-out
26.75
will penetrate through the riser knockout slot of the unit.
12. Secure the riser positions for final braze.
13. Make sure braze joint between riser and cut extension ac-
cording to local building code specifications.
60.75
14. Repeat steps 2 through 13 for each floor as you move up
the riser column.
15. Once all risers have been installed, the installer must per-
form a leak test for each riser column.
16. Once the riser column has passed its leak test inspection,
each riser extension should be properly insulated. No ex-
53 posed copper should be allowed for the riser columns.
17. Install the unit drain P-trap per unit instructions.
18. Prepare the unit for assembly per unit instructions.
19. Attach and install hose kits and P-trap to the unit per unit
19 instructions.
CAUTION
Fig. 48 — Riser Extension
Toxic residues and loose particles resulting from manufac-
turing and field piping techniques such as joint compounds,
Table 6 — Unit Riser Orientation soldering flux, and metal shavings may be present in the
TOP SWAGE TO BOTTOM STUB-OUT unit and the piping system. Special consideration must be
RISER SWAGE TO HIGHT - AFF
TYPE RISER RISER (Above given to system cleanliness when connecting to solar,
STUB-OUT (in.)
STUB-OUT (in.) Finished Floor) domestic or potable water systems.
Supply Submittals and product literature detailing unit operation,
and
Return 26.75 53 39 controls, and connections should be thoroughly reviewed BE-
Riser FORE beginning the connection and testing of risers and
Drain piping.
60.75 19 5
Riser To assure optimal unit performance, the supply connec-
6. Insert cut riser extensions into the bottom swages of the tion(s) are marked on the unit’s coil with an “S” meaning sup-
risers to a penetration depth of 2-inches. ply or inlet and “R” meaning return or outlet indicating flow di-
rection to and from the coil. Blue letters mark the chilled water
7. Invert the riser with extension to allow for an easier braze. connections and red letters mark the hot water connections.
Make the braze joint according to local building code
specifications. The unit’s internal piping is designed to accommodate a to-
tal riser vertical movement of ±1½ in., due to thermal expan-
8. Identify and orient the brazed risers so that they will
sion and/or contraction, when positioned properly at the job-
match the riser locations for the installed unit. Use Fig. 49 site. Risers must be anchored to the building structure to limit
for reference. expansion and contraction movement to a maximum of 3 inch-
es. Riser anchoring and expansion compensation is not includ-
ed in the unit and must be provided. Riser end caps, air vents,
and/or flushing loops must be provided at the jobsite by the
installer.
42SU
CABINET
Proper field riser installation and vertical positioning in the
unit should have a pipe run-out to the service valves which are
centered in the knockout access slots and that slope down
slightly away from the riser (see Fig. 48). This prevents con-
densation from running back to the riser and possible damage
from dripping at the bottom of a riser column. Each job has
RETURN AIR specific requirements and satisfying those requirements is the
responsibility of the installer.
R D S HR HS D CR CS
Riser to Unit Installation — Before making the riser joints,
R = Return HR = Hot Water Return
the riser insulation must be pulled back away from the joint and
D = Drain HS = Hot Water Supply
protected from heat during the brazing process. Each riser joint
S = Supply S = Supply
must be in vertical alignment. Variations in floor-to-floor di-
CR = Cold Water Return mensions may require field work such as cutting off or extend-
CS = Cold Water Supply ing the risers. This operation is the responsibility of the install-
er. The riser joint filler material must be selected to withstand
Fig. 49 — Brazed Riser Orientation the total operating pressure (both static and pumping head) to
48
which the system will be subjected. Low temperature lead al- a42-4290
BALL
loy solders such as “50/50” and “60/40” are normally not suit- VALVE WRENCH
able.
Riser to Drain Installation
1. After the applicable supply, return, and drain knockouts
have been removed, carefully position the unit so that the
riser ball valves penetrate into the unit through the riser
knockouts making sure the insulation penetrates into the
unit as shown in Fig. 50-53.
2. Before anchoring the equipment in place, the unit must be
leveled and the cabinet must be plumb and squared. The SWIVEL
unit may be anchored in place by bolting directly through BACK-UP CONNECTION
the unit floor or attaching to the cabinet in some location WRENCH
that will not interfere with drywall or other items such as Fig. 52 — 42SU Unit Riser to Unit Installation
the supply grille, thermostat, or return access panel. (Tighten Swivel Connections)
When attaching to the unit cabinet, care must be taken to a42-4291
not penetrate the cabinet in locations that may damage in- UNIT INSULATION
UNIT WALL
ternal components or wiring. The mounting technique is a
matter of choice; however, the unit should always be an- DRAIN PAN RISER KNOCKOUT
chored securely to prevent movement during construction
and riser expansion and contraction. After anchoring the
unit, it is then ready for the various service connections RISER
such as riser connections and electrical. DRAIN
CLAMP
3. The plastic flare caps on the end of the riser ball valves
should be removed and discarded.
4. All universal stack units use reinforced braided stainless CLAMP
steel flexible hose kits for piping between field-installed P-TRAP
risers and unit water coils as shown in Fig. 51. The hose RISER STUBOUT
kit design has threaded connections on each end. The
hose kits allow for riser fluctuations due to thermal
expansion. Fig. 53 — 42SU Unit Riser to Drain Installation
a42 4288
5. Use a wrench to tighten the swivel connections. Use a
OUTER UNIT INSULATION backup wrench to hold the riser ball valve stationary to
CABINET
prevent it from bending or twisting during installation as
shown in Fig. 52. Be careful to not over tighten swivel
RISER STUBOUT connections.
INSULATION
BALL
VALVE
RISER KNOCKOUT THREADED
SLOT FLARE FITTING
CAUTION
Hose connection torque requirements are 350 in. lb +10/
–0 in. lb to prevent leaks.
6. Locate the unit’s coil fitting.
7. The plastic flare caps on the end of the coil fitting should
FLARE CAP be removed and discarded.
Fig. 50 — 42SU Unit Riser to Unit Installation 8. Use a wrench to tighten the swivel connections. The baf-
Setup fle acts as a secondary wrench. Be careful to not over
tighten swivel connections.
a42-4289
FLEXIBLE
HOSE KIT
RISER STUBOUT
CAUTION
INSULATION BALL
RISER
VALVE Hose connection torque requirements are 350 in. lb +10/
9. Locate the p-trap drain and rubber hose factory installed
to the drain pan connection in the bottom of the unit as
BAFFLE
COIL
shown in Fig. 53.
10. Push the rubber drain hose over the riser drain stubout. Be
careful not to bend the drain stubout.
CONNECTION POINT TO ANY FACTORY
FURNISHED AND INSTALLED 11. Adjust the hose clamp over the riser stubout and rubber
COMPONENTS. hose to hold in place as shown in Fig. 53.
12. Test for leaks. Any and all leaks should be repaired before
Fig. 51 — 42SU Unit Riser to Unit Installation proceeding with installation. When testing with air or
some other gas, it might be necessary to tighten stem
packing nuts on some valves to maintain air pressure in
the riser. Pressure testing risers with water should be done
with the unit service valves closed to prevent flushing
49
debris into the unit valve packages. This will also allow 9. Use adhesive or glue to re-attach insulation that has
risers to be drained down after testing in the winter to pulled away from the unit during knockout removal
avoid freeze-up problems. In the event that leaking or de- process.
fective components are discovered, the sales representa- 10. For ducted applications tape should be applied along and
tive must be notified BEFORE any repairs are attempted. around all of the supply air opening knockouts to prevent
All leaks should be repaired before proceeding with the air leakage.
unit installation.
13. After system integrity has been established, the riser insu- DUCT FLANGE a42-4293
lation must be pulled back into place over the joint and
glued or sealed to prevent sweating and heat loss or gain. UNIT
All of the risers including the riser stubouts should be 90° WALL
properly covered with insulation. Internally mounted
chilled water piping and valves are located over the drain
pan and need not be insulated.
Any fireproofing requirements where risers or piping pene-
trate floors or walls are the responsibility of the installer. This
work should be done only after all pressure testing is complet- UNIT
INSULATION
ed. The fireproofing method used must accommodate pipe ex-
pansion and contraction and the piping must be protected from Fig. 55 — 42SU Supply Air Installation
abrasion and chemical attack. The pipe insulation also must be
maintained to prevent sweating and must be protected from All installations should be made in compliance with all gov-
wear or erosion at the joint between the insulation and the fire- erning codes and ordinances. Compliance with all codes is the
proofing material. responsibility of the installing contractor.
When no risers are ordered for the universal stack unit, it is 42 SM Units — The unique design of the mega stack fan coil
the responsibility of the installer to make sure that an isolation unit allows for field configuration of each unit. Risers, shown
ball valve is installed between each supply and return piping with unit, are for reference only. All risers are factory fabricat-
connection to the unit. Flare fittings are factory provided to al- ed and shipped loose for field installation.
low connection between the ball valves and the hoses. It is important that you identify all of the unit feature loca-
Supply Air Installation — Each side of the unit has one sup- tions before proceeding with the installation, see Fig. 36. Also,
ply air knockout as well as a supply air knockout on the top of it must be determined whether your application requires a mat-
the unit (see Fig. 45). ing unit (primary/secondary) and its configurations. Consult
your local sales representative or the factory for further details
1. Determine which supply air opening/openings are re- on primary/secondary arrangements.
quired for your application.
Unit orientation is determined based on the location of the
NOTE: The supply air opening on the riser side of the risers in the building. Risers can only be installed on the rear
unit should not be used. side of the unit and always determine the rear of the mega stack
2. Use a sharp retractable knife to trim insulation using cen- unit. The return air is always on the front (see Fig. 56).
ter knockout slot/trim line as pattern (see Fig. 54).
3. Use a sharp standard needle nose pliers and grab knock- a42-4294
HR HS D CR CS
out tab (see Fig. 54).
REAR
KNOCKOUT TAB 42SM

(10 PLACES) LEFT RIGHT
CABINET
FRONT
DUCT BREAK
(4 PLACES)
RETURN AIR
R D S HR HS D CR CS
KNOCKOUT TAB
TRIM LINE
R = RETURN HR = HOT WATER RETURN
a42-4291 D = DRAIN HS = HOT WATER SUPPLY
S = SUPPLY D = DRAIN
Fig. 54 — 42SU Unit Supply Air Installation CR = COLD WATER RETURN
2- or 4-PIPE
CS = COLD WATER SUPPLY
4. Twist or pry pliers back and forth until knockout tab
breaks away from unit. Fig. 56 — 42SM Unit Installation
5. Repeat for all supply air tabs until all have been broken. Supply, Return, and Drain Risers
6. Discard center knockout piece. Be careful of sharp edges.
7. Use a sharp retractable knife to trim any excess insulation CAUTION
using knockout hole as pattern.
8. Use duct pliers (hand seamers) to fold duct flange out of Toxic residues and loose particles resulting from manufac-
the unit 90 degrees for each side of the supply air opening turing and field piping techniques such as joint compounds,
along duct break (see Fig. 54). The 90-degree flanges can soldering flux, and metal shavings may be present in the
now be used as drywall stops to prevent coverage of dis- unit and the piping system. Special consideration must be
charge opening (see Fig. 55). given to system cleanliness when connecting to solar,
domestic or potable water systems.
50
Submittals and product literature detailing unit operation, 2. Before anchoring the equipment in place, the unit must be
controls, and connections should be thoroughly reviewed BE- leveled and the cabinet must be plumb and squared. The
FORE beginning the connection and testing of risers and unit may be anchored in place by bolting directly through
piping. the unit’s floor or attaching to the building walls through
The supply and return connections are marked on the coil the cabinet walls in some location that will not interfere
stubouts and the valve package depending on your configura- with drywall or other items such as the supply grille, ther-
tion. “CS” means cold water supply, “CR” means cold water mostat, or return access panel. When attaching sheetrock
return, “HS” means hot water supply, and “HR” means hot wa- to the unit cabinet, care must be taken to not penetrate the
ter return to indicate flow direction to and from the coil. Blue cabinet in locations that may damage internal compo-
letters mark the chilled water connections and red letters mark nents or wiring. The mounting technique is a matter of
the hot water connections. choice; however, the unit should always be anchored se-
curely to the building to prevent movement during con-
The unit internal piping is designed to accommodate a total struction and riser expansion and contraction. After an-
riser vertical movement of ±11/2 in., due to thermal expansion choring the unit, it is then ready for the various service
and/or contraction, when positioned properly at the jobsite. connections such as riser connections and electrical.
Risers must be anchored to the building structure to limit riser
expansion and contraction movement to a maximum of 3 inch- 3. The plastic flare caps on the end of the riser ball valves
es. Riser anchoring and expansion compensation is not includ- should be removed and discarded.
ed in the factory-supplied unit and must be field provided. 4. All mega stack units use reinforced braided stainless steel
While some special riser features are available from the factory, flexible hose kits for piping between field installed risers
riser end caps, air vents, and/or flushing loops are normally and unit water coils as shown in Fig. 58. Each hose has
provided on the job by the installer. threaded connections on each end. The hose kits allow for
Riser to Unit Installation — Proper riser installation and verti- riser fluctuations due to thermal expansion.
cal positioning in the unit provides for a unit piping run-out to 5. Use a wrench to tighten the swivel connections. Use a
the service valves which are centered in the access slots and backup wrench to hold the riser ball valve stationary to
level or sloping down slightly away from the riser. This pre- prevent it from bending or twisting during installation as
vents condensation from running back to the riser and possible shown in Fig. 59. Be careful to not over tighten swivel
damage from dripping at the bottom of a riser column. Each connections.
job has specific requirements and satisfying those requirements
a42-4297 BALL
is the responsibility of the installer. VALVE WRENCH
Riser to Drain Installation
1. Carefully position the unit so that the riser ball valves
penetrate into the unit through the riser slot making sure
the insulation penetrates into the unit as shown in Fig. 57
and 58.
OUTER UNIT INSULATION

CABINET
a42-4295 SWIVEL
BACK-UP CONNECTION
RISER STUBOUT WRENCH
INSULATION
BALL
VALVE Fig. 59 — 42SM Riser to Unit Installation
RISER KNOCKOUT THREADED (Tighten Swivel Connections)
SLOT FLARE FITTING
CAUTION
FLARE CAP
6. Locate the unit’s coil fitting.
Fig. 57 — 42SM Riser to Unit Installation
7. The plastic flare caps on the end of the coil fitting should
be removed and discarded.
FLEXIBLE
HOSE KIT a42-4296 8. Use a wrench to tighten the swivel connections. The baf-
fle acts as a secondary wrench. Be careful to not over
RISER STUBOUT
INSULATION BALL tighten swivel connections.
VALVE
RISER
CAUTION
BAFFLE –0 in. lb to prevent leaks.
COIL
9. Locate the p-trap drain and rubber hose factory installed
to the drain pan connection in the bottom of the unit as
CONNECTION POINT TO ANY FACTORY shown in Fig. 60.
FURNISHED AND INSTALLED
COMPONENTS. 10. Push the rubber drain hose over the riser drain stubout. Be
careful that you do not bend the drain stubout.
Fig. 58 — 42SM Riser to Unit Connection 11. Adjust the hose clamp over the riser stubout and rubber
hose to hold in place as shown in Fig. 60.
51
a42-4298 Supply Air Installation
UNIT INSULATION UNIT WALL 1. If the unit has been ordered with a supply air plenum,
then each side of the unit has one supply air knockout as
DRAIN PAN RISER KNOCKOUT
well as a supply air knockout on the top of the unit (see
Fig. 61 and 62).
2. Determine which supply air opening/openings are re-
DRAIN RISER quired for your application.
CLAMP
NOTE: The supply air opening on the riser side of the
unit should not be used.
CLAMP
3. Use a sharp retractable knife to trim insulation using cen-
ter knockout slot/trim line as pattern (see Fig. 63).
P-TRAP
RISER STUBOUT
4. Use a sharp standard needle nose pliers and grab knock-
out tab (see Fig. 63).
Fig. 60 — 42SM Riser to Drain Installation 5. Twist or pry pliers back and forth until knockout tab
breaks away from unit.
12. Test for leaks. Any and all leaks should be repaired before 6. Repeat for all supply air tabs until all have been broken.
proceeding with installation. When testing with air or
some other gas, it might be necessary to tighten stem 7. Discard center knockout piece. Be careful of sharp edges.
packing nuts on some valves to maintain air pressure in 8. Use a sharp retractable knife to trim any excess insulation
the riser. Pressure testing risers with water should be done using knockout hole as pattern.
with the unit service valves closed to prevent flushing de- 9. Use duct pliers (hand seamers) to fold duct flange out of
bris into the unit valve packages. These valves will also the unit 90 degrees for each side of the supply air opening
allow risers to be drained down after testing in the winter along duct break (see Fig. 63). The 90-degree flanges can
to avoid freeze-up problems. In the event that leaking or now be used as drywall stops to prevent coverage of dis-
defective components are discovered, the sales represen- charge opening (see Fig. 64).
tative must be notified BEFORE any repairs are attempt-
ed. All leaks should be repaired before proceeding with SIDE VIEW a42-4299
the unit installation.
13. After system integrity has been established, the riser insu-
lation must be pulled back into place over the joint and
OPTIONAL
glued or sealed to prevent sweating and heat loss or gain. SUPPLY
All of the risers including the riser stubouts should be PLENUM
properly covered with insulation. Internally mounted SIDE SUPPLY AIR
KNOCKOUT
chilled water piping and valves are located over the drain (1 PER SIDE)
pan and need not be insulated.
Any fireproofing requirements where risers or piping
penetrate floors or walls are the responsibility of the in-
staller. This work should be done only after all pressure MEGA MOD
testing is completed. The fireproofing method used must CABINET
accommodate pipe expansion and contraction and the
piping must be protected from abrasion and chemical at-
tack. The pipe insulation also must be maintained to pre-
vent sweating and must be protected from wear or ero- Fig. 61 — 42SM Unit Knockout Locations
sion at the joint between the insulation and the fireproof- Side View (Typical)
ing material.
When no risers are ordered for the mega stack unit, it is TOP VIEW a42-4300
the responsibility of the installer to make sure that a field-
supplied isolation ball valve is installed between each
supply and return piping connection to the unit. Flare
fittings are factory provided to allow connection between
the ball valves and the hoses.
Variations in floor-to-floor dimensions may require field TOP SUPPLY
AIR KNOCKOUT
work such as cutting off or extending the risers. This op- ELECTRICAL
eration is the responsibility of the installer. The riser joint KNOCKOUTS
filler material must be selected to withstand the total op-
erating pressure (both static and pumping head) to which
the system will be subjected. Low temperature lead alloy
solders such as “50/50” and “60/40” are normally not
suitable.
Chilled water and hot water risers should never be piped
to drain down into the condensate riser. Extensive water Fig. 62 — 42SM Unit Knockout Locations
damage can occur due to drain overflow. Drain chilled Top View (Typical)
and hot water risers to a remote location away from the
unit such as sink, room, or floor drains.
All installations should be made in compliance with all
governing codes and ordinances. Compliance with all
codes is the responsibility of the installing contractor.
52
with local and national codes must perform all piping connec-
KNOCKOUT TAB tions. Refer to Tables 1-4 for piping connections.
(10 PLACES) NOTE: It is important to have a common understanding of
which side of the unit is the right hand side and which is the
left hand side.
DUCT BREAK When facing the supply air outlet from the front of the unit
(4 PLACES) (air blowing in your face), your right hand will be on the right
a42-4301 side of the unit and your left hand will be on the left side of the
unit. See Fig. 65. Refer to Fig. 66 and 67 for typical piping
connections.
KNOCKOUT TAB The supply and return piping connections of the factory-
TRIM LINE
provided valve package are either swaged for field brazing
(standard) or union fitted (optional) for field connection to the
coil.
Fig. 63 — 42SM Unit Supply Air Installation
DUCT FLANGE a42-4302
UNIT
90º WALL
Fig. 65 — Unit End Reference

UNIT
INSULATION VALVE PACKAGES — There are limitations on physical
size of pneumatic valves, quantity and type of matching
Fig. 64 — 42SM Unit Supply Air Installation components, and required control interface. See Fig. 68.
10. Use adhesive or glue to re-attach insulation that has Consult factory before ordering any special valve package
pulled away from the unit during knockout removal components that are not covered in this book.
process. Valve packages are shipped with the units or in unit cartons.
11. For ducted applications tape should be applied along and Valve packages include belled ends for field soldering to coil
around all of the supply air opening knockouts to prevent connections.
air leakage. All factory-furnished cooling valve packages are arranged
Step 2 — Make Piping Connections — Access to to position as much of the package as possible over an auxiliary
piping is available through the access panels at the side of the drain pan or drip lip. This helps minimize field piping insula-
units or front of the unit. Qualified personnel in accordance tion requirements. Refer to Fig. 69-72 for pipe connection
configurations. See Table 7 for descriptions of common piping
components.
53
NOTE: Chilled water piping determines the hand of the unit. NOTE: Chilled water piping determines the hand of the unit.
SAME END CONNECTION OPPOSITE END CONNECTION
Valve Packages For 2-Pipe Systems — Valve packages for standard 2-pipe units are piped for same end
connection (L.H. or R.H.).
Valve Packages for 4-Pipe Systems — Select 2 valve packages per unit.
NOTE: Hot water valve package requirements may not be the same as chilled water valve package!
OPPOSITE END CONNECTION SAME END CONNECTION

LEGEND
CW — Chilled Water
HW — Hot Water
LH — Left Hand
RH — Right Hand
Fig. 66 — Pipe Connection Configurations
54
HYDRONIC COIL ARRANGEMENT
FIELD PIPING CONNECTIONS*
VERTICAL FLOOR UNITS — 42VB, VE, VF

Pipe into cabinet end compartment (opening in
bottom and back).
VERTICAL FLOOR UNITS — 42VA, VC

Pipe to external connections (no cabinet).
CEILING UNITS (EXPOSED) — 42CG, CK, DE, DF

Pipe through knock-outs in rear of cabinet to coil and
valve package connections.
CEILING UNITS (CONCEALED) — 42CA, CE, CF, DA, DC

Pipe to connections extending from end of unit.
42VG
VERTICAL UNITS — 42DD
Pipe to stub connections extending from side of unit.
a42-4177
42VG
WALL UNITS, FURRED-IN

Pipe to stub connections at the side of unit.
or into optional piping compartment. Optional piping compart-
ment is required if valves are factory installed. Factory-installed
valve package is limited to one 2-way or 3-way motorized valve
and 2 hand valves.
*Location of field piping connections will vary depending on number of coil rows on factory-supplied coil or
arrangement of factory-supplied valves.
Fig. 67 — Piping Connection Positions
55
a42-213tf
a42-4222
Coil Connections (Positions A & B) — When isolation valve only is added to supply or return line, the isolation valve will be factory
brazed to the coil stub-out. Addition of any other component or connection to the supply or return line will change the respective coil
connection(s).
Service Fittings (Positions C & D) — Optional fittings for attaching pressure/temperature sensing devices to obtain pressure drop or tem-
perature differential across coil. Used with ball valve or balance valve where extremely accurate water flow balancing is required.
Water Flow Balancing (Positions E, F, & H) — Only one device per total valve package to be used for balancing water flow through the
coil. When isolation valve (ball valve or ball valve with memory stop at position H) is used for water flow balancing, do not specify additional
balancing device at position E or F. When balancing device is specified at position E or F, isolation valve does not require balancing feature
at position H (with a 3-way motorized valve, a bypass balancing valve may be specified in the bypass line to permit equal flow balancing).
Strainer (Position G) — Does not include blow down fitting and should not be used in lieu of main piping strainers.
Isolation Valves (Positions H & J) — Normally requires one each on supply and return line (see exception under water flow balancing
above). When position H is used for balancing (ball valve or ball valve with memory stop), check specifications for service valve require-
ments.
Fig. 68 — Symbols and Placement of Valves
56
The 2-way motorized valve motor drives valve open and a
spring returns valve to normally closed position (no water a42-4174
flow with unit OFF).
Supply connection at coil will be swage fit for field braze
(standard) or union (option). Return connection at coil will
be factory brazed if isolation valve only. Addition of any
other component will require swage fit for field braze or
optional union connection. MOTORIZED
Check job specifications for system pressure, pressure drop

M
imitations and flow rate prior to selecting valve package
components or valve package size (1/2in., 3/4 in., etc.).
2-PIPE SYSTEM (One Valve Package) or 4-PIPE SYSTEM
(Two Valve Packages) Application: BALL VALVE
• 2 Pipe — Hydronic Heating Only (2) BALL
• 2 Pipe — Hydronic Cooling Only (1) 2-WAY MOTORIZED R
MOTORIZED
• 2 Pipe — Hydronic Cooling with Total Electric Heat 2-WAY VALVE
• 4 Pipe — Hydronic Cooling and Heating COIL M
BALL VALVE
S
LEGEND
BALL VALVE (WITH
Ball Valve MEMORY STOP)
(2) BALL (ONE WITH
M MEMORY STOP) R M
Motorized 2-Way Valve (1) 2-WAY MOTORIZED MOTORIZED
2-WAY VALVE
NOTE: A 1/4-in. bypass line is included in the piping package COIL M
BALL VALVE
when a 2-way valve is specified with a control package contain- S
ing an automatic changeover device.
a42-4308
Fig. 69 — Two-Way Motorized Control Valve Package
a42-4175
The 2-way motorized valve motor drives valve open and a
spring returns valve to normally closed position (no water
flow through coil with unit OFF).
The aquastat bleed bypass bleeds a small amount of water
from supply to return when control valve is closed (required
for system water temperature sensing by aquastat). MOTORIZED
Aquastat (A) clips on supply line upstream from aquastat M

bleed bypass (as shown at right). It senses system water
temperature to prevent cooling operation with hot water in
system piping or heating operation with chilled water in
system piping. Additional aquastat is required to lock out
the optional auxiliary electric heat when hot water is in the BALL VALVE
system.
(1) GATE
Supply and return connections at coil will be swage fit for (1) BALL R
(1) 2-WAY MOTORIZED
field braze (standard) or unions (option). MOTORIZED
2-WAY VALVE GATE
Check job specifications for system pressure, pressure drop COIL M SHUT OFF
A
limitations and flow rate prior to selecting valve package S
components or valve package size (1/2in., 3/4 in., etc.). BYPASS
2-PIPE SYSTEM (One Valve Package) Application:
• 2 Pipe — Hydronic Cooling and Heating BALL VALVE
• 2 Pipe — Hydronic Cooling and Heating with Auxiliary (2) BALL
BALANCING
VALVE
Electric Heat (1) BALANCING R
(1) 2-WAY MOTORIZED
LEGEND COIL M
BALL VALVE
BYPASS
Balancing Valve S A
MOTORIZED
Ball Valve 2-WAY VALVE
Circuit Setter CIRCUIT SETTER

(1) BALL
Gate Shut Off Valve (1) CIRCUIT SETTER
(1) 2-WAY MOTORIZED
R
M MOTORIZED
Motorized 2-Way Valve 2-WAY VALVE
COIL M
BALL VALVE
A
NOTE: Additional aquastat required as noted above. S
BYPASS
Fig. 70 — Two-Way Motorized Control Valve Package with Aquastat Bleed Bypass Line
57
On the 3-way motorized valve flow is normally closed to coil
and open to system return. Motor closes bypass flow to sys- a42-4176
tem return while opening flow through coil. Water bypasses
coil and flows directly to system return when unit is OFF.
The aquastat (A) clips on supply line upstream from 3-way
valve (as shown above). It senses system water tempera- MOTORIZED
ture to prevent cooling operation with hot water in system
piping or heating operation with chilled water in system pip- M
ing. Aquastat(s) required for 2-pipe cooling and heating with

automatic changeover control and/or auxiliary electric heat.
A bypass balancing valve may be specified in the bypass BALANCING
line to permit equal flow balancing. VALVE
MOTORIZED BALL VALVE
Supply and return connections at coil will be swage fit for (1) BALL 3-WAY VALVE
field braze (standard) or unions (option). (1) 3-WAY MOTORIZED R
M BYPASS
limitations and flow rate prior to selecting valve package COIL S BALL VALVE
components or valve package size (1/2in., 3/4 in., etc.).
2-PIPE SYSTEM (One Valve Package) or 4-PIPE SYSTEM
(Two Valve Packages) Application:
• 2 Pipe — Hydronic Heating Only BALL VALVE
(WITH MEMORY STOP)
• 2 Pipe — Hydronic Cooling Only (2) BALL (ONE WITH
MOTORIZED
3-WAY VALVE
• 2 Pipe — Hydronic Cooling with Total Electric Heat MEMORY STOP) R M
• 2 Pipe — Hydronic Cooling and Heating (1) 3-WAY MOTORIZED
M BYPASS
• 2 Pipe — Hydronic Cooling and Heating with Auxiliary COIL S
Electric Heat BALL VALVE
• 4 Pipe — Hydronic Cooling and Heating
MOTORIZED BALL VALVE

(1) GATE 3-WAY VALVE
(1) BALL R
LEGEND (1) 3-WAY MOTORIZED
M BYPASS
S GATE
Balancing Valve COIL SHUT OFF VALVE
Ball Valve
M Ball Valve with Memory Stop
Circuit Setter BALL VALVE
BALANCING
Gate Shut Off Valve (2) BALL VALVE
(1) BALANCING R
(1) 3-WAY MOTORIZED
M M BYPASS
Motorized 3-Way Valve COIL S BALL VALVE
*When aquastat is used for automatic changeover, bypass is MOTORIZED

3-WAY VALVE
required as indicated by dashed line.
NOTES: CIRCUIT SETTER
1. Packages factory furnished and installed. MOTORIZED
2. Valves are 5/8-in. ODS unless otherwise specified. (1) BALL 3-WAY VALVE
(1) CIRCUIT SETTER R
3. If an automatic flow control valve is added, it will be (1) 3-WAY MOTORIZED
located on supply line between shutoff valve and coil (or M BYPASS
motorized control valve, if supplied). COIL S BALL VALVE
Fig. 71 — Three-Way Motorized Control Valve Package
58
When isolation valves only are specified, they will be brazed
to the coil stub-outs.
limitations and flow rate prior to selecting specific compo-
nents or valve package size (1/2 in., 3/4 in., etc.).
2-PIPE SYSTEM ONLY (One Valve Package) Application:
• 2 Pipe - Hydronic Heating Only
• 2 Pipe - Hydronic Cooling Only
WITH HAND VALVES ONLY

BALL VALVE
LEGEND (2) BALL
Balancing Valve R
Ball Valve COIL BALL VALVE

Circuit Setter S
Gate Shut Off Valve
*When aquastat is used for automatic changeover, bypass is BALL VALVE
required as indicated by dashed line.
(1) BALL
NOTES: (1) GATE R
1. Continuous water flow, chilled water or hot water.
2. Not recommended for high humidity applications. COIL GATE SHUT
3. 2-Pipe System Only: Not recommended with unit- OFF VALVE
mounted thermostat on vertical units. S
4. The addition of any other component(s) wil require
swage fitting for field braze or optional union connection.
5. Packages factory furnished and installed.
6. Valves are 5/8-in. ODS unless otherwise specified. BALL VALVE
7. If an automatic flow control valve is added, it will be (2) BALL
located on supply line between shutoff valve and coil (or (1) BALANCING R
motorized control valve, if supplied). BALANCING
COIL VALVE BALL VALVE
S
CIRCUIT SETTER
(1) BALL
(1) CIRCUIT SETTER R
a42-4307
COIL BALL VALVE
S
Fig. 72 — Valve Package without Motorized Control
42C,D,V DRAIN CONNECTIONS — Install drain line in

accordance with all applicable codes. A continuous pitch of
1 in. per 10 ft of condensate drain line run is necessary for
adequate condensate drainage. Insulate the drain line to
prevent sweating. Extend the drain line straight from the drain
pan before making any turns. The installer must provide proper
support for the drain line to prevent undue stress on the
auxiliary drain pan.
A drain trap may be required by local codes and is recom-
mended for odor control. The differential height inlet to outlet
must be at least 1-in. wg greater than the total static pressure of 2 IN. MIN
the unit. The differential height of the outlet to the bottom of CONDENSATE
the trap must not be less than the total static pressure of the PAN STUB-OUT TRAP
unit. See Fig. 73 (42D) and 74 (42V). 7/8 IN. FIELD-SUPPLIED
DRAIN EXTENSION
Provide a trap of at least 2 in. near the end of the drain line
to prevent odors from entering the rooms. Fig. 73 — Typical Drain Line Details
(42D Unit Shown)
59
42C,D,V STEAM CONNECTIONS — On units with steam
Unit heating coils, the maximum steam pressure applied to the unit
NOTE: Field trim
Wall
Drain Pan “P” trap as required should never exceed 10 psig. However, when steam is used on
to prevent kinking. a 4-pipe application system with 1-row and 2-row coils the
maximum steam pressure should never exceed 5 psig (suitable
Drain
for only low pressure steam).
Clamp Do not drain the steam mains or take-off through the coils.
Drain the mains ahead of the coils through a steam trap to the
return line. Overhead returns require 1 psig of pressure at the
2" Minimum Drain steam trap discharge for each 2 ft elevation to ensure continu-
Clamp ous condensate removal.
“P” Trap
Proper steam trap selection and installation is necessary. As
Fig. 74 — “P” Trap Minimum Configuration a guideline in creating a steam trap locate the steam trap dis-
charge at least 12 in. below the condensate return connection.
This provides sufficient hydrostatic head pressure to overcome
42C,D,V WATER SUPPLY/RETURN CONNECTIONS —
trap losses and ensure complete condensate removal.
Install piping in accordance with all applicable codes. Position
valves over the drain pan. Be sure valves are in proper operat- 42C,D,V DIRECT EXPANSION (DX) REFRIGERANT
ing position and are easily accessible for adjustment. See PIPING — Use the condensing unit manufacturer's recom-
Fig. 69-72. Refer to Fig. 75 for copper water tube and joint mended line sizes and requirements. Suction line must be
material pressure ratings. insulated for correct operation. Use refrigerant-grade copper
lines only. The unit is not applied as a heat pump.
If coil and valve package connections will be made with a
solder joint, care should be taken to ensure that the components Thermostatic expansion valve (TXV) and sensing bulb are
in the valve package are not subjected to high temperatures, factory-installed on units when DX coil option is chosen with
which may damage seals or other materials. Protect all valve distributor and TXV.
accessories with wet or damp rag wrapped around the body NOTE: If a hot water coil is used in the reheat position, a field-
during soldering / brazing process. See Fig. 76. Many 2-posi- supplied freezestat must be installed to protect the coil.
tion electric control valves are provided with a manual operat- TEST AND INSULATE — When all joints are complete,
ing lever. This lever should be in the OPEN position during all perform hydrostatic test for leaks. Vent all coils at this time.
soldering operations. Check interior unit piping for signs of leakage from shipping
If coil connection is made with a union, the coil side of the damage or mishandling. If leaks are found, notify your Carrier
union must be prevented from turning (it must be backed up) representative before initiating any repairs. Release trapped air
during tightening. See Fig. 69-72 for common valve packages. from system (refer to Step 7 — Make Final Preparations
The supply and return connections are marked and color section).
coded on the coil stub out and valve package. Supply side is Never pressurize any equipment beyond specific test pres-
marked as 'S' and return side is marked as 'R.' A blue letter indi- sure. Always pressure test with an inert fluid or gas, such as
cates cooling side and a red letter indicates heating side. In case clear water or dry nitrogen to avoid possible damage or injury
of field-installed valves and piping, install chilled water valve in the event of a leak or component failure during testing.
components in a way that any condensate dripping or sweating
caused is contained in the extended drain pan or auxiliary drain
or drip lip (optional). Optional drip lip is field installed and CAUTION
may be packaged separately from the unit.
All water coils must be protected from freezing after initial
CAUTION filling with water. Even if system is drained, unit coils may
still have enough water to cause damage when exposed to
DO NOT OVERTIGHTEN! Overtightening will distort temperatures below freezing.
(egg shape) the union seal surface and destroy the union. Following the hydrostatic test, insulate all piping to prevent
sweating.
NOTE: The project specifications for system pressure, pres-
sure drop limitations, and flow rate should be checked prior to To ensure compliance with building codes, restore the struc-
selection of specific components or the valve package size. ture's original fire resistance rating by sealing all holes with
material carrying the same fire rating as the structure.
60
IMPORTANT: THE ABOVE CHART IS FOR
REFERENCE ONLY. Check all system component
pressure ratings (coils, valves, pumps, etc.) and any
applicable local or national piping codes prior to
specifying system pressure rating.
JOINT MATERIALS
A 50-50 Lead-Tin at 200 F D 95-5 Tin-Antimony at 200 F
B 50-50 Lead-Tin at 150 F Note 1 E 95-5 Tin-Antimony at 150 F Note 2
C 50-50 Lead-Tin at 100 F F 95-5 Tin-Antimony at 100 F
NOTES:
1. Not recommended for high system water pressures.
2. Standard factory joint material.
Fig. 75 — Copper Water Tube and Joint Material Pressure Ratings
61
Table 7 — Piping Components
CV FACTOR RATING* STEAM
SYMBOL/SKETCH DESCRIPTION 1/
2
3/
4 PSI F USE
MANUAL AIR VENT: Threaded brass needle
valve with screwdriver slot for adjustment.
Application — Body brazed into high point of
heating and cooling coils for bleeding air from N/A N/A 400 100 NO
coil. Standard item on all hydronic coils (not
used on steam or DX coils). Should not be
used in lieu of main system air vents.
AUTOMATIC AIR VENT: Nickel plated brass
valve, fiber-disc type, with positive shut-off ball-
check and quick vent feature via knurled vent
screw.
Application — Optional replacement for man-
ual air vent. Automatically passes minute
quantities of air through the fiber discs which N/A N/A 125 240 NO
expand upon contact with water, completely
sealing the valve. As air accumulates, the fiber
discs dry and shrink, repeating the cycle. Not
recommended for removing large quantities of
air encountered during initial start-up or subse-
quent draining and refilling. Should not be
used in lieu of main system air vents.
SWAGE: Copper tube end expanded to accept
a copper tube of the same size for factory or
field brazing. N/A N/A 300 200 YES
Application — Used where possible for all tub-
ing joints for best joint integrity.
UNION: Combination wrought copper/cast
brass union assembly, solder by solder.
Application — Used for quick connect (and dis- N/A N/A 300 200 YES
connect) of valve package components to min-
imize field labor and facilitate servicing of unit.
INSERTION TEST PORT: Brass body valve
for acceptance of test probe (up to 1/8 in.
diameter).
Application — Installed on one (or both) sides N/A N/A 250 250 NO
of the coil to allow for temperature or pressure
sensing. Used for close tolerance water bal-
ancing and service analysis.
PRESSURE TEST PORT: Brass body 1/4 ser-
vice access fitting with removable depressor
type core.
Application — Installed on both sides of the N/A N/A 400 210 NO
coil to allow for pressure sensing. Attach pres-
sure gages to facilitate close tolerance water
balancing.
CIRCUIT SETTER: Variable water flow balanc-
ing valve with manual adjustment knob,
pointer, percent-open scale, memory stop and
integral pressure read-out ports.
2.12 3.9 300 250 NO
Application — Used for close tolerance water
flow balancing. Positive shut-off ball valve fea-
ture allows usage as combination balancing
and shut-off valve.
LEGEND
Cv — Coefficient of Velocity
DX — Direct Expansion
ETO — Engineering to Order
*Check all system component pressure ratings (coils, values,
pumps, etc.) with manufacturer and any applicable local or national
piping codes prior to specifying system pressure rating.
62
Table 7 — Piping Components (cont)
SYMBOL/SKETCH DESCRIPTION 1/
2
3/
4 PSI F USE
BALANCE VALVE: Variable water flow man-
ual balancing valve with screwdriver slot
adjustment screw.
Application — Often used in conjunction with
test port fittings for water flow balancing. Bal- 4 14 300 250 NO
ance by temperature differential or coil pres-
sure drop (check specifications for service
fittings required if balancing by pressure
drop). May be used in 3-way valve bypass
line to permit equal flow balancing.
Valve orifice size
FIXED FLOW VALVE: Flexible orifice type determines CV fac-
(non-adjustable). tor. The orifice of
Application — Used for water flow balancing. these fixed flow
Valve automatically adjusts the flow to within valves changes as
10% of set point. flow is regulated.
As the water pres-
sure increases, 600 220 NO
the orifice size
a42-4282 decreases,
thereby automati-
cally limiting the
flow rate to the
specified gpm
(±10%).
STRAINER: Y-type body with 20 mesh stain-
less steel screen.
Application — Used for removal of small par-
ticles from system water during normal sys-
tem operation. Should not be used in lieu of 9.0 19.0
main system strainers. Strainer screen may 400 150 N/A
Clean Clean
have to be removed during initial high pres-
sure system flushing during start-up. Screen
should be removed and cleaned per normal
maintenance schedule (provisions for strainer
blow-down not provided).
BALL VALVE: Manual balance and shut-off
valve.
Application — Used for unit isolation and
water flow balancing. Without memory stop 14.2 28.6 600 350 YES
feature water balance point must be marked
by installer (if necessary). Check specifica-
tions for service fittings required when used
for water balancing.
BALL VALVE WITH MEMORY STOP:
Manual balance and shut-off valve.
Application — Used for unit isolation and
water flow balancing. The adjustable memory 14.2 28.6 600 350 N/A
stop feature allows return to the balance point
after shut-off. Check specifications for
service fittings required when used for water
balancing.
LEGEND
63
SYMBOL/SKETCH DESCRIPTION
1/ 3/ PSI F USE
2 4
2-WAY MOTORIZED VALVE (25 PSI close off dif-

ferential pressure): Electric 2-position flow control
valve (open/closed). Normally closed body with man-
ual override lever. Installed in supply line to unit.
Application — All standard control and valve pack-
ages are based upon normally closed valves (valve YES
electrically powered open and closed by spring 15
3.5 3.5 300 200
return when electric power removed). Manual over- PSI
ride lever allows valve to be placed in the open posi- MAX.
tion for secondary (unit) flushing, constant water flow
prior to start-up, etc. Manual override is automati-
cally disengaged when valve is electrically activated.
Consult factory for normally open valve applica-
tions.
valve (open/closed). Normally closed body with man-
ual override lever. Installed in supply line to unit.
Application — All standard control and valve pack-
ages are based upon normally closed valves (valve
electrically powered open and closed by spring 4.9 10.3 300 240 NO
return when electric power removed). Manual over-
ride lever allows valve to be placed in the open posi-
tion for secondary (unit) flushing, constant water flow
prior to start-up, etc. Manual override is automati-
cally disengaged when valve is electrically activated.
Consult factory for normally open valve applica-
tions.
valve (closed to coil/open to bypass or open to coil/
closed to bypass). Normally closed with manual
override lever. Installed in supply line to unit.
Application — Same comments as 2-way motorized
valve except with manual override lever engaged the 4.0 4.0 300 200 N/A
valve is open to both ports and water flow will take
the path of least resistance through the valve pack-
age (not necessarily 100% through the coil).

valve (closed to coil/open to bypass or open to coil/
closed to bypass). Normally closed with manual
override lever. Installed in supply line to unit.
Application — Same comments as 2-way motorized
valve except with manual override lever engaged the 4.9 4.9 300 240 N/A
valve is open to both ports and water flow will take
the path of least resistance through the valve pack-
age (not necessarily 100% through the coil).
LEGEND
64
SYMBOL/SKETCH DESCRIPTION 1/ 3/ USE
2 4 PSI F
MODULATING VALVE (Optional)
(Non-Spring Return, Floating Point Actuator):
Modulating valves are designed to control the flow in
the circuit by making incremental adjustments to the
flow path within the valve.
Application — To control fluid flow in fan coil units.
On the 42DD,SG,SJ,SH commercial fan coil models, 4.0 300 200 N/A
the factory provided modulating valve has application
restrictions. In these models, the valve packages are
located in the airstream, downstream of the coil. Due
to the ambient temperature limitations of the modu-
lating valves, the valves can only be used in the units
listed above with 2-pipe cooling only systems.
MODULATING VALVE (Optional)
(Non-Spring Return, Proportional Type Actuator):
Modulating valves are designed to control the flow in
the circuit by making incremental adjustments to the
flow path within the valve.
Application — To control fluid flow in fan coil units.
On the 42DD,SG,SJ,SH commercial fan coil models, 4.0 300 200 N/A
the factory provided modulating valve has application
restrictions. In these models, the valve packages are
located in the airstream, downstream of the coil. Due
to the ambient temperature limitations of the modu-
lating valves, the valves can only be used in the units
listed above with 2-pipe cooling only systems.
MODULATING VALVE (Requires ETO)
(Spring Return): Modulating valves are designed to
control the flow in the circuit by making incremental
adjustments to the flow path within the valve.
Application — Same comments as non-spring return N/A
4.0 300 200
except when powered, the actuator moves to the
desired position, at the same time tensing the spring
return system. When power is removed for more
than two minutes the spring returns the actuator to
the normal position.
AQUASTAT: Water temperature sensing electrical
switch. (Line Voltage Controls)
Application — Clips directly on nominal size 1/2 in. or
3/ in. copper tubing for water temperature sensing.
4
Must be correctly located for proper control opera-
tion.
CHANGEOVER SENSOR: Water temperature sen-

sor thermistor.
Application — Sensor shall clamp on the outside
diameter of the pipe. Sensor plate shall bend to allow
its radius to be adjusted to fit the pipe. Sensor shall
be secured to the pipe with mounting clamp. Insulate
the mounting location of sensor on the pipe.
LEGEND
65
Supply Incoming Power
or
Return
Torch
Stub
From Coil
Field
Tubing Wet Rag
Adaptor Option 1
(Factory Installed)
Fig. 77 — High Voltage Wiring Service Switch
Fig. 76 — Field Piping Connections (Side Location)
Step 3 — Make Electrical Connections — Refer
to unit nameplate for required supply voltage, fan and heater Incoming Power
amperage and required circuit ampacity. Refer to unit wir-
ing diagram for unit and field wiring. See Fig. 77-79. Since
each project is different and each unit on a project may be
different, the installer must be familiar with the wiring dia-
gram and nameplate on the unit before beginning any wir-
ing. Make sure all electrical connections are in accordance
with unit wiring diagram and all applicable codes. The type
and sizing of all wiring and other electrical components
such as circuit breakers, disconnect switches, etc. should be
determined by the individual job requirements, and should
not be based on the size and/or type of connection provided
on the equipment. All installations should be made in com-
pliance with all governing codes and ordinances. Compli-
ance with all codes is the responsibility of the installing
contractor. Option 2
The fan motor(s) should never be controlled by any wiring
or device other than the factory-supplied switch or thermostat/ Fig. 78 — High Voltage Power Connection
switch combination unless prior factory authorization is (Unit Without Service Switch)
obtained. Fan motor(s) may be temporarily wired for use Incoming Power
during construction only with prior factory approval and only
in strict accordance with the instructions issued at that time.
On 42S vertical stack units, the unit electrical supply is de-
signed to enter through knockouts provided in the top of the
unit and pass down through matching knockouts in the control
section top. Where space allows, power may be pulled directly
through the side of the cabinet into the control section.
All components furnished for field installation by either the
factory or the controls contractor should be located and
checked for proper function and compatibility. All internal
components should be checked for shipping damage, and any
loose connections should be tightened to minimize problems
during start-up.
Any devices such as fan switches or thermostats that have
been furnished from the factory for field installation must be
wired in strict accordance with the wiring diagram that appears Option 3
on the unit. Failure to do so could result in personal injury or
damage to components, and will void all manufacturer's Fig. 79 — High Voltage Wiring Service Switch
warranties. (Bottom Location)
Units with factory-supplied and factory-installed aquastats FACTORY-INSTALLED OPTIONS
may be shipped with the aquastats mounted on a coil stub-out.
If this is the case, remove the aquastat before installing valve Condensate Overflow Switch — The condensate overflow
package. When reinstalling aquastats, consult the factory- switch is used to detect a clogged condensate drain pan. The
piping diagram in the submittal for proper location. If the valve condensate switch uses a normally closed contact to allow the
package is field-supplied, the aquastat must be installed in a system control power to pass through the switch energizing the
location where it will sense the water temperature regardless of water valves and fans allowing normal operation. When an
the control valve position. A bleed bypass may be required to overflow condition is detected by the switch, it opens the NC
guarantee proper aquastat operation. The aquastat bypass line contact and de-energizes the water valve and fans.
allows a small amount of water to flow from the supply to the
return piping when the control valve is closed.
66
Aquastat — The aquastat must be able to sense whether the typical control sequences only. For detailed control operating
flowing water is being chilled or heated and switches a contact sequence, refer to thermostat operating instructions.
closed to provide automatic summer or winter changeover for STANDARD WIRING PACKAGES
the system. When a two-pipe cooling/heating system with
optional auxiliary electric heat is desired, an additional aqua- Manual Fan Control — On vertical cabinet units, a fan-speed
stat is required. switch may be furnished unit-mounted and wired. See Fig. 80.
On vertical furred-in units and horizontal units, the switch may
Units with optional factory furnished and installed aquastats be shipped separately on a decorative wall plate for field
may be shipped with aquastats mounted on the coil stub out. In mounting and wiring. See Fig. 81.
this situation, remove the aquatat before valve package installa-
tion. Refer Fig. 70 for factory piping diagram for proper loca- The standard switch has LOW, MEDIUM, HIGH and OFF
tion when reinstalling the aquastats. If the valve package is positions plus an auxiliary contact to energize thermostats,
field supplied,the aquastat must be installed in a location where valves, dampers, etc.
it will sense the water temperature regardless of control valve NOTE: Wiring diagrams are for typical applications. If other
position. A bleed bypass should be provided for proper opera- voltages for heaters or controls are specified, wiring may differ
tion of aquastat. The bleed line allows a small amount of water from that shown. Refer to wiring diagram on unit blower hous-
to flow from supply to return piping when the control valve is ing for unit specific wiring.
closed for loop temperature sensing. Thermostatic Electric Valve Control, 2-Pipe — A thermo-
All field wiring must be in accordance with governing statically controlled 2-position valve provides superior control
codes and ordinances. Any modification of unit wiring without to fan cycling. With this control, the fan runs continuously un-
factory authorization will invalidate all factory warranties and less it is manually switched to the OFF or AUTO position. The
nullify any agency listings. The manufacturer assumes no re- fan must be on before the valve can be opened to supply water
sponsibility for any damages and/or injuries resulting from im- to the coil.
proper field installation and/or wiring. This system can be used for normal 2-pipe changeover systems
and can also be furnished for cooling-only or heating-only ap-
IMPORTANT: Wiring diagrams shown depict typical plications by omitting the changeover and specifying which
control functions. Refer to unit wiring label for specific application is intended. See Fig. 82 and 83 for line voltage con-
functions. trol. See Fig. 84 and 85 for 24-v control. Wiring diagrams show
typical applications. Refer to wiring diagram on unit blower
Units may be equipped with line voltage controls or housing for unit specific wiring.
24 VAC control systems. The following descriptions are for
Fig. 80 — No Controls — Unit-Mounted 3-Speed Switch Only
67
NOTES:
1. Motors are thermally protected.
2. Use copper conductors only.
3. See unit nameplate for power supply. Provide
disconnect means and overload protection as
required.
4. Unit-mounted thermostats are not recommended
for fan control because of poor temperature
sensing. Fan control not available on 42VC,VE
lowboy units.
Fig. 81 — No Controls — Wall-Mounted 3-Speed Switch Only
'120-V WHT ALL OTHERS BLK
NEC CLASS 1 WIRING
a42-4223
Fig. 82 — 42SG,SH,SJ,VA,VB,VC,VE,VF 2-Pipe Heating and Cooling with

Automatic Changeover — Unit-Mounted Thermostat (Line Voltage)
68
a42-4058
'120-V WHT ALL OTHERS BLK
NEC CLASS 1 WIRING
Fig. 83 — 42C,S,V and 42D (600-1000) 2-Pipe Heating and Cooling with Automatic Changeover —
Remote/Wall-Mounted Thermostat (Line Voltage)
a42-4059
Fig. 84 — 42SG,SH,SJ,VA,VB,VF 2-Pipe Heating and Cooling with Automatic Changeover —

Unit-Mounted Debonair® Thermostat (24-v), Duct Sensor
69
a42-4061
NEC CLASS 2 WIRING
Fig. 85 — 42C,S,V (except VG), and 42D (600-1000 cfm) 2-Pipe Heating and Cooling with
Automatic Changeover — Remote/Wall-Mounted Debonair® Thermostat (24-v)
70
Thermostatic 2-Pipe Auxiliary Electric Heat with Valve Two control methods are available:
Control — This system, also called twilight or intermediate 1. Use the standard automatic changeover thermostat with a
season electric heat, goes a long way towards solving the dead band between heating and cooling.
spring and fall control problems of 2-pipe systems.
2. Use a manual changeover thermostat. With this method
Chilled water can be run late into the fall, turned on early in only one changeover is required.
the spring and electric heat will still be available to all units
whenever required. Be sure to include a 2-way or 3-way electric valve with this
system.
In winter the system is switched over to hot water. Two
changeover devices are required for this. One device switches NOTE: Wiring diagrams are for typical applications. If other
the action of the thermostat and the other locks out the electric voltages for heaters or controls are specified, wiring may differ
heat when hot water is in the coil. from that shown. See Fig. 86 for line voltage control. See
Fig. 87 and 88 for 24-v control. Refer to wiring diagram on
With this system, the fan runs continuously unless manually unit blower housing for unit specific wiring.
switched to OFF or AUTO position. Fan must be on before
thermostat can send signal to open chilled water valve or turn
on electric heater.
THERMOSTAT PART # 702893-36

ORG
PUR
REMOTE DEVICE BOX
HEAT RED
COOL BLU
L2 OR N YEL
L1 BLK
LOW W/BRN
HI W/ORG
W/RED
UNIT MOUNTED
J BOX
QUICK CONNECT AQUASTATS

OPTIONAL
BRN BLK
L RED RED
RED
M BLU BLU
RISE
BLOWER PUR BLU
MOTOR H BLK BLK
WHT *WHT BLK

COM
*WHT RED RED
EQUIPMENT RISE
GROUND BRN BLU
L2 or N
VALVE
L1 BLK
RED
CONTACTOR *WHT *WHT WHT

LIMIT SWITCH
1
BLK BLK BLK
*WHT
GRN
L2 OR N
L1
ONLY 120V WHT/ALL OTHERS BLK
Auxiliary Heat — Remote/Wall-Mounted Thermostat (Line Voltage) and Dual Power Source
71
THERMOSTAT #33CSSN2-FC
RS+5 RS R G Y1 G3 W1 G2 C H2O CK1
DUCT SENSOR
33CSSEN-DS RED CHANGE OVER
ORG
RED
PUR
BLK
BRN
BLU
YEL
WHT SENSOR
BLK BLK
BLK
VALVE
BLK
2
Q/C
BLK YEL
1
33
QUICK CONNECT
RED G
YEL
FAN
BLU G2/(W)
BLK G3/(Y) BLK
COM
(VALVE) RED RED L
4
BLU BLU M
(COOL) 3 BLOWER
HI
BLK BLK H MOTOR
2
(HEAT) *WHT WHT COM
ORG YEL MED 1
24
TRANSFORMER
LOW
BLK WHT/RED
EQUIPMENT
GROUND
L1 BLK BLK
*WHT *WHT
L2 or N
YEL
BRN
0 1
YEL 06
3
NC 7
L1
BLK
COM LIMIT SWITCH
4 8
2
NO 6
BLK BLK
WHT CONTACTOR
N
EQUIPMENT
GROUND ELEC. HEATER
Fig. 87 — 42SG,SH,SJ,VA,VB,VC,VE,VF 2-Pipe Heating and Cooling with Auxiliary Heat —

Unit-Mounted Debonair® Thermostat (24-v), Duct Sensor and Dual Power Source
a42-4067
NEC CLASS 2 WIRING
Auxiliary Heat — Remote/Wall-Mounted Debonair® Thermostat (24-v)
72
Thermostat 2-Pipe Total Electric Heat with Valve Normally, an automatic changeover thermostat with a dead
Control — With this system, the complete heating require- band between heating and cooling is used, but a manual
ment for the space is provided by the electric heater; the water changeover thermostat is also suitable. A 2-way or 3-way valve
system is never changed over for heating. It is therefore possi- must also be used so that the chilled water is off whenever the
ble, just as with 4-pipe systems, to have heating or cooling at heater is on. No changeover device to sense water temperature
any time of the year. is necessary.
The fan runs continuously unless it is manually switched to NOTE: Wiring diagrams are for typical applications. If other
OFF or AUTO position. Fan must be on before thermostat can voltages for heaters or controls are specified, wiring may differ
send signal to open chilled water valve or turn on electric from that shown. See Fig. 89 for line voltage control. See
heater. Fig. 90 and 91 for 24-v control. Refer to wiring diagram on
unit blower housing for unit specific wiring.
Fig. 89 — 42C,S,V (except VG), and 42D (600-1000 cfm) 2-Pipe Cooling with Total Electric Heat —
73
NOTE: Units may have 2 or 4
elements. Elements wired in
parallel.
a42-4072
Fig. 90 — 42SG,SH,SJ,VA,VB,VC,VE,VF 2-Pipe Cooling with Total Electric Heat —

Unit-Mounted Debonair® Thermostat (24-v) and Duct Sensor
REMOTE DEVICE BOX
NEC CLASS 2 WIRING

ORG
RED
PUR
BLK
BRN
BLU
YEL
VALVE
BLK
2
COOL BLK
Q/C
YEL
1
33ZCRLYBRD
QUICK CONNECT
G
FAN
G2/(W)
G3/(Y) BLK
YEL COM
(VALVE) RED RED L
4
BLU BLU M
(COOL) 3 BLOWER
HI
BLK BLK H MOTOR
2
(HEAT) *WHT WHT COM
ORG YEL MED 1
24
TRANSFORMER
LOW
BLK WHT/RED
EQUIPMENT
GROUND
BLK
L1
*WHT *WHT
L2 or N
0 1
YEL BRN
EQUIPMENT 06
GROUND 3
NC 7 LIMIT SWITCH
BLK 4 COM 8
L1 2
NO 6
BLK BLK
WHT
N
ELEC. HEATER
Fig. 91 — 42C,S,V (except VG), and 42D (600-1000 cfm) 2-Pipe Cooling with Total Electric Heat —
Remote/Wall-Mounted Debonair® Thermostat (24-v) and Dual Power Source
74
Thermostatic Valve Control, 4-Pipe — The 4-pipe system With this system, the fan runs continuously unless it is
provides the ultimate in economy and room temperature con- manually switched to OFF/AUTO position. Fan must be on be-
trol. Both hot water and chilled water are available at any time. fore thermostat can send signal to open the chilled water or hot
Normally an automatic changeover thermostat is used, but a water valve.
manual changeover thermostat is also suitable. Two 2-way NOTE: Wiring diagrams are for typical applications. If other
valves, two 3-way valves, or one 2-way plus one 3-way valve voltages for heaters or controls are specified, wiring may differ
must be selected. An automatic changeover device to sense from that shown. See Fig. 92 for line voltage control. See
water temperature is not required. Fig. 93 and 94 for 24-v control. Refer to wiring diagram on
unit blower housing for unit specific wiring.
ONLY 120V WHT/ALL

OTHERS BLK
Fig. 92 — 42C,S,V (except VG), and 42D (600-1000 cfm) 4-Pipe Heating and Cooling —
75
a42-4078
Fig. 93 — 42SG,SH,SJ,VA,VB,VC,VE,VF 4-Pipe Heating and Cooling —

Unit-Mounted Debonair® Thermostat (24-v) and Duct Sensor
REMOTE DEVICE BOX
NEC CLASS 2 WIRING

ORG
RED
PUR
BLK
BRN
BLU
YEL
VALVE
BLK PUR
2
COOL BLK
Q/C
YEL
1
33ZCRLYBRD
QUICK CONNECT
G
VALVE FAN BLK
G2/(W)
BLK BRN G3/(Y)
2
YEL COM
HEAT BLK
Q/C
YEL
(VALVE)
RED RED L
1 4
BLU BLU M
(COOL) 3 BLOWER
HI
BLK BLK H MOTOR
YEL 2
YEL
(HEAT) WHT COM
MED 1
24
TRANSFORMER
LOW
EQUIPMENT
GROUND
BLK BLK
L1
*WHT *WHT
L2 or N
Fig. 94 — 42C,S,V (except VG), and 42D (600-1000 cfm) 4-Pipe Heating and Cooling —
Remote/Wall-Mounted Debonair® Thermostat (24-v)
76
Step 4 — Make Duct Connections — Install all
ductwork to and from unit in accordance with project plans, CAUTION
specifications, and all applicable codes. Duct construction must
allow unit to operate within duct external static pressure limits Proper safety procedures should be followed regarding
as shown on job submittals. Units designed to operate with ventilation and safety equipment during touch-up and
ductwork may be damaged if operated without intended duct- repainting since materials may pose a health hazard. The
work attached. manufacturer's directions should be followed for the prod-
Units provided with outside air should have some method ucts being used.
of low-temperature protection to prevent freeze-up. This pro-
tection may be any of several methods, such as a low tempera- To repaint the factory-baked enamel, the finish should be
ture thermostat to close the outside air damper or a preheat coil prepared by light sanding with no. 280 grit sand paper or
to temper the outside air before it reaches the unit. It should be no. 000 or no. 0000 fine steel wool. The surface may also be
noted that none of these methods will adequately protect the wiped with a liquid surface etch cleaning product such as “No
coil in the event of power failure. The safest method of freeze Sand” or “Pasceo.” These items should be available at most
protection is to use glycol in the proper percent solution for the paint product stores. It should be noted that the more conscien-
coldest expected air temperature. tiously this preparation is done, the more effective it will be.
Insulate ductwork as required. Use flexible connections to After this preparation is accomplished, the factory finish
minimize duct-to-unit alignment problems and noise transmis- should provide excellent adhesion for a variety of air-dried top
sion where specified. coats. Enamel will give a more durable, higher gloss finish,
Set unit markings for minimum clearance to combustible while latex will not adhere as well and will give a dull, softer
materials and first 3 ft of ductwork. Install ductwork, accessory finish. Top coats involving an exothermic chemical process be-
grilles and plenums so that they do not restrict access to filter. tween two components, such as epoxies and urethanes, should
The manufacturer assumes no responsibility for undesirable be avoided.
system operation due to improper system design, equipment or Factory aerosol touch-up paint may require a number of
component selection, and/or installation of ductwork, grilles, light “dust coats” to isolate the factory-baked enamel finish
and other related components. from the quick drying touch-up paint.
Step 6 — Cut Out Openings for Grilles and
CAUTION Thermostats — On all units with optional supply-air or
return-air grilles, dampers, thermostats, and switch plates, cut
Prevent dust and debris from settling in unit. If wall finish out openings where specified on the job plans. Be careful not to
or color is to be spray applied, cover all openings to pre- cut wires, piping or structural supports.
vent spray from entering unit. Failure to do so could result
in damage to the unit and/or the reduction of unit effi- For remote-mounted thermostats use a steel thermostat
ciency. shield ring to protect drywall from thermostat wiring where
applicable.
Step 5 — Frame and Finish Unit — Models 42SG, If not included on the unit or furnished from the factory,
SH, SJ, SU and SM have factory enclosures and may be fin- supply and return grilles should be provided as recommended
ished with normally accepted wall covering. However, drywall in the product catalog.
secured with adhesive bonding alone is not recommended.
Step 7 — Make Final Preparations
The 42S units are designed to have gypsum board or other
types of wall board applied directly to the unit cabinet surface 1. Turn off power to the unit (open unit electrical disconnect).
to a maximum combined thickness of 5/8-inch. Use low-pro- 2. Install thermostats and perform any other final wiring as
file sheet metal panhead screws to secure wallboard to unit applicable. Check the unit for any loose wires.
frame. Fasteners may penetrate the cabinet no more than 1/2 3. Perform a final visual inspection. All equipment, ple-
inch. nums, ductwork, and piping should be inspected to verify
These fasteners must be located to avoid damage to internal that all systems are complete and properly installed and
components and wiring in the same manner as anchoring fas- mounted, and that no debris or foreign articles such as pa-
teners. Do not apply sheet metal screw or nails where they can per or drink cans are left in the units or other areas. Clean
penetrate coil, riser pipes, or electrical junction box and race- dirt, dust, and other construction debris from unit interior.
ways. Be sure to check fan wheel and housing.
Do not secure wallboard to drain pan edges or to control 4. Rotate fan wheel by hand to be sure it is free and does not
box enclosure. Condensate leaks or electrical shorts may result. rub housing. Check that wing nuts securing fan assembly
An alternate method of enclosing the unit is to frame one or to fan deck are tight.
more sides with studding and apply the wall board to this fram- 5. Ensure all panels and filters are installed before checking
ing. This method requires specific unit features and return ac- fan operation. Turn on power to the unit.
cess panels when used on the return-air side of a unit. Units not 6. Install filter in frame at front of coil. If field-supplied
properly equipped will exhibit poor cooling and/or heating per- filters are used, be sure size is as specified in Tables 1-4.
formance and could experience excessive or premature compo-
nent failures.
Prevent sheetrock dust or other debris from settling on coil CAUTION
fins, motor-blower assembly or other unit interior surfaces.
Do not start up or operate unit without filter. Be sure filter
EXPOSED UNIT FINISH, TOUCH-UP AND and unit interior are clean. Failure to do so could result in
REPAINT — Return access and exposed cabinet units may be damage to the equipment or building and furnishings and/
furnished with a baked enamel finish. Small scratches in this or void all manufacturer's warranties.
finish may be repaired with touch-up paint available from the
factory. Some colors of touch-up paint are available in aerosol 7. ECM (Electronically Commutated) Blower:
containers and all touch-up paint is available in pint, quart, and If the unit is equipped with an ECM blower, additional
gallon cans. steps may be required during the air balancing process.
77
The ECM blower is controlled by one of three control
boards, depending on the options ordered with the unit.
Review project submittals or order acknowledgement to
determine which ECM control scheme the unit has. Alter-
natively, match the control board to the illustrations iden-
tified in the Control Board Type section.
R
OUT
8. Check the fan and motor operation.
9. Be sure drain line is properly and securely positioned and
D10
R
that the line is clear. Pour water into drain to check
R3
D11
operation.
10. Prior to the water system start-up and balancing, the
chilled/hot water systems should be flushed to clean out A A 1 A
C/B
dirt and debris which may have collected in the piping B B + B
during construction. During this procedure, the system C C – C
should be flushed from the supply riser to the return riser D D 1 D
BK/ MED LOW ADJUST
HIGH
through a cross-over loop at the end of the riser column, PWM
and all unit service valves must be in the closed position. SPEED SPEED A42-4310 SPEED
This prevents foreign matter from entering the unit and 0
clogging the valves and metering devices. Strainers
should be installed in the piping mains to prevent this ma- W/W1 Y/Y2 Y1 G
EM/W2
terial from entering the units during normal operation.
Vent all air from unit coil and related piping. Air venting
from the unit is accomplished by the use of the standard
manual air vent fitting, or the optional automatic air vent
fitting installed on the coil. Venting can be accomplished Fig. 95 — ECM Jumper Speed Board (42SM Only)
by depressing the needle valve core. Automatic air vents
may be unscrewed one turn counterclockwise to speed
initial venting, but should be screwed in for automatic CAUTION
venting after start-up operations. When steady steam of
water begins to escape, close valve. Vent release air slow- Both of the procedures described below require the control
ly, usually dripping water into drain pan in the process. box to be powered while adjustments are made. Line volt-
Make sure all service valves are open and that the motor- age components are concealed behind a secondary cover.
ized control valves, if supplied, are set for automatic However, installer should still take all reasonable precau-
operation. tions to prevent electrical shock.
3-Discrete Speed Rheostat Field Adjustment (42SM Only)
CAUTION (See Fig. 96)— The unit has been factory configured to pro-
duce PSC equivalent airflow on high speed, with medium and
The air vent provided on the unit is not intended to replace low speed set at 80% and 60% of high, respectively. If these
the main system air vents and may not release air trapped setting are acceptable, then no further configuring is required.
in other parts of the system. Inspect the entire system for Board mounted rheostats are provided to adjust the airflow per-
potential air traps and vent those areas as required, inde- taining to each output. Each output can be adjusted from 0 to
pendently. In addition, some systems may require repeated 100% of the motor’s factory programmed operating range. To
venting over a period of time to properly eliminate air from set airflow, connect a volt-meter between “common” (near the
the system. Failure to properly vent system may negatively red status LED) and Flo1 through Flo4.
affect operation. Status
U3
11. Check all control valves in the system for proper opera- Rp1 Rp2 Rp3 Rp4 Rp5
tion in accordance with valve manufacturer's instructions.

12. For units with factory-installed ball valves with lever han-
dles — When handle is perpendicular to valve body, there Com
is no flow through valve. Ball valves may be used as Flo0 Flo1 Flo2 Flo3 Flo4
shutoff valves.
ECM CONTROL OPTION
COMMON FLO1 FLO2 FLO3 FLO4 a
3-Speed Jumper Field Adjustment (42SM Only) (See
Fig. 95) — The unit has been factory configured to produce Fig. 96 — ECM Rheostat Speed Board (42SM Only)
PSC equivalent airflow on high speed, with medium and low
speed set at 80% and 60% of high, respectively. If these setting Carrier’s convention is to preset and wire Flo1 for high
are acceptable, then no further configuring is required. speed, Flo2 for medium, and Flo3 for low. Flo4 is not used
To adjust airflow, relocate board mounted jumpers as indi- with any standard thermostat, but may be employed for a more
cated on configuration chart. Chart is located on control box advanced application. The chart on the control box cover asso-
cover. ciates airflow rates with the voltage indicated on your volt-me-
ter. For each speed, adjust the rheostat until indicated voltage
matches the desired value from the airflow table.
If a factory provided thermostat or DDC (Direct Digital
Controls) controller is utilized, then the unit is already correctly
configured. A field furnished thermostat or control may require
adjustment of board jumpers.
78
Variable Airflow for 0-10 Vdc Input (42SM Only) (See set at 80% and 60% of high, respectively. If these settings are
Fig. 97) — Carrier recommends using the specified thermostat acceptable, then no further configuring is required.
or DDC controller to commission the unit whenever possible. Board mounted pots are provided to adjust the airflow per-
However, the blower can be started and operated without the taining to each output. Each output can be adjusted from 0 to
thermostat. To do so, locate the airflow adjustment screw 100% of the motor’s factory programmed operating range. Use
which is accessible from the inside of the control box. With voltmeter and airflow chart (on the control box cover) to set
service switch in the “ON” position, turn the adjustment screw. values. Refer to Appendix B for adjustment procedure.
The unit has now been placed in manual override. Manual
override will expire when one of the following conditions is Variable Airflow for 0-10 Vdc Input (See Fig. 99) — If a
satisfied: factory provided thermostat or DDC controller is utilized, then
the unit is already correctly configured.
• Power to the unit is cycled
• 15 minutes elapse with no change to adjustment screw Carrier recommends using the specific thermostat or DDC
• Unit receives a control signal from the thermostat or controller to commission the unit whenever possible. Howev-
controller er, the blower can be started and operated without the thermo-
stat. To do so, locate jumper 7 near the large capacitor. Move J7
from 0-10 to Man. Once moved, the onboard pots control fan
speed. To switch the fan in this configuration, place a dry con-
tact inline or on the enable wire.
a42-4313
Fig. 97 — ECM Proportional Speed Board

3-Speed Jumper Field Adjustment (See Fig. 98) — The unit a42-4313
has been factory configured to produce PSC equivalent airflow
on high speed, with medium and low speed set at 80% and Fig. 99 — ECM Proportional Speed Board
60% of high, respectively. If these settings are acceptable, then
no further configuring is required.
If alternative airflows are desired, use board mounted pots CAUTION
to adjust the airflow associated with each input. Each output
can be adjusted from 0 to 100% of the motor’s factory pro- Both of the start-up and servicing procedures described
grammed operating range. Use voltmeter and airflow chart (on below require the control box to be powered while adjust-
control box cover) to set values. Refer to Appendix A for ad- ments are made. Line voltage components are concealed
justment procedure. behind a secondary cover. However, installer should still
take all reasonable precautions.
START-UP
L2
POTS Before beginning any start-up operation, the start-up per-

sonnel should familiarize themselves with the unit, options and
LOW MED HIGH COM
K3
C3
accessories, and control sequence to understand the proper sys-
LOW MED HIGH
VR3
tem operation. All personnel should have a good working
VR2
C2 knowledge of general start-up procedures and have the appro-
C1
priate start-up and balancing guides available for consultation.
VR1 K2 CR1
The building must be completely finished including doors,
K1
windows, and insulation. All internal walls and doors should
be in place and in the normal position. In some cases, the inte-
L1
rior decorations and furniture may influence overall system

performance. The entire building should be as complete as
Fig. 98 — 3-Speed Potentiometer Adjustment possible before beginning any system balancing.
4-Discrete Speed Potentiometer Field Adjustment, Solid Except as required during start-up and balancing operations,
State — The unit has been factory configured to produce PSC no fan coil units should be operated without all the proper duct-
equivalent airflow on high speed, with medium and low speed work attached, supply and return grilles in place, and all access
doors and panels in place and secure.
79
Start-up procedures vary depending on time of year (sum- After proper system operation is established, the actual unit
mer or winter) and building characteristics (new building/old air delivery and the actual fan motor amperage draw for each
building, occupied/unoccupied, etc.) unit should be recorded in a convenient place for future refer-
Start-up in the cooling mode requires that proper care be ence.
given to avoid condensation problems. Condensation forms on Water System Balancing — A complete knowledge
surfaces that are colder than the dew point of the surrounding of the hydronic system, along with its components and con-
air. If a unit is started and is piped with low-temperature chilled trols, is essential to proper water system balancing. This proce-
water in a hot, humid atmosphere, condensation will form on dure should not be attempted by unqualified personnel. The
many parts of the unit. In order to avoid excessive condensa- system must be complete, and all components must be in oper-
tion, higher temperature water should initially be used (approx- ating condition BEFORE beginning water system balancing
imately 65 to 70 F) and the fan coil control set at low or medi- operations.
um fan speed. Be sure the fan current does not exceed motor
nameplate values. Also, outside air supply fans, and bathroom Each hydronic system has different operating characteristics
and kitchen exhaust fans should be off. depending on the devices and controls used in the system. The
actual balancing technique may vary from one system to
As the building temperature drops, the chilled water temper- another.
ature can be gradually reduced until it reaches 50 F. At this
point the outside air fans can be turned on. When the chilled After the proper system operation is established, the appro-
water temperature is reduced to its design point, the exhaust priate system operating conditions such as various water tem-
fans can be turned on. peratures and flow rates should be recorded in a convenient
place for future reference.
Cooling/Heating System — Prior to the water system Before and during water system balancing, conditions may
start-up and balancing, flush the chilled / hot water systems to exist due to incorrect system pressures which may result in no-
clean out dirt and debris which may have collected in the pip- ticeable water noise or undesired valve operation. After the en-
ing during construction. During the process, all unit service tire system is balanced, these conditions will not exist on prop-
valves must be in the closed position to prevent foreign matter erly designed systems.
from entering the unit and clogging the valves and metering de-
vices. Strainers should be installed in the piping mains to pre- Water Treatment — Proper water treatment is a special-
vent such material from entering units during normal opera- ized industry. Carrier recommends consulting an expert in this
tion. field to analyze the water for compliance with the water quality
During system filling, air venting from the unit is accom- parameters listed in Table 8 and to specify the appropriate wa-
plished by the use of standard manual air vent or optional auto- ter treatment regimen. The expert may recommend typical ad-
matic air venting installed on the coil. Manual air vents are ba- ditives such as rust inhibitors, scaling preventative, antimicro-
sically Schrader valves. For air venting, depress the valve unit bial growth agents or algae preventatives. Anti-freeze solutions
the air has vented the coil. When water begins to escape may be used to lower the freezing point.
through the valve, release the valve. Automatic air vents may Carrier’s water coil tubes and headers are constructed of
be unscrewed one turn counterclockwise to speed initial vent- pure copper. Multiple brass alloys may be present in the valve
ing but should be screwed in for automatic venting after start- package, depending on unit configuration. It is the user's re-
up operation. See Fig. 100 and 101. sponsibility to ensure the tube and piping materials furnished
by Carrier are compatible with the treated water.
Failure to provide proper water quality will void the fan
coils unit's warranty.
Table 8 — Water Quality Concentrations
Fig. 100 — Manual Air Vent WATER CONTAINING REQUIRED CONCENTRATION
Sulphate Less than 200 ppm
pH 7.0 to 8.5
Chlorides Less than 200 ppm
Nitrate Less than 100 ppm
Fig. 101 — Automatic Air Vent Iron Less than 4.5 mg/l
Ammonia Less than 2.0 mg/l
Manganese Less than 0.1 mg/l
Air System Balancing — All duct stubs, grilles, filters, Dissolved Solids Less than 1000 mg/l
and return-access panels must be properly installed to establish CaCO3 Hardness 300 to 500 ppm
actual system operating conditions BEFORE beginning air bal- CaCO3 Alkalinity 300 to 500 ppm
ancing operations.
Particulate Quantity Less than 10 ppm
Each individual unit and the attached ductwork is a unique
Particulate Size 800 micron max
system with its own operating characteristics. For this reason,
air balancing is normally done by balance specialists who are Controls Operation — Before proper control operation
familiar with all procedures required to properly establish air can be verified, all other systems must be operating properly.
distribution and fan-system operating conditions. These proce- The correct water and air temperatures must be present for the
dures should not be attempted by unqualified personnel. control function being tested. Some controls and features are
Units with no ductwork have air volumes predetermined at designed to not operate under certain conditions. For example,
the factory by supply grille size and normally do not require air on a two-pipe cooling/heating system with auxiliary electric
balancing other than selecting the desired fan speed. Units fur- heat, the electric heater cannot be energized with hot water in
nished with optional dampers on supply grilles may require the system.
some small adjustments to “fine tune” the air delivery to each A wide range of controls, electrical options and accessories
grille. Opposed blade balancing dampers are not available for may be used with the equipment covered in this manual. Con-
all grilles on a unit with electric heat. sult the approved unit submittals, order acknowledgements,
80
and other literature for detailed information regarding each in- wheel or motor. The wheel and housing may be cleaned peri-
dividual unit and its controls. Since controls and features may odically using a vacuum cleaner and a brush, taking care not to
vary from one unit to another, care should be taken to identify dislodge the factory balancing weights on the blower wheel
the controls used on each unit and their proper control blades.
sequence. Information provided by component manufacturers
regarding installation, operation, and maintenance of their indi- Clean Electric Heater — Lock open and tag unit elec-
vidual controls is available upon request. trical service switch.
When changing from one mode to another (cooling to heat- 1. Remove dust, dirt, or foreign material before start-up. Do
ing or heating to cooling), it may take some time to actually no- not block normal airflow to and from units; blockage may
tice a change in the leaving air temperature. In addition, some damage electric heaters.
units may be designed for a very low air temperature rise in 2. Clean heater elements with soft brush or vacuum cleaner
heating. Before declaring a unit inoperative or a component as necessary.
defective, it may be necessary to verify operation by more than 3. To replace blown fusible links (nichrome heaters only):
one method.
a. Remove fan deck (horizontal units only) for
access to heater.
SERVICE
b. Remove nut securing link at each end; install new
Excessive Condensation on Unit — Running chilled link; reinstall nuts.
water through a fan coil unit with the unit fan off can cause c. Reinstall fan deck (if removed).
excessive condensation. If fan cycling is used, a water flow Electric resistance heaters typically require no normal peri-
control valve should be installed to shut off the water when the odic maintenance when unit air filters are changed properly.
fan stops.
The operation and service life may be affected by other condi-
Other methods of control that avoid condensation problems tions and equipment in the system. The two most important op-
are as follows: erating conditions for an electric heater are proper airflow and
1. Continuous fan operation with motorized chilled water proper supply voltage. High supply voltage and/or poorly dis-
valve controlled by a thermostat. tributed or insufficient airflow over the element will result in
2. Continuous fan operation with thermostat control to element overheating and possible limit switch opening. This
switch fan from high to low speed (instead of off). condition may result in the heater cycling on the high-limit
thermal cutout. Sheath heaters have automatic reset switches
To Clean Coil only. Open strip heaters have an automatic reset switch with a
1. Be sure electrical service switch is open, locked, and backup, high-limit thermal switch. Automatic reset switch re-
tagged while working on unit. sets automatically after the heater has cooled down. High limit
thermal switch must be replaced once the circuit has been bro-
2. Remove return-air grille access panel and brush between ken. The high-limit thermal cutout device is a safety device
coil fins with stiff wire brush. Care should be taken to not only and is not intended for continuous operation. With proper
damage coil fins. Follow-up by cleaning with vacuum unit application and operation, the high-limit thermal cutout
cleaner. If coil is cleaned with air hose and nozzle, take will not operate. This device only operates when a problem ex-
care not to drive dirt and dust into other components. ists, and ANY condition that causes high-limit cutout MUST
Blow air through the coil fins from the leaving air face. be corrected immediately. High supply voltage also causes ex-
This should again be followed by vacuuming. Units pro- cessive amperage draw and may trip the circuit breaker or blow
vided with the proper type of air filters, replaced regular- the fuses on the incoming power supply.
ly, will require less frequent coil cleaning.
After proper airflow and supply power are assured, regular
3. Install clean filter. Refer to Clean or Replace Air Filters filter maintenance is important to provide clean air over the
section. heater. Dirt that is allowed to deposit on the heating element
Check Drain — Lock open and tag unit electrical service will cause hot spots and eventual element burn through. These
switch. hot spots will normally not be enough to trip the high-limit
thermal cutout device and may not be evident until actual heat-
Check drain pan, drain line and trap before initial start-up er element failure.
and at start of each cooling season. A standard type pipe clean-
er for 3/4-in. ID pipe can be used to ensure that pipe is clear of Clean or Replace Air Filters — Lock open and tag
obstruction so that condensate is carried away. Check the drain unit electrical service switch.
line at filter cleaning time during the cooling season. Be sure At the start of each cooling season and after each month of
that debris has not fallen into unit through supply-air grille. operation (more or less depending on operating conditions) re-
Should the growth of algae and/or bacteria be a concern, con- place throwaway filter or clean permanent filter.
sult an air conditioning and refrigeration supply organization
familiar with local conditions for chemicals or other solutions THROWAWAY FILTER — The type of throwaway filter
available to control these agents. most commonly used on fan coil units should be replaced on a
regular basis. The time interval between each replacement
Fan Motor Bearings — Lock open and tag unit electri- should be established based on regular inspection of the filter
cal service switch. and should be recorded in the log for each unit. Replace filter
Standard motors are permanently sealed and lubricated. No with a good quality filter of the size shown in Tables 1-4. Do
lubrication is required unless special motors have been not attempt to clean and reuse disposable filters. If the replace-
supplied or unusual operating conditions exist. ment filters are not purchased from the factory, the filters used
should be the same type and size as those furnished from or
Clean Fan Wheel — Lock open and tag unit electrical recommended by the factory. Consult the factory for applica-
service switch. tions using filter types other than the factory standard or
For access to fan assembly, remove front or bottom panel. optional product. Filters with high arc pressure drops are gen-
Fan assembly may be removed from its tracks if unit has a long erally not compatible with the fan coil units in this manual.
conduit lead. Dirt and debris should not be allowed to accumu- PERMANENT FILTER — A maintenance schedule for per-
late on the blower wheel or housing. This can result in an un- manent filters should be developed in the same manner as
balanced blower wheel condition which can damage a blower throwaway filters. Unlike throwaway filters, permanent filters
81
may be cleaned and re-installed in the unit instead of being dis- valve package from excessive heat should also be used during
carded when dirty. replacement.
1. Tap on solid surface to dislodge heavy particles. Filters — The type of throwaway filter most commonly
2. Wash in hot water. If needed, use mild solution of com- used on fan coil units should be replaced on a regular basis.
mercial solvent such as sal soda or trisodium phosphate. The time interval between each replacement should be estab-
3. Set filter on end so that water drains out through slots in lished based on regular filter inspection and should be recorded
frame. Allow filter to dry thoroughly. in the log for each unit. Refer to product catalog for recom-
mended filter size for each product type and size. If the replace-
4. Recharge filter with Film-Cor or similar recharging oil. ment filters are not purchased from the factory, the filter used
Three ounces is sufficient for medium size filter. Oil may should be of same type and size as those furnished from or rec-
be applied by insect spray gun. For easier spraying, the oil ommended by the factory. Pleated media or extended surface
can be warmed. filter should not be used since the high air pressure drop en-
If the filter is dipped in the recharging oil, remove it im- countered with these type of filters is not compatible with the
mediately and allow draining through slots in frame. type of fan coil unit covered in the manual.
5. Replace filter in unit. A maintenance schedule for permanent filters should be de-
If another type of filter is used, follow the filter manufacturer's veloped in the same manner as throwaway filters. Unlike
instructions. throwaway filters, permanent filters may be cleaned and rein-
stalled in the unit instead of being discarded when dirty. The
Electrical Wiring and Controls — The electrical optional factory permanent filter may be cleaned in hot soapy
operation of each unit is determined by the components and water to remove any trapped dirt the set aside on edge to dry.
wiring of the unit. This may vary from unit to unit. Consult the Before replacing the filter in the unit, it should be recharged
wiring diagram attached to the unit for the actual type and with some type of entrapment film. The filter should be
number of controls provided on each unit.
sprayed on both sides or submerged in the film to assure com-
The integrity of all electrical connections should be verified plete coverage. The filter should not be allowed to soak in the
at least twice during the first year of operation. Afterwards, all film but should be immediately removed and the excess film
controls should be inspected regularly for proper operation. drained from the filter before reinstallation in the unit.
Some components may experience erratic operation or failure NOTE: Permanent filters normally have less static pressure
due to age. Wall thermostats may also become clogged with loss than throwaway filters.
dust and lint and should be periodically inspected and cleaned
to provide reliable operation. Drain — The drain must be checked before initial start-up
When replacing any components such as fuses, contractors, and at the beginning of each cooling season to assure that the
or relays, use only the exact type, size and voltage component drain trap and line are clear. If it is clogged, take steps to clear
as furnished from the factory. Any deviation without factory the debris so that condensate will flow easily.
authorization could result in personal injury or damage to the Make periodic checks of the drain during the cooling season
unit. This will also void all factory warranties. Only factory- to maintain a free flowing condensate. Units provided with sec-
supplied replacement parts ensure that the warranty and agency ondary or tell-tale drain connection will indicate a clogged
status remain in effect. All repair work should be done in such main line by flow from the tell-tale connection.
a manner as to maintain the equipment in compliance with NOTE: Should the growth of algae and/or bacteria be a con-
governing codes, ordinances and testing agency listings. cern, consult an air conditioning and refrigeration supply orga-
More specific information regarding the use and operating nization familiar with local conditions for chemical or other
characteristics of the standard controls offered by the manufac- solution available to control these growths.
turer are contained in other manuals.
Warranty — All equipment and components sold through
Valves and Piping — No formal maintenance is re- the Parts Department are warranted under the same conditions
quired on the valve-package components most commonly used as the standard manufacturer’s warranty with the exception
with fan coil units other than a visual inspection for possible that the warranty period is thirty (30) days unless the compo-
leaks in the course of other normal periodic maintenance. In the nent is furnished as a warranty replacement. Parts furnished as
event that a valve should need replacement, the same warranty replacements are warranted for the remaining term of
precautions taken during the initial installation to protect the the original unit warranty or not less than thirty (30) days.
82
APPENDIX A — POTENTIOMETER ADJUSTMENT
Adjusting the low, medium, and high potentiometers re- 5. Attach the red (positive) lead of the meter to the red wire
quires the use of a multi-meter capable of measuring 0~5 vdc. that bridges the 0-10 vdc outputs: high, medium, and low.
1. Only trained and qualified individuals should attempt to 6. High Speed: Close high speed relay by applying 24-v to
adjust or service components on any electrical compo- the high terminal. Using a small screwdriver turn the
nent. Failure to follow safety rules could result in electri- VR3 potentiometer so the meter measures 4.51 vdc. This
cal shock or hazard. will set the ECM speed to 90% of maximum for high
2. Unit must be powered to perform the following proce- speed. Open the high speed relay.
dure. If main power is not available, connecting a tempo- 7. Medium Speed: close medium speed relay by applying
rary 24V-40VA power supply to parallel with a secondary 24-v to the medium terminal. Using a small screwdriver
outputs of the unit’s transformer is recommended. turn the VR2 potentiometer so the meter measures
3. Set the electrical multi-meter to volts direct current (vdc) 3.53 vdc. This will set the ECM speed to 70% of maxi-
on the 0~5 or 0~20 vdc scale. mum for medium speed. Open the medium speed relay.
4. Attach black (negative) lead of meter to the DC common 8. Low Speed: Close low speed relay by applying 24-v to
terminal, labeled “L2” above the potentiometer and to the the low terminal. Using a small screwdriver turn the VR1
left of the orange relay. potentiometer so the meter measures 2.06 vdc. This will
set the ECM speed to 40% of maximum speed for low
speed operation. Open the low speed relay.
83
APPENDIX B — EVO/ECM 4-SPEED ADJUSTMENT
Adjusting the Flo1, Flo2, Flo3 potentiometers requires the 6. High Speed: Using a small screwdriver turn the Flo1 po-
use of a multi-meter capable of measuring 0~5 vdc. tentiometer so the meter measures 4.51 vdc. This will set
1. Only trained and qualified individuals should attempt to the ECM speed to 90% of maximum for high speed oper-
adjust or service components on any electrical compo- ation.
nent. Failure to follow safety rules could result in electri- 7. Medium Speed: Using a small screwdriver turn the Flo2
cal shock or hazard. potentiometer so the meter measures 3.53 vdc. This will
2. 24 vac power must be supplied to ECM board to make set the ECM speed to 70% of maximum speed for medi-
adjustments. um speed operation.
3. Set the electrical multi-meter to volts direct current (vdc) 8. Low Speed: Using a small screwdriver turn the Flo3 po-
on the 0~5 or 0~20 vdc scale. tentiometer so the meter measures 2.06 vdc. This will set
the ECM speed to 40% of maximum speed for low speed
4. Attach black (negative) lead of meter to the “Com” termi- operation.
nal to the left of the potentiometers and below the status
light. 9. For setting of Flo0 and Flo4 contact Carrier, otherwise
these potentionmeters should be set to full counter-clock-
5. Attach the red (positive) lead of the meter to the high wise rotation.
speed “Flo1” terminal below the potentiometer.
84
© Carrier Corporation 2014
Catalog No. 04-53420010-01 Printed in U.S.A. Form 42-5SI Pg 86 1-14 Replaces: 42-4SI
START-UP CHECKLIST FOR 42C,D,S,V SERIES FAN COIL AIR CONDITIONERS
I. Project Information
Job Name _______________________________________________________________________
Address ________________________________________________________________________
City ______________________________________________State __________ Zip __________
Installing Contractor _______________________________________________________________
Sales Office _____________________________________________________________________
Start-up Performed By _____________________________________________________________
INSPECTION, INSTALLATION, AND START-UP CHECKLIST

ITEM COMPLETE ITEM COMPLETE
Receiving & Inspection Electrical Connections
1. Unit received undamaged 35. Refer to unit wiring diagram
2. Unit received complete as ordered 36. Connection incoming power service(s)
3. “Furnish only” parts accounted for 37. Install and connect “furnish only” parts
4. Unit arrangement/hand correct 38. All field wiring in code compliance
5. Unit structural support complete and correct Unit Start-Up
Handling & Installation 39. General visual unit and system inspection
6. Mounting grommets/isolators used 40. Check for proper fan rotation
7. Unit mounted level and square 41. Record electrical supply voltage
8. Proper access provided for unit and accessories 42. Record ambient temperatures
9. Proper electrical service provided 43. Check all wiring for secure connections
10. Proper overcurrent protection provided 44. Close all unit isolation valves
11. Proper service switch/disconnect provided 45. Flush water systems
12. Proper chilled water line size to unit 46. Fill systems with water/refrigerant
13. Proper hot water line size to unit 47. Vent water systems as required
14. Proper refrigerant line sizes to unit 48. All ductwork and grilles in place
15. Proper steam line sizes to unit 49. All unit panels and filters in place
16. Proper steam condensate trap on return line 50. Start fans, pumps, chillers, etc.
17. Proper steam supply pressure to unit (10 psi max) 51. Check for overload condition of all units
18. All service to unit in code compliance 52. Check all ductwork and units for air leaks
19. All shipping screws and braces removed 53. Balance air systems as required
20. Unit protected from dirt and foreign matter 54. Record all final settings for future use
Cooling/Heating Connections 55. Check piping and ductwork for vibration
21. Protect valve package components from heat 56. Check all dampers for proper operation
22. Mount valve packages 57. Verify proper cooling operation
23. Connect field piping to unit 58. Verify proper heating operation
24. Pressure test all piping for leaks 59. Reinstall all covers and access panels
25. Install drain line and traps as required 60. Verify proper condensate drainage
26. Insulate all piping as required
27. Install drip lip under piping as required
28. Connect risers from 42SGM to 42SGS models
29. Connect risers to unit coil valve package (if risers
are shipped/installed separately)
Ductwork Connections
30. Install ductwork, fittings, and grilles as required
31. Flexible duct connections at unit
32. Proper supply and return grille type and size used
33. Control outside air for freeze protection
34. Insulate all ductwork as required
Catalog No. 04-53420010-01 Printed in U.S.A. Form 42-5SI CL-1 1-14 Replaces: 42-4SI
42 Series Fan Coil Air Conditioner Maintenance Data Log
QTY FAN AND MOTOR COOLING HEATING
MODEL FILTER EAT EAT
SERIAL NUMBER EWT PD TOTAL SENSIBLE EWT PD STEAM
NUMBER RH LH CFM ESP WATTS TYPE db/wb GPM db/wb GPM BTUH kW VOLTAGE
°F H2O BTUH BTUH °F H2 O PSI
°F °F
© Carrier Corporation 2014
Catalog No. 04-53420010-01 Printed in U.S.A. Form 42-5SI CL-2

NOTE: Indicate repairs made, refrigerant added or removed (include amounts), field controls and valve packages added.
____________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________
1-14
____________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________
Replaces: 42-4SI
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE

Installation, Start-Up and Service Instructions: 42C, D, S, V Series Fan Coil Air Conditioners

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Installation, Start-Up and Service Instructions: 42C, D, S, V Series Fan Coil Air Conditioners

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42C,D,S,V Series

Fan Coil Air Conditioners

Installation, Start-Up and Service

*Calculate Operating Weight of Unit: Shipping Weight + Coil Water

Table 3 — Physical Data — 42D Series Units

PRE-INSTALLATION rugged appearance. Still, great care must be taken to assure

UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

Fig. 1 — 42CA Furred-In Horizontal Unit Dimensions

UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

Fig. 2 — 42CA Furred-In Horizontal Unit with Electric Heat Dimensions

NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT RETURN AIR

Fig. 3 — 42CE Furred-In Horizontal Unit with Plenum Dimensions

NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

Fig. 5 — 42CG Horizontal Cabinet Unit Dimensions

NOM DIMENSIONS (in.) QTY/UNIT FACE UNIT

Fig. 6 — 42CG Horizontal Cabinet with Electric Heat Dimensions

DIMENSIONS (in.) QTY/UNIT BOTTOM

Fig. 7 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,

NOM DIMENSIONS (in.) QTY/UNIT BOTTOM

Fig. 8 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,

NOM DIMENSIONS (in.) QTY/UNIT

Fig. 9 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,

UNIT NOM DIMENSIONS (in.) QTY/UNIT REAR RETURN UNIT WEIGHT*

02 200 35 16 123/4 37 32 6 1 1 7 x 21 117

Fig. 10 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,

UNIT NOM DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

NOM AIRFLOW DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

Fig. 13 — 42VA Furred-In Vertical Unit Dimensions

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

Fig. 14 — 42VA Furred-In Unit with Electric Heat Dimensions

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

Fig. 15 — 42VB Vertical Cabinet Unit Dimensions

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

Fig. 16 — 42VB Vertical Cabinet Unit with Electric Heater Dimensions

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

Fig. 17 — 42VF Vertical Cabinet Unit with Slant Top Dimensions

UNIT DIMENSIONS (in.) QTY/UNIT UNIT WEIGHT*

NOM DIMENSIONS (in.) QTY/UNIT FACE AREA UNIT WEIGHT*

Fig. 19 — 42VC Furred-In Lowboy Unit Dimensions

NOM DIMENSIONS (in.) QTY/UNIT

Fig. 20 — 42VC Furred-In Lowboy Unit with Electric Heat Dimensions

NOM DIMENSIONS (in.) QTY/UNIT

Fig. 21 — 42VE Cabinet Lowboy Unit Dimensions

NOM DIMENSIONS (in.) QTY/UNIT UNIT

Fig. 22 — 42VE Cabinet Lowboy Unit with Electric Heat Dimensions

NOM DIMENSIONS (in.) QTY/UNIT UNIT

Fig. 23 — 42VG Furred-In Wall Unit Dimensions

NOM DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT

Fig. 24 — 42DA Furred-In Ceiling Unit with Electric Heat Dimensions

NOM DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT

NOM DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT

NOM AIRFLOW DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT WEIGHT*

NOM AIRFLOW DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT WEIGHT*

ITEM DESCRIPTION QTY

Fig. 29 — 42SG Furred-In Stack Dimensions

Fig. 30 — 42SH Cabinet Dimensions

Fig. 31 — 42SJ Back-to-Back Furred-In Stack Dimensions

Fig. 32 — 42SGM Furred-In Master Stack Dimensions

Fig. 33 — 42SGS Furred-In Slave Stack Dimensions

9 1 in. Throwaway Filter 1 H C H 16

Fig. 34 — 42SU Universal Furred-In Stack Dimensions

CONTACTOR WHT WHT WHT

City __________________________________State Zip